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RENR2344-02

January 2012

START AID SWITCH

PUMP STOP
PUSHBUTTON

PUMP RUN
PUSHBUTTON

PANEL
LIGHT

SCROLL SWITCH

VOLTAGE ADJUST
RHEOSTAT

MODE CLEAR
SWITCH

WARNING
SCROLL

PUMP
STOP

HIGH
COOLANT
TEMP

STARTING
AID

PUMP
RUN

DISPLAY

LOW
COOLANT
TEMP

LOW OIL
PRESSURE

CLEAR

LOW
OIL
PRESSURE

EMERGENCY
STOP

MODE

LOW
FUEL
LEVEL

HIGH WATER
TEMP

DISPLAY

SYSTEM
NOT IN
AUTO

ENGINE
OVERSPEED

PANEL
LIGHTS

LH

LOW
BATTERY
VOLTAGE

OVERCRANK

RH

LH/RH
SELECT

SPARE 1

SPARE 2

STOP
R

SPARE 3

EMERGENCY
STOP

OFF
RESET

FAULT
SHUTDOWN
AUT

FAULT
ALARM

PHASE
SELECT

ENGINE
METER

LAMP
TEST

ALARM
CODES

EXIT

COOLDOWN
STOP

ALARM
SILENCE

SERVICE
MODE

AUTO

3412C EMCP II+ For PEEC Engines


Electrical System

MAN

START
560-642

154-3045

ENGINE
CONTROL
SWITCH

SPEED ADJUST POTENTIOMETER


OR GOVERNOR SWITCH
EMERGENCY STOP
PUSH BUTTON

RIGHT HAND
LEFT HAND
SWITCH

TGC1-UP
PTL1-UP
DJN1-UP
9EP1-UP
TFT1-UP
BCW1-UP
LRY1-UP
RTY1-UP
4BZ1-UP

PANEL
LIGHT
SWITCH

Volume 1 of 2: AC/DC Panel Group and Schematic


2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

LOW FUEL
LEVEL SHUTDOWN RELAY

FUSE
BLOCKS

AC TRANSFORMER BOX
GENERATOR RUNNING RELAY

CRANK RELAY
PWM MODULE

F11
F12

M
3

F13

KILOWATT

CATERPILLAR
-B S D +B

TBC
A

B
9

CR

B
9

GRR

F15 F23

ALARM

RELAY

RELAY

B
8

LFSR

H21

H21

H22

H22

H23

H23

50

50

50

50

51

51

52

52

53

53

80

80

82

82

FUSE
DC TERMINAL

PUMP

DC PANEL

STRIP

RELAY

BLOCKS

AC TERMINAL
STRIP

AC PANEL
6

ARMING

GROUND FAULT

RELAY

RELAY
F50 F51 F52

B
8

AC TERMINAL
STRIP

KWR

ALR

WINDING

A
7

TEMPERATURE

PR

ATR

RELAYS

OVER/UNDER
VOLTAGE

RELAY

CONTACTOR

ATR

adjust
set point
read

GNDFR

PC

MERLIN GERIN

multi 9

C60N

5
70
83
85
77

FUSE

F16 F17 F18

OFF

MCB1

F21 F22 F32 F33

HC

BLOCKS

GND6

GND5
50
50
50
T0
101
108
109
110
131
136
137
202
203
206
207
157
159

GND3
GND4

87
88
89
70B
14A
MOT1
MOT2
HC1
2
2
2
2
2
SV
SV
SV
SV
BO
ER
EL
MT
FP

80
82

SP2
SP3
SP4
21
GND2
22

GND1
1
1
1
1
2
2
2
2
5
5
46
45A
45
3
3
4
34
6
10
10
11
12
15
16
17
18
19
23A
23A
30
30
30
37
38
39
57
57
59
62
62
63
67
67
90
99
DD+
SP1
SP1A

AR

OFF

ABCDEFGHIJ

ABCDEFGHIJ

adjust
set point
read

AC TERMINAL STRIP (TBA1)

DC TERMINAL STRIP (TBD1)

ABCDEFGHIJ

adjust
set point
read

DC TERMINAL
STRIP

O/UVR

ABCDEFGHIJ

PUMP

adjust
set point
read

BREAKER
BTR

HEATER

CIRCUIT

CONTACTOR

BC

ATR

BEARING
TEMPERATURE

BATTERY

RELAY

CHARGER

DC TERMINAL
STRIP

DC PANEL

GND
2
2
3
6
6
10
30
31
54
57
61
63
87
88
89
90
91
96
97
98
99
D+
DRDM
47
48
49
231A
232A
233A
231B
232B
233B
231C
232C
233C

B
9

A
8

KWR

ALR

ATR

A
7

PR

ATR

ABCDEFGHIJ

ABCDEFGHIJ

adjust
set point
read

adjust
set point
read

DC 40 PIN
CONNECTOR
ABCDEFGHIJ

ABCDEFGHIJ
adjust
set point
read

adjust
set point
read

BTR

ATR

AC

DC

AC 40 PIN
CONNECTOR

F50 F51

B
CUSTOMER
GROUND BAR

MARSHALLING BOX
(FRONT VIEW)

B
6

B
9

CUSTOMER
TERMINAL STRIP

A
8

(TBD 2)

PC

multi 9

F17 F18

GNDFR

C60N

F16

MERLIN GERIN

OFF

A
8

AR

O/UVR

(TBA 2)

OFF

MCB1

F21 F22 F32 F33

HC

BC

(TBD 2)

GNDGND133 131 132

7W-9799

132 131 133 GNDGND

GROUND

F52

RFI

VOLTAGE
REGULATOR

154
156

CUSTOMER TERMINAL STRIP


(TBC)

VIEW B-B
CHASSIS ONLY SHOWN

132 133 133 139 148 GND

(TBA 2)

GND2

GND
140
142
209
210
EF1
EF2
120
122
124

GND1
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132

SP1
SP2
SP3
SP4

GND
2
2
2
3
6
10
10
30
30
36
71
72
74
81
81
84

DC TERMS

AC PANEL

AC TERMS

FUSE
BLOCKS

AC TERMINAL
STRIP

GND 148 139 133 133 132

DC CHASSIS

PUMP
RELAY

ALARM
RELAY

KILOWATT
RELAY

(Dimensions: 48 inches x 35 inches)

PANEL
LIGHT

36 Page,

GENERATOR
SET CONTROL

ENGINE MONITORING
SYSTEM

RENR2344-02 VOL 1

ALARM MODULE OR
MANUAL SYNC MODULE

+ -

CUSTOMER
120/240V
AC SUPPLY

CB1

60A

BATTERY
CHARGER

UL

NOTE W

40

ALT

SM1

240

PS2
VOLTAGE REGULATOR TERMINAL CHART

SM2

120

CB2 20A

GENERATOR RUNNING RELAY

L2

NOTE S

REGULATOR

25

PS1

SMMS2
26
57

GRR

58

GRR

133
7

88
59

TC4
2

10 AMP

89

TC1

LAMP 2
38

136

136

66

CR
2

137

137

140

ALR
7

240 VAC

120 VAC
L

H1

H3

H4

181

32 AMP

HC

138
1

148

148

1L1

10
AWG

10 AWG

139

139

134
3

1
1L2

14
231

232

10 AMP NON-UL

240

5 AMP NON-UL

207

F22
2 AMP

64

24

205

206

2A

1A

OL

PR

206

207

207

95

204

96

A1

11

A2

203

203

202

207

202

202

231

209

208

F21

15 AMP

OL

209

210

131
4

210
4

T2,T4

RM9

14

47

RR

F6
10A

21

BK

22

RD

SMR

14

1R2

1R1

1B

84

2B

SMR

38

RM B+

17

17

1L3

1L4

2R2

2R1

NOTE U

SMM 3
S1

SMM
S2

NOTE P

RHLH

81

18

LFLS

RM28

83

46

MCS
1L3

17

1L4

2R2

2R1

45A

18

NOTE BN

30

ELECTRONIC
LOADSHARE

BATTERY (+)

