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11 September 1997
Time (hour)
Kiln Feed totalizer (T)
Kiln Coal totalizer (T)
ILC Calciner coal totalizer (T)
SLC Calciner coal totalizer
Clinker weighing total (T)
start
Stop
14.13
813041
11001.9
6312.82
12078
L min
GHV
Total
22.13
817186
11120.5
6355.32
12230.3
Ton/jam
8
4145
118.6
42.5
152.3
2719.5
518.1
14.8
5.3
19.0
339.9
Fuel consumption
Kiln (PW1)
ILC Calciner (PW2)
SLC Calciner (PW3)
Total
Ton
118.6
42.5
152.3
313.4
Fuel Consumption
%
37.8%
13.6%
48.6%
100.0%
Combustion air
ton/jam
14.8
5.3
19.0
39.2
334632.9 kg air/jam
5577.2 kg air/min
0.984 kg air/kg clinker
Clinker Faktor
Material Balance
X
Pulvurized
Coal Ash
kcal/kg terak
19.67 %
0.1967 x kg
3.413E-05 x kg
LOI 35.18
= (1 - 3.413* X*(10^-2))*100
100 - 35.18
= 1.542733724
5.266E-05 x
total carbonate
= 0.524171552
H2O
77.22 %
1.789E-05 x
0.5 %
=( 1.542733724
5.26559E-005 x) *
= 0.007752431
2.64602E-007 x
1.12 %
5.26559E-005 x) *
5.89746E-007
C
=( 1.542733724
= 0.001697007
0.11 %
-
5.26559E-005 x) *
5.79214E-008
Excess Air
% Excess Air =
79 * %O2
0.21 * (100 - % CO2) - %O2
Stage 1 ILC
Stage 1 SLC
10.5%
Dust rate
kiln Feed
Total
56.28 tph
511.1 tph
567.38 tph
508.5445
564.5431
2.29 %
5763 kcal/kg Coal
x
5763
0.000174 x
=
Water from Coal
+ (15763
0.0229 )
0.000169547 x
x
kg coal/kg terak
5763
=
3.97362E-006 x
kg air/kg terak
x *
5763
8.542
kg Coal
0.001482214 x
kg air
kg air/kg Clk
8.3976694
Kiln Primary air
Flow
150.7 kg air/min
2110.585833 kg air/min
7.14% kebutuhan udara dari total combustion of kiln fuel.
81.8 kg air/min
0.015 kg air/kg Clk
L min
2110.585833 kg air/min
3.9% kebutuhan udara dari total combustion of kiln fuel.
25.83 kg air/min
0.005 kg air/kg Clk
L min
756.3229167 kg air/min
91 kg air/min
0.016 kg air/kg Clk
L min
2710.305417 kg air/min
(1
= 0.000946553 x
0.242 ))
-0.046
(1
= 0.000905049 x
0.256 ))
-0.016
kcal/kg terak
5763 kcal/kg Coal
Air
Lb
11.53
lb/lb clk
0.0017
0.0195664918
---------- >
Including
0.0243081
---------- >
Including
0.0245852
N2
= [(
37.8%
Excess Air
ILC/kiln string
= 0.000184636 x
SLC string
=[
13.6% )
5763
48.6%
= 0.000184752 x
8.542
5763
23
6
28
Cooler
124 C
1 kg/kg clk
=
Radiation Loss
124 *
6 kcal/kg clk
Excess Air
Flow
388554 kg/hr @
238 C
#NAME?
122897 kg/hr @
0.366497378 kg air/kg clk
CP
#NAME?
407 C
0.0050251
0.0112
0.0011
37.8% +
13.6% )]
kg air/kg clk
48.6% )]
kg air/kg clk
kg gas/kg coal
-0.016
-0.027
-0.015
-0.005
CO2
N2
3.6666667
8.85504
0.0062224
0.0150271
kg air/kg clk
kg air/kg clk
8.542 *
0.2423313 ] * x + ( 0.0243081
kg air/kg clk
0.2564935 ] * x + (
kg air/kg clk
kcal/kg clk
0.0245852
0.0196 )
-0.0196 )
kcal/kg clk
kcal/kg clk
#NAME?
kg/kg
80 0.000174 x
32
32
32
32
32 0.00094655 x
32 0.00090505 x
32
32
32
32
80 3.974E-006 x
90 -5.266E-05 x
90
kcal/kg C
0.027
0.015
0.005
0.016
-0.04622
-0.01628
0.024308
0.024585
1.158727
0.366497
1.542734
0.177
kg/kg
348 0.00162225 x
348
348
348
348
348 0.00018464 x
348 0.00018475 x
348 -1.789E-05 x
348
348
348
0.2932
0.2377
0.2377
0.2377
0.2377
0.2377
0.2377
0.2377
0.2377
0.2377
0.2377
1.0000
#NAME?
#NAME?
kcal/kg C
0.2579
0.006
0.0187
0.006
0.019
0.0047
0.005019
0.524172
0.007752
0.017279
0.177
0.2319
0.2517
0.2319
0.2517
0.2450
0.2450
0.2319
788
0.4600
0.2367
124
0.1927
407
238
0.366497
1.158727
0.2464
0.2425
1.018474 x
0.175646 x
0.842828 x =
x =
kcal/kg
1x
0.0040701024 x
0.20513465
0.111347142
0.03516011
0.12387029
-0.3516419
-0.12387029
0.18492487
0.18703296
8.81507283
2.78814786
0.0072009509 x
0.0068852076 x
0.00031789 x
x
1.0184741508 x
#NAME?
#NAME?
#NAME?
kcal/kg
0.1455952231 x
0.0157423443 x
0.0157521795 x
-0.001443536 x
0.1756462104 x
#NAME? =
665.39472105
0.50205773
1.63492616
0.50205773
1.65356384
0.40427313
0.42789948
42.2933435
6.10891545
2.76573811
14.5906078
23
28
23.894304
6
36.7482989
66.8687352
410
665.394721
#NAME?
#NAME? Kcal/kg
Summary
System Heat Input
Fuel : Combustion Heat
Free heat w/ coal
Air : Primary
Kiln Coal transport
ILC Coal transport
SLC Coal transport
Remaining ILC
Remaining SLC
Extra for C - ILC
Extra for C - SLC
Cooler : Excess Air
Hot air for RM
Water from coal
Raw Feed
Returned dust
Sum Of heat inputs
80
32
32
32
32
32
32
32
32
32
32
80
90
90
348
348
0.006 0.2318565 0.5020577
348
0.019 0.251656 1.6349262
348
0.006 0.2318565 0.5020577
348
0.019 0.251656 1.6535638
348 #NAME? 0.245004 #NAME?
348
0.245004 #VALUE!
348
0.2318565 #VALUE!
348 0.0077524
788 6.1089155
348 0.0172786 0.4599629 2.7657381
348 0.1771561 0.2366672 14.590608
23
28
124
1 0.192696 23.894304
6
407 0.3664974 0.246361 36.748299
238 1.1587266 0.242474 66.868735
410
#NAME?