Mechanical Design Calculations of Pressure Vessel - Sample

DESIGN REF No - --------
EQP. TAG No. : ------MSN

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COVER PAGE
SHEET No.
REV No.
DATED
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VENVEL THERMAL & ME CHANICAL

DESIGNERS
NAMAKKAL, TAMILNADU, INDIA.
Mail : sakthivel@venveldesigners.com
Website : www.venveldesigners.com
Mob :+91 9965764325
MECHANICAL DESIGN
CALCULATION REPORT 500 Lit
PROJECT
EQUIPMENT NAME
CATCH POT
CLIENT
------------
REFERENCE DATA SHEET NO
Mail
PO NO
CODE OF CONSTRUCTION
ASME SECTION VIII DIV 1, EDITION 2013
EQUIPMENT TAG NO.
--------------
Job No
MFRS SERIAL NUMBER
0
REV
NO
21/11/15
DATE
First Issue
DESCRIPTION OF REVISION
PREPARED
AND APPROVED BY
DESIGN ENGINEER
REVIEWED
BY
CUSTOMER

: SR.
No.
1.
2.
SHEET No.
REV No.
INDEX
DATED
DESCRIPTION
SHEET
NO.
INDEX
COVER PAGE
21/11/15
21/11/15
21/11/15
3.
DRAWING DETAILS AND VESSEL SUMMARY
5.
DESIGN DATA
21/11/15
LOADING AS PER UG 22
21/11/15
4.
APPLICABLE CODES / STANDARDS & UOM
6.
CALCULATION FOR INTERNAL VOLUME
8.
EVALUTION OF MATERIALS
7.
9.
10.
EVALUTION OF DESIGN PRESSURE
11
21/11/15
15.
PERMISSABLE OUT OF ROUNDNESS OF SHELL UG 80(a)
17.
DISHED END UG 32
SHELL UG 27
1516
21/11/15
REQUIREMENT OF UG-79 & UCS 79
19
NOZZLE NECK - (N4,N5) AS PER UG 45, UG 36
14
17-18
21/11/15
23
26.
PWHT REQUIREMENTS - UHA-32
FLANGE RATING CALCULATIONS AS PER UG-44 & B16.5
24
25
26
27
27.
WIND AND SEISMIC LOAD CALCULATIONS
28-29
29.
LIFTING LUG DESIGN
34-35
28.
SKIRT SUPPORT AND BASE PLATE DESIGN
21/11/15
22
EVALUTION OF LARGE OPENINGS UG 36
IMPACT TEST REQUIREMENTS UG 20(f),UHA-51 (d) (1))
21/11/15
21/11/15
21
CHECK FOR MULTIPLE OPENINGS UG 42
21/11/15
20
NOZZLE NECK - (N3,N6) AS PER UG 45, UG 36
24.
25.
21/11/15
21/11/15
21.
23.
12
21/11/15
12-13
NOZZLE NECK - (N1, N2 ) AS PER UG 45, UG 36
22.
11
RADIOGRAPHY & JOINT EFFICIENCY
19.
20.
21/11/15
REQUIREMENT OF DRAIN UG 25
OVERPRESSURE PROTECTION UG 125
18.
21/11/15
21/11/15
13.
16.
21/11/15
10
REQUIREMENT OF INSPECTION OPENING UG -46
14.
21/11/15
HYDROSTATIC TEST PRESSURE UG -99
11.
12.
30-33
21/11/15
21/11/15
21/11/15
21/11/15
21/11/15
21/11/15
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REVISION No.
1
DESIGN REF No - -------DRAWINGS

AND VESSEL SUMMARY

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SHEET No.
REV No.
DATED
DRAWINGS
SR.
NO.
DESCRIPTION
DRAWING No.
GENERAL ARRANGEMENT AND
VFE/UAR /003
DETAILED DRAWING FOR CATCH POT
REVISION No.
21/11/15
Sheet 1 of 2
VFE/UAR /003
DISH END DRAWING FOR CATCH POT
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21/11/15
Sheet 2 of 2
VESSEL SUMMARY
S.No
Part Name
Inside Diameter
Dish Ends
700 mm
Shell
700 mm
Min.Thickness Cal. / Nominal

4.601 mm / 6 mm
4.571 mm / 6 mm
( 4.75 mm After forming)
NOZZLE SCHDULE
RF Pad
Dimensio
n
Sr.No
Nozzle
No.
Size
Schedule (WT
in mm)
N1
DN 80
SCH 80 / 7.62
N2
DN 80
SCH 80 / 7.62
N.A
N3
DN 25
SCH 160 / 6.35
N.A
N4
DN 50
SCH 80 / 7.14
N.A
Nozzle Rating
/ Flange Type
150# / B16.5
SORF
150# / B16.5
SORF
150# / B16.5
SORF
N.A
150# / B16.5
SORF
150# / B16.5
SORF
N5
DN 50
SCH 80 / 7.14
N.A
N6
DN 25
SCH 160 / 6.35
N.A
150# / B16.5
SORF
SERVICE
INLET
OUTLET
DRAIN
SIDE ENTRY
TOP /
INSPECTION
OPENING
SIDE ENTRY
BOTTOM /
INSPECTION
OPENING
PRV/PRESSURE
GAUGE
Orientation of
Nozzle
(Deg)
LHS of TOP
DISH END
RHS of TOP
DISH END
Centre of
Bottom dish
end
Shell - Top
Shell Bottom
Centre of Top
dish end

: SR.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
APPLICABLE CODES / STANDARDS

CODES / STANDARDS/ REFERENCES
ASME BOILER & PRESSURE VESSEL CODE ,SECTION VIII DIV.1

ASME BOILER & PRESSURE VESSEL CODE ,SECTION II PART A
ASME BOILER & PRESSURE VESSEL CODE ,SECTION II PART C
ASME BOILER & PRESSURE VESSEL CODE ,SECTION II PART D (Metric)
STANDARD FOR WELDED AND SEAMLESS WROUGHT STEEL PIPE B36.10M
STANDARD FOR PIPE FLANGES AND STANDARD FITTINGS B16.5
CODE OF PRACTICE FOR DESIGN LOAD (WIND LOAD) IS 875 (Part 3)
CRITERIA FOR EARTHQUAKE RESISTANT (SEISMIC LOAD) IS 1893 (Part 1)
PRESSURE VESSEL DESIGN HANDBOOK BY H.H.BEDNER 2nd Edition
PRESSURE VESSEL DESIGN MANUAL BY DENNIS MOSS 2nd Edition
Parameter
Pressure
Temperature
Length
Units of Measurement:
Unit used
MPa and Kg/cm2
Deg C
mm
Conversion calculations :
FROM APPENDIX GG TABLE OF ASME SEC.VIII Div.1 EDITION 2013.
1lb /
inch2
1 lb=
0.4535924
kg
(Psi) = 0.4535924 / (2.54)2 = 0.4535924 / 6.452 = 0.07030260
1 Psi= 0.0068948 MPa
0.0068948 MPa = 0.07030260 Kg/cm2
1MPa =0.070306963/0.0068948 = 10.196 kg / cm (g)
kg / cm2
SHEET No.
REV No.
DATED
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YEAR / EDITION
EDITION 2013
EDITION 2013
EDITION 2013
EDITION 2013
2004
2013
1987
2002
1991
2004

: -
EQUIPMENT DESIGN DATA :

CONFIGURATION (TYPE)
SERVICE ( LETHAL OR NON LETHEL)
DESIGN AND MANUFACTURING CODE
INTERNAL DESIGN PRESSURE
EXTERNAL DESIGN PRESSURE
MAXIMUM ALLOWABLE WORKING PRESSURE (MAWP)
DESIGN TEMPERATURE (MAX)
DESIGN TEMPERATURE (MIN)
MINIMUM DESIGN METAL TEMPERATUE (MDMT)
CORROSION ALLOWANCE
RADIOGRAPHY
DESIGN DATA
JOINT EFFICIENCY
FOR SHELL (CIRC STRESS / LONG STRESS)
FOR TOP HEAD
FOR BOTTOM HEAD
OPERATING PRESSURE (Min / Max)
OPERATING TEMPERATURE (Min / Max)
PROCESS FLUID
PROCESS FLUID DENSITY (MAX)
HIGHEST LIQUID LEVEL FROM BOTTOM
CAPACITY
INSULATION/ FIRE PROOFING THK
HYDROSTATIC TEST PRESSURE (AT TOP) VERTICAL POSITION

