Qj340 Manual

Mobile Crushing and Screening
Features and Benefits
QH330
Features & Benefits
Sandvik Mining and Construction
Mobile Crushing and Screening


Hopper & Feeder

Hopper Doors
Heavy duty hydraulically folding hopper

doors
Enables for a quick set-up time
Box section reinforced hopper sides
Maximum Hopper capacity 9.35m

(11.2yd)
Reinforced hopper sides
Hydraulic folding
hopper sides

Liner Plates
The hopper is lined with wear

resistance steel plates
Option of Hardox 400
These liners protect the main

hopper from excessive wear
and tear
Feeder Liners
Hopper liners
Feeder liner plates
Every feeder is lined with wear

resistant high quality steel liners

Hopper Dimensions
3700mm
(145 5/8)
2440mm
(96)
4320mm
(170)
980mm(
38 )

Feeder
Double stepped cassette

style vibrating grizzly
feeder.
High stroke and fully

variable speed controlled.
Driven from flange

mounted hydraulic motor.
Standard Hardox feeder

liner plates

Feeder Radio Control
Radio control for the

feeder
The feeder can be stopped

and started from the radio
hand set
Engine Cut Off
This enables the operator

full control over material
entering into the crusher
Stop Feeder
Thus stopping any

unnecessary blockages
Start Feeder
Siren

Feeder Control
The flow of material into the crusher can

be controlled to avoid the engine stalling
There are two pressure switches

monitoring at the main crusher drive
pressure
The feeder stops when excessive pressure

is detailed in the crusher drive hydraulic
circiut.
When the pressure drops down to (100

Bar(1450 psi) Standard) the feeder will
start again
This option can be enabled or disabled

from the electrical control panel

Jaw Protection Grid
This has been

reinforced to withstand
higher forces of
material ejected form
the Jaw
This protects the

machine and operators
from harm is the Jaw
Crusher tries to eject
material

By-Pass Chute
By-Pass chute to take

the natural fines out of
the feed material on to
the Dirt Conveyor
Two way door for

diverting the material
either onto the Main
Product Conveyor or
Dirt Conveyor

Crusher

Jaw Crusher
1200mm x 700mm
(47x27) QJ340 (C12+)
single toggle jaw crusher
Minimum CSS (close side

setting) 75mm (3) on all
applications
Factory approval required

for setting below 75mm
(3) CSS
Unique 300 rpm crusher

speed

Jaw Crusher

Jaw Crusher Mainframe
Front Beam
Side Plates
Rear Beam
The Crusher mainframe comprises

of the following
2 high quality rolled steel

side plates,
Heavy duty cast steel front &

rear Beam
These are bolted & torqued

together forming a tough, robust
mainframe ready to withstand
arduous working conditions

Jaw Stock
Protection Plate
The jaw stock comprises the

following,
Heavy duty cast jaw stock to

withstand arduous working
conditions
Manganese jaw plate,
Swing jaw Wedges,
Jaw stock protection plate

shield the jaw stock from
damage and directs the material
into the crushing chamber.
Swing jaw
Wedges
Swing Jaw
Manganese
Jaw stock

Adjustment System
Adjustment
wedge
Guide Keys
Toggle Beam
Toggle plate
25mm(1)
thick
Adjustment
Cylinder
Clamping Cylinder
Retention Cylinder
Fully adjustable hydraulic

system for C/S/S adjustment.
The adjustment wedge is

driven in reducing the c/s/s by
sliding against the cast cross
beam wedge.

Adjusting the Close Side Setting
To change the c/s/s first make sure that the Adjustment switch is positioned in
the Panel position.
Press the Jaw Adjustment ON
Now either use the Jaw Out or Jaw In buttons to adjust the gap setting


Umbilical Control
Umbilical plug socket
To change the gap setting with the

umbilical controller you must remove the
dust cover from the plug and then
connected the umbilical hand set,
Turn the Adjustment switch to Remote
Press Jaw Adjustment on
Now use the umbilical hand set to change

the close side setting,
The advantage of using the umbilical for

setting the close side setting is that you
can see what you are doing in relation to
the gap.

Jaw IN
When you press jaw in,
The first function is that the

clamping cylinders fill up the
annulus side and takes the jaw
stock metal to metal.
After that the Adjustment wedge

is driven into the crusher.
Then the jaw is allowed to drop

back against its own weight as
annulus side of the clamping
cylinder it allowed back to tank .

Jaw OUT
When jaw out is pressed the

clamping cylinders annulus side is
pressurised to bring the jaw
metal to metal and take weight
off of the Adjustment wedge.
The adjustment wedge is then

pulled back out to where it is
required,
Then the jaw will fall back under

its own weight against the
adjustment wedge as the annulus
side of the clamping cylinder is
allowed back to tank.

