BONNEY FORGE
In 1943 when Bonney Forge pioneered
the "Shape of Reinforcement” for
branch connections, wha woud have
thought it would fast became a
recognized industry standard. Today,
Bonney Forge Branch Connections offer
complete run pipe reinforcement while
avoiding cracks, filet welds, and sharp
re-entrant: comer reinforcement
tapering atthe sides, thus preventing
abrupt changes in thickness where the
fitting joins the header pipe
Bonney Force
Brancu
Connections -
Your Best Cuoice
Al Bonney Forge forgings are inspected
before leaving the factory, undergoing
three separate quality control s
ems
one for material control, one for
manufacturing and one for design
control, Branch Connection forgings also
undergo frequent checks against mil
documents during the manufacturing
process to assure the highest
compliance with ASME and ASTM
specifications. Plus, comprehensive
record keeping of every fitting from
initial forging ber through forging, heat
treatment, mechining, storage and
shipment means every fing is
traveable to the exact material and
process used in its manufacture
Banney Farge Branch Connections have
been designed to substantially reduce
warehouse inventory. Choose from our
WeLDo
or FLEXOLET” straight thru bore fittings.
Bath i
savi
ine of funneled inlet fittings
joking fexibilty and
while meeting the 100%
reinforcement requirement of applicable
piping codes i. ASME 831.1, 831.3,
831.4 and 631.8. They also meet the
2001 edition of MSS-SP-97 Standard
‘integrally Reinforoed Forged Branch
Outlet Fittings,
WELDOLET® is Bonney Forge’s original
conventional line of fittings thet give a
smooth fiw transition from the header
Pipe into the branch. tt is used worldwide
in refineries, chemical plants and gas
pipelines
FLEXOLET™ reduces the number of fitting
sizes per outlet required, made possible by
the revisions ta the MSS specification
This means less warehouse bin locations,
fewer individual inventory items, and less
time needed for filing orders. |
on
WELDING TEE
ca
weupouer®
rf
wetgoLer®
Weipine SADDLE
Maintain Quaury - Reouce Costs
Use the Weldolet fitting for branch connections instead of
Welding Tees
Reinforced Branches
Unreinforced Branches
because of the reasons outlined below
1L wherever welding fittings are required use the Weldolet in eu
of welding tees.
2, Weldalet fittings cost 50% to S0% less than welding tees.
b. The Weldolet fabricates 50% to 90% less than welding tees.
6. The Weldolet allows more flexible fabrication. (Run your pipe -
then weld on fittings.)
4, The Weldolet: maintains full pipe strength in accordance with
ASME B16.9 and other ASME Codes for Pressure Piping,
e. The Weldolet provides full lid flow.
2 Wherever reinforced branches (saddles, reinforcing pads) are
required by internal pressure-temperature conditions,
external forces or both - an integrally reinforced Weldolet should
be used.
a, The Weldolet fitting facilitates fabrication and reduces cost.
{No chipping, less cutting and welding)
b. The Weldolet provides ¢ perfectly contoured internal joint,
cc. The Weldolet fully integrates branch reinforcement and header,
avoids metal to metal lapped surfaces and sharp re-entrant,
corners USE THE WELDOLET>
\Whare improved flows dasirable, the funelednlet provides ful fu low, short height of ting provides accassiblty for intemal grinding and inspection,
where piping wil be subjected to wbrational andr other extemal strasses, wide footing improves mechanical strength and provides rugged construction.
‘Tapered transition rom branch to header and thik juncture releve stress concentrations, andthe funneled inlet relies stress concentration.
3 Wherever a nn-einforced miter-branch is satsactry to withstand the internal pressure tempered
requirements,
other factors point to the advisable use of the Weldolet fittings as follows:
DESIGN AND CONSTRUCTION with butt weld, socket or threaded outlets also precludes faulty fabrication with
attendant inferior operation as shown below:
The human element has and will continue to cause this type of improper construction which cannot be readily
prevented by inspection. Use of Weldolet fittings assures fll ud flow.
ROUGH CUT results in weld BRANCH PIPE PROJECTING THE BRANCH CONNECTION IS THE FULCRUM OF
metal projecting into the down into header pipe MECHANICAL MOVEMENT, Vibration, expansion,
system and retarding fw. drastically reduces flow and contraction, fd pulsation, and impact ar all
can plug entire system, concentrated at this critical point
[Short halght of welding outiet PRECAUTION against external stresses must be
ae | considered particularly where falure would be
accessible for| | for inspection hazardous to personnel or equipment.
inspecton or | |r packeldig,
bachueldig.
