1st To 4th Sem Curriculum (VM)

FIRST
SEMESTER
1
Course Name : VOCATIONAL DIPLOMA IN MACHINING
Course Code : VM
Semester : FIRST
Subject Title : COMMUNICATION SKILLS
Subject Code : 9005
Teaching and examination scheme:
Teaching Scheme Examination Scheme
TH TU PR PAPER TH TEST OR TW TOTAL
02 -- 02 03 80 20 25# 25@ 150
RATIONALE:
The Students have been already been exposed to the Language Skills pertaining to English,
leading to a better understanding of English & use of grammar, developing a base for the
language. Now with a view to achieve some mastery over the language & to develop
Communication Skills, which is the main objective of this subject, the basic concepts of
communication, Non-verbal and written skills have been Introduced.
OBJECTIVES:
The Students will be able to:
1) Understand and use the basic concepts of communication and principles of effective
communication in an organized set up and social context
2) Give a positive feedback in various situations, to use appropriate body language & to avoid
barriers for effective communication
3) Write the various types of letters, reports and office drafting with the appropriate format
2
Learning Structure:
To enable the students to communicate effectively by using the

Applications
concept of communication, appropriate non-verbal and writing
skills
Principle of Principles of Principle of drafting

comprehending the appropriation and coherent, logical & simple
Procedures basics of contextualization of sentences.
communication the use of body
language
Techniques of Principles governing Techniques of

Principles communicating in the appropriate use of effective writing
organizational and non-verbal skills
social context
Concept of formal, Concept of body Designing the message

Concepts informal, verbal, non- language
verbal types of
communication
Facts
Theory of non-verbal skills Formats of letters,
Theory of communication ( Body language) Reports, office drafting
3
Contents: Theory
Chapter Name of the Topic Hours Marks

01 Introduction to communication: 04 08
1.1 Definition , communication cycle/ process,
1.2 The elements of communication : sender- message – channel-
Receiver –Feedback & Context.
1.3 Definition of communication process.
1.4 Stages in the process : defining the context, knowing the audience,
designing the message, encoding , selecting proper channels,
transmitting, receiving, decoding and giving feedback.
02 Types of communication 04 08
Formal- Informal, Verbal- Nonverbal, Vertical- horizontal-
diagonal
03 Principles of effective communication: 04 10

3.1 Definition of effective communication
3.2 Communication barriers & how to overcome them.
3.3 Developing effective messages: Thinking about purpose, knowing
the audience, structuring the message, selecting proper channels,
minimizing barriers & facilitating feedback.
04 Non verbal- graphic communication: 08 22

4.1 Non- verbal codes: A- Kinesecs , B- Proxemics , C – Haptics
D-Vocalics , E- Physical appearance. F -Chronemics ,
G –Artifacts Marks: 08
4.2 Aspects of body language Marks: 06
4.3 Interpreting visuals & illustrating with visuals like tables, charts &
graphs. Marks: 08
05 Formal written skills : 12 32

5.1 Office Drafting : Circular, Notice , and Memo. Marks: 06
5.2 Job Application with resume. Marks: 08
5.3 Business correspondence : Enquiry, Order letter, Complaint letter,
and Adjustment letter. Marks: 06
5.4 Report writing : Accident report, fall in production, Progress /
Investigative. Marks: 08
5.5 Defining & describing objects & giving Marks: 04
Instructions.
Total 32 80
Assignments:
1. Communication Cycle (With The Help Of Diagram)

2. Communication Situations (List Of 5 Communication situations stating the type of
communication
3. Barriers That Hinder A Particular Communication Situation. (State the type of barrier,
and how to overcome them).
4
4. Developing A Story Or A Paragraph For The Given Topic Sentence.(in a group of 5 – 6
students)
5. Describing Various Equipments.
6. Identifying The Various Sentences With Their Type Of Writing. (e.g. Scientific, legal,
colloquial etc.)
7. Business Letters
8. Letters Of Suggestion
9. Comparative Time Table Of 2 Students
10. Description Of Two Different Persons.(seeing the picture)
11. Letter To The Librarian, Principal
12. Report Writing.
NOTE: The above assignments are suggested to be completed in the prescribed work-book.
Learning Resources:
Books:
Sr. Author Title Publisher

No.
01 Krushna Mohan, Meera Banerji Developing Communication Skills Macmillan
02 Joyeeta Bhattacharya Communication Skills Reliable Series
03 Jayakaran Every ones guide to effective Apple
writing publishing
5
Course Code : VM
Semester : FIRST
Subject Title : ENGINEERING DRAWING
Subject Code : 10101
Teaching and Examination Scheme
Teaching Scheme Examination Scheme and Maximum Marks
PAPER
TH TU PR TH TEST OR TW
HRS. PR
2 -- 2 4 80 20 -- -- 50@
RATIONALE: -
In this subject student is introduced to the language of engineers that is drawing to learn
the lines, projection of solids and sectional views, orthographic projections, isometric projection
which is useful to work and to do production on machine. It contains drawing reading and
different symbols to learn limit, fit, tolerances of work and production drawings, reading is also
important.
OBJECTIVES:
Students will be able to:
1) Draw layout of drawing sheet and application of lines.
2) Draw geometrical construction using drawing instrument.
3) Draw by arc method drawing different shapes of jobs.
4) Draw free hand sketches of different shapes.
5) Know & draw orthographic projection of machine parts III & I angle.
6) Know & draw isometric projection of machine parts.
7) Find the missing lines and views.
8) Do development of surfaces.
9) Draw full and half sectional views of machine parts.
10) Draw different conventions and symbol used in drawing, abbreviations used in
Engineering Drawing.
11) Do blue print reading of machine parts
DETAILED CONTENTS
Chapter Contents Hrs Marks
1 INTRODUCTION OF DRAWING
Use of different drawing instruments, equipments & 2 6
Drafting Techniques, Types of letters, conventions of line,
Scales;
6
2 CURVES & TANGENTIAL EXERCISES 3 10
To draw an ellipse by 1. Arcs or circle method 2.
Concentric circle Method 3. Rectangle / oblong method; to
draw a parabola by1. Dircetrix focus method 2. Rectangle
method; To draw hyperbola 1. Transverse axis and focus
Method 2. Passing Through a given point; To draw an
Involucel of 1. A polygon (up to Hexagon) 2. A circle.; To
draw a cycloid, epic cycloid & hypocycloid.
3 ORTHOGRAPHIC PROJECTIONS 3 7
Introduction to orthographic projections, first and third
angle Method of projection, conversion of simple pictorial
view into Orthographic view Dimensioning technique.
SECTIONAL VIEWS 3 7
4 Conversion of given pictorial view into sectional
orthographic views.
5 ORTHOGRAPHIC VIEWS
Isometric scale and views of simple objects; isometric
views of Rectangular, cylindrical objects and 3 7
Representations of slots on Sloping faces.
6 PROJECTIONS OF LINES
Projections of solids- prism, prism, cone, cylinder, 3 8
Tetrahedron; axis Inclined to one reference plane only.
SECTION OF SOLIDS
Sections of the solids-prism, pyramid, cone, cylinder,
7 Solids resting on their bases on the Ground Section plane is
4 7
inclined to one Reference plane and perpendicular to
other
8 CONVENTIONAL REPRESENTATION 3 8
Introduction; Conventional Representation of Material;
Conventional breaks, Machine components such as
splinted shaft; bearings, slotted heads, raced & pinion,
Internal & External Threading, Springs, Gears, Pipe fitting
& pipe joint, Welded joint.
7
LIMIT FITS & TOLERANCES Process Tolerance,
Machining symbol, Induction of machining Symbol,
Indication of surface roughness characteristics, symbol for
direction of lay; Induction of machine allowance, position
of Specification of surface roughness, Indication of
drawing, Introduction of dimensional; Tolerances Element
9 of Interchangeable system, Tolerance; Fundamental 4 8
tolerance, Calculation of limit size, Method of specifying
dimensions of fit, limit & Tolerance, Geometrical
Tolerance, form tolerance, Position Tolerance, Indication
of Geometrical Tolerance ; types of geometrical
Tolerance.
PRODUCTION DRAWING.
Introduction, need, scope; Production drawing procedure,
10 4 12
Production drawing for, Nut & Bolt, Spur gear, Fly –
cotter joint Wheel, V belt pulley.
TOTAL 32 80
PRACTICAL
1. Practice: Layout of drawing sheet
Types of lines – Thickness, shade of lines and its General applications. Practice: Draw type
of lines as per IS-70714-1983
Type of Angle, Triangles and their types.
Dimensioning- Types of dimension, elements of dimensions, Methods of indicating Values,
Arrangement and indication of dimensions.
Place dimensions in the drawing by aligned system and unidirectional system, Give dimension to
the given drawing by following dimensioning principles as per BIS Method of dimension
common features
Geometrical construction using drawing instruments-Lines, Angles, patterns, Circle, Arc,
Tangents, Triangles, Quadrilaterals, Regular Polygons. Different type of Tapers, Related
Exercise on this topic.
Practice: Construct square, rectangle, parallelogram, rhombus, trapezium and quadrilateral
(WORKBOOK)
2 a. Practice: Draw a regular pentagon by circum scribing & inscribing
b Practice: Draw a regular hexagon by arc method
c Practice: Draw a regular pentagon, octagon and various types of tapers( a,b,c DRAWING
SHEET NO 1)
3. Free hand sketching of straight lines, rectangular, circles, squares, Polygons, ellipse.
(WORKBOOK)
4. Practice: Prepare proportionate free hand sketches of plane

Figures (WORKBOOK)
5. Practice: Sketch horizontal, vertical and inclined line by free hand ,Draw circles by free
hand using square and radial line method, Draw arcs and ellipse by free hand.
(WORKBOOK),
Orthographic projection I and III angle – Simple machine elements, Procedure for preparing a
scale drawing.
6. Practice: Draw a plan, elevation and side view of prism and cylinder, cone and pyramids
(DRAWING SHEET NO. 2)
8
7. Practice: Draw 1st angle and 3rd angle projection (i) Front View (ii) Top view and (iii) side
view of object having stepped blocks with curved surfaces – simple machine elements.
(DRAWING SHEET NO 3)
Drawing Isometric views out of orthographic views – Simple Machine Elements
8. Practice: Construct an isometric scales to a given length(WORKBOOK),
9. Practice: Draw the isometric projection of cube, hexagonal prism, cylinder and cone
(WORKBOOK),
10. Practice: Draw the isometric view of the objects/blocks with curved surfaces.
(DRAWING SHEET NO 4)
Missing lines and views.
11. a) Practice: Visualize the shape of the object from the given two views and add the third
views – simple machine elements
b) Practice: Identify the lines missed in multi views and supply them. Identify at least five
shapes satisfying a given view.
c). Identify the third view for the given two views of similar in shapes and size. (a,b,c
DRAWING SHEET NO 5)
Development of regular objects bounded by plane surfaces-cube, prisms, cylinder and cones.
12. a) Practice: Draw the development of surfaces of a cube and prism
b) Practice: Draw the development of surfaces of a cylinder and cones
Explanations of full – sectional view, half-sectional view, aligned sections. (a,b DRAWING
SHEET NO 6)
13. Practice: Draw full and half sectional view of simple machine elements. (DRAWING
SHEET NO 7)
Conventions and symbols used in drawing, Abbreviations used in engineering drawing,

surface finish symbols, Welding symbols and Annotations.
14. Practice: Draw surface finish symbols, Welding symbols and Annotations. Machining
symbol, Induction of machining Symbol, Indication of surface roughness characteristics, symbol
for direction of lay; Induction of machine allowance, position of Specification of surface
roughness, Indication of drawing, (WORKBOOK),
Blue print reading of various Engineering drawing and Machine drawing.

15. Practice: Blue print reading of Engineering Drawings and Machine drawing.
Introduction to free hand sketching of machine parts. Tracing and printing of drawing.
Introduction to Auto CAD, 3D modeling concept.
16. Practice: Draw the elevation, plan and the side view of Nut & Bolt, Spur gear, and Fly –
cotter joint Wheel, V belt pulley. ( 15,16 WORKBOOK),
Term work / oral -

Term work to be submitted contains,
1) Work Book 2) Drawing sheets 3) Sketches
9
References
Sr. Publisher and
Author Title
No. address
Charotar publishing
Elements of
house,opposite
1 N.D.Bhatt Engineering
Amul dairy, court
Drawing
road Anand India
Charotar publishing
house,opposite
2 N.D.Bhatt Machine Drawing
Amul dairy, court
road Anand India
10
Course Code : VM
Semester : FIRST
Subject Title : MATERIAL SCIENCE
Teaching Scheme Examination Scheme And Maximum Marks

PAPER
TH TU PR TH TEST PR OR TW
HRS.
2 -- 2 3 80 20 25# -- 25@
RATIONALE: - In this subject student will learn the different types of alloys, metals, their
crystal structures as well as different properties of material with electrical, mechanical, thermal,
and magnetic also learn effect of heat treatment of materials. This subject knowledge is essential
to machinist.
OBJECTIVES:
Students will be able to know:
• The Mechanical properties of material.
• The electrical properties of conductor’s.
• The effect of heat treatment on different materials.
• To perform tensile test & hardness test
DETAILED CONTENTS

Fundamental of material
1 • Introduction of metals and non metals 2 8
• Structure of metal
• Formation of grain
• Imperfection in crystals
• Deformation in metal and change in properties
• Fracture
• Equilibrium diagram
• Iron carbon equilibrium diagram
• Time temperature transformation diagrams
2 Ferrous metals and alloys 4 8

• Pig iron and cast iron
• Effect of chemical elements on iron
• Steel and steel making process
• Classification of steel and its application
• Alloy steel and special alloy steel
11
3 Non Ferrous metals and alloys
Introduction to non ferrous alloys
• Aluminium and its alloys
• Copper and its alloys
• Lead and its alloys
4 8
• Nickel and its alloys
• Alloys for high temperature service
• Metal for nuclear energy
4 Crystal Structures
• Fundamental concept
• Unit Cells
2
• Metallic crystal structures
• FCC Structure
6
• BCC Structure
• HCP Structure
• Weld ability
Properties of Metal
• Mechanical properties of Metal
Elasticity, ductility, malleability, brittleness,
toughness, Stress strain behavior, Elastic
limit, hooks Law, UTS, poisons ratio, factor of
safety, hardness and hardness tests shear strength,
resistance.
• Electrical properties of Metal
Electrical conductivity, resistivity, electrical
Characteristic of commercial alloys 6 10
5 • Thermal properties of metal
Heat capacity, thermal expansion, thermal
Conductivity, thermal stress
• Magnetic Properties of metal
Basic concepts, dimagnetism and Para magnetism,
ferromagnetism, influence of temperature on
magnetic behavior, domain and hystersis, soft and
hard magnetic material.
Heat Treatment of material 8 20

6 • Normalizing
• Hardening
• Quenching and tempering
• Annealing
• Stress Relieving
• Case carburizing and case hardening.
• Toughening
Weld ability of Metal definition and concept Effect of

2 10
alloying elements on weld ability Purpose and types
7
of weld ability tests
12
cracking phenomena in steel
• Cold crack due to hydrogen
• Hydrogen cracking
• Measurement and control of hydrogen in the
deposited weld metal
• Cracking mechanism in the weld metal and
8 HAZ 4 10
• Weld decay
• Lamellar tearing
• Hot cracking
Reheat cracking
PRACTICAL
1. Take the tensile test of M.S. specimen
& Draw stress strain diagram, yield pts.
2. Study the mechanical properties like Elasticity, ductility, malleability, Brittleness, toughness
of Different materials –
M.S., C.S. Bronze, Copper, Aluminum
3 Hardness test
• Brinnel Hardness test
• Rockwell hardness test
4. Study the Electrical Properties of some conductors (conductivity, Resistively)
Aluminum, Copper, Brass, Tungsten
5. Study the effect of heat treatment on materials like plain carbon steel. ,Nickel, Copper.
Normalizing, Hardening, Quenching & Tempering

Anne ling, Stress Reliving, Case Hardening, Toughing
For Different Material’s
Term work / oral -

Term work to be submitted along the jobs, should contains the following
2) Work Book 2) Job drawing 3) Sketches of used tools
Student has to compile the assignment & Journal & should present for oral.
References
Sr. Author Title Publisher and
No. address
1 M. N. Uppal A Text - book of ngineering

