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DECLARATION
Delhi
PLACE :
DATE :
ACKNOWLEDGEMENT
Our sincere thanks to the teaching and non-teaching staff
of “International Institute of Planning And Management “,
New Delhi. For their Assistance and guidance.
3. Quantitative details:
The energy intensity of the all the dry process plants
(cost of energy as percentage of total production cost of
packed cement) varies from 29 to 61%. This is observed
to vary with the vintage of the plant, the technology
employed by the plants and the type of cement
produced. Specific thermal and electrical energy
consumption for the plants ranges between 692 – 879
kCal/kg. of clinker and 66 – 127 kWh/ton of cement
produced (product mix) respectively. The specific
electrical energy also includes the energy consumed in
packing, plant utilities and plant lighting. The reasons for
wide range in specific energy consumption can be mainly
attributed to the differing equipment configuration
employed in different sections of the plants by various
cement.
Production of Cement Across States
1993
1970 1981 1985-86 1990-91 QM
-94
Shar Shar
Q Q Q
e e
Andhra
1.45 10.4 2.67 12.9 4.87 15.2 8.64 17.7 8.62 16 9.99
Pradesh
Karnataka 1.45 10.4 1.62 7.8 2.78 8.7 4.11 8.4 5.27 9.8 5.39
Kerala 0.05 0.4 N.A. - 0.25 0.8 0.28 0.6 0.38 0.7 0.38
Tamil
2.39 17.1 3.46 16.6 3.72 11.6 4.18 8.5 5.05 9.3 5.26
Nadu
South 11.6 17.2 19.3 21.0
5.34 38.3 7.75 37.3 36.3 35.2 35.8
Zone 2 1 2 2
Assam 0.05 0.4 0.19 0.9 0.17 0.5 0.3 0.6 0.15 0.3 0.17
Bihar 1.75 12.5 1.52 7.3 1.21 3.8 1.18 2.4 1.09 2 1.17
Meghalay
N.A. - 0.03 0.2 0.09 0.3 N.A. - 0.11 0.2 0.11
a
Orissa 0.63 4.5 0.84 4.1 0.87 2.7 1.17 3.5 1.18 2.2 1.34
West
N.A. - 0.36 1.7 0.36 1.1 0.41 0.8 0.44 0.8 0.44
Bengal
East Zone 2.43 17.4 2.94 14.2 2.7 8.4 3.06 6.3 2.97 5.5 3.23
Gujarat 1.78 12.8 1.71 8.2 2.61 8.1 4.27 8.7 4.37 8.1 4.84
Madhya 13.8
2 14.3 4.06 19.6 7.07 22.1 11.4 23.3 25.7 14.4
Pradesh 7
Maharasht
N.A. - 0.63 3 1.47 4.6 4.05 8.3 4.13 7.6 4.3
ra
West 11.1 19.7 22.3 23.5
3.78 27.1 6.4 30.8 34.8 40.3 41.4
Zone 5 2 7 4
Haryana 0.52 3.7 0.46 2.2 0.55 1.7 0.63 1.3 0.53 1 0.55
Himachal
N.A. - 0.18 0.9 0.64 2 N.A. - 1.03 1.9 1.09
Pradesh
Rajasthan 1.39 10 2.3 11.1 4.13 12.9 5.63 11.5 5.72 10.6 6.29
Uttar
N.A. - 0.65 3.1 1.09 3.4 1.35 2.7 1.71 3.2 7.93
Pradesh
North
1.91 13.7 3.59 17.3 6.41 20 7.61 15.5 8.99 16.6
Zone
Other
0.49 3.5 0.09 0.4 0.14 0.5 1.32 2.7 0.36 0.7 2.28
States
13.9 20.7 32.0 48.9 54.0
All India 100 100 100 100 100 58
5 7 2 2 1
(Million tonnes)
GROWTH OF CEMENT INDUSTRY: A PROFILE
At the outset it may be recognized that cement is one of
the core industries defined under the Industrial Policy
Resolutions adopted in the early stage of planning in
India. Its growth implications essentially have to be seen
in the larger context of national economy rather than in a
regional or sub-regional context.