Unreinforced mitered branches cannot be relied
Upon when these stresses are anticipated
‘Weldolet fittings assure proper mechanical
strength,
WHENEVER INSPECTION OF THE INSIDE OF THE BRANCH WELD
IS NECESSARY (AS IN THE ASME UNFIRED PRESSURE VESSEL
CODE) OR BACKWELDING IS REQUIRED (AS |S SOMETIMES
REQUIRED IN THE ASME POWER BOILER CODE) THE WELDOLET
‘SHOULD BE USED.
oe ‘Bonney Forge craftsmanship is combined with raid qulty control systems to provide complete assurance ofthe highest menufacturing
standsrds and compliance with sppicable ASME ond ASTM speciestions. Every fitting menufecturedis subjected to thee separate
{quality contol systems: one for material contra, one for manufacturing control, and one for design contr
‘Allforgings are inspected before being passed to the shipping room. Frequent anslyses are made to check against mill documents.
Accurate records ar et of every ing, rm inl forging bar rough forging, heat reatment, machin, storage ad shipment
Every single iting traeate vo the exect meter and process used ts menacture.
Rather than bindly flowing the results of tests on branch connection by others and anlyng them tothe Weldoet®, Bonney Forge
performed the necessary basic research and applet directly tothe Wellet® and Sweepdle” type of construction, By ur precse
use f stress cat, monitored by stain gauges, Bonney Forge has obtained the effect of an infinite numberof strin gauges. Staring
wth unretnforad branch connections, and testing large numberof sizes, se combinations and weights, Boney Forge scntificaly
observed and developed pattems ofthe areas of stress concentrations as wellas the areas having less than an average stress,
‘As aresuft ofa continuing program of testing oer the years, the Wedoet and the Siweepolt have undergone desgn revisions to keep
ave with the changing needs ofthe ipngindustry. The most modem research techniques are use indudng stress analyses by means
of three-timencional photoelastiaty. Tha modern Welt and Sweepolet provides the best engineered method of fabricating a branch
conection of carbon steel, stainless, aloy and high yi transmission pipe nal pipe wall thicknesses, The Sweepdletsthe recom-
‘mended brench connection for Gass (ortical sence] ruceer ping,
‘THE WELDOLET PROVIDES 100% PIPE STRENGTH FOR ALL SES, WEIGHTS AND SCHEDULES
\Weldolat Weng tings aerated the sameas seamless ste! pipe. Thse ratings are besed on the ASME Codes for Pressure Piping, For
‘example, an extra strong Weldolet used on extra strong pipe of he equivalent mater provides 100% pipe strength, Liewise, @
standard weight Weldoet has the same ratings a standard weight ppeandprevces 100% pipe strength when used on stancerd
weight pie
‘Weldolet Welding Fittings are manufactured according to the requirements of the ASMEB16.9 Standard for Stel Butt-Weldng iting.
\Weldolts are designed so that their actual bursting strength when instal as recommended exceeds the computed bursting strength of
the pipe of the designated weight or schedule number and material. Header assembles with ful se and reducing branches constructed
With Welle welting fittings tested in aocordanoe with the provisions of ASME B16. in al cases burst in the header pipe wel above
‘the computed minimum bursting strength ofthe stright run of unpenetrated pipe. 1. Spocity izo Indicate Cass or Schedule/Pipa Wall
* Cute se + (lass 3000, 6000 - Threaded or Socket weld
+ Fun or Header (or un Size Combination, see + SD, XSTG, S180, et. -Butt-nelded
ages 38 -a00 ject Watrial
2, Spacity Style ‘+ Carbon Stee! - NATO. SNATOSN - SNABSDLF2 ete
+ Stainless Svs
+ ct nol Wet) + Other
+ Threaded hredalt") ‘5. Spocify Design Code (if availabla)
+ Socket wel Soalolee*)
* Other (Eblet®,Latrole®, Sueepalt
Inger Weldlet®, Nolet, etc]
Examples - Quantity - Description - Matera
Faxalt
+ Buttweld 10 pieces - 8x 4 Welolet® - STD Wt. SAA105
Threaded Spieces~ 95 - Bx 1-1/2 Flexcet™ ~ SM Threedad- SNATOS
*Sodet-neld
General the schedules ofthe run pipe and rend pipe ae idea nd thus specification ofthe equivlent schedule Weld assures the proper fitting being used
Example:
16" Sanderd weight x8! Standaré weigh is spcied as 66 standard weight fing,
ere the schedule ofthe run is greater or less than the schedule of he branch, tis essential that both schedules be speci since (a) The Weldlet's
reinforcing characteristics ae a function ofthe run pipe wal thickness, which n turn designates the sched ofthe basic Weldlt® fin tobe ued: (6) The
wl thickness of the out: or branch end must mateh te wal thickness ofthe branch poe.
