DeepWellTurbine

WaterLubricated

ASSEMBLY PROCEDURES

APPLICATIONS

These
Pumps are suitable for water supply
schemes,
irrigation schemes, lowering of

ground
water level and dewatering of mines

and
construction sites. Deep well turbine

pumpsareparticularlysuitablefornarrowbore

holes.Minimumboreholesizesrange from200

mmto675mm.

OPERATINGDATA

Capacityupto2600m3/h

TotalHeadupto160m

Speedupto3500RPM
Tempupto105oC
SuspendedDepthupto120m

DESIGNATIONB6B/6
PumpSeries
BowlDia(Inches)
ImpellerType
No.OfStages

Adeel
Ehsan

BOWLASSEMBLY
SECTION

Digitally signed by
Adeel Ehsan
DN: cn=Adeel
Ehsan, c=PK, o=KSB
Pumps,
ou=Production
Date: 2009.02.25
12:42:57 +05'00'

BOW
WLA
ASSEM
MBLY
YCOM
MPON
NENTS
TS

RUBBER
BEARING
G

BEARING
SLLEEVE

CLAM
MPING
SLEEV
VE

FLGD.
DISCHAR
RGE
PIECE

GA
ASKET

HEXH
HEAD
SCREW
W

HEXNUTT

IN
NTERMEDIA
ATE
BO
OWL

WEAR
RRING

O.RING

FLGD.SU
UCTION
PIECE

IMPELLER

PLUG

PUMPSH
HAFT

W
WORMSCRE
EW

SANDG
GUARD

STRAINER

STUD
D

THREADEED
COUPLING
G

B
BOW
LASSSEMBLYD
DWTTPUM
MP

1 Useasssemblyysettinggpiece
1.
accord
dingtothereq
quired
pumpforassemblyo
of
pumpshaftin
nsuctio
on
piece.

2 Makesubasssemblyof
2.
Interm
mediate
eBowlw
with
Bearin
ngBush/Rubbeer
Bearin
ng,Stud
d&Bow
wl
Sleevee

3. Make Sub assembly of

SuctionPiecewithBearing
Sleeve&Wearring.

4. MakeSubassemblyof
DischargePiecewith
BearingSleeveandStud/
HexHeadBolt.

5. *FittheSandGuardonthe
pump shaft in sub
assembledsuctionpieceat
bearing sleeve position
and lock it with worm
screw.
a. Measure distance for
lockingposition
* See Last page of bowl assembly
Sectionfordimension.

b.Drillhole

c. Lock Sand Guard with

wormscrew

6.Lockthepumpshaftthrough
settingpiecebyusinghexbolt.

a. Use Proper Lubrication

whererequired

7. Pass first impeller and

clamping sleeve over the
pump shaft & and fix
clamping sleeve in the
impeller by pressing with
bush.
a. CheckImpellerforCasting
b. Check
impeller
for
diameter.
c. Check
impeller
for
balancing.
d. Check
impeller
for
cleaning
of
water
passage.
e. PassImpellerandfixwith
clampingsleeve

8. Passintermediatebowl
andpapergasketoverthe
pumpshaft,alignthebowl
ribswithsuctionpiece&
tightenitwithsuction
piecebyusinghexnut.

9. Repeat the step 7 & 8

according to the number of
stages.

10. Fit the discharge piece

and tighten it with
intermediate bowl by
usinghexnut/hexbolt.

11. *Checkthedistanceof
shaftendoutfromthe
faceofdischargepiece
inpushorsetting
positionandcompare
itwithrequired
distance
*Seelastpageofbowlassembly
sectionfordimensions.

12. Checkthepumpshaftfor
thefreerotationandalso
confirm
vertical
movement of rotor
assembly which should
benotlessthan3m.m.

*Seelastpageofbowlassembly
sectionfordimensions.

13. BowlAssemblycompleted

Note:Forpoint5
NOTE:Forpoint11&12.
Distanceofsandguardfromshaft

end
Distancefromshaftendtothe

dischargepiece
B6B

61mm

B7B

74mm
Forallsizes/typesofDWT=177mm
B8B/D

87mm
(PushPosition)
B10B/D

101mm
Forallsizes/typesofDWT=180mm
B12B,B14B,B16B
111mm
(PullPosition)

