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INSPECTION AND TEST PLAN

INSP.
NO.

WORKSDESRIPTION

1.0

PreInspectionMeeting

1.1

PurchaseOrderReview

1.2

QCINSPECTION/
VERIFICATIONACTIVITIES

CustomerAcceptanceof
ExceptionsandClarifications

1.3

DrawingandQualitydocument

1.4

Documents&Drawingsubmissionforapprovalprocess

1.5

PreInspectionMeeting(PIM)

2.0

Skid

2.1

WPS,PQR&WPQreview

2.2
2.3

20XV033G02

Rev.:

Date.:

5/6/2015

PO:
EQUIPMENTTYPE
EQUIPMENTTAG.NO
PACKAGENAME

EPCICBNJTK&TTJTAWELHEADPLATFORMS
SAPURAKENCANA/PETRONASCARIGALISDNBHD
C14022ME144150JL
20XV009

PROJECTNAME:
CLIENT:
CONTRACTNO:
PROJECTNO:

DocNo.:

ACCEPTANCECRITERIA
(ACCEPTABLERANGE/
TOLERANCE.)

QUALITYRECORDS
(CHECKLIST/
INSPECTIONREPORT)

PurchaseOrder

OrderAcknowledgement

EP/EllatecProposal

ClientApprovals;TechnicalProposal

GADrawingandDatasheet

ClientApprovals

SUPPLIER/
LOCATION

C14022ME144150JL
CLOSEDDRAINVESELTRANSFERPUMP
P6420A/B
API674CLOSEDDRAINVESELTRANSFERPUMP

RESPONSIBILITIES
EP/
SK
ELLATEC

PCSB

RA

RA

RA

RA

RA

REMARKS

WeldingProcedureSpecification(WPS)

AWSD1.1/D1.1M2002

WPS/PQR

RA

RA

RA

Weldinginspection

WeldVisualInspection

AWSD1.1/D1.1M2003

WeldVisualReport

FinalNDEinspection

MagneticParticleInspection(MPI)test

MPIProcedure

MPIReport

Mechon,SeriKembangan

MagneticParticleInspection(MPI)test

MPIProcedure

MPIReport

Mechon,SeriKembangan

2.3.2 NDTCompany

MagneticParticleInspection(MPI)test

MPIProcedure

MPIReport

Mechon,SeriKembangan

2.3.3 NDTTechnician

MagneticParticleInspection(MPI)test

MPIProcedure

MPIReport

Mechon,SeriKembangan

VisualandDimensionalInspection

GADrawing

DimensionalReport

Blasting&CleanlinessandCoatingPaintApplyPrimer/Final
CoatApplication

PTS30.48.00.31.P

Blasting&PaintingReport

GADrawing&Datasheet

MaterialCertificate

ProgressReport

LiquidPenetrantTestReport

NOVFacility,USA
NOVFacility,USA

2.3.1 NDTProcedure

2.4

Finalvisualanddimensionalinspection

2.5

SurfacePrepara onandPain ngAc vi es

YewLee,Puchong

Pump

3.1

InspectionofProduct&Materials

3.2

PumpProduction

3.3

NDEInspection

3.4

PMIInspection

PMITest

PMICertificates

3.5

FinalInspection

Visual&DimensionalandSpecification

ProgressReport

3.6

PumpHydrotest

PumpHydrostaticTest

HydrostaticTestReport

3.7

PackageAssemble

ProgressReport

3.8

SurfacePrepara onandPain ngAc vi es

Blasting&CleanlinessandCoatingPaintApplyPrimer/Final
CoatApplication

PTS30.48.00.31.P

Blasting&PaintingReport

YewLee,Puchong

3.9

FinalAcceptanceTest

MechanicalRunTest,NPSHTest&PerformanceTest,Sound
andvibrationtest

API6743rdEdition

PerformanceTestReport

PumpwillbetestedwithcontractmotorasacompletedpackageatJohnsonPump

4.0

Motor

4.1

RoutineTests

4.2

MotorTypeAcceptanceTest&PerformanceTestReport

4.3

NoiseTests

4.4

Vibrationleveltest

4.4

FinalInspection

4.5

SurfacePrepara onandPain ngAc vi es

4.6

MotorRunningTest

LiquidPenetrantTest

RoutineTestReport

PerformanceTestReport

NoiseLevelTestReport

NOVFacility,USA

Vibrationleveltest

Dimensional,Visual&Painting

MotorSpecification

Gadrawing

Blasting&CleanlinessandCoatingPaintApplyPrimer/FinalCoat
Application

PTS30.48.00.31.P

Blasting&PaintingReport

YewLee,Puchong

FinalAcceptanceTest

API6743rdEdition

FATReport

JonhsonPump

Suction&DischargeDampener

5.1

MaterialSpecification

Size,Material&Specification

DampenerDrawing

5.2

WPS,PQR&WPQreview

5.3

NDEInspection

WeldingProcedureSpecification(WPS)

MT/PTTesting

ASMEIX

5.4

PMIInspection

PMITest

5.5

DampenerHydrotest

DampenerHydrostaticTest

5.6

Dampenersfinalinspection&clearance

6.0

Others

6.1

Bolts&NutsInspection

6.2

Nameplate&Tagging(CompletePackage)

7.0

FinalPackageInspection

7.1

Finaldimensionalandvisualinspection

7.2

Finalsurfacepreparationandpaintinginspection(Skid)

7.3

FinalDocumentpreparationandsubmission

7.4
7.5
7.6

MDRandUStampcertificatereviewandapproval

App.Drawinganddatasheet

PTS30.48.00.31.P
Visual&DimensionalInspection

DrawingApproval

RA

RA

WPS/PQR

RA

RA

MT/PTReport

PPCFacility,USA

PMICertificates

PPCFacility,USA

HydrostaticTestReport

PPCFacility,USA

MDR&UStampdocuments

MaterialCertificate

MaterialCertificate

RA

Visual&Dimensional

GADrawing

ClientApprovals

Painting&Blasting

PTS30.48.00.31.P

Painting&BlastingReports

VendorDocumentMasterList(VDML)

QualityManual,FinalDocumentIndex

manufacturesfinaldocument

FinalIRN/IRCforthepackage

Releaseforshipment

QualityManual

InpectionReleaseNote

Visualinspectionofpreservaion&packing

Releaseforshipment

PackingList

Checkofcertificatesofpacking

Releaseforshipment

PackingList

Documentspreparationandapprovalby

PreparedByVendor

ReviewedByVendor

ApprovedBySK

ApprovedByPCSB

SpecialremarksIfAny:

Name
Signature
Legends:
H=HoldPointInspection;W=WitnessPoint;M=MonitoringPoint;R=ReviewPoint;RA=ReviewandApprove