THK.CALC.

( ASME
PRESSURE
DIAMETER
RADIUS
ALL. STRESS
J.EFFICIENCY
CORR.ALL

SEC. VIII DIV-1)

218
900
450
20,000
1.00
3.0

Psi
mm
mm
Psi
%
mm

SHELL
ID
THK
L(T/T)
L(S/S)
OD
B.D(Dsh+h)

3,100.0
10.0
4,200.0
4,200.0
3,120.0
3,870.5

THK calc-shell

4.97 mm

shell circum.

9,770

THK CODE

4.97 mm

WT. (1-Dsh)

THK corr. allow.

7.97 mm

WT. (2-Dsh)

8 mm

WT.Sh.(S/S)

923.6
1,847.2
3,221.3

THK adapted
THK calc-headsl
THK CODE
THK corr. allow.
THK adapted
O.D
O.A LENGTH

4.95 mm
4.95 mm
7.95
8
916
233,349

TOTAL WT.
TUBE
OD
THK
ID
L
QTY.
WT

5,068.5

mm
mm
mm
mm
mm
mm

THK

3 mm
1,500 mm

Kgs.

3,000 mm

Kgs.

QTY

Kgs.

4,572.88

1,350 mm
8 mm
4,500 mm

RING
OD

22.00 mm

OD

1,366 mm

THK

12.00 mm

WT.SHELL

1,206 Kgs.

ID

21 Nos.

W T.(Kgs)
T W.(Kgs)

105.98 Kgs.
2,225.48 Kgs.

RADIOGRAPHY
VES. DIA

905

2 M,LENGTH
1.4

VES. LNGTH

4,572

PL.WIDTH
PL.LNGTH

2000
8000
N
2,843

SKRT REQ.

10 mm
3 Nos.

0.0

WT. / RING
T. WT.
VESSEL SUR. AREA

0.1

Page 1

mm
mm
Nos.
Kgs.
Kgs.

19.05
2.11
14.83
6,096
851

QTY.

323
40
32
25.73
823.33

Kgs.

SKIRT
ID
THK
L

SKIRTS' COMP. RING

ID
1,366 mm
THK
16 mm

PLATE( DISK )
OD
THK
QTY
W T.
T WT.
PLATE

CIRCUM.

RADIOGRAPHY (FULL)
RADIOGRAPHY (SPOT)

9.1

15
2

SPOT RADIOGRAPHY: AFTER EVERY 15' FOR A

Kgs.

LENGTH OF 6"
CLIPS
0.09 D

0.2
1,800

5,655

OD
WT.

1,566 mm
58 Kgs.

SKIRTS' BASE PLATE

ID
1,266
THK
8
OD
1,516
WT.
34

mm
mm
mm
Kgs.

T.WT.SKIRT

ID
TH
L
B.D
QTY.=
D.E. AREA =
SHELL AREA =
T.AREA =

973
47
4,572
1,354
2
3
16.00
19

DIA
THK
ST. FLNG

435
10
50

Wo
Dn
Ln
Th-n
Do

TOT. H. DISH

169

Lo

15

Th-o

12

FAC.
Wn

1.152
2,304.00

1,298

THK.CALC. (

p
Di
Do
f ,STRESS
j (J. Eff.)
c (c.a.)

BS-1500 CODE)
=
=
=
=
=
=

CALC. THK.
=
THK.+ C.A
=
THK. ADOPTED =

250
5,000
5080
17700
0.95
1.6

lb/in
mm
mm
lb/in
%
mm

37.45 mm
39.05 mm
40 mm

2000
3.6
10
10
2.5

mm
mm
mm
mm
Nos.
M
M
M

L
DIST:
IN/OUT/BOTH

3,500
3,500
300
I NOs.CLIPS
T.WT.(Kg)

FOR CONES
D (mm) =
d (mm) =
H (mm) =
T(mm) =
OUT PUT

DATA

Length (mm) =
Width (mm) =

505
846

WT (Kgs.)

42.6

BD FOR TORISPHERICAL DISH

ID
2,580 mm
T
13 mm
Q
0.46 Radians
R
2,580 mm
r
258 mm
SF
BD =

50 mm
3,070 mm

Page 2

1000
500
150
12.7

RING-1
OD
THK
ID
QTY.
WT./ RING
T. WT.
HOLES
OD
THK
QTY
W T.
T WT.