HYDROTEST TEMPERATURE (MIN/MAX)
PNEUMATIC TEST PRESSURE
POST WELD HEAT TREATMENT (PWHT) (Refer Sheet No : 28)
IMPACT TEST(Refer Sheet No : 27)
POST FORMING HEAT TREATMENT (SHELL /DISH ENDS):
RATINGS OF FLANGES
ASME CERTIFICATION MARK
NATIONAL BOARD REGISTRATION
OVER PRESSURE PROTECTION
WIND AND SEISMIC LOADINGS
WEIGHT DETAILS :
EMPTY WEIGHT(We )
OPERATING WEIGHT(Wo )
HYDRO TEST WEIGHT (Wh)
MATERIAL OF CONSTRUCTION :
SHELL / DISH END
NOZZLE PIPES
NOZZLE FLANGES
SKIRT SUPPORT, LUG PLATE
BASE PLATE, NAME PLATE
NAME PLATE BRACKET
SHEET No.
REV No.
DATED
: 5 of 35
: 0
: 21/11/15
: VERTICAL
: NON LETHAL
: ASME SECTION VIII DIV 1, EDITION 2013
: 1.50 MPa (g) (Refer Sheet No : 9)
: N.A
: 1.50 MPa (g) @ 65 Deg C
: 65 Deg C
: 10 Deg C
: 10 Deg C @ 1.50 MPa (g)
: 0 mm (Shell / Dish / Nozzles)
: RT2 - AS PER UG 116 (e) (2),UW-11(a) & UW-11(a) 5 (b)
: LONG SEAM FULL,UW-11(a)
TOP DEND CIRC SEAM SPOT, UW-11(a) 5 (b)
BOTTOM DEND CIRC SEAM SPOT, UW-11(a) 5 (b)
: 1.00/ 0.70
: 1.0
: 1.0
: 0.45 / 0.8 MPa(g)
: 10 / 45 Deg C
: CONDENSATE
: 1.1195 kg / m3
: 1835 mm
: 0.5 m3 (Refer Sheet No : 6)

: N.A.mm
( ~ 500 Lit)
: 1.95 (20) MPa (g) (kg/cm2 (g))

Do not exceed 25 Kg/cm2 (g)
(Refer Sheet No : 10)
: 27 / 48 Deg C (Recommended)
: N.A
: EXEMPTED (As per UHA-32)
: EXEMPTED(AS PER UG 20(f), UHA-51 (d) (1))
: NOT REQUIRED (Refer Sheet No : 19)
: ASME B16.5, 2013 Edition
: YES WITH U DESIGNATION
: NO
: IN THE SCOPE OF CLIENT (PROVISION PROVIDED) N6
(DN 25)
Refer Sheet No: 7
: 284 kg
: 284.6 kg
: 784 kg
: SA 240 TP 316L
: SA 312 TP 316L
: SA 182 F 316L
: SA 240 TP 304
: SA 240 TP 304
: SA 240 TP 316L

: -
Shell I.D. (Di)

Length T.L-T.L(l)
Type of Dished End
Dish Depth (h)
Dish End ID (Di)
Volume of shell
= 700 mm
= 1070 mm
=Ellipsoidal(2:1)
= 175 mm
= 700 mm
Vs = ( / 4)x(Di)x l
= (3.14/4) x(0.700)x 1.070
= 0.785 x 0.72 x 1.070
= 0.412 m
Volume of Dished End
Vd = ( /24) x(Di3)
= ( 3.14 / 24)x(0.7)3
= 0.131 x 0.343
= 0.045 m
Total Internal Volume of Vessel
V = Vs + (2 x (Vd))
= 0.412 + (2 x 0.045)
= 0.412 + 0.09
= 0.502 m = 502 Lit ~ 500 Liter
CALCULATION FOR INTERNAL VOLUME

= 0.700 m
= 1.070 m
= 0.175 m
= 0.700 m
SHEET No.
REV No.
DATED
: 6 of 35
: 0
: 21/11/15

: -
SR NO
1
APPLICABLE
CLAUSE
UG 22(a)
UG 22(b)
UG 22(c)
4
5
6
7
UG 22(d)
UG 22(e)
UG 22(f)
UG 22(g)
UG 22(h)
10
UG 22(j)
UG 22(i)
SHEET No.
REV No.
DATED
LOADINGS AS PER UG -22

DESCRIPTION

WEIGHT OF THE VESSEL AND NORMAL CONTENTS
UNDER OPERATING OR TEST CONDITIONS (THIS
INCLUDES ADDITIONAL PRESSURE DUE TO STATIC
HEAD OF LIQUIDS).
SUPERMIPOSED STATIC REACTIONS FROM WEIGHT
OF ATTACHED EQUIPMENT, SUCH AS MOTORS,
MACHINERY, OTHER VESSELS, PIPING, LININGS,
AND INSULATION.
THE ATTACHMENT OF:
INTERNALS
VESSEL SUPPORTS, SUCH AS LUGS, RINGS, SKIRTS,
SADDLES, AND LEGS
CYCLIC AND DYNAMIC REACTIONS DUE TO
PRESSURE OR THERMAL VARIATIONS, OR FROM
EQUIPMENT MOUNTED ON A VESSEL, AND
MECHANICAL LOADINGS
WIND REACTIONS.
SEISMIC REACTIONS.
SNOW REACTIONS.
IMPACT REACTIONS SUCH AS THOSE DUE TO
FLUID SHOCK.
TEMPERATURE GRADIENTS AND DIFFERENTIAL
THERMAL EXPANSION.
ABNORMAL PRESSURES, SUCH AS THOSE CAUSED
BY DEFLAGRATION.
TEST PRESSURE AND COINCIDENT STATIC HEAD
ACTING DURING THE TEST
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APPLICABLE
YES/NO
YES
NO
REMARKS
NO
NO
NO
YES
SKIRT
NO
YES
YES
NO
NO
NO
NO
YES

: Sr.
No
1.
2.
3.
3.
4
5.
Component
Type
SHELL
DISH ENDS
NOZZLE
PIPES
NOZZLE
FLANGES
WEAR PLATES
SKIRT
SUPPORT,
LIFTING LUG,
BASE PLATE
Material Spec
No
SA 240 TP 316L
SA 240 TP 316L
SA 312 TP 316L
SA 182 F 316L
SA 240 TP 316L
SA 240 TP 304
SHEET No.
REV No.
DATED
EVALUATION OF MATERIALS
Table P.No / Page No/ Design Allow
Allow
No Group Line No in Temp Stress at Stress @
No
ASME
Design
Test
Sec II D
temp
(27 C)
C
(MPa)
temp
(MPa)
1A 8 / 1
74/10
65
115
115
1A 8 / 1
74/10
65
115
115
1A 8 / 1
74/15
65
115
115
1A
1A
1A
8/1
8/1
1/1
74/01
74/10
94/07
65
65
65
115
115
126
115
115
138
Allow
Stress
@ (10)
(MPa)
115
115
115
115
115
138
Max.
Specified
Temp. Cautionary Notes
Limits
C
: 8 of 35
: 0
: 21/11/15
Applicability
of Notes
454
454
454
G5,G21
G5,G21
G5,G21,W12,W14
None
None
None
454
816
G5,G21
G12,T8
None
None
454
G5,G21
None

: -
P
P
Di
Ls
HLL
Di
hi
EVALAUATION OF DESIGN PRSSURE
: MAXIMUM ALLOWABLE WORKING PRESSURE (GIVEN BY CLIENT)

: INTERNAL DESIGN PRESSURE
: INTERNAL DIAMETER OF SHELL
: T.L. TO T.L. LENGTH
: HEIGHEST LIQUID LEVEL FROM BOTTOM
(INCLUDING TOLERANCE) ( 2170 + 5 )
TYPE OF DISHED END
: INSIDE DIAMETER OF DISHED END
: INSIDE DEPTH OF HEAD = Di / 4 = 700 / 4
: DENSITY OF FLUID
SHEET No.
REV No.
DATED
: 9 of 35
: 0
: 21/11/15
: 1.50 MPa (g)

: MAWP + Pressure due to static head
: 700 mm
: 1070 mm
: 1835 mm
: 2:1 Ellipsoidal
: 700 mm
: 175 mm
: 1.1195 kg/m3
DESIGN PRESSURE TABLE FOR DIFFERENT PARTS OF AIR RECEIVER
SR.No.
PART
NOZZLE N4
(AT TOP)
P
(MPa g)
H
(mm)
1.50
1835
Ph
= H X X9.8067x 10^-6
1000
(MPa g)
19.76 x 10^-6 *
(Negligible )
P= P+Ph
(MPa g)
1.50
PRESSURE INCLUDING THE HEAD IS NEGLIGIABLE. HENCE, IT IS NOT CONSIDERED.