DISCHARGEHEAD
SECTION

D HARGE
DISCH
EHEA
ADASS
SSEMB
BLYCO
OMPO
ONENTS

DISCHAR
RGE

HEAD

GLLANDCOV
VER

S.B.HOUSING
UPP.PARTF

SOCKETH
HEAD
SCREW

GA
ASKET

FUNN
NEL

HEXNUTT

BEEARINGS

MOTO
ORSTOOL

O.RING

WINDOW
W
CO
OVER

GREA
ASENIPPLEE

DOUBLENIPPLE

SEALCAG
GE

BEARING
G
HOUSING
GF

PLUG

D HARG
DISCH
GEH
HEADASSEMB
BLY

1 Beforeeassem
1.
mblyof
dischaargeheaadchecckthe
follow
wing.Typ
pe,disccharge
flangeesize,sttuffingb
box
housin
ngsize,motorflange.
Cleaniing.Stamppon
motorrflangetoensu
ureits
qualifiicationforthe
hydrostaticp
pressureetest.
Type/sizeofstuffinggbox
gland&bearingcum
mseal
cage.

2 Fittheestud,n
2.
nuts,plugs,
greaseenipple
eonbotttom
side,m
motorflangeand
stuffin
ngboxzzoneasper
thepaartlist.

3. Fit the bearring cum

m seal
cage in the stufffing bo
ox zone
an
nd ensu
ure thaat the inside
gro
oove sh
hould come
c
in
n front
of grease nipp
ple and
d hole
should co
ome in front of the
prelubriccation arranggement
an
nd cheeck the
e boree with
ap
ppropriaate size
e of shaaft. Fill
thegreassethrou
ughthegrease
nip
pple so
s
as to ensure
paassage corre
ectness and
cleeaning.

4 Fitstu
4.
uffingbo
oxgland
d.

5 Fitpreelubricaation
5.
arranggementtasper
requirrement,,ifdisch
harge
headiiswithp
pre
lubricaatingtaank
arranggementt,andth
hen
sendittoweldingsh
hopfor
weldin
ngoftank.

6.FFitbeariingsonangular
con
ntactbaallbearingsleevveas
perrgivenaarrange
ement.

7.FFitbeariingasse
emblyin
ntothe
beaaringho
ousingaandfixsstuds.

8.FFixbearingcoveronth
he
beaaringsleeeve.

9.FFixgreassenipple.

10. Tight the hex nuts of

f
beaaringco
over.

11.Fixtheoilseal.

12.Passad
daptorp
plateovverthe
discchargeh
headan
ndtighttit
withsockeetheadscrew.

13.Passth
hebeariinghousing
(com
mpleteassemb
bly)onthe
adaaptorplateand
dfixitw
with
socketheaadscrew
w.

14.Applyggrease//oilon
macchinedsurface
es.

COMPLETEPUMP
ASSEMBLY

C
COLUM
MNASSEM
MBLYCOMP
PONE
ENTS

BEARIN
NG
SPIDER
R

COLUMN
C
SHAFT
S

HEXNUT

FLANGED
D
COLUMN
NPIPE

GASKET
G

HEXH
HEAD
SCREEW

TOPSHAFFT

RUBBER
R
BEARING
B

SHAFFTPROT.
SLEEV
VE

THREADEED
COUPLING

COMPLETE
C
E
BOWL
B
ASSEMBLY
A

COM
MPLETE
D.HEAD
ASSEEMBLY

FLGD.TTOPCOL.

PIPE

TOPNU
UT

COM
MPLEETEA
ASSEEMBLLYDW
WTP
PUMP
P

1 ArranggeBowlassem
1.
mblyon
suppo
ort.

2 Passp
2.
papergaasketon
n
dischaargepie
ece,Fittthe
thread
dcoupliingacco
ording
totheerequire
edsizeand
applytheslid
dingpassteon
itsthread.

3.A
Assemb
blecolumnshaaftwith
thepumpshaft.

4.P
Passflan
ngedco
olumnp
pipe
oveertheco
olumnsshaftan
nd
asseembleiitwithb
bowl
asseembly.

5.P
Passbeaaringsp
piderovverthe
shaft.

6.A
Assemblethetopshafftand
colu
umnshaftwith
hhelpo
of
threeadcou
upling.

7. Assem
mble flanged
d top
colu
umn pipe
p
with
w
f
flanged
colu
umnpip
pe.

8. Assemble disschargee head

asseembly with
w th
he top column
c
pipee.

9.FFixtop nuton thetopshaft

and
dcentraalizedth
heImpeellers.

10.Assemblethemotorstool.

11.Assemblethecouplin
ng.

12. Movve the complete

asseembled
dpump tothe testing
faciilityforperform
mancettest.