Example:
16" Batra strong x8" Stands waht
16 Standard weight x Era strong
‘Special care is suagestd to avoid confusing schedule 40 an stander woight as beng erica above 10" schedule AO is havi ad sched 80 and extra
strong (ehove 8 schefue 8 is heavier
Example:
B"Schedie 80 x4" Schedule QD fing or extra strong fing
‘18 Scheie 8 x4 Schedule Bis a considerably heave feng, because the reorcamentis or 18" schedule BO pie with a wal thickness of approximately 1
‘Tha Well” is evaable in standard cade designs forall canbietons of run wal thichnesses up thraugh 31/2" hidass and branch wall thidknasses up
trough double extrs strong. Desins for thckesses greater an tess canbe daveoped on request
‘When run szis standard weigh: and the branch fs standard weight - spec as standard weight. When runs stander ight ond branch sie isbored for 8
Schedule ess than standard wah - spect and price as standord weight pls acl tore. When run size extra stzongvlgh end te branch seta strong
\weaht- speay and price as extra strong, Whan run sei extre strung weight andthe branch is bored for aschatule less than extra strong weiht-specy as
‘era stron pus speci bore, Whan run sizes schedule 160 wright and the brench is schedule 160 weight - specter price as scheule 160. When the run
site's sched 160 veight and the branch is bred for schedule ess than schedule 160 - specty as schedule 180 plus speci bre, For 12" an larga run
ies with wal thicknesses heavier than schedule 16D - spciy Heavy Wal Welddlts as sown on page 14,
\When ordering include the folloing information:
Examples
ou Description
30 x8 Weldket™ Standard Waght Carton Stee!
2 18x4 Weise” Sch 10DxSeh a0 FRR
30 2x2 Socket" Cass 3000 «30485.
2% 1039/4 Threolet® Class 8000 Carbon cae)
Note - Matera of Olet™ Fings shoul! be the seme as material of header: o Outet
od A fod
18 98, 58 10.
V4 58 58 10
38 34, 1/4 34 15
v2 a4 138 15/16 2
a4 78 134 13916 B
1 116 24/8 4746 50
14 1/8 2916 1a 8)
442 1516 278 2 1.00
2 442 342 2916 175,
242 1-58 +76 3 250
3 134 +1916 34116 400
342 4-7/8 558 4 550
4 2 6 $04 630)
5 24/4 TAN6 5916 1025
6 238 a2 6416 1200
8 24 10:98, BANG 2300,
10 346 1241716 10-1916 3600)
2 338 1478 12136 5000)
4 342 16-18 16 6600
16 3416 1841/4 164/16 7500
18 31916 0-4/2 18416 $7.00
a 4 272 a 71800
m4 4.96 2118 2496 2000
& 4116 94/6 26-114 26500
a 58 S16 S076 430.00
% 538 SHAG Es $0000
See footnotes at botiom af page 8
Larger outet sizes available on application. Outlet Size een)
od Pounds:
Footnotes apply to pages 8 & 9.
Each outlet size listed is avallable to ft any run curvature,
Larger Outlet Sizes Available on Application,
Design per MSS-SP-97. BW ends per 816.9 and 816.25.
UNPIPE SZES Out sizes 6'and sta nunber tun pipe sis, andthe fitings are
marked accordingly See page 38 fran pipe ize combination tts).
SCHEDULES Standard weight ings ara th same as Schedule 40 figs trough 10%
Pipe schedule rumters ard weight designations ar in accordance with ASME 83610
‘ASchacle 40 Weld farsi 12" and iageisevalable
FLATS Aflat Weldolet for use on welding caps, elipical heads and flat surfaces is
aralable,
ORDERING ‘When ordering a Weldolet iting, see page. on
Inch
D 8 G
18 58 1 58
4 58 1 58
38 a4 444 a
We En +38 1916
va 78. 134 496
1 11/16 218 4-706
14 114 296 14
He 1516 218 2
2 142 3-472 2.916
2A 158 16 3
3 134 41916 S116
312 178. 5.48 4
4 2 6 44
5 244 7AN6 5916
6 3116 878 51116
8 378. TA2 B1N16
0 S116 1234 10-716
2 41/16 41516 42412 61.00
4 HG 7 131916 70.00
6 4316 1298 1578 10200
B 438 20.38 T71516 190.00
a Aini6 2215/16 20-1116 15800
a 12 27718 24316 22000
B 5.34 30-18 2rd 35000
30, 36 and larger sizes available on application.
