Calculation Welding Rods

Electrode Required for 80" Pile
Total Joint Oustanding for 80"

Total Electrode for 80"
:
:
:
91 kgs
12 Joints
1092 kgs
Electrode Required for 60" Pile

Total Joint Oustanding for 60"
Total Electrode for 60"
:
:
:
70 kgs
28 Joints
1960 kgs
Crownshim
Total crownshim
Total Electrode for Crownshim
:
:
:
220 kgs
12 Joints
2640 kgs
Total Required for electrode 5mm for COPY project
10 % for m total required
5692 kgs
6261.2 kgs
03/10/2016
CALCULATION
WELDINGRODS
PROJECT :
SUBJECT :
FULL PEN WELDS PILES
pile o.d.
pile w.t.
2032.0
80.0
(mm)
(mm)
circumference
total weld
gap
bevel top
4.0
30.0
(mm)
(degr)
bevel bottom
15.0
(degr)
WELD VOLUME
area
gap
320.0
(mm2)
top
1847.5
(mm2)
bottom
857.4
(mm2)
3025.0
(mm2)
6330.4
(mm.)
weld lenght
volume
19149144 (mm3)
19149.1
(cm3)
19149.1
(cm3)
WEIGHT
volume
s.g. steel
30.25
7850
(kg/m3)
per leg
6383.72 (mm)
(cm2)
03/10/2016 weight
150.321
(kg)
per leg
QUANTITY WELDING RODS

according Q.C. department per weld
usage in %
2.5 mm
3.25 mm
4.00 mm
5.00 mm
5.60 mm
2
5
10
0
83
weight per electrode

2.5 mm
3.25 mm
4.00 mm
5.00 mm
5.60 mm
3.01
7.52
15.03
0.00
124.77
(kg)
(kg)
(kg)
(kg)
(kg)
extra (loss, 100 mm left over, extra work, repair, etc)

2.5 mm
3.25 mm
4.00 mm
5.00 mm
5.60 mm
5.26
13.15
26.31
0.00
218.34
(kg)
(kg)
(kg)
(kg)
(kg)
Weight per box
TOTAL BOX
type :
per leg
Size of
Welding rod
length mm
2.5 mm
0.42
box
2.5
3.25 mm
0.66
box
3.25
4.00 mm
1.41
box
5.00 mm
0.00
box
5.60 mm
10.92
box
5.6
Total box full pen welds

Length mm
2.5 mm
Box
3.25 mm
Box
03/10/2016
4.00 mm
Box
5.00 mm
Box
5.60 mm
44
Box
03/10/2016
1 radiaal 57.29578
03/10/2016
Extra rods
75 %
1.75
ht per box
length mm
Brand ofwelding rod

Essab
Cobe
Hobart
12.6
12.6
12.6
19.8
18.9
12.9
18.6
17.7
12.9
18.3
17.4
12.9
20
20
20
(Ref to AWS A 5.1)
03/10/2016
03/10/2016
CALCULATION
WELDINGRODS
PROJECT :
SUBJECT :
pile o.d.
pile w.t.
2032.0
50.0
(mm)
(mm)
circumference
total weld
gap
bevel top
4.0
30.0
(mm)
(degr)
bevel bottom
15.0
(degr)
WELD VOLUME
area
gap
200.0
(mm2)
top
721.7
(mm2)
bottom
334.9
(mm2)
1256.6
(mm2)
6350.4
(mm.)
weld lenght
volume
7980045.7 (mm3)
7980.0
(cm3)
7980.0
(cm3)
WEIGHT
volume
s.g. steel
12.57
7850
(kg/m3)
per leg
6383.72 (mm)
(cm2)
03/10/2016 weight
62.643
(kg)
per leg

usage in %
2.5 mm
3.25 mm
4.00 mm
5.00 mm
5.60 mm
0
7.5
0
0
92.5

2.5 mm
3.25 mm
4.00 mm
5.00 mm
5.60 mm
0.00
4.70
0.00
0.00
57.95
(kg)
(kg)
(kg)
(kg)
(kg)

2.5 mm
3.25 mm
4.00 mm
5.00 mm
5.60 mm
0.00
6.11
0.00
0.00
75.33
(kg)
(kg)
(kg)
(kg)
(kg)
TOTAL BOX
type :
per leg
Filarc56s
2.5 mm
0.00
box
3.25 mm
0.31
box
4.00 mm
0.00
box
5.00 mm
0.00
box
3.77
box
5.60 mm

Filarc 56 s
2.5 mm
box
3.25 mm
box
03/10/2016
4.00 mm
box
5.00 mm
box
30
box
5.60 mm
10
03/10/2016
1 radiaal
57.29578
11
03/10/2016
extra rods
1.3
30%
weight per box