Chemistry
2 V. P. Mehta A Text - book of
polytechnic Chemistry
3 Banswal, Mahajan A Text - book of,Applied
and Mehta Chemistry
4 Hazra Choudhary Elements,of workshop
technology
13
Course Code : VM
Semester : FIRST
Subject Title : ELEMENTS OF MECHANICAL TECHNOLOGY
PAPER
HRS.
2 -- -- 3 80 20 -- -- --
RATIONALE: - In this subject student will learn and practically doing the different types of
work in workshop, which is useful to multiskill, work in industry and basic knowledge of
workshop and different types of machines.
OBJECTIVES:
1) Know different bench instruments.
2) Know Sheet metal hand tools.
3) Know Methods of producing screw threads & Plumber tools.
4) Know Product of powder metallurgy.
5) Know carpentry work & welding technology.
6) Know metal cutting processes Turning & milling.
DETAILED CONTENTS
Bench work and fitting

Introduction- Vices – Hammers- Chisels-
Chipping- Files- Filling- Scrapper-Scraping-Grinding and
1 Polishing- Hacksaw sawing- Marking tools – Surface plate-
2 10
Scriber – Punch- V block- Angle plate- Try square –Marking out –
Drill- Drilling- Reamer- Reaming- Taps- Tap drill size-Tapping –
Dies and stock- Dieing.
Sheet Metal Work
Introduction – Metal used in sheet metal work-
2 Sheet metal hand tools- Sheet metal operation-Sheet metal joint- 2 5
Hems and Sems – Sheet metal allowance- Sheet Metal working
machine-Laying out a pattern
Plumbing, Threading, Fasteners & joints
Plumbing- Specifications of pipes- Material used
for pipes-Pipe fitting & Joints-Taps & valves –Plumber tools –
3 Threaded fasteners- screw threads and their uses- Indian standard 4 10
threads-Cap screw and machine screw-Set screw- Methods of
producing screw threads- Bolts- Studs- Forms of nuts- Riveting
joints.
14
Powder Metallurgy
Introduction- Process Description- Manufacture of
metal powder- Blending of powders- competing
4 profiteering- Sintering-Secondary operation –ISO 3 5
Static pressing –Product of powder metallurgy-Advantages of
process –Disadvantages and limitation-Design considerations.
Smithy and Forging
Maintenance and application of smith health-Anvil-
5 Swage block-Tongs-Hammer-Flatters-Measuring tools e.g.-Try 4 10
square- Steel rules-Calipers-Operations e.g. up setting- drawing
down-bending setting- forge welding.
Carpentry
Maintenance and application of planes- Chisels-
Wood turning tools- Hammers and mallets-Saws- Carpenters vice-
6 Measuring tools- Try squares –Bevel Square- Carpenter’s rule-
3 5
Marking gauge- Mortise gauge- Circular saw and bend saw-
Different types of joints of their uses.
Welding Technology
Introduction to different welding processes, like
7 gas Welding, ARC welding TIG, MIG, submerged arc welding, 4 10
spot Welding, electrodes etc. Brazing methods & application,
Knowledge of welding skills.
Metal Cutting Process
Turning Introduction; Function of lathe; Types of lathe; The size
of lathe Descriptions &function of lathe parts, The bed; The
headstock, Tailstock or loose headstock; Carriage; Feed
mechanism. Thread cutting mechanism. Lathe accessories and
attachments. Lathe operation Centering, Turing, Tapers and taper
turning, Eccentric turning, Chamfering, Thread cutting, Facing,
8 Knurling, Filing, Polishing, Grooving, Spinning, Spring winding, 6 15
Forming, Drilling, Reaming Boring, Internal thread
cutting, Tapping, Undercutting, Parting off, Milling, Grinding.
Cutting tools. Forged tool. Brazed tipped tool Mechanically
fastened tipped tool. Solid tool Tool bit and tool holders.
Influence of tool angles. Influence of tool height of tool angle.
Types of tools, cutting speed Feed, Depth of cut, Machining time.
Cutting tool signature.
DRILLING
Introduction Types of drilling machine, Portable drilling
machine, Sensitive drilling machine. Upright drilling machine,
Radial Drilling Machine; Gang drilling machine, Multiple spindle
drilling machine Automatic drilling machine, Deep hole drilling
machine; The size of a drilling machine, Upright drilling machine
9 parts. Radial drilling machine parts, Work holding devices, Tool 4 10
holding devices, Drilling machine operation, Drilling machine
tools. Twist drill nomenclature. Drill size Designation of drill
material Reamer, reamer nomenclatures. Counter bore,
Countersinks and spot face, Taps. Tap nomenclatures. Cutting
speed Feed, Depth of cut, Machining time in drilling
32 80
TOTAL
15
References
Sr. Publisher and
Author Title
No. address
Elements of
Media promoters &
1 S.K.Hajra Choudhary workshop technology
Publisher pvt. Ltd.
Vol I
Mechanical
2 Mahajan Vrinda publication
Technology
16
Course Code : VM
Semester : FIRST
Subject Title : WORKSHOP PRACTICAL-I (COMMON TO VM, VT, VA , VF)
Subject Code :

PAPER
TH TH PR TH TEST PR OR TW
HRS.
- -- 4 - - -- 50# - 50@
RATIONALE: - In this practical subject student will do the practical work with his own hand
and get some important skills like drill sharpening, filing, sawing, keyway slotting, tapping,
reaming, dressing the grinding wheel. This skill will develop the confidence of machinist in the
field of work.
OBJECTIVES:
Fitting (hands on)
1) Filing flat surfaces by files and checking it by try square, filing types.
2) Cleaning of file and chipping skill to be developed.
3) Hacksaw blade fixing with correct tension, job setting in jaws for sawing.
4) Filing ‘v’ grooves and complex profile by file and check it by profile gauge.
5) Radius filing and check with radius gauge.
6) Drilling and tapping of blind holes.
Basic workshop practice.
1) Turning of lathe m/c step, radius and with form tool.
2) Grinding different cutting tools on grinder.
3) Drilling and boring skills on drilling and boring m/c’s.
4) Dressing the grinding wheels.
5) Planning various shape blocks on planning m/c’s.
6) Shaping plane surface on shaping m/c’s.
7) Slotting internal groove on slotting m/c’s.
8) Safety in welding work and simple welding joint.
17
DETAILED CONTENTS
Chapter Contents
Fitting
01 Filing Flat surfaces:
Checking flatness and square ness using a try square –
Types of filing – Cleaning files.
02 Chipping: Hints on chipping
03 Hack sawing: Selection of blades for different metal sections-
Fix hack sawing the material for the job blades maintaining
Correct tension and direction – Hack sawing
Filing ‘V groove and complex profile by file.
04 Filing radius –check with radius gauge
05 Check profile with profile gauges.
06 Drill plate, Drilling, counter sinking, counter boring. Operations on
job
07 Drilling and Tapping: Internal threading of holes by using hand
taps – determine the tap drill size, drilling, counter- sinking and tapping –
precautions with tapping a blind hole.
08 External thread cutting using die.
Basic Workshop Practice

1. Step turning and Radius forming: Free hand form turning – by using
form tool.
2. Grinding a parting tool with an end cutting edge angle
3. Grinding an undercutting tool for thread cutting
4. Drilling and Boring-Use of inside caliper and outside
Micrometer for bore measurement.
5. Grinding a twist drill
6. Dressing and truing the wheel – Re sharpening a twist drill
Testing a re sharpening twist drill for its performance.
Drilling and reaming: by hand-Method of checking the bore
with a plug gauge.
7. Drilling and step Boring: Boring blind hole with a boring tool
Term work / oral -

Term work to be submitted along with the jobs, should contains the following
1) Work Book 2)Job drawing 3)Sketches of used tools
Student has to compile the assignment & Journal & should present with term. work.
*---Practical examination shall be of 6 hrs. duration & student has to do any one job on the above
mention basic workshop practice. The job drawing is to be given by external examiner in
consultation with internal examiner.
SR. JOB MATERIAL & PROCESS ACCURACY

NO DESCRIPTION SIZE
1 FITTING JOB MILD STEEL FITTING, DRILLING, +/- 0.1 m.m.
FLAT ANY SIZE
TAPPING,V GROOVE.
2 TURNING JOB M.S. ROUND PLAIN, TAPER, STEP +/- 0.1 m.m.
BAR ,THREAD.(INTERNAL /
EXTERNAL.)
3 MILLING JOB C. I. BLOCK FACE MILLING, SLOT +/- 0.1 m.m.
MILLING.
18
4 GRINDING JOB M.S. ROUND CYLLINDRICAL +/- 0.05 m.m.
BAR GRINDING
M.S. BLOCK SURFACE GRINDING
5 DRILLIN & M.S. PLATE DIFFERENT SIZE +/- 0.1 m.m.

REAMING JOB DRILLING & REAMING
C.I. BLOCK
( 2 TO 10 ) M.M.
6 SHAPING & C.I. BLOCK SLOTING PLAINING +/- 0.1 m.m.
PLAINING JOB OPERATION
7 WELDING JOB M.S. PLATE WELDING OPERATION VISUAL O.K.
References
Sr. Publisher and
Author Title
No. address
Elements of workshop Media promoters &
1 S.K.Hajra Choudhary
technology Vol I & II Publisher pvt. Ltd.
Mechanical
2 Mahajan Vrinda publication
Technology
19
Course Code : VM
Semester : FIRST
Subject Title : COMPUTER FUNDAMENTALS
Subject Code :
Teaching and Examination Scheme:
TH TU PR TH TEST PR OR TW TOTAL
-- -- 4 -- -- 50* # - 25@ 75
* On line examination
RATIONALE:
Computer plays an important role in human lives. The primary purpose of using a computer is to make life
easier. It is a gateway to a wonderful world of information and various applications. Computers have
established an indispensable part in a business, academics, defense, budgeting, research, engineering,
medicine, space. This subject introduces the fundamentals of computer system focusing various
hardware and software components. It also provides biblical worldview regarding computer ethics
by means of Internet.
OBJECTIVES:
1. Understand a computer system that has hardware and software components, which controls
and makes them useful.
2. Understand the operating system as the interface to the computer system.
3. Use the basic functions of an operating system.
4. Set the parameter required for effective use of hardware combined with and
application software’s
5. Compare major OS like Linux and MS-Windows
6. Use file mangers, word processors, spreadsheets, presentation software’s and Internet.
7. Have hands on experience on operating system and different application software
8. Use the Internet to send mail and surf the World Wide Web.
20
Learning Structure:
Preparing various office documents

Application Internet surfing, Familiarize with various hardware components, application of
computer system in various domains
Understanding basic principles of computer system and hardware components

Principles
Window Preparing
Understand Internet
components &manipulating
Concepts the hardware browsing
and selection Documents with
& software & surfing
techniques Word, spreadsheets,
components
and presentations
Facts Information, Basic hardware Components, Peripheral Devices
21
CONTENTS: Theory
Note: Contents of theory are to be taught in Practical Period
Chapter Name of the Topic

1
Fundamentals Of Computer
Introduction
Components of PC
The system Unit
Front part of system Unit
Back part of system Unit
CPU
Memory of computer
Monitor
Mouse, Keyboard Disk, Printer, Scanner, Modem,
Video, Sound cards, Speakers
2
Introduction To Windows 2000/Xp/Latest O.S.
Working with window
Desktop
Components of window
Menu bar option
Starting window
Getting familiar with desktop
Moving from one window to another
Reverting windows to its previous size
Opening task bar buttons into a windows
Creating shortcut of program
Quitting windows
3 GUI Based Editing, Spreadsheets, Tables & Presentation
Application Using MS Office 2000 & Open Office.Org
Menus
Opening, menus, Toolbars, standard toolbars, formatting toolbars
& closing Quitting Document ,Editing & designing your document
Spreadsheets
Working & Manipulating data with Excel
Changing the layout
Working with simple graphs
Presentation
Working With PowerPoint and Presentation
4 Introduction To Internet
What is Internet
Equipment Required for Internet connection
Sending &receiving Emails
Browsing the WWW
Creating own Email Account
Internet chatting
5 Usage of Computer System in various Domains
Computer application in
Offices, books publication data analysis ,accounting , investment, inventory control,
graphics, database management, Instrumentation, Airline and railway ticket reservation,
robotics, artificial intelligence, military, banks, design and research work, real-time, point
of sale terminals, financial transaction terminals.
22
Chapter Name of the Topic
6
Information technology for benefits of community
Impact of computer on society
Social responsibilities
Applications of IT
Impact of IT
Ethics and information technology
Future with information technology
Sr.No
List of Practicals
1. Working with Windows 2000 (Or latest O.S.) Desktop, start icon, taskbar, Recycle Bin, My
Computer icon, The Recycle Bin and deleted files
Creating shortcuts on the desktop
2. The Windows 2000 accessories
WordPad – editing an existing document
Use of Paint – drawing tools
The Calculator, Clock
3. The Windows Explorer window, concept of drives, folders and files?
Folder selection techniques, Switching drives, Folder creation
Moving or copying files, Renaming, Deleting files ,and folders
4. Printing
Installing a printer driver
Setting up a printer
Default and installed printers
Controlling print queues
Viewing installed fonts
The clipboard and ‘drag and drop’
Basic clipboard concepts
Linking vs. embedding
5. Moving through a Word document menu bar and drop down menus toolbars
6. Entering text into a Word 2000 document, selection techniques Deleting text
7. Font formatting keyboard shortcuts
8. * Paragraph formatting
Bullets and numbering
9. * Page formatting What is page formatting? Page margins Page size and orientation
Page breaks, Headers and footers
10. Introducing tables and columns
11. Printing within Word 2000 Print setup Printing options Print preview
12. * Development of application using mail merge
Mail merging addresses for envelopes
Printing an addressed envelope and letter
13. Creating and using macros in a document
14. * Creating and opening workbooks
Entering data
15. Navigating in the worksheet
Selecting items within Excel 2000
Inserting and deleting cells, rows and column
Moving between worksheets, saving worksheet, workbook
16. Formatting and customizing data
17. Formulas, functions and named ranges
18. Creating, manipulating & changing the chart type
23
19. Printing, Page setup, Margins
Sheet printing options, Printing a worksheet
20. * Preparing presentations with Microsoft Power Point.
Slides and presentations, Opening an existing presentation , Saving a presentation
21. Using the AutoContent wizard ,Starting the AutoContent wizard
Selecting a presentation type within the AutoContent wizard
Presentation type
Presentation titles, footers and slide number
22. * Creating a simple text slide
Selecting a slide layout
Manipulating slide information within normal and outline view
Formatting and proofing text
Pictures and backgrounds
drawing toolbar
AutoShapes
Using clipart
Selecting objects
Grouping and un-grouping objects
The format painter
23. * Creating and running a slide show
Navigating through a slide show
Slide show transitions
Slide show timings
Animation effects
24. * Microsoft Internet Explorer 5 & the Internet
Connecting to the Internet
The Internet Explorer program window
The on-line web tutorial Using hyper links
Responding to an email link on a web page
25. Searching the Internet
Searching the web via Microsoft Internet Explorer
Searching the Internet using Web Crawler
Searching the Internet using Yahoo
Commonly used search engines
26. Favorites, security & customizing Explorer
Organizing Favorite web sites
Customizing options – general, security, contents, connection, programs, advanced
27. * Using the Address Book
Adding a new contact
Creating a mailing group
Addressing a message
Finding an e-mail address
28. Using electronic mail
Starting Outlook Express
Using the Outlook Express window
Changing the window layout
Reading file attachment
Taking action on message-deleting, forwarding, replying
29. * Email & newsgroups
Creating and sending emails
Attached files
Receiving emails
Locating and subscribing to newsgroups
Posting a message to a newsgroup
24
30. Chatting on internet
Understating Microsoft chat environment
Chat toolbar
Note : Term work will include printout of Exercises of practicals marked with asterisks ( * )
Learning Resources:
Books:
Sr. Author Title Publisher

No.
01 Vikas Gupta Comdex Dreamtech
Computer Course Kit
02 Henry Lucas Information Technology Tata Mc-Graw Hills
for management
03 B.Ram Computer Fundamentals New Age International

Architecture and Publisher
Organisation
Tools & Equipments for Computer lab ( 500sq ft)

Sr.No. Item Qty
1 Desk Top personnel Computer – Intel Pentium IV –CPU, 17” LCD 13
Monitor, USB PORTS, 52 x DVD COMBO drive & window xp with
latest Professional operating system
2 Computer Tables 13
3 Computer Chairs 25
4 Internet Connectivity 1
5 Laptop latest 1
6 LCD Projector latest 1
7 White Board with Magnetic base 1
8 Teachers table & chairs 1set
9 Steel cupboard big size 2
10 Steel cupboard small size 2
11 Split A/c 2 tones 2 no
12 Printer laser jet latest model 1 no
13 Scanner 1 no
14 Xerox machine 1 no
25
SECOND
SEMESTER
26
Course Code : VM
Semester : SECOND
Subject Title : ELEMENTS OF ELECTRICAL AND ELECTRONICS TECHNOLOGY
PAPER
HRS.
2 -- 2 3 80 20 -- --- 50@ 150
RATIONALE: - In this subject student will learn and do some practical by his own hands in
electrical and electronic equipment & safety measure are required to work with electrical and
electronics. Learn principles of resistance, voltage, current.
OBJECTIVES:
1) Use of safety equipments in electrical and electronic work.
2) Use of hand tools.
3) Know Joining of single and multi start conductor and bare conductor.
4) Do Soldering practice of various conductors.
5) Know Crimping of various wires.
6) Use of multi meter- measurement of current voltage and resistance.
7) Use of tong tester and megger & its measurement.
8) Know Connection & need of DOL starter and star delta starter.
9) Know Necessity of earthing & its connection.
10) Know Circuit concept & connection of half wave rectifier.
11) Know Circuit concept & connection of full wave rectifier.
12) Know Circuit concept & connection of bridge wave rectifier.
13) Know Basic concept of using PLC in automation.
Electrical Technology DETAILED CONTENTS

Importance of Safety- Description, care and Maintenance.
1 1 4
Wires and cables – Conductors, Insulator, and
2 Semiconductors 2 5
Soldering PCB and its uses. Different fluxes for different

3 metals, Crimping & Joining. 2 4
Importance of preventive maintenance & routine tests.

