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PROCESS
PROCESS-TO-INSTRUMENT
INSTRUMENT VALVES
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oth
without the prior written consent of the copyright owner.
Operating Units having a Service Agreement with Shell GSI or other Shell Service Company. The use of MESC
SPEs by these Operating Units is subject in all respects to the terms and conditions of the relevant Service
Agreement.
2)
Other parties who are authorized to use MESC SPEs subject to appropriate contractual arrangements (whether
as part of a Service Agreement or otherwise).
3)
Subject to any particular terms and conditions as may be set forth in specific agreements with users, Shell GSI
disclaims any liability of whatsoever nature for any damage (including injury or death) suffered by any company or
person whomsoever as a result of or in connection with the use, application or implementation of any MESC SPE,
combination of MESC SPEs or any part thereof, even if it is wholly or partly caused by negligence on the part of Shell
GSI or other Shell Service Company. The benefit of this disclaimer shall inure in all respects to Shell GSI and/or any
Shell Service Company, or companies affiliated to these companies, that may issue MESC SPEs or require the use of
MESC SPEs.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, MESC
SPEs shall not, without the prior written consent of Shell GSI, be disclosed by users to any company or person
whomsoever and the MESC SPEs shall be used exclusively for the purpose for which they have been provided to the
user. They shall be returned after use, including any copies, which shall only be made by users with the express prior
written consent of Shell GSI. The copyright of MESC SPEs vests in Shell GSI. Users shall arrange for MESC SPEs to
be held in safe custody and Shell GSI may at any time require information satisfactory to them in order to ascertain how
users implement this requirement.
All administrative queries should be directed to the MESC SPE Administrator in Shell GSI.
INTRODUCTION ........................................................................................................ 4
SCOPE........................................................................................................................ 4
DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS ......... 4
DEFINITIONS ............................................................................................................. 4
CHANGES SINCE PREVIOUS EDITION ................................................................... 4
COMMENTS ON THIS MESC SPE ............................................................................ 4
PART II
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
REQUIREMENTS ....................................................................................................... 5
VALVES GENERAL .................................................................................................... 5
FLANGE DESIGN ....................................................................................................... 5
INSTRUMENT CONNECTIONS ................................................................................. 6
SCREWED COMPONENTS ....................................................................................... 6
BENDING MOMENTS ................................................................................................ 6
BALL VALVE CAVITY RELIEF ................................................................................... 7
PROCESS GLOBE/NEEDLE TYPE VALVE REQUIREMENTS ................................ 7
SECONDARY GLOBE/NEEDLE TYPE VALVE REQUIREMENTS ........................... 7
MATERIALS ................................................................................................................ 8
MARKING ................................................................................................................... 8
INSPECTION AND TESTING ..................................................................................... 8
PAINTING, PRESERVATION, SHIPPING AND STORAGE ...................................... 9
DRAWINGS Figure 1,2 & 3..................................................................................... 10
PART III
REFERENCES ......................................................................................................... 13
SCOPE
This MESC SPE specifies requirements for process to instrument valve units, either single
or double block with or without bleed valves for connecting process to pressure gauges or
instrument impulse lines.
Process/instrument valves with soft-seated ball valves can be used to 150 C (300 F) in
potentially clogging service. Slimline monoflanges with metal-seated globe valves can be
used in clean service up to 150 C (300 F).
This MESC SPE shall apply in addition to the applicable MESC Buying Description,
purchase order or requisition sheet.
1.2
1.3
DEFINITIONS
The Contractor is the party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project, or operation or
maintenance of a facility. The Principal may undertake all or part of the duties of the
Contractor.
The Manufacturer/Supplier is the party that manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party that initiates the project and ultimately pays for its design and
construction. The Principal will generally specify the technical requirements. The Principal
may also include an agent or consultant authorised to act for, and on behalf of, the
Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.
1.4
1.5
VALVES GENERAL
The first block valve coming from the process side shall be either a ball or globe "needle"
type valve of process design.
NOTE:
The reference to "needle" is not intended to indicate that the valve is a true fine-control needle valve
it is a term used in the Instrument Engineering discipline for small, fine-threaded globe valves. The
closure member is a conical disc or ball. In MESC specifications, these valves are identified as slimline
globe plug/ball valves.