1,315.00
172
951
1
874.7
874.7
1,826.00
32
172
24
1.07
25.66

tube hole dia

under tolerance
over tolerance (96 %)
over tolerance (4 %)

1.518
0.007
0.003
0.01

shell dia

857 mm
33.74 inch

baffle diastance
baffle hole = tube OD +
tube dia
baffle hole

1220
48.03
0.03125
0.79
38.10
38.89

38.56
0.18
0.08
0.25

mm
inch
inch
mm
mm
mm

Page 3

Ft
Inch
Inch
mm

0
13
15/16
354.01

PRESS. Conversion
44 PSI
45 Kg / cm2
15.0 BAR
20,000 PSI

3
640
218
1,379.3

8 M,LENGTH
0.57
2 NO. OF PLATES
5.7 NO. OF WELDS
5.7 LENGTH
14.8 T.LENGTH
METERS
METERS

EVERY 15' FOR A

19

Page 4

12
220

37
S1 =
S2 =
h=
A=
R=
B=
x=
r=

Calc. Factors
3141.593
1570.796
291.548
1.030
583.095
5.388
252.418
291.548

y=

-262.814

RING-2
OD
THK
ID
QTY.
WT./ RING
T. WT.

431.80
38.10
951
1
(168.6)
(168.6)

mm
mm
Nos.
Kgs.
Kgs.

TOTAL WT

680

Page 5

Page 6

SIZE

GAL.
FACT.
M3
M3
FACT.
GAL.

5,000
2.64E+02
18.928
1
2.64E+02
264

VESSEL SIZING
CAP
SP.GR.
FILLING RATIO
RTD.CAP.
GMT.CAP.

LITERS
M3 =
FT3 =
Ft
Inch
Inch
mm

2,400.00 TONS
0.50
1.0
4,761.90 M3
476,190.48 M3

2,000.0 PRESS.
1 PASCAL=
2.000
1 KILO PASCAL=
70.62
100 KILO PASCAL=
1 PRESS.
12
50 PSI
15/16
20 Kg / cm2
633.41
5 BAR
50,000 PSI
TEMP.
40 C =
14,471.000
-45 F =
7,235.500
AT
IS
21,706.50
5000
85000
190.50
50
45000
192.500

V
ID

=
=

L (T/T) =

1.50 M3
0.90 M

2.058

20
h=
d=

h/d =

?
10
6
1.67

THK =
OD
=
O.A LENGTH

2.29
8.00 mm
0.916 M
2,524 mm

HEATING SURFACE FOR ST. TUBES

TUBE DIA
20.30 mm
THK
2.11 mm

VOL.(Sh-S/S)

1.25 M3

L/D (RATIO) ?

a=

10,000 mm

Vol.(Sh=100m

0.06 M

QTY.

VOL. (2-Dsh)

0.19 M

H.SURFACE/TUBE

VOL. (TOTAL)

1.50 M

TOTAL H. SURFACE

3
3

16.16

500 NOs.
0.638 M

DIA

1.20

TOTAL H. SURFACE

318.9 M
3,430.5 Ft

4.00

TOTAL H. SURFACE

493,999.0 in

VOL
VOL

4.52
0.200

DISH HEAD
ID

Page 7

1,118

0.0001
0.1450
15
10
284
3
3,448.3
104
-43

SIZE
DIA
L

1.50
0.113

WEIGHT CALCS. % WISE.

TONS
KGs.
DETAILS
SHELL
D.END
S.PLATES-1
NUT BOLTS
FITTINGS
SUPPORTS
NOZZLES
FLANGES

DEPTH
ST-FLG
THK

1.00
1000.00
%

WTs.
47.0
15.0
5.0
5.0
2.0
10.0

470
150
50
50
20
0
100

16.0
100.0
0.0

160
1000
0

P , DESIGN PRESSURE

385

C, CORR. ALLOWANCE

0.1181

280
46
14

340

O/A HEIGHT
ID
L(T/T)

836.0
1,000.0

L(S/S)
CIRCUM

1,000.0
2,626

PL - W
PL - L
1.75
0.44
DISH DIA
QTY
VESSEL SIZING
V
=
D

S, STRESS

20000

L (T/T) =

E, J.EFFICIENCY
F?