There are three important features characterizing the
industry. First, the basic raw material for the industry is
limestone, which like all minerals is fixed in quantity.
Therefore, the present rate of its use should consider
demand-supply situations in the long run. Second, and
more important is that the industry may potentially have
adverse environmental impact through three different
routes: (a) converting culturable/non-culturable land from
their present uses into quarries and thus, disturbing the
vegetation and ecosystem; (b) removing the limestone
from the soil and thereby affecting the moisture profile as
well as the structure of aquifers; and (c) creating air
pollution which could be hazardous for human as well as
animal health and for crop-yields. The third important
feature of the industry is that it generates limited direct
linkages in the regional economy where the industry is
located though, its indirect linkages are likely to be quite
significant. The indirect linkages mainly take place in the
form of (a) infrastructural development and provision of
basic amenities (i.e. roads, ports, schools, hospitals etc.
(b) development of irrigation (i.e. dams, canals etc.) and
(c) housing-construction - all having substantial income-
employment linkages at the level of national economy.
It is therefore important to examine the industry's growth
profile by focusing on the important questions such as:
(Million tonnes)
Source: Cement Manufacturers' Association (1995), Basic Data: Indian Cement Industry, Updated
31.3.95, New Delhi
F. E. Dinshaw – the
founder of ACC
ACC stands out as the most unique and successful
merger in Indian business history, in which the distinct
identities of the constituent companies were melded into
a new cohesive organization – one that has survived and
retained its position of leadership in industry. In a sense,
the formation of ACC represents a quest for the synergy
of good business practices, values and shared objectives.
The use of the plural in ACC’s full name, The Associated
Cement Companies Limited, itself indicates the
company’s origins from a merger. Many years later, some
stockbrokers in the country’s leading stock exchanges
still refer to this company simply as ‘The Merger’
A Strategic Alliance
Objectives of Study
1. To find out the presence of ACC Cement in the town
of Chaibasa District
2. To find out the dealer’s opinion about certain aspects
ACC Cement such as pricing, Quality, Servicing and
margin provided by the company.
3. To analyze competitors stagey
Scope of The Study
The study has been conducted to find out the
market share of ACC cement and to collect the dealer’s
opinion regarding its quality, servicing and margin
provided by the company in the town of Chaibasa
District.
The need for the study was felt due to the fact there
was a decline in the market share of ACC Cement in
Chaibasa District. The research work also acted as a
source to find out the competitors present market
situations and ACC dealer’s psychology regarding the
ACC Cement.
Period of Study
Universe of Study
Research Design
Himachal
ACC Ltd. Gagal Dry
Pradesh
Uttar Grinding
ACC Ltd. (G) Tikaria
Pradesh Unit
Kymor Madhya
ACC Ltd. Dry
e Pradesh
Chaiba
ACC Ltd. Jharkhand Dry
sa
Grinding
ACC Ltd. Sindri Jharkhand
Unit
Dry and
ACC Ltd. Jamul Chhattisgarh
Semi-Dry
Chand
ACC Ltd. Maharashtra Dry
a
HISTORY
Market
The Indian cement industry dates back to 1914 when the
first unit with a capacity of 1000 tonnes was established
in Porbandar.Today, India is ranked second in the world
with an installed capacity of nearly 154 million tonnes
and turnover estimated at about US$ 4.5 billion
(Rs.20,250 crore).While per capita consumption of about
95 kilograms as against a world standard of nearly 260
kilograms appears small thedemand drivers are all there.
