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  • Dexterity Basic Skills Training: Evaluation of Fastening

    Caricato da

    Balachandar Sathananthan
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    This document appears to be an evaluation form for basic skills training on fastening and dexterity. It evaluates performance on three tasks: plate assembly on a bench, hose and joints assembly, and tab assembly on a triangle. For each task, it lists details to check for like process, safety, tool handling, and parts handling. It provides scoring deductions for errors like missing parts, damaged or loose components, incorrect torque levels, and execution times over benchmarks. It also allows for bonus points to be awarded. The final score is calculated based on the totals from each task section, with deductions for negative points and additions for bonuses, following a specified formula. The lowest section score becomes the final score.

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    This document appears to be an evaluation form for basic skills training on fastening and dexterity. It evaluates performance on three tasks: plate assembly on a bench, hose and joints assembly, and tab assembly on a triangle. For each task, it lists details to check for like process, safety, tool handling, and parts handling. It provides scoring deductions for errors like missing parts, damaged or loose components, incorrect torque levels, and execution times over benchmarks. It also allows for bonus points to be awarded. The final score is calculated based on the totals from each task section, with deductions for negative points and additions for bonuses, following a specified formula. The lowest section score becomes the final score.

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    © All Rights Reserved
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    35 visualizzazioni1 pagina

    Dexterity Basic Skills Training: Evaluation of Fastening

    Caricato da

    Balachandar Sathananthan
    This document appears to be an evaluation form for basic skills training on fastening and dexterity. It evaluates performance on three tasks: plate assembly on a bench, hose and joints assembly, and tab assembly on a triangle. For each task, it lists details to check for like process, safety, tool handling, and parts handling. It provides scoring deductions for errors like missing parts, damaged or loose components, incorrect torque levels, and execution times over benchmarks. It also allows for bonus points to be awarded. The final score is calculated based on the totals from each task section, with deductions for negative points and additions for bonuses, following a specified formula. The lowest section score becomes the final score.

    Copyright:

    © All Rights Reserved
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    di 1

    DEXTERITY BASIC SKILLS TRAINING

    EVALUATION OF FASTENING
    Dept

    Area

    Stage

    Name (Surname First)

    Employee Code

    Formula for grades: L1: 80-85


    Plate assembly on the bench
    -ve points

    Bonus

    L2: 86-90 L3: 91-95

    -ve points Bonus

    48 sec

    Hose and Joints assembly

    TOTAL

    -ve points

    Bonus

    Hose and Joints

    Details

    Scoring

    Pt to check

    Details

    Scoring

    Process

    Error

    -5

    Process

    Error

    -5

    Safety

    Accident

    Eliminated

    Safety

    Accident

    Eliminated

    Tool
    handling

    Assembly
    Oversight
    or fall

    -5

    Tool handling

    Assembly
    oversight or
    fall

    -5

    Parts
    handling

    Incorrect
    handling
    or fall

    -5

    Parts handling

    Incorrect
    handling or fall

    -5

    Missing parts

    -20

    Assembly

    Inverted plate
    assembly

    -10

    Tightening
    torque
    on 2 screws

    0 < x< 0.5

    -3

    0<x<1
    > 1.1

    Quality of
    Tightening

    damagd bolt

    -10

    damaged nut

    -8

    0 to 3

    -3

    3 to 6

    -8

    6 to 12

    -15

    >12

    -20

    Execution
    time :

    Missing
    parts/Operatio
    n
    Torque low or
    excess

    Quality of
    Tightening

    Result

    -20
    -10

    Cross Thread
    of Hoses

    -5

    -5

    Hose Twist

    -5

    -8

    0 to 3

    -3

    Execution
    time :

    TOTAL

    98 Sec

    Pt to check

    Assembly

    Result

    FINAL SCORE

    L4: >96

    Tab assembly on the triangle

    TOTAL

    PLATES

    Date

    3 to 6

    -8

    6 to 12

    -15

    >12

    -20

    Sub - Total
    BONUS ATTRIBUTION

    Bonus

    Sub-Total
    0 to 3

    TRIANGLES

    56 Sec/94 cmn

    3 to 6

    Value less than execution time(Sec):

    6 to 12
    Pt to check

    Details

    Scoring

    Process

    Error

    -5

    Safety

    Accident

    Eliminated

    Assembly
    Tool handling oversight or
    fall

    -5

    Parts
    handling

    Incorrect
    handling or
    fall

    -5

    Assembly

    Missing parts

    -20

    Quality of
    Tightening

    Execution
    time : cmn
    (in excess)

    Missing tab

    -8

    Damaged nut

    -10

    Loose nut

    -8

    0 to 3

    -3

    3 to 6

    -8

    6 to 12

    -15

    >12

    -20

    Sub-total

    Result

    >12
    Proposals for improvement:

    +3
    +5
    +8
    +10

    Assessor's name :
    Assessor's comments :

    Dexterity
    ReDexterity

    -Every part dropped is taken into account


    (3 parts dropped = -3 X 5 pts)
    -Calculation is as per the following formula:
    Bench Score = 100 pts - Total Neg Pts + Total Bonus pts
    - Final score = The lowest of the 3 attribute scores

    Assessor's sign & Date

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