See footnotes at bottom of page 11. See pgs,
3637
en
ed A
¢ "4 12 34
58
a4 18 1316
4 1116 1182
14 HA 138
442 +516 +58
2 142 24/16
22 158 ZING 250,
3 1-34 3HN6 410°
34/2 2 39/16 510,
4 2 4 7
5 244 SNe om
6 S46 BANG 15.00
8 78 TB y
10 312 8g 30
2 31516 11-34 61
S| i 2 | ge
1 Z
8 116 tv faa
2 5 19 187.00
4 512 B “316.00
6 544 & 37000
30) 36 and larger sizes available on application,
Footnotes apply to pages 10 & 11.
Each outlet size listed is avallabe to fit any run curvature.
Design per MSS-SP-97. BW ends por B16.9 and 816.25.
RUNPIPESIZES Outlet sizes 6 and less ft numberof run pipe sizes, and thefitings are
marked accordingly. See page 38 for run pipe size combination tables)
SCHEDULES Extra strong ting are he same as schedule 80 through 8". Pipe schedule
rumbers and weight designations are in accordance witi ASME B36.10. A schedule
80 Welioiet to sizes 10° and larger is avalabe. Dimensions and pices on
application,
FLATS, ‘flat Wedolt for use on welding caps, eliptical heads andflatsuraces is
aval.
ORDERING ‘When ordering a Weliolet ting, see page 7. ens. ‘Appx. Weight
L iy i Dy
We 1418 1-38 96 2B
a4 14/4 1-4 coy 70
1 142 2 1 fs
114 1-3/4 276 1-516 125
14/2 2 24 12 175
is 2316 316 1ANN6 245
24/2 276 S436 248 340
3 27/8 44 278 630
4 3516 8 378 1050
5 S716 738 496 1425
6 448 ain 534 2800
8
10
i For dimensions see Heavy Wall Weldolet, nave 18.
a Larger outlet sizes available on application.
24
‘See footnotes at bottom of page 13. rn eas ee
er m A ms
12 118 916 B
a4 +4 f | 34 70
1 42 2 1 Ed
144 134 24 1816 1B
142 2 P| 142 15
2 2-316 6 44016 215
24/2. 276 6] = 31316 24/8 3.40
3 2718 . 278 635
4 3516 6 3718 1050
5 ane | rap | 41916 1425
8 18 eine | 5a 0%
8
10
2
i For dimensions see Heavy Wall Weldolet, page 14.
8
2
24
Footnotes apply to pages 12 & 13,
Each outlet size listed is avallable to ft any run curvature.
sizes available on application,
Design per MSS-SP-
tends per 816.9 and 816.25,
UNPIPE SIZES Outlet sizes 4 and fess fita number of run pie sie, andthe tings
are mated accordingly. Seepage 88 fr tun pipes combination able)
Fats. Aflat Weldolet for use on welding caps, eipical heads ad at surfaces i vatabe,
ORDERING When ordering a Weldoke tng, see page 7. 5/2 )3]5|2]4]814]5]/3|4]
3 |5|5/8/8/5| 5] 5] 8]
SBBEEBEEEE
| .|2/8]=/2/ 8/8) 8]
8] 8] 8)2/8|2/8/5) 8/8
ID OF BRANCH
PIPE SCHEDULE
TYPES
IDOF BRANCH
'PIPE SCHEDULE
ic
TyPE2
=|8]2|=/3|2/8/2/8]
\°O} ww PPE porhep
| 8/8) &] 8) 8) 8) 8) a) S|
S|s|=]=]5| 2/8] 2) 2le
st
— 3 |a|s |||] e|ef els
a
ge 2|£|=|=]2|5|2|5|8|2
8 | 8|8|5]8|9] 8] 5| 8) 3
a8
oa '|3|8| [3] 9) 8/2] 8/8
z ef e]e|s|s[e|e)s|e]als
P 288 ale
= ge | 5/8] —|¥| ¥] | 8] &
5 oes 8/68].