1
0.163

L/D (RATIO) ?
TANK SIZING
VOLUME =
L/D (RATIO) ?
DIA =
LENGTH =

Page 8

1,500.0
6,000.0
COURSES
LENGTHS
(0.75)
1.00

2.00
836.0
2

8.00 M3

1400.00 M
(466.667) M
(0.33)
3.00 M3
2
1.24 M
2.48 M

SIZE

Psi
Psi
Psi
Kg / cm2
PSI
PSI
BAR
F
C
INTERPOLATION

44,757.6

WEIGHT OF WATER
VESSEL DIA.
2
VESSEL LENGTH
4

2780

FAB.WEIGHT

12.57
2.09
14.661

14,661

17,441
Page 9

SIZE

Page 10

STANDARD STUD BOLTS WITH TWO NUTS

FLANGE SIZE
NPS
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
3 1/2"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"

Prep.By KUH

No. OF BOLT

4
4
4
4
4
4
4
4
8
8
8
8
8
12
12
12
16
16
20
20

SIZE OF BOLTS

# 150

D X L (INCH)

WEIGHT (Kgs.)

1/2 X 2.25
1/2 X 2.5
1/2 X 2.5
1/2 X 2.75
1/2 X 2.75
5/8 X 3.25
5/8 X 3.5
5/8 X 3.5
5/8 X 3.5
5/8 X 3.5
3/4 X 3.75
3/4 X 4
3/4 X 4.25
7/8 X 4.5
7/8 X 4.75
1 X 5.25
1 X 5.25
1-1/8 X 5.75
1-1/8 X 6.25
1-1/4 X 6.75

0.58
0.60
0.65
0.65
0.68
1.21
1.31
1.31
2.62
2.62
3.32
3.32
3.56
9.75
10.02
13.39
17.85
28.99
37.84
39.44

No. OF BOLT

SIZE OF BOLTS

# 300

D X L (INCH)

WEIGHT (Kgs.)

1/2 X 2.5
5/8 X 3
5/8 X 3
5/8 X 3.25
3/4 X 3.5
5/8 X 3.5
3/4 X 4
3/4 X 4.25
3/4 X 4.25
3/4 X 4.5
3/4 X 4.75
3/4 X 4.75
7/8 X 5.5
1 X 6.25
1-1/8 X 6.75
1-1/8 X 7
1-1/4 X 7.5
1-1/4 X 7.75
1-1/4 X 8
1-1/2 X 9

0.65
1.16
1.21
1.21
1.54
2.62
3.32
3.55
3.55
3.67
3.79
5.87
10.82
20.51
31.55
41.04
42.63
51.16
53.08
81.85

4
4
4
4
4
8
8
8
8
8
8
12
12
16
16
20
20
24
24
24

Page 11

No. OF BOLT

4
4
4
4
4
8
8
8
8
8
8
12
12
16
20
20
20
20
24
24

SIZE OF BOLTS

# 600

D X L (INCH)

WEIGHT (Kgs.)

1/2 X 3
5/8 X 3.5
5/8 X 3.5
5/8 X 3.75
3/4 X 4.25
5/8 X 4.25
3/4 X 4.75
3/4 X 5
7/8 X 5.5
7/8 X 5.75
1 X 6.5
1 X 6.75
1-1/8 X 7.5
1-1/4 X 8.5
1-1/4 X 8.75
1-3/8 X 9.25
1-1/2 X 10
1-5/8 X 10.75
1-5/8 X 11.25
1-7/8 X 13

0.65
1.16
1.16
1.26
1.60
2.62
3.55
3.67
6.85
7.03
9.81
14.72
24.62
35.39
45.83
52.75
70.39
104.54
128.86
146.07

Date:03/22/2016

PIPE
THUMB RULES FOR PIPING
DATA
DIA
THK.