*Ph = (1835 x 1.1195 x 9.8067 x 10^-6) / 1000
P = P + Ph = 1.50 + 0.00001976 = 1.50001976 MPa (g)

Rounded to = 1.5 MPa (g)
WHERE,
H
: HEIGHT OF FLUID TO BE CONSIDERED FOR STATIC HEAD.
Ph
: PRESSURE DUE TO STATIC HEAD OF FLUID.
: INTERNAL DESIGN PRESSURE WITH STATIC HEAD TO BE CONSIERED IN PART DESIGN
CONCLUSION :- DESIGN PRESSURE SHALL BE THE HEIGHEST PRESSURE P CALCULATED FOR THE ABOVE PART,
LOCATED ON TOP OF THE VESSEL. AS THERE IS NO CHANGE IN THE INTERNAL DESIGN PRESSURE DURING THE
OPERATING CONDITION, INCLUDING STSTIC HEAD. THE MAWP IS CONSIDERED SAME AS INTERNAL DESIGN
PRESSURE.
-
AS PER UG-99 END NOTE.36 , THE MAXIMUM ALLOWABLE WORKING PRESSURE MAY BE ASSUMED TO BE
THE SAME AS THE DESIGN PRESSURE WHEN CALCULATIONS ARE NOT MADE TO DETERMINE THE
MAXIMUM ALLOWABLE WORKING PRESSURE.

: -
HYDROSTATIC TEST PRESSURE UG-99(b)
SHEET No.
REV No.
DATED
: 10 of 35
: 0
: 21/11/15
Shop test pressure determination for vessel based on Design Pressure at top of vessel (P) and design Temperature (T) as per Clause No. UG-99(b).
P : Design Pressure (Top of vessel)
Tc : Design Temperature
Sr. No.
1
2
3
4
=1.50 MPa (g)

= 65 Deg C
Description
SHELL
DISH END
PIPES
FLANGES
Design Pressure
P
(MPa (g))
1.0
1.0
1.0
1.0
Stress @ Test
Temp.
Sa (MPa)
115
115
115
115
Stress @ Design
Temp.
S (MPa)
115
115
115
115
Stress Ratio
Sa / S
1.0
1.0
1.0
1.0
Stress Ratio =Sa / S = 138/138 = 1.00 (Taken Least Stress Ratio of Sr.No. 1 to 4)
As per UG 99 (b)
Loading in Bolting part :
NOT APPLICABLE
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Hydrostatic Test Pressure
= 1.3 x P x(Sa / S) = 1.3 x 1.50x (115 / 115) = 1.3 x 1.50 x 1.00 = 1.95 MPa (g)
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------FROM, Page No 4 of Units of Measurement and Conversion :
1.95 MPa g = 1.95 x 10.196 = 19.88 kg / cm (g) ~ 20 kg/cm2(g)
AS PER UG-99 (h) BODY METAL TEMPERATURE DURING HYDRO TEST (RECOMMENTED) MAY BE
(17 + 10 (MDMT) ) = 27 DEG C MINIMUM, AND 48 DEG C MAXIMUM, AND ANY CASE NOT LESS THEN 10 Deg C.
AS PER UG-99 END NOTE.36 , THE MAXIMUM ALLOWABLE WORKING PRESSURE MAY BE ASSUMED TO BE THE SAME
AS THE DESIGN PRESSURE WHEN CALCULATIONS ARE NOT MADE TO DETERMINE THE MAXIMUM ALLOWABLE
WORKING PRESSURE.HENCE, HERE IN THIS CASE DESIGN PRESSURE AND MAWP ARE TAKEN SAME.

: -
Sr.
No
1
Clause No
UG-46(a)
UG-46(f)(2)
UG-46(f)(7)
REQUIREMENT OF INSPECTION OPENING UG-46

EVALUTION OF CONDITIONS
SHEET No.
REV No.
DATED
APPLICABILITY
ALL PRESSURE VESSELS FOR USE WITH COMPRESSED AIR AND THOSE
SUBJECT TO INTERNAL CORROSION OR HAVING PARTS SUBJECTED TO
EROSION OR MECHANICAL ABRASION (SEE UG-25) EXCEPT AS PERMITTED
OTHERWISE IN THIS PARAGRAPH, SHALL BE PROVIDED WITH SUITABLE
MANHOLE, HANDHOLE, OR OTHER INSPECTION OPENINGS FOR
EXAMINATION AND CLEANING.
COMPRESSED AIR AS USED IN THIS PARAGRAPH IS NOT INTENDED TO

INCLUDE AIR WHICH HAS HAD MOISTURE REMOVED TO PROVIDE AN
ATMOSPHEIC DEW POINT OF 46 Deg C OR LESS.
AS PER ALL VESSELS 450 mm TO 900 mm, INCLUSIVE,I.D.SHALL HAVE A
MANHOLE OR AT LEAST TWO HANDHOLES OR TWO PLUGGED, THREADED
INSPECTION OPENINGS OF NOT LESS THAN DN 50.
FLANGED AND/ OR THREADED CONNECTIONS FROM WHICH PIPING,

INSTRUMENTS, OR SIMILAR ATTACHMENTS CAN BE REMOVED MAY BE
USED IN PLACE OF THE REQUIRED INSPECTION OPENINGS PROVIDED THAT
(-a) THE CONNECTIONS ARE AT LEAST EQUAL TO THE SIZE OF THE
REQUIRED OPENINGS
(-b) THE CONNECTIONS ARE SIZED AND LOCATED TO AFFORD AT LEAST
AN EQUAL VIEW OF THE
INTEROR AS THE REQUIRED INSPECTION OPENING.
: 11 of 35
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YES
YES
N4,N5 PROVIDED
WITH DN 50, DN 80
SIZE
YES
LOCATION
IDENTIFIED AS
1. TOP DISH
END N5
2. BOTTOM
SHELL N4
CONCLUSION: AS PER UG-46(f)(2) , WE HAVE PROVIDED TWO NOZZLES OF SIZE DN 50 NOZZLE N4 AND DN 80 SIZE N5 AS
AN INSPECTION OPENING AS PER ABOVE CONDITIONS AND MEETS THE CODE REQUIREMENTS.
EQP. TAG No. : -MSN

:-
DESIGN REF No - -
REQUIREMENT OF DRAIN UG-25
SHEET No.
REV No.
DATED
: 11 of 35
: 0
: 21/11/15
AS PER UG-25(f), VESSELS SUBJECT TO CORROSION SHALL BE SUPPLIED WITH A SUITABLE DRAIN OPENING AT THE
LOWEST POINT PRACTICABLE IN THE VESSEL.
NOZZLE N3(DN 25) IS PROVIDED AT THE BOTTOM MOST POINT OF THE VESSEL, FOR THIS PURPOSE.

: -
DESIGN REF No - -------OVER PRESSURE PROTECTION UG 125
SHEET No.
REV No.
DATED
: 12 of 35
: 0
: 21/11/15
AS PER UG-125(a) (4),
THE OVERPRESSURE PROTECTION SYSTEM NEED NOT BE SUPPLIED BY THE VESSEL MANUFACTURER.
ALSO, AS PER CLIENT REQUIREMENT THE PROVISION FOR PRESSURE RELIEF DEVICE IS PROVIDED AS N6 (DN 25)
NOZZLE.
EQP. TAG No. : --MSN

