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TABLE OF CONTENTS

1.0

FACILITIES OVERVIEW

 

3

2.0

DEFINITIONS AND ABBREVIATIONS

5

3.0

SPECIFICATIONS, CODES AND STANDARDS

8

4.0

Document Scope

23

5.0

SPECIFICATION DEVIATION / CONCESSION CONTROL

24

6.0

QUALITY ASSURANCE / QUALITY CONTROL

24

7.0

UNITS OF MEASURE

 

25

8.0

SELECTION OF PIPING CLASSES / PIPING CLASS IDENTIFICATION

26

9.0

GENERAL REQUIREMENTS

29

10.0

MATERIALS FOR SOUR SERVICE

31

11.0

REQUIREMENTS FOR PIPE

 

33

12.0

REQUIREMENTS FOR FITTINGS

34

13.0

REQUIREMENTS

FOR

FLANGES

35

14.0

REQUIREMENTS FOR GASKETS

36

15.0

REQUIREMENTS

FOR

BOLTING

36

16.0

REQUIREMENTS FOR VALVES

37

17.0

MISCELLANEOUS REQUIREMENTS

38

18.0

PAINTING AND COLOUR CODING

38

19.0

GENERAL NOTES

 

38

APPENDIX-1 PIPING CLASS INDEX

APPENDIX-2 MATERIAL CLASS SPECIFICATIONS

APPENDIX-3 MATERIAL OF CONSTRUCTION FOR VALVES

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DOCUMENT TITLE:

Piping Material Specification

 

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ADCO PROJECT No. : P14395

REV 1

DATE: 2014-11-20

1.0 FACILITIES OVERVIEW

1.1 Overall Facility

ADCO has been chartered by their shareholders to expand sustainable crude oil production from its current level of 1.4 million barrels oil per day (MMBOPD) to 1.8 MMBOPD. Accordingly, ADCO has undertaken projects for development of its marginal fields to help achieve this target, which involves increasing production at existing Bab & North-East Bab oil fields and beginning productions from two new oil fields, namely, Bida Al Qemzan & Qusahwira.

Qusahwira is a new field located about 80 Km Southeast of existing Asab oil field and approximately 200 km south-southeast of Abu Dhabi city. The location of the Qusahwira field is depicted in Figure 1-1 below:

Figure 1-1

Qusahwira field is depicted in Figure 1-1 below: Figure 1-1 Full development drilling of the Qusahwira

Full development drilling of the Qusahwira field will be executed in two phases. The development under Phase- I is limited to the southern block of the field, involving Thamama Zones A/B and F. The phase-I of Qusahwira project will contribute 30,000 BOPD (sustainable) to 1.8 MMBPOD scheme from year 2013 for a period of about five years. (Currently under operation). After completion of phase-II (under this scope), its total production shall increase to 55,000 BOPD (sustainable). Additionally, 20,000 BOPD from Mender shall flow up by 2017.

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Piping Material Specification

 

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1.2 Project Scope

Phase-II facilities will be distributed between the wellpads, gathering stations, and existing facilities at CDS and RDS-1 as follows:

Wellpads (24)

Gathering Stations (3)

Water Injection Clusters (3)

The EPC Contractor shall do the complete design for the wellpads (as per scope of work). Each drilling pad will have a combination of oil producers and injectors. Chemical injection and OHL power shall be provided on each wellpads. Following are the associated facilities involved in each wellpad:

Oil and WAG injectors well heads & associated piping

Manifolds (For Gas Lift, WI, GI and Oil Production)

Chemical Injection Skid

OHL

WHCPs

Each gathering station shall be equipped with a production header to gather the gross production from a set of wellpads through non-piggable flowlines from the pads. Testing of all the wells shall be carried out at the gathering stations for which individual test lines from each pad run parallel to the production flow line towards the GS. The test line from each pad will serve for both testing as well for draining/venting the flow line to the GS during depressurisation. Following are the associated facilities involved in each of the gathering stations.

Production Headers (OIL, GL, GI & WI)

Multiphase Flow Meters (MPFM)

Instrument Air System

N 2 Supply System

Chemical Injection skids

Flare and Closed Drain System

Potable Water System

Two (2) transfer lines are provided from gathering stations GS-2 and GS-3 in the northern sides of the field, whereas the transfer lines from gathering station GS-4 in the southern side of the fields are connected to existing RDS-1 then exported to CDS through the existing 20” TL. The total oil production from CDS is exported to Asab through the existing 14” MOL. All these transfer lines shall be buried, coated and CP protected.

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Three (3) new WICs will be provided (i.e. one (1) at GS-2 location, one (1) at GS-3 and one (1) at GS-4). Each new WIC shall have a design capacity of 30,000 BWPD. Injection flow shall be delivered from the surface pumps via surface laid injection headers to distribution manifolds at the well pads where shorter surface laid injection lines will be branched off and routed to individual WI/WAG wells. The WICs located at GS-2 & GS-3 shall be connected. The WIC at GS-4 shall be connected to existing WIC located near existing RDS-1.

The existing facilities at CDS are not adequate to cater for the Phase-II production and additional equipment is required for Phase-II as follows:

Three (3) Slug catchers;

One (1) Production separator;

Two (2) Oil booster pumps;

Three (3) MOL export pumps;

One (1) Gas injection compressor train;

One (1) Gas lift compressor train;

One (1) Gas dehydration and glycol regeneration system;

One (1) Water separation tank;

One (1) Water disposal tank; and

Two (2) Water disposal pumps.

2.0 DEFINITIONS AND ABBREVIATIONS

2.1

Definitions

COMPANY

Abu Dhabi Company for Onshore Oil Operations (ADCO) including its successors and assignees

PROJECT

Qusahwira Phase-II Development Project

FEED CONSULTANT

SNC-Lavalin International

EPC CONTRACTOR

The party which carries out all or part of the engineering, procurement, construction, pre- commissioning and commissioning of the project.

VENDOR / MANUFACTURER / SUB VENDOR

The person, firm, Company or Corporation including their assignees to which the purchase works are awarded.

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SUB-CONTRACTOR

Firm, Company, Joint Venture or Consortium whom any construction / fabrication / installation work is awarded by EPC Contractor.

WORKS

All temporary and permanent work described in this specification and in the Contract.

SHALL

Indicates a mandatory requirement.

SHOULD

Indicates a strong recommendation to comply with the requirements of this document.