4
0.25

W
W
S

16.00
10.01
14.00

INCHES
INCHES
Tons / Km
Lbs / Ft
Feet

PIPE SIZE CALCULATIONS

Q(FLOWRATE)

50 M^3/Hr

Q=AV
A=Q/V

V (VELOCITY)

10 M/sec

d=Q*4/Pi*V

D(DIA)
D(DIA)
H1
H2
DELTA H
ms
Q

42.05 mm
1.66 "
688.7
639.14
49.56
20250
1,003,590

H1=
H2=
EMTD=

AS, Q= mw x (H1- H2)

mw =
Q / (H1-H2)
H1-H2 =
60
mw =
16,727 Q

SCHEDULE NO. =
Where,
Ps = internal working pressure
Ss = allowable stress
t = pipe wall thk.

d = (Q*4/Pi*V)^1/2

90
30
94

1,003,590

1000 x Ps / Ss

OR

2000 x t / Dm

1,500 Psi
11,000 Psi
in

Page 12

ID - PIPE
V (VELOCITY)
Q(FLOWRATE)

18.81 mm
10 M/sec

10.0

M^3/Hr

PIPE
Dm = pipe mean diameter
Density of water
velocity of pipe (V)
w = flow rate
SCHEDULE NO. (calc.) =
SCHEDULE NO. (adp) =
As

0.785(Di/12)^2 x V
then Di =

By formula Dicalc = 2.2*w^0.45*p^-0.31

in
58.8 lb/ft3
6 fps
50,000 lbs
136
160

1.77 in
3.62 in

Page 13

SPHERICAL TANK CALCULATIONS

THK.CALC. (

ASME SEC. VIII, Div. 1 )

PRESSURE
DIAMETER
RADIUS
STRESS
J.EFFICIENCY
CORR.ALL
THK calculated
THK corr. allow.
THK adapted
DIA (MEAN)
RADIUS (MEAN)
WT. OF SPHERE
AREA OF SPHERE

56
9,132
4,566
20,000
100.00
3.0
6.39
9.39
10
9,142
4,571
20,611
263

VOLUME OF SPHER

Psi
mm
mm
Psi
%
mm
mm
mm
mm
mm
Kgs.
M

400 M3

DEVELOPMENT OF PIECES
CHORD, mm
ANGLE,

PRESSURE
DIAMETER
RADIUS
STRESS
J.EFFICIENCY
CORR.ALL
THK calculated
THK corr. allow.
THK adapted
DIA (MEAN)
RADIUS (MEAN)
WT. OF SPHERE
AREA OF SPHERE

442.37
1287.45
2014.87
2551.39
2837.02
2873.59

g=
f=
f=
f=
f=
f=

36.02
36.02
36.02
36.02
36.02
36.02

2873.59
2873.59
2873.59
2873.59
2873.59
2873.59

CAP
UPPER END
UPPER END
LOWER END
UPPER END
LOWER END

P. NO. 5

UPPER END
LOWER END

P. NO. 6

UPPER END
CENTRE
LOWER END

JOINTS

g=

2,873.59

a=

442.37
Piece.No. 2

1,287.45
b=
b=

LOWER END

P. NO. 4

401.1

LENGTHS
P. NO. 1
P. NO. 2
P. NO. 3
P. NO. 4
P. NO. 5
P. NO. 6

RISE

P. NO. 3

56
9,140
4,570
20,000
100.00
3.0
6.40
9.40
10
9,150
4,575
20,647
264

ARC, mm

5.54
16.14
25.26
31.98
35.56
36.02

P. NO. 1
P. NO. 2

BS-5500,1976 )

VOLUME OF SPHERE

a = 442.20
b = 1283.2
c = 1998.6
d = 2518.4
e = 2791.7
CL= 2826.5
2826.5
2826.5
2826.5
2826.5
2826.5
2826.5

THK.CALC. (

RISE
228.96
10.35
50.25
50.25
115.57
115.57
181.86
181.86
223.34
223.34
228.96
223.34

1,287.45
Piece No. 3

mm
mm
mm
c=
c=
mm
mm
mm
mm
mm
mm

2014.87
2,014.87
Piece No. 4

2,551.39
2,551.39
d = Piece No. 5

NO. OF JOINTS LONGITUDNALLY

NO. OF JOINTS LATITUDINALLY

Piece No. 5

20
20

e=

2,837.02

e=

2,837.02

Piece No. 6 (Center / Common Piece)

e=

Radiography
Radiography
WELD LINE
P.NO.1(line
P.NO.2(line
P.NO.3(line
P.NO.4(line
P.NO.5(line
P.NO.5(line
P.NO.4(line
P.NO.3(line
P.NO.2(line
P.NO.1(line

no. 1)
no. 2)
no.3)
no.4)
no,5)
no,5)
no.4)
no.3)
no. 2)
no. 1)