gages 98/85
Bagge alelal|
epbbey
255874 BEEE
ita
2ef8s6 rE Turepovet® Repucine, Size on Size AND FLat
REDUCING SIZES
Outlet Size Coa
Inches is
sjensaloes|eon|~zz|-eslezs
Orn Pd ‘Annx. Weinht
tec fond
2 1 198 156 8 5
#4 196 188 +36 16 B
1 1916 2 +6 146 4
va 186 238 +34 128 D
He 198 278 2 138
2 12 Eid 2916 2116
22 28 406 3 22
3 2 a6 31018 3116
He 28 538 406 356
7 7 6 ee a6
5 276 7a 5M rr)
é 204 ene 534 5M
Each outlet size listed is availabe to fit any run curvature. Threaded ends are in accordance with ANSW/ASMME B1.20.1
Design per MSS-SP-97
RUNPIPESIZES Qutet stes noted above tit numberof run pipe sizes, and the fitings are marked accordingly
‘See page 38 fr run pipe size combination table)
FLATS Aiat Three for use on welding cap, eliptical heads and fat surfaces is avaiable,
ORDERING When ordering a Tredolt iting se page 7. Tr Sockotet® Repucine, Size on Size AND Fiat
BONNEY FORGE
61.3000
cL6000
Cd
od
Outlet Size re
rd WJ Leu
we |i) 1s | wo |e | we | 6
me five | iss | ioe | om | mo |
[tae [2 | im | ioe | ae | a
Taw aes] tat | am |e] as
=] 112 138 2718 2 1610 282 85
[2" [ite | ste | zee | oer | tae | ve
Sse [aes | as] ae] as
a” | tae | dae | aie | tom | ie | a
Sie _[ tine | sas | ene | ose | tine | a
4 178 66 434 4.026 TANG ‘660
s fame | mw | sim | son | oo
6 [aie | ttine | sine | som | tae |i
Each outlet size listed is avallable to fit any run curvature.
‘Socket dimensions ae in accordance with ASME 816.11. Design per MSS-SP-97.
RUNPIPE SIZES Outlet sizes noted above ft a number of cun pie sizes, an the fitings are
marked accordingly. See page 38 for un pipe size combination tabla).
FLATS 2 fat Sockolt fr use on welding caps, litical heads and fiat surfaces is
‘alle,
ORDERING ‘When ordering a Sockolet iting, see page 7.
oO ) FLEXOLET™ r—
SA/A105 & SA/A350 LF2 CL1
BONNEY FORGE
Ton Apnx. Weight
Inches Cr
ve 34 4 0493 010
42. ED 448 0.622 012
a4 78 12 ge 02
= 1 ANB IA16 1062 0.32
S Aa 4-4 244 138 064
C3 1-172 4616 2916 1625 078
z 4-1/2 3516 2313 1.14
242 158 321/82, 2500 194
3 a4 4/2 3125 250
4 2 5-38 4145 ANZ
6 238 T2182 6112 11.00
So DS Oa
Inches nl an
38 34 1 0428 010
We 34 18 0546 012
ml 34 78 Tz ‘oraz 018
7 1 4-6 1116 1.062 036
a |_ a A 24 1278 085
P+ 1-1/2 41-516 2916 1.625 0.68
5 me 1472 3516 2313 124
22 98 S22 2500 28
3 4-34 49/32 3125 284
4 2 538 4145 456
6 S416 T-2Y32 5800 15.00
Each outlet size iste is available to ft any run curvature.
BBW Ends por B16.9 and B16.25. Design por MSS-SP.97.
RUNPIPE SIZES Outlet sizes 6" and ess fit numberof run pipe sizes, and the iting are
‘marked accordingly. Seepage 39 for run ppe size combinaton tables).
SCHEDULES Standard Wight Fitings are the same as schedule 40 fitings though 1
‘Aschedule 40 but-welded Fxoletforsizes 12" and larger is avalabe
Dimensions and prices on appicaton
Extra Strong Fitings ae the same as Schedule 80 itngs through 8. A schedule
£80 but-welded Flexolet for sizes 10" and larger avaiable. Dimensions and
pices on application. Pipe schedule numbers and weight designations are
In accordance with ASME 836.10,
Flats Fat but-weldedFexol tings fr use on welding caps, eliptical heads and fat
surfaces is avalable
ORDERING When ordering a Fesoet iting, see page 7
@ s—|
FLEXOLET™
SA/A105 & SA/A350 LF2 CL1
rd ny ra
es A rd
on nd ‘Annx. Weight
Inches Di an
ya 44 44/16 AST O14.
38 148 15/16. 518 ond
= 1/4 4134 18 028
yas 4-76. 24/6 922, 039
2 9116 247/82 1.156 073
am 1-14 1-58 1.500 095
qa | sins _| 356 1794 132
2 zane | 3302 2218 185
Each outlet size listed is available to fit any run curvature.
