INSPECTION & TEST PLAN

MANUFACTURE NAME:

CLIENT JOB NO:

P.O. NO.

SHEET NO: 1 OF 3
ITP DOC NO.:
ABC XXX XXX

DESCRIPTION:
PRODUCT / ITEM TITLE
ACTIVITY
NO

QUALITY ACTIVITY

REFERENCE
DOCUMENT

CHARACTERISTIC
TO BE VERIFIED

ACCEPTANCE
CRITERIA

XYZ

DESIGN,
DRAWINGS &
OTHERS DOCS.

DESIGN BY
Manufacturer Name

DESIGN &
DRAWING INSP.
PROCEDURE

DESIGN
REQUIREMENT

A1

1(b)

REVIEW OF
DRAWINGS

STANDARDS
APPLICABLE

DESIGN &
DRAWING
DETAILS

DESIGN
REQUIREMENTS

A1

RAW MATERIAL
INSPECTION. EG:
STEEL PLATES
STEEL PIPES
STEEL PIPE
FITTINGS
OTHERS

MANUFACTURER
SPECS SHEET

SPECIFICATIONS
FROM MFG DATA

STANDARDS &
SPECIFICATIONS

A1

REVIEW OF SHOP
RECORDS, FOR
CONTROL &
MATERIALS ISSUE.

WORKS ORDER
AND INVENTORY
ORDER

DOCUMENT
FLOW &
CONTROL

INTERNAL QC
DOC.

A1

WELDING
PROCEDURES

SHOP QC
DOCUMENTS

APPROVAL SHOP
DOC

AWS / ASME
TESTS
REQMENTS

A1

SHOP FITTING
PROCEDURES
INSPECTION

SHOP MFG DOC

APPROVED FOR
CONSTRUCTION

APPROVED SHOP
REQUIREMENTS

A1

RE.NO/DATE

CERTIFIED COMPLETE

PREARED BY:

APPROVED BY:

H: Holding Point
M: Monitoring
1 = 100%
2 = min. 10%

HOLD POINTS ETC.

1(a)

AR: Approval Required

A: Actual Inspection
W: Witnesses Inspection
S: Operation Surveillance
R: Review of Documentation
T/C: Test Certificate Required

ABC

A1

A1

A1

A1

AP

EFG

TPI

123

SP

AR1

AR1

R1

W1

YES

A1

A1

A1

A1

TC

A1

A1

A1

ENDORSEMENTS

INSPECTION & TEST PLAN

MANUFACTURE NAME:

CLIENT JOB NO:

P.O. NO.

ITP DOC NO.:

ABC-XXX-XXX

DESCRIPTION:
PRODUCT / ITEM TITLE
ACTIVITY
NO

QUALITY ACTIVITY

SHEET NO: 2 OF 3
AR: Approval Required
A: Actual Inspection
W: Witnesses Inspection
S: Operation Surveillance
R: Review of Documentation
T/C: Test Certificate Required

REFERENCE
DOCUMENT

CHARACTERISTIC
TO BE VERIFIED

ACCEPTANCE
CRITERIA

XYZ

ABC

AP

HOLD POINTS ETC

WELDERS LIST

QA MANUAL

--

--

A1

A1

A1

PRODUCTION TEST PCE

TESTING

ASTM

VISUAL RESULTS
LAB REPORT

ASTM

A1

A1

A1

THICKNESS
INSPECTION

DESIGN
CALCULATION

THICKNESS
MEASUREMENTS

ASME VIII Div 1

A1

A1

VISUAL INSPECTION OF
FABRICATED
COMPONENTS

ASTM
SHOP DWG

VISUAL LY
CHECKED FOR
DEFECTS.

ASTM

A1

A1

10

DIMENSIONAL CHECKS
FLATNESS, SHAPE,
ORIENTATION OF
COMPONENTS

MEET SPECIFIED
TOLERANCES
CONTRACT DOC

ASTM

A1

A1

SHOP QC
DOCUMENTS
SHOP DWG

A1

ASTM

A1

A1

A1

VISUAL

A1

A1

A1

A1

A1

A1

BARCOL HARDNESS
TEST

ASTM

TEST RECORDS

ASTM

12

WELDED JOINTS
Inspection

AWS

TEST RESULTS
VISUAL,

13

SHELL/CONE/BASE
NOZZLES MARKING
NOZZLES OPENINGS

ASME VIII Div1

14

NOZZLES FIT UP

PREARED BY:

SHOP APPRD
PROCEDURES
APPROVED BY:

A1

A1

11

H: Holding Point
M: Monitoring
1 = 100%
2 = min. 10%

EFG

123

SP

W1

A1

A1

W2

W2

W2

S,R

W2

S,R
H

W1

W2
W1
H
W2

W1
H
W1

A1

TPI

A1

A1

VISUAL
VISUAL
RE.NO/DATE

CERTIFIED COMPLETE

ENDORSEMENTS

TC

INSPECTION & TEST PLAN

MANUFACTURE NAME:

CLIENT JOB NO:

P.O. NO.

ITP DOC NO.:

ABC-XXX-XXX

DESCRIPTION:
PRODUCT / ITEM TITLE
ACTIVITY
NO

QUALITY ACTIVITY

REFERENCE
DOCUMENT

CHARACTERISTIC
TO BE VERIFIED

ACCEPTANCE
CRITERIA

VISUAL RESULTS
POSTION
DIMENSION

15A
15B
15C

FINAL PRODUCT INSPEC

NOZZLE ORIENTATION,
NOZZLE PROJECTION,
NOZZLE STIFFENNING
MEMBERS

ASME VIII Div 1

16

LIFTING LUGS
INSPECTION AND LOAD
TEST

DESIGN
CALCULATION

17

HYDROSTATIC TEST

ASME VIII Div 1

18

AIR LEAK TEST

APPROVED
METHODS

19

MATERIALS MECH
PROPERTIES LAB TEST

ASTM STDS

20
20A

DELIVERY
PROTECTION Flange
Face, OPENINGS etc
CLEANLINESS CHECK
ACCESSORIES CHECK

20B
20C

REVIEW of MDR
21
PREARED BY:

BUYERS SPECS
& APPROVED
PROCEDURES

APPROVED BY:

SHEET NO: 3 OF 3
AR: Approval Required
A: Actual Inspection
W: Witnesses Inspection
S: Operation Surveillance
R: Review of Documentation
T/C: Test Certificate Required

HOLD POINTS ETC.

XYZ

ABC

AP

EFG

ASME VIII Div1

FABRICATION
DRAWINGS

A1

A1

A1

FINISHING AFTER
TEST CONDITION

DESIGN
CALCULATIONS

A1

A1

WATER
TIGHTNESS,
VISUAL RESULT

CUSTOMER
SPECIFICATION
APPROVED
PROCEDURES
ASME

A1

A1

TENSILE AND
FLEXURAL
PROPERTIES

BUYERS SPECS
APPROVED
PROCEDURES

PLACEMENTS,
PROPER
SUPPORTS,
BLANKS, VISUAL
ACCESSMENT
RE.NO/DATE

H: Holding Point
M: Monitoring
1 = 100%
2 = min. 10%

A1

TPI

123

SP

A1

A1

W1

R1

W1

A1

A1

A1

A1

A1

A1

A1

A1

A1

A1

A1

CERTIFIED COMPLETE

ENDORSEMENTS

TC