WPS - Page 1 "Satelite Location - Felker Mill (QW-482) WELDING PROCEDURE SPECIFICATION FELKER BROTHERS CORPORATION BY: Dennis Adler Procedure Specification No. Tube 1A Date: _ow/a0r1004 ‘Supporting POR NO. Tube 1A Revision No. o Date: _ov/sa/1094 WELDING PROCESSES : GTAW. Type: Machine, "1 Essential Variable "2 Non-Essontial Variabio {aW-402) JOINTS Joni Detals Joint Desion Squere Groove (ecereeca| eee Backing ‘Nene iI ‘604 Sis ‘(GW=403) BASE METALS “1 PP-No. 8 Gr.No.1 to P-No. 8 Gr.No. 4. THICKNESS RANGE : Base Metal 073-190 Deposited Wald Meta: (GW-206) PREREAT 4 Preheat Temp. Min, E e 1900 - 2060 F. Interpass Temp. Max. E (QUICK WATER QUENCH. {QW-405) POSITIONS 2 Position of Grooves 4G OD “ 2 {GW-408) ELECTRICAL CHARACTERISTICS: Current: __ DC. Polarity: Torch: Amps Votts Tungsten Szo & Range Two Joo.tes 125-420 316 ___2% thoriatod JOD. Plasma |v. 76-270 W-24 we. 23% thoriated For amperage and vokage range of each thickness weldéd, s6@ attachment to fort2 Torch lon.tet Jo. Pssma, Jon. t92 \0. Te Torch. oD.t9i 00.762 00.753 10. Te TaW-470) TECHNIQUE ‘String or Weave Bead : Sting ‘Mutiple or single pass per sido Single ‘Malte or single electrodes Travel speed range 13-30 1PM" "see sllachments for each thickness 1A, WPS - Page 2 Rev. Date: 09/30/04ATTACHMENT - WELDING PROCEDURE SPECIFICATION NO. TUBE 1A Rev, Date: 09/30/04 ‘Gauge Torch “Amp-Range. ‘Voit Range ‘Travel Speed. ae OD#T 340-580" 12-18 73-30 1PM 10"SCH 5 Plasma OD#3 D 730-270 15-20 ‘OD#T 380-495 12-16 73-30 10" SCH 10 Plasma OD #3 D 140-270 5-27 OD#T ‘375 420 12-16 73-30 1PM 10" SCH 10 FG Plasma OD#3 1D 740-270 75-27 | ODet 340380 i216 73-30 1PM 12"SCHS Plasma OD#S 1) 140-270 76-20 OD#T 380-416 12-18 73-30 1PM 12" SCH 10 Plasma OD #3 1D 740-270 76-27 ‘OD #7 580-415 12-18 73-30 1PM 12" SCH 10 FG Plasma OD#3 D 10-770 5-27WPS - Page 4 “Satellite Location - Felker Mill (QW-482) WELDING PROCEDURE SPECIFICATION FELKER BROTHERS CORPORATION BY: Donny Adior Procedure Specification No. Tuo 24 Date: 72/06/1905. ‘Supporting POR NO. Tube 2A Revision No. o Date: __12/06/1005 WELDING PROCESSES : GTAW Type: _Machine "1 Essential Variable "2 Non-Essential Variable (QW-403) BASE METALS P.No..8. Gr.No. 4 to PNo. 8 Gr.No. 4. ‘THICKNESS RANGE Base Metal Deposited Weld Matar “4 4 (QW-a06) PREHEAT Preheat Temp. Min. Interpass Temp. Max. 4 (GW-405) POSITIONS 2 Position of Grooves 16. 