:-
DESIGN REF No - ----
EVALUTION OF RADIOGRAPHY REQUIREMENTS
SHEET No.
REV No.
DATED
EVALUTION OF RADIOGRAPHY
(A) FULL RADIOGRAPHY. THE FOLLOWING WELDED JOINTS SHALL BE EXAMINED RADIO GRAPHY FOR
THEIR FULL LENGTH IN THE MANNER PRESCRIBED IN UW-51:
(1) ALL BUTT WELDS IN THE SHELL AND HEADS OF VESSELS USED TO CONTAIN LETHAL SUBSTANCES
[SEE UW-2(A)];
(2) ALL BUTT WELDS IN THE SHELL AND HEADS OF VESSELS IN WHICH THE NOMINAL THICKNESS
[SEE (G) BELOW]
AT THE WELDED JOINT EXCEEDS 11/2 IN. (38 MM), OR EXCEEDS THE LESSER THICK- NESSES PRESCRIBED IN
UCS-57, UNF-57, UHA-33, UCL-35, OR UCL-36 FOR THE MATERIALS COVERED THEREIN, OR AS OTHERWISE PRESCRIBED IN UHT-57, ULW-51, ULW-52(D), ULW-54,OR ULT-57;
(3) ALL BUTT WELDS IN THE SHELL AND HEADS OF UNFIRED STEAM BOILERS HAVING DESIGN PRESSURES (-A)
EXCEEDING 50 PSI (350 KPA) [SEE UW-2(C)]; (-B) NOT EXCEEDING 50 PSI (350 KPA) [SEE UW-2(C)] BUT WITH
NOMINAL THICKNESS AT THE WELDED JOINT EXCEEDING THE THICKNESS SPECIFIED IN (2) ABOVE;
(4) ALL BUTT WELDS IN NOZZLES, COMMUNICATING CHAMBERS, ETC., WITH THE NOMINAL THICKNESS AT
THE WELDED JOINT THAT EXCEEDS THE THICKNESS IN (2) ABOVE OR ATTACHED TO THE SHELL OR HEADS OF
VESSELS UNDER (1), (2),OR(3) ABOVE THAT ARE REQUIRED TO BE FULLY RADIO GRAPHED; HOWEVER, EXCEPT
AS REQUIRED BY UHT-57(A),CATEGORIES BAND C BUTT WELDS IN NOZZLES AND COMMUNICATING
CHAMBERS THAT NEITHER EXCEED NPS 10 (DN 250) NOR 11/8 IN. (29 MM) WALL THICKNESS DO NOT REQUIRE
ANY RADIOGRAPHIC EXAMINATION;
(5) ALL CATEGORY A AND D BUTT WELDS IN THE SHELL AND HEADS OF VESSELS WHERE THE DESIGN OF THE
JOINT OR PART IS BASED ON A JOINT EFFICIENCY PERMITTED BY UW-12(a),IN WHICH CASE:
(-a) CATEGORY A AND B WELDS CONNECTING THE SHELL OR HEADS OF VESSELS SHALL BE OF TYPE NO. (1)
OR TYPE NO. (2) OF TABLE UW-12;
(-b) CATEGORY B OR C BUTT WELDS [BUT NOT INCLUDING THOSE IN NOZZLES AND COMMUNICATING
CHAMBERS EXCEPT AS REQUIRED IN (4) ABOVE] WHICH INTERSECT THE CATEGORY A BUTT WELDS IN
THE SHELL OR HEADS OF VESSELS OR CONNECT SEAMLESS VESSEL SHELL OR HEADS SHALL, AS A
MINIMUM, MEET THE REQUIREMENTS FOR SPOT RADIOGRAPHY IN ACCORDANCE WITH
UW-52.SPOT RADIOGRAPHY REQUIRED BY THIS PARAGRAPH SHALL NOT BE USED TO SATISFY THE SPOT
RADIOGRAPHY RULES AS APPLIED TO ANY OTHER WELD INCREMENT.
(6) ALL BUTT WELDS JOINED BY ELECTRO GAS WELDING WITH ANY SINGLE PASS GREATER THAN 11/2 IN.
(38 MM) AND ALL BUTT WELDS JOINED BY ELECTRO SLAG WELDING;
(7) ULTRASONIC EXAMINATION IN ACCORDANCE WITH UW-53 MAY BE SUBSTITUTED FOR RADIOGRAPHY
FOR THE FINAL CLOSURE SEAM OF A PRESSURE VESSEL IF THE CONSTRUCTION OF THE VESSEL DOES NOT
PERMIT INTERPRETABLE RADIOGRAPHS IN ACCORDANCE WITH CODE REQUIREMENTS. THE ABSENCE OF
SUITABLE RADIO- GRAPHIC EQUIPMENT SHALL NOT BE JUSTIFICATION FOR SUCH SUBSTITUTION.
: 12 of 35
: 0
: 21/11/15
APPLICABILITY
NA
NA
NA
NA
APPLICABLE
APPLICABLE
NA
NA

: -
SHEET No.
REV No.
DATED
RADIOGRAPHY & JOINT EFFICIENCY
: 13 of 35
: 0
: 21/11/15
AS PER CLIENT REQUIREMENT JOINT EFFICIENCY IS 1.0, HENCE FOR CATEGORY- A OF SHELL LONG SEAM WELD
CONSIDERED FULL RADIOGRAPHY AND FOR HEAD TO SHELL CATEGORY- B WELD JOINT THE SPOT RADIOGRAPHY
AS PER REQUIREMENT OF UW-11 (a) (5) (b) IS CONSIDERED.
BASED ON ABOVE CONDITION VESSEL SHALL BE MARKED WITH RT-2 AS PER UG-116 (e) (2).
AS PER UW-12 (b): JOINT EFFICIENCY
SR. NO.
1
JOINT
CATEGORY
A
JOINT
TYPE
1
2
3
B
B
1
1
DESCRIPTION
SHELL LONG SEAMS

(Circumferential Stress / Longitudinal Stress)
SHELL TO DISHED END C / S JOINT - TOP
SHELL TO DISHED END C / S JOINT BOTTOM
NOZZLE NECK TO
SHELL/ DISH JOINT
RT REQ.
JOINT EFFICIENCY
SPOT*
SPOT*
1 (UW-12(d))
1 (UW-12(d))
FULL
NIL
1/0.70
N.A.
* AS PER UW- 11 (a) (5) (b) CATEGORY B OR C BUTT WELDS [BUT NOT INCLUDING THOSE IN NOZZLES AND
COMMUNICATING CHAMBERS EXCEPT AS REQUIRED IN (4) ABOVE] WHICH INTERSECT THE CATEGORY A BUTT
WELDS IN THE SHELL OR HEADS OF VESSELS OR CONNECT SEAMLESS VESSEL SHELL OR HEADS SHALL, AS A
MINIMUM, MEET THE REQUIREMENTS FOR SPOT RADIOGRAPHY IN ACCORDANCE WITH
UW- 52.SPOTRADIOGRAPHSREQUIREDBYTHISPARAGRAPHSHALL NOT BE USED TO SATISFY THE SPOT RADIOGRAPHY
RULES AS APPLIED TO ANY OTHER WELD INCREMENT.
DESIGN REF No - -------PERMISSIBLE OUT-OF-ROUNDNESS OF SHELL

AS PER UG-80(a)

: UG-80(a)(1)
SHEET No.
REV No.
DATED
: 14 of 35
: 0
: 21/11/15
THE DIFFERENCE BETWEEN THE MAXIMUM AND MINIMUM INSIDE DIAMETERS OF THE SHELL AT ANY
CROSS SECTION SHALL NOT EXCEED 1% OF THE NOMINAL DIAMETERS OF THE SHELL AT THE CROSS
SECTION UNDER CONSIDERATION.

D
: NOMINAL INSIDE DIAMETER OF THE SHELL
Diff 1
: 0.01 X D
UG-80(a)(2)
= (0.01 X 700)
700
mm
7.00 mm
THE DIFFERENCE BETWEEN THE MAXIMUM AND MINIMUM INSIDE DIAMETERS OF THE SHELL AT THE
CENTER OF THE OPENING. SHALL BE INCREASED BY 2 % OF THE INSIDE DIAMETER OF THE OPENING.
PERMISSIBLE DIFFERENCE IN THE INSIDE DIAMETER FOR, (From Sheet No : 20 to 24)

NOZZLE N1 : Diff 1+ 0.02 x d =
7.0 + (0.02 x75.56)
= 7.0 + 1.51
8.51 mm
7.0 + (0.02 x22.29)
= 7.0 + 0.446
7.446 mm
= 7.0 + 0.96
7.0 + (0.02 x75.56)
= 7.0 + 1.51
7.0 + (0.02 x 47.804)
= 7.0 + 0.96
7.0 + (0.02 x 22.29)
= 7.0 + 0.446
7.0 + (0.02 x 47.804)
=
=
8.51 mm
7.96 mm
7.96 mm
7.446 mm
WHERE ,d IS INSIDE DIAMETER OF NOZZLE.
EQP. TAG No. :---MSN

:-
DESIGN REF No - ---TOLERANCE FOR FORMED HEADS UG-81 (a) & (d)
SHEET No.
REV No.
DATED
: 14 of 35
: 0
: 21/11/15
UG-81 (a):
THE INNER SURFACE OF A TORISPHERICAL, TORICONICAL, HEMISPHERICAL, OR ELLIPSOIDAL HEAD SHALL NOT
DEVIATE OUTSIDE OF THE SPECIFIED SHAPE BY MORE THAN 1 % OF D, NOR INSIDE THE SPECIFIED SHAPE BY MORE
THAN 5/8 % OF D, WHERE D IS THE NOMINAL INSIDE DIAMETER OF THE VESSEL SHELL AT POINT OF ATTACHMENT.
SUCH DEVIATIONS SHALL BE MEASURED PERPENDICULAR TO THE SPECIFIED SHAPE AND SHALL NOT BE ABRUPT.
THE KNUCKLE RADIUS SHALL NOT BE LESS THAN THAT SPECIFIED.
IN OUR CASE, OVER CROWNING IS 8.75 mm, HOWEVER LIMITED TO 8 mm.