4 Earthling and it’s importance. 2 5
Resistance, Voltage and Current .5.1 Open circuits and

5 2 4
short circuits- Ohm’s law –
27
5.2 Voltage drop- Series and parallel circuits, power and
energy relation
Electrical measuring Instrument- Multimeters 6.1

Common electrical accessories used in industries.
6 6.2 Bus bar, Relay, contactors, Circuits Breaker etc. 2 5
6.3 Fuses and it’s rating – material used.
Industrial principles- electro- magnetic – Faraday’s Laws.

7
Single phase & Poly phase system 3 phase star delta 2 4
connection.
Principle, Application of A/C motors, compounds motor –

8 AC motors, Stepper Motor, Servomotor. 2 5
Transformer and its application. AC Motor starting with

9 DOL starter and star – star Delta starter. 1 4
Practical
Demonstration of use of Safety equipments and artificial respiration. Use of hand tools.
1. Joining Practice with single and multi-stand conductors of different wires.
2. Joining practice of bare conductors, Soldering Practice on Printed circuit boards-
Demonstration & practice on soldering the Aluminum conductor, cable joints.
3. Use of Aluminum flux and Alco ‘P’ solder. Demonstration and practice of crimping of
various wires
4. Making of a simple circuit with a lamp and battery Study and use of Multimeters –
measurement of current, voltage, resistance in DC/AC circuits
5. Demonstration & verification of ohm’s law-Series circuits- Parallel circuits, Demonstration
& Practice on connecting & replacement of common electrical accessories in circuits – Use of
tong tester and mugger.
6. Simple wiring practice with distribution boards, Junction Boxes, Main Switches two way and
intermediate Switches. Identification of different parts of DC generators- testing and measuring
the field and Armature resistances Identification of different parts of AC Motors – Testing and
measurement on Induction motors – Demonstration on Alternators. Identification and testing of
transformers. Grouping & testing of cells for a specified voltage & current – Preparation of
battery charging. Identification of different type of capacitors – Testing of capacitors-
Identification and Testing of assorted diodes, PNP/NPN Transistors – Uni – junction Transistor
Field effect Transistor & Silicon Controlled Rectifier ICs etc. – Demonstration or Rectifiers –
Identification of ICs Checking Earthing, Checking resistance, voltage and current.
Wiring of DOL starter and star delta starter.
Electronic Technology DETAILED CONTENTS

1 Fundamentals of electron theory –semiconductor devices 4 10
Half wave, Full wave and Bridge rectifier with filters,
2 4 7
DC Power supply.
3 4 13
28
PCB and PLC controls. Dedicated PLC and
4 programmable PLC.Logic controls NR1 4 10
Practical
1) Practical on half wave rectifier.
2) Practical on full wave rectifier
3) Practical on bridge wave rectifier
4) Practical on PLC controlled by using electrical accessories
Term work / oral -

1) Work Book 2) Job drawing 3) Sketches of used tools
Student has to compile the assignment & Journal & should present with term. work..
References
Author Title Edition Year of Publisher &
Publication Address
V.N. Mittle Basic electrical 4th 1994 Tata McGraw Hills,
Engineering Publ. Ltd. N. Delhi
B.L. Theraja Electrical Technology 22nd 1999 S. Chand &
Vol-1 & 2 Company, N.Delhi
A.K. Sawhney A course in Electrical 11th 1999 Dhanpat and Co.
& Electronic (Pvt.) Ltd., N. Delhi
Measurement and
Instrumentation
Edward Hughes Hughes Electrical 5th 1997 E.L.B.S.
Technology Singapore
29
Course Code : VM
Semester : SECOND
Subject Title : MANUFACTURING PROCESSES-I

PAPER
HRS.
2 -- -- 3 80 20 -- -- --
RATIONALE: - In this subject student will learn and practically work on different types of
manufacturing processes, machining processes, industrial safety and working procedure,
selection of work process. These all processes are useful to his industrial life & his progress.
OBJECTIVES:
1) Know different manufacturing processes.
2) Know types of production system.
3) Know types of layout.
4) Know foundry & forming processes.
5) Know different types of lathe machines, its parts & different operations on it.
6) Know different types of drilling & boring machines, its parts & different operations on it.
7) Know different types of shaper, planner machines, its parts & different operations on it.
8) Know different types of slotting, grinding machines, its parts & different operations on if.
9) Know different types of milling machines, its parts & different operations on it.
10) Know different types of jig & fixtures & its clampings.
30
DETAILED CONTENTS
2 8
GENERAL INTRODUCTION
Manufacturing processes, Classification of manufacturing
1 processes; Types of production system; Plant layout; Objective of plant
layout; Types of layout; Product design; Process selection; Industrial
safety; Factories act and accidents.
FOUNDRY 2 8
Introduction; Advantages of casting; Process flow chart;
Steps in casting Pattern, pattern materials, types, allowances; Molding
sand, its characteristics, terminology, ingredients, composition
2 preparation; Mould making its types, method, Molding hand tools;
Core and Core making; foundry tools, Foundry blackings; Molding
sand testing; Cleaning of castings; Heat treatment; Inspection of
casting; Casting defects; Safety precaution;
FORMING PROCESSES 1 8
Introduction; Extrusion; Cold drawing; Hot rolling, Stamping,
3 Spinning, Casting Forging.
BORING 3 8
Introduction; Types of boring machine; Horizontal boring machine
Parts of a horizontal; boring machine; Size of a horizontal boring
machine; Boring machine mechanism. Boring machine mechanism,
4 Work-holding devices for horizontal boring. Horizontal boring
machine operations. Boring tool mountings for horizontal boring.
Boring tool. Vertical boring machine operations. Vertical boring
machine tools. Precision boring machine. Jog boring machine;
Methods of locating holes in jig boring. Jig boring operations
SHAPER 4 6
Introduction. Types of shapers. Principal parts. Shaper size; Shaper
5 mechanism; Work holding devices. Shaper operations. Shaper tools;
Cutting speed, feed and depth of cut; Machining time.
PLANING 4 6
Introduction; Types of planing machine. Size of a planer, Planing
6 machine parts. Planer mechanism. Work holding devices. Planer
operations. Planer tools. Cutting speed, feed and depth of cut
Machining time. Shaper vs. planer. Safety on the planer.
SLOTTING Introduction. Types of slotting machine; Slotter size; 4 10

7 Slotting machine parts; Work holding devices; Slotter operation;
Slotter tools; Cutting speed, feed and depth of cut
8 GRINDING 4 6
31
Introduction; Kinds of grinding; Grinding machines floor-stand and
bench grinders; Portable and flexible shaft grinders; Swing frame
grinders; Abrasive belt grinders; Cylindrical center-type grinders;
Centre less grinders; Internal grinders; Surface grinder Tool and cutter
grinders; Special grinding machines; Size and capacities of grinders;
Work holding devices and attachment 6; Principal grinding operations;
Wet and dry grinding; Allowance and tolerance for grinding; The
grinding wheel; Abrasives, Bonds and bonding processes; Grit, grade
and structure of wheels; Wheel shapes and sizes; Mounted wheels;
Standard marking system; Selection of grinding wheels; Mounting the
grinding wheels; Glazing and loading in wheels; Dressing and truing
grinding wheels; Balancing grinding wheels; Diamond wheels; Cutting
speed and work speed; Feed; Depth of cut; Machining time in girding
MILLING 4 10
Introduction; Types of milling machine; Principal parts; Milling
machine mechanism; Work holding devices; Cutter holding devices,
Milling machine attachments; Milling cutters; Standard milling cutter;
9 Elements of a plain milling cutter; Elements of a side milling cutter;
Elements of a face milling cutter, Influence of tooth angles on cutter
performance; Sharpening milling cutters; Milling cutter materials;
Fundamentals of the milling processes; Milling machine operations;
Cutting speed, feed and depth of cut ; Number of cutter teeth;
Calculation of machining time; Safety measures in milling
JIGS AND FIXTURES 4 10
Introduction; Principles of jigs and fixtures design; Component; The
machine; Location; Methods of location; Loading and unloading;
10 Clamping; Types of clamps; Power devices of clamping, Clearance in
a jig fixture; Indexing arrangement; Tool guiding and cutter setting
arrangement; Ful-proofing; Ejection; Swarf removal, Rigidity and
vibration; Table fixing arrangement; Safety devices; Jig base, body or
frame construction; Jig and fixture types.
TOTAL 32 80
References
Sr. Author Title Edition Year Publisher and
No. address
Media
Elements of workshop promoters &
1 S.K.Hajra Choudhary First 1964
technology Vol. I Publisher pvt.
Ltd.
Vrinda
2 Mahajan Mechanical Technology Third 1989
publication
32
Course Code : VM
Semester : SECOND
Subject Title : CAD/CAM-I
Subject Code :

PAPER
HRS.
1 -- 4 -- -- -- 50# -- 25@
RATIONALE: - In this subject student will learn and practically work on computer and learn
the basic things of computer, learn keys of computer key board, learn cad systems and its uses
which is better for learners future also better for industrial future. Learn the NC machines, their
keyboards and operating.
OBJECTIVES:
1) Know & use Computer, Keyboard & software’s on computer as well as operating
systems of computer.
2) Work on Auto Cad software & Draw Rectangle, Pentagon using line command with polar
& Relative co-ordinate system.
3) Convert line & arcs with polylines.
4) Move the Drawing from one place to another place with Reference to base point.
5) Rotate the items at a point at different angles.
6) Sketch the Revolve solid.
7) Do 3D wire frame creation.
8) Familiarize with CNC m/c & its keyboard & knowledge of its specification.
9) Know & do CNC M/c Starting Procedure.
10) Know what is Absolute & incremental co-ordinate System.
11) Know all modes & its function’s on CNC m/c.
12) Do part programmes preparation & writing Script & editing in m/c.
13) Do offset correction in m/c.
14) Do different files transfer to cam
33
DETAILED CONTENTS
1 CAD System 1
Types of manufacturing systems
i) Continuous process industries.
2 ii) Mass production 1
iii) Batch
Evaluation of computer Aided Design (CAD)

i) Types of Computers
ii) Classification of Computers
3 iii) Computer Codes. 1
iv) Computer Hardware
Product development through CAD

i) Integration role of CAD Database.
4 1
ii) Benefits and cost of CAD.
v) Introduction to latest CAD version.
CAD – Soft and Hard prototyping.
i) Solid Modeling – Boolean operations.
5 ii) CAD Files. 2
iii) AutoCAD
Design and development Environment

i) Graphic workstations.
ii) Description of Hardware of a workstation.
6 iii) Major workstations. 1
a) Sun Microsystems
1
b) HP
1
c) Silicon Graphics
1
d) IBM
2
Digital Equipment Corporations Modeling techniques
General Specification of a Graphic workstation.
7 Cad process planning 2
CAM CAM Hardware

a) CNC Machine tools.
b) Robots
c) Co-ordinate Measuring Machine.
8 Principle of NC and Historical development. 2
Types of CNC Machine tools.
Programming of CNC Machine tools.
i) Manual Programming
ii) Computer aided part programming.
iii) Geometrical Statement in APT.
34
iv) Point-to-Point Programming.
v) Programming a tool path.
Flexible Manufacturing Systems.
Practical
1.1 Create AutoCAD shortcut at desktop, open AutoCAD, close AutoCAD, create user folder
for AutoCAD files,
1.2 Draw a point using absolute co ordinate system, relative coordinate system, polar
coordinate system, Set limits, zoom all, zoom window, zoom previous, zoom real-time.
Use snap for drawing a line.
1.3 Draw a rectangle, pentagon, hexagon, star using line command with polar coordinate
system and relative coordinate system. Draw circles of various dimensions by center
radius, tangent method, 3point,
1.4 SCE, SER, SEA, SCA, SCL methods, Draw ellipse with major and minor axis length
method, rotation method. Draw a tapered rod using polyline command.
1.5 Convert line and arcs into ploy lines. Create spline and fit
1.6 Curves using polyline edit options, Explode Ploylines.
1.7 Practice exercises on OSNAP snapping modes like endpoint, mid point, center of circle,
and tangent, perpendicular quadrant of a circle with many example exercises.
1.8 Erase the entities created in the previous examples, using different types of selection like
window, and single entity methods. Move the drawings created from one place to other
with reference to a base point. Copy the entities using different reference and by a value.
2.1 Rotate the items at a point at different angles.
2.2 Create composite solids using Boolean addition, Subtraction And Intersection by Joining
the primitives. Sketch revolved Solids like bottle, Cylinder, Pullies.
2.3 Create 3D wire frames, 3D surface meshes like box, cone, Dishes, Domes, Pyramids,
Spheres, Domnuts, and wedges. Use D view, Points for different viewing enhancements. Use
surf Tab. Taper a face, Remove a face. Take printouts of Solid
Models, cad files etc.
3.1 Study of CNC machine, keyboard & specifications.
3.2 Machine starting & operating in Reference Point, JOG.
3.4 Co-ordinate system points, assignments and simulations.
3.5. Absolute and incremental programming assignments and
Simulations.
4.1 Identifications of machine over travel limits and emergency stop. Work and tool setting
CNC M/C Part program preparation, Simulation & Automatic Mode Execution. Simple
turning & Facing (step turning)
4.2 . Linear interpolation, assignments and simulations on software. Circular interpolation,
assignment and simulations on soft ware. Work off set measurement and entry in CNC
Control. Tool off set measurement and entry in the Part program preparation, Simulation
& Automatic Mode Execution CNC M/C.
5.1 Manual Data Input (MDI) mode operations and checking of zero offsets and tool offsets.
Part program preparation, Simulation & Automatic mode Execution Of CNC Machine
Geometry and wear offset correction. Part program
Preparation, Simulation & Automatic Mode Execution
Term work / oral - Term work to be submitted along with the jobs, it should contain the
following
1) Work Book 2) Job drawing 3) printout from CAM
Student has to compile the assignment & Journal & should present with term. work..
35
Practical examination shall be of four hours duration in which student has to draw a engineering
drawing using AutoCAD.
References
Sr. Author Title Publisher and address
No.
1 Prof. R.B.Kelkar CAD/CAM & Nishant prakashan
and Vinayak Mule Automation
2 Groover CAD / CAM
3 Radhakrishan. CAD / CAM / NewAge International publication,Pune
Subramanyan CIM
36
Course Code : VM
Semester : SECOND
Subject Title : METROLOGY AND QUALITY CONTROL
PAPER
HRS.
2 -- 2 3 80 20 -- 50# 50@
RATIONALE: - In this subject student will learn and do practical on linear measurement,
angular measurement, angle gauges, limit gauges, comparators, which is useful for product
accuracy and quality of the product. The safe equipment handling habit will be developed.
OBJECTIVES:
1) Acquire Skill & Care of measuring instrument.
2) Find least count of measuring instrument.
3) Use vernier caliper, micrometer, Height gauge, Bevel Protector, Radius gauge, dial
comparator.
4) Check cylindricity, Roundness, straightness, concentricity, ovality.
5) Do thread Measurement by Profile Projector & Thread Pitch micrometer.
6) Do surface Roughness Checking by Roughness Tester.
7) Plot X & R Bar Chart .
8) Do sampling inspection.
9) Measure machine square ness, flatness .
37
DETAILED CONTENTS
Metrology:- 1.1 Need of inspection 1.2 Concept of mass
production ,Interchangeability and selective
1 assembly.1.3Concept of precision ,accuracy, sensitivity, 2 4
amplification, magnification, Sources of errors.
Measurement.2.1 Measuring instrument and measurement:

Principles of measurement, standards of measurement in national,
International standard, Line STD, end std wave length STD.
2..1 Linear measurement concept principles. Construction &
working of simple instrument like steel rule & vernier calipers,
Vernier height gauge, surface plate, angle plate, Engineer’s
2 square, radius / filler, screw pitch gauge, spirit level, 4 8
Combination straight edge, Universal surface gauge,
Micrometers, Internal & External micrometer, Micrometer depth
gauge, slip gauges end bars, length bars-blocks
2.3 Concept of calibration – Construction & working of
calibration Tester.
Angular Measurements:
3.1 Concept, Construction and working of universal
3 bevel protractor. Spirit level, Sine bar, Sine centre, 3 8
3.2 Angle gauge, Angle Decker, Autocollimators.
Limits fits and Gauges

4.1 Definition terminology Tailor’s principles IS- 919
-1963 (Limits, fits and Tolerances) Relation gauges .ISO
4 system of limits and fits, plain plug gauge. IS 3484 -1966, plain 3 8
ring gauge IS 3485 – 1972.Snap, Gauge IS 3477 – 1973
Screw thread measurement Terminology of screw thread,

Measurement of different elements:- Major diameter,
Minor diameter, Effective diameter, Pitch, Thread angle.
Construction and working of following instruments to measure
5 above parameters: - Floating carriage micrometer, 3 8
Toolmaker’s micrometer. Optical profile projector.
Pitch measuring machine. Screw thread micrometer. Tangent
micrometer.
Comparators
Principles of operation of various types of comparator like
mechanical, electrical, optical, pneumatic gauge low pressure &
high pressure (Trial type working mechanism) Type
6 Characteristic of good comparator. Relative advantage and 3 8
disadvantages of various types of comparator. Study of dial
indicator- types, construction and working details.
38
Surface finish
Importance of surface finish, for various types of applications
Concept of primary texture and secondary texture (Roughness
7 and waviness) Terminology as per IS , Direction of lay, C.L .A,
3 6
Ra, R.M.S. Actual specimen of different machine components,
e.g. Grinding , Lapping, milling, shaping, broaching.
Machine tool Testing techniques
Testing Techniques - Parallelism Testing between two planes,
one stationary other moving axis of rotation and trajectory.
Flatness testing by straightness testing techniques and by optical
8 flats. Square ness testing – by dial indicator, optical square, 3 8
Indicating method. Straightness testing by straight edge, spirit
level, and autocollimators. Machine tool testing – alignment test
to be carried out with lathe, drilling milling machine.
STATISTICAL QUALITY CONTROL

Introduction; Statistical tools for quality control; frequency
9 Distribution; Control charts; inspection; Arrange outgoing quality 3 8
limit (AOQL).
TOTAL QUALITY CONTROL System & Procedure -

Problem solving & Fact finding tools- Stratify data - Check
sheets, Histogram, Pareto diagram, Cause & effect diagram
10 Scatter diagram, Control charts. Continues improvement, Process 3 6
control - Voice of customer
Difference between quality control & quality assurance

11 Zero defect theory 2 6
Practical
1. Exercises on measurements using digital caliper- Dial type caliper-
2. External Micrometer covering outside measurements, Internal measurement
Inside micrometer, depth Vernier caliper, Measurement of wall thickness of tubes etc.,
3. Exercises on use of Height gauge (including digital), Depth Vernier Caliper,
tube Micrometer, plunger dial gauges, lever dial gauges, bore dial gauges, Micrometer (3 leg)
and Internal Micrometer (stick type), V-Block, Angle Plate, Straight edge, Bevel Protractor
and combination set.
4. Exercises on the use of feeler gauge, screw pitch gauge Radius gauge.
5. Exercises on Slip Gauges with accessories for taking inside, outside, depth, height
Measurement, marking and selection of slip gauge sets, material and grades as per IS2964
Exercises on reading of errors-errors due to dirt-due to temperature changes-parallax errors,
sine error and cosine error.
6. Exercises on Angle measurements by using Bevel Protractor, Combination set,
Sine bar and Digital Clino Meter Exercises on making a gauge dimension for a component as
per IS 3455 checking of Limit plug gauge, Adjustable snap gauge – GO and NO GO gauges
and Ring Gauges
7. Exercises on all the Geometrical Features as per IS: 8000-Roundness, cylindricity,
Straightness, Flatness, Profile of a line, Profile of a surface, perpendicularity, parallelism,
39
angularity, concentricity, symmetry, position, radial run out, axes run out, maximum material
condition and least material condition. Use of V-blocks, between centers using dials- Exercise to
interpret drawings as per IS: 8000, Flatness using sprit-level
8 profile projector-measurement of profile by comparison, measurement by individual
parameters – Length, width, diameter, angle, radius, etc., with a help of data processor – Manual
method and Surface illumination. Thread measurement by using Profile Projector and Thread
Pitch Micrometer.
9. Exercises on the use of jigs and fixtures and measurement on a surface plate using height
gauge and other instruments,
10. Surface roughness by using Portable Surface Roughness Measurement machine measure
the surface finish in outside, inside inclined etc. in the components made by different
machines like turning, grinding, shaper and milling machines etc.
11. Exercises on Mechanical, Optical, pneumatic and electronic Comparators Exercises on
checking/inspection of gauges and components by using video inspection system for
measuring length, width, height, diameter, radius, distance between 2holes Distance between
circle and a line, etc.
12. Exercises on 2D micro height for checking height, hole diameter, distance between 2 holes,
etc.
13 Take a case study – collection of data, making histogram, normal curve, bimodal, and sketch
various curve by manual method. Calculation of mean, mode, range and standard deviation
feed the result in SPC software and find the variation. Take a case study and preparing
control charts like X chart, R chart, P chart, np chart, c chart, and u chart.
14 Calculation of Cp, Cpk, and Cr by manual method and by using computer 1 SQC -
Control Charts Frequency distribution charts. SAMPLING.
15. Testing between two plane, one stationary other moving axis of rotation and trajectory.
Flatness testing by straightness testing techniques and by optical flats. Square ness testing – by
dial indicator ,Optical square, Indicating method. Straightness testing by straight edge, spirit
level, and autocollimators. Machine tool testing – alignment test to be carried out with lathe,
drilling milling machine.
TERM /WORK : Term work to be submitted along with the jobs, it should contain the following
1) Work Book
2) Job drawing
3) Sketches of used measuring tools
Student has to compile the assignment & Journal

References
No. address
1 S.K.Hajra and Elements of Media promoters &
A.K.Hajra Choudhary Workshop Publisher pvt. Ltd.
Technology vol-II
2 Armand .V. Feigenaum Total Quality Control.
3 P.C. Jain Quality Control &
Total Quality
Management
40
Course Code : VM
Semester : SECOND
Subject Title : WORKSHOP PRACTICE-II
Subject Code :

PAPER
HRS.
-- -- 6 -- -- -- 50# -- 50@ 100
RATIONALE: - In this subject student will practically do the work on different type of lathe
machines, milling machines, gear cutting machines, shaping machines, planning machines and
adopt the skills by hand. These all processes are useful to the machinist for industrial life & his
progress.
OBJECTIVES:
Students will be able to do :
1) Holding the job in 3 jaw chuck and do the different operations in 0.1 mm accuracy.
2) The different operations on Lathe m/c with four jaw chuck
3) Turning the taper/Angular Job with compound slide
4) Knurling operation, boring operation with different cutting tools.
5) Parting off the job.
6) Re-sharpening of plain turning tool on pedestal grinding m/c with accuracy of one
degree.
7) Use of work holding devices of grinding m/c.
8) Grind Internal / External surfaces of job on cylindrical grinding machine. With accuracy
0.05mm
9) Step boring & reaming on boring m/c.
10) Tool Holding on Lathe, milling, drilling, slotting, shaping machines.
11) Cutting multi start thread on Lathe m/c, gear & Gear train setting
12) Step mill with side & face cutter, angular by angular milling cutter.
13) Use Horizontal, Vertical universal milling m/c do the different shapes of the machine
parts.
14) Use Indexing head & Cut the gear & check it with gear tooth vernier caliper.
15) Shaping irregular shapes on shaping m/c.
16) Skill of grinding wheel replacement.
41
DETAILED CONTENTS
PRACTICAL:
1. Introduction to an Engine Lathe. Identification of different parts of engine lathe, holding
the Job in 3 jaw chuck, Perform facing and plain turning operation to an accuracy of +0.1mm Use
of Measuring instruments required for turning.
2. Hold round job on independent chuck and perform the following operation. Facing, Plain
turning, Step turning, Taper turning.
3. Turn an angular surface – By compound slide method. Set a grooving tool & perform
an undercutting operation for threading perform Chamfering operation Set a threading tool to
cut ‘V’ thread and cut ’V’ thread
4. Perform knurling operation Perform boring operation. Cut ‘V’ thread on through bore.
5. Perform parting off operation Demo on parallel turning between centers
6. Safety precautions followed in grinding Re-sharpen of plain turning tool on

pedestal grinding to an accuracy of one degree. Check the tool angle using bevel protractor.
Familiarize with controls of surface grinding machine
7. Use of work holding devices on grinding machine Grind parallel surface and
stepped surfaces to a dimensional accuracy of + 0.05 mm on surface grinder Demonstration of
taper grinding
8. Grind cylindrical external, step surfaces on a cylindrical grinder to a dimensional

accuracy of +0.05mm Balancing and truing of grinding wheel Grind cylindrical
internal surfaces on a cylindrical grinder to an accuracy of +0.05mm Mounting and dressing of
grinding wheel
9. Step Boring and checking with inside micrometer
10. Eccentric Turning
11. Cutting multi start various threads on lathe
12. Step mill using side and face milling cutter Angular mill using angular milling
cutter checking with bevel protractor. Slot mill using slot milling cutter/slitting saw.
13. Vertical milling machine Face mill using face milling cutter Step mill using a slot
drill Milling angular surface by tilting the spindle head and universal vice
14. Mill a hexagon / square on a round rod using direct indexing. Mill a tung and groove –
match the same Cut Spur gear on horizontal milling machine by using indexing head Check gear
tooth using gear tooth vernier caliper
15. Mill a rack by linear indexing method Checking the gear tooth using gear tooth vernier
caliper
16. Cut RH helical gear on universal milling machine Checking the gear tooth using flange
micrometer. Exercise using rotary table
42
17. Cutting LH helical gear and match with right hand helical gear.
18. Plain milling, Step milling ,Slotting internal / external spur gear
19. Shaping irregular surfaces, (Concave / convex)T slat cutting on shaping & milling m/C
Gear cutting on milling m/c
Term work -
Term work to be submitted along with the jobs ,it should contain the following
1)Work Book
2)Job drawing
3)Sketches of used tools
*---Practical examination shall be of 6 hrs. duration & student has to do any one job on the above
mention basic workshop practice. The job drawing is to be given by external examiner in
consultation with internal examiner.
References
No. address
1 S.K.Hajra and Elements of First 1964 Media promoters &
A.K.Hajra Choudhary Workshop Publisher pvt. Ltd.
Technology vol-II
2 HMT Production 13TH 1996 Tata Mc Graw –
Technology Reprint Hill
Publishing co. Ltd.
New Delhi
3 Mahajan Mechanical 3RD 1989 Vrinda publication
Technology Jalgaon
43
THIRD
SEMESTER
44
Course Code : VM
Semester : THIRD
Subject Title : CAD-CAM-II
Subject Code :
PAPER
HRS.
2 -- 2 3 80 20 25# -- 25@
RATIONAL :- With advent to technology there are many improvements & many advances in
manufacturing process & equipments. This subject intends to create awareness about the concepts and
principle of Graphics. It equips students with the professional acument to develop 3D Drafting & Solid
modelling. Working by incorporating NC & CNC Control is in virtually every wake this change is observed
to make their working prominent in field . it is necessary to give these basic inputs about these advances.
Objective :- Student should able to
1.Understand different facts, concepts etc related to Graphics.

2.To Draft various types of 2D / 3D drawing & Solid Modeling.
3.To create solids & Generate the NC Program
4. To create Specific programs on CNC Machines.
DETAILED CONTENT OF THEORY:-
CHAPTER THEORY CONTENT MARKS HOURS

1.0 Graphic Standards
1.1 Standards For Graphics Programming
1.2 Features Of GKS ( Graphic Kernel Systems )
1.3 Other Graphics Standards
1.4 PHIGS ( Programming Hierarchical Interactive Graphics
Standard )
1. 08 3
1.5 Difference Between GKS And PHIGS.
1.6 Evaluation Of Data Exchange Formats.
1.7 DXF Files.
1.8 IGES (Initial Graphics Exchange Specification )
1.9 Short comming Of IGES
1.10 Product Database Format
2.0 Automated Process Planning
2. 2.1 CAD Based Process Planning. 06 2
2.2 Group Technology
3. 3.1 CNC Programming Based On CAD. 14 6
45
CHAPTER THEORY CONTENT MARKS HOURS
3.2 Description Of The System
i) Geometry Definition
ii) Geometry Modification
iii) Machining
iv) Tool Definition
v) Three Dimensional Geometry
vi) Multi-axis Machining
vii) DNC Link
viii) Output
4.0 Simulation’s
4.1 Definition Of Simulation, Examples Of Simulations, Need
4 For Simulation’s , Common Term Used In Simulation, Types 10 4
Of Simulation Approaches, Steps In Simulation, Advantages &
Disadvantages Of Simulation
5.0 CNC Part Programming
5.1 Introduction , CNC Coding ,
5.2 Tooling For CNC Machines Controls ,
5.3 Part Programming, Programme Format, Programme
5 14 6
Structure, Direction, Of Movement, Dimensional Notation’s,
5.4 Lathe, Milling, & Drilling Cycles, Subroutine,
5.5 Computer Assisted Part Programming
5.6 The APT Language.
6.0 CAD/CAM Integration
6.1 Conceptual Design Through 3 D Modelling.
6.2 2D Drafting And Drawing.
6 16 6
6.3 Relation Database Management
6.4 M I S
6.5 Communication Network.
7.0 Case Studies In CAD / CAM Integration.
7.1 Mould Making
7 12 5
7.2 Bracket
7.3Aeronautical Industry.
Practicals:-
CHAPT CONTENT
ER
1. Practical on wire frame modeling.
2. Practical on surface modeling.