Filarc 56 s Filarc 76 s Filarc 75 s
2.5
12.6
12.6
12.6
3.25
19.8
18.9
12.9
18.6
17.7
12.9
18.3
17.4
12.9
5.6
20
20
20
12
03/10/2016
13
03/10/2016
CALCULATION
WELDINGRODS
PROJECT :
SUBJECT :
pile o.d.
pile w.t.
1524.0
50.0
(mm)
(mm)
circumference
total weld
gap
bevel top
4.0
30.0
(mm)
(degr)
bevel bottom
15.0
(degr)
WELD VOLUME
area
gap
200.0
(mm2)
top
721.7
(mm2)
bottom
334.9
(mm2)
1256.6
(mm2)
4754.5
(mm.)
weld lenght
volume
5974562.4 (mm3)
5974.6
(cm3)
5974.6
(cm3)
WEIGHT
volume
s.g. steel
12.57
7850
(kg/m3)
14
per leg
4787.79 (mm)
(cm2)
03/10/2016 weight
46.900
(kg)
per leg

usage in %
2.5 mm
3.25 mm
4.00 mm
5.60 mm
0
7.5
0
92.5

2.5 mm
3.25 mm
4.00 mm
5.00 mm
0.00
3.52
0.00
43.38
(kg)
(kg)
(kg)
(kg)

2.5 mm
3.25 mm
4.00 mm
5.60 mm
0.00
4.57
0.00
56.40
(kg)
(kg)
(kg)
(kg)
TOTAL BOX
type :
per leg
Kobe
2.5 mm
0.00
box
3.25 mm
0.23
box
4.00 mm
0.00
box
5.60 mm
2.48
box

Kobe
2.5 mm
box
3.25 mm
box
15
03/10/2016
4.00 mm
box
5.60 mm
box
16
03/10/2016
1 radiaal
57.29578
17
03/10/2016
extra rods
1.3
30%
weight per box

Kobe
Hobart
Esab
2.5
12.6
12.6
12.6
3.25
19.8
18.9
12.9
18.6
17.7
12.9
18.3
17.4
12.9
5.6
22.7
22.7
22.7
18
03/10/2016
19
03/10/2016
CALCULATION
WELDING RODS
PROJECT :
SUBJECT :
Pile o.d.
Pile w.t.
2032.0 (mm)
80.0 (mm)
Gap
Bevel top
4.0 (mm)
30.0 (degr)
Bevel bottom
15.0 (degr)
Circumference
Total weld
23
WELD VOLUME
Area
Gap
320.0
(mm2)
Top
1847.5
(mm2)
Bottom
857.4
(mm2)
3025.0
(mm2)
6330.4
(mm.)
Weld lenght
Volume
30.25
(cm2)
19149144 (mm3)
19149.1
(cm3)
19149.1
(cm3)
Per Leg
WEIGHT
Volume
s.g. steel
Weight
7850
150.321
(kg/m3)
(Ref.to AWS A 5.1)
(kg)
Per leg
20
6383.72 (mm)
Weld Joint
03/10/2016WELDING RODS
QUANTITY
According Q.C. department per weld
usage in %
2.5 mm
3.25 mm
4.00 mm
5.00 mm
All size dia ref. to applicable WPS
2
5
10
83
Weight per electrode

2.5 mm
3.25 mm
4.00 mm
5.00 mm
3.01
7.52
15.03
124.77
(kg)
(kg)
(kg)
(kg)
-100%

2.5 mm
3.25 mm
4.00 mm
5.00 mm
5.26
13.15
26.31
218.34
(kg)
(kg)
(kg)
(kg)
TOTAL BOX
Per Leg
Type
Essab
2.5 mm
0.42
box
3.25 mm
0.66
box
4.00 mm
1.41
box
5.00 mm
11.93
box

Essab
2.5 mm
10
box
3.25 mm
15
box
4.00 mm
33
box
21
Note:
If there is any repa
If there is no repai
03/10/2016
5.00 mm
274
22
box
03/10/2016
1 Radiaal
57.29578
23
03/10/2016
able WPS
re is any repair extra rod

re is no repair extra rod will be
+75%
+30%
extra rods
1.75
75 %
Weight per box

Size of
Brand ofwelding rod
Welding rood
Essab
Cobe
Hobart
(Ref to AWS A 5.1)
2.5
12.6
12.6
12.6
3.25
19.8
18.9
12.9
18.6
17.7
12.9
18.3
17.4
12.9
24
03/10/2016
25
03/10/2016
CALCULATION
WELDING RODS
PROJECT :
SUBJECT :
Length
Plate w.t.
1000.0 (mm)
10.0 (mm)
Gap
Bevel top
4.0 (mm)
60.0 (degr)
0.0 (degr)
Bevel bottom
tan
Total weld
1.7299292
high
tan
high
WELD VOLUME
Area
Gap
12.0
(mm2)
Bottom
20.0
(mm2)
Top
63.2
(mm2)
95.2
(mm2)
Weld lenght
Volume
0.95
(cm2)
(mm.)
95248.230502 (mm3)
95.2
(cm3)
Per Leg
Volume
95.2
(cm3)
s.g. steel
7850
(kg/m3)
(Ref.to AWS A 5.1)
Weight
0.748
(kg)
Per leg
WEIGHT
26
QUANTITY
usage in %
3.2 mm
3.2 mm
4.0 mm
3.2 mm
2
5
85
8