41

81

PR

84
7

LFLS

NOTE J

PEEC

17

K
31

14

ENG SHUTDOWN
8

37

ESDR

27

87A

83

PR
A

30

PWM
A

DROOP

PRIME THROTTLE
83

C
10

20

EGR

AUX

19

2
BATTERY (-)
RM14

NOTE BP

H
G

F
C

NOTE BN

81

NOTE BE

SP

C
1

10
PR

84

AUTOMATIC FUEL TRANSFER SYSTEM 2


FUEL SUPPLY FROM ABOVE GROUND BULK TANK

85

85

RM15

RM4

RM31

F2
10A

MV

ES
85 DR

FCR

CR

13

SAS
PR

AUTOMATIC FUEL TRANSFER SYSTEM 3


FUEL SUPPLY FROM FREESTANDING BULK TANK

85

84

211

F23
2 AMP

1B

LFLS
81

83

PR
A

RM2

43

NOTE BN

18

CTR

NOTE AJ

FP

FP

SV

SV

81

MT

MT

10

1
2

EL

EL

SV

SV

ER

ER

SV

SV

27

BO

BO

BO

24

SV

SV

SV

HC5

16

HC4

L3

61

61

BT1
RTD
PT100

INLET
MANIFOLD
TEMPERATURE

159

SL2

162

160

108
157

163

161

108

F32
4

109

SLR1

SL1

110

SS

39
32

AUTO

40

START

33

55

58

56

57

30

12

10

57

EXHAUST
TEMPERATURE
LEFT SIDE

CT 2

52
50

30

CT 3

53

T11

H1

T1

X1

J1-1

H2

122
4

EXHAUST
TEMPERATURE
RIGHT SIDE

T2
GNDFR

T12

T2

H1

X1

PR1

F12
H2

T3

F5
10A

AIR INLET
PRESSURE
(BOOST)

LOW COOLANT
TEMP ALARM

T13

H1

69

38

H2

101

51

151

51

51

90

RM22

92

J1-2

X1

BK

J1-3

93

52

OVERSPEED
FAULT

SEE ALARM CHART

72

35

SEE ALARM CHART

301

NOTE AE

HIGH COOLANT
TEMP ALARM

38

SEE ALARM CHART

300

EMCP DIAGNOSTIC
FAULT

ALARM INPUT CHART

152

52

52

94

J1-4

SENSOR V-

SENSOR V+
PU

T5

H1

95

J1-5

31

14 HORN

ALM INPUT
TERMINAL

153

53

53

COOLANT TEMP

OIL PRESSURE

50

50

50

67

67T

16

16

SH
TC

10

SH
TC

SPARE

SPARE

SPARE

NFPA 110

SPARE

SPARE

BCF

35
-7
1+

RFI

24

20

82

82

80

80

71

J1-6

T6

96

13

18

19

7
11

97

J1-7

OIL TEMP 14

BR

16

PU

12

67

30

10A, 24VDC
OR 110VAC

5A, 24VDC
7.5A,110VAC

10

NOTE BK

1+

GNDFR

73

NOTE G

11

R9
OUTPUTS

GROUND FAULT

6
NOTE BQ

R8
OUTPUTS

LOW FUEL LEVEL ALARM

30
NOTE AL

75

R7
OUTPUTS

GEN WINDING OVERTEMP SHUTDOWN

62L

76

R6
OUTPUTS

GEN BEARING OVERTEMP SHUTDOWN

R5
OUTPUTS

SPARE FAULT INPUT LED #7

67O

13 SILENCE

R3
OUTPUTS

1+

5
6

13 12 11

14
R6

10

99

11

10

D+

D+

ADJUST

D-

D-

R2
OUTPUTS

LFSR

86

10

NOTE BB

60

12

R5

VR

SPARE 2

11

12

SPARE 3

NOTE J

19

D-

D-

D+

20

D-

D+

99
SP1

24

SP2

SP2

25
29

SP3

SP3

SP4

SP4

61

62

63

14

SP2

24

-7

30

TSC

28

- B

R4

30

2
1

NOTE AS
REMOTE
CUSTOM
16 LIGHT

SPARE FAULT INPUT LED #1

SPARE FAULT INPUT LED #2

36

10

SPARE FAULT INPUT LED #3

34

11

SPARE FAULT INPUT LED #4

SPARE FAULT INPUT LED #5

SPARE FAULT INPUT LED #6

SPARE FAULT INPUT LED #7

31

R3

99

32

1+

R2

12 TEST

37

R1

CIM

13 SILENCE

CUSTOMER
INTERFACE
MODULE

14 HORN

69

13

SPARE FAULT INPUT LED #8


30

-7

1+

99

SPARE FAULT INPUT LED #4

SPARE FAULT INPUT LED #5

SPARE FAULT INPUT LED #6

SPARE FAULT INPUT LED #7

SPARE FAULT INPUT LED #8


30

-7

1+

REMOTE
NFPA 99
16 LIGHT

HORN INPUT 1

HORN INPUT 2

6
R7

NOTE BG

5
6

5
14
R6

13 12 11

10

90

11

10

DATA

12 TEST

ELECTRONIC CONTROL
GROUP

23

25

SPARE FAULT INPUT LED #3

11

NOTE AT

R8

20

22

14 HORN

SPARE FAULT INPUT LED #2

10

10

17

19

13 SILENCE

SPARE FAULT INPUT LED #1

11

14

16

12 TEST

12
R9

7
12

R5

5
1

3
4

13 SILENCE

2
3

14 HORN

-7

30

26
4

28

R4

99

29
1

31

R1
OUTPUTS

72

17

17

72

32

34

2
C

R2

20

RDM

12 TEST
68

35

69

NOTE

BJ

LFSR

37

13 SILENCE
14 HORN

SPARE FAULT INPUT LED #1

SPARE FAULT INPUT LED #2

10

SPARE FAULT INPUT LED #3

11

SPARE FAULT INPUT LED #4

SPARE FAULT INPUT LED #5

SPARE FAULT INPUT LED #6

SPARE FAULT INPUT LED #7

SPARE FAULT INPUT LED #8


30

-7

R1

38
40

1+

R3

RDM

RELAY
DRIVER
MODULE
NOTE AU

1+

REMOTE
NFPA 110
16 LIGHT

HORN INPUT 1

HORN INPUT 2

DATA

SP3

34

14 HORN

DATA +

-7

30

DATA -

CCM
B+
99

1+

B -

CUSTOMER
COMMUNICATION
MODULE

20

SP4

68

49

12 TEST
13 SILENCE
14 HORN

SPARE FAULT INPUT LED #1

SPARE FAULT INPUT LED #2

10

SPARE FAULT INPUT LED #3

11

SPARE FAULT INPUT LED #4

SPARE FAULT INPUT LED #5

SPARE FAULT INPUT LED #6

SPARE FAULT INPUT LED #7

6
-7

SPARE FAULT INPUT LED #8


30

F15

36

11
36

+ NOTE Z

S
LS2
LS1

120

F50
2 AMP

BATTERY
CHARGER
NON-UL

NOTE BS

120

SYMBOLS

NOTE A:

STANDARD WIRING

RESISTOR

MARSHALLING BOX DC
TERMINAL

CUSTOMER WIRING

TEMPERATURE SWITCH

MARSHALLING BOX AC
TERMINAL

PACKAGE OPTIONS

LIQUID LEVEL SWITCH

GSC 40 WAY
HARNESS CONNECTOR

ALTERNATIVE WIRING

LAMP

GSC RELAY MODULE


TERMINAL

BREAKDOWN DIODE
(BI-DIRECTIONAL)

CONTROL PANEL
TERMINAL

FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ


OPERATION, REMOVE FOR 50HZ OPERATION.
NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE;
REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER)
NOTE C:
NOTE D:

FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED.
REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR.

NOTE F:

COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION.


SEE SLR TABLE FOR RESISTOR CONNECTIONS.
NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION.
NOTE H:
NOTE J:
NOTE K:

OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR


COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION.
COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.
NOT USED WITH FUEL FIRED JACKET WATER HEATER.

ENGINE MOUNTED
COMPONENT

DIODE

19

RELAY CONTACT
(NORMALLY OPEN)

FUSE

23

PANEL 70 WAY
CONNECTOR

NOTE N:
NOTE P:
NOTE Q:
NOTE R:

COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM.


COMPONENTS INSTALLED WITH ENERGISE TO RUN FUEL SYSTEM.
COMPONENTS INSTALLED WITH ENERGISE TO STOP FUEL SYSTEM.