3. Practical on solid modeling.
4 Solid modeling based Applications.
5 Concept of haft space.
6 Triangular element Co- ordinate system
7 Examples of Diff simulations.
Term-work:-
1)Student has to maintain file of printouts from CAD practical.
8 2) Student has to maintain work book, Drawing & Note book of part programming of
Diff jobs.
46
Skill :-
Sr. No At the end of above practicals students shall be able to

1. Do wire frame model
2. Do surface model.
3. Do solid model.
4 Different Examples of simulations.
References:-
Year of Publisher &

AUTHOR TITLE EDITION
Publication Address
Elements of workshop
S.K. Hajra Choudhari -- -- --
A.K. Hajra Choudhari
Technology- II
Prof. R.B.Kelkar and

CAD/CAM & Automation -- -- --
Vinayak Mule
Groover
CAD/CAM -- -- --
New Age
International
Radhakrishan
CAD / CAM / CIM -- -- publication,
S. ubramanyan.
Pune.
47
Course Code : VM
Semester : THIRD
Subject Title : TOTAL QUALITY MANAGEMENT
PAPER
HRS.
2 -- -- 3 80 20 -- -- -- --
RATIONALE: - In this subject student will learn about quality control systems also learn the
concept of TQM. Learn some quality systems like KAN-BAN, JIT, TPM, and SQC. The
knowledge of total quality management is essential to the machinist.
OBJECTIVES:
Students will be able to learn:
1) The concept of TQM.
2) Cost of quality.
3) The concept of Quality assurance
4) The Quality planning.
5) The different Quality control concept.
6) The different Quality problem solving tools.
7) Different Quality programs.
DETAILED CONTENTS

Introduction to Total Quality Management
1) The concept of TQM
2) The Quality Pioneers
3) Quality and business performance
1 4) Quality & cost analysis, Quality Control & Inspection 4 8
5) Quality Control & Quality assurance
6) Service Quality vs. product Quality
Strategic Quality planning

1) Strategy & Strategic planning process
2) Strategic Quality management
2 Mission, Environment, product / market scope 2 6
3) Policy Wheel
Management process Quality

1) Brief history of Quality
3 2) Product Inspection and process control 4 8
3) Statistical Quality control
4) Deming cycle
48
5) Quality function development
6) Just in time (J I T)
7) CAN BAN System
8) KAIZEN Technique
9) T P M (Total Productive Maintenance)
10) The human side of process control
Benchmarking
1) The evaluation of bench marking
2) The essence of bench marking
3) Types of bench marking (Strategic & operational)
4 4) The bench marking process 2 6
5) Measurement of performance
Organizing for T Q M
1) The organizational system
2) Quality implementation
5 3) Small Group & employee involvement 4 8
4) Quality circles
5) Cross functional teams
The cost of Quality

1) Definition
2) Three views of quality cost
3) Measuring quality cost
6 4) The use of quality cost information 4 10
5) Stress management
6) Accounting system & Quality management
7) Introduction to PERT & CPM
Seven tools of Problem solving

Introduction
1) Check Sheets
2) Flow charts
3) Graphs
7 4) Histogram 3 6
5) Pareto chart
6) Cause & Effect diagram
7) Control charts
Criteria for Quality Programs

1) ISO 9001-2000
2) The Malcolm Baldrige Award
8 3) QS 9000 3 8
4) ISO 14000
5) JRD Quality Award
Special topics in Quality

1)Process capability
9
Attributes process capability, Variables, Tolerance &
6 20
specification,
49
Capability index, process management
2) Reliability
Introduction, product life cycle, measure of reliability.
3) Introduction to Six Sigma
The history, Concept , Features & benefits
Term work -
1)Work Book
2)Job drawing
3)Sketches of used jobs
References
Sr.
Author Title Publisher and address
No.
1 I C Gupta Engineering Dhanpat Roy and sons.
Metrology
2 P.C. Jain Quality Control &
TQM
3 Arvind V. Feigenbaun Total Quality
Control
4 Nandkumar K. Hukeri Industrial Electro tech Publication
Engineering &
Production &
Operations
Management
50
Course Code : VM
Semester : THIRD
Subject Title : MANUFACTURING PROCESSES-II
Teaching scheme Examination scheme and maximum marks
PAPER
HRS.
2 -- 2 3 80 20 50# -- 50@
RATIONALE: - In this subject student will learn the metal cutting processes, gear
manufacturing methods, thread manufacturing methods, finishing and super finishing processes
which is essential for machinist, working in the industry.
OBJECTIVES:
1) Familiarized with Horizontal, Vertical, Universal milling m/c know the difference
between them.
2) Know & set work holding devices, tool holding devices Hand tools
3) Work with plain milling/Slab milling cutter on milling m/c do the flat surface & check
with try square
4) Do step & Angular milling with step milling & angular milling cutter & Checking it with
Bevel protector
5) Mill Hexagon/square on round rod using direct indexing.
6) Cut the spur gear on Horizontal milling m/c by Indexing head & check it with gear tooth
vernier caliper.
7) Mill rack by linear indexing method.
8) Do Right hand helical gear cutting on universal milling m/c.
9) Do left Hand Helical gear cutting & match with Right Hand Helical gear.
10) Do thread milling & Rolling
11) Do threading grinding
12) Do thread measurement & inspection.
13) Do Broaching operation on broaching m/c.
14) Do Selection of speed feed in Gear cutting.
51
DETAILED CONTENTS

METAL CUTTING & CUTTING TOOLS
Introduction; Types of cutting tools; Orthogonal & oblique
cutting; Mechanics of cutting & chip formation; Chip thickness
ratio; Velocity relationship; Cutting forces in orthogonal/ oblique
1 Cutting; Types of chip; Chip Breakers; 6 15
Geometrical control of tool Systems; Cutting speeds & feed; Tool
life & wear; Mach inability; Cutting tool material; Cutting fluids.
GEAR MANUFACTURING METHODS

Introduction; Materials; Methods of manufacture; Gear cutting by
Milling; Gear cutting by single point formed tool on
shaper/planer; Broaching; Shear speed process; Gear planning;
2 Gear shapers; Gear Hobbling; Bevel; gear generating; 6 20
miscellaneous gear manufacturing Methods; Gear finishing
operations; Gear inspection; Design of gear Hob.
THREAD MANUFACTUING
Introduction; Casting; Thread chasing; Thread rolling; Die-
threading and tapping; Thread milling; Thread grinding; Thread
3 measurement and inspection. 4 15
KINEMATICS OF MACHINE TOOLS

Introduction; Drives in machine tools; Mechanical drive;
Selecting The maximum and minimum cutting speeds and feeds;
Upper and Lower speed limits of a lathe; Stepped and step less
4 drives; Characteristics of stepped mechanical drive; Designing 6 12
layout for Mechanical stepped drives; Kinematics calculation of
speed gear Boxes; Step less mechanical drive; Hydraulic Drive;
Pneumatics Drive; Electrical drive.
FINISHING AND SUPER- FINISHING

Lapping, Honing, Super finishing; Burnishing, Polishing and
5 Buffing. 5 10
BROACHING
Broach; Cutting action of broach; broaching operation;
Broaching Machines; Power consumption; Broach design and
6 manufacture of a Broach. 5 8
TOTAL 32 80
52
Practical
1) Horizontal milling machine – Identifying different parts & importance of each part-
2) Use work holding devices- tool holding devices- hand tools on milling machine .
3) Mill a plain surface using plain milling cutter / slab milling cutter
4) Checking the flatness with tri-square.
Mill six faces of a cubical block to an accuracy of + 0.1mm Checking the square ness with tri-
square and the size with vernier caliper.
5) Step mill using side and face milling cutter Angular mill using angular milling
cutter checking with bevel protractor.
6) Slot mill using slot-milling cutter/slitting saw.
7) Vertical milling machine Face mill using face milling cutter Step mill using a slot
drill Milling angular surface by tilting the spindle head and universal vice
8) Mill a hexagon / square on a round rod using direct indexing.
9) Mill a tung and groove – match the same Cut Spur gear on horizontal milling machine by
using indexing head Check gear tooth using gear tooth vernier caliper
10) Mill a rack by linear indexing method Checking the gear tooth using gear tooth vernier
caliper
11) Cut RH helical gear on universal milling machine Checking the gear tooth using flange
micrometer. Exercise using rotary table
12) Cutting LH helical gear and match with right hand helical gear. ; Bevel gear generating
13) Thread chasing; Thread rolling; Die-threading and tapping; Thread milling;
14) Thread grinding;
15) Thread measurement and inspection
16) Kinematics calculation of speed gear Boxes; Step less mechanical drive; Hydraulic Drive;
Pneumatics Drive; Electrical drive. Selecting The maximum and minimum cutting speeds and
feeds
Broaching operation on Broaching Machines
Term work -
Term work to be submitted along with the jobs, it should contain the following
1) Work Book
2) Job drawing
3) Sketches of used tools
Practical: - The practical is based on the above syllabus; the examination shall be of four hours
in which student has to do a job given at the time of examination.
References
address
No.
1 S.K.Hajra Elements of workshop Media promoters &
Choudhary technology Vol I Publisher pvt. Ltd.
2 M.N. Uppal Engineering Chemistry
53
Course Code : VM
Semester : THIRD
Subject Title : CNC TOOL ENGINEERING

PAPER
TH TU PR TH TEST PR OR TW SW
HRS.
2 -- - 3 80 20 - - -- -
RATIONALE: -
Today almost every industry is having CNC machines there fore CNC tool engineering
Knowledge is essential. In this subject student will learn the need of tooling, different types of
cutting tools, different materials of cutting tools, different angles of cutting tools, tool geometry
and different types of cutting fluids used for different type of cutting tools and materials.
OBJECTIVES:
Students should able to know:
1) Different type of cutting tools.

2) Different arbor type cutter.
3) Different shank type cutter.
4) Different special milling cutter.
5) Tool life & tool wear.
6) Cutting tool geometry.
7) Cutting tool materials.
8) Standards of cutting tool
9) Cutting oils.
10) Clamping of cutting tool.
54
DETAILED CONTENTS
Introduction: - History - Need – Development –
1 Accuracy & Tool, Today’s Importance. 1 4
Types of cutting tools

2.1 single pt. Cutting tool, multi point cutting tool.
Forged tool, Brazed tools, tipped tool, fasten tipped
tool, left hand, Right hand, diff sizes, shape, cutting
tool material, properties, composition, Application,
drills, reamers,
2.2 Arbor type cutter; Countersunk, end mill , face
mill, key way cutter , taps, dies , solid cutter, Tipped
solid cutter, profile cutter, form cutter, arbor type cutter
2 2 12
2.3 Shank type cutter,
Right hand rotation cutter, left hand rotation cutter,
parallel or straight teeth cutter, right hand helical cutter,
left hand helical cutter, alternate helical teeth cutter,
standard milling cutter,
2.4 Special milling cutter, Inserted U drills, Inserted
milling cutters, Inserted lathe machine single point &
multipoint tools, Inserted reamers.
3.1 Tool wear and Tool life: Attrition wear, Diffusion

wear, abrasive wear, electrochemical wear, chemical
wear, plastic deformation, thermal cracking, geometry
3 of tool wear, Flank wear, crater wear. 3 10
3.2Tool Life: Equations, Graphs to estimate tool life
(Simple numerical)
4.1 Cutting Tool Materials: Tool Materials like

Carbon tool steels, HSS, HSS with cobalt, high
vanadium, high hardness, cobalt steels. Powder
metallurgy, tool steels, cast cobalt, base alloys,
cemented carbide, coated carbide, titanium carbide-
4 nitride, Hafnium nitride, aluminums oxide, cemented 5 10
oxides, ceramics, diamond tools,
4.2UCON, Cubic boron nitride (Not included
manufacturing of materials)
5.1 Grade of Cutting tools Geometry –Angles –

approach, end cutting edge cutting, nose radius, back
rake, side rake, side clearance, effect of tool position,
effect of feed, use of monogram to decide auxiliary
5 angles 3 6
5.2 Types of Cutting tools: Carbide tipped brazed
tools; disposable insert type with all types of such tools
(clamping method, +ve or –ve rake) such tools Vs
brazed tools. Form tools. Flat form tools only
55
5.3 Force and Power: Resolution of forces, Factors
influencing cutting force, cutting force calculations,
Power and force calculations. Chip control methods.
Monogram to determine surface finish. Cutting
conditions
6.1 Boring Tools: Tool geometry. Boring tool holders

and sub types, adjustable boring bars, damped boring
6 bars, line boring head, boring and facing head, tool 2 2
wear compensations.
7.1 Cutting Fluids: -Cutting fluids, purpose,

properties, properties choice, chemical composition of
fluids. Types of cutting fluids, selection of cutting
7 fluids, theory of cutting fluids. Additives in cutting
2 6
fluid, Importance of Additives
8.1 CNC tool system for Turning and Milling. Tool

carriers. Tungsten carbide index able inserts. Structure
and use of Lathe tools for CNC machining. Types of
Lathe tools and the corresponding ISO designation.
8 Cutting materials. General guidelines for selection of 3 6
tool materials and selection of cutting tools. High-speed
steels. Hard metals. Cutting Ceramics. Diamond.
9.1Cutting edge geometry. Abrasion and cutting edge.

Cutting value. Example calculating
9 technological values for CNC machining. 2 8
10.1Structure and application of Milling tools for

CNC machining. Milling and Milling
operation as per tools. Types of Milling tools. Cutting
edge materials. High-speed steels. Hard
Metals. Cutting Ceramics. Diamond. Cutting Geometry.
Cutting Value.
10.2Calculation example of technological value of
10 CNC machining. Calculation of Technological data for 5 10
CNC machining Calculation example of Technological
data for CNC Turning
Calculation example of Technological data for CNC
Milling.
10.3 Recommended cutting data for Drilling milling
& Turning
11.1 Clamping systems Types of clamping systems

Types and characteristics of clamping devices for
11 Turning. Types and characteristics of clamping devices 2 4
for Milling.
56
12 12.1 Tools standards 2 2
As per ISO:
80
TOTAL 32
References
No. address
1 S.K.Hajra and Elements of First 1964 Media promoters &
A.K.Hajra Workshop Publisher pvt. Ltd.
Choudhary Technology vol-
II
2 HMT Production 13TH 1996 Tata Mc Graw – Hill
Technology Reprint Publishing co. Ltd.
New Delhi
Technology Jalgaon
57
Course Code : VM
Semester : THIRD
Subject Title : CNC PROGRAMMING & MACHINING-I
Subject Code :
PAPER
HRS.
-- -- 6 - - -- 50# -- 50@
RATIONALE: -In this subject student will learn to work on CNC machine, their axes,
machine co-ordinate system, different programming systems, G codes, M codes, address letters.
Writing program script, program editing, dry run, the program simulation, machine running and
controlling by hand.
OBJECTIVES:
1) Do CNC m/c Reference zero setting.
2) Do Assignment of Absolute & incremental co-ordinate system.
3) Know keyboard & control of CNC machine.
4) Know Emergency button, manual operating button’s, over travel switch, sensor’s etc.
5) Know Tool setting in machine.
6) Know work setting in fixture or chuck.
7) Programme preparation ( G Code, M Code, Address Letter’s)
8) Know Linier interpolation & Circular interpolation.
9) Know Tool offset measurement from work zero.
10) Know tool zero, work zero, Machine zero,.
11) Know Simulations of different job Drawing’s on the screen of the m/c.
12) Do Programme editing which having facing, turning step turning, Radius, chamfer,
threading operation.
13) Do Programme editing which having Top facing, drilling operations.
14) Know Machine Running in Auto mode.
15) Know Geometry & wear offset correction.
16) Know Tool selection, operation sequence selection.
58
DETAILED CONTENTS
Chapter Contents ( PRACTICAL )

Machine Operating
1.1 Control key function
Machine starting & operating in Reference Point, JOG, and Incremental
Modes Co-ordinate system points, assignments and simulations. Absolute
1 and incremental programming assignments and simulations. Work and tool
setting CNC M/C Part program preparation, Simulation & Automatic Mode
Execution.
1.2 Control Switch function

Linear interpolation, assignments and simulations on soft ware. Circular
interpolation, assignment and simulations on soft ware. Work off set
measurement and entry in CNC Control. Tool off set measurement and entry
2 in the control Part program preparation, Simulation & Automatic Mode
Execution
Identification of machine over travel limits and emergency stops. Automatic
Mode operation: Face Milling etc.
1.3 Assignments and simulations

Linear interpolation,– Milling
Circular interpolation, assignment and simulations – Milling Work off set
3 measurement and entry in CNC Control. Tool off set measurement and entry
in the control.
Practical
1.1 Job Drawing
1.2 Drawing reading
1.3 CNC M/C – Co-ordinate system A) Absolute & Incremental
1.4 Operating Study of CNC machine, keyboard & specifications. Machine starting &
operating in Reference Point, JOG, and Incremental Modes
1.5 Programming Absolute and incremental programming assignments and simulations.
Identification of machine over travel limits and emergency stop.
1.6 Setting Work and tool setting CNC M/C Part program preparation, Simulation
2. Turning
2.1 Simple turning & Facing (step turning) Linear interpolation, assignments and
simulations on soft ware.
2.2 Circular interpolation, assignment and simulations on soft ware. Work off set measurement
and entry in CNC Control.
2.3 Tool off set measurement and entry in the control Part program preparation.
2.4 Simulation & Automatic Mode Execution CNC M/C.
2.5 Turning with Radius / chamfer with TNRC Review, assignment / practice, Test Linear
interpolation, and simulation. Assignment. Circular interpolation, and simulation.
2.6 Chuck removal and mounting on CNC Lathe. Tool change in CNC turning & MPG mode
operation. Manual Data Input (MDI) mode operations and checking of zero offsets and tool
offsets.
2.7 Part program preparation, Simulation & Automatic mode Execution Of CNC Machine
Geometry and wear offset correction. Part program preparation, Simulation & Automatic Mode
Execution
59
2.8 Tool path of job Drawing – Diff examples of lathe, milling, Drilling Coding – G codes, M
codes, Address Letter’s Programmed format Programme script in different Control Programme
editing Simulation of edited programme Tools Offsets on the m/c’s 2 Dimension operation on
lathe & milling m/c’s
3 Milling
3.1 Cordinate system points, assignments and simulations.
3.2 Absolute and incremental programming assignments and simulations. Identification of
machine over travel limits and emergency stops.
3.3 Work and tool setting Automatic Mode operation: Face Milling etc.
3.4 Linear interpolation, assignments and simulations – Milling
Circular interpolation, assignment and simulations – Milling Work off set measurement and
entry in CNC Control.
3.5 Tool off set measurement and entry in the control.
3.6 Program entry & editing. Part program preparation, Simulation & Automatic Mode
Execution Of CNC Machine Practical.
3.7 Chamfering and end milling with CRC etc Review, assignment / practice,
Term Work Student has to Maintain –

1) Job Drawing book, Work book
2) Sketch the used tools and complete the Assignment & Journal
Practical :- The practical examination shall be of six hours duration ,student has to do a job
based on the job drawing given at the time of examination.
References
Sr. Publisher
Author Title Edition Year
No. and address
1 PROF.- R.B. Kelkar, CAD/ CAM & Second 2001-2002 Nishant
Vinayak Mulay Automation Prakashan
2 P.K.Roy,Y.V. Production Second 1997 Nirali
Deshmukh Engineering Prakashan
3 S.K. Hajra Choudhari - Element of work First 1964 Media

A.K. Hajra Choudhari shop Technology promoters
Vol.-II Reprint 1998 &publishers
pvt. Ltd.
60
FOURTH
SEMESTER
61
Course Code : VM
Semester : FOURTH
Subject Title : INDUSRIAL AUTOMATION
PAPER
HRS.
2 -- 2 3 80 20 50# -- 50@ --
RATIONALE: -
In this subject student will learn the concept of automation, different types of gates,
different types of PLCS and basic programming of PLCS which is useful for industry, industrial
machines.
OBJECTIVES:
Students will be able to :
1) Take Knowledge on wire controller wiring.
2) Take Knowledge on ladder diagram on hardwire controller.
3) Do Practical wiring on fixed PLC.
4) Take Knowledge on wiring on modular PLC.
5) Do programming practical on PLC.
6) Take Knowledge on the logic gates on PLC.
7) Do Connection of pneumatic system and PLC
System with ladder diagram
DETAILED CONTENTS

1 Need of Automation 2 5
2 Concept of Automation 2 6
Type of Automation
1.Type of semi Automation
3 2.Type of full Automation 3 8
Bit & Byte & word.

