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  • Desuperheaters Power Plants

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    Manoj Kumar
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    94 visualizzazioni6 pagine

    Desuperheaters Power Plants

    Caricato da

    Manoj Kumar

    Copyright:

    © All Rights Reserved
    Scarica in formato PDF o leggi online su Scribd
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    ey «52°: Marshall Innovate Soktions peered Wale ping eosin Desuperheaters Minicooler, Variable Nozzle and Fixed Nozzle Dynamic temperature control for your entire system Energy Conservation | Environment | Process Efficiency www forbesmarshall.com Forbes Marshal | Forbes Marshall Arca ] Codelnternavonal Kine Marshal | Forbes Solar] Forbes Vncke | Forbes Marshall Steam Systems er eect The most practical way of reducing the superheat value of steam is by the direct addition of water, To achieve temperature stability of the conditioned steam and prevent thermal shock in downstream pipes, cooling water must be atomised. Itis also necessary to have a correct mix of superheated steam and cooling water, Forbes Marshall ranks amongst the world's leading suppliers of Combined PROS valves. We specialize in designing and manufacturing such equipment for power, process and co- generation plants. Forbes Marshall has supplied more than 6000 combined Pressure Reducing and Desupetheating Systems since 1990. Fixed Nozzle Desuperheater (FND) Features * Single nozzle kv as low as 0.0162 m? /hr and as high as 1.6 m? / hr + Number of nozzles limited only by pipeline diameter * For use on all pipe sizes 6" and above « Ideal for use in conjunction with water control valve and control system ‘* Turndown ratio upto 4:1 (depending on water quality) Water in Water Flange t Steam Flange Typical FND Notes : Customised Kv values and injection profiles available on request. Be 20m rey er ‘Tua Wir SORE ANGES {Loose sumw STEAM sTeaM ‘Total Desuperheating system along with water control valve Standard Nozzle Kv's [Riper Nezie o.0182 0388 oor 3 0.273 vo [0312 12 | oss 3 | 16 Notes * Minimum pipe size required for installation of FND ist00mm + Water pressure should be minimum 7 bar (100 psig) more than the steam pressure + Maximum recommended pressure difference between steam and water is 45 bar (653 psig). If exceeds 45 bar (653 psig) then install pressure control valve in waterline to reduce water pressure within limits it * Spray water should be very clean (equivalent to boller feedwater) + Turndown ratio upto 4:1(split ranging available on request) Sr] DESCRIPTION DESCRIPTION Typical Sizes [STRAINER Advantages 1 [DUAL THERMOMETER 7 | Pio CONTROLLER ‘= Steam side flange: 4" and water side flange J2 [oval THERMOMETER 8 | SPRAY NOZZLE INSERT by we 5 |NoN-RETURN VALVE 9 | TEMPERATURE SENSOR + Steam side flange: 6” and waterside flange 2” Is [stoP vaive to] 1/P CONVERTOR + Pressure rating: upto ANSI #2500 5 |warea rrow controx vaive | 1] rire work 6 ‘Custom made for any size, standard or range steam pressure ‘+ No moving parts (iit ake Standard Nozzle Kv's Bill of Materials DESCRIPTION se 3 DIAL THERMOMETER DIAL THERMOMETER NON-RETURN VALVE STOP VAIVE WATER CONTROL VAIVE STRAINER TEMPERATURE CONTROLLER MIN COOLER DESUPERHEATER| 9 | steam prreune Minicookr Desiperesting ster along with water corivl ave sol TewpenaTune Season Advantages ‘Instantaneous water mixing * Less straight length requirement 1] P CONVERTOR 12| PEWORK + Absence of moving parts avoids possibilty of choking Simple installation, even in Vertical Steam Pipes Can be used for higher pipe sizes and low sr Kv per Nozale This is a unique device for 1 | ooree specific applications like the 2 | oo3ee ejector / gland sealing steam 3 | core where the cooling water fa_[ 0.108 