NOTE S:

COMPONENTS

ENGINE 24 WAY
CONNECTOR

RELAY CONTACT
(NORMALLY CLOSED)

EMERGENCY SWITCH

DC CONNECTOR NO. 1
(BLACK)

GENERATOR FRAME
(CHASSIS) GROUND

RELAY COIL

DC CONNECTOR NO. 2
(GREY)

EARTH GROUND

CIRCUIT BREAKER

AC CONNECTOR FROM
GEN (GREEN)

ATB TERMINAL

36

MARSHALLING BOX 40
WAY DC CONNECTOR

MARSHALLING BOX
CUSTOMER AC TERM.

COOLANT TEMP ENGINE


CONNECTOR (ECTS)

OIL TEMP ENGINE


CONNECTOR (EOTS)

HORN INPUT 2

124

F52

AT CONTROL END ONLY

2 AMP

HORN INPUT 1

99

NOTE:
SHIELD TO BE GROUNDED

2 AMP

CAT MONITORING SYSTEM


40 WAY CONNECTOR

REMOTE
NFPA 110
2 LIGHT

NOTE BG

122

F51

SATS 2 WAY
CONNECTOR

SPARE FAULT INPUT LED #8


30

26

69

MAGNETIC PICK-UP
ENGINE CONNECTOR

SPARE FAULT INPUT LED #7

99

SPARE 4

L5

SPARE FAULT INPUT LED #6

23

OIL
TEMP

SP1

SP1

10

GEN

SPARE FAULT INPUT LED #5

69

39

NOTE BR

D+

3
SPARE 1 23

122

SOLENOID

SPARE FAULT INPUT LED #4

22

GROUP

SHIELDED WIRE

SPARE FAULT INPUT LED #3

11

DATA

30

ELECTRONIC CONTROL
7

B+

20

20

NOTE BC

SPARE FAULT INPUT LED #2

REMOTE
NFPA 99
8 LIGHT

RDM

19

LOADSHARE
MODULE

13 PMG

9
10

13 SILENCE

SPARE FAULT INPUT LED #1

NOTE AR

6
R7

36
7

62O

USE E-A 7200 OHM

25

33

14 HORN

LFLS

EOTS

USE E-A 7200 OHM

480

3
R4
OUTPUTS

COOLANT
LOSS

USE E-B 5600 OHM

416

R8

22

30
12 TEST

OIL
PRESSURE

19

USE E-B 5600 OHM

400

13 SILENCE

NOTE AM

LOW FUEL LEVEL SHUTDOWN

ECLS

USE E-B 5600 OHM

380

-7

14 HORN

20

21

67L

USE E-C 2400 OHM

300

30

REMOTE
CUSTOM
8 LIGHT

19

18

NOTE BH

LFLS

70

18

USE E-D 1760 OHM

240

12 TEST

19

P
12 PMG

EOPS

208

NOTE BG

68

LFSR
A

12 TEST

12

GOV

NOTE BA
11 PMG

RDM

120

PF/KVAR

F1GEN

69

SYNCHRONIZING
RESISTOR TAP
SETTING CHART

NOTE AA

EXC

MARSHALLING BOX
CUSTOMER DC TERM.

10A, 24VDC

124

VOLTAGE ADJUST
POTENTIOMETER

F2GEN

SASV 2 WAY
CONNECTOR

10A, 24VDC

*N/A

20

GEN BEARING OVERTEMP ALARM

DC CONN 1

MARSHALLING BOX 40
WAY AC CONNECTOR

0-.45A, 24VDC

99

GEN WINDING OVERTEMP ALARM

NOTE BL

67P

NOTE C

NOTE A

22

NOTE B

REGULATOR

GENERATOR

20

RATING FOR
INDUCTIVE
LOADS

11

27

ECTS

13

NOTE AN

SHUNT TRIP CB

COOLANT
TEMP

14

SHUNT TRIP CB

62P

VAR
A

NOTE H

16,
18,
21, 20,
24,
36,

RATING FOR
RESISTIVE
LOADS

24
4

1
26

99

SHUNT TRIP CB

68

2
27

VOLT LINE
TO LINE

NOTE AL

20

3
28

10

11

NFPA 99

14

15

122

RFI FILTER

SH
TC

B+
15

90

32

62T

15

PU

H1
BK

6A

BR

BK

PR1

53

5A

PM GENERATOR

R9

40

74

11
B

NOTE AM

62

T6

11

ALR

MAN

NOTE AM

38

CAM

START

39

99

13 SILENCE

35

12 TEST

15

32

32

COOLANT LOSS

100
OHMS

T0
N

B16

NOTE AQ

33
99

12

BR

BK

LOADSHARE
MODULE

T4

NOTE D

PHASE ROTATION 1-2-3

HIGH COOLANT
TEMP FAULT

30

11

ATB

T12

B21

NOTE AD

GFR

VOLTAGE REGULATOR

T11

D
-

29

10

62

T10

30

24

OVERCRANK
FAULT

-7

2
10

NOTE Y

H1

11

24

12

16

12

X2

PR1

22

S
19

13 SILENCE

14

SYSTEM NOT IN
AUTO ALARM

12

T9

CUSTOM ALARM MODULE

10

PR1

14

101

TO

T3
W

T8

99

X2

T3

BK

T7

AUTO

90

13

HC0

NOTE X

F13

33 OHMS

T5

15,
17,
19,
22,
23,

SP2

16

15

31

PL2

H22

D2

T4

30

9
3

RM7

RM34

X2

ONLY FOR VR3F

T2
V

12

21

COMMON ALARM SHUTDOWN

NOTE J

T1
U

99

17

10

H21

120

A2

PR1

118

1 OHMS
D1

SP2
30

15

91

F11
108

BK

DROOP
CT

14

HC1

16

15

30

10

10A

10

T1

10

14 HORN

16

HC2

NOTE BL

10

F10

PR1

50

TERMINAL DESTINATION CROSS REFERENCE

OFF
RESET

15

11

68
1

IC

H23

51

30

12

NOTE AF
20

PLS

RM39

RM12

110

CT 1

10

LOW OIL
PRESS ALARM

10

109

50

76

HC3

2
6

8
5

30

22

1+

90

22

NOTE AC
10

10

45

AR
AR

COOLDOWN
STOP

13, 14,

27

ECS

71

18

ALM

10

NOTE G

TO

30

12 TEST

NFPA ALARM MODULES

PL1

GROUND FAULT RELAY

T3

30

28

110

23

11

NOTE F

T2

30

23

SLR2

F33

2 AMP

T1

28

26

90
51

15

26

F2

MANUAL SYNCHRONIZING MODULE

EF1

164

60

57

GNDFCT

F2

F1

1
4

WH

30
63

30

163

RD

KWR

LOAD

EF2

F1

20

BTR
FUEL
PRESSURE

SASV

NOTE BD

COOLDOWN/STOP

A1

30

20

24

-H

+G

13

FCR

OFF/RESET

T3

20

24

22

28

T2

24

22

* DO NOT CONNECT INDUCTIVE LOADS TO


THESE TERMINALS

LOW OIL
PRESS FAULT

48

T1

22

B-

SP2

90

63

RM1

T0

B-

B+

NOTE AP

34

81
3

B+

AUT

RELAY MODULE
TERMINAL NO.