UG-81 (d):
UNDER CROWING IS 4.38 mm, HOWEVER LIMITED TO 4 mm
THE SKIRTS OF HEADS SHALL BE SUFFICIENTLY TRUE TO ROUND SO THAT THE DIFFERENCE BETWEEN THE
MAXIMUM AND MINIMUM INSIDE DIAMETERS SHALL NOT EXCEED 1% OF THE NOMINAL DIAMETER.
NOMINAL INSIDE DIAMETER OF THE VESSEL (D) = 700 mm.
Diff 1
: 0.01 X D
= (0.01 X 700)
7.00 mm
ALLOWABLE OUT OF ROUNDNESS FOR SKIRT PORTION OF DISH END = 7.00 mm.

: -
SHELL UG -27
MATERIAL
SHEET No.
REV No.
DATED
: SA 240 TP 316L
:INTERNAL DESIGN PRESSURE
:CORROSION ALLOWANCE
:0
:PERMISSABLE TOLERANCE FOR INSIDE DIAMETER OF SHELL
: + / - 5 mm
((Di/2)+C) =
: 350
Tc
: 1.50 MPa (g)
:DESIGN TEMPERATURE
: 65
Di
:INSIDE DIAMETER OF SHELL
Ri
:INSIDE RADIUS OF SHELL IN CORRODED CONDITION
ts
: ASSUMED THICKNESS OF SHELL
Tol
((700/2) +0) = 350
: 700
: MAXIMUM ALLOWABLE STRESS VALUE AT DESIGN TEMP.
: 115
El
:JOINT EFFICIENCY FACTOR FOR CIRCUMFERENTIAL STRESS
: 1.00
Ec
UG-27(c) (1)
t cal 1
(AS PER ASME SEC.II PART.D)
:JOINT EFFICIENCY FACTOR FOR LONGITUDINAL STRESS
(Ri / 2) > ( ts- C)
(0.385 x 115 x 1) > 1.50
t cal 1
175 mm > 6 mm
mm
MPa (g)
: 0.70
43.7 MPa g > 1.50 MPa g
OK
OK
AS ABOVE TWO CONDITIONS ARE SATISFY FOLLOWING FORMULA SHALL APPLY.
= [(P x Ri) / ((S x El) (0.6 x P))]+ C
= [(1.50 x 350 )/((115 x 1.00)-(0.6 x 1.50))] + 0
= [525 / (115-0.9)] + 0 = [525 /114.1] + 0 = 4.601 + 0
: 4.601 mm
: MINIMUM REQUIRED THICKNESS OF CYLINDRICAL SHELL LONGITUDINAL STRESS

(Ri / 2) > ( ts- C)
(350 / 2 ) > (6-0)
(1.25 x S x Ec )> P
(1.25 x 115 x 0.70) > 1.50

t cal 1
mm
: MINIMUM REQUIRED THICKNESS OF CYLINDRICAL SHELL CIRCUMFERENTIAL STRESS

(0.385 x S x El ) > P
UG-27(c) (2)
mm
NOMINAL CASE
(350 / 2 ) > (6 0)
t cal 1
mm
: 6
Deg C
175 mm > 6 mm
100.625 MPa g > 1.50 MPa g
OK
OK
AS ABOVE TWO CONDITIONS ARE STATISFY FOLLOWING FORMULA SHALL APPLY.
= [(P x Ri) / ((2 x S x Ec) +(0.4x P))]+ C
= [(1.50 x 350 )/((2 x 115 x 0.70)+(0.4 x 1.50))] + 0
= [525 / (161 + 0.6)] + 0 = [525 / 161.6] + 0 = 3.249 + 0
GOVERNING THICKNESS GREATER OF UG-27 (c) 1 & UG-27 (c) 2

= GREATER OF (4.601, 3.249)
: 3.249 mm
: 4.601 mm ------------------ (1)
: 15 of 35
: 0
: 21/11/15

: UG-16 (b) (4)
SHEET No.
REV No.
DATED
SHELL UG -27
t min
: MINIMUM REQUIRED THICKNESS OF CYLINDRICAL SHELL
: 2.50
tr
: MINIMUM REQUIRED THICKNESS OF CYLINDRICAL SHELL
: 4.601 mm
td
: DESIGN THICKNESS OF SHELL WITH CORROSION ALLOWANCE
: 4.601 mm
ts
FOR COMPRESSED AIR SERVICE + C = 2.5 + 0
GREATER OF (1) & (2) = Greater of ( 4.601, 2.50) = 4.601

: PROVIDED SHELL THICKNESS*
* Mill under tolerance as per UG-16 (c) ( smaller of 0.25 mm or 6 % of the order thickness )
= Smaller (0.25, 0.36)
PROVIDED THICKNESS
= 6 mm - 0.25 mm
: 16 of 35
: 0
: 21/11/15
mm ----------------- (2)
: 6.00 mm
: 0.25 mm
= 5.75 mm, 5.75 (Provided) > 4.601 mm (Required) (Inclusive of corrosion allowance )
AS REQUIRED THICKNESS IS LESS THEN NOMINAL THICKNESS, PLATE SUPPLIED WITH ABOVE UNDER TOLERANCE MAY BE
ACCEPTED AND CAN BE USED AT RATED MAWP.

: -
DISHED END UG -32
MATERIAL
SHEET No.
REV No.
DATED
: SA 240 TP 316L
TYPE OF DISHED END
: 2:1 Ellipsoidal
Tc
: DESIGN TEMPERATURE
: 65 Deg C
: INSIDE DIAMETER OF DISHED END SKIRT
: 700 mm
L'
: INSIDE CROWN RADIUS,D / 2h = 700 / (2 x 175) = 700/ 350 = 2,
: INSIDE CROWN RADIUS CORRODED CONDITION=(L'+C)
C
h
S.F
: INTERNAL DESIGN PRESSURE

: CORROSION ALLOWANCE
: DEPTH OF THE DISH END
(FROM TABLE UG -37)K1 = 0.9 =: 0.9 x 700
: STRAIGHT FACE OF DISHED END
: INSIDE DIAMETER OF DISHED END SKIRT (CORRODED CONDITION)
tnom
: ASSUMED NOMINAL DISH THICKNESS BEFORE FORMING (BLANK)
[700 + (0 x2)] = [700 + 0]
: FORMING THICKNESS TOLERANCE (THINING )
: MAXIMUM ALLOWABLE STRESS VALUE AT DESIGN TEMP
ts
: ASSUMED DISH THICKNESS AFTER FORMING = ( tnom x ) = (6 - 1)

(AS PER ASME SEC.II PART D)
: JOINT EFFIRNCY FACTOR FOR CIRCUMFERENTIAL STRESS

(SHELL TO DISH END JOINT)
As per UG 32 (d)
(ts-C)/L=(6 )/630:
t req1
0.009 > 0.002
AS(ts-C)/L>=0.002,THE RULES OF 1-4(f) SHALL NOT REQUIRED
: MINIMUM REQUIRED THICKNESS OF HEAD AFTER FORMING
0 mm
: 250 mm
: 630 mm
: 630 mm (For t/L calculations)

: 40 mm
: 700 mm
:
6 mm
5 mm
1 mm
: 115 MPa (g)

:
OK
[(P x D ) / ((2 x S x El)(0.2 x P))] +C
= [(1.50 x 700)/((2 x 115 x 1) (0.2 x 1.50))]+ 0

UG-16(b)(4)
: 1.50 MPa (g)
= [ 1050 / (230 0.3)] +0 = [1050 / 229.7] + 0 = 4.571 + 0
: 4.571 mm
t req2
: MINIMUM REQUIRED THICKNESS OF DISHED END
: 2.50 mm
treq ,
: MINIMUM REQUIRED THICKNESS OF DISHED END AFTER FORMING
: 4.571 mm
FOR COMPRESSED AIR SERVICE + C = 2.50 + 0
MAXIMUM OF(t req1,treq2) = MAXIMUM (4.571,2.50)
: 17 of 35
: 0
: 21/11/15

: -
DISHED END UG -32
td
: MINIMUM DESIGN THICKNESS OF DISHED END AFTER FORMING
th
: PROVIDED DISHED END NOMINAL THICKNESS*
Max (4.571 , 2.5)
: 4.571 mm
* Mill Under tolerance as per UG-16( c )
: 0.25 mm
(Smaller of 0.25mm or 6% of the order thickness = Smaller ( 0.25, 0.36) )
Ts:
SHEET No.
REV No.
DATED
NOMINAL THICKNESS OF PLATE IN UNDER TOLARANCE COND ITION = 6 0.25

MINIMUM SPECIFIED THICKNESS OF DISHED END AFTER FORMING
: 18 of 35
: 0
: 21/11/15
: 6.0 mm
: 5.75 mm (4.75 mm After forming)