2.2

ABBREVIATIONS

ANSI

American National Standards Institute

ASCC

Alkaline Stress Corrosion Cracking

ASME

American Society Of Mechanical Engineers

ASTM

American Society For Testing And Materials

AG

Above Ground

AW

Aquifer Water

BB

Bolted Bonnet

BC

Bolted Cover

BD

Blowdown Drain (Automatic Process Drain)

BE

Bevelled End

BG

Bolted Gland

BW

Butt Weld

BZ

Biocide

CO

Clean Out or Purge Connection

CS

Carbon Steel

CSC

Car Seal Close

CSO

Car Seal Open

CV

Control Valve

CVA

Choke Valve

CW

Cooling Water

CZ

Coagulation Water

D

Drains

DF

Diesel Fuel

DN

Nominal Diameter

DW

Potable Water

DZ

Demulsifier

EEMUA

Engineering Equipment and Materials Users Association

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EB

Extended Bonnet

ETr

Electrical Tracing

FB

Full Bore

FF

Flat Face

FG

Fuel Gas

FOR

Flushing Out Run

FOS

Flushing Out Supply

FV

Full Vacuum

FW

Fire Water

FZ

Foam

GL

Glycol

GO

Gear Operated

D

Glycol Drain

GTAW

Gas Tungsten Arc Welding

HC

Hydro Carbon Condensate

HCV

Hand Control Valve

HDR

Header

HF

Hard Faced (Satellite No. 6)

HIC

Hydrogen Induced Cracking

HITS

High Integrity Trip System

HM

Heating Medium

HO

Hydraulic Oil

IA

Instrument Air

IG

Injection Gas

ISNRS

Inside Screw Non-Rising Stem

ISRS

Inside Screw Rising Stem

IW

Injection Water

IZ

Corrosion Inhibitor

LC

Lock Closed

LO

Lock Open

LZ

Deoiler

MOV

Motor Operated Valve

NACE

National Association Of Corrosion Engineers

NC

Normally Closed

NN

Nitrogen

NO

Normally Open

NRV

Non-return Valve

OS&Y

Outside Screw and Yoke

OZ

Oxygen Scavenger

PA

Plant Air

PG

Process Gas

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PO

Process Oil

PSB

Pressure Seal Bonnet

PTFE

Poly Tetra Fluoro Ethylene

PVSV

Pressure / Vacuum Relief Valve

PW

Produced Water

PWHT

Post Weld Heat Treatment

R

Relief (General)

RB

Reducing Bore

RF

Raised Face

RO

Restricting Orifice

RTRP

Reinforced thermosetting-resin pipe

RV

Relief Valve

RW

Raw Water

SC

Sample Connection

Scrd

Screwed

SD

Sewage Drains

SO

Seal Oil

SOHIC

Stress Oriented Hydrogen Induced Cracking

SP

Set Pressure

SSC

Sulphide Stress Corrosion

SSSV

Sub-Surface Safety Valve

SSV

Surface Safety Valve

SW

Socket Weld

SZ

Anti Scale

TB

Tender Bulletin

TRIM

Stem, body seating surface, disc and gate seating

surface, backseat, ball, plug, etc., and all other parts in contact with line fluid. Whenever "full" is used, it means that all parts shall be made from the material specified and not just the surface mating material

TSO

Tight Shut Off

UC

Utility Connections

UG

Under ground

UN

Unified National

UNC

Unified National Coarse

UNS

Unified National Special

V

Vent

VG

Vent Gas (Flare)

WB

Welded Bonnet

Z

Antifoam

3.0 SPECIFICATIONS, CODES AND STANDARDS

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3.1 Project Specifications

The following project specifications shall be used in conjunction with this specification:

58.99.91.0621

HSE & Fire Protection Philosophy

58.99.12.0601

Plant Layout and Piping Basis of Design

58.99.12.0604

Specification for Insulation

58.99.91.0628

Material Selection Report

58.99.12.0605

Painting and Coating Specification

58.99.91.0623

Material Selection & Corrosion Control Philosophy

58.99.19.0601

Line List

3.2 ADCO Specifications and Documents

30.99.00.0102-1

Corrosion and Material Selection Philosophy

30.99.12.0023

Plant Layout & Piping Basis of Design

30.70.12.0003

Specifications of Ball Valves for Oil Gathering Systems

30.70.12.0002

Specifications of Ball Valves for Gas Gathering Systems

30.99.37.0013

Painting and Coating of New Equipment

30.99.12.3209

Specification for piping Valves

3.3 Shell Specifications

Shell DEP ver 37, and the latest MESC shall be used. Specification and Shell Standard Drawings frequently used of the applicable Shell DEP and MESC are listed in sections 2.3.1 and 2.3.2 respectively of this document.

Piping classes applicable to the upstream facilities (Exploration and Production) are those under Shell DEP 31.38.01.15.Gen. The Piping Classes-Refining and Chemicals - under DEP 31.38.01.12.Gen. shall be used only for items not covered in exploration and Production DEP (such as GRE Classes, etc.).

3.3.1 ADCO Amendments/Supplements to Shell DEPs

ES 30.99.37.0013

ES 30.99.12.0024

: ADCO Amendments / Supplements to SHELL DEP

30.48.00.31-Gen

: ADCO Amendments / Supplements to SHELL DEP 31.40.10.19-Gen, Glass Fiber Reinforced Plastic Pipeline and Piping Systems

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ES 31.38.60.10A

ES 31.38.01.31-A

: ADCO Amendments/Supplements to Shell DEP 31.38.60.10-Gen Hot Tapping on Pipelines, Piping and Equipment

: ADCO Amendments/Supplements to Shell DEP 31.38.01.31.Gen Shop and Field Fabrication of Steel Piping Shell Specifications

30.99.00.0044 Amendment / Supplement to Shell DEP 31.40.00.10-Gen.

3.3.2 Shell Referenced Standards/DEPs

DEP 00.00.06.06 Gen.

DEP 01.00.01.30-Gen.

DEP 30.10.02.11-Gen.

DEP 30.10.02.13-Gen.

DEP 30.10.02.31-Gen.

DEP 30.10.60.18-Gen.

DEP 30.10.60.31-Gen.

DEP 30.46.00.31-Gen.

DEP 30.48.00.31-Gen.

DEP 31.10.03.10-Gen.

Index to standard drawings

Definition of temperature, pressure and toxicity levels

Metallic materials - selected standards

Non-metallic materials - selection and application

Metallic materials - prevention of brittle fracture

Welding of Metals (amendments/supplements to API RP 582)

Oxidation of Stainless steel weldments

Thermal Insulation (Amendment / supplement to CINI Handbook)

Protective coatings for onshore and offshore facilities

Symbols and identification system – mechanical

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DEP 31.10.00.10-Gen.

DEP 31.21.01.30-Gen.

DEP 31.22.05.11-Gen.

DEP 31.22.10.32-Gen.

DEP 31.22.20.31-Gen.

DEP 31.29.02.11-Gen.

DEP 31.29.12.30-Gen.

DEP 31.29.40.31-Gen.

DEP 31.38.01.11-Gen.

DEP 31.37.00.11-Gen.

DEP 31.38.01.10-Gen.

DEP 31.38.01.12-Gen.

DEP 31.38.01.15-Gen.

DEP 31.38.01.21-Gen.