PIECE ARC NO. OF

LENGTH (mmPIECES
442.4
1,287.5
2,014.9
2,551.4
2,837.0
2,837.0
2,551.4
2,014.9
1,287.5
442.4

DEVELOPED
LENGTH (mm)
20
20
20
20
20
20
20
20
20
20

Radiography

NO. OF
PIECES
20

DEVP.
LENGTH
45,977.38

T. DEVP.
LENGTH
919,548

MEAN
DIA(mm)
2,816.2
8,196.2
12,827.1
16,242.7
18,061.0
18,061.0
16,242.7
12,827.1
8,196.2
2,816.2

8,847
25,749
40,297
51,028
56,740
56,740
51,028
40,297
25,749
8,847
365,324
RADIOGRAPHY (Meters)
FULL (100 %)

mm

2,837.02

SPOT (10 %)

1,285
128

Psi
mm
mm
Psi
%
mm
mm
mm
mm
mm
mm
Kgs.
M
M3

Piece No. 1

Piece.No. 2

f = 2,873.59

Piece No. 3

f = 2,873.59

Piece No. 4

f=

=d
Piece No. 5

###

Piece No. 5

f = ###

Piece No. 6 (Center / Common Piece)

CL =
DIA=

2873.59
18,294

### = f

945-V31
N-MARK

SIZE

pipe-thk

tc

te

2.0

8.74

6.12

8.65

6.12

6.00

150.0

6.00

4.20

5.94

4.20

3.0

11.13

7.79

11.02

7.79

6.00

D 1~3

2.0

8.74

6.12

8.65

6.12

6.00

2.0

8.74

6.12

8.65

6.12

6.00

945-V32 AB
N-MARK
A
B

SIZE

pipe-thk

tc

te

2.0
150.0

8.74
6.00

6.12
4.20

8.65
5.94

6.12
4.20

1.5

7.14

5.00

7.07

5.00

D1~3

2.0

8.74

6.12

8.65

6.12

1.5

7.14

5.00

7.07

5.00

2.0

8.74

6.12

8.65

6.12

6.00

6.00

6.00

945-V40 AB
N-MARK
A

SIZE

pipe-thk
2.0

y
8.74

g
6.12

tc
8.65

te
6.12

6.00

1.5

7.14

5.00

7.07

5.00

2.0

8.74

6.12

8.65

6.12

1.5

7.14

5.00

7.07

5.00

2.0

8.74

6.12

8.65

6.12

1.5

5.08

3.56

5.03

3.56

0.5 lpg
N-MARK
N1
N2,N3,N5
N4
N6
N7,N8
M1

SIZE

pipe-thk
3.0
2.0
6.0
0.75
0.5
16.0

y
11.10
8.70
11.00
5.60
7.50
9.50

g
7.78
6.09
7.70
3.92
5.25
6.65

tc
11.00
8.61
10.89
5.54
7.42
9.40

6.00

6.00

te
7.77
6.09
7.70
3.92
5.25
6.65

10.00
10.00
10.00
10.00
10.00

td

CAP.

DIA

LENGTH

(M3)

(M)

(M)

WT. (TONS)

NO.
SHELL

ROOF

BTM

W.GRD

MISC.

3.00

40,000

60.0

14.2

275.2

188.0

137.4

25.9

14.5

10,000

30.0

14.2

117.0

59.0

34.5

10.5

10.0

3.00

4,000

20.0

13.0

60.0

24.0

15.0

4.6

5.4

3.00

29,000

51.0

14.2

207.0

153.0

104.0

11.0

8.0

3.00

1,000

12.0

9.0

17.0

10.5

7.0

2.0

3.0

4,000

25.0

9.0

65.0

26.0

16.0

5.0

5.8

75,000

70.0

18.2

550.0

353.0

258.0

48.0

30.0

CAP.

DIA

LENGTH

(M3)

(M)

(M)

40,000

60.0

10,000

30.0

td
3.00
3.00
3.00

WT. (TONS)

NO.

td
3.00

SHELL

ROOF

14.2

275.2

188.0

14.2

117.0

59.0

BTM

W.GRD

MISC.