Growth in the housing sector, the establishment of a
central road fund for national highways and bridges and
increasing rural demand are all expected to push the
industry’s growth to more than 10% per year. (Source:
indiamarkets.com) About 60 major companies and some
300 mini cement plants form the backbone of the
industry. In this scenario ACC stands tall as India’s first
name in cement and concrete. ACC has an installed
capacity of 20 million tonnes per annum and a market
share of 13%. This makes it the highest selling brand in
India.The company’s operations is spread throughout the
country. Newly reorganized into three regional profit
centers, the company operates fourteen modern cement
factories, fifteen ready mix concrete plants, a bulk
cement handling terminal, nineteen sales units and 54
zonal offices. It has a workforce of 8900 persons. The
company’s countrywide supply chain is an enviable
marketing and
distribution
network that
comprises 194
warehouses,
more than
9,000 dealers
and 50,000
retail outlets.
The establishment of ACC is an Indian corporate saga
that inspired the writing of a whole book. The company
was formed in 1936. when ten existing cement
manufacturers came together under one umbrella – the
country’s first notable merger, at a time when the term
mergers and acquisitions was not even coined. The
history of ACC spans a wide canvas beginning with the
struggle of its pioneer F E Dinshawand other Indian
entrepreneurs of the cement industry. Their efforts to
face competition for survival in a small but aggressive
market mingled with the stirring of a country’s nationalist
pride that touched all walks of life– including trade,
commerce and business. The founding companies
belonged to four prominent business groups – Tatas,
Khataus, Killick Nixon and F E Dinshaw. ACC was formally
established on August 1, 1936. Sir Nowroji B Saklatvala
was the first chairman.The new company had four
managing directors, one from each constituent group. Its
first Board included distinguished luminaries of the Indian
business world of the time – J R D Tata, Ambalal
Sarabhai,Walchand Hirachand, Dharamsey Khatau, Sir
Akbar Hydari, Nawab Salar Jung Bahadur and Sir Homy
Mody. The elaborate teakwood panelled board room in
Cement House, with its enormous teakwood table, bears
eloquent testimony to this heritage. Today the company
is part of the Holcim group of Switzerland, which is the
world leader in cement, concrete and aggregates. ACC
changed its name from its original The Associated
Cement Companies Limited, to simply ACC Limited on
September 1, 2006.
Product
The company manufactures Portland cements for general
construction while blended products include fly ash and
slag based cements. Both these varieties of cement are
acknowledged for their high quality with special
properties that offer durability and resistance to
aggressive environments. In addition to conserving
valuable mineral resources and reducing waste, the
production of these blended cements helps reduce the
emission of carbon dioxide. ACC set up India’s first facility
for distribution of cement in bulk in 1956, but most
cement in India is still sold in bags of 50 kilograms. The
company introduced cement in 25 kilograms as also
jumbo bags.
Brand Values
Having enjoyed the status as the leading brand in cement
for more than six decades, the name ACC is synonymous
with and almost generic to the cement category. The
brand is preferred because it offers customers an
assurance of top quality that is easily demonstrated
through long lasting structures. Other products and
services of ACC, such as ACC Concrete are also
associated with the same qualities of proven expertise,
reliable performance and durability. But more than its
products, ACC stands out as a brand name that denotes
trust and dependability. Employees, dealers, suppliers
and associates share a strong bond with the company
and a sense of togetherness with all stakeholders. The
brand promise is essentially of a strong, caring and
supportive partner characterized by the integrity and
leadership qualities of its people. The company has just
unveiled a new corporate identity that includes a
refurbished new logo. It is designed to be simple yet
more colorful and vibrant and aimed to convey more
dynamic and contemporary look
PROCESS OF MAKING ACC LIMITED
Raw Materials
Raw Grinding
Preprocessing
Region 2 Chakradharpur
Region 3 Sonua
Region 4 khutpani
Region 5 Jhinkpani
REGION 1
90
80
70
60
50
40 Series 1
30
20
10
0
ACC LAFARGE UTCL AMBUJA OCL BIRLA
GOLD
Market shareof variousbrandsin chaibasa
Town
4%
5%
6%
10%
ACC
LAFARGE
UTCL
AMBUJA
55% OCL
BIRLA GOLD
20%
Dealer’s Opinion about Chaibasa Town
Market Servicing
Table 4.1
No. Of %
Respondents
Irregular 01 03.33
96.67 % of the respondents told that they were getting
regular servicing from
Is as follows.