T3

90

63

36

1
83

NOTE BP

PRPB

T2

LFLS

84

2B

10

60

SPARE
10

ETHER START

59

59

90

35

SATS

2
5

MV
PR
7

75

GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN

NOTE V

NOTE V

154

23

86

ETHER
START AID

2 AMP

10

OUTPUT LOAD SPECIFICATIONS


FOR GSC RELAY MODULE

194

PEE
CR 85
86

87

RM13

84

PSPB

38

PEEC
FSOS

33

CB3 15A

P+

LFLS

ENGINE INSTRUMENTATION

SOLENOID GND

13

PEECR

81

10

33

30

NOTE AH

3 OR 4 POLE
OPTIONAL MOLDED
CASE CIRCUIT
BREAKER

RHLH

3
3

30

22

30

NOTE AB

CLR

45A

30

F23
2 AMP

1R2

SCS

46

PR

84

1R1

FUEL SOLENOID
83

SRV

IDLE/RATED

T1

30

30

81

44

RM28

PRPB

RM21

PR

LFLS

193

RD

74

12

1L2

B
34

34

1L1

NOTE U

NOTE BP

156

28

45

SLR CHART

16

CR

RM18

NOTE AG

10

84

211

12
A

RM6

10

15

1L2 11

1L1

39

39

45

F23
2 AMP

L2

26

6
45

MPU

11

L1

F2

192

TC3

RR

F3
10A

14

RM24

30

-H

+G

ATR3
TC6

RM8

1
2
3

GRR

ESTS

SP2

232C

PSPB

30

12

1
48

AUTOMATIC FUEL TRANSFER SYSTEM 1


FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK

75

RM33

131
7

191

GSC

30

10

NOTE BF
C

74

183

WH

RM35

L0

F1

GOVERNOR TERMINAL CHART

15

ESPB

KWR

3/4 HP, 1, 2 POLE


115/110-230-208
50/60 HZ
8 GPM
9.2/11.2 FLA

OL

38

231C

FUEL TRANSFER PUMP

PC
3

T1,T3

233C

5
7

184

RM23
F7
10A

12

NOTE N
PC

WH

11

99

KWR

54

53

GOVERNOR

CTR

BREAKER AUX

PRL

40

NOTE S

232B

49
1

30

RD

RM17

RM36

14

7
PC

RM3

10A

131

62

61

SP2

70

PSL

42

203

CTR

RM30

231B

232

132

233B

233

11

PC

12

131

PC

14
16

37

RM16

BREAKER AUX

33

207

30

ASR

10A

THIRD CIRCUIT BREAKER

PSPB

36

F1
231

232

75

16
F4

232A

14

131

AUTOMATIC FUEL TRANSFER SYSTEM

TC2

RM19

RM5

RM32

1
233

11

RM27

FLYBACK 27

CIRCUITRY

BREAKER AUX
11

INTERNAL

231A

SECOND CIRCUIT BREAKER

BREAKER AUX

132

233A

12

DESIGNATION

BATTERY CHARGER

A
133

11

240 VAC BATTERY CHARGER TERMINAL CHART

10 AWG
HC

11

30

233

NOTE Z
BREAKER AUX

NOTE BT

NOTE AK

BREAKER AUX

SEE CHART
BELOW

NOTE W

JACKET
WATER
HEATER

FIRST CIRCUIT BREAKER

NOTE M

182

ENCLOSURE LIGHTING

AUXILIARY CIRCUIT BREAKER CONTACT

240 VAC

BATTERY
CHARGER

NOTE K

132

8
10

-H

+G

ATR2

142

BATTERY
CHARGER

MCB1

LAMP 4

66

142

PWM

CAT MONITORING SYSTEM

142

LOADSHARE

TC5

141
3

173
174

30

65

HC
F18
8 AMP

WH
RD

LAMP 3

64

ALR

H2
133

74

21

37

140

140

COMMON ALARM SHUTDOWN

A2

SPACE HEATER

HC
1

171
172

131

HC

A1

131
135

WH
RD

PF/KVAR

15

NOTE X

F17
8 AMP

ATR1

19

131

VR3F

30

1600 OHM

136

F16
2 AMP

132

ELS

BM

17
132

33

89
NOTE

LAMP 1

32

88

T3

640 OHM

131

T2

3200 OHM

132

-H

+G

DIGITAL
T1

1760 OHM

GND

PS2

NOTE P

STOP

87

MANUAL

31

87

TERMINAL DESTINATION CROSS REFERENCE


A

GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN

NOTE AL

AUTO

NOTE P

OFF/RESET

L1

SMMS1

24

CONTACTS

(Dimensions: 48 inches x 35 inches)

BATTERY
DISCONNECT SWITCH

BATTERY

PS1

36 Page,

RENR2344-02 VOL 1

OIL PRESSURE ENGINE


CONNECTOR (EOPS)

COOLANT LOSS ENGINE


CONNECTOR (ECLS)

NOTE M:

NOTE T:
NOTE U:
NOTE V:
NOTE W:

COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.


COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1
OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS.

INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY.

COMPONENTS INSTALLED WITH OPTIONAL GOVERNOR CONTROL MOTOR.


EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE.
JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION.

COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID.


COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER.
UL BATTERY CHARGERS WIRED 120 VAC.
NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY.
NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER
INSTALLED ON PACKAGE.

NOTE Z:

COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS.


IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE
SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE
SUPPLIED WITH 10 AMP BATTERY CHARGER.

NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST
BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY
WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS.
NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM.
NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT
TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS
3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH
FLASHING LAMP.
NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS
SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH.
(RATED FOR 4mA, 12 VDC OPERATION)
NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION
MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION.
NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO
TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED
IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE.
NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
NOTE AK: OPTIONAL AUXILIARY CIRCUIT BREAKER CONTACT RATED FOR
6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ;
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC:
NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY.
ALARM OVERTEMPERATURE FACTORY SET TO 130C FOR PRIME POWER,160C FOR
STANDBY POWER. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135C FOR PRIME
POWER,165C FOR STANDBY POWER.
NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY
ALARM OVERTEMPERATURE FACTORY SET TO 70C.
SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90C.
NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.
NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.

NOTES

AFCR
AFTS
ALM
ALR

AUXILIARY FUEL CONTROL RELAY


AUTOMATIC FUEL TRANSFER SYSTEM
ALARM MODULE
ALARM RELAY

ALT

ALTERNATOR

ASR
ATB

AIR SHUT-OFF RELAY


AC TRANSFORMER BOX

ATR

ALTERNATOR TEMPERATURE RELAY

AUX

AUXILIARY TERMINAL STRIP

BATT
BC

BATTERY
BATTERY CHARGER

BCF
BTR

BATTERY CHARGER FAILURE SWITCH


BEARING TEMPERATURE RELAY

NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS
MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE
MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.

CAM
CB

CUSTOM ALARM MODULE


CIRCUIT BREAKER

CCM

CUSTOMER COMMUNICATION MODULE

NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM.
NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.

CIM
CR
CSFS
CT
CTR

CUSTOMER INTERFACE MODULE


CRANK RELAY
CURRENT SCR0LL FUEL SYSTEM
CURRENT TRANSFORMER
CRANK TERMINATION RELAY

D
DVR
ECLS

ENGINE COOLANT LOSS SENSOR

ECS

NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS.
NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR.
NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL
APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER
PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION.
NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIREABLE TO TURN OFF
THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF"
POSITION IN ORDER TO LIMIT BATTERY DRAIN.
NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL
DESIGNATION FOR SPECIFIC GOVERNORS
NOTE BF: SEE GSC RELAY RATING CHART.

NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH
PF/KVAR CONTROL.
NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE
THE LOCAL ALARM MODULE.
NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER,
BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS.
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE

BN:
BP:
BQ:
BR:
BS:
BT:

"PUMP OFF" 90% INCREASING


"PUMP ON" 50% DECREASING
"LOW FUEL ALARM" 40% DECREASING
"CRITICAL LOW" 5% DECREASING
LOADSHARING LINES ARE COMMON TO ALL UNITS.
COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING

ENFR
EOPS
EOTS
ESDR
ESPB
ESTS

ENGINE FAILURE RELAY


ENGINE OIL PRESSURE SENSOR
ENGINE OIL TEMPERATURE SENSOR
ENGINE SHUTDOWN RELAY
EMERGENCY STOP PUSH BUTTON
EMERGENCY STOP SWITCH ON ENCLOSURE

F
FCR
FCS
FCTM
FPT
FS
FSOS
FTSPR

FUSE
FUEL CONTROL RELAY
FUEL CONTROL SOLENOID
FUEL CONTROL TIMER MODULE
FUEL PUMP TIMER
FUEL SOLENOID
FUEL SHUT-OFF SOLENOID
FUEL TRANSFER SYSTEM PUMP RELAY

GFR
GNDFCT

GENSET FAULT RELAY


GROUND FAULT CT

GNDFR
GOV
GRR
GS

GROUND FAULT RELAY


GOVERNOR
GENERATOR RUN RELAY
GOVERNOR SWITCH

GSC

GENERATOR SET CONTROL

GSM

GOVERNOR SYNCHRONIZING MOTOR

HC

HEATER CONTACTOR

DIODE

IC

REMOTE START/STOP INITIATE CONTACT

DIGITAL VOLTAGE REGULATOR

KWR

KILOWATT RELAY

ENGINE CONTROL SWITCH

L
LFLS

LOAD LEADS
LOW FUEL LEVEL SWITCH

ECTS

ENGINE COOLANT TEMPERATURE SENSOR

MAN

MANUAL

EFCR

EMERGENCY FUEL CONTROL RELAY

EFR
EG

ENGINE FAILURE RELAY


ELECTRONIC GOVERNOR (SPEED SENSING)

