INJECTION PUMP

MODEL

D B 2 6 2 9 - 4 4 16

SUPtRSEDES

SPECIFICATION
I

tOlTlON
NO.
tNCtNE
V-6
AIVLICATION

CUSTOMERS

2
(4.3L)

LT 6

~G~,-AR

,985

DATfD
fUlL

NOTE:

RPM

SPEED....HALF

4000

ALL SPEEDS ARE IN ENGIN

(* !

. . ..ENGINE

DB2629AJR4381

PART
NAME

NO.

22524418

1. ADDRESS

Oldsmobile Division
General Motors Corp.
Lansing. Michigan 48921

10-4-84
LOAD

'TEST .!;TANO _
1. INJECTION LINES . . . . . . . . . . .093" I.D. BY 25" LONE
2. NOZZLES 0.5mn Orifice
Plate (Ref. S.B.334)
. . . . . . . . . ...1700
t 25 PSI
NOZZLE OPENING PRESSURE
:: CALIBRATING OIL VISCOR 1487 AW
TEMPERATURE110-1150F (at inlet).
LOW PRESSUREPLUMBINGSYSTEM- PER 5.8.334
;: CAM MOVEMENTREAD-OUT DEVICE 23745.
7. PILL FUEL READINGSARE AT 1000 STROKES
PUMP OPERATING

MODEL

CUSTOMER

R.P.M,
PM)

UNLESS OTHERWISE

"T

NOTED

10. a.

AT 400 RPM WITH THROTTLE)EVER IN LOW-IDLE POSITION,

CHECK E.S.O. FOR PULL-IN HITH 8.8 VOLTS MAX.
b. CHECK FOR MINIMUM LIFT OF 18" HG.
11. ADV. & M. V. SENSORSETTING PROCEDURE:
a. CONTROLFACE CAM TO THROTTLESHAFT END PLAY DURING AND
AT THE COMPLETIONOF ALL SETTINGS TO .004"-.006"
MEASUREDBETWEENSPACER#22900 & HOUSING.
b. WITH THROTTLE IN A L.I.
POSITION, ROTATE FACE CAM TO
ITS MINIMUM LIFT POSITION IN CONTACTWITH CAM ROLLER.
C. AT 650 RPM. ADJUST TRIMMER SCREW(#22642) FOR 3.5"
CAM ADVANCE
d. AT 1500 RPM SET THROTTLE-FOR19-21 I!M3/STROKE AND LOCK
IN POSITiON.
e. ROTATE FACE CAM TO OBTAIN 3.5" CAM ADVANCE

SPEED

PUMP ROTATION:
COUNTER-CLOCKWISE
NAME PLATE...
LEFT . ..VIEWING
TRANS., PUMP END
TIMED TO THIS CYLINDER
(FROM T.PUMP'END)...@

AFTER SETTING IS OBTAINED, SCREWNO.22398 IS TORQUED;

AND FACE CAM RETENTIONTORQUEIS CHECKEDPER S.B.361.
SET
METERING VALVE SENSORFOR 26.0%POT. RATIO (RANGE
9.
23.75-28.25%)
REF.S.B.395.
h. INSTALL THROTTLE PROTRACTOR
NO. 220890N TO SHAFT.
f.

PUMP
1.
2.
3.
4.
5.

ACCESSORIES:
ELECTRIC SHUT-OFF (12V ETR)
D
MlLL ADVANCE
6. TRAILING PORT ROTOR
7. M.V. SENSOR
DELIVERY VALVE
8. ALT, FUEL LIMITER
MIH.-MAX. GOVERNOR
II
HOUSING PXESS.COLDAOV.