3.2 mm
3.2 mm
4.0 mm
3.2 mm
0.01
0.04
0.64
0.06
(kg)
(kg)
(kg)
(kg)
-100%

3.2 mm
3.2 mm
4.0 mm
3.2 mm
0.03
0.07
1.11
0.10
(kg)
(kg)
(kg)
(kg)
TOTAL BOX
Per Leg
Type
Essab
3.2 mm
0.00
box
3.2 mm
0.00
box
4.0 mm
0.06
box
3.2 mm
0.01
box

Essab
3.2 mm
box
3.2 mm
box
4.0 mm
box
27
03/10/2016
3.2 mm
28
box
03/10/2016
Weld Joint
12.6496461
4
29
03/10/2016
ef. to applicable WPS
Note:
If there is any repair extra rod
If there is no repair extra rod will be
+75%
+30%
extra rods
1.75
75 %
Weight per box

Size of
Brand ofwelding rod
Welding rod
length mm
Essab
Cobe
Hobart
2.5
350
12.6
12.6
12.6
3.25
350
19.8
18.9
12.9
400
18.6
17.7
12.9
450
18.3
17.4
12.9
30
(Ref to AWS A 5.1)
03/10/2016
31
03/10/2016
CALCULATION
WELDING RODS
PROJECT :
SUBJECT :
Length
Plate w.t.
1200.0 (mm)
80.0 (mm)
Gap
Bevel top
0.0 (mm)
0.0 (degr)
Bevel bottom
0.0 (degr)
tan
Total weld
0
high
tan
high
WELD VOLUME
Area
Gap
0.0
(mm2)
Bottom
0.0
(mm2)
Top
0.0
(mm2)
0.0
(mm2)
3200.0
(mm.)
3840000
(mm3)
3840.0
(cm3)
3840.0
(cm3)
Fillet Area
Volume
0.00
(cm2)
Per Leg
WEIGHT
Volume
s.g. steel
Weight
7850
30.144
(kg/m3)
(Ref.to AWS A 5.1)
(kg)
Per leg
32
QUANTITY
usage in %
3.2 mm
3.2 mm
4.0 mm
3.2 mm

100

3.2 mm
3.2 mm
4.0 mm
3.2 mm
0.00
0.00
30.14
0.00
(kg)
(kg)
(kg)
(kg)
-100%

3.2 mm
3.2 mm
4.0 mm
3.2 mm
0.00
0.00
52.75
0.00
(kg)
(kg)
(kg)
(kg)
TOTAL BOX
Per Leg
Type
Essab
3.2 mm
0.00
box
3.2 mm
0.00
box
4.0 mm
2.84
box
3.2 mm
0.00
box

Essab
3.2 mm
box
3.2 mm
box
4.0 mm
box
33
03/10/2016
3.2 mm
34
box
03/10/2016
Weld Joint
0
0
35
03/10/2016
ef. to applicable WPS
Note:
If there is any repair extra rod
If there is no repair extra rod will be
+75%
+30%
extra rods
1.75
75 %
Weight per box

Size of
Brand ofwelding rod
Welding rod
length mm
Essab
Cobe
Hobart
2.5
350
12.6
12.6
12.6
3.25
350
19.8
18.9
12.9
400
18.6
17.7
12.9
450
18.3
17.4
12.9
36
(Ref to AWS A 5.1)
03/10/2016
37

Calculation Welding Rods

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Calculation Welding Rods

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Electrode Required for 80" Pile

Total Joint Oustanding for 80"

Electrode Required for 60" Pile

Total Required for electrode 5mm for COPY project

10 % for m total required

FULL PEN WELDS PILES

QUANTITY WELDING RODS

weight per electrode

extra (loss, 100 mm left over, extra work, repair, etc)

Total box full pen welds

Brand ofwelding rod

(Ref to AWS A 5.1)

FULL PEN WELDS PILES

QUANTITY WELDING RODS

weight per electrode

extra (loss, 100 mm left over, extra work, repair, etc)

Total box full pen welds

weight per box

FULL PEN WELDS PILES

QUANTITY WELDING RODS

weight per electrode

extra (loss, 100 mm left over, extra work, repair, etc)

Total box full pen welds

weight per box

FULL PEN WELDS PILES

(Ref.to AWS A 5.1)

All size dia ref. to applicable WPS

Weight per electrode

extra (loss, 100 mm left over, extra work, repair, etc)

Total box full pen welds

re is any repair extra rod

Weight per box

(Ref to AWS A 5.1)

FULL PEN WELDS PILES

(Ref.to AWS A 5.1)

All size dia ref. to applicable WPS

Weight per electrode

extra (loss, 100 mm left over, extra work, repair, etc)

Total box full pen welds

ef. to applicable WPS

Weight per box

(Ref to AWS A 5.1)

FULL PEN WELDS PILES

(Ref.to AWS A 5.1)

All size dia ref. to applicable WPS

Weight per electrode

extra (loss, 100 mm left over, extra work, repair, etc)

Total box full pen welds

ef. to applicable WPS

Weight per box

(Ref to AWS A 5.1)

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