MCS
MPU

MODE CLEAR SWITCH


MAGNETIC SPEED PICKUP

MV

MOTOR VALVE/SOLENOID VALVE

EGA
EGR
ELS

ELECTRONIC GOVERNOR ACTUATOR


ELECTRONIC GOVERNOR RELAY
ENCLOSURE LIGHT SWITCH

NC
NIAR
NO

NORMALLY CLOSED
NOT IN AUTO RELAY
NORMALLY OPEN

EMSR

EMERGENCY STOP RELAY

ABBREVIATIONS

OUVR

OVER/UNDER VOLTAGE RELAY

PC
PCB
PEEC
PEECR
PL

PUMP CONTACTOR
PRINTED CIRCUIT BOARD
PROGRAMMABLE ELECTRONIC ENGINE CONTROL
PEEC RELAY
PANEL ILLUMINATION LIGHT

PLS

PANEL LIGHT SWITCH

POT
PR
PRL
PRPB
PS
PSL
PSPB
PWM

POTENTIOMETER
PUMP RELAY
PUMP RUN LIGHT
PUMP RUN PUSHBUTTON
PINION SOLENOID
PUMP STOP LIGHT
PUMP STOP PUSHBUTTON
PULSE WIDTH MODULATED

RAN
RDM
RFI
RHLH
RR

REMOTE ANNUNCIATOR
RELAY DRIVER MODULE
RADIATED FREQUENCY IMMUNITY
RIGHT HAND/LEFT HAND SWITCH
RUN RELAY

SASV
SATS
SAS
SCS
SEC
SHTC
SL
SLR
SM
SMMS
SMR
SP
SS

START AID SOLENOID VALVE


START AID TEMPERATURE SWITCH
START AID SWITCH
SCROLL SWITCH
SECOND
CIRCUIT BREAKER SHUNT TRIP COIL
SYNCHRONIZING LIGHT
SYNCHRONIZING LIGHT RESISTOR
STARTING MOTOR
STARTING MOTOR MAGNETIC SWITCH
STARTING MOTOR RELAY
SPEED ADJUST POTENTIOMETER
SYNCHRONIZING SWITCH

T
TSC
TX

GENERATOR LINE LEADS


TRANSFER SWITCH POSITION INDICATING CONTACT
TRANSFORMER

VAR
VR

VOLTAGE ADJUST RHEOSTAT


VOLTAGE REGULATOR

THIS SCHEMATIC IS FOR THE 3412C EMCP II+ FOR PEEC ENGINES.
VOLUME 1 of 2: AC/DC PANEL GROUP AND SCHEMATIC
Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

RENR2344-02
January 2012

TOP COVER

GND-REAR COVER

GND-70 WAY-68
GND-CHASSIS STUD

110-F13
110-70 WAY-12
131-PSL-X2
131-70 WAY-70
136-CR-2
136-70 WAY-38
137-CR-8
137-70 WAY-66
202-PRL-X1
202-70 WAY-40
203-PSL-X1
203-70 WAY-42
206-PSPB-2A
206-70 WAY-64
207-PSPB-1A
207-70 WAY-36
157-SS-4
157-70 WAY-23
159-SS-6
159-70 WAY-51
51-LSGOV-4
51-AC CONN-1
52-LSGOV-6
52-AC CONN-2
53-LSGOV-8
53-AC CONN-3

108-F11
108-70 WAY-8
109-F12
109-70 WAY-10

50-AC CONN-12
T0-AC CONN-8
T0-TBC-H23
101-70 WAY-14

50-TBC-50
50-AC CONN-11

B B

B B

206

207

157

159

51
52
53

H21

137

TBC

202

110-TBA1-110T

136

F13

50-TBA1-50AT
GND-AC CONN-4
50-TBA1-GND5T
50-AC CONN-10

SP2-TBD1-SP2BB

86-CAM-6

1-TBD1-1CT

1-TBD1-1DT

T3-AC CONN-9

131

109-TBA1-109T

110

F12

109

T2-AC CONN-5

108

108-TBA1-108T

101

F11

50
50
50
T0

T1-AC CONN-7

GND5

88-TBD1-88T

87-TBD1-87T

13-RM-15

136-TBA1-136T

42-SP-3

43-SP-1

44-SP-2

ATB

H22

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B B

B B

B B B

B B

B B

B B

GND-REAR COVER
GND-TBA1-GND6B

GND4-DOOR STUD
GND4-GSC-GND

GND3-CHASSIS STUD

FP-EMSII CONN-38

MT-EMSII CONN-28

EL-EMSII CONN-10

ER-EMSII CONN-8

BO-EMSII CONN-27

110-SLR2
SV-EMSII CONN24

2-EMSII CONN-6
MT(-)-AIMT-2

108-SLR1
2-EMSII CONN-22

2-EMSII CONN-16

HC1-EMSII CONN-3
2-EMSII CONN-2
2-EMSII CONN-31
2-SCS-2
2-EMSII CONN-12

82-VAR-1

80-VAR-3

87-GRR-4
87-70 WAY-57
88-GRR-1
88-70 WAY-58
89-GRR-7
89-70 WAY-59

MPU-SHIELD
VAR-SHIELD

22-GSC-2

59-SAS-2
59-DC CONN2-3
62-DC CONN1-10
62-DC CONN1-7
62-GSC-31
63-GSC-36
63-70 WAY-6
67-DC CONN1-12
67-DC CONN1-9
67-GSC-9
90-GSC-35
90-70 WAY-5
99-RM-9
99-70 WAY-35
D(-)-GSC-20
D(-)-70 WAY-20
D(+)-GSC-19
D(+)-70 WAY-19
SP1-GSC-23
SP1-70 WAY-60

57-ECS-4
57-GSC-33
57-70 WAY-30

39-ESPB-1L1
39-RM-24

38-RM-16

30-LFSR-7

37-RM-19

16-GSC-7
17-ESPB-1L3
17-GSC-38
18-GSC-13
18-DC CONN1-8
19-GSC-14
19-DC CONN1-11
23A-DC CONN2-9
23A-DC CONN2-5
30-70 WAY-16
30-DC CONN2-4
30-ESPB-1L4
30-RM-28
30-PWM-B- OR 30-LSGOV-16
30-ECS-1

15-GSC-8

12-CR-A

10-DC CONN2-8
10-PLS-3
11-ESPB-1L2

34-ESPB-1R2
6-RM-22
6-70 WAY-2
10-RM-39
10-70 WAY-45

4-DC CONN2-6

3-DC CONN2-7
3-CR-9

GND4

GND3

HC1

MOT2

MOT1

70B

80
82

22

GND2

3412C EMCP II+ For PEEC Engines


Electrical System

CHASSIS STUD

SP4

SP3

SP2

203

82

NOTE D

SP1A

GND6

80

91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16

53

30
30
30
30
37
38
39
57
57
59
62
62
63
67
67
90
99
DD+

52

23A

3-70 WAY-3

45A-DC CONN1-5
45-DC CONN1-4
45-ESPB-2R2

46-ESPB-2R1

1
1
1
1
2
2
2
2
5
5
46

2-TBD1-2DT
GND-70 WAY-47
1-DC CONN2-1
1-DC CONN2-2
1-RM-30
1-RM-36
1-F15-T
1-ECS-6
1-F23-T
1-RM-2
2-DC CONN2-11
2-CR-B
2-70 WAY-15
2-DC CONN2-12
2-PL2-1
2-RM-27
2-TBD1-GND1T
2-PL1-1