1.
PUMP CAL!BRATlON
CHECKS: -AS RECEIVED iOR SERVICE
(REF. S.L.222)
1. OPERATEPUMPAT 2000 RPM (WOT) FOR 10 MINUTES TO BRING
TO OPERATINGTEMPERATURE
AND CLEARAIR FROMSYSTEM.
2 a. IF FUEL IS NOT 10-14 mm3/STROKE0 650 RPM, RESET
USING LOW IDLE SCREW.
b. !JITI! IiOUSIE!G
PRESSURECOLD ADVANCESOLENOID
ENERGIZEDWITH 8.8 VOLTS, HOUSING PRESSURESHOULD
BE O-l PSI.
3. CHECK E.S.O. FOR PULL-IN WITH 8.8 VOLTS MAX. WITH
THROTTLE IN LOW IDLE POSITION AT 400 RPM.
4. CHECKPOINTS;

RPM

THRTL.
pos.

MM3/
STROKE

M.V.S.
RATIO(%)

ADVANCE

HSG.
_PRESS

I!;0
WOT
18 MIN.
-150
L.I.
--_
IO:;*
lo-MIN.
650
L.1.
Ref. Za
2.5"-4.5"
8.5-11.5
7-17
_650
L.I.
3.5'MIN.
O-l*
1400 L.I.
2 MAX. 0.5 MAX.
1500 ADJ.
2.25':4.75'
::
19-21
21-31
1500 WOT 38.5-43.5
90 MIN.
.75O-3.75O 8.5-11.
2000 ADJ.
19-21
2.75"-5.75"
-35'30rrWOT
62:; MIN.
32.5-37.5
4000 WOT
8.&AX.
;:::z
33-41
-__
-_
4600
-*
_~. _ WOT
_~~.~.~ 13 MAX.
'HYCA ENERGIZED
**ENERGIZE AFL, MOVE THROTTLETO L.I.
THEN WOT
5. ~~~"",~~M'""
MARKUSING GAUGE#23743(PER S.8.334,
374
. REFERNCEONLY.
PUMP SETTINGS:
(FOLLOWINGPUMP-SERVICE)
1. ROLLER TO ROLLER DIMENSION 1.956" + .0005"
MAXIMUMECCENTRICITY: .008" TIR
WITH OVERSIZE CAM RING ROLLERTO ROLLER DIMENSION TO8
1.9'62"t
.0005 (REFER 5.8.338).
2. GAP BETWEENMINiMAX. SLEEVE AND PUSH ROD, WITH 402.
LOAOMUST BE .023"-.031",
3. LINKAGE GAP: .135" TO .160" PER 5.8.95 d 342.
4. a. USING GAUGE(21514 SET THROTTLEAT 0" MEASURED
BETWEEN% OF THE THROTTLE LEVER UPPER STUD AND
THE THROTTLESHAFT BUSHING BORE VERTICAL $_ REF.
S.B.374.
_._._
b. ADJUST LOW IDLE SCREWUNTIL CONTACTIS MADE WITH
IDLE STOP BOSS.
,_

I-'

ALIGN 0' ON PROTRACTOR

WITH CENTER OF RIB ON ROCKER
LEVER #22721.
UNLOCKTHROTTLE LEVER AND ROTATETOWARD
HOT POSITION. ADJUST MAXIMUMTRAVEL TO 49".

J. CHECKTOTAL THROTTLETRAVEL: WITH THROTTLE IN LOW

IDLE POSITION. ALIGN 0" ON PROTRACTOR
WITH CENTEROF
RIB ON ROCKERLEVER. MOVE THROTTLETO WOT, READING
SHOULDBE BETWEEN58'-' AND 72".
12. a. ENERGIZE AFL SOLENOID WITH 8.8 VOLTS.
b. MOVE THROTTLE TO LOW IDLE AND THEN WOT.
C. AT 3500 RPM SET DELIVERY TO 35.0 MM3/STROKE.
d. TORUUELOCKNUTTO 80-90 in/lbs.
NOTE: ANY CHANGESAFTER THIS P NT WILL REOUIRE RETESTING
OF PUMP STARTfNG WITH ST!s 11.
NOTE: MAX. CYL. VAR ATION SHOULDBE f 6 MM~~STROKEFROMTHE
AVERAGEFLOWOF All_ CYLINDERS.
13. CHECKPOINTS:
a. AT 1500 RPM (WOT) DE-ENERGIZE ELECTRIC SHUT-OFF, FUEL
SHOULDBE 4mm3/STROKE. MAXIMUM. RE-ENERGIZE E.S.O.
THRTL.
b.
c.
d.
e.
f.
9.
h.
i.
j.
k.
L.
m.