‘Threaded ends are in accordance with ANSYASME B1.20.1
Design per MSS-SP-97.
UNPIPE SIZES Out sizes noted above fit a numberof run pipe sizes, and the fitings are
marked accordingly. See page 39 for run pipe size combinaton table(s).
FLATS Alt Threaded Flxolt for use on welding caps, eliptcal heads and flat
surfaces is avalable
ORDERING ‘When ordering a Fexoet ting, see page 7. FLexoueT™
SA/A105 & SA/A35O LF2 CL1
BONNEY FORGE
Outlet Size oe
od ard
rtd ‘Avex. Weight
sy rc rn
12 1-1/4 sad 465 | 1916 028
34 sé | 246 2 |_ 1916 039
2mm tone | eamez [ais | ee | 078
ai 14 | 158 2/2 416: 1-482 | 096
qe [ sae | ane | ise | re [163
zi zane | saiee [te | 138 166
Each outlet size listed is available to fit any run curvature.
‘Socket dimensions are in accordance with ASME 816.11
Design per MSS-SP-97,
RUNPIPESIZES Outlet sizes noted above ta numberof run pipe size, and te fitings are
‘marked accordingly. See page 39 fr run pipe size combination table).
Flats Aflat Socket-welded Flexlet for use on welding cap, eliptcal heads and iat
surfaces is avalabl,
ORDERING ‘When ordering a Fesoet ting, see page 7. FLexouet™
STAINLESS & ALLOY
on ‘An. Weight
Inches rg
ren Pra
Inches ry
38 a4 1 0.423 015
2 ve 18 O56 012
| 4 78 7 O7a 024
Pat 1s | +94 (0967 048
| a 14 2a 1278 068
i 1-472 1576 22. 1500 089
3 iz 2 a 1988 125
2A 158 +2 2303 263
3 a4 4 2.900 382
4 zi 5 3825 617
6 xe | 72 5761 7506
Each outlet size listed is avaliable to ft any run curvature.
BW Ends per 816.9 and B16.25. Dosign per MSS-SP.97.
RUNPIPESIZES ult szes 6" and less fta numberof run ine sizes, andthe fitings are
marked accordingly, Se page 40 for run pipe size combination tables).
SCHEDULES Standart Weight tings ae the same as schedule 40 fitings though 10°.
A schedule 40 but-welded Felt for sizes 12" and arger is avaiable
Dimensions and ries on appication,
xtra SirongFitings are the same as schedule 80fitings through 8°. A schedule
80 but-welded Flexolet for sizes 10and agers avaiable. Dimensions and
ptoes on application. Pipe schedule numbers and weight designatons re
Im accordance wth ASME B96.10.
FLATS Fat butt-weided Flexo tings for use on welding caps, eliptical heads and fat
surtaces i avalabl
‘ORDERING When ordering a Fexoletfiting, see page 7
@ FLeXxoLeT™
STAINLESS & ALLOY
BONNEY FORGE
en
Inches
Pry Appx. Weight
Pounds
end
(acy
a
cg
1-48 47
38 4-18 57 ond
12 44/4 718 028
3 47/16 2 039
1 1-9/6 1.155 073
14/4 1-58 1.500 096
142 TAN 1734 183
2 246 2218 1186
Each outlet size listed is avallable to fit any run curvature,
Threaded ends are in accordance with ANSV/ASME B1.20.1
Design per MSS-SP-97.
RUN PIPE SIZES
FLATS
ORDERING
Outlet sizes noted above fta numberof un pipe sizes, andthe ftings are
‘marked accordingly. Seepage 40 for un pipe size combination tables).
Afiat Threaded Flxolt for use on welding caps, eliptical heads and fat
suaces fs valle
\When ordering a Flexo ting, seepage 7 FLexoet™
STAINLESS & ALLOY
UN PIPE
et
0 rg
rr
rs
ey
Cri
ach outlet size listed is available to fit any run curvature,
‘Thveaded ends are in accordance with ANSUVASME B1.20.1
Design per MSS-SP-97.
UN PIPE SIZES
FLATS
ORDERING
Cute sizes noted above ita numberof run pipe sizes, andthe fitings ae
‘marked accordingly, See page 40 for un pipe size combination tables).