Fixed Jaw Plate
The fixed jaw has a unique

concealed wedge &
removal cylinder design
This stops the fixed jaw

wedges from becoming
distorted during crushing
which can happen on
other manufactures
crusher.

Extended Cheek Plates
Top check
Plate
Hardox 400 Cheek plates
The top cheek plate extends

into the crushing feed zone,
Reducing blockages across the
chamber
Thus reducing down time and

increasing productivity and
adds rigidity & Strength to the
crushing feed chute
Bottom cheek
plate

Jaw Crusher
Unrestricted feed opening & excellent crushing geometry enables crusher to

take slabby feeds
Live crushing section with replaceable wear plate at the top of the jaw to
encourage material into it

Jaw plates
There are 2 types of jaw profile available for the C12+ crusher These are,
Standard; this is our tried and tested profile which has worked well in a
wide range of applications over many years,
Multi Tooth; this profile is used mainly in recycling with a large amount
of asphalt in the feed material
54mm
(2)
30mm (1
1/5)

Jaw Main Bearing
The C12+ shaft assembly comprises of 4 heavy duty roller bearing that are
greased automatically by the Vogel greasing system.
Vogel greasing
System
Heavy duty roller bearing

Crusher Drive
Drive Belt
Tensioner
The jaw crusher is

hydrostatically driven by a
large Kawasaki Motor
mounted on to the crushers
mainframe
Short V belts eliminate belt

slip and flapping
Quick easy belt tensioning

negates the need for moving
the engine
Drive Motor

Jaw Supports
The crusher is
mounted independently
from the chassis
Four anti vibration

mounts
These absorb the

crushing vibrations and
stops any strain
travelling thought the
main chassis.

Access
Fully platformed
access around the
crusher
For a safe working

area during
maintenance

Plant Conveyors

Belt Clearance
Large clearance gap

below the jaw crusher
Ideal for reducing

blockages especially
when re-bar is present
in the feed material

Plant Conveyor
The OPC is lowered for

transport to give a
shorter transport length.
It folds hydraulically into

operating position from a
manual control lever
Fast & easy set up.

Product Conveyor Tail Section
Working Position
Tracking Position
The tail section of the main product conveyor is raised up into the
tracking position this gives a much greater ground clearance
protecting the tail drum and bearings.

Conveyors
Fully skirted product

conveyor system.
Stop/Reduce Spillage
Skirt Rubbers

Conveyor Impact Bars
Directly below the jaw crusher

discharge the conveyor, impact bars
which take the load of crushed
material impacting the belt.
These impact bar prolong the life of

the belt by absorbing the force from
the crusher discharge & reduces belt
punctures
Spillage is also reduced by thus feature
Impact Bars

Dust Suppression
Dust suppression environmentally

friendly feature fitted as standard
Dust suppression located

Below Jaw crusher just after the

material has been crushed
At the top of the product

conveyor as the material leaves
the plant

Overband Magnet
The magnet is designed to separate the steel from the crushed material and
then discharge it away from the machine.
Variable Speed Belt.
The Magnet can be lowered or raised depending on the application.

Magnet
Height Adjusters
Speed Control

Natural Fines Conveyor
Hydraulically folding
Natural Fines conveyor.
650mm (25 5/8)wide
Folds out hydraulically to

working position from a
manual control level.
Folds in hydraulically
against the chassis for
transportation.
Transport securing pin

Power Pack Assembly

Engine
The C12+ is powered by a Caterpillar

C9 Acert Tier 3 engine developing
350HP (260 KW) @ 1900 rpm.
The engine compiles with all current

emission laws
Average fuel consumption 3040 L/H

(8-10 USG/H)
Easy access for maintenance via three

canopy doors

Hydraulic Tank
1400 litre (370 USG)

hydraulic tank
Multi stage filtration

system to ensure all
debris is removed on
every cycle
Hydraulic tank air filter

that turns green when
blocked and requires
replacing
Filters located at the top

of the unit for easy of
maintenance

Hydraulic Components
Simple On/Off hydraulic control

blocks
Easy access for maintenance
Direct driven tandem high power and

torque Kawasaki hydraulic pumps
Powers the Crusher & Track Drives

Controls

Control Panel
Simple user friendly push

button control panel layout
Each function is clearly

marked for easy of use
Indicator LED above each

push button
The control panel and all of

the hydraulic solenoids are
powered by a 24 volts
system

Fault Display
Engine fault monitoring

of
Coolant
Temperature
Coolant level
Engine Run
Battery Voltage
Oil Pressure
Emergency Stop
Radio Stop
Water and Fuel

Sensor

Manual Control levers
These hydraulic control

levels enable a quick setup time for the plant
These functions include,

Hopper Sides
Dirt Conveyor
Jacking Legs
Product Conveyor.