RPM
_pos.
150
150
650
650
1400
1500
1500
2000
3000
3500**
4000
4600

WOT
L.I.
L.I.
L.I.
L.I.
ADJ.
WOT
ADJ.
WOT
WOT
WOT

MM3/
_STROKE
20 MIN.

M.V.S.
RATIO (%j
---

ADVANCE
-l.O"MIN.
2.6O-4.4'
1.5"MIN.**'

12;o.z
8-16
-----2.0 MAX. 0.5 MAX.
19-21
23.75-28.25
2.6":&4'
39.5-42.5
90 MIN.
.75'-3.75"
19-21
--3.l-l"-5.5"
---4.75"-7.75O
33.5-36.5
62.5MlN.
34-40
--B.&-MAX.
13 MAX.
----

*HpCA ENERGIZED
**ENERGIZE AFL MOVETHROTTLE TO L.I.
***GREATER THAN READING 13d.

PRESS.
T.P. HSG.
(15d) O-,
-- 8.B--11:2
-O-l*
-__
--48-54
9-11
----a.5-11.5
::7.5---l1.5
130MAX. --

THEN WOl

14. AIR TiME PUMP USING GAGE#23743 (PER S.B.334,374)

SET FQR -11" + 0.5.
REFERENCEONLY
15.

SPECIAL NOTES:
a. TORQUEALL FASTENERSPER 5.8.106.
b. SECUREMAXIMUMTRAVEL ADJUSTING SCREW, ADVANCETRIMMER
SC$EWA;t$ FACE CAM SCREWWITH RETAINING COMPOUND

c. TEST BENCHTRANSFERPUMP PRESSURE'VALVESHOULDBE

5. AT 2000 RPM (WOT) OPERATEPUMPFOR 10 MINUTES TO BRING
CLOSED EXCEPT WHENMAKING PRESSURE CHECKS.
TO {OPERATINGTEMPERATURE
AND CLEARAIR FROMSYSTEM.
d. TRANSFERPUMP PRESSUREAT 150 RPM 17 PSI(REF. ONLY)
6. AT 1500 RPM (WOT) SET T. PUMP PRESSUREFOR 48-54 PSI
16. SEAL PUMP FASTENERSPER 5.8.365
(TE'S? STAND BOOSTPRESSURESET AT 5~0.5 PSI)
7. AT 2000 RPM (?OT) SET RETURNOIL TO 225 -375 CC/MIN.
NOTE: FOR ADDITONAL INFORMATION REFERTO S.B.400
6. a. AT.1500 RPM (WOT) SET HOUSING PRESSUREFOR 8.8 11.2 P.S.I.
b. WITH HOUSING PRESSURECOLD ADVANCESOLENOID
ENERGIZED.WITH 8.8 VOLTS. HOUSING PRESSURESHOULD
BE O-l PSI.
9. AT 650 RPM WITH GOVERNORCOVER REMOVED
ANDTHROTTLE
IN LOW IDLE POSITION (STEP4b) SET MIN.-MAX. GOVERNOR
ASSEMBLY FOR 12+2 MM3/STROKE (FUEL READING WITH COVER
INSTALLED.)

002629-4416

iii

rJLSCRlPTlOW

If1
=

SEAL. return
SHAFT, drive

line

I,.

