PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Tangki CPO

Kode

Fungsi

Tempat penyimpanan CPO

T-101

Steam

I/P
TC
401
FC
501

TT
401

LI
301

FT
501

I/P
Kondensat
Aliran 1

T-101

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

Temperatur

Termokopel

Laju alir
steam masuk

Computer based
control mode PID

Valve

Level

Transducer
Diafragma

Laju alir
umpan CPO
masuk

Computer based
control mode PID

Valve

Flow

Flowmeter

Laju Alir
CPO keluar

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Heater CPO

Kode

Fungsi

Tempat menaikkan suhu CPO sebelum masuk tangki

degumming

H-101

I/P

TC
402

TT
402

Steam

Aliran 2

Aliran 1

H-101
Kondensat

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

1.

Temperatur

Termokopel

Laju alir
steam masuk

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Tangki Asam Pospat

Kode

Fungsi

Tempat penyimpanan asam pospat

T-102

FC
502

FT
502

LI
302

I/P

Aliran 3
T-102

P-102

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

Level

Transducer
Diafragma

Laju alir
asam fospat
masuk

Computer based
control mode PID

Valve

Flowmeter

Laju Alir
asam pospat
keluar

Computer based
control mode PID

Valve

Flow

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Tangki Degumming

Kode

Fungsi

Tempat pemisahan gum dari CPO dengan penambahan

asam pospat

M-101

Aliran 3

Aliran 4
T-103
Aliran 2

LT
601

LC
601
FC
503

I/P

FT
503

M-101

P-103

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

Level

Transducer
Diafragma

Laju alir
DPO keluar

Computer based
control mode PID

Valve

Flow

Flowmeter

Laju Alir
DPO keluar

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Tangki Bleaching

Kode

Fungsi

Tempat pemisahan karoten dari CPO dengan

penambahan bentonit

M-201

PT
701

PC
701

I/P

Steam

Aliran 5

Aliran 4

T-104

LT
602

LC
602

Aliran 6
I/P

FC
504

M-201

FT
504

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

Level

Transducer
Diafragma

Laju alir BPO

keluar

Computer based
control mode PID

Valve

Flow

Flowmeter

Laju Alir DPO

keluar

Computer based
control mode PID

Valve

Tekanan

Bourdon
Gage

Laju alir gas

keluar

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Niagara Filter

Kode

Fungsi

Tempat pemisahan gum dan spent bentonit dari DBPO

F-201

PT
702

PC
702

FC
505

FT
505

I/P

Aliran 8
P-201

Aliran 6

F-201

Aliran 7

No.

Variabel
Kontrol

Sensor

Tekanan

Bourdon
Gage

Flow

Flowmeter

Variabel
Manipulasi
Laju alir
keluar
niagara
Laju alir
keluar
niagara

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Cotroller

Final
Controll

Computer based
control mode PID

Valve

Computer based
control mode PID

Valve

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Polishing Filter 1

Kode

Fungsi

Tempat pemisahan impuritis dan gum serta spent

bentonit yang masih tersisa dari DBPO

F-202

FC
506

FT
506

I/P
Aliran 8

Aliran 10

F-202

P-202

Aliran 9

No.

Variabel
Kontrol
Flow

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

Flowmeter

Laju Alir
keluar
polishing filter

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Heat Exchanger

Kode

Fungsi

Tempat pertukaran panas dari umpan masuk deodorizer

dengan produk bawah deodorizer

I/P

HE-201

TC
403

TT
403

Aliran 15

Aliran 11

Aliran 10

HE-201
Aliran 16

No.

1.

Variabel
Kontrol

Temperatur

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

Termokopel

Laju alir
masuk
deodorizer

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Deodorizer

Kode

Fungsi

Tempat pemisahan asam lemak bebas dan bau dari

DBPO

D-301

PT
703

PC
703

I/P

Aliran 14

FC
507

Steam

Aliran 12

FT
507

I/P
I/P
FC
508

FT
508

Aliran 11
P-203
LT
603

D-301

FT
509

LC
603

FC
509

I/P

Aliran 15

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

Tekanan

Bourdon
Gage

Laju alir steam

masuk

Computer based
control mode PID

Valve

Level

Transducer
Diafragma

Laju alir
RBDPO

Computer based
control mode PID

Valve

Infra Red

Laju Alir
DBPO masuk,
laju alir FFA
keluar, laju alir
RBDPO keluar

Computer based
control mode PID

Valve

Flow

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Cooler 1

Kode

Fungsi

Tempat menurunkan suhu RBDPO sebelum masuk

polishing filter 2

C-301

TC
404

I/P

FC
510

TT
404

Air Pendingin
FT
510

I/P

Aliran 17
Aliran 16
P-302

C-301
Air Pendingin Bekas

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

1.