Figure 2 illustrates a typical monoflange floating ball Process-to-Instrument valve.
Figure 3 illustrates a typical slimline globe plug/ball valve.
All ball valves shall meet the design requirements of ISO 17292 and MESC SPE 77/110
The first globe/needle type valve shall meet the design requirements specified in 2.7.
Secondary globe/needle type needle valves shall meet the design requirements specified in
2.8.
The face to end or face to face dimension of all process to instrument valves shall be to the
manufacturers standard.
The body construction shall be one piece.
The body design shall be in accordance with ASME B16.34.
Valve Body Minimum Wall Thickness shall be suitable for Class 2500, regardless of
body flange drilling pattern specified in 2.2.
In order to allow application of valves manufactured with ASTM A182 GRADE F 316 body
material (Group 2.2 Material) in Carbon Steel Piping Classes without de-rating, these
valves shall be designed to also accommodate the PressureTemperature Ratings for
Group 1.2 materials.
Consequences in terms of minimum wall thickness shall be anticipated.
Forged bodies shall be forged close to the final shape.
Valves containing polymeric or elastomeric materials shall be of a fire-tested design and
certified in accordance with ISO 10497, BS 6755-2, or API 6FA.
The valve bonnets or levers shall be colour coded as follows:
- Block-Isolation Valves: blue
- Bleed-Vent Valves: red
Single and double block and bleed valves shall provide the function of single block and
double block by plugging the bleed connection. Bleed ports with 1/2 in (F)G threads shall
have the compression fitting side of the adapter fitting (see Figure 1) plugged.
2.2
FLANGE DESIGN
The flange shall be generally in accordance with ASME B16.34 (paragraph 6.2.2.).
In order to allow application of valves manufactured with ASTM A182 GRADE F 316 body
material (Group 2.2 Material) in Carbon Steel Piping Classes without de-rating, these
flanges shall be designed to also accommodate the (ASME B16.34) PressureTemperature
Ratings for Group 1.2 materials.
DN 15 (NPS 1/2) flanges for connecting to Class 150, Class 300 or Class 600 process
piping flanges shall be furnished with 5/8 in wide radially slotted bolt holes with a Pitch
Circle Diameter (PCD) of 60.3 mm (2.38 in) and a PCD of 66.7 mm (2.62 in).
DN 15 (NPS 1/2) flanges for connecting to Class 900, Class 1500 or Class 2500 process
piping flanges shall be furnished with 7/8 in wide radially slotted bolt holes with a PCD of
82.6 mm (3.25 in) and a PCD of 88.9 mm (3.50 in).
DN 20 (NPS 3/4) flanges for connecting to Class 900, Class 1500 or Class 2500
process piping flanges shall be furnished with 7/8 in wide radially slotted bolt holes
with a PCD of 88.9 mm (3.50 in) and a PCD of 95.2 mm (3.75 in).
Other inlet flanges shall be drilled in accordance with ASME B16.5 or tapped and fitted with
studding suitable for connection to the process piping connection flange. Valves having an
outlet flange shall also meet these requirements.
If studs are fitted to tapped holes the minimum protruding length from the raised face shall
be in accordance with the table below. Studs shall be positively locked in position.
Nominal
size (DN)
15
20
25
40
50
Class
150
32 mm
38 mm
38 mm
38 mm
44 mm
Class
300
38 mm
44 mm
44 mm
51 mm
51 mm
Class
2500
64 mm
70 mm
76 mm
89 mm
95 mm
If slimline monoflange valves are specified with flanged/flanged ends, the following shall
also apply:
- To enable removal of the blind flange with the mono flange valve staying in place, the
mono flange valve shall be provided with full thread engagement studs screwed in the
body and positively locked in position with pins.
2.3
INSTRUMENT CONNECTIONS
The Instrument and bleed connections shall be specified as one of the following:
Size, outlet/bleed
Specification
1/2 in (F)NPT
Threaded
ASME B1.20.1
1/2 in (F)G
Threaded
(1/2 in (F)BSP)
The body shall be machined around the connection with a diameter of 27 mm (0,
+0.2) mm.