OtSCRlPTlOn

!IOUSINC 1 DRIVE GPOIJP

connect0

1
1

27607
23054

HOUSING ASSEMBLY,(2754@ 0.
SEAL, pilot
tube
GASKET, timing line cover
COVER, t.iming line
SCREW, timing line-cover
SCREll,
name plate
or 10401
PLATE, name

27603
23107
21194
24419
10394

SEAL, R-R access hole

SCREW. R-R access hole
SEAL, M.V.S. hold down stu d
STUD, M.V.S. hold down
SENSOR, metering valve
WASHER, M.V.S. retaining
NUT, M.V.S. retaining

27606
22601
27268
27234
27228

' APPLY A LIBERAL COATING OF SYI

TO SEA,LSBEFOREASSEMBLING TO

.UT EASE 1241 COMPOUND

AFT AND SHAFT TO PUMP,

SEAL,

drive

shaft
shaft

(black)
(red)

RING,

drive

shaft

retainin

SCREk ASSEMELY, vent

T
21661-21665 and 22733 or 22;73:
ROLLER, (cam
2
2
SHOE, cam roller

1
1
1

SPRING, delivery
valve
STOP, de'livery valve

pump blade

-i

1'
1

,,_,WASHER,

thrust

sleeve

EIGHT, govern&
RING, gov. cage retaining

FL SOLENOID

1
2

c;TRAP, H.P.C.A.

wiring

5 SLEEVE, protective

2723:

ONNECTOR,HPCA and M.V.sensor

2728:
273%

LUG, cavity
ABEL, pump identification
FOR FACTORYUSE ONLY)

23506
11056

111438

(YD. HEAD 6 ROTORASSEMBLY*

PLUNGER, rotor (Basic)
ISE 11057 THRU 11060(STD.)
OR 11062 THRU 11065(O'SIZE)
on rotor SB 60R
a1s indicated
SCREW, hydraulic
head plug

Ii216
!0727

:,

SCREW, hydraulic
head plug
CONNECTOR,fuel line

i3821

13837

,I1

b
!cl_

XREW, locking plate

'LATE, locking
;EAL, lockinj
plate
SB143R
IALVE. delivery
)r 13822 (O'size)
as Req'd.
XREW. delivery
valve
b INDENTED ITEMS INCLUDED.

20530
21232
20511

2
1
4

zo528
!1200

1
1

DESCRlPllON

RETAINER, rotor
.INER, transfer
pump
EILADE, transfer
pump
3r 20512 per SB304
I:IING, liner locating
I:REGULATOR
ASSY., trans.

pump

cSPRING. regulating
F'LATE. trans.

pump pressure

pump end

17256

C:AP. transfer

GOVERNORGROUP
1
1

GOVERNOR
ARM ASS'Y.

SLEEVE, thrust

CREW, head locking

EAL, M.V. SENSOR
EAL, AFL locknut
UT, AFL lock

!3668
!0523

1
1

SLEEVE, min-max governor

coupling

1133'
27261
2760:
2262'

_! 3:;;:
_

M.V.S.

OVER, gov. control

ASKET, gov. cover

-; zl2a7
- ,

SEAL, inlet filter

screen
PISTON, regulating
PLUG ASSY... end plate adj.
RING, screen retainer
SCREEN, inlet filter

j?RlNG,

2701'
27241

1660

GUIDE, idle spring

SPRING, idle
ROD. min-max. gov. push
'USE 23417 or 24833, 27527.

LOCKWASHER,cover screw
WASHER, cover screw

27431
2779(

lli
- I[P

OESCAIPTION

SPRING, trans.
ROLLPIN

1158;
1352'

hold down

CAM RING or(23625 O.S..)FOR

O.E.M. ClNLY- INCREASE
SPECIFIED R-R BY .006"
SEAL, hydraulic head
SPRING, leaf
SCREW, leaf spring adj.

pump

SCREW, cover

2753!

HEAD AND ROTORGROUP

SEAL, transfer

2235'
24506
:23:;:

10453
21860
22937
27539
13622

SEAL. drive

24509

CONNECTIIRASSY., adj. reg.

SCREW, pressure adjusting
SPRING. ball check
BALL, check

PAGE 2 OF 3
I,,

2232
2281.
2176

WASHER.max. speed spring

SPRING. min.-max.
BLOCKASSEMBLY

27601
2335:
2722,
2364l
2341;

WASHER. guide stud

STUD, guide

1
2

$5'.

a48

27235.