Table 4.2
No of Respondents %
High 16 40
Acceptable 24 60
Above 40% of them told that the pricing of the ACC
Cement is
Acceptable.
Product (Quality)
Following
Table 4.3
Quality
No of Respondents %
Average 4 10
Good 8 20
Excellent 28 70
Margin
Table 4.4
No of Respondents %
Adequate 05
13.33
Inadequa 35 86.67
te
RATING 1 2 3 4 5 6
RATIN 1 2 4 6 3 5
G
1. Chakradharpur.
Servicing
No. Of
Respondents
Regular by ACC 17
70
Irregular 03
10
Not Selling 05
Lafarge 20
Pricing
Cement is as follows.
No Of Respondents %
Acceptable 14 56.67
High 06 23.67
High . 20% of the shops are not even selling the ACC
cement.
Product ( quality)
Is as follows.
NO. OF %
RESPONDENTS
AVERAGE 0 0
EXCELLENT 16 63.33
GOOD 04 16.6
7
. 16.67 %
average quality .
No Of Respondents %
Adequate 2 6.67
Inadequate 20 73.3
3
Not selling 3 20
ACC cement
73.33% of them have complained that the margin
provided by the
RATIN 1 2 6 4 5 3
G
RATIN 1 2 4 6 3 5
G
Of them are main dealer of ACC and other two are sub
dealer of
LAFARGE
20%
ACC
70%
View of the Dealer regarding the pricing Dealer’s
Opinion about ACC cement
Servicing
No Of %
Respondents
Irregular
Pricing
No. Of Respondents %
High 6 77.77
Acceptable 2 22.22
No. Of Respondents %
Average 1 10.00
Good 2 30.00
Excellent 5 60.00
No Of Respondents %
Adequate 0 0
Inadequate 9 100
RATIN 1 2 6 3 5 4
G
RATIN 1 2 5 6 3 4
G
REGION 4 KHUTPANI
Dealers Opinion About the ACC cement
Servicing
No. Of
%
Respondents
Regular by
ACC
9
70
Irregular 2
10
Not Selling 3
20
Lafarge
Rating of the following brands on a scale of 1-6 according
to customer
RATIN 1 5 6 4 2 3
G
RATIN 1 2 4 6 3 5
G
REASON: Customer demand most and superior quality
than others
FINDINGS
AN
D
SUGGESTIONS
FINDINGS AND SUGGESTIONS
FINDINGS
REGION 3- SONUA
a) LOW PRICE
1.Servicing
2.Pricing
3.Quality
4.Margin
86. 67% says it is inadequate while 6.67 % says it is
adequate and .6.67 % are not selling ACC.
Dealers opinion about Servicing in CHAIBASA
DISTRICT
Dealers Opinion about pricing in CHAIBASA
DISTRICT
Dealers opinion about Quality in CHAIBASA
DISTRICT
Dealers opinion about Margin in CHAIBASA
DISTRICT
SUGGESTIONS AND RECOMMENDATIONS
Uneconomical.
Demand.
BOOKS :
D.D SHARMA -
MARKETING RESEARCH
SIBRAJAN MISRA - ORIGIN &
GROWTH OF
ACC
INDUSTRY IN INDIA
JOURNAL:
ACC CEMENT
PUBLICATION:
QUESTIONNAIR
(1) Availability.
(2) Quality.
Profit margin.
(2) Channel Discipline.
(7) Price.
(8) Brand Pull.
REASON :
REASON:
Mob. No.
Location :