137.4

25.9

14.5

34.5

10.5

10.0

4,000

20.0

13.0

60.0

24.0

15.0

4.6

5.4

3.00

29,000

51.0

14.2

207.0

153.0

104.0

11.0

8.0

1,000

12.0

9.0

17.0

10.5

7.0

2.0

3.0

3.00

4,000

25.0

9.0

65.0

26.0

16.0

5.0

5.8

75,000

70.0

18.2

550.0

353.0

258.0

48.0

30.0

td
5.00
5.00
5.00
5.00
5.00

SUMMARY

MAT. + FAB. COST

PAINTING

MAT. COST

FAB. COST

T. COST

@ 30 Rs/Kg

@ 40 Rs/Kg

(Rs.)

641.0

19,230,000

25,640,000

231.0

6,930,000

109.0

TOTAL

PAINTING (M2)

PAINTING COST

EXT.

INT.

EXT. (Rs.)

INT. (Rs.)

44,870,000

7,200

8,200

3,016,800

3,608,000

9,240,000

16,170,000

3,000

3,750

1,257,000

1,650,000

3,270,000

4,360,000

7,630,000

1,585

1,800

664,115

792,000

483.0

14,490,000

19,320,000

33,810,000

5,300

6,000

2,220,700

2,640,000

39.5

1,185,000

1,580,000

2,765,000

1,200

900

502,800

396,000

117.8

3,534,000

4,712,000

8,246,000

1,585

1,800

664,115

792,000

1,239.0

37,170,000

49,560,000

86,730,000

9,850

1,300

4,127,150

572,000

SUMMARY

MAT. + FAB. COST

TOTAL

PAINTING

MAT. COST

FAB. COST

T. COST

(Rs/Kg)

(Rs/Kg)

(Rs.)

PAINTING (M2)
EXT.

INT.

641.0

7,200

8,200

231.0

3,000

3,750

PAINTING COST
EXT. (Rs.)

INT. (Rs.)

109.0

1,585

1,800

483.0

5,300

6,000

39.5

1,200

900

117.8

1,585

1,800

1,239.0

9,850

1,300

PAINTING
T. COST

G.T. COST

(Rs.)

(Rs.)

6,624,800

51,494,800

2,907,000

19,077,000

1,456,115

9,086,115

4,860,700

38,670,700

898,800

3,663,800

1,456,115

9,702,115

4,699,150

91,429,150

PAINTING
T. COST

G.T. COST

(Rs.)

(Rs.)
-

Capacity
Sp. Gravity
Filling ratio
Geomatric capacity.
Diameter
Volume in dished ends
Cylindrical volume
Cylindrical length
Straight portion of dish ends
Shell length
Overall length.
Corrosion allownce
Design pressure
Design temperature
Material
Allowable stress
radio graphy
Required thickness
Adopted thickness

300.00
0.50
0.90
661.38
1200.00
0.45
660.92
584385
50.00
584285
585006
3.00
250.00
-50.00
A 516-70
20000
100
10.557
11.000

Tons

M3
mm
M3
M3
mm
mm
mm
mm
psig
C
psi
%
mm

shell
Dishends
Manhole ring
Flanges & pads
Nozzle pipes.
lifting lugs& cleats
cradles. 516 Gr. 70
A283
Plateform ladder
Fasteners

191946.79
370.05
100
1350
30
70
370
1480
1000
100
196816.84

RAW WATER HEATER

TUBE SHEET THICKNESS

FOR DRG. NO. E-51

DATA
1
DESIGN PRESSURE
GASKET MEAN DIA
TUBE OD
TUBE PITCH

T=

90.0
12.75
1.25
1.57

F x G x SQRT (
3

where,
T=
F=
G=
P=
S=
n=

PSI
INCHES
INCHES
INCHES

P
)
nxS

EFFECTIVE TUBE SHEET THICKNESS

FACTOR = 0.9 (ASSUMED FOR FIXED TUBE SHEET
DESIGN, REFER TABLE RCB-7.132)
GASKET MEAN DIA
DESIGN PRESSURE
ALLOWABLE STRESS
FACTOR =
1 ( 0.907)
(FOR TRIANGULAR
(TUBE PITCH / TUBE OD)2
PITCH)