‘fiat Socket-welded Flexalet for use on welding caps, eliptical heads and lat
surfaces is avalable,
When ordering 2 Fexoet ting, see page 7. Y FLEXOLET™
SCHEDULE $5s/10s & CL 300 LW
BONNEY FORGE 8
Aanhy
[
Bort Weinen J 1
th ut
THREADED | aa
Src (4
commrnant __ Feesmcorcies —
BUTT WELDED Bia tig ‘SOCKET WELDED"
Outen — —
eh co
i c
EL
18 | 58 78 ‘3M
14_[s8 [78 es
38 | a4 4 specitied|
12 34 4-1/8 O40] 4 4-1/4 | 0719 [025 | 1 1-4/4 | 0.622 | 0710 | 0674} 0.24
v4 [78 [142 | — jp | 028] 1-16 | 1-12 | ose [oss [1-176 | 1-12 | 0824 | os20 | o8ea] 034
1 [rane ra |” ot [026 | 516 | 1-76 | 1.155 [065 | 7-516 | 1-778 | 1099 | 4.185 | 1097] 068
ie [1-4 [244 [Bon | 061 | 1916 | 2-14 | 1500 [oso | aie | 2-14 [1380 | 1550 | 1402] 070
ve |rst6 | 2v2 | P [o7e| va8 | 2-12 | 1734 [ose | 198 | 212 | 1010 | 1770 | 1682 051
2 irae [so ssl sae [3s [2219 [140 [sae | 3 | 2067 | 2245 | 2157] 137
2ae [1-58 [338 247
3 [taa [a 227
si [178 | 442 427
4 (2 16 437
5 [244 [6-416 609
6 [a8 [78 08
Branch dimensions are in accordance with ASME B16.11 CL 3M.
ts entiation
* Reduces Welding Reduces weld volume and Specify Butt-Weld as follows:
We ney morn SO Ugh Wal Bench Seed: 0° LN x20
Conga adoral fers, Ran Some Brno oka: 0 S10842 Sis
at Horses Sis uve
Retuces enteric Cross Secon Aews iu peretatongov? syns BanehSoedue: __TOVCLO0042" Sd We
Sserion Spec Sok Wet & Tease aos
‘+ Reduces Heat Build Up. Reduces run pipe Ci al See Case
hea aiocen oo 10" S40s x 2" CL 9M THO
+ Is Used on All Run Pipe Thicknesses (GL.300) $65/10s ow .
{8 LW design canbe used with C1300 x Branch Clss: 10" CL300 x2" CL 3M THD*
nyse elon dete 0.200 canbe sled nay poe
, tres te Se 1S 100 0) Ss bores
MnP ete Sais nus apes, “POTS
oa But Mal Fates. hapa aT cag os her vn
fetetlonintmhes MSS oe Ser Cabot boi
ASME/ANSI B16 9 & B16.11
® ‘45° BRANCH CONNECTIONS
‘THREADED, SOCKET-WELD AND BUTT-WELD ENDS
ey
(CL 3000 Threaded CL 6000 Threaded aE
Se) Soe) XxS Butt
Cae Cee D
5-4
& 8 [2 _ [see [sme | ste [ssce | sae [sine | ee | same foots fou [ave fore
5-4
3 <6 [aw jssce |sane Jove [osee
“io
Orderto | > j-tais |é1 | sie asco
[Specific Run
Pipe Sizes | « laae |rraele7n6 Jeare
‘so avaable or un sles trough 35
= (00/2+Root Gap). 7071 +E
‘See footnotes at botlam of page 25, ® BONNEY FORGE
FOR ELBOW OUTLETS
‘THREADED, SOCKET-WELD AND BUTT-WELD ENDS
ed
Pr Orn)
en CL 3000 Threated & Socket-Weld CL 6000 Threaded & Socket-Weld
pales Inches Seon) ee
G G G a
36-3/4 1A ie 1-19/82 14/2 41982
36-3/4 38 42 4.19382 412 141982
6-3/4 We Tz. 11982 12982 18
36-1 a4 24/32 4-7/8 24/4 2/4
36-2 1 24 24 278 242
36-2 14 278 22 318 26
36-2 AR o18 Pai $3116 34
36-3 A | egies | at
2-172 4
4 t a6 oe
Order to Specific og . 612
Etbow Sizes a3 & eis
“10 i 10:38
Bt 4 18
Footnotes applying tothe Elbolet and Latrole:
Socket Dimensions to ASME 816.11
Thiead Dimensions to ANSVASME Bi 20.1
But-weiding End Dimensions to ASME B16.9 & 81625
Each Elbolet 2" & smaller is uniquely designed to tal the elbow sizes shown, The complete size range interchangeably s so marked on the fiting.
**hvalable as But: Welding outlets only Larger sizes aalable- STOAXS/S 1600S.
ORDERING \When ordering bolt ato fittings ~sea page 7.