21312

!3272

!1201

12285

2429

ARM ASSY.. metering valve

SPRING, meteting valve arm
VALVE, metering or 23441
PER SE336
RETAINER ASSY...gov.

wt.

PAGE 3 OF 3

002629-4416
=

.-_

screw

12173

SCREW. low idle

23642

SHAFT ASSEMBLY, throttle

27238

SCREW, max. throttle

23063

.SPACER. throttle

travel

22900

shaft

1
1

21284
22398

21646
screw

SPRING. low idle

DESCRIPTION

III
=

3=

NUT. max. travel

;E-i-

DESCRlPTlOW

IN, VACUUMMODULEDRIVE
CREW. face cam

24661

QCE CAM

14408
24585

QSHER, throttle
shaft
EAL, throttle
shaft

27226
12358
12360
12362
27225
23643

IOK ASSY., gov. linkage

LINKAGE ASSY., governor
SCREW, gov. linkage hook
WASHER, gov. linkage hook
HOOK, gov. linkage
PRING, gov. linkage hook

seal

LUBRICATE PER
XL-

=
*Lubricate
or 58.387

AUTOMATICADVANCEGROUP

per XL-984

&

23647
23052
23173

SPRING, mech. light load adv.

VALVE, servo advance
PISTON ASSY., servo adv.
or 23175tO'size)
VALVE, check
SCREW, check valve
PLUG, power side
SEAL, piston hole plug
PIN, cam advance
SEAL, adv. screw hole plug
PLUG, adv. screw hole
INSTALL GROUNDINGSTRAP ON
LEFT SIDE VIEWING TRANS.
PUMP END CAP.

23051
19834
22%
2392:
2761C
23056

-&

22721

LEVER ASSY., rocker

23566
22397
22642

2
1
1

RING, retaining
PIN, rocker lever
SCREW, servo advance adj.

22917
22693

PLUNGER, servo advance

PLUG ASSY., spring side

27163
27609

1
1

SEAL, plunger
SEAL, piston hole plug

SEAL. head locating

SCREWASSY., head locating

screw

1
1
2

TERMINAL, electric
shut-off
INSULATOR, terminal
LOCKNUT, terminal

2'
2
2
2

LOCKWASHER,terminal
NUT, terminal
LOCKWASHER,terminal
WASHER, terminal flat
WASHER, fiber insulating

=
ELECTRIC SHUT-OFF GROUP

-i
20951

STRAP, grounding

LOCKWASHElR,
cover screw

18493

LOCKNUT, terminal
WIRE, HPCA negative
LOCKWASHE:R,
terminal
NUT, terminal
LDCKWASHER,terminal
WASHER, terminal flat
WASHER, fiber insulating

14760
27232
12049
12519
12049
18501
12500

*NOTE: "Apply a liberal

coating of SYN-KUT
Base 1241 Compound to the O.D. of Tube
23190 on H.P.C.A. Solenoid Terminals
before assembling to cover."
SOLENOID ASSEMBLY, cold adv.
TUBE, insulating
SOLENOID FRAME& ARM ASSY.
TUBE. insulating
I

:
2

1
1
i

27229
23190
27362
/ 23190

1
1

LOCKWASHER,terminal
WIRE, HPCA positive
LOCKNUT, terminal
NUT, terminal
LOCKWASHER,terminal
WASHER. terminal flat
WASHER, fiber insulating

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES
GASKETKIT
PILOT TUBE REPLACEMENT
SOLENOID AND FRAMEASSEMBLYKIT

124370
%%

THROTTLESHAFT BUSHING REPLACEMENT #15093

DATE
3-22-84
4-10-84
5-10-84
6-21-84
8-l 84
10-4-84

FOR ENGINEERING USE ONLY

-CHG
EDITION
u
PRELIM.
'1:;;:
PRELIM.
PRELIM.
z:
PRELIM.
16470