Material traceability and positive material identification (PMI)

Shell and tube heat exchangers (amendments / supplements to TEMA standards)

Gas/liquid separators - type selection and design rules

Pressure vessels (amendments / supplements to PD 5500)

Pressure vessels (amendments / supplements to ASME Section VIII, Division 1 and Division

2)

Pumps – Type selection & procurement procedure

Reciprocating positive Displacement Pumps & Metering Pumps (Amendment /supplements to API 674 & API 675)

Reciprocating compressors amendments /supplements to API Std 618)

Piping- General Requirements

Instrument Air Supply

Piping class - Basis of Design

Piping classes - Refining and Chemicals

Piping classes - Exploration and Production

Specification for Piping Systems

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DEP 31.38.01.29-Gen.

DEP 31.38.01.31-Gen.

DEP 31.38.30.11-Gen.

DEP 31.38.60.10-Gen.

DEP 31.40.10.19 Gen.

DEP 31.40.20.32 Gen.

DEP 61.40.20.30-Gen.

DEP 70.10.70.11-Gen.

DEP 80.36.00.30 Gen.

DEP 80.45.10.10 Gen.

MESC Groups 74,

76,77,81,85

CMT (CD-Rom)

3.4 MESC SPE’s reference

Pipe Supports

Shop and field fabrication of steel piping

Protective steam heating of piping systems

Hot tapping on pipeline, piping and equipment

Glass fibre reinforced plastic pipeline and piping systems

CRA clad or lined steel pipes (Amendments/ supplements to API Spec 5LD)

Welding of pipelines and related facilities

Preservation of New and Old Equipment Standing Idle

Relief valves - selection, sizing and specification

Design of Pressure Relief, Flare and Vent Systems

MESC Buying Descriptions and additional specifications for piping components

Catalogue Management Tool (version 4.0).

Relevant MESC Specification (Latest) related to piping components and valves as below

74/001

Carbon steel pipe to API 5L

74/002

Carbon steel pipe to ASTM A106

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74/003

Carbon steel pipe to ASTM A672

74/004

Carbon steel pipe to ASTM A333

74/005

Carbon steel pipe to ASTM A671

74/006

Alloy steel pipe to ASTM A335

74/007

Alloy steel pipe to ASTM A691

74/008

Stainless steel pipe to ASTM A312

74/009

Stainless steel pipe to ASTM A358

74/010

Aluminium alloy pipe to ASTM B241

74/013

Nickel alloy pipe to ASTM B622

74/014

Duplex/superduplex ss pipe to ASTM A790

74/015

Copper alloy pipe to ASTM B111

74/016

Nickel alloy pipe to ASTM B619

74/017

Nickel alloy pipe to ASTM B165

74/018

Nickel alloy pipe to ASTM B167

74/019

Nickel alloy pipe to ASTM B423

74/021

Titanium pipe to ASTM B861

74/022

Duplex stainless steel pipe to ASTM A928

74/025

Nickel alloy pipe to ASTM B705

74/026

Nickel alloy pipe to ASTM B444

74/038

Pipe, carbon steel with CRA cladding, seamless

74/039

Pipe, carbon steel with CRA cladding, welded

74/050

Tubes, carbon steel, ASTM A179

74/051

Tubes, alloy steel, ASTM A269

74/052

Tubes, non-ferrous, ASTM B163

74/125

Hydrogen induced cracking sensitivity test

76/001

Surface finish of flanges

76/008

Fittings, carbon steel with CRA cladding

76/011

Y-type strainers

76/012

Spectacles/spades/spacers to ASME B16.48

76/025

Orifice flanges to ASME B16.36

76/030

Branch outlet fittings to mss sp-97

76/031

Branch fittings

76/032

Welded-in contour insert fittings

76/033

Thermowells

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76/034

Blind flange liners.

76/039

Compression type tube fittings.

76/040

Orifice meter runs

76/045

Sight level gauges, plate-type, process

76/048

Flanges & branch outlets cs with CRA cladding

76/100

Flanges to ASME B16.5

76/101

Flanges to ASME B16.47

76/110

Fittings to ASME B16.9

76/200

Carbon/alloy steel fittings to ASTM A234

76/201

Carbon steel fittings to ASTM A420

76/202

Stainless steel fittings to ASTM A403

76/204

Nickel alloy fittings to ASTM B366

76/205

Aluminium alloy fittings to ASTM B361

76/206

Titanium fittings to ASTM B363

76/210

Carbon steel forgings to ASTM A105

76/211

Carbon steel forgings to ASTM A350

76/212

Alloy and SS forgings to ASTM A182

76/213

Nickel alloy forgings to ASTM B564

76/220

Carbon steel plate to ASTM A516

76/221

Alloy steel plate to ASTM A387

76/223

Nickel-copper alloy plate to ASTM B127

76/224

Nickel alloy plate to ASTM B168

76/225

Nickel alloy plate to ASTM B443

76/222

Stainless steel plate to ASTM A240

76/226

Nickel alloy plate to ASTM B424

77/100

Ball valves to BS 5351

77/101

Gate, globe and check valves to BS 5352

77/102

Gate valves to BS 1414

77/103

Globe valves to BS 1873

77/104

Check valves to BS 1868

77/105

Gate, globe and check valves, copper alloy design to BS 5154

77/110

Ball valves to ISO 17292

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3.5

M

E

77/111

Gate valve to API 603

S

77/130

Ball valves to API 6D (ISO 14313), Flanged or Butt-weld ends.

C

77/132

Swing check valve to ISO 14313/API 6D

S

77/133

Wafer type (dual plate) check valves to API 594

P

77/134

Butterfly Valve to API 609

E

77/160

Gate, Globe and Check Valves to ASME B16.34

77/165

Integral double block and bleed instrument isolation valves

s

77/170

Process to Instrument Valves

r

77/208

Valves in heat transfer fluid service

e

f

77/211

Valve stem, adapt dim floating ball valve

e

77/302

Materials non-destructive examination and certification requirements

r

for valves in general sevices

e

77/303

Valves in special service

n

77/310

Painting and Coating of valves

c

77/312

Fugitive emission production testing

e

77/313

Valves with CRA-Cladding/Overlay

S

81/001

Alloy and ss steel bolts to ASTM A193

3

81/002

Carbon and alloy steel nuts to ASTM A194

8

81/006

Nickel alloy bolts and nuts to EN 10269

 

85/100

Covered serrated metal gaskets to EN12560-6

 

.

0

85/101

Non-metallic flat gaskets to ASME B16.21

0

85/103

Spiral wound gaskets to ASME B16.20

2

85/112

Metal ring joint Y-Type gaskets suction to ASME strainers, B16.20 ASME Class 150 & 300

:

S

85/200

Recommended packing makes and style

3

85/201

Flange insulation sets

8

85/203

Graphitic packing material to ASTM F2168

 

85/204

Packing material, graphite and carbon-ASTM F2191

 

.