1 (aW-a08) GAS roren J ca Rate Joo.tet Amon 20-40 eee JOD. Plasma g loo.Te2 il [|| Lo.T@ (QW-408) ELECTRICAL CHARACTERISTICS, Current: _ DC Polarity: Straight Torch: Amps Votts Tungsten Size & Range Range Te opto 110-180 ErETig 316 2% thoriated fob. rosma oDtee 10.7% [For amperage and vokage range of gach thickness welded: See Mache TO TORRTube__28 WPS - Page 2 Rev. Date: 12/06/95 TQW-iT0) TECHNIQUE ‘Sting of Weave Boad : String Torch Gas cup Plasma Orie Sze Size Joo. tet ra Joo. ieema Jon. ra2 1.9 Muliple or single pass per side Single Multple or single electrodes Sige Travel speed range 18-301 "569 allachments for each thickness Torch. scilation oD.Tet With 25, Fi 06, wel 00 00.tm2 Joo.re3 10. TeATTACHMENT - WELDING PROCEDURE SPECIFICATION NO. ‘Gauge Torch ‘Amp-Range Volt Range 76 F OD #1 110 - 180 12-26 Plasma OD#3 D. OD#T 710-180 12-25 75-30 Pr Plasma OD#S D ot yw’ Oo Fe 9° Se 4WPS - Page 1 *Satelite Location - 35 Mill, 36 Mill (QW-482) WELDING PROCEDURE SPECIFICATION FELKER BROTHERS CORPORATION BY: _Dennis Adler Procedure Specification No, Tube 38 Date: “70/0903, ‘Supporting PAR NO. Tube 3B. Revision No. o Date: 10/09/1903 WELDING PROCESSES : GTAW Type: _Machine. “1 Essential Variable “2 Non-Essential Variable {QW-402) JOINTS Toni Details 2 Joint Design ‘Square Groove fee esseae =e feseeeeerce] 2 Backing None in o.004 ” 4 ” “ 2 (QW-403) BASE METALS P.No. @ Gr.No. 4 to P-No. 8 Gr. No.4. THICKNESS RANGE Base Metal Deposited Weld Metal Taw=t07) Filler Metal: ‘None 060 -.156 ‘None (QW-406) PREHEAT (Qw-407) Preheat Temp. Min, 60°F Temperat Interpass Temp. Max. 300°F Time [QUIGK WATER QUENCH (GW-405) POSITIONS. Position of Grooves _1G- 0.0. (QW-408) GAS Tore Stieiing Flow Backing Flow = Trang Flow joo. a 0D. Tig2 Lo. TGW-408) ELECTRICAL CHARACTERISTICS Current: _D¢ Polarity: Straight Torch: Amps Tungsten Size & Range Tipe Joo. mg1 230360 182% thoriated Pasa 00.92 160-250 V6 Fie thovatod Lo.Towh 150-300 We 2% thoriated 1nge of each thickness welded, see attachment fo form. —__ For amperage and voltage.Tube__3B WPS - Page 2 {OW-410) TECHNIQUE Sting or Weave Bead : String Torch Plasma Orifice Size Joo.tet Plasma 00.7192 10. Ta Multiple or single pass per side Single Multple or single electrodes Multiple Travel speed range 40 - 105 Ii “562 alfachments foreach thicknessATTACHMENT - WELDING PROCEDURE SPECIFICATION NO. TUBE 3B Revo Date: 10/09/93 Gauge Torch ‘Amp-Range VoltRange Travel Speed] OD #4 230-360 14-28 40 - 106 IPM. 3'sch 5 Plasma [— ~op#2 750-250 15-25, 750-300 W247, ef 230-350 1428 W105 Pi 3" sch 10 Plasma OD#2 760-250 13-26 2D. 150-300 12-47, OD#T 250-360 1428 40-105 1PM | 40h 5 Plasma | OD#2 160-250 13-26 1D 7150-300, i217 Ope? 250-350 14-28 40-105 1PM 4'sch 10 Plasma OD#2 760-250 7325 7D. 7150-300, 7247 ‘OD#T 7250-350. 