: 4.571 mm
4.75 > 4.571 (Inclusive of corrosion allowance) ACCEPTABLE *
* Note : After forming actual thickness shall be inspected before use.
CHECK FOR SKIRT LENGTH OF DISHED END AS PER UG-32(l) & UW-13.
AS PER UG-32(l), WHEN THE THICKNESS OF THE HEAD IS EQUAL TO OR LESS THAN THE THICKNESS OF THE SHELL,NEED NOT
HAVE AN INTEGRAL SKIRT. BUT WE HAVE PROVIDED 40 MM SKIRT WHEN SKIRT IS PROVIDED,ITS THICKNESS SHALL BE AT
LEAST THAT REQUIRED FOR A SEAMLESS SHELL OF THE SAME INSIDE DIAMETER
D
: SKIRT INSIDE DIAMETER CORRODED CONDITION
: SKIRT INSIDE RADIUS CORODDED CONDITION =D/2 = 700/2
: SEAMLESS SHELL
Trsk
: [(P xR)/((S x E) (0.6 x P))] +C
REQUIRED SKIRT THICKNESS AS PER UG-27( c)(1)

= [(1.50 x 350 )/((115 x 1.00)-(0.6 x 1.50))] + 0
= [525 / (115-0.9)] + 0 = [525 /114.1] + 0 = 4.601 + 0
PROVIDED MINIMUM SKIRT THICKNESS FOR DISHED END
: 700 mm
: 350 mm
: 1
: 4.601 mm
: 6.00 mm
OK

: -
FORMING PRESSURE PARTS :
SHEET No.
REV No.
DATED
REQUIREMENT OF UG-79
.
: 19 of 35
: 0
: 21/11/15
UCS- 79 (d): VESSEL SHELL SECTIONS, HEADS, AND OTHER PRESSURE BOUNDARY PARTS OF CARBON AND
LOW ALLOY STEEL PLATES FABRICATED BY COLD FORMING SHALL BE HEAT TREATED
SUBSEQUENTLY WHEN THE RESULTING EXTREME FIBER ELONGATION IS MORE THAN 5%

FROM THE AS-ROLLED CONDITION.
CYLINDRICAL SHELL AND PIPE:

-
PART
% EXTREME FIBER ELONGATION FOR SHELL = [((50 x t)/Rf) x (1-(Rf/Ro))]

PLATE THICKNESS TO BE VERIFIED WITH ACTUAL PLATE THICKNESS.
MATERIAL
SHELL
THICKNESS
NOMINAL
t(mm)
OD AFTER
FORMING
mm
FINAL C/L
RADIUS
(Rf) mm
= [((50x6)/353) x (1-(353/INFINITY))]
ORIGINAL
C/L RADIUS
(Ro) mm
EXTREME
FIBRE
ELONGATION
%
0.85%
SA 240
6
712
= 350 + (6/2)
INFINITY
TP316L
=350+3= 353
SINCE EXTREME FIBRE ELONGATION IS LESS THEN 5%. STRESS RELEIVING MAY NOT REQUIRED.
S.R. REQD
(YES /No)
No
DISHED END: (TOP and BOTTOM)

Rf
:INSIDE KNUCKLE RADIUS (Approximately- For Fibre Elongation)= 0.17 x 700: 119 mm
UCS-79 (d) VESSEL SHELL SECTIONS, HEADS, AND OTHER PRESSURE BOUNDARY PARTS OF CARBON) AND LOW ALLOY
STEEL PLATES FABRICATED BY COLD FORMING SHALL BE HEAT TREATED SUBSEQUENTLY (UCS 56), WHEN THE
RESULTING EXTREME FIBER ELONGATION IS MORE THEN 5% FROM THE AS ROLLED CONDITION.
% EXTREME FIBER ELONGATION FOR DISHED END =[((75xt)/Rf)x(1-(Rf/Ro))]=[((75x 6)/122) x(1-(122/INFINITY)

PART
= 4.88%
PLATE THICKNESS TO BE VERIFIED WITH ACTUAL PLATE THICKNESS.

MATERIAL
THICKNESS
NOMINAL
t(mm)
6
OD AFTER
FORMING
mm
712
FINAL C/L
ORIGINAL
EXT.FIB
RADIUS (Rf)
C/L RADIUS
ELONG %
(Kr) mm
(Ro) (Cr) mm
DISHED
SA 240
= (119 + 6/2)
INFINITY
4.018%
END
TP316L
= (119 + 3)
= 122
SINCE EXTREME FIBRE ELONGATION IS LESS THEN 5%. STRESS RELEIVING MAY NOT REQUIRED.
S.R. REQD
(YES /No)
No

: -
DESIGN REF No - -------NOZZLE PIPE (N1, N2) AS PER UG 45, UG 36

DN 80, SCH 160
SHEET No.
REV No.
DATED
NOZZLE
LOCATION:
UG-45
IS NOZZLE TYPE = ACCESS OPENING OR USED ONLY FOR INSPECTION
P
MPa (g)
Pe
MPa
MATERIAL DESIGNATION
MAXIMUM ALLOWABLE STRESS
S
MPa
OUTSIDE DIAMETER OF PIPE
Do
mm
OUTSIDE RADIUS OF PIPE = Do / 2 = 88.9 / 2
Ro
mm
NOMINAL PIPE SIZE
CORROSION ALLOWANCE
CA
mm
LONGITUDINAL JOINT TYPE
JOINT EFFICIENCY FOR NECK PIPE
E
UG-27 (a)
AS PER APPENDIX 1 1 (a)
t = P * Ro / ( S*E +0.4 * P) + CA
ta
= 1.5 x 44.45 / ( 115.00 x 1.00 + 0.4 x 1.00 ) + 0
(a) REQUIRED THICKNESS OF DISH (USING E =1) AT NOZZLE
LOCATION
(From Sheet No 17) = 4.571 + 0 = 4.571 mm
tb1
tb1
mm
(b) MINIMUM REQUIRED THICKNESS FOR COMPRESSED AIR
APPLICATION AS PER UG (16)(b)(4) . = 2.5 + 0 = 2.5 mm
Max of (a,b) = Max (4.571, 2.5)
= 4.571 mm
tb2
THICKNESS REQUIRED FOR EXTERNAL PRESSURE
tb2
mm
tb3
THICKNESS REQUIRED AS PER TABLE UG-45 + CA = (4.80 + 0)
tb3
mm
tb = Min (tb3, max (tb1,tb2) = Min ( 4.80, max (4.571, 0.00)
UG -45
tb
mm
= Min (4.80, 4.571 )
GOVERNING THICKNESS GREATER OF (ta, tb)
= GREATER OF (0.578,4.80)
tn
mm
GOVERNING THICKNESS FOR ABOVE
tn
mm
PROVIDED NOMINAL THICKNESS
t
mm
PIPE THICKNESS DURING UNDER TOLARENCE CASE = 7.62 x 0.875 = 6.668
AS REQUIRED THK. (4.80 mm) <= PROVIDED THK. ( 6.668 mm), PROVIDED THICKNESS IS ADEQUATE.
NOZZLE MARK :N1,N2
NOZZLE PARAMETERS
SUB CLAUSE
FINISHED OPENING SIZE

= do -2 x tn (UNDER TOLERANCE) + 2 x C
=(88.9 2 x 6.668) + (2 x 0)
mm
: 20 of 35
: 0
: 21/11/15
ON DISH
NO
1.5
NOT APPLICABLE
SA 312 TP316L
115.00
88.9
44.45
3 NPS (DN 80)
0
SEAMLESS
1.00
0.578
4.571
0.00
4.80
4.80
4.80
4.80
7.62
75.56
AS PER UG -36(c)(3)(a) and UW-15(b) (2), FINISHED OPENING SIZE NOT LARGER THAN 89 MM DIAMETER IN VESSEL SHELLS OR HEADS WITH A REQUIRED
MINIMUM THICKNESS 10MM OR LESS, ARE EXEMPTED FROM REINFORCEMENT AND WELD STRENGTH CALCULATION .