4 2 8
5 Hardware controller/ PLC controller 2 6
The Bus system
1.Data Bus
6 2.Address Bus 3 8
3.Control Bus
62
Logic Gates AND, OR, NOR,
NAND, NOT,
7 Symbols Ex OR, Ex NOR 3 10
Truth table Electrical ckt.
Types of PLC
8 2 6
Dedicated ,Fixed ,Modular
9 3 5
Advantages & uses
1.The PLC System
2.Languages of PLC ,LAD ,FBD, STL
3.Basic Programming on PLC
One I/p & O/P
4.Programs of Logic Gates
AND, OR, NOR, NOT, NAMD, EXOR,
NOR
5.Use of Timers & countess
10 6.Sensors & switches 10 18
7. Types switches & sensors, uses construction
8.Pneumatic & Electro pneumatic
Vales, Actuators , solenoid principle
9.Basic Robotics
Block Diagram
Operation & use
TOTAL 32 80
63
Practical
1) Practical on hardwire controller wiring
2) Practical on ladder diagram on hardwire controller
3) Practical wiring on fixed PLC
4) Practical wiring on modular PLC
Show the PLC system
(Demonstration)
5) simple programming practical on PLC
6) One I/p & O/P
7) Proving the logic gates on PLC
AND, OR, NOR, NOT, NAMD, EXOR, NOR
Using timers in programming in PLC
8) Demonstration of different switches and practically see the
construction
9) Connection of pneumatic system and PLC
System with ladder diagram
10) Demonstration on robotics
References
Sr. Author Title Editio Year Publisher and
No. n address
1 PROF.- R.B. Kelkar CAD/ CAM & 2001- Nishant Prakashan
Vinayak Mulay Automation 2ND 2002

Publishing co. Ltd.
New Delhi
64
Course Code : VM
Semester : FOURTH
Subject Title : ADVANCE MACHINE TOOL ENGINEERING
PAPER
HRS.
2 -- -- 3 80 20 -- -- -- --
RATIONALE: -
In this subject student will learn the different types of advanced machine tools
Advantages of advanced machine tools. Special features of advanced machine tools, construction
feature of advanced machine tools and care of advanced machine tools. This type of knowledge
is essential to work in modern industries.
OBJECTIVES:
1) Understand construction details & features of advanced machines.
2) Understand the system of working of advanced machines.
3) Understand & decide the preventive maintenance of advance machines
4) Know the special features of CNC machine.
5) Do programming assignment.
DETAILED CONTENTS

Introduction – Advantages & disadvantages of advanced
machines with conventional machines, Differences in Advanced
m/c’s; CNC Lathe (Turning center) , CNC Drilling m/c , CNC
1 milling m/c’s , CNC Grinding m/c's , Machining center, co-
5 12
ordinate measuring m/c , Gear cutting m/c, Laser cutting m/c,
bending m/c’s .different machine control ex. Fanuc, Siemens etc
Construction features- Structure, slide ways, surface

coating , spindle, spindle Drive, feed Drive, Elements of motion
transmission, position measuring Devices , Automatic tool
2 clamping & work clamping, Tool magazine , turret, Automatic 7 18
work changer, Automatic tool changer,Automatic Lubrication,
Coolant system, chip handling, functions & their requirements,
factors consider selecting m/c tool material.
65
Special feature’s (Advantages)-
-Ball lead screw & its importance, function’s, principle
-Harden sliding, guide way’s Importance, functions,
classification, antifriction
-ATC
3 -Turret magazine
7 18
-Close/ Open loop system
-High-speed spindle,-Servomotor,-Encoder
-Resolution, precision, accuracy, reliability, error analysis &
calibration
Preventive Maintenance of .AMT.

Definition of pm, Elements of pm, Planning, Check list,
Inspection frequency, lubricating & cutting oil changing
4 frequency, Record & analysis., care of protecting devices of m/c
7 12
parts
Knowledge on Advanced machine tools:-

Machine zero point, tools reference point, work zero point, Co-
ordinate of job, tool path, G code, M code, Address letters,
5 Program format, Tool selection of operation, Job setting, Tool 4 12
offsets, work offsets, Machine running
Part Programming In Advanced Machine Tools Using Sub

Routines, Do Loops and Canned Cycles.
Introduction
6 Sub Routines 2 8
Do Loops
Canned Cycle
Fixed Cycle for Lathe Operations
TOTAL 32 80
References
Sr. Publisher and
Author Title Edition Year
No. address
1 S.K.Hajra and Elements of First 1964 Media promoters
A.K.Hajra Choudhary Workshop
Technology vol-II
Publishing co. Ltd.
New Delhi
Technology Jalgaon
66
Course Name: VOCATIONAL DIPLOMA IN MACHINING
Course Code : VM
Semester : FOURTH
Subject Title : CNC PROGRAMMING & MACHINING-II
Subject Code :
PAPER
HRS.
1 -- 6 -- -- -- 50# -- 50@ --
RATIONALE: - In modern industries while working with CNC machines the operator has to
do various tasks such as --job setting, tool selection, tool setting, operation sequence, coolant
selection by material and by tool, process selection of different types of jobs and different types
of machine controls which is covered in this practical subject.
OBJECTIVES:
1) Know CNC m/c Homing to Ref. pt
2) Do Assignment of Absolute & incremental co-ordinate system.
3) Use keyboard & control of CNC machine.
4) Use Emergency button, manual operating button’s, over travel switch, sensor’s etc.
5) Do Tool setting in machine.
6) Do work setting in fixture or chuck.
7) Do Programme preparation with the help of G Code, M Code, and Address Letter’s.
8) Know Linier interpolation & Circular interpolation.
9) Know Tool offset measurement from work zero.
10) Do Set tool zero, work zero, Machine zero,.
11) Know Simulation’s of different job Drawing’s on the screen of the m/c.
12) Know Programme editing which having facing, turning step turning, Radius, chamfer,
threading operation and other related skills given in the syllabus.
DETAILED CONTENTS
Tool off set –

1.1 Tool off set measurement and entry in the control Part program
preparation,
1.2 Simulation & Automatic Mode Execution CNC M/C. Turning
with Radius / chamfer with TNRC Review
3
1
1.3 Geometry and wear offset correction.
1.4 Cycles stock removal cycle OD, Drilling / boring cycles Stock
removal cycle ID etc Review, assignment / practice, Test
67
Preparations of part programs for thread cutting for CNC turning
centers and simulation on computers. Machining of Part program
exercises of 1.5 CNC TURNING practical
1.6 Grooving and thread cutting OD
1.7 Grooving and thread cutting ID
1.7 Threading cycle OD
Sub program with repetition Sub program with macro call. Eccentric
turning
Part program preparation,

2.1. Polar co-ordinate points, assignments and simulations.
Identification of machine over travel limits and emergency stop. Work
and tool setting. Work and tool setting. CNC M/C Exercises. Part
program preparation, Simulation & Automatic Mode Execution :
Simple turning & Facing, Step turning etc.
2.2 Linear interpolation, assignments and simulations. Circular
interpolation, assignment and simulations. Work off set measurement 4
2
and entry in CNC Control. Tool off set measurement and entry in the
control Tool off set measurement using tool pre-setter.
2.3 Simulation software Program entry and editing. Part program
preparation, Simulation & Automatic Mode Execution Of CNC
Geometry and wear offset correction. Part program preparation,
Simulation & Automatic Mode Execution of CNC Machine
Operating
3.1 Study of CNC Machining centre, keyboard & specifications.
Machine starting & operating in Reference Point, JOG, and
Incremental Modes. Co-ordinate system points, assignments and
simulations. Absolute and incremental programming assignments and
simulations. Identification of machine over travel limits and
emergency stops. Review, assignment / practice; Test 6
3 3.2 Linear interpolation, and simulation. Assignment – Milling
Circular interpolation, and simulation. Assignment – Milling Tool
change in CNC milling & JOG, INC, MPG mode operation. Manual
Data input mode operations & checking of zero offsets and tool
offsets. Preparation of part programs for Exercises and computer
simulations. Automatic mode execution
Cycles milling
4.1 CNC Machine drilling-G 81. Etc Geometry and wear offset
correction. Part Program Preparation, entry and simulation on CNC
Mill & on Computers. CNC Milling Machine Deep hole drilling G 83.
Threading and tapping G 84. Boring Cycles G85 – G 89.
Preparations of part programs for thread cutting / thread milling for 3
4 CNC machining centers. Part Program Preparation entry and
simulation on CNC Mill & on Computers for program/repetition and
Circular and rectangular pockets machining. Drilling milling patterns.

Thread milling etc.
4.2 Tool Change in CNC milling & JOG, INC, MPG mode operation.
68
MDI mode operations and checking of zero offsets and tool offsets.
Preparation, simulations of part programs exercises in Automatic
mode execution with Block Search and restart: End milling with polar
co-ordinates.
Practical
1) Study of CNC machines, keyboards & specifications.
2) Machine starting & operating in Reference Point, JOG, Incremental Modes Co-ordinate
system points, assignments and simulations.
3) Absolute and incremental programming assignments and simulations, Job setting, Tool
selection, etc.
4) Diff. operation programming & Manufacturing On lathe m/c, 5) Chuck removal and
mounting on CNC Lathe. 6) Tool change in CNC turning & MPG mode
operation. Manual Data Input (MDI) mode operations and checking of zero offsets and tool
offsets. 7) Part program
preparation, Simulation & Automatic mode Execution Of CNC Machine Practical In side ,
Out side step turning, Threading, ID/OD-, V threading, square threading
8)CNC turning exercises: Multistart-threading Programming with variables. Project work: CAD /
CAM programming & DNC operations. ect.
9) Diff operation programming & Manufacturing on milling & drilling m/c like Face milling,
drilling, Tapping, Reaming.
10) Tool off set measurement and entry in the control Tool off set measurement using tool pre-
setter.
11) Simulation software Program entry and editing. Part program preparation, Simulation &
Automatic Mode Execution Of CNC Turning 12) Practical Exercise: Turning with Radius /
chamfer with TNRC etc Review, assignment / practice, Test Linear interpolation, and simulation.
Assignment Circular interpolation, and simulation.
13) Assignment Chuck removal and mounting on CNC Lathe. Tool change in CNC
turning/milling & MPG, MDI mode operation.
14) Zero offsets and tool offsets measurement on tool pre-setter Preparation of simple turning
and facing program. Automatic mode operation of CNC Machine
15) Exercise: Radius programming contours with TNRC etc
Canned cycles used in turning, milling, Drilling m/c’sWork and tool setting Automatic Mode
operation: Face Milling etc.
16) Linear interpolation, assignments and simulations – Milling
Circular interpolation, assignment and simulations – Milling
17) Work off set measurement and entry in CNC Control.
18) Tool off set measurement and entry in the control. Program entry & editing. Part program
preparation, Simulation & Automatic Mode Execution Of CNC Machine
19) Practical EX.: Chamfering and end milling with CRC etc CNC Milling Machine
20) Simple drilling – G 81. Chamfer and counter-sink drilling.
21) Deep hole drilling G 83.
22) Threading and tapping G 84.
24) Boring Cycles G85 – G 89.
- Preparations of part programs for thread cutting / thread milling for CNC machining centers. Part
Program Preparation entry and simulation on CNC Mill & on Computers for program/repetition
and Circular and rectangular pockets machining. Drilling milling patterns. Thread milling etc
- 25) Offsetting of number of tools in one operation, & number of tools on Different operation.
26) Block search /reset & start from intermediate step
69
Term Work - Student has to maintain
1) Job Drawing book, Workbook
2) Part Programming Note Book
& Complete the Assignment & Journal of produced job on M/c’s
Sr. Author Title Edition Year Publisher

No. and address
1 PROF.- R.B. Kelkar, CAD/ CAM & Second 2001-2002 Nishant
Vinayak Mulay Automation Prakashan
2 P.K.Roy,Y.V. Production Second 1997 Nirali
Deshmukh Engineering Prakashan
3 S.K. Hajra Choudhari - Element of work First 1964 Media

A.K. Hajra Choudhari shop Technology promoters
Vol.-II Reprint 1998 &publishers
pvt. Ltd.
70
Course Code : VM
Semester : FOURTH
Subject Title : ENTREPRENEURSHIP DEVELOPMENT
Subject Code :
Teaching and examination scheme:

PAPER
HRS
1 -- 2 -- -- -- -- 25# @50 50
RATIONALE
Entrepreneurship development is a part of the subject consists of topics related to the
development of entrepreneurial skills and other details such as personnel management, quality
control and creative thinking.
OBJECTIVES -
• Development of entrepreneurial skills & other details such as selection of product lines, site
Selection, financial aspects personnel management, quality control & creative thinking.
• Emphasizes the development of enterprising qualities among young engineers.
71
CONTENTS: Theory
SR.
CONTENTS HOURS
NO.
ENTERPRENEUR & ENTERPRENEURSHIP
1.1Introduction. 1.2Needs, scope for
self-employment with special reference to self-employment
scheme and sources of Assistance in Central & State Government
Organization like DIC, SIDA, SISI, NSIC, SIDO, Financial
institutes and Banks
1. 1.3 Entrepreneurial values, attitude & motivation. Identifying & 4
developing entrepreneurial competence and networking,
entrepreneurial culture. Characteristics of successful entrepreneur
and successful enterprise
1.4 The causes of failure and identification of entrepreneurship
abilities through self assessment and other technique
Information collection
2.1 Information gathering Techniques
2. 2.2 Produce and services 2
2.3 Product specification
2.4 Market research, Survey
COSTING & TENDER PROCESS
3.1 CONCEPT OF ENTERPRENERSHIP
3.2 Product Selection
3.3 Concept of costing
3.4 Market Survey
3.5 Project Report Preparation
3. 4
3.6 Marketing
3.7 Finance, Account & Auditing
3.8 Accounting and Analysis – Bank Operation i.e. Debit and
Credit Book Keeping, Financial Software packages, invoicing and
chalans .
3.9 Tender & tender process.
HUMAN RESOURCE & QUALITY MANAGEMENT

1.1.Human resource functions
1.2 Training & Development of Human Resources
4 1.3 Self &Other Awareness &Development 3
1.4 Motivation
1.5 Concept of Quality
1.6 Total Quality Management
1.7 Quality Circle
INTERACTION WITH VARIOUS AGENCIES