1428 40-105 1PM 3" sch 10 FG Plasma OD #2 160-250 13-26 1D 150-300 1217, ObeT 250-350 1428 G0- 105 1PM 4’ sch 10 FG Plasma OD#2 160-250 1325 2D. 150-300 E>WPS - Page 1 satelite location - 36 ll, 45 Mil (QW-482) WELDING PROCEDURE SPECIFICATION FELKER BROTHERS CORPORATION BY: Dennis Adior Procedure Spectication No. Tubo 4A Date: 82095 ‘Supporting POR NO. Tube 4A Revislon No. Date: WELDING PROCESSES GTAWIPLASMA ‘Type: _Mechine “1 Essential Variable "2 NonEssentiel Variable (GW-a03) JOINTS J Joint Design ware Groove ‘Backing ‘None 2 2 4 PiNo. 8 Gr.No.4 to No.8 Gr.No.4. THICKNESS RANGE “ Base Metal 127-330 Deposited Waid Metal (GW-208) PREHEAT Preheat Temp. Min. Interpass Temp. Max, 4 4 2 (QW-409) ELECTRICAL CHARACTERISTICS Current: _DC Polarty: __ Straight, “Torch: Amps Volts Tungsten Size & Range Range Tye foo. 175-300 14-25 18. 2% thorated }0.0.Pasma 475 = 280 20-35 362% thoviated joo.mg2 175-250 14-25 316 2% thoviated 10.1% 130-230 2-17 12% thorieted. For amperage and voltage range of each thickness weld@d, $66 altachment to font2 WPS - Page 2 Tube __4 Rev..0. Date: 8/29/95 (QW-a10) TECHNTOUE Sting oF Weave Bead Gas Cup Size 10 ra 7 ‘Multiple or single poss per side Single ‘Mule or single electrodes ‘Mulpte Travel speed range 10-40 IPM "566 aliachments for each thickness Torch o0.T91 00.82 10.9ATTACHMENT - WELDING PROCEDURE SPECIFICATION NO. TUBE 4A, Rev. 0 Date!_a/20195_ [Sarge Torch ‘Amp-Range_ ‘Volt Range “Travel Speed || OD#T 175 - 300. 14-25 20 -40 IPM 3" sch 40 Plasma. 175-280 20-35, OD#2 176 - 250. 14-25 ID 130-230 12-47 OD#tT 475 - 300. 14-25 20 -40 IPM 3" sch 40 FG Plasma 175 - 280 20-35 OD #2 476 - 250 14-25 ID 130-230 12-17 OD#T 176-300 14-25 20-40 IPM_ 4° sch 40 Plasma 175 - 280 20-35, | OD#2 175 ~ 250 14-25 ID 130-230. 12-17 OD#ET 175 - 300 14-25 20 -40 IPM 4" sch 40 FG Plasma. 175 - 280 20-35 OD#Z 175 - 250. 14-25 ID 130-230. 12-17 ‘OD#T 775-300 14-25 am 6" sch 40 Plasma. 200 - 270. 20 - 36. ‘OD #2 175-250 74-26 ID 150 - 200 12-16 OD#T 476 - 300 14-26 16 - 24 1PM. 6" sch 40 FG Plasma 200 - 270 20 - 35, ODEZ 175 - 250. 44-25 ID 460 - 200 12-16 OD#ET 176 - 300 14-25 16-20 1PM. " sch 40 Plasma 200 - 270 20 - 35 OD#2 4175-250 14-25 D. 150200 Bt ey © 4 a *““Satellite Location - 45 Mit;36 Mi,75 Mil WPS - Paget (QW--482) WELDING PROCEDURE SPECIFICATION ELKER BROTHERS CORPORATION BY: Brad Robertson Procedure Spectication No. Tube SE Date: 017252010 ‘Supporting POR NO. Tube 5E Revision No. Date: __ 0172672010 WELDING PROCESSES GTAW/ PLASMA Type Machine “Essential Variable *Non-Essental Variable (QW-402) JOINTS: 2 soint Design (OW-406) PREHEAT 4 Preheat Temp. Min, 4 22 Muttpe or single electrodes Travel speed range Torch. o0.Ta1 Pasa 00.Te2 10.3ATTACHMENT - WELDING PROCEDURE SPECIFICATION NO. TUBE 5E Revo. Date: 01/26/10 ‘Gauge Torch ‘Amp-Range Veit Range Travel Speed OD#t 150-300 14-28 "sch 10 Plasma 120-240 25-36; 20-55 PM, OD#2 150-300 14-25 7D 720-200 13-16 OD#T 750-300 1528) 3" sch 10 FG Plasma 120-240 25-35) 20-55 PM, OD#2 160-300 14-25 1D 7120-200 73-16, OD#t 150-300, 14-28 4° sch 10 Plasma 120-240 25-36, 20-55 1PM ope? 750300 1425 ah 1D. 720-200 et DFT 750-300 7928 4" sch 10 FG Plasma 120-240 ES 20-55 1PM OD #2 150-300 1D 720-200 16. ‘OD#T 160: 6'sch 10 Plasma 120 5 20-55 1PM, ‘OD #2 (425 2) 13-15 OD#t 14-28, 6's0h 10 FG Plasma 129-240 25-35 20-55 1PM 2 50 ea 7 13-15. OD# 7150-300 14-28, sch 10 Plasma 120-240, 25-35 20-55 1PM, OD #2 150-300 1425 2D 120-200 13-16, DET 7150-300 7528, 8'sch 10 FG Plasma 120-240 25:35) 20-55 PM, OD #2 160-300 1426 1D 420-200 73-15. ‘DFT 750-300 1426, 10" sch 5 Plasma 120-240 25-35, 20-551PM OD #2 750-300 14-25, 7D 726-200 13-20. OD#T "150-300 1428 12" sch 5 Plasma 120-240 25-35 20-65 1PM. OD#2 160-300 14-25 1. 120-200 13-20.‘Satelite Location- Batch Mill — WPS -Page 1 (QW-482) WELDING PROCEDURE SPECIFICATION FELKER BROTHERS CORPORATION BY: Dennis Adior Procedure Specification No. Tube 6& Date: — 08/01/04 ‘Supporting PGR NO. Tube 6F Revision No. Date: _09/01/04 WELDING PROCESSES : GTAW/PLASMA Type: Machine “1 Essential Variable 2 Non-Essential Variable (QW-402) JOINTS: Joint Design Square Groove Backing ‘None (QW-403) BASE METALS P-No..8 Gr.No. 1 to P-No..8 Gr.No. 4 THICKNESS RANGE Base Metal : Deposited Weld Metal: 4 4 | (Qw-#06) PREHEAT 4 Preheat Temp. Min. Intezpass Temp. Max. (QW-405) POSITIONS 2 Position of Grooves Flat outside diameter of 4 (Qw-408) GAS rch Stieting Gas Rate 0.0. 1ig1 9 Flow Rate 95-15 10-20 Amon “1-5. 5-15 _10- ‘Atgon _8=20. 00.192 95 = optonay Arq /Hvd UM Arg LHivd ~ LM 10.79 92.8% _10-20 Zit (QW-809) ELECTRICAL CHARACTERISTICS Current: __DC Polarity: Stra Torch: Amps Vatts Tungsten Size & Range Range Tye op.t91 150-260 13-22 118 2% thoriated Pasa 420-250 21-36 3A6 2% thoriatod 00.1192 {Opicrel) 80-150 28 362% thoriated \o.Toeh 80-160 For ampera EE 1/8 2% thoriated and voltage range of each thickness welded, see aflachment fo form Plasma Acq ZHvd ~ LM LiM Ara fv ~ UM 2 | |Tube__6F WPS - Page 2 (QW=#10) TECHNIGUE ‘String or Weave Bead String Plasma Orifice Size 25 ‘No. 10. Multiple or single pass per side. ‘Single ‘Mutitple or single electrodes ‘Multiple ‘Travel speed range "s€e allachments for each thickness: Torch. oD.T9t Plasma Jo.0.Te2 (Optional) 1. TeATTACHMENT - WELDING PROCEDURE SPECIFICATION NO. TUBE 6F Date!