D
mm
75.56
REQUIRED MINIMUM THICKNESS OF NOZZLE
tn
mm
7.62
HENCE , REINFORCEMENT AND WELD STRENGTH CHECKING CALCULATIONS ARE NOT REQUIRED FOR THIS NOZZLE.
FILLET WELD REQUIRED AT NOZZLE TO DISH JUNCTION:
tn
: NORMAL THICKNESS OF NOZZLE NECK tn = 7.62
ts
: NOMINAL THICKNESS OF DISH ts = 6.00
t min
: SMALLER OF 19 mm OR LESSER OF tn & t = SMALLER (19.00, 7.62, 6.00)
: REQUIRED THROAT NOT LESS THAN SMALLER OF 6 mm OR (0.7 x tmin ) = 0.7 x 6.00 = SMALLER (6.00, 4.2)
(tn)
tleg (req)
: REQUIRED LEG SIZE = 4.2 / 0.7
tleg
: PROVIDED LEG SIZE
: 7.62
: 6.00
: 6.00
: 4.2
: 6.00
: 8.00
mm
mm
mm
mm
mm
mm

: -
DESIGN REF No - -------NOZZLE PIPE (N3,N6) AS PER UG 45, UG 36

DN 25, SCH 160
SHEET No.
REV No.
DATED
NOZZLE
LOCATION:
UG-45
P
MPa (g)
Pe
MPa
S
MPa
Do
mm
Ro
mm
NOMINAL PIPE SIZE
CORROSION ALLOWANCE
CA
mm
E
UG-27 (a)
t = P * Ro / ( S*E +0.4 * P) + CA
ta
= 1.5 x 16.7 / ( 115.00 x 1.00 + 0.4 x 1.00 ) + 0
LOCATION
(From Sheet No 17) = 4.571 + 0 = 4.571 mm
tb1
tb1
mm
Max of (a,b) = Max (4.571, 2.5)
= 4.571 mm
tb2
tb2
mm
tb3
tb3
mm
UG -45
tb
mm
= Min ( 2.96, 4.571 )
= GREATER OF (0.217, 2.96)
tn
mm
tn
mm
t
mm
NOZZLE MARK :N3,N6
NOZZLE PARAMETERS
SUB CLAUSE

=(33.4 2 x 5.556) + (2 x 0)
mm
: 21 of 35
: 0
: 21/11/15
ON DISH
NO
1.5
NOT APPLICABLE
SA 312 TP316L
115.00
33.4
16.7
3 NPS (DN 80)
0
SEAMLESS
1.00
0.217
4.571
0.00
2.96
2.96
2.96
2.96
6.35
22.29

D
mm
22.29
tn
mm
6.35
FILLET WELD REQUIRED AT NOZZLE TO DISH JUNCTION:
tn
ts
: NOMINAL THICKNESS OF DISH ts = 6.00
t min
(tn)
tleg (req)
tleg
: PROVIDED LEG SIZE
: 6.35
: 6.00
: 6.00
: 4.2
: 6.00
: 8.00
mm
mm
mm
mm
mm
mm

: -
DESIGN REF No - -------NOZZLE PIPE (N4,N5) AS PER UG 45, UG 36

DN 50, SCH 80
SHEET No.
REV No.
DATED
NOZZLE
LOCATION:
UG-45
P
MPa (g)
Pe
MPa
S
MPa
Do
mm
Ro
mm
NOMINAL PIPE SIZE
CORROSION ALLOWANCE
CA
mm
E
UG-27 (a)
t = P * Ro / ( S*E +0.4 * P) + CA
ta
= 1.5 x 30.15 / ( 115.00 x 1.00 + 0.4 x 1.00 ) + 0
LOCATION
(From Sheet No 15) = 4.601 + 0 = 4.601 mm
tb1
tb1
mm
Max of (a,b) = Max (4.601, 2.5)
= 4.601 mm
tb2
tb2
mm
tb3
tb3
mm
UG -45
tb
mm
= Min (3.42, 4.601 )
= GREATER OF (0.392,3.42)
tn
mm
tn
mm
t
mm
NOZZLE MARK :N4,N5
NOZZLE PARAMETERS
SUB CLAUSE

=(60.3 2 x 6.248) + (2 x 0)
mm
: 22 of 35
: 0
: 21/11/15
ON SHELL
NO
1.5
NOT APPLICABLE
SA 312 TP316L
115.00
60.3
30.15
2 NPS (DN 50)
0
SEAMLESS
1.00
0.392
4.601
0.00
3.42
3.42
3.42
3.42
7.14
47.804

D
mm
47.804
tn
mm
7.14
FILLET WELD REQUIRED AT NOZZLE TO SHELL JUNCTION:
tn
ts
: NOMINAL THICKNESS OF SHELL ts = 6.00
t min
(tn)
tleg (req)
tleg
: PROVIDED LEG SIZE
: 7.14
: 6.00
: 6.00
: 4.2
: 6.00
: 8.00
mm
mm
mm
mm
mm
mm
DESIGN REF No - -------EVALUATION OF LARGE OPENINGS AS PER

UG-36

: -
1.
2.
SHEET No.
REV No.
DATED
: 23 of 35
: 0
: 21/11/15
ALL OPENINGS ARE CIRCULAR IN SHAPE. HENCE REQUIREMENTS OF UG-36(a)(1)& (2) DO NOT APPLY
CHECK FOR APPLCABLITY OF APPENDIX1-7 (LARGE OPENINGS),

AS PER UG-36(b)(1), FOR OPENINGS EXCEEDING BELOW LIMITS , SUPPLEMENTAL RULES OF 1-7 SHALL BE
SATISFIED IN ADDITION TO THE RULES OF UG-36 THROUGH UG-43
a.
b.
ONE HALF OF THE VESSEL INSIDE DIAMETER FOR VESSEL NOT EXCEEDING 1500 mm INSIDE DIAMETER.
OPENING SIZE NOT TO EXCEED 500 mm.
D = VESSEL INSIDE DIAMETER IN CORRODED CONDITION (mm)

d = FINISHED OPENING SIZE IN CORRODED CONDITION (mm)
NOZZLE
N1
N2
N3
N4
N5
N6
700
700
700
700
700
700
D/2
350
350
350
350
350
350
75.56
75.56
22.29
47.804
47.804
22.29
D=<1500
YES
YES
YES
YES
YES
YES
d=<500
d=<D/2
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
WITH ABOVE, IT CAN BE CONCLUDED THAT NONE OF THE OPENNINGS IS TO BE CONSIDERED AS LARGE OPENING.
HENCE SUPPLEMENTAL RULES OF APPENDIX 1-7 FOR LARGE OPENING ARE NOT APPLICABLE.
DESIGN REF No - -------EVALUATION OF MULTIPLE OPENING UG-42

: -
SHEET No.
REV No.
DATED
NOZZLE OPENINGS ON SHELL:

SR.No.
1.
2.
3.
4.
5.
6.
NOZZLE
MARK
SIZE
N1
N2
N3
N4
N5
N6
DN 25
DN 25
DN 25
DN 50
DN 80
DN 25
OPENING DIA
.(CORRODED)
SYMBOL
VALUE (mm)
d1
75.56
d2
75.56
d3
22.29
d4
47.804
d5
47.804
d56
22.29
THERE ARE NO PAIR OF MULTIPLE OPENINGS. HENCE, REQUIREMENTS OF UG-42 DO NOT APPLY.
: 24 of 35
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: -
DESIGN REF No - -------IMPACT TEST REQUIREMENTS
SHEET No.
REV No.
DATED
: 25 of 35
: 0
: 21/11/15
UG-20(f):IMPACT TESTING AS PER UG-84 IS NOT MANDATORY FOR PRESSURE VESSEL

MATERIALS THAT SATISFY ALL OF THE FOLLOWING:
SR.NO
1
2
3
4
5
CONDITION
THE MATERIAL SHALL BE LIMITED TO P-No.1 OR 2.AND THE THICKNESS,.AS
DEFINED IN UCS-66(a),SHALL NOT EXCEED THAT GIVEN IN (a) OR (b) BELOW :
(a) 13mm FOR MATERIALS LISTED IN CURVE"AOF FIG.UCS-66

(b) 25mmFOR MATERIALS LISTED IN CURVE "B, "C,OR" D OF FIG.UCS-66
THE COMPLETED VESSEL SHALL BE HYDROSTATICALLY TESTED AS PER UG99(b) OR (c ) OR 274
DESIGN TEMPERATURE IS NO WARMER THAN 345Deg C NOR COLDER THAN -29
Deg C. OCCASIONAL OPERATING TEMPERATURE COLDER THAN -29 Deg C ARE
ACCEPTABLE WHEN DUE TO LOWER SEASONAL ATMOSPHERIC TEMPERATURE.
THE THERMAL OR MECHANICAL SHOCK LOADINGS ARE NOT A CONTROLLING
DESIGN REQUIREMENT.(UG-22)
CYCLICAL LOADING IS NOT A CONTROLLING DESIGN REQUIREMENT.(UG-22).
CONDITION SATISFIED
NOT APPLICABLE
YES
YES
YES
YES
YES
CONSIDERING ALL ABOVE,IT CAN BE CONCLUDED THAT MATERIAL AND WPS(WELDING PROCEDURE
SPECIFICATION)NEED NOT INCLUDE IMPACT TEST OF WELD AND HEAT AFFECTED ZONE (HAZ)MADE IN
ACCORDANCE WITHUG-84.ACCORDINGLY,PRODUCTION TEST COUPONS(PTC)FOR IMPACT TESTING ARE NOT