?
0.9
12.75
90.0
20,000
0.43

T=

0.39
9.96

DATA
2
DESIGN PRESSURE
GASKET MEAN DIA
TUBE OD
TUBE PITCH

FOR DRG. NO. TPP-M-958

F x G x SQRT (
3

T=
where,
T=
F=
G=
P=
S=
n=

116.0
33.86
0.75
0.85

PSI
INCHES
INCHES
INCHES

P
)
nxS

EFFECTIVE TUBE SHEET THICKNESS

FACTOR = 0.9 (ASSUMED FOR FIXED TUBE SHEET
DESIGN, REFER TABLE RCB-7.132)
GASKET MEAN DIA
DESIGN PRESSURE
ALLOWABLE STRESS
FACTOR =
1 ( 0.907)
(FOR TRIANGULAR
(TUBE PITCH / TUBE OD)2
PITCH)

?
0.9
33.86
116.0
20,000
0.29

T=

1.44
36.62

INCHES

INCHES
PSI
PSI

INCHES
MM

INCHES

INCHES
PSI
PSI

INCHES
MM

tc
t
NOZZLE WELDING DATA
S.NO.

NOZZLE SIZE
(Inches)

PIPE - Sch. STD

t

PIPE - Sch. 40
tc

PIPE - Sch. 80
tc

PIPE - Sch. 120

tc

PIPE - Sch. 160

tc

tc

1/2

2.77

2.77

3.70

4.70

3/4

2.87

2.87

3.90

5.60

3.38

3.40

4.50

6.30

1 1/4

3.50

3.50

4.80

6.30

1 1/2

3.70

3.70

5.00

7.10

3.90

3.90

5.50

8.70

2 1/2

5.10

5.10

7.00

9.50

5.50

5.50

7.60

11.10

11

3 1/2

5.70

5.70

8.00

8
-

6.00

6.00

8.60

11.10

11

13.50

13

10

6.50

6.50

9.50

12.70

13

15.90

11

16

11

11

7.10

7.10

11.00

11

14.20

10

14

10

18.20

13

18

13

12

8.20

8.20

12.70

13

18.20

13

18

13

23.00

16

23

16

13

10

9.20

9.20

15.00

11

15

11

21.40

15

21

15

28.60

20

28

20

14

12

9.50

10.30

10

17.40

12

17

12

25.40

18

25

18

33.30

23

33

23

15

14

9.50

11.10

11

19.00

13

19

13

27.70

19

27

19

35.70

25

35

25

16

16

9.50

12.70

13

21.40

15

21

15

30.90

22

31

22

40.50

28

40

28

17

18

9.50

14.20

10

14

10

23.80

17

24

17

34.90

24

35

24

45.20

32

45

32

18

20

9.50

15.00

11

15

11

26.10

18

26

18

38.10

27

38

27

49.90

35

49

35

19

24

9.50

17.40

12

17

12

31.00

22

31

22

46.00

32

46

32

59.50

42

59

42

TUBE HOLE DIAMETERS AND TOLERANCES - TABLE RCB-7.41

TUBE OD
INCHES
1/ 4
3/ 8
1/ 2
5/ 8
3/ 4
7/ 8
1
1 1/ 4
1 1/ 2
2

mm
6.4
9.5
12.7
15.9
19.1
22.2
25.4
31.8
38.1
50.8

STANDARD FIT
OVER TOLERANCE
NOM. DIA
UNDER TOLERANCE
FOR 96 %
FOR 4 %
INCHES
mm
INCHES
mm
INCHES
mm
INCHES
mm
0.259
6.6
0.004
0.10
0.002
0.05
0.007
0.18
0.384
9.8
0.004
0.10
0.002
0.05
0.007
0.18
0.51
13.0
0.004
0.10
0.002
0.05
0.008
0.20
0.635
16.1
0.004
0.10
0.002
0.05
0.010
0.25
0.76
19.3
0.004
0.10
0.002
0.05
0.010
0.25
0.885
22.5
0.004
0.10
0.002
0.05
0.010
0.25
1.012
25.7
0.004
0.10
0.002
0.05
0.010
0.25
1.264
32.1
0.006
0.15
0.003
0.08
0.010
0.25
1.518
38.6
0.007
0.18
0.003
0.08
0.010
0.25
2.022
51.4
0.007
0.18
0.003
0.08
0.010
0.25

DESCRIPTION
tube hole dia
under tolerance
over tolerance (96 %)
over tolerance (4 %)
shell dia
baffle diastance
baffle hole = tube OD +
tube dia
baffle hole

1.518
0.007
0.003
0.01
33.74
48.03
0.03125

38.56
0.18
0.08
0.25
857.00
1,220.00
0.79
38.10
38.89