The minimum port size for monoflange floating ball valves shall be 7 mm (0.28 in).
The port size for slimline globe, plug/ball valves shall be 5 mm (0.2 in).
All threaded ports shall be fitted with blanking plugs of the same material as the body. Plug
must be able to permanently sustain the full pressure rating of the valve.The plugs shall be
suitably sealed
When the blanketing plug is left on the valve, it is considered a valve without a bleed.
2.4
SCREWED COMPONENTS
All threaded/screwed valves in the body shall be positively locked in position.
2.5
BENDING MOMENTS
For purposes of design, the following bending moments by the outlet pipe or instrument
shall be taken into account
Outlet DN (NPS)
< 25 (1)
25 to 50 (1 to 2) inclusive
2.7
The body cavity relief shall be a pressure equalising hole with a diameter of at least
3 mm (0.12 in), drilled in the closure member outside the seat facing area. The
pressure relief hole shall connect the valve body cavity to the High Pressure (HP) side
of the closure member when this is in the closed position.
The maintenance manual shall show how the closure member must be assembled.
2.8
MATERIALS
Materials shall be as specified in the MESC buying description to ASTM or UNS (unified
numbering system) standards.
Equivalent materials to other national standards may only be used after approval by the
Principal.
Bolting and other valve components shall not be galvanised or cadmium plated.
If compliance with ISO 15156/NACE MR0175 is specified, it shall apply to process wetted
parts, parts within the pressure envelope, and bolting.
2.10
MARKING
The valve shall have the purchase requisition number clearly marked or tagged.
The class rating, body material and the nominal size shall also be marked on the valve
body.
Identification plate marking shall include:
-
maximum pressure at 38 C
trim identification
Both metric and USC units. Body / bonnet castings and forging shall have the charge or
heat number and heat treatment batch cast or stamped in the material.
For double-flanged ball valves assemblies with cavity relief, the high-pressure side shall be
clearly marked HP.
2.11
The chloride content of test water in contact with austenitic and duplex stainless steel
wetted components of valves shall not exceed 30 g/g (30 ppm by mass).
All valves shall be drained immediately after the test and shall be thoroughly dried
immediately after draining.
Seat test
Metal seat
Soft seat
60 s
60 s
The maximum allowable leakage rates for closure tests shall be in accordance with
ISO 5208 Rate A.
2.12
cleaning agents,
CERTIFICATION
In addition to the certification requirements specified in MESC SPE 77/302, the finished
valve shall have a certificate in accordance with ISO 10474, type 2.1 or EN 10204 type 2.1,
demonstrating that it complies with all requirements of ASME B16.34.
2.14
Figure 2
Outlet connection
Slotted Holes
Secondary
Isolate Ball valve
Primary Isolation
Ball valve
Vent valve
Figure 3
Outlet connection
Bleed connection
SecondaryIsolate
Needle valve
REFERENCES
SHELL STANDARDS
Ball valves to ISO 17292
AMERICAN STANDARDS
Specification for fire test for valves
API 6FA
API 607
Issued by:
American Petroleum Institute
Publications and Distribution Section
1220 L Street Northwest
Washington DC 20005
USA
ASME B1.20.1
ASME B16.34
ASME VIII
Issued by:
American Society of Mechanical Engineers
ASME International
Three Park Avenue, M/S 10E
New York, NY 10016, USA
NACE MR0175
Issued by:
NACE International
P.O. Box 218340
Houston, Texas 77218
USA
BRITISH STANDARDS
Pipe Threads for Tubes and Fittings Where PressureTight Joints Are Not Made on the Threads (Metric
Dimensions)
BS 2779
BS 6755-2
Issued by:
British Standards Institution
389 Chiswick High Road
London W4 4AL, UK
INTERNATIONAL STANDARDS
Industrial valves - Pressure testing of metallic valves
ISO 5208
ISO 10497
ISO 15156
ISO 17292
Issued by:
ISO Central Secretariat
1, ch. de la Voie-Creuse
Case postale 56
CH-1211 Genve 20
Switzerland
Copies can also be obtained from national standards organizations.