5.1 Banks, Insurance Co.
5.2 Department of labour
5. 5.3 Transport & Logistics
5.4 Sales Tax Income Tax & Excise Department
5.5 Local Municipal Corporation 3
5.6 Environment
5.7Electricity Board / Water Supply / Department of Land
Record/ Register of Stamp Duty
Total 16
72
ASSIGNMENTS: --
1. Make a market survey for selection of your product.
2. Interact with minimum five customers & understand their needs & requirements of
your product.
3. Interact with minimum two Entrepreneurs & prepare the report.
4. Approach any financial institute to get financial aid to start your new enterprise.
5. Approach to DISTRICT INDUSTRIES CENTRE & collect the data to start new
establishment.
6. Collect information about various insurance schemes regarding to industry.
7. Prepare report for approval of SMALL SCALE INDUSTRIES UNIT CERTIFICATION.
8. Approach the appropriate authority of SALES TAX / EXISE DUTY / ELECTRICITY /
WATER SUPPLY, & gather the information in view of starting a new establishment.
Learning Resources:
Books:
Sr.
Name of
No. Name of Books Publisher
Author
1 Training Manual on human Resource --
Management & Organization Learning
N.V.Srivastava
2 Joseph --
K.Mandass Entrepreneurship & Venture
Management
3 Banga & --
Banga Project Planning & Entrepreneurship
4 Uday Pareek --
Behavioral Process in Organization
5 O. P. Khanna
Production management
73
Course Code : VM
Semester : FOURTH
Subject Title : PROJECT
Subject Code :
PAPER
HRS.
-- -- 4 -- -- -- -- 50# 50@ --
RATIONALE:- full freedom has been given for the project report writing /presenting. All
facilities will be provided to the student by the institution.
OBJECTIVE:
The Students are expected to do the market projects having socio-economic impact on
manufacturing engineering industry. With concept the students will get full knowledge of
manufacturing engineering industry and built confidence for starting the industry with proper
knowledge of marketing.
GUIDELINES:
1. Team Size :- Max . 5 students or individual.
2. Selection of project Topic: - Each team by self or in consultation with any staff
Member or expert from out side, it should be Intimated to the project coordinator.
3. Sponsorship: - sponsored by self or another sponsor.
4. Guide lines for selection of the project: - the student has full freedom to select the project.
The project shall be selected looking at the marketability or research in the field of
manufacturing engineering. It should have good marketability and socio-economical
impact on manufacturing engineering industry community.
5. Submissions Project: -
I ) Working on the project should be started from the beginning of the Fourth
Semester and submitted 15 days before the date of examination.
II )The working on the project could be started after third semester examination in the
same institute and the institute must provide the entire infrastructure to the students
with 10% of the annual tuition fees of the last year.
Project can be selected on the following areas

1. Jig & fixture
2. Material handling devices
3. Pick & push devices
4. Machine components like quick return mechanism, rack & pinion, tool holders, screw
jack pullers ball screw & utility articles etc.
5. Maintenance / Overhauling automats, CNC’s special purpose machine tools conventional
machine tools.
6. Automation using hydraulic, pneumatic, mechanical, & electrical system
7. Drafting of engineering component using Auto Cad, PROE, Solid edge etc.
74
8. Miscellaneous Project course related subject
Steps to be followed
1. Gathering Information about project
2. Selection of project
3. Market survey
4. Defining Scope & Objectives of Project
5. Designing project
6. Assembly drawing & details Bill of material
7. Estimation & Costing
8. Decide sequence & operation & process planning
9. Fabrication & Project
10. Test on Project Fabricated
11. Observation & conclusion
12. Submission of Report.
75
Course Name: VOCATIONAL DIPLOMA IN MACHINING
Course Code : VM
Semester : FOURTH
Subject Title : SEMINAR
Subject Code :
-- -- -- --- -- -- 50# -- 50
RATIONALE:- Due to globalization effective communication is utmost important in

industries. Which requires the collection, compilation & presentation of technical information in
effective manner. So this subject is included to develop the presentation skill of student.
SEMINAR SELECTION
Seminar should be based on recent topics. It should cover the latest development in the field of
production process, development analysis, quality control, production management etc. The
seminar report should consist of minimum 20 to 30 pages & submitted at the end of semester.
The student has to give presentation in front of the external examiner.
76
7.Details of machinery/Equipment Laboratory wise :
WORKSHOP PRACTICE I and II
SR.
NAME OF THE EQUIPMENT/ MACHINERY NOS.
NO.
1 Trainees Tool Kit 25 Nos
2 Try Square 10 cm Blade 25 Nos
3 Callipers outside 15 cm spring 25 Nos
4 Calliper inside 15 cm spring 25 Nos
5 Dividers 15 cm Soring 25 Nos
6 Callipers 15 cm Hermaphrodite 25 Nos
7 Scriber 15 cm 25 Nos
8 Punch center 10 cm 17 Nos
9 Screw driver 15 cm 25 Nos
10 Chisel cold 20 cm 25 Nos
11 Trammel 30 cm 25 Nos
12 Hammer ball peen 0.5 kg with handle 25 Nos
13 Hammer Mallet 25 Nos
14 Hammer Plastic 25 Nos
15 Hammer ball peen 0.5 kg with handle 25 Nos
16 File flat 25 cm second cut 25 Nos
17 File flat 25 cm second cut 25 Nos
18 Hacksaw frame adjustable 20-30 cm 25 Nos
77
19 Dot slot punch 25 Nos
20 Steel rule 15 cm English and metric 25 Nos
21 Steel rule 30 cm English and metric 25 Nos
22 Try square 20 cm Blade 25 Nos
23 Steel tool box 25 Nos
24 Senber 25 Nos
25 Lock and keys 25 Nos
26 Combination plier 25 Nos
27 Jenny calipers 25 Nos
28 Allumminium tray 15 cm X 10 cm 25 Nos.
29 Fellow polish cloth standard size 25 Nos
30 SHOP OUTFIT & MEASURING INSTRUMENTS
31 Straight edge 45 cm X 45 cm 1 No
32 Marking table 90X90 cm 1 No
33 Surface plate 45 cm X 45 cm 1 No
34 Vee Block pair 7 cm and 15 cm with clamps 2 nos
35 Angle plate 10 X 20cm 1 no
36 Number Punch 3 mm set 2 Sets
37 letter Punch 3 mm set 2 Sets
38 Round punch 3 mm X 4 mm set of 2 2 Sets
78
39 File flat 20 cm bastard 4 Nos
40 Oil Stone 15 X 5 cm X 2.5 cm 4 Nos
41 Spanner adjustable 10 cm 1 No
42 Chisel cold 20 cm cross cut 4 Nos
43 Chisel 10 cm flat 4 Nos
44 Drill twist 1.5 mm to 15mm (various sizes) by 0.5 4 Nos
45 Files assorted sizes and type including safe edge 30 Nos.
46 Micrometer inside 50-150 mm with screen 2 Nos
47 Bench Vice 12 cm jaw 15 Nos
48 Work Bench 240 X 120 60 mm with screen 3 Nos
49 Drill point angle gauge 1 No
50 Vernier Callipers 20 cm 5 No
51 Vernier height gauge 30 cm 2 No
52 Huntington and diamond dresser 1 Each
53 Taps and dies complete set (metric) 2 Sets
54 Hacksaw frame 4 No.
55 Fire buckets with stand 2 nos
56 Thread pitch gauge metric, BSX, BSF, MC, MF & SAE 1 each
57 D.E. spanner ser of 12 metric 6 mm to 32 mm 2set
58 Ring spanner set at 12 metric 6 mm to 32 2set
79
59 Stud extractor set of 3 2set
60 Universal puller for removing pulleys, bearings 2set
61 Unserviceable engine/gear box rear axle 2 nos
62 Stud remover with socket handle 1 nos
63 Combination pliers 15 cm 4 nos
64 Depth guage (inch and metric 2 Nos
65 Screw pinch gauge (inch and metric) 1set
66 Feeler gauge 20 blades (inch and metric) 2 nos
67 Allumminium tray 45 X 30 mm 6 nos
68 Oil can 0.5 liter capacity 2 nos
69 Surface gauge 1 no
70 Cylinder bore gauge (mercer) 1 no
71 Telescopic gauge 1 no
72 Steel measuring tape 10 meter in a case 2 nos.
73 Sets of Morse socket MT 0-1,1-2,and 2-3 1set
74 Blow lamp 4 nos
75 Torque wrenches 5-35 Nm,12-68 Nm&50-225 Nm. 1esch
76 Outside micrometer English 0-1,1-2,2-3,3-4,4-5,And 5-6

1.each
inches
77 Micrometer outside 1 to 25 mm,25mmto 50mm ,50 to75

1each
mm,75 to100mm,100 to 125mm,125 to 150mm.
78 Surface gauge with dial test indicator plunger type i.e. 0.01 1 no.
80
mm
79 Printed wall chart framed for display showing measuring

12 nos
instruments.
80 Inside micrometer English 2” to 6” with extension road 3 no
81 Vernier bevel protractor (metric and inch ) 2 nos
82 Vernier calipers digital (inch and metric) 6”x12” 5 nos
83 Vernier micrometers(inch and metric) 10 nos
84 Vernier height gauge 150 mm height (inch and metric) 2 nos
85 Dial micrometer (inch and metric) 5 nos
86 Small bore gauge (standard ) 2 nos
87 Dial test indicator to read (inch an metric)0.02mm 5 nos
88 C) GENERAL INSTALLATOIN /MACHINERIES
89 Lathe machine 3 no
90 Tool and cutter Grinding machine 2 set
91 Planning machine 2 no
92 Shaping machine 2 nos.
93 Slotting machine 2 nos
94 Surface plate (small) 1 no
95 Surface plate (big) 10
96 TIG welding machine with complete accessories 1 set
97 Plastic welding equipment with complete accessories 1 set
81
98 Spot welding machine with complete accessories 1 set
100 MIG welding machine with complete accessories 1 set
101 Oxy-acetylene welding equipment with complete

1 set
accessories (Low &High pressure)
102 Horizontal milling machine 1 set
103 Optical profile projector 1 no
Screw thread micrometer 5 nos

104
105 Dial indicator puppet type 5 nos
106 CMM machine CNC Type 1 no
107 Bench Drilling machine 6-12mm cap Motorized with

1 no
chuck and key
Grinding machine (general purpose )D.E. pedestal with

1 no 300mm dia wheels rough and smooth
Sr.
Workshop furniture Qty
No.
1 Suitable Work Tables with vices As required
2 Students chairs 25 Nos
3 Discussion Table 1 no
4 Tool Cabinet 2 nos
5 Trainees locker 5 nos
6 Fire fighting equipment , first aid box etc As required
7 Book shelf (glass panel) 1 nos
8 Storage Rack As required
82
9 Storage shelf As required
2. ELECTRICAL, ELECTRONICS
A) TRAINEES TOOL KIT

Sr. No Name of the equipment/ machinery Nos.
01 Ball peen hammer 0.75 kg 25 NOS
02 Cold flat chisel 19 mm 25 NOS
03 Center punch 10 mm dia x 100mm 25 NOS
04 Insulated screw driver 30 cm x 9mm blade 25 NOS
05 Insulated screw driver 20cm x 9cm blade 25 NOS
06 Steel rule 30mm 25 NOS
07 Plier combination 15cm 25 NOS
08 Steel tool box with lock and key (folding type) size 400 x 200 x 25 NOS
150mm
09 Hand file 20cm second cut 25 NOS
10 Ring spanner set of 12mm 25 NOS
B) Shop outfit and measuring instruments

11 Electric testing screw driver 4 NOS
12 Hand vice 37 mm 2 NOS
13 Allen key set of 12 pieces (2mm-14mm) 4 SET
14 Circlip pliers (External and Internal) 150mm & 200mm 8 SET
15 Philips screw driver set of 5 pieces 100mm-300mm 4 SET
16 Star Allen key 4 SET
17 Prick punch 15 cm 2 NOS
18 Chisel cross cut 200mm x 6mm 1 NOS
19 Ball peen hammer 0.5 kg 2 NOS
20 Hammer copper 1 kg with handle 1 NOS
21 Hack saw frame for 30 cm blade 4 NOS
22 Hollow punch 6,7,8,9,10 12mm set 1SET
23 Flat file 35 cm bastard 2 NOS.
24 Flat file 25 cm second cut 2 NOS.
25 Micrometer outside 0-25mm,25-50mm 1 EACH
26 Soldering iron 120 watts 2 NOS.
27 Nose pliers (round and straight) 150 mm and 200 mm 2EACH
28 Circlip pliers 1 NO.
29 Thread pitch gauge 1 NO.
30 Stud remover 1 NO
31 Spanner T. flocks for screwing up and up-screwing inaccessible 1 NO
positions
32 Cleaning tray 45x30cm 16 NOS
33 Oil cane 0.5 liters 1 NO
34 Smp (straight and bent) 1 NO
35 General purpose puller 1 SET
36 Stud extractors 1 SET
37 Poker 2 NOS.
38 Double ended spanner 6 to 32 mm – set of 12 nos. 1 SET
39 Double ended off-set spanner (w.w) – 3 to 13.5 mm – set of 7 1 SET
nos.
40 Double open ended ignition spanner set (of BA-0 x 1to 8x9 set of 1 SET
83
5)
41 Spanner clyburn 15 cm 1 NO.
42 Adjustable spanner 20 cm. 1 NO.
43 Spark plug spanner 14 mm 1 NO.
44 Magneto spanner set with 8 spanners 1 SET
45 Socket spanner set with handle , T-bar and ratchet 2 NOS.
46 Drift copper (10 mm x 150 mm) 1 NO.
47 Double open ended spanner set (10.5mm x 12 mm ; 10.5mmx 1 SET
18mm set of four)
48 Hydrometer 2 NOS.
49 Spring tension tester 1 NO.
50 A.V.O. meter 1 NO.
51 Alternator regulator tester 1 NO.
52 Distributor tester 1 NO.
53 Continuity meter 1 NO.
54 Clip on meter digital and analog 1 EACH
55 Tachometer 1 NO.
56 Spark plug tester “NEON” type 1 NO.
57 High rate discharge tester 1 NO.
58 Multimeter digital and analog 1 EACH
59 Starter motor, alternator, dynamo cut out 2 EACH
84
C) GENRAL INSTALLATION /MACHINERIES
60 Drilling Machine (Bench) 12mm dia 1 NO