0

85/300

Type acceptance testing of gaskets

0

85/301

Toroidal (o-ring) test procedure

4

:

Bucket type suction strainers, CS, ANSI Class 150

S

3

8.005

:

Sieve for Y-Type strainer

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S38.011

:

Spectacle blinds for ASME flanges

S38.041

:

Temporary strainer for compressors

S38.042

:

Spade blinds for ASME flanges

S38.043

:

Spacer for ASME flanges, for replacement of spades

S38.046

:

Cover flanges for flanged thermo well Nozzle

S38.090

:

Branch fittings

S38.130

:

Orifice flanges, Raised Face, with flange tappings,

S38.131

:

ASME Classes 300 to 2500 incl. nom size DN 50 to DN 600 incl. Orifice flanges, Raised Face, with corner tappings,

S38.134

:

ASME Classes 300 to 600 incl. nom size DN 50 to DN 600 incl. Orifice meter runs with flanged ends, ASME

S44.030

:

Classes 150 to 1500 incl., nom. Size DN 15 to DN 40 incl. Typical bracings for small bore branches of piping (e.g.

S44.031

:

drain/vent point) Typical bracings for small bore branches of piping (e.g.

S44.032

:

orifice instrument connection) Typical bracings for small bore branches of

S88.013

:

piping (e.g. pressure instrument connection) Two-way or Four-way Hydrant for GRE Underground

S88.018

:

piping in non-freezing areas Four-way Hydrant header with Monitor connection

3.6 International Codes, Standards and Specifications

3.6.1 American Standards

American Petroleum Institute (API)

API 5L

Specification for line pipe

API 6A

Specification for Well Head & Christmas Tree Equipment

API 6D

Specification for Pipeline Valves (Gate, Plug, Ball, Check)

API 6FA

Specification for fire test for valves

API 6FB

Specification for fire test and end connections

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API 15LE API 15LR API 15 HR API 594 API 598 API 600

Specification for polyethylene line pipe (PE) Specification for Low pressure Fiberglass Line Pipe Specification for High pressure Fiberglass Line Pipe Check valve, Wafer, Wafer Lug & Double Flange Type Valve Inspection & Testing Steel Gate Valves Flanged & Butt Welding Ends, Bolted and

API 602

Pressure Seal Bonnets Compact steel gate valves-Flanged, threaded, welding and

API 607 API 609 API RP 521

extended body Ends Fire test for soft seated Quarter Turn Valves Valves Double Flanged, Lug And Wafer Guide for pressure and depressurizing systems

API RP 621

Reconditioning of metallic gate, globe and check valves

American Society Of Mechanical Engineering (ASME)

ASME V

ASME Non-destructive Examination

ASME IX

ASME Qualification standard for welding and brazing

ASME VIII

procedures, welders, brazers, and welding and brazing operators welding and brazing qualifications ASME Boiler and Pressure Vessel Code, Division 1

ASME B1.1

Unified Inch Screw Threads (UN & UNR thread form)

ASME B1.2

Gauges and Gauging for Unified Screw threads

ASME B1.20.1

Pipe threads

ASME B16.5

Pipe flanges and flanged fittings, steel nickel alloy and other

ASME B16.9

special alloy Factory-made wrought steel buttwelding fittings

ASME B16.10

Face to Face and End to End dimensions of Valves

ASME B16.11

Forged steel fittings, Socket welding and threaded

ASME B16.20

Metallic gaskets for pipe flanges - ring-joint, spiral-wound and

ASME B16.21

jacketed Non-metallic flat gaskets for pipe flanges

ASME B16.24

Cast copper alloy pipe flanges and flanged fittings

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ASME B16.25

Butt welding ends

ASME B16.34

Steel Valves

ASME B16.36

Steel Orifice Flanges

ASME B16.47

Large diameter steel flanges NPS 26 Through NPS 60

ASME B16.48

Steel Line Blanks

ASME B18.2.1

Square and Hex Bolts and Screws

ASME B18.2.2

Square and Hex Nuts

ASME B31.3

Process piping

ASME B36.10

Welded and seamless wrought steel pipe

ASME B36.19

Stainless Steel Pipe

ASME PTC-10

Performance Test Code On Compressors And Exhausters

American Society Of Testing Materials (ASTM)

ASTM A 20 ASTM A 53 ASTM A 105 ASTM A 106

General Requirements for Steel Plates for Pressure Vessels. Pipe, Steel, Black and Hot Dipped, Zinc Coated. Forgings, Carbon Steel for Piping Components Standard specification for seamless carbon steel pipe for high

ASTM A153

temperature service Zinc coating (Hot-Dip) on Iron and Steel hardware

ASTM A182 Forged or Rolled Alloy Steel Pipe Flanges , Forged Fittings and Valves and Parts for High Temperature Service

ASTM A 193

Standard specification for alloy-steel and stainless steel bolting

ASTM A 194

materials for high-temperature service Standard specification for carbon and alloy steel nuts for bolts for

high pressure and high temperature service ASTM A 216 Steel Castings, Carbon, Suitable for Fusion Welding for High Temperature Service

ASTM A 234

Standard specification for piping fittings of wrought carbon steel

ASTM A 240

and alloy steel for moderate and elevated temperatures Heat Resisting Chromium and Chromium Nickel Stainless Steel

ASTM A262

Plate, Sheet and Strip for Pressure Vessel Practices for determining Susceptibility to Intergranular Attack in Austenitic Stainless Steels

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ASTM A 269

Seamless and Welded Austenitic Stainless Steel Tubing for

General Service

ASTM A 312

Seamless and Welded Austenitic Stainless Steel Pipe

ASTM A 320

Standard specification for alloy steel bolting materials for low

temperature service

ASTM A 333

Standard specification for seamless and welded steel pipe for

low temperature service

ASTM A350 Carbon and Low Alloy Steel Forgings, Requiring Notch

Toughness testing for Piping Components

ASTM A 351

Standard Specification for Castings, Austenitic, Austenitic-Ferritic

(Duplex), for Pressure-Containing

 

ASTM A 352

Steel Castings Ferritic and Martensitic for Pressure Containing

parts suitable for Low-Temperature Service.

 

ASTM A 358

Standard specification for Electric-Fusion-Welded Austenitic

Chromium-Nickel alloy steel pipe for High-Temperature service.