GND1

TBD1

51

SP2-LFSR-4

TBA1

50

SP3-GSC-25
SP3-70 WAY-62
SP4-GSC-29
SP4-70 WAY-63
21-GSC-1

30-LFSR-7

2-CR-A OR
2-GRR-B

SP2-GSC-24
SP2-70 WAY-61

50-TBA1-50BT
51-AC CONN-1
OR 151-LSGOV-5
52-AC CONN-2
OR 152-LSGOV-7
53-AC CONN-3
OR 153-LSGOV-9

72-70 WAY-17

H23
50

30-LFSR-9
30-TBD1-30DB

B
211-PSPB-1B
OR 84-70 WAY-4

T0-TBA1-T0B

LFSR

A
36-70 WAY-49

9
2-LFSR-B OR
2-CR-B

3-TBD1-3BB

F23

10-PLS-3

D-SPD-PEEC-37

30-TBD1-30CT

D +B

S-SPD-PEEC-8

-B S

2-LFSR-B OR 2-GRR-B
2-TBD1-2AB

CATERPILLAR

B
12-TBD1-12B

89-TBD1-89T

5-70 WAY-48
5-ECS-9
5-RM-1

137-TBA1-137T

F15

GRR

38-TBD1-38L

CR

TGC1-UP
PTL1-UP
DJN1-UP
9EP1-UP
TFT1-UP
BCW1-UP
LRY1-UP
RTY1-UP
4BZ1-UP

EL(+)-LEMT-A

FP(+)-FPS-A

BO-AIP-C

ER-REMT-C

EL-LEMT-C

MT-AIMT-1

FP-FPS-C

101-TBA1-101B

203-TBA1-203B

157-TBA1-157B

110-TBA1-110B

ER(+)-REMT-A

SV
SV
SV
SV
BO
ER
EL
MT
FP
L

FP(-)-FPS-B

ER(-)-REMT-B

BO(+)-AIP-A

BO(-)-AIP-B

109-TBA1-109B

EL(-)-LEMT-B

2A-TBD1-2DL

2
2
2
2
2
L

108-TBA1-108B

14A

207-TBA1-207B

RDM-GSC-30

74-CAM-8

D(-)-TBD1-D(-)B

SP2

SP1

87
88
89
63-TBD1-63B

80-VR3F-6
OR 80-DVR-45
84-F23-B
OR 84-PRPB-3
81-PRPB-4
90-TBD1-90B

D(+)-TBD1-D(+)B

82-VR3F-7
OR 82-DVR-7
3-TBD1-3AT

72-LFSR-A

90-ALM-2

21
71-CAM-9

30-TBD1-30AT

67-ECTS-A

22-MPU-2

67-EOPS-A

L L

6-TBD1-6B

62-ECTS-B

30-TBD1-30DL

57-TBD1-57BB

21-MPU-1

2-TBD1-2BT

T1-F11

T0-TBA1-T0T

62-EOPS-B

38-GRR-A

30-TBD1-GND2L
50-TBA1-50BB

50-TBA1-50CB

3-TBD1-3BT

T3-F13

16-ECTS-C

50-TBA1-50AB

15-EOPS-C

11A-TBD1-12L

L L

11A-TBD1-11L

10-EMSII CONN-1

34A-TBD1-4L

10-TBD1-10BT

23A-TBD1-23AT

20-RM-14

2-TBD1-2AT

2-TBD1-2BB

62-TBD1-62AB

18-TBD1-18B

67-TBD1-67AB

62-TBD1-62AT

19-TBD-19B

67-TBD1-67AT

B B

45
3
3
4
34
6
10
10
11
12
15
16
17
18
19
L

34A-TBD1-34L

45A-TBD11-46L

3-SAS-1

45A-TBD1-45AL

45A

GND-CHASSIS STUD

2A-TBD1-2EL

1A-TBD1-5AL

BODY STUD

1A-TBD1-1DL

GND-BODY STUD
GND-TBD1-GND3T

CHASSIS STUD

10

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

43

44

45

46

47

48

49

50

57

58

59

60

61

62

63

64

11

38

39

40

41

42

51

52

53

54

55

56

65

66

67

68

69

70

70 WAY

131-TBA1-131B

GND-TBA1-GND6T

202-TBA1-202B

137-TBA1-137B

Failure Mode Identifiers (FMI)

15

24

14

33

23

13

HC1-TBD1-HC1T

32

22

12

31

21

11

2-TBD1-2ET
2-TBD1-2FB
10-TBD1-10BL

82-TBD1-82B

43-SP-1

44-SP-2

42-SP-3

S-SPD-PEEC-8

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

REV.

LOAD SHARING MODULE

MCS
6

DROOP

SRV-SCS-3
2-MCS-5
2-SCS-2

10

Component Identifiers (CID)


For (EMCP II + )

LOAD
GAIN

10

WARNING

10 11 12 13

14

SRV-MCS-3
SRV-CAT MONITORING
SYSTEM CONN-23
2-MCS-2
2-TBD1-2FT

233-TBC-233AT

232-TBC-232AT

53-TBA1-53T
153-TBC-53

51-TBA1-51T
151-TBC-51

52-TBA1-52T
152-TBC-52

110

Temperature Sensor (Engine Coolant)

111

Fluid Level Sensor (Engine Coolant)

168

Electrical System Voltage

175

Temperature Sensor (Engine Oil)

190

Speed Sensor (Engine)

269

Sensor Power Supply

= COMPONENT LOCATED ON ENGINE OR BASE

333

Alarm Module Control

= COMPONENT LOCATED IN MARSHALLING BOX

334

Spare Output

336

Switch (Engine Control)

LOAD SHARE MODULE


SLR CHART

2 - TBD1 - 2 F T

(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
L=LOWER

A
B

441

Electronic Governor Relay

442

Generator Fault Relay

443

Crank Termination Relay

444

Starting Motor Relay

445

Run Relay

446

Air Shutoff Relay

SYNCHRONIZING
RESISTOR TAP
SETTING CHART

447

Fuel Control Relay

448

Programmable Spare Relay

208

USE E-D 1760 OHM

475

Relay Driver Module

240

USE E-C 2400 OHM

300

USE E-B 5600 OHM

500

EMCP Electronic Control (Generator Set)


Unexpected Shutdown

VOLT LINE
TO LINE
1600 OHM

(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK

640 OHM

WIRING EXAMPLE

CONTROL PANEL- DOOR

Pressure Sensor (Engine Oil)

= 10 AWG

DEVICE TERMINAL NUMBER

9-PLS-2

DESCRIPTION

100

CAT Data Link

PL2

CID

EMCP Electronic Control (Generator Set)

WIRE NO.

Current above normal or grounded circuit.

268

DEVICE ABBREVIATION

2-TBD1-2CT

Current below normal or open circuit.

LOAD
SHARING
MODULE

3200 OHM

NO

PRPB

PL1

Voltage below normal or shorted low.

248

X2

PSPB

9-PLS-2

PART NO.

1760 OHM

81-70 WAY-18

131-PSL-X2
X1

SERIAL NO.

1B NC 2B

RHLH-CAT MONITORING
SYSTEM CONN-18
2-MCS-5

GND

PRL

SAS

Voltage above normal or shorted high.

RHLH

122-TBA2-122U

9-PL1-2
X2

Data erratic, intermittent, or incorrect.

15 16 17 18 19 20 21 22 23 24 25 26 27 28

120-TBA2-120U

Data valid but below normal operational range.

The FMI is a diagnostic code that indicates what type of failure has occurred.

124-TBA2-124U

10-PWM-B+
OR 10-LSGOV-15

43-PWM-3
OR 43-LSGOV-28

42-PWM-1
OR 42-LSGOV-26
44-PWM-2
OR 44-LSGOV-27

80-TBD1-80B
3

380

USE E-B 5600 OHM

566

400

USE E-B 5600 OHM

590

Engine Electronic Control Module

416

USE E-A 7200 OHM

770

Customer Communication Module Data Link

480

USE E-A 7200 OHM

859
Kilowatt Level Output
The CID is a diagnostic code that indicates which component is faulty.

(Dimensions: 39 inches x 24 inches)

25

34

Data valid but above normal operational range.

20 Page,

35

10

1A NC 2A

30-TBD1-30CT

2-TBD1-2JT

NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP


"TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.

X1

2-TBD1-2DB

10-PLS-3

56-GSC-40

57-TBD1-57AT

1-TBD1-1CB

30-TBD1-30CB

5-TBD1-5BT
5-ECS-10

5-ECS-10

5-ECS-9
5-ECS-8
58-GSC-32

55-GSC-39

45-TBD1-45B

30-TBD1-30BT

34-TBD1-34B

11-TBD1-11B

39-TBD1-39T

17-TBD1-17T

14-RM-18

46-TBD1-46B

NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT


RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE
REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.

PSL

56-ECS-3

55-ECS-2

16

NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY


FOR OPTIONAL NFPA 110 ALARM MODULE.

SLM

63-TBD1-63T

26

202-TBA1-202T

38 39 40

58-ECS-5
61-70 WAY-43
57-TBD1-57AB

36

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.