£+/B-A Root Gap )’ SWEEPOLET®
BONNEY FORGE
Backcrouno
Thepipngindustry has retained the theory of area replacement" for
‘adequate and acceptable branch pperenforcement end e' ite besc
improverentin branch pipe construction as taken placer indeed seemed
posse. Area replecerent has been the ani premise cutined by Cae for
‘adequate reinforcement: the Codeshave not considered the shape of such
reinforcement cs evident thet some stapes woud be more efiint than
others, and as a result more replacement area witha poor shape might be
Jess satisfactory than ess area wth n appropriate shape
The basic methods of op type reinforcement outined in Codes are kravn to
have serious dranbacks, namely, tht the geometry creates arees of igh
stress concentration. They have an inherent oeckat the inside edge of the
filet weld as wells points of hiahstess were the pa cns the rn ipa
and wherethe naz intersects the pad aru,
‘These drawbacks ar of increasing concem when igh yield pipes used and
forather pital sence appleatons such as nuclear. On softer materials
suchas Grade Aor Grade 8 pipe the localized aress of high stress tend to
be relieved by localyetting and generally donot adversely affect: the
servceaity ofthe ont unless cyt lading is invoWed or theres
propensity for bt fracture,
Design
‘The Sweepoet® concept evolved ram two premises, namely, reinforcement
‘must be suficientto bmit deformations and that an efficent branch
‘construction would rut rom controling the geometry of theintersection
onal planes
‘A Sweepoetficting provides the required stifening (reinforcement atthe
‘mast erica point, the uncture of the brench and header with essentially
‘nn peak stresses. Ding tothe aesthetic proportions ofa Sweepolet,
designers intuitively know that itis on efcent branch outlet construction -
‘and tests have provedit! Asa resus of exprimental stress analysis rom
‘bile lacquer to sophisticated ard accurate three-dmensional
‘photoelastic, thas been show thatthe Sweapolet emivodes quentite-
‘ely all desirable features in thir optimum relatinstip,
(Cove Compumuce
TheSaeenctis contoured realy reife inser wing tng
eveopdy one Foot Te hve been aggrove fra era ence
pleatnsinclutng ass Nese pin,
‘The Codes have always anticipated the development of fittings such as our
‘Sweepolet and approve their use.
Foreamp
ASME B31.3, PROCESSING PIPING
Paragraphs 302.2, 304.3, 326 and 328.5.4 recognize and approve
‘the use of special fittings.
ASME B31, POWER PING
Parearaphs 102.2, 104.3, 126 and 127.4. simiarly recognize
and approve the use of speci fins.
[ASME 831.4, Liquid Transportation Systems
Paragraphs 402.2, 404.3, 406 5, 426 similarly recognize and
approve the use of speci fittings.
[ASME B31.8, 6as Transmission and Distribution Piping Systems
Paragraph 881.3 similarly resogrize and approve the use of special
fings.
‘The Sweepolet comple with the requirements of ASME B16.9 "Factory
‘Made Wrought Ste! Burrweldng Fitings" and tharefore satisfies
‘various sections ofthe above noted ASME Codes fr Pressure Ping
‘Adana, an examination ofthe dravings inthis catalog andor the
fittings themselves, show the vastimoroverentin this desin over any
other typeof piping brench construction for resisting stressesin high
vield pipe. Testing andin-service aplcations have areedy proven the
servicesbily of ur Sweepolet produc ine and due tothe substantial
cust savings gained by using Sveepoets, anyone concared with oical
ping systams should be interested in the use ofthis product
[Research & Devevopment
ver since Bonney Farge first began to question the basic premise of area
‘replacement alone, intensive studes and research have been conducted
bby our engineers. It was soon found that the Pressure Vessel Industry
was ding lkewise Al sgns ofthe Pressure Vessel Research Committee's
workon branch connections, both published and unpublished, point to
the general shape ofthe Sweepolet. Infact, twof the nationally
recogrized pressure vessel and piping codes now contain requirements
‘as t0 “area placement” ination ta the long-standing requirement on
“area repiacement,” Inthe meentime, the Sweepolet wesindependentiy
‘conceived, developed, tested, sold and put into operation onpiplines,
‘atomic reactor vessels, misi aunching systems end rumerous ciical
piping systems.
In general, Bonney Forges pasion is that shape influences the efficiency
of reinforcement as much or mare than area provided by the indisrimi-
‘te aplication of area replacement rues. Tis theorem has appeared in
‘Bonney Forge literature foryearsand has been the subject of many
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