ASTM A 403

Wrought Austenitic Stainless Steel Pipe Fittings

 

ASTM A 420

Standard specification for piping fittings of wrought carbon steel

and alloy steel for low-temperature service

 

ASTM A 450

General Requirements for Carbon, Ferritic Alloy and Austenitic

Alloy Steel Tubes

 

ASTM A 453

Standard specification for high temperature bolting materials, with expansion coefficients comparable to austenitic stainless steels

ASTM A 488

Steel

castings,

Welding,

Qualifications

of

Procedures

and

Personnel

 

ASTM A 516

Pressure Vessel Plates, Carbon Steel for Moderate and Lower temperature services

ASTM A 530

General Requirements for Specialized Carbon and Alloy Steel Pipe

ASTM A 564

Hot-Rolled and Cold-Finished Age Hardening Stainless Steel Bars and Shapes

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ASTM A 578

Straight Beam Ultrasonic Examination of Plain and Clad Steel Plates for Special Applications

ASTM B 637

Standard specification for precipitation-hardening nickel alloy bars, forgings, and forging stock for high temperature service

ASTM A 700

Packaging, Marking, and Loading Methods for Steel Products for Domestic Shipment

ASTM A 703

Steel castings, General Requirements for Pressure Containing Parts

ASTM A 671

Standard specification for Electric fusion welded steel pipe for atmospheric and low temperature application

ASTM A 672

Standard Specification for Electric-Fusion-Welded Steel Pipe for High-pressure Service at Moderate Temperatures

ASTM A 694

Standard Specification for Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves and Parts for High-pressure Transmission Service

ASTM A 790

Standard Specification for Seamless and Welded

Ferritic/Austenitic Stainless Steel Pipe

ASTM A 815

Standard Specification for Wrought Ferritic, Ferritic/Austenitic,

and Martensitic Stainless Steel Piping Fittings

ASTM A 995

Standard Specification for Castings, Austenitic-Ferritic (Duplex)

Stainless Steel, for Pressure-Containing Parts

ASTM B 423

ASTM B 366

ASTM A 494

ASTM B 424

ASTM B 564

Nickel Alloy Forgings

ASTM E 92

Vickers Hardness Of Metallic Materials

ASTM E 112

Determining Average Grain Size

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ASTM E 1268

Practice For Assessing The Degree Of Banding Or Orientation

ASTM F 1545

Of Microstructures Standard Specification For Plastic-Lined Ferrous Metal Pipe,

EJMA

Fittings And Flanges Standards of The Expansion Joint Manufacturers Association

National Association of Corrosion Engineers (NACE)

NACE MR0103

Materials Resistant to Sulfide Stress Cracking in Corrosive

NACE MR0175

Petroleum Refining Environments Petroleum and natural gas industries — Materials for use in

NACE TM 0177

H2S-containing environments in oil and gas production Test Method: Testing of metals for resistance to cracking At

NACE TM 0284

Ambient Temperature Evaluation of Pipeline steels and pressure vessels for Resistant to Hydrogen Induced Cracking

3.6.2 International Standards

IEC 60534-4

Industrial control valves Part 4: Inspection and routine testing

ISO 5208

Industrial valves - pressure testing of valves

ISO 10497

Testing of valves – fire type testing requirements

ISO 15156

Petroleum and natural gas industries — Materials for use in

ISO 14692

H2S-containing environments in oil and gas production Petroleum & Natural Gas Industries – GRP Piping

ISO 10474

Steel and steel products – Inspection Documents

ISO 9001

Quality system- Model for Quality assurance in design Development, Installation and Serving

Manufacturing Standardization Society (MSS)

MSS-SP-6

Standard finishes as for Contact faces of Pipe flanges and

MSS-SP-9

Connecting end; flanges of valves and fittings. Spot facing for Bronze, Iron and Steel Flange

MSS-SP-25

Standard marking systems for valves, fittings Flanges and Union

MSS-SP-43

Wrought stainless steel and Butt welding fittings

MSS-SP-44

Steel Pipeline Flanges

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MSS-SP-55

Quality standard for Steel castings for Valves, Flanges and

MSS-SP-58

Fittings and other Piping Components; Visual method of Evaluation of surface Irregularities Pipe Hangers and supports – Material, design & Manufacture

MSS-SP-69

Pipe hangers and supports - Selection NS Application

MSS-SP-75

High Test Wrought Butt welding fittings

MSS-SP-97

Integrally Reinforced Forged Carbon steel Branch Outlet Fitting – Socket Welding, Threaded and Butt welding ends

3.6.3

British Standards

BS EN 593 BS 1414

Industrial Valves – Metallic Butterfly Valves Steel wedge gate valves (Flanged and Butt welding ends For

BS 1868

Petroleum, Petro chemical and Allied Industries Steel Check valves (Flanged and butt welding ends) For

BS 1873

Petroleum, Petro chemical and Allied Industries Steel Globe and globe stop and check valves (Flanged and Butt

BS 3505

Welding Ends) for the Petroleum, Petro-chemical and Allied Industries Unplasticized polyvinyl chloride (PVC-U) pressure pipes for cold

BS 4346-1

potable water Joints and fittings for use with unplasticized PVC pressure pipes

BS 4882

Part 1: Injection moulded unplasticized PVC fittings for solvent welding for use with pressure pipes, including potable water supply Specification for Bolting for Flanges and pressure containing

BS 4991

purposes Propylene copolymer pressure pipe

BS 5134

Copper Alloy globe, Globe stop and check, check and Gate

BS 5351

valves Steel Ball Valves for Petroleum, Petro-Chemical and Allied

BS 5352

Industries Steel Wedge Gate, Globe and Check Valves 50 mm and Smaller

BS 6364

for Petroleum, Petro chemical and Allied Industries Specifications for valves in cryogenic service

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BS 6437

Polyethylene pipes (type 50) in metric diameters for general

purposes

BS 6730

Black polyethylene pipes up to nominal size 63 for above ground

use for cold potable water

BS 6755-1

Testing of valves: Part 1: Specification for production pressure

testing requirements

BS 6755-2

Testing of valves: Part 2: Specification for fire-testing

requirements

BS 7281

Polyethylene pipes for the supply of gaseous fuels

4.0 Document Scope

This specification describes piping material requirements for all process and utility piping systems above and below ground, listed in the Piping Service Index, for the FEED phase of Qusahwira Phase II Development.

4.1 Purpose of This Specification

This Specification defines, by the Piping Class, the material requirements for pipe, fittings, branch connections, flanges, line blinds, bolts, gaskets, and valves for each listed service, and defines the pressure / temperature limitations within which they shall be used.

Other piping components and in-line components such as strainers, hoses and hose couplings, special fittings, etc., which are defined on Process Data Sheets, shall only be used within the constraints of the Piping Classes to which they are assigned. Control valves, choke valves, safety valves, tubing, thermo wells and orifice flanges shall also be used according to the assigned Piping Classes. This specification shall be used for piping designed to ASME B31.3., latest edition. This specification does not apply to pipeline and instrumentation piping. This specification supplements the codes listed under clause 2.0.

4.2 Conflict of Information / Order of precedence:

In case of conflicting requirements amongst any of the specified standards, the standard having the most stringent requirement shall be governing. Contractor shall notify the Company of any apparent conflict between this specification, the related data sheets, the Codes and Standards and any other specifications noted herein. Resolution and/or interpretation precedence shall be obtained from the Company in writing before proceeding

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with the design, manufacture or purchase. However, Company’s interpretation shall be final.

In the case of conflict between documentation, the following order of precedence shall apply:

The Laws, Standards and Regulations of United Arab Emirates.

This Project Specification.

Project Specifications and Data Sheets.

ADCO Developed Standards. (ADS)

ADCO Amendments and supplements to Shell DEPs.