injection quantity is very low. 5 [one This. simple design involves [5 [0.175 fixed nozzle and cools the 7 [o.208 steam by injecting alittle water fe [ozs in the zone where steam has 9 | 27a highest turbulence. of 0312 72 | 064 pis Notes * For use with pipe sizes 1° 10.4" * Single nozzle ky as low as 0.0162 and as high as 16 + Ideal for use with Forbes Marshall make water control valve and control system + Turndown ratio upto 14 * Spray water should be very clean (equivalent to boiler feedwater) nem) The latest technology has been incorporated in the spray nozzle design. The high quality surface finish minimises frictional losses, thereby ensuring that the total pressure difference between water and steam is available for atomisation of water. The nozzle assembly consists of three components: A) Spray head 8) Nozzle C)Nozzle cap Each nozzle assembly is served by individual feed holes in the spray cylinder. Water enters the chamber through these openings. The relatively arge volume of this chamber ensures that water is proportioned evenly through each otifice, The pressure drop across this spray cylinder head results in an increase in the fluid velocity A) Spray head B) Nozzle ©) Nozzle cap a? reer = ** Spray water must be injected in the direction of the Steam flow. + To facilitate instalation of the water supply line, one of the following four positions have to be indicated before ordering 53 - Along direction of flow SP6 - Transverse right to direction of flow SP9 - Opposite to direction of flow SP12 - Transverse left to direction of flow ‘The commonly available Kv's are... VND Standard Capacity Range: 5A 065] 9A] Kv=0,087 68 0137 | 98 | kv=0,205 6c 263 | ac | kv=0,395 60 0s | 9p | kv=0,758 sox | kv=1,000 | 90x | _kv=1,500 E Kv=1640 | 9& | _Kv=2,460 6 kv=2450 | 9F | kv=3,680 66 kv=5200 | 96 | kv=7,800 6H kv=a,100 | 9h ky = 12,150 6K kv=11s70 | 9k | kv=17,400 Water is subsequently rotated in the nozzle chamber before being emitted through the central hole. The combination of splitting the feed flow, increasing velocity and rotating effect ensures that water is injected into the system in a ne symmetrical hollow cone spray. The nozzles, are finaly assembled with the spray cylinder and are sealed ‘The Variable Nozzle Desuperheater may be equipped with a variety of spray heads. The uniform threading accepts, spray cylinder heads with a wide range of Kv values. Standard configurations are with either 6 or 9 equally sized spray nozzles. Special combinations are available to suit ‘customers requirements. This feature enables the VND to, be customised for specificsystem requirement, Special Kv Values for Variable Nozzle Desuperheater 4a 0.043 48 0.091 aC 0.178 40 0337 40x 0.696 10426136 3.232 1A+2C+1D42E+36 3.330 BA¥3C+30X 0.686 2A+2C+20X 0457 1CHD+DX+3E 1.529 TA2CHDX+2FHH 4895 14428426420 0313 1As2B41C12D1DX¥2E 0989 3B13D43E 1141 38130 H1E12F val2 3B13DX136 3.191 30437436 4.981 30X+3F43G. 4.350 30438436 5.123 3DX+3F43H 2,002 30438430 0.383 TA2CHDX+2F43H 5.1229 2B42D12E 0.761 1A428+3D43F 1.536 3A430430X 0.207 ‘Other mixed nozzle combinations & injection profiles available on request Features + Available in 6 and 9 nozzle design ‘+ Compatible with both pneumatic and electric actuators. Highlights © Design as per ANSI8 16.34 + Graphite packing provided for optimal sealing with stem + Suitable to fit a variety of yokes. (ideal with - Forbes Marshall make pneumatic diaphragm actuator) ‘+ Fabricated body - available in Carbon Steel / Alloy Steel / Stainless Steel (other materials available on request) ‘+ Stem - ground, hardened and roller burnished to a fine finish for optimum performance + Ensures back-seat sealing due to fine machining and lapping of the seat after welding ‘+ High performance spray head assembly. Gives fine atomisation of spray water ‘Typical Sizes + For Model 38: Steam Side Flange: 3° Water Side Flange: 1", 1 Ye" + For Model 48: Steam Side Flange: 4” Water Side Flange: 1", 1%", 2" ‘+ Pressure Rating: Upto ANSI #2500 ‘+ Available Forbes Marshall Pneumatic Actuators For Mounting A.'A'To ‘Dx’ Nozzles: UIIE6O nv B. 