61 Growler 1 NO
62 Battery charger 6V-24V 1 NO
63 AC alternator slip ring puller 1 NO
64 Ac alternator slip ring press tool 1 NO
65 Executive Auto Electrical tool kit 1 NO
66 Electrical test bench 1 NO
67 Car stereo 1 NO
68 Battery 12V (Lead acid & Alkaline) 2 EACH
69 Electronic engine control module 1 NO
85
Sr. No Workshop furniture Quantity
1 Discussion Table 1 NO.
2 Tool cabinet 2 NOS.
3 Trainees locker 2 NOS.
4 Fire fighting equipment, first aid box etc. AS
REQUIRED
5 Book Shelf ( glass panel ) 1 NO.
6 Storage Rack AS
REQUIRED
7 Storage shelf AS
REQUIRED
CNC PROGRAMMING & MACHINING & GENERAL TOOLS
REQUIRMENT
LIST OF TOOLS & EQUIPMENT
Sr.
No Item Quantity
1 Steel rule 30 cm graduated both in English & Metric units 12 nos.
2 Outside spring caliper 150 mm 6''
3 Inside spring caliper 150 mm 6''
4 Hermaphrodite caliper 150 mm 6''
5 Divider spring 150 mm 6''
6 Centre punch 100 mm 12"
7 Hammer B.P.0.5 kg 2"
8 Combination plier 150 mm 12"
9 Safety glasses 12 pairs
10 File flat bastard 300 mm 12 nos.
nd
11 File flat 2 cut 250 mm 12"
12 Engineers screw driver 12"
13 File flat smooth 200 mm 12"
14 Cold chisel flat 25 X 200 mm 12"
Tools, Instruments and General Shop Out fits
15 Surface plate 400 mm X 400 mm grade 1 1 nos.
16 Table for surface plate 900 X 900 X 1200 mm 1”
17 Marking off table 1200 X 1200 X 900 mm high 1”
18 Scribing block universal 300 mm 2”
19 Vee block 100/7-80-A ” 2
20 Try square 300 mm 2”
21 Outside spring caliper 200 mm 2”
22 Divider spring 200 mm 2”
23 Inside spring caliper 200 mm 2”
24 Straight edge steel 1 metre 1”
25 Straight edge steel 500 mm 1”
26 Steel tape 2 metre in case 1”
27 Steel rule 60 cm graduated both in English and Metric units. 2”
28 Spirit level 2V 250, 05 metre 1 Nos.
29 Hammer B.P.800gms. with handle 6 12”
30 Screw driver , heavy duty 300 mm with handle 4”
86
31 Hammer lead 1kg. 2”
32 Combination set 300 mm 4”
33 Spindle blade screw driver 100 mm 2 sets
34 Allen hexagonal keys 2.5 to 12 2 sets
35 Spanner D.E.G.P. series 2 6 sets
36 Adjustable spanner 300 mm 2 nos.
37 Reduction sleeve morse 1-1, 3-1, 4-1,4-2,5-1,5-2,6-1 2"
38 Angle plate size 200 X 100 X 200 mm 2"
39 Angle plate adujstable 250 X 150 X 175 2"
40 solid parallels in pairs ( Different sizes ) in Metric 12 pairs
41 Oil cane pressure feed 500 mg. 6 nos.
42 Oil stone 150 X 50 X 25 mm 2"
43 Number drills H.S.S ( Parallel shank) 1 set
44 Drill (Parallel shank) 2 set
45 Twist drills 3 mm to 13 mm (Parallel Shank) 1 set
46 Drill chuck 0.20 with taper shank 1 no.
47 Centre drill A1 to 5 2 set
48 Grinding wheel dresser ( diamond) 1 no.
49 Grinding wheel dresser Hunting time type 2 nos.
50 Clamps C100 mm 2"
51 Clamps C 200 mm 2"
52 Tap and die set in box metric pitch 1 set
53 Drill HSS taper shank 2 set
54 File flat 2nd cut 250 mm 4 nos.
55 File flat smooth 200 mm 4 nos.
56 File H/R 2nd cut 250 mm 4"
57 File triangular smooth 200 mm 4"
58 Needle file set 1 no.
59 File square 2nd cut 250 mm 4 nos.
60 Reamer 6 mm to 25 mm by 1 mm 1 set
61 Reamer adjustable 10 mm to 15 mm by 75 mm 1 set
62 Tools bits HSS 6 mm square 1 doz.
63 Tools bits HSS 10 mm square 1 doz.
64 Tools bit holder (Amstrong ) L.H. 4 nos.
65 Tools bit holder (Amstrong ) R.H. 4 nos.
66 Assorted tools for lathe, shaper, slotter & planner of different shapes as reqd.
and sizes
67 Hacksaw frame adjustable 250-300 mm with blades. 2 nos.
68 Table chuck 75 mm jaw swivel base 1 no.
69 Machine vice 200 mm swivel base 4 nos.
70 Machine vice 160 mm swivel base 2 nos.
Lathe machine tipped tools, threading tools,
71 facing tools, grooving &boring tools. 5nos.each
72 Radius truing attachment 1 no
73 Angle truing attachment 1 no.
74 Compound angle vice (standard sine) 1 no.
75 Universal vice 1 no.
76 Universal table angle plate 1 no.
87
77 Taper shank twist drill set 6.30 mm X 1.5 mm to suit radial drilling 1 set
machine
78 Shaper tool holder turret type 2 nos.
79 Base chuck for slotter 1 no.
80 Shaper indexing centre 1 no.
81 Knurling tools (set of3) straight and diamond. 1 each
82 Plier cutting 200 mm 2 nos.
83 Magnifying glass 75 mm 2 nos.
84 Carbide tipped tools of different sizes and shapes (Throw away tips) 2 sets
85 Hand hammer 1 kg. with handle 2 nos.
Milling Cutters
1 Cylindrical cutter 63 X 90 bore dia. 3 nos.
2 Cylindrical cutter 80 X 90 bore dia. 3 nos.
3 Side and face cutter B 80 X 8 2 nos.
7 Side and face cutter A 200 X 20 3 nos.
8 T slot milling cutter 2 nos.
9 Equal angle cutter 45/100 2 nos.
12 Double angle unequal cutter 50 x12 x 55 2 nos.
13 Double angle unequal cutter 63 x 18 x 60 2 nos.
14 Double angle unequal cutter 80 x 32 x 70 2 nos.
15 Double angle unequal cutter 100 x 36 x 75 1 no.
16 Single angle cutter 63 x 18 x 45 RH 1 no.
17 Single angle cutter 63 x 18 x 45 LH 1 no.
18 Single angle cutter 63 x 18 x 60 RH 1 no.
19 Single angle cutter 63 x 18 x 60 LH 2 nos.
Measuring Instruments
1 Micrometer outside 0-25 mm 4 nos.
2 Micrometer outside 25-50 mm 2 nos.
3 Micrometer outside 50-75 mm 1 no.
4 Micrometer depth gauge 0-200mm 1 no.
5 Direct reading vernier caliper B 300 ( Direct reading with dial) 1 no.
6 Vernier height gauge 250 mm 1 no.
7 Vernier gear tooth caloper 1 no.
8 Vernier bevel protractor with 150 mm blade 1 no.
9 Bevel gauge 200 mm 1 no.
10 Telescopic gauge 13 mm to 300 mm 1 set
11 Sine bar 200 mm 1 no.
12 Compound dial gauge with stand (Metric) 1 no.
13 Dial test indicator with magnetic gauge type 1 grade A with magnetic 1 no.
base.
14 Centre gauge 60 1 no.
15 slip gauge set ( Normal set) metric ( For the whole intstitute) 1 set
16 Screw pitch gauge for metric pitches (25-6 mm) 2 set
88
17 Radius gauge metric set (1-6 mm) 1 set
18 Limit plug gauges 5mm to 25mm by 2.5 mm 1 set
19 Ring gauges 5 mm to 25 mm by 2.5 mm (Go & No Go ) 1 set
20 Taper gauge M.T.No. 1,2,3,4,&5 1 no.
21 Feeler gauge 1 no.
22 Planner gause standard size 1 no.
23 Steel lockers for 12 trainees 1 no.
24 Steel chair for Instructor 1 no.
25 Steel table for Instructor 1 no.
26 Workbench for Fitters with two vices of 100 mm jaw 1 no.
27 Steel cup board 120 x 90 x 45 cm 1 no.
28 Steel cup board 120 x 60 x 45 cm 1 no.
29 Black board with easel 1 no.
30 First aid box 1 no.
General Installation
1 Shapping machine 450 mm stroke (Motorised) with all attachments. 2 no.
2 Shapping machine 315 mm stroke (Hydraulic) with all attachments. 1 no.
3 Double column planer 1500 x 1000 x1000 (Motorised ) with all 1 no.
attachments.
4 Slotter 180 mm stroke (Motorised) with all attachments. 1 no.
5 Lathe general purposes all gearedheight of centres 150 mm to below 3 nos
between centres 150 mm supplied with 3 jaw & 4 jaw chuck, face plate,
taper turning attachment steadies etc. and set of lathe tool.
6 Tool & cutter grinder 250 mm to admit 450 mm between centre-fully 1 no.
motorised work head supplied with tool rest of different types table
clamps and other attachments.
7 Drilling machine pillar 20 mm capacity 1 no.
8 Radial drill 1200 mm area motorised with tapping attachment. 1 no.
9 Silicon carbide grinder for carbide tipped tools 1 no.
10 Milling machine universal horizontal (Motorised) no. 1 with all 1 no.
attachments such as-
(a) Universal head
(b) Vertical head
(c) Slotting attachment
(d) Rack cutting attachment
(e) Rotary table
(f) Dividing head
(g) Adaptors, arbors and collets etc. for straight shank and mile from
3 mm to 30 mm
11 Milling machine universal horizontal no. zero with all attachments. 1 no.
12 Milling machine plain type horizontal (Motorised) No.2 with all 1 no.
attachments.
13 Milling machine vertical No. 1 (Motorised ) with all attachments. 1 no.
14 Surface grinding machine wheel dia 180 mm (or near) reciprocating 1 no.
table, longitudinal table traverse 200 mm (or near) fitted with adjustable
traverse stop. Full motorised supplied with magnetic chuck 250 mm x
120 mm diamond tool holder set of spanner, grease gun etc.
89
15 Cylindrical grinder 1 no.
16 Lapping ,honing , burnishing ,buffing machine 1 no each
17 Broaching machine with tools 1 no
18 Thread rolling and thread grinding machine 1 no each
CAD CAM , PLC LAB SETUP & MATERIAL SCIENCE

SR. ITEM QTY
NO
1 CNC part programme –simulation softwares for SIEMENS &FANUC 1set
with licenses of 13 nos
2 Desk Top personnel Computer – Intel Pentium IV –CPU, 17” LCD 26 NOS
Display , DVD COMBO Drive, 52 x CD ROM drive & window xp
Professional operating system latest.
3 Computer with pro-E soft wares & licenses also AUTO CAD soft wares , 13 NOS
Del CAM , Catia softwares
4 Computer table 26nos
5 Computer chair 50 nos
6 LCD Projector 2 No
7 Brinnel Hardness testing machine 1set
Rockwell hardness testing machine
Tensile testing machine
8 PLC soft wares with licenses of 8 nos 1set
9 Different PLC ‘s SCADA, Siemens, Allen bradly, 1each
10 Pick/push/ pull robot 2 nos
CNC PROGRAMMING & MACHINING
Sr no. ITEM. DISCRIPTION QTY.

1. Latest CNC Lathe Fanuc control with cutting tools & all accessories. 01
2. Latest CNC Lathe Siemens control with cutting tools & all accessories 01
3. Latest CNC Milling fanuc control with ATC ,Magazine ,pallet changer 01
with cutting tools & all accessories (VMC)
4. Latest CNC Milling Siemens control with ATC ,Magazine ,pallet changer 01
with cutting tools & all accessories (HMC)
5. Turn mill center fanuc/Simens control with cutting tools & all 01
accessories
6. L.C.D. projector 05
7. White board with magnetic base 05
8. Teachers table 05
9. Teachers chair 05
10. Teachers cupboard 05
11. Display board 05
12 Laptops of latest version 05
10. LIST OF REFERANCE BOOKS .

1) Chetan srevastava – Fundamentals of Information technology
2) Tatpuje & others – fundamentals of computer (Nirali prakashan)
90
3) R.K. Bansal and J.B. Harrison Spoken English for India 1972, New york-
Mc graw Hill Publication
4) Krishna Mohan and Meera Bannerji - DevelopingCommunication
Skill - 1974Cambridge University Press, London.
5). John Thill and Court Land Bovee -Excellence in Business
Communication 1991, New york- Mc graw Hill Publication
6) N.D.Bhatt - Elements of Engineering Drawing.
7) N.D.Bhatt - Machine Drawing
8) R L Timings - Engineering Materials
9) R C Gupta -Welding Engineering Science- by R C Gupta
10) S.K. Hajra Choudhari - Element of workshop
A.K. Hajra Choudhari Technology Vol.-I&II
11) B.L. Thereja.- Electrical Technology
12) M.A. Choudhary- . Fundamental of Electrical Engineering.
13) V.K . Mehta.- Basic Electronic Technology.
14) Groover - CAD-CAM
15) R.B.Kelkar and Vinayak Mulay - CAD-CAM and Automation
16) Armand .V. Feigenaum – Total Quality Control.
17) P.C. Jain - Quality Control & Total Quality Management
18) Radhakrishan, S. Subramanyan. - CAD / CAM / CIM
New Age International publication,Pune.
19) P.C. Jain Quality Control & TQM
20) T.R. Banga, S.G. Sharma - Industrial organization Engineering & economics
21) Arvind V. Feigenbaun Total Quality Control
22) Nandkumar K. Hukeri Industrial Engineering &
( Electro tech Publication) Production & Operations
Management
23) M.N. Uppal :- Engineering Chemistry

24) HMT - Production Technology.
25) Mahajan – Mechanical Technology
26) P.K.Roy, Y.V. Deshmukh - Production Engineering
27) O. P. khanna – Mechanical estimating & costing
RAW MATERIALS
Raw material ( material science) stud. Total Qty.

1) M/S Rod 5mm X 100mm 1 25
2) C/S Rod 5mm X 100mm 1 25
3) Bronze Rod 5mm X 100mm 1 25
4) Copper Rod 5mm X 100mm 1 25
5) Aluminum Rod 5mm X 100mm 1 25
6) Brass Rod 5mm X 100mm 1 25
7) Tungsten Rod 5mm X 100mm 1 25
8) Nickel Rod 5mm X 100mm 1 25
Raw material ( workshop practice I stud Total Qty.

1) M/s Flat 100 X 100 X 20 2 50
2) M/s Rod Φ 20 X 60mm 2 50
91
3) M/s Rod Φ 40 X 150mm 2 50
4) M/s Flat 60 X 60 X 30mm 2 50
5) M/s Sheet (flat) 100 X 50 X 4 2 50
Raw material ( ELECTRICAL) Total Qty.

1) Wire 1/18,3/20 copper conductor, pvc insulated— 1 coil
2) Flexible wire 40/36 or 23/36 1coil
3) Lug crimping 1.5,2.5 mm square 12nos
4) Lug soldering 2.5, 4 mm square 12nos
5) Cable flexible cu. Cond. 1.5 mm square pvc insulated 1coil
6) DOL starter L & T make mk1 type 6nos
7) Star delta starter L & T make mk1 type 6nos
8) Capacitor 50nos
9) IC s 555 50NOS
electronic
1)Half wave rectifier circuit for practical 6nos
2) Full wave rectifier circuit for practical 6nos
3) Bridge wave rectifier circuit for practical 6nos
4) PLC 4nos
5) Power supply unit 4nos
Workshop practice 2
Raw material stud Total Qty
1) M/S Rod Φ 40 X 150 2 50
2) M/S Rod Φ 80 X 150 2 50
3) Casting 80 X 80 X 150 2 50
4) m/s plate Φ 150 X 50 2 50
5) m/s plate Φ 60 X 50 2 50
6) Casting 60 X 60 X 150 2 50
CAD-CAM II Raw material

1) CAD-CAM Software’s Total Qty
1) Master CAM 1SET
2) Smart CAM 1SET
3) Provee 1SET
4) Auto CAD – 2006 8SET
Manufacturing Processes. II
Raw material stud Total Qty
1) M/s Rod Φ 80 X 150 1 25
2) M/s Rod Φ 80 X 150 1 25
3) Casting 80 X 80 X 150 1 25
4) M/s plate Φ 150 X 150 1 25
5) M/s plate Φ 60 X 50 1 25
92
CNC Programming & Machining – I
stud Total Qty
Raw material
1) m/s or Aluminums Rod Φ 80 X 150
2) Casting 80 X 80 X 150 4 100
2 50
CNC Programming & Machining – II

Raw material stud Total Qtys
1) m/s or Aluminums Rod Φ 80 X 150 4 100
2) Casting 80 X 80X 150 2 50
3) m/s flat 100 X 100 X 30 2 50
4) m/s Rod Φ 70 X 150 2 50
93

1st To 4th Sem Curriculum (VM)

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1st To 4th Sem Curriculum (VM)

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FIRST

TH TU PR PAPER TH TEST OR TW TOTAL

02 -- 02 03 80 20 25# 25@ 150

The Students will be able to:

To enable the students to communicate effectively by using the

Principle of Principles of Principle of drafting

Techniques of Principles governing Techniques of

Concept of formal, Concept of body Designing the message

Chapter Name of the Topic Hours Marks

03 Principles of effective communication: 04 10

04 Non verbal- graphic communication: 08 22

05 Formal written skills : 12 32

1. Communication Cycle (With The Help Of Diagram)

Sr. Author Title Publisher

Teaching and Examination Scheme

Teaching Scheme Examination Scheme and Maximum Marks

4. Practice: Prepare proportionate free hand sketches of plane

Missing lines and views.

Conventions and symbols used in drawing, Abbreviations used in engineering drawing,

Blue print reading of various Engineering drawing and Machine drawing.

Term work / oral -

Teaching Scheme Examination Scheme And Maximum Marks

Chapter Contents Hrs Marks

2 Ferrous metals and alloys 4 8

Heat Treatment of material 8 20

Weld ability of Metal definition and concept Effect of

Normalizing, Hardening, Quenching & Tempering

Term work / oral -

1 M. N. Uppal A Text - book of ngineering

Teaching Scheme Examination Scheme and Maximum Marks

Bench work and fitting

Teaching and Examination Scheme

Teaching Scheme Examination Scheme and Maximum Marks

Basic Workshop Practice

Term work / oral -

SR. JOB MATERIAL & PROCESS ACCURACY

M.S. BLOCK SURFACE GRINDING

5 DRILLIN & M.S. PLATE DIFFERENT SIZE +/- 0.1 m.m.

Teaching and Examination Scheme:

Teaching Scheme Examination Scheme

Preparing various office documents

Understanding basic principles of computer system and hardware components

Facts Information, Basic hardware Components, Peripheral Devices

Note: Contents of theory are to be taught in Practical Period

Chapter Name of the Topic

Sr. Author Title Publisher

03 B.Ram Computer Fundamentals New Age International

Tools & Equipments for Computer lab ( 500sq ft)

2 -- 2 3 80 20 -- --- 50@ 150

Electrical Technology DETAILED CONTENTS

Chapter Contents Hrs Marks

Soldering PCB and its uses. Different fluxes for different

Importance of preventive maintenance & routine tests.

Resistance, Voltage and Current .5.1 Open circuits and

Electrical measuring Instrument- Multimeters 6.1

Industrial principles- electro- magnetic – Faraday’s Laws.

Principle, Application of A/C motors, compounds motor –

Transformer and its application. AC Motor starting with

Electronic Technology DETAILED CONTENTS

Term work / oral -

Teaching and Examination Scheme

SLOTTING Introduction. Types of slotting machine; Slotter size; 4 10