Shell DEPs (v.37) and MESC 12.0 (MESC buying description)

International Oil & Gas Industry Codes, Standards and Recommended practices (as

agreed with ADCO where none of the above are relevant).

International oil and gas industry good practise.

5.0

SPECIFICATION DEVIATION / CONCESSION CONTROL

Official review and approval from the COMPANY (through concession request format) shall be obtained for any technical deviations to the Specifications and its attachments including, but not limited to, the Data Sheets and Narrative Specifications, prior to implementation of any proposed changes.

Technical changes implemented without COMPANY approval shall be rejected.

6.0

QUALITY ASSURANCE / QUALITY CONTROL

The EPC CONTRACTOR / Vendor shall operate a quality system to ensure that requirements of the standard ISO 9001 are achieved. All Manufacturers / Vendors shall be certified to ISO 9001-2008 and shall submit a copy of their certification.

The EPC CONTRACTOR / Vendor shall identify in documents to its suppliers and sub- contractors all applicable QA/QC requirements imposed by COMPANY, and shall ensure compliance. Manufacturer / Vendor shall provide objective evidence of its QA/QC surveillance for all levels of its activity.

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7.0 UNITS OF MEASURE

All pipe sizes are designated as nominal pipe sizes (NPS) only. Wall thickness is specified as schedule number (SCH). If schedule number is not available then thickness is indicated in MM. For Stud Bolts & Nuts, diameter is specified in inch & length in MM.

The following range of nominal pipe sizes are used in piping classes:

NOMINAL PIPE SIZE

INCH

EQUIVALENT TO

METRIC

½

DN 15

¾

DN 20

1

DN 25

DN 40

2

DN 50

3

DN 80

4

DN 100

6

DN 150

8

DN 200

10

DN 250

12

DN 300

14

DN 350

16

DN 400

18

DN 450

20

DN 500

24

DN 600

26

DN 650

28

DN 700

30

DN 750

36

DN 900

42

DN 1050

48

DN 1200

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8.0 SELECTION OF PIPING CLASSES / PIPING CLASS IDENTIFICATION

Piping classes for exploration and production are contained in DEP 31.38.01.15-Gen.

Project specific piping classes have been created based on derived piping classes and given a suffix to distinguish it from the DEP piping class from which it is derived.

The numbering of the project piping classes has been based on Shell DEP 31.38.01.10- GEN, which is further explained as noted below:

A) For ASME Classes up to 2500 lb rating

The piping class number is comprised of three parts

Part 1

 

Part 2

 

Part 3

2

5

1

0

1

1

X

Part 1: First two digits indicate the ASME rating class as follow

01

=

150 lb

03

=

300 lb

06

=

600 lb

09

=

900 lb

15

=

1500 lb

25

=

2500 lb

Part 2: The third digits indicate the Materials as follow

1000

-

for carbon steel

2000

-

for low and intermediate alloy steels

3000

-

for stainless steel

4000

-

for aluminium and aluminium alloys

5000

-

for copper and copper alloys

6000

-

for nickel, nickel base alloys

7000

-

for non-metallic material

8000

-

for carbon steel with internal FBE Coating,

galvanised carbon

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steel and Super Duplex stainless steel.

The next three digits are for identification and have no specific meaning.

Part 3: Piping class with last digit “X”,”Y” and ”Z” indicate minor modification or deviation from original shell DEP piping classes which are used to differentiate pipe classes with different Pressure, Temperature, Corrosion Allowance, Size, Service, Schedule… ‘X’ is the firstly used for Pressure or temperature changes and subsequently ‘Y’ & ‘Z’ for more changes like Corrosion Allowance, Size, Service, and Schedule. “U” indicates a piping class for underground services.

Note: i.e. 011440X is a 150# Carbon steel spec which is made from DEP spec 11440 with Temperature range change from the original DEP Spec.

B) API classes up to 20000 lb rating

The specification / piping classes shall consist of 4 alpha numerals.

The first place shall indicate the letter corresponding to pressure rating as below:

I

-

2000 PSI

H

- 3000 PSI

J

- 5000 PSI

K

- 10000 PSI

L

-15000 PSI

M

-

20000 PSI

The second place shall indicate the letter corresponding to the material as follows:

A: Carbon steel (sour service)

B: Carbon Steel (non sour service)

C: Stainless steel (316L)

D: R.T.R.P. (reinforced Thermosetting Resin Pipe)

F: Cement lined carbon steel

G:Carbon Steel (Low Temp, Sour Service)

The last two digits shall indicate the sequential number starting with 10. (i.e. JA10, etc)

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8.1 Piping Class Summary

The summary of piping classes applicable for the project is given in Appendix - 1.The Detailed Project Piping Classes are given in Appendix - 2.The material of Construction for Valves is given in Appendix - 3.

PIPING CLASS CROSS REFERENCE LIST

PROJECT PIPING CLASS

BASED ON SHELL PIPING CLASS

011412Z

11412

011440U

11412

011440Y

11440

011440Z

11440

011441X

11441

011502U

11502

011502Z

11502

011503Z

11503

013411Z

13411

013421X

13421

016620X

16620

017011U

NO COMPARABLE CLASS

017015U

17015

018011X

18011

018220X

NO COMPARABLE CLASS

031440U

31440

031441X

31441

031503Z

31503

033421X

33421

036620X

36620

038220X

NO COMPARABLE CLASS

061412Z

61412

061440Y

61440

061440U

61440

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061502Z

61502

063451Z

63451

068220X

NO COMPARABLE CLASS

091440U

91440

091441X

91441

091502Z

91502

093411Z

93411

093451Z

93451

098220X

NO COMPARABLE CLASS

151440Y

151440

151441X

151441

151502Z

151502

153451Z

153451

158220X

NO COMPARABLE CLASS

251440U

251440

251503Z

NO COMPARABLE CLASS

253411Z

NO COMPARABLE CLASS

253451Z

NO COMPARABLE CLASS

258220X

NO COMPARABLE CLASS

JA10

NO COMPARABLE CLASS

9.0 GENERAL REQUIREMENTS

9.1 The Pressure and temperature service limits shown in each piping class are the design limitations based on ASME B16.5/ B16.47 or ASME B16.34 whichever is lower and also the limitations imposed by the maximum allowable stress of Bolting Material, which shall not be exceeded. Pipe wall thicknesses shown in each class are based on these values.

9.2 Line sizes of 1¼ inches, 2½ inches, 3½ inches and the odd numbered sizes like 5 inches, 7 inches, etc., shall not be used.

Note: Where equipment is supplied with non-standard nozzle sizes, these shall be adjusted to a standard size by means of a reducing fitting immediately adjacent to the equipment. The non-standard adapter component shall be supplied by the Equipment manufacturer. Wall thicknesses of such fittings shall be as per the next standard size up.

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9.3 Postweld Heat Treatment shall be in accordance with the requirements of the applicable ASME Piping Code, DEPs and as summarized in Appendix-1. For carbon steel piping in sour service, the requirement of clause 7.3.3 of NACE MR 0175 / ISO 15156-2 shall be fulfilled for all the Welds. Additionally for C.S Pipe exceeding 19.05 mm wall thickness, PWHT is required as ASME B31.3.