'E To 'K' Nozzles: UV-100 nv + Rangeability For 6 Nozzle Head: 1:18 For 9 Nozzle Head: 1:27 For Mixed Nozzle Head: More Than 1:27 (as Per Customer's Specifications). Sehemate Diagram Bill of Materials S_ | DESCRIPTION 5 [_ DESCRIPTION or _| spray cyunper | 10 | spacer 02 _| NOZZLE ASSY. a [nur o3_[rsTownIne (a) | 12 | PACKINGSer oa | PISTON 13 | sto os | rasteneranc | 14 | GLAND 06 | sear 15 | Pate o7_| stem 16 | _NAME PLATE 08_[ Booy v7 [Nw oa | warerriance | 18 | SECURING WASHER Bill of Materials DESCRIPTION DIAL THERMOMETER PERATURE SENSOR PID CONTROLLER 17P CONVERTOR AIR ALTER and REGULATOR Notes Value Addition to User ‘* Maximum recommended steam pipe size is 1200mm — 6 Custom designed for any size, standard or range + Minimum pipe size required for installation of VND is «simple installation 150mm © VND can be fi 4x ‘* Water pressure should be minimum 5 bar more than + Spray profile ensures a fine conical spray that evaporates almost instantaneously, avoiding pipe impingement in 100mm pipe size for nozzle upto * Eliminates need of a separate coolant valve for VND the steam pressure z ‘+ Maximum recommended pressure difference * More tumdown ratio possible z between steam and water is 45 bar. Fit exceeds 45 * Large desuperheating range because of number z bar then install pressure control valve in waterline to available nozzles 5 reduce water pressure within limit * Calculations for cooling water quantity provided for : + Spray water should be very clean (equivalent to boiler all operating _and design conditions feedwater) * Calculations for turndown requited vis-a-vis turndown, available provided for each application + Requirement of liners ascertained + Macro factors considered like - vacuum pocket creation, change of enthalpy, percentage of cooling ‘+ Model 38 with a maximum water flow capacity of m/hr in continuous service ‘© Model 48 with a maximum water flow capacity of 50 m?/ hr in continuous service Desuperheater Applications water injection quantity and detailed analysis report + Turbine Bypass provided wherever applicable. : * Turbine Exhaust * Complete end to end solution with lifelong support & + Turbine Bleed Steam under single roof, i + Auxillary Steam = Process Steam + Attemperator Good Engineering Practices for Efficient ‘= Pressure Reducing Valve Outlet Steam Desuperheating * Boiler Superheaters + Minimum inlet velocity should be 15 meters / sec for * Boiler Re-heaters FND and 7 meters / sec for VND Required Sizing Parameters + Minimum straight length downstream beyond the Steam Data ‘Water Data Desupetheater should be 4 meters inlet Pressure Bara) Tnlet Pressure Barigy ] * Optimum distance between water injection point to the temperature sensor mounted downstream should Inlet Temperature °C | Inlet Temperature °C Plena be 10 meters Outlet Temperature °C + Itis necessary to keep the steam flow rates (for max Steam flow (Inlet) 3 and min conitions) as practical a5 posse. Else the A kgfhr(MinNorfMax) tumdov ratio increases unnecessanly which 5 General necessitates the selection and use of a combination of 5 Pipe Size mm nozzles in the same spray cylinder & Pipe Schedule * Installation of a strainer with a mesh size of 5 Tumdown Ratio approximately 100 ji in the water supply line to ee Water Flange Orientation prevent the nozzles from clogging is essential bs SP3 / SP6 / SP9/SP12 prere I jency and energy conservation for Pr la 4 Eire ltiats rae Rent Co CUT: le Reda cold Lo) 21 are Pelee erie eieeeet Marshall

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