Temperatur

Termokopel

Laju alir keluar

cooler 1

Computer based
control mode PID

Valve

Flow

Flowmeter

Laju alir keluar

cooler 1

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Polishing Filter 2

Kode

Fungsi

Tempat pemisahan asam lemak bebas dan bau dari

DBPO

F-301

FC
511

FT
511

I/P

Aliran 17

Aliran 19
F-301
Aliran 18

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

Flow

Flowmeter

Laju Alir
keluar
polishing filter

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Cooler 2

Kode

Fungsi

Tempat menurunkan suhu RBDPO sebelum masuk

kristalizer

C-302

TC
405

I/P

Aliran 20

TT
405

Air Pendingin

FC
512

FT
512

I/P

Aliran 19
P-303

C-302
Air Pendingin Bekas

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

1.

Temperatur

Termokopel

Laju alir keluar

cooler 2

Computer based
control mode PID

Valve

Flow

Flowmeter

Laju alir keluar

cooler 2

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Kristalizer

Kode

Fungsi

Tempat memisahkan fasa cair (olein) dan fasa padat

(stearin)

K-401

Aliran 20

I/P

LC
605

LT
605

Cooling water

I/P

TC
406

Chilled water
TT
406

Aliran 21

P-401

I/P

FC
513

No.

Variabel
Kontrol

Sensor

Temperatur

Termokopel

Level

Transducer
Diafragma

Flow

Flowmeter

Variabel
Manipulasi
Laju alir
masuk cooling
and chilled
water
Laju alir
RBDPO
masuk
Laju Alir
keluaran
kristalizer

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

FT
513

Cotroller

Final
Controll

Computer based
control mode PID

Valve

Computer based
control mode PID

Valve

Computer based
control mode PID

Valve

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Membran Filter

Kode

Fungsi

Tempat memisahkan fasa cair (olein) dan fasa padat

(stearin)

F-401

PT
704

FC
514

PC
704

FT
514

I/P

Aliran 23

F-402

Aliran 21

F-401

Aliran 22

F-403

PT
705

Variabel
Kontrol

Sensor

Tekanan

Bourdon
Gage

Flow

Flowmeter

No.

PC
705

Variabel
Manipulasi
Laju alir
aliran 22 dan
aliran 23
Laju alir
aliran 22 dan
aliran 23

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

I/P

FC
515

FT
515

Cotroller

Final
Controll

Computer based
control mode PID

Valve

Computer based
control mode PID

Valve

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Tangki Olein

Kode

Fungsi

Tempat penyimpanan olein

T-401

Aliran 23

LI
302

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

Level

Transducer
Diafragma

Laju alir olein

masuk

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Tangki Sterarin

Kode

Fungsi

Tempat penyimpanan stearin

T-402

Aliran 22

LI
303

T-402

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

Level

Transducer
Diafragma

Laju alir stearin

masuk

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Tangki PFAD

Kode

Fungsi

Tempat penyimpanan PFAD

T-301

Aliran 12

LI
305

T-301

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

Level

Transducer
Diafragma

Laju alir PFAD

masuk

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved

PIPING AND INSTRUMENTATION DIAGRAM

Nama Alat

Kondensor

Kode

Fungsi

Tempat merubah fasa PFAD dari gas menjadi liquid

CD-301

Aliran 15

I/P

FC
516

FT
516

CD-301

Aliran 16

No.

Variabel
Kontrol

Sensor

Variabel
Manipulasi

Cotroller

Final
Controll

Flow

Flowmeter

Laju alir aliran

16

Computer based
control mode PID

Valve

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Checked

Ella Awaltanova
Arief Maulana Ilham
Santoso Nugroho
Bonita Esther FS

Kelompok 8/S. Ganjil/2014-2015

Approved