Welds requiring Postweld Heat Treatment shall be prefabricated as much as possible, minimizing field welds.

9.4 For fabricated pipe spools, post weld heat treatment shall be in accordance with ASME B31.3, para 331 and Table 331.1.1. Pipe work shall be fabricated in accordance with ADCO amendment / supplement to SHELL DEP 31.38.01.31 – Gen. “Shop and Field Fabrication for Steel Piping”.

9.5 NDE requirements for fabrication shall be in accordance with ADCO doc no 31.38.01.31-A –amendments to Shell DEP 31.38.01.31 - Gen. and as summarised in Appendix-1. The requirements of Charpy-V impact testing for piping materials shall be in accordance with Shell DEP 30.10.02.31 - Gen.

9.6 Butt-weld joints shall be used for all sizes, except where socket welded joints are prescribed in the relevant piping class.

9.7 Threaded Piping

Threaded piping is not allowed for process lines, except for instrument connection after the primary block valves. Drain / vent connections in process services shall have flanged valve and blind flange. Requirement of double block and bleed shall be as specified in Shell DEP 31.38.01.11–Gen. “Piping General Requirement”, and ADCO Document No.

30.99.00.0044. For hydrostatic vent and drain connections without valves, flange and blind

flange to be used for process service. No threaded piping to be used except in galvanised

piping.

Threaded piping shall be assembled with sufficient unions to allow disassembly for maintenance, however, unions shall be held to a minimum.

Threads - NPT pipe threads in accordance with ASME / ANSI B1.20.1 shall be used for all threaded joints in piping systems.

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9.8 For general piping information and requirements for specific services refer to Shell DEP No. 31.38.01.11-Gen. “Piping – General Requirements”.

9.9 Hydrocarbon service includes Crude oil, C1-C4, paraffin, fuel gas, gasoil, isopentane, pentane, toluene and xylene.

9.10 ADCO Doc. No.30.99.12.0024/ 30.78.12.0666/ ISO 14692 and SHELL DEP 31.40.10.19 shall be applicable for GRE piping systems.

9.11 Assigning MESC Numbers to Piping Components:

MESC Numbers have been allocated for piping components which are same as given in comparable DEP piping classes or available in MESC Catalogue 12.0

9.12 Any MESC numbers not allocated during the FEED shall be allocated by EPC contractor in consultation with ADCO.

9.13 For site and environment design conditions refer project specification No. 58.99.00.0601.

10.0 MATERIALS FOR SOUR SERVICE

10.1 All materials for Piping Classes designed as sour service shall fully meet the requirements of NACE MR0175 and ISO 15156 (latest revision) with the additional requirements of DEP and MESC Specifications.

Sour Service material shall conform to DEP 31.22.20.31. In sour service, HIC testing is required for all CS and LTCS welded pipe fabricated out of plates. Seamless Piping in sour service should not exceed 0.01% sulphur level, otherwise HIC testing is required as per NACE MR0175/ISO15156. If CRA cladding is applied to base metal by explosive weld bonding or weld cladding, HIC quality and tested plate is not required but SSC-resistant quality plate is required.

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10.2 All chemical restrictions, carbon content, sulphur content, carbon equivalent (CE) shall be in accordance with the additional requirements for MESC specification unless otherwise amended by project specifications.

10.3 All casting and forging shall be in the normalized or quenched and tempered condition.

10.4 Cast iron shall not be used in hydrocarbon service.

10.5 All weldable stainless steel piping shall be supplied with dual certification.

10.6 Hardness Testing

The maximum hardness limit of 248 HV10 in the parent material is acceptable provided the pipe manufacturer demonstrates during the weldability tests that the hardness in the weld and the heat affected zone including the values within 0.5mm from the fusion line do not exceed 248 HV10.

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11.0 REQUIREMENTS FOR PIPE

11.1 Dimensions of Carbon Steel / Stainless Steel / Alloy Steel pipe shall comply with ASME B36.10M or B36.19M as applicable.

11.2 All pipes shall be supplied in double random lengths (11 to 13m) for pipe sizes 3” to 36”, and in single random lengths (5 to 7m) for pipe sizes 2” and smaller, unless otherwise stated in the material requisition scope of supply.

11.3 API-5L Gr. B non-cold expanded, fully killed seamless pipe and ASTM A106 Gr. B pipes are acceptable substitutes for each other.

11.4 For piping classes indicated as Sour Service, all materials shall be in accordance with the requirement of NACE MR0175 /ISO 15156(latest).

11.5 The materials, manufacture, dimensional details, and tolerances of 90/10 Cu-Ni piping items shall be to Standard “Engineering Equipment and Materials Users Association (EEMUA)”.

11.6 GRE (RTRP) piping within the main process area shall be with bell and spigot ends. GRE (RTRP) piping outside the main process area shall be with threaded ends. Joints for threaded ends piping shall be of type that doesn’t require anchors to remain pressure tight.

11.7 GRE (RTRP) piping shall be as per Shell DEP 31.40.10.19-Gen. “GRP Pipelines and Piping Systems” and ADCO Document 30.99.12.0024 “Amendments/ Supplements to Shell DEP 31.40.10.19-Gen.”

11.8 Swaged nipple fittings shall not be used on this project.

11.9 For metallic pipe, reference shall be made to Shell DEP 30.10.02.11-Gen.

11.10 Pipe wall thickness shall be calculated in accordance with the requirements of ASME B31.3 section 304.

11.11 All pipe wall thicknesses specified in individual pipe classes are suitable for the full range of pressure / temperature combinations tabulated.

11.12 Minimum wall thickness is determined after incorporating the following reductions:

Corrosion Allowance

Mill Tolerance

Threading Allowance, where applicable, in accordance with ASME B1.20.1 (NPT), refer to Shell DEP 31.38.01.11-Gen.

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11.13 Minimum pipe size shall be ¾” (20mm) unless stated otherwise in the individual piping classes. Smaller sizes may be permitted for instrument connections and steam tracing, etc., only where specifically stated. In pipe classes with 6mm CA in CS, minimum pipe sizes shall be 2 inch. All screwed connections shall have taper threads in accordance with ASME B1.20.1(NPT) and limited to 2 inch or less unless specifically required in large sizes as determined in piping class.

11.14 For all SS, SDSS, Nickel copper and CRA materials of Alloy 825 and 625, PMI (Positive Material Identification) shall be applied prior to shipment from manufacturers/ stockists yard.

12.0 REQUIREMENTS FOR FITTINGS

12.1 All forged fittings shall be normalized.

12.2 Buttweld elbows shall be long radius type as per ASME B16.9. Short radius elbows shall be treated as special fittings and their usage shall be subject to approval by ADCO on a case to case basis. Pipe bends shall not be used, unless approved by ADCO.