_O6/04104. ‘Gauge Torch ‘Amp-Range Volt Range Travel Speed OD#T 150 - 250 13-22 13-25 IPM 14" sch & Plasma. 120-250. 21-35 opt? xX 80-150 42-23 14" sch 10 16" sch 10 18" sch 10 20" sch 10 24" sch 24" sch 10 X = Optional 80-150 76-27 OD#2 Xx 80-160 12-23 1D. 80-160 46-21 OD#T 750-260 73-22 73-25 1PM 73-25 PM 73-25 1PM Plasma 120-250 21-35. OD #2 X 80-150 1223. 1D 80-160 76-27 DET 750-250 75-22 3-25 PM Plasma 120-260 21-36, OD#2 Xx ‘80-150 12-23. i) 80-150 76-27 OD#T 150-250 722 73-26 Pi Plasma 120-250 21-36 OD#2—X 80-150, 12-28 D 80-150, 76-27WPS - Page 1 *sattelite loc 75 mill (QW-482) WELDING PROCEDURE SPECIFICATION FELKER BROTHERS CORPORATION BY: DENNIS ADLER Procedure Specification No. TUBE 7A Date: “02/18/2009 ‘Supporting POR NO. TUBE TA Revision No. Date: _03/18/2009 WELDING PROCESSES = GTAWIPLASMA Type: MACHINE: “Essential Variable *Non-Essential Variable {QW-402) JOINTS: 2 Joint Design SQUARE GROOVE, 2 Backing NONE TaW-403) BASE METALS 4 P.No. 8 Gr.No. 1 {0 P-No.8 Gr.No. 1. THICKNESS RANGE 1 Base Metal: 097 -.253, Deposited Weld Metal: ‘(QW-406) PREHEAT 4 Prefieat Temp. Min. Interpass Temp. Max. 4 Shielding Gee 85.1 Arata [0.0. Pama 95-5 Asaltivd 00.T%—2 95:5 Araltyd 10.Tig 100% BRERERE? 2 (QW-400) ELECTRICAL CHARACTERISTICS Current: __DC. Polaiy: Str Torch: —Amps Volts Tungsien Sze & Range Range Twe oe 120-240 io22 118_ 2% thoviatod }0.0. Piasma 120-250 20:30 ‘3/16 2% thoriated_ }0.0.Tig2 420-200 13:22 ‘3/16 2% thoriated 1.Te 120-200 13.22 S12 2% thovafed For amperage and voltage range of each thickness weldéd, see altachment to formTube_7A WPS - Page 2 Rev.0__Dato: 3/18/09 (QW-470) TECHNIQUE String or Weave Bead : STRING Torch Gas Cup Plasma Orifice Size Size 00.791 40 (00 Pasma OT. 00. Te2 Eo 1D. Te 40. Muttiple or single pass per side SINGLE Mulitple or single electrodes MULTIPLE Travel speed range 15-25 1PM ‘360 allachments for each thickness Torch. Oscilation FORWARD DEFLECTION. 00.13 1. TeATTACHMENT - WELDING PROCEDURE SPECIFICATION NO. TUBE 7A X= OPTIONAL, Gaug Torch "Amp-Range Voit Range ‘OD#f 120-240 13-22 10" SCH 10 Plasma 120-260 20-307 16-251 OD#2 x 120-200 13-22 D 120-200 43-22 OD#T 120-240 Tae 10" SCH 10 FG Plasma 120.250 20-30 T5251 OD#2 xX 120-200 13-22 D 120.200 1322 ODET 120240 722 10"1/4 WALL Plasma 420-260 20-30. 75-25 PM, oD#2 X 120-200 19-22 D 720-200 15-22 OAT 120-240 122 12"1/4 WALL Plasma 120-250 20-30 15-25 PM OD#2 X 120-200) 15-22 D 120-200 13-22 OD eT 120-240 1a Dogg 12" SCH 10 Plasma 120.260 = E26, OD#2 x 120-200 id D 120-200 ODT 120-240 132 12" SCH 10 FG Plasma 120; 2 15-25 PM oD#2 X 43:2: D 15-22 ODT Plasma; C- 7 lasma ‘OD#2 D. Ob#T Plasma OD HZ D OD aT Plasma OD #2