REQUIRED.
HENCE, IMPACT TEST IS EXEMPTED FOR FLANGES MADE OF ALLOY STEEL MATERIAL AS PER UG-20(f).
UHA-51 (d) EXEMPTIONS FROM IMPACT TESTING FOR BASE METALS AND HEAT AFFECTED ZONES. IMPACT TESTING IS
NOT REQUIRED FOR TABLE UHA-23 BASE METALS FOR THE FOLLOWING COMBINATIONS OF BASE METALS AND HEAT
AFFECTED ZONES (IF WELDED) AND MDMTs, EXCEPT AS MODIFIED IN UHA-51 (c):
UHA-51 (d) (1) FOR THE AUSTENITIC CHROMIUM- NICKEL STAINLESS STEELS AS FOLLOWS:
(a)
TYPES 304, 304L, 316, 316 L, 321 AND 347 AT MDMTs of -320 DEG F (-196 DEG C) AND WARMER
AS PER THE TABLE UHA-23 ALL MATERIAL ARE EXEMPTED FROM THE IMPACT TESTING
HENCE, IMPACT TEST IS EXEMPTED FOR SHELL, PIPES, AND FLANGES OF MATERIAL SA 182 F316L.
DESIGN REF No - -------FLANGE RATING CALCULATION

AS PER UG-44, & B 16.5

: -
AS PER UG-44, FLANGES AS PER ASME B16.5 ARE ACCEPTABLE.

NOZZLE MARK
NOZZLE SIZE
ASME RATING CLASS OF
FLANGE
TYPE
N1,N2
DN 80
300
MATERIAL
MATERIAL GROUP No. AS
PER TABLE 1A OF ASME
B16.47 AND B16.5
APPLICABLE PRESSURE
TEMPERATURE RATING
TABLE
DESIGN TEMPERATURE
MAX.ALLOWABLE
WORKING PRESSURE FOR
SELECTED RATING
N3,N6
DN 25
300
N4,N5
DN 50
300
SORF
B 16.5
SA 182 F 304L
2.3
SORF
B 16.5
SA 182 F 304L
2.3
2 2.3
2 23
2 2.3
65
38.38
65
38.38
65
38.38
Deg C
bar (g)
3.838
1.5
3.838
1.5
3.838
1.5
546
546
: 26 of 35
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: 21/11/15
SORF
B 16.5
SA 182 F 316L
2.3
546
DESIGN PRESSURE
SHEET No.
REV No.
DATED
PSI (g)
MPa (g)
MPa (g)
FROM TABLE GG OF ASME SEC.VIII Div.1EDITION 2013

1PSI
0.06894757
From Sheet No : 10
BOLTING:
1)
1 PSI
Bar
=
0.0068948
MPa
AS PER CLAUSE 5.3 OF ASME B16.47,BOLTING MATERIALS LISTED IN TABLE 1B CAN BE USED IN FLANGED
JOINTS.THE SELECTED BOLTING SPECIFICATION IS SA 193 GR B8 WHICH FALLS IN HIGH STRENGTH
CATEGORY.
2)LENGTH OF BOLTING IS IN LINE WITH TABLE-8
UNIT.
3)AS PER UG-13(a) OF ASME SEC.VIII Div.1,NUT SHALL ENGAGE THE THREADS FOR THE FULL DEPTH OF THE
4)AS PER UCS-11(c) OF ASME SEC.VIII Div.1,HEAVY SERIES NUTS SHALL BE USED.THREADING SHALL BE AS PER
ASME B18.2.2.
5)AS PER UG-13(b) OF ASME SEC.VIII Div.1,WASHERS ARE PTIONAL AND ARE NOT CONSIDERED.
GASKET:
AS PER NOTE 2 OF TABLE-1B OF ASME B16.47, ALL LISTED GASKET MATERIALS CAN BE USED IN FLANGED
JOINTS. SPWD (SELF ENERGIZING TYPE)GASKETS ARE SELECTED.

: -
PWHT REQUIREMENTS UW-2, UHA-32
SHEET No.
REV No.
DATED
: 27 of 35
: 0
: 21/11/15
POST WELD HEAT TREATMENT IS REQUIRED WHEN ANY OF FOLLOWING CONDITION EXIT:
SR.No.
1.
2.
APPLICABLE
CLAUSE
UW-2(a)
UW-2(c)
4.
UHA-32
3.
UCS-68 (b)
DESCRIPTION
LETHAL SERVICE
UNFIRED STEAM BOILER WITH DESIGN
PRESSURE EXCEEDING 345 Kpa
IF MDMT IS COLDER THAN -48 Deg C
AND THE COINCIDENT RATIO DEFINED
IN FIG. UCS-66.1 IS 0.35 OR GREATER
MATERIAL OVER ANY NOMINAL
THICKNESS AS DEFINED IN UW-40 (f)
APPLICABLE
YES / NO
NO
NO
NO
NO
REMARKS
-
OUR VESSEL MDMT is

10 Deg C MAXIMUM
DESIGN TEMPERATURE
is 75 Deg C
Note
NOTE : (P NO. 8 GR. NOS. 1, 2, 3, 4) POSTWELD HEAT TREATMENT IS NEITHER REQUIRED NOR PROHIBITED FOR
JOINTS BETWEEN AUSTENITIC STAINLESS STEELS OF THE P NO. 8 GROUP. 1

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DESIGN REF No - --------

EQP. TAG No. : ------MSN

VENVEL THERMAL & ME CHANICAL

REFERENCE DATA SHEET NO

ASME SECTION VIII DIV 1, EDITION 2013

EQUIPMENT TAG NO.

MFRS SERIAL NUMBER

DESIGN REF No - --------

EQP. TAG No. : ------MSN

DRAWING DETAILS AND VESSEL SUMMARY

APPLICABLE CODES / STANDARDS & UOM

CALCULATION FOR INTERNAL VOLUME

EVALUTION OF DESIGN PRESSURE

PERMISSABLE OUT OF ROUNDNESS OF SHELL UG 80(a)

REQUIREMENT OF UG-79 & UCS 79

NOZZLE NECK - (N4,N5) AS PER UG 45, UG 36

PWHT REQUIREMENTS - UHA-32

FLANGE RATING CALCULATIONS AS PER UG-44 & B16.5

WIND AND SEISMIC LOAD CALCULATIONS

LIFTING LUG DESIGN

SKIRT SUPPORT AND BASE PLATE DESIGN

EVALUTION OF LARGE OPENINGS UG 36

IMPACT TEST REQUIREMENTS UG 20(f),UHA-51 (d) (1))

CHECK FOR MULTIPLE OPENINGS UG 42

NOZZLE NECK - (N3,N6) AS PER UG 45, UG 36

NOZZLE NECK - (N1, N2 ) AS PER UG 45, UG 36

RADIOGRAPHY & JOINT EFFICIENCY

OVERPRESSURE PROTECTION UG 125

REQUIREMENT OF INSPECTION OPENING UG -46

HYDROSTATIC TEST PRESSURE UG -99

DESIGN REF No - -------DRAWINGS

EQP. TAG No. : ------MSN

GENERAL ARRANGEMENT AND

DETAILED DRAWING FOR CATCH POT

DISH END DRAWING FOR CATCH POT

Min.Thickness Cal. / Nominal

SCH 160 / 6.35

SCH 160 / 6.35

DESIGN REF No - --------

EQP. TAG No. : ------MSN

APPLICABLE CODES / STANDARDS

ASME BOILER & PRESSURE VESSEL CODE ,SECTION VIII DIV.1

(Psi) = 0.4535924 / (2.54)2 = 0.4535924 / 6.452 = 0.07030260

1 Psi= 0.0068948 MPa

0.0068948 MPa = 0.07030260 Kg/cm2

1MPa =0.070306963/0.0068948 = 10.196 kg / cm (g)

EQP. TAG No. : ------MSN

DESIGN REF No - --------

EQUIPMENT DESIGN DATA :

INSULATION/ FIRE PROOFING THK

HYDROSTATIC TEST PRESSURE (AT TOP) VERTICAL POSITION

: 0.5 m3 (Refer Sheet No : 6)

: 1.95 (20) MPa (g) (kg/cm2 (g))

EQP. TAG No. : ------MSN

Shell I.D. (Di)

DESIGN REF No - --------

CALCULATION FOR INTERNAL VOLUME

EQP. TAG No. : ------MSN

DESIGN REF No - --------

LOADINGS AS PER UG -22

INTERNAL DESIGN PRESSURE

DESIGN REF No - --------

EQP. TAG No. : ------MSN

DESIGN REF No - --------