Battery Maintenance Access
Service access to the

batteries
Location for isolation

during welding and plant
maintenance

Jacking Legs
Hydraulic jacking legs
Manual control lever for

operation
Quick levelling of the

plant for optimum
performance
Easy of track
maintenance

Tracks

Tracks
Hydraulically driven crawler track mounted for
full site mobility.
The full power of the engine is available for

driving the tracks when needed.
Length of 4630mm (128 ) .
Track Shoe Width 500mm (20).
500 mm
Wide track
Shoe

Tracking
Tracking is possible by either

Wireless Radio
Controller
Wired Umbilical
Umbilical Controller
Each track can be operated

independently for full site
flexibility .
Radio Controller

Transport Dimensions without Bogie

Transport Dimensions with Bogie

Working Dimensions

Sound levels

Fuel Tank
420 litre (111 USG) Diesel

Tank
Mounted at the rear of the

machine for easy re-fuelling
access
Optical diesel level gauge
Heavy duty industrial size

filler cap

Lighting System
24 volt halogen bulb

lighting system
Powered off the plant

existing electrical system
Enables you to work the

machine safely in limited
light conditions
Options

Grizzly Sections
The following grizzly section are available to suit any application

Tapered

35-70mm (1 1/3-2 )
55-80mm (2 1/6-3 1/7)

Bogie System

Deflector Plate
Jaw Crusher deflector plate
Fully adjustable
Reduces the chance of belt

damage due to re-bar
Prolongs product conveyor belt

life

Boom/Pecker
Fully radio control pecker system mounted onto the Crusher

mainframe.
Folds way flat for transporting

Arctic Temperature Packs
For working in extreme cold condition
We have a Webasto heating system (-30C Only)
This heats the engine coolant for easy of starting
Stand alone diesel tank with optical level gauge

Water Pump
Hydraulically powered
water pump for use with
the dust suppression
systems
No need for extra

hydraulic pumps as it uses
the existing hydraulic
circuit
Takes water direct from a

water tank.
Removes the need for a

pressurised water supply

Diesel Refuelling Pump
Electrical re-fuelling
pump
24 volt motor
Powered from the

existing electrical
system
Push button controlled

Single Deck Screen
Single deck screen
Over size stock piling conveyor
Able to make a graded product
Saves having a separate screen

Summary
Standard Features
Available Options
Hopper Hardox Liner Plates Back & Sides
Re-circulation conveyor and screen
Canvas covers
Wheeled dolly
Water pump
Stepped grizzly feeder
Cat C9 Engine
Side conveyor
Radio control
Diesel Pump
Over band magnet
Arctic package -20C
Dust Suppression
Arctic package -30C
Sandvik Single Toggle Jaw

Crusher
Tropical Package
1.5m (59)extended Side conveyor
Hydraulic Breaker arm
Belt protection plate
Central lube System

Main Selling Features
Crusher mounted directly onto chassis on 4 anti vibration mounts. This has the
added benefit of eliminating stress on the chassis.
Hydraulic wedge adjustment system on CSS.
Hydrostatic drive thus enabling reverse movement on crusher to clear any

blockages.
Maximum clearances under both crushing chamber and also along discharge
conveyor for serviceability.
Powerful Caterpiller C9 engine 350Hp (260Kw)

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Mobile Crushing and Screening

Features and Benefits

Features & Benefits

Sandvik Mining and Construction

Mobile Crushing and Screening

Sandvik Mining and Construction

Features and Benefits

Sandvik Mining and Construction

Features and Benefits

Heavy duty hydraulically folding hopper

Enables for a quick set-up time

Box section reinforced hopper sides

Maximum Hopper capacity 9.35m

Sandvik Mining and Construction

Features and Benefits

The hopper is lined with wear

Option of Hardox 400

These liners protect the main

Sandvik Mining and Construction

Feeder liner plates

Every feeder is lined with wear

Features and Benefits

Sandvik Mining and Construction

Features and Benefits

Double stepped cassette

High stroke and fully

Driven from flange

Standard Hardox feeder

Sandvik Mining and Construction

Features and Benefits

Radio control for the

The feeder can be stopped

Engine Cut Off

This enables the operator

Thus stopping any

Sandvik Mining and Construction

Features and Benefits

The flow of material into the crusher can

There are two pressure switches

The feeder stops when excessive pressure

When the pressure drops down to (100

This option can be enabled or disabled

Sandvik Mining and Construction

Features and Benefits

This has been

This protects the

Sandvik Mining and Construction

Features and Benefits

By-Pass chute to take

Two way door for

Sandvik Mining and Construction

Features and Benefits

Sandvik Mining and Construction

Features and Benefits

Sandvik Mining and Construction

Minimum CSS (close side

Factory approval required

Unique 300 rpm crusher

Features and Benefits

Sandvik Mining and Construction

Features and Benefits

The Crusher mainframe comprises

2 high quality rolled steel

Heavy duty cast steel front &