84-PSPB-2B
84--70 WAY-4

35 36 37

17-TBD1-17B

108-TBA1-108L

157-TBA1-157T
1

3-TBD1-3AL

32 33 34

VAR

59-TBD1-59T

90-TBD1-90T

29 30 31

17

84-PRPB-3

SP4-TBD1-SP4T
62-TBD1-62BB

2 1

27

SL1

26 27 28

37

SCS

2 1

21 22

ER-TBD1-ERT

CLR-MCS-4
CLR-CAT MONITORING SYSTEM CONN-33
2-MCS-2
2-RHLH-2
CLR-MCS-6

PLS

206-TBA1-206T

24 25

131-TBA1-131T

23

SP1-TBD1-SP1T
SP3-TBD1-SP3T
RDM-70 WAY-7

131-PRL-X2

19 20

211-F23-B

SP2-TBD1-SP2AT

16 17 18

18

163

D(-)-TBD1-D(-)T
D(+)-TBD1-D(+)T

13 14 15

28

18-TBD1-18T
19-TBD1-19T

RHLH-RHLH-3

BO-TBD1-BOT

2-TBD1-2EB

203-TBA1-203T

67-TBD1-67BB

93-ATB J1-3
92-ATB J1-2
97-ATB J1-7

10-ALM-1

207-TBA1-207T

10 11 12

19

MT-TBD1-MTT

SRV-SCS-3
CLR-MCS-6
2-TBD1-2HT

ECS

DOOR STUD

76-BTR-8
75-ATR1-8

29

Failure Description

SV-TBD1-SVAT

SL2

5
SS
2

ESPB

SP

91-ATB J1-1

30-ALM-7
86-LFSR-6

NOTE C

SLR 2
C
D

16-TBD1-16T

7
6
5
4
3
2
1

39

EL-TBD1-ELT

2-TBD1-2GT

B
C
SLR1

14
13
12
11
10
9
8

10

2R2

20

38

9-PL2-2

90-TBD1-90L
10-CAM-1
10-RM-39

160

NC

10-TBD1-10BB

20-ALM-12
70-LFLS-5
73-GNDFR-14
71-70 WAY-1
74-70 WAY-21

2R1

1L4

7 8

40

30

FP-TBD1-FPT

GND-TBD1-GND4T
SP-SHIELD

69-ALM-14
68-ALM-13

15-TBD1-15T

1R2

10

30-CAM-7
30-RM-B-

110-TBA1-110L

96-ATB J1-6

94-ATB J1-4

95-ATB J1-5

30-ALM-7

22-TBD1-22B

7
6
5
4
3
2
1

NC

13
14

RM

21-TBD1-21B

20-CAM-12

14
13
12
11
10
9
8

NC
NO

1L2

1L3
1R1

SP-SHIELD-DOOR STUD

F10
B-

30-TBD1-30BB

1-TBD1-1DB

5-TBD1-5BB

37
38
39

6
7
8
9
10
11
12

69-CAM-14
68-CAM-13

161

24
25
26
27
28

4
5

159-TBA1-159T

39-TBD1-39B

F1
F2
F3
F4
F5
F6
F7
F8
F9

34
35
36

1L1

162

22
23

29
30
31
32
33

NOTE B

1
2
3
99-TBD1-99T

1-TBD1-1BB

1-TBD1-1BT

10-ALM-1

10-TBD1-10AT

6-TBD1-6T

2-TBD1-2CB

B+

15
16
17
18
19
20
21

CAM

20-DC CONN2-10
41-DC CONN1-1
41-DC CONN1-2

37-TBD1-37B

ALM

14-ESPB-1R1

CAT MONITORING SYSTEM

13-CR-6

FMI No.

RENR2344-02 VOL 2

GND-TBD1-GND4B

CONTROL PANEL- INTERNAL

38-TBD1-38T

Printed in U.S.A.

2012 Caterpillar
All Rights Reserved

136-TBA1-136B

12

159-TBA1-159B

206-TBA1-206B

NOTE D

99-TBD1-99B

36-F15-B

SP4-TBD1-SP4B

SP3-TBD1-SP3B

5-TBD1-5AT

SP2-TBD1-SP2AB

52-TBC-52
OR 52-TBA1-52B

GND-TBD1-GND1B

10

AC CONN
(GREEN)

SP1-TBD1-SP1B

11

10-TBD1-10AB

12

51-TBC-51
OR 51-TBA1-51B

45A-TBD1-45AT

41-RM 13

4-TBD1-4B

1-TBD1-1AB

45-TBD1-45T

DC CONN 2
(GREY)

1-TBD1-1AT

41-RM 13

89-TBD1-89B

DC CONN 1
(BLACK)

10

88-TBD1-88B

11

61-GSC-34

12

T2-F12

GND-TBA1-GND5B

53-TBC-53
OR 53-TBA1-53B

23A-TBD1-23AB

10

30-TBD1-30AB

11

59-TBD1-59B

12

87-TBD1-87B

Volume 2 of 2: Control Panel & Marshalling Box

(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
U=UPPER

DEVICE ABBREVIATION
WIRE NO.
2

37

27

17

26

16

25

15

24

14

23

13

PF/KVAR

32

29

19

81-TBD2-81B

99-TBC-99T

38

28

18

97-TBC-97T
96-TBC-96T

74-TBD2-74B

37

27

17

109-TBA2-109B

72-TBD2-72B

108-TBA2-108B

36

70B-TBD2-70BB

26

16

RDM-TBC-RDMT

207-TBA2-207B

2-TBD2-2BB

117-TBA2-117B

SP3-TBD2-SP3B

35

25

15

GND2

124

122

120

EF2

EF1

210

209

142

GND

GND

148

140
B

124-TBA2-124T

122-TBA2-122T

120-TBA2-120T

14
GND-PUMP-GND

124-LSGOV-2 @

122-LSGOV-1 @

14
210-PUMP-T2/T4

120-LSGOV-3 @

14
209-PUMP-T1/T3

10
148-JWH-IL1

140-BC-L
140-SPH-H1
142-SPH-H4

10
139-JWH-IL2

139

133

133

132

132

207

206

203

202

178

159

22

12

34

SP4-TBD2-SP4B

24

14

SP1-TBD2-SP1B

61-TBC-61T
3-TBD2-3T

203-TBA2-203B

89-TBC-89T
5-TBD2-5B
88-TBC-88T

33

23

13

10-TBD2-10T

32

22

12

DC TERMS

124-VR3F-24 OR 124-DVR-24

122-VR3F-22 OR 122-DVR-22

132-F16-T
132-F21-T

31

21

11

10 11 12 13 14 15 16

2
1

157-TBA2-157B

54-TBC-54T

12

14

A1

GNDFR

53

A2
13

61

PC
14

M+

120-GNDFR-A2

87-TBC-87T

11

13

70B-OUVR-11

202-TBA2-202B

T/R

54 62

SP4-OUVR-10

AR

2-TBC-2L

11

OUVR

10-TBC-10L

21

120-VR3F-20 OR 120-DVR-20

124-F52-T

120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A

EF2-GNDFR-L

210-OL-4

EF1-GNDFR-K

209-OL-2

140-BC-L
140-HC-2
142-BC-N
142-HC-4

10 GND-TBC-GNDB

10 148-HC-6

10 139-HC-8

SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7

30-ATR2-7
30-ATR2-16

74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8

A1 A2

SP2-TBD2-SP2B

1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19

181-TC5-WH
182-TC5-RD

SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7

90-TBC-90T

36-TBD2-36B
30-ATR1-7
30-ATR1-16

131

133-F18-T

10 133-TBC-133B
10 133-MCB1-3

63-TBC-63T

GND-DC CHASSIS STUD


74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3

132-TBC-132B
132-MCB1-1

D(+)-TBC-D(+)T

39

91-TBC-91T

GND-AC CHASSIS STUD

171-TC4-WH
172-TC4-RD

F52

84-TBD2-84B

SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16

1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19

10

6-TBD2-6T

31

M-

(K) (L)

T/R

21

22

24

OL
98
2

97

95

207-F22-B

18

33

10

30-TBD2-30AT

131-TBA2-131AB

F51

GND

2-TBD2-2AT
3-TBD2-3B
3-TBC-233AT
6-TBD2-6B
6-ALR-A
10-TBD2-10B

10

30

31

54

57

61

63

87

88

89

90

91

96

97

98

99

D+

D(+)-DC CONN-19

30-TBD2-30AB
31-DC CONN-29
54-DC CONN-1
57-DC CONN-30
61-DC CONN-13
61-KWR-A
63-DC CONN-6
87-DC CONN-31
88-DC CONN-32
89-DC CONN-33
90-DC CONN-5
91-DC CONN-39
96-DC CONN-8
97-DC CONN-18
98-DC CONN-28
99-DC CONN-38