12.3 Mitered elbows shall not be used.

12.4 The use of eccentric buttweld reducers shall be kept to an absolute minimum. Eccentric swaged nipple shall not be used in any case.

12.5 Bull plugs 1” and smaller shall be solid steel plugs.

12.6 Unions may only be used where indicated in the piping classes, and kept to a minimum. They shall not be used in:

Hydrogen service

Process service

Steam service

Systems Class 600 and above

Where design temperatures are above 2300 C

Toxic and highly corrosive fluids

Low temperature service

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12.7 90° angle branch connections shall be as defined in the branch connection tables within individual piping class. Branch connections other than 90° angle, especially for relief systems, shall be provided with reinforcement pads as per ASME B31.3 code requirements and relevant calculations shall be submitted for ADCO’s approval.

12.8 Socket-Welding Fittings are not allowed.

12.9 Flanged thermowell are suitable for run pipe DN 80 (NPS 3) and larger and shall be selected as per Shell DEP 31.38.01.11-Gen clause 3.16.

12.10 Flangolet connection shall be used for thermowells irrespective of Branch Connection table.

13.0 REQUIREMENTS FOR FLANGES

13.1 All forged carbon steel flanges shall be normalized.

13.2 Flange sizes 24” and smaller shall be as per ASME B16.5. Flanges larger than 24” shall be manufactured per ASME B16.47 Series A. API rated flanges shall be as per API 6A type 6B/ 6BX.

13.3 Slip on flanges should not be used in place of weld neck flanges unless approved by ADCO.

13.4 Raised face flanges shall have smooth finish giving roughness of Ra 3.2 to 6.3µm and Flat face flanges shall have a stock finish giving roughness of Ra 6.3 to 12.5µm, in accordance with ASME B46.1.

13.5 Flat face flange shall only be used to match “FF flanges of equipment, or Galvanized, Cu- Ni, FBE and GRE piping”

13.6 Flange bores shall match corresponding pipe inside diameters.

13.7 All welded end closures shall be blind flanged unless otherwise specified

13.8 Spectacle Blinds

Spectacle blinds (figure-8), spades and spacers shall be in accordance with std. Dwg’s S 38.011, S 38.042 and S 38.043.

The non-installed item shall be protected against corrosion and be stored.

Spectacle blinds shall be used for sizes as indicated below:

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ASME class 150

ASME class 300

ASME class 600

ASME class 900

ASME class 1500

ASME class 2500

DN300 and smaller

DN300 and smaller

DN200 and smaller

DN150 and smaller

DN150 and smaller

DN150 and smaller

Spades and spacers shall be used for all other sizes.

Jack screw flanges shall not be used.

13.9 Care shall be exercised where mating to, or replacing, existing installations. In these cases the Flange standard and rating shall be ascertained from Site supplied data.

13.10 Socket-Welding-Flanges are not allowed.

14.0 REQUIREMENTS FOR GASKETS

14.1 Full face gaskets shall be used in all flat faced flanged joints. Gaskets for raised face and ring type joints shall be in accordance with the relevant piping class herein. Spiral wound gasket with 4.5 mm thickness shall be used for raised face flanges in all sizes in pipe classes from Class 150 to Class 2500.

14.2 The use of compressed asbestos fibre gaskets as a jointing material or asbestos in any valve packing is strictly prohibited.

15.0 REQUIREMENTS FOR BOLTING

Unless indicated otherwise, bolt diameters shall be in accordance with ASME B16.5 (for flanges 24” and smaller) and ASME B16.47 Series A / MSS SP 44 (for flanges 26” and larger).

Bolting and screw threads shall be UNC for 1” and smaller diameters and 8 UN for large diameters, Class 2 fit, in accordance with ASME B1.1.

Stud bolts shall be threaded full length. The length shall be the effective thread length, excluding end points.

Bolt tensioning using proprietary equipment, shall be used as per the requirements of SHELL DEP 70.08.10.11.Gen Appendix 4 and 31.38.01.11. Gen Clause 3.11.

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N.B. Bolt tensioning requires additional bolt length and in such cases, the bolt length shall be increased by the thickness of an additional nut to facilitate attachment of bolt tensioning equipment.

Bolt tensioners shall be used for all bolts 1 1/2” diameter and larger, and in such cases the bolt length shall be increased by the thickness of an additional nut.

Extra bolt lengths shall also be considered for flange insulation sets.

15.1 All carbon steel bolts and Alloy steel bolts (as per clause 4.5 of ADCO Std ES 30.99.00.0102-1) and nuts shall be coated with Takecoat 1000 and Xylan 1070.

16.0 REQUIREMENTS FOR VALVES

For specific requirement for valves, see Appendix 3, respective valve datasheets and Specification for valve. All valve special features are described in valve specification and Valve data sheets.

Valve Data sheets and Specification of valves document numbers and descriptions are as follow:

Specification for valves Document no: 58.99.12.0608

Data Sheet for Gate Valves Document no: 59.99.18.0601

Data Sheet for Globe Valves Document no: 59.99.18.0602

Data Sheet for Check Valves Document no: 59.99.18.0603

Data Sheet for Ball Valves Document no: 59.99.18.0604

Data Sheet for Butterfly Valves Document no: 59.99.18.0605

Data Sheet for Needle Valves Document no: 59.99.18.0607

Data Sheet for Double Block and Bleed Valves Document no: 59.99.18.0608

16.1

Materials

16.1.1

Material of construction for valves shall be as specified in Appendix-3 (Short

description is given in individual piping classes).

16.1.2 For Piping Classes with an existing comparable DEP class, Valve Materials in

Appendix 3 shall govern over the materials indicated in the MESC datasheet.

16.1.3 In addition to the requirements given in Appendix-3, the requirements of

materials shall be as per MESC specification SPE 77/302.

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16.1.4 Low Temperature (LT) steels requirement shall be as per Appendix-1 of Shell

DEP 30.10.02.11-Gen. and Shell DEP 30.10.02.31-Gen. for metallic materials prevention of

brittle fracture.

16.1.5 All materials and fabrication for sour service shall comply with NACE standard

MR0175 and ISO 15156 (latest edition).

17.0

MISCELLANEOUS REQUIREMENTS

Seal welding of threaded connections is prohibited.

18.0

PAINTING AND COLOUR CODING

Painting and color coding shall be in accordance with the project specification and Shell DEP 30.48.00.31.Gen Shell DEP V.37.

19.0

GENERAL NOTES

Suffix for additional sizes to line class 091441X to be verified by EPC contractor.

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APPENDIX – 1 Piping Class Index

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FEED FOR QUSAHWIRA PHASE II DEVELOPMENT PROJECT Piping Class Index     Design Conditions  

FEED FOR QUSAHWIRA PHASE II DEVELOPMENT PROJECT Piping Class Index

QUSAHWIRA PHASE II DEVELOPMENT PROJECT Piping Class Index     Design Conditions   Materials
   

Design Conditions

 

Materials

   

NDE Req'd

 
       

ASME Class

Corrosion