D-

D(-)-DC CONN-20

RDM

RDM-DC CONN-7

47

47-KWR-1

48

48-KWR-7

49

49-KWR-4

231A

232A

232-LSGOV-13 @

OR 14A-TBD1-14AB

233A

233-LSGOV-14 @

OR 3-TBC-3B

231B

232B

233B

231C

232C

233C

96

AC TERMS

ATR2

6A-VR3F-6

adjust
set point
read

5A-VR3F-5

ATR1

10-OUVR-12

207-PC-53

10

158-TBA2-158B

adjust
set point
read

203-TBA2-203T

20

31-TBC-31T

28

34

131-PC-3

30

71-TBD2-71B

204-PC-A1

131-TBA2-131AT
131-PC-A2

19

206-TBA2-206B
3

204-OL-96

40

110-TBA2-110B

159-TBA2-159B

K L M N O P Q R S

208-F21-B

29

38

35

210-TBA2-210B
205-PR-6

D1

209-TBA2-209B

A B C D E F G H I J

276-DVR-44

D2

K L M N O P Q R S

275-DVR-45

PCB

202-TBA2-202T

10

137-TBA2-137B

36

207-PC-61

3-ATR1-G
3-ATR3-G
2-ATR1-H
2-ATR3-H

3-ATR2-G
3-TBD2-3AU
2-ATR2-H
2-TBD2-2AU

N-TBA2-NB

73-CAM-10 @

20

136-TBA2-136B

DROOP BOARD

D(-)-TBC-D(-)T

98-TBC-98T
101-TBA2-101B

30-TBD2-30BT

30

178-TBA2-178B

39

EF2-TBA2-EF2B

6A-DVR-6

122-AR-A

5A-DVR-5

DC CONN
(40 WAY)
57-TBC-57T

40

AC CHASSIS STUD

(40 WAY)

D1

2 - TBD1 - 2 F T

GND-AC CONN-21
D2

TBA2

DROOP RESISTOR

EF1-TBA2-EF1B

131

66

77

DEVICE TERMINAL NUMBER

AC CONN

A B C D E F G H I J

131-BC-N

77-FRBS-1

81-TBD2-81T

120-TBA2-120B
120-AR-B

118-AR-7

202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5

178-AC CONN-29

N-AC CONN-36

122-TBA2-122B
122-AR-4

118-GNDFR-A1

131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11

5-TBD2-5T

65-ALR-1

64-ALR-4

85-PR-5

83-PR-A

70B-OUVR-11
70B-DC CONN-36

SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22

SP3-DC CONN-24

SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14

SP1-DC CONN-4

84-PR-7
84-DC CONN-10

74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9

72-DC CONN-17

71-BTR-5
71-DC CONN-16

30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11

GND-DC CONN-21

DC CHASSIS STUD

2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T

2-TBC-2T
2-PR-B

(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK

WIRING EXAMPLE

TBD2

85-TBD2-85B

117

131-PC-3
131-AC CONN-33

110

109

108

101

108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14

GND1

101-AC CONN-38

110-TBA2-110T

109-TBA2-109T

2-OUVR-13

F50

108-TBA2-108T

66-ALR-7

WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR


UNLESS AND RFI FILTER IS PROVIDED.
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
AN OPTIONAL SE GENERATOR.
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.

83-TBD2-83T

84-TBD2-84T
84-PR-8

84-PR-7

206-TBA2-206T

2-TBD2-2AB

6-TBC-6B

PR

66-TBD2-66B

2-TBD2-2CT

61-TBC-61B

ALR

48-TBC-48T

NOTE C:

KWR
B

158

159-F33-B
159-AC CONN-15

205-OL-95

64-TBD2-64B

158-AC CONN-13

157

137

136

65-TBD2-65B

ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC


INSULATION WIRE UNLESS OTHERWISE INDICATED.

10 = 10 AWG
14 = 14 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF
BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.

65

47-TBC-47T

49-TBC-49T

85-MV-2

64

83-LFLS-2

83

70B

SP4

SP3

SP2

85

84-LFLS-3

SP1

84

81-LFLS-4
81-LFLS-1

81

74

71

72

36

30

30

72-LFLS-7

30-FRBS-2

30-LFLS-6

10-LFLS-8
10-DVR-B(+)

10

GND

3-ATR1-G
OR 3-BTR-G

2-MV-1

2-ATR1-H
OR 2-BTR-H

NOTE A:

10

132

132-TBA2-132BT

131

131-TBA2-131BT

133

133-TBA2-133BT

10

GND

GND-TBA2-GNDT

10

82-TBD1-82L @
276-PF/KVAR-1
80-TBD1-80L @
275-PF/KVAR-3

6A-DROOP-D1
5A-DROOP-D2
3 40 41 42 43

VR3F

7 44 45

46 47 48 49 50

B+ B- 20 22 24 26 28 30 F1 F2

114-5510

F16

F17 F18

MERLIN GERIN

156-F33-T

NOTE F

TBC

HC
2

FIELD

139-TBA2-139B 10

10 148-TBA2-148B

142-TBA2-142B

140-TBA2-140B

159-TBA2-159T

157-TBA2-157T

207-PC-61
207-TBA2-207T

36-TBD2-36T
208-PC-1

10 134-HC-7

10 138-HC-5

141-HC-3

F1-GEN FIELD LEAD


F2-GEN FIELD LEAD

135-HC-1

2
136-TBA2-136T

SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7

30-ATR3-7
30-ATR3-16

74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8

191-TC6-WH
192-TC6-RD

30-BTR-10

SP2-ATR3-14 OR
SP2-TBD2-SP2T

30-BTR-7
30-BTR-16

30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4

71-TBD2-71T

10-TBD2-10U
2-TBD2-2BT
120-F50-B
20-GEN
122-F51-B
22-GEN
124-F52-B
24-GEN
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD

MARSHALLING BOX DC CHASSIS

154-F32-T

134-MCB1-4 10

OFF

20 22 24 26 28 30 F1 F2

22-GEN OR 22-RFI-22
NOTE C 122-F51-B
26-GEN PM
NOTE E 28-GEN PM
30-GEN PM

F21 F22 F32 F33

multi 9

C60N

OFF

AC INPUT

A2
3

1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19

NOTE E

131-TBA2-131BB

138-MCB1-2 10

141-F18-B

137-TBA2-137T

135-F17-B

156-TBC-156T

154-TBC-154T

MCB1

24-GEN OR
24-RFI-24
124-F52-B

132-F21-T

A1

20-GEN OR
20-RFI-20
NOTE C

156

10

VOLTAGE
REGULATOR

120-F50-B

J1

132-TBA2-132AB
132-F22-T

133-TBA2-133BB 10

133-TBA2-133AT

132-F16-T

20-GEN

20

20-VR3F-20

24-VR3F-24

ATR3

24

132-F17-T
132-TBA2-132AT

24-GEN

20

22-VR3F-22

adjust
set point
read

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

163-BT1-RD
164-BT1-WH

(Dimensions: 39 inches x 24 inches)

24

82-TBD1-82L

154

2-TBD2-2CB
140-TBA2-140T
142-TBA2-142T

+
-

BC

L
N

MARSHALLING BOX AC CHASSIS

MARSHALLING BOX
CUSTOMER TERMINAL
BLOCK

20 Page,

RENR2344-02 VOL 2

BTR

22

6A-DROOP-D1

80-TBD1-80L
5A-DROOP-D2

RFI FILTER
22

A B C D E F G H I J K L M N O P Q R S

adjust
set point
read

22-GEN

3-ATR2-G
3-BTR-G
2-ATR2-H
2-BTR-H

3-ATR3-G OR
3-TBD2-3U
2-ATR3-H OR
2-TBD2-2AU

A B C D E F G H I J K L M N O P Q R S

DVR

132-TBA2-132BB 10

GND
NOTE C

THIS SCHEMATIC IS FOR THE 3412C EMCP II+ FOR PEEC ENGINES.
VOLUME 2 of 2: CONTROL PANEL & MARSHALLING BOX
Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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