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Component

Wire
Number

Wire Color

Battery (+)

E584

GY

Defrost Sensor Return

BU

Head Lamp

E585

PK

External Air Sensor Return

E586

PU

Wire Color

101

RD

102

Description

Accessory Circuits Cont.

Power Circuits

0041

ECM (Electronic Control Module) 8 Volt DC Supply

103

YL

Low / Highbeam Sw.

0091

Throttle Position Sensor

104

YL

Wiper Motor, Washer Pump, Horn

0100

Engine Oil Pressure Sensor

109

OR

Alt Output (+) Term.

0102

Boost Pressure Sensor

112

PU

Main Power Relay Output

0105

Inlet Manifold Temperature Sensor

115

PK

Working Lights Front / Rear

0110

Engine Coolant Temperature Sensor

116

BR

Battery (+)

0174

Fuel Temperature Sensor

117

YL

0247

SAE J1939 Data Link

118

0253

Personality Module

123

0262

5 Volt Sensor Power Supply

124

GN

0266

Crank Without Injection Input

127

OR

0320

Speed/Timing Sensor

128
139
140

BU

144

GN

150

RD

0342

Secondary Engine Speed Sensor

0774

Secondary Throttle Position Sensor

1627

Fuel Pump Relay

1639

Machine Security System Module

1684

Fuel Injection Pump

1743

Engine Operation Mode Selector Switch

1894

Cruise Control Disengage Switch

1895

Cruise Control Speed Toggle Switch

Machine Control System


(MID No. 039)
CID

176

Fuel Level Sender

Turn Lamp - Left

Alternator

H-22

T-8,31

Solenoid - Joystick Steering Protection

K-19

V-6,23

Turn Lamp - Right

Arc Suppressor

D-24

T-8,31

Solenoid - Implement Lockout

E-19

T-7,24

607

PK

Flood Lamp - Front

Batteries

G-24

R-6,31

Solenoid - Main Pump

H-19

T-7,24

Beacon / 24V Plug

608

GN

Flood Lamp - Rear

GY

Individual Stabilizers / Dozer Blade

610

OR

Head Lamp Basic

Control - Engine

T-26

X-8,29

Solenoid - MCV Directional

H-13

W-7,29

WH

Switch Panel Backlight

611

PU

Head Lamp Hi

Control - Fuel Pump

M-26

U-8,29

Solenoid - MCV Oil Flow

J-13

W-7,29

Heat / A/C

617

BR

Tail/Position Lamp - Left

Control - Machine Interface

T-14

X-8,29

Solenoid - MCV Oil Pressure

J-13

W-7,29

Turn Signal

618

YL

Tail/Position Lamp - Right

Flasher

B-13

W-6,23

Solenoids - Medium Pressure 1, 2

J-19

T-7,25

PK

Warning Lights (Hazard)

619

GN

Head Lamp Low

Fuse - Alternator

H-24

U-6,32

Solenoid - Medium Pressure Enable

K-19

T-7,25

OR

Refueling Pump

633

BU

Attach Lighting Ckt

Fuse - Main Power

H-24

U-6,32

Solenoid - Oscillating Axle

E-19

T-7,24

Medium Pressure Function

638

WH

Rotary Beacon

Medium Pressure / Implement Lockout

648

BU

Light Sw to Headlamp Breaker

Fuse - Thermal Start Aid

G-24

U-6,32

Solenoid - Quick Coupler

B-19

T-8,25

Engine Control / Fuel Pump Relay

649

YL

Light Sw to Park/tail Lamp Breaker

Fuse Blocks

D-16

W-6,23

Solenoid - Stabilizer Lockout (Left Front)

A-22

J-3,27

H-1

P-9,23

Solenoid - Stabilizer Lockout (Left Rear)

A-25

Z-3,27

YL

Flasher Bkr to Flasher

Joystick - L.H.

A611

PU

Aux Headlamp Hi

Joystick - R.H.

G-1

P-9,25

Solenoid - Stabilizer Lockout (Right Front)

A-22

J-3,27

A618

OR

Aux Stop Lamp

Module - Voltage Load Protection

M-24

X-8,29

Solenoid - Stabilizer Lockout (Right Rear)

A-25

Z-3,27

Motor - Rufueling Pump

F-13

X-6,23

Solenoid - Swing Brake

E-19

T-7,24

768

OR

Transmission Output Speed Sensor

Motor - Starter

J-25

X-6,32

Solenoid - Swing Pump Power Shift Pressure

H-19

T-7,24

Monitor / Soft Switch Panel

A711

PU

Injector #11

Monitor / Service Meter

A712

BR

Injector #12

Motor - Washer

C-4

U-7,26

Solenoids - Transmission Gear Shift 1, 2

J-19

T-7,25

E711

OR

Pump Cntl Pwr Mode Low

Motor - Wiper

G-4

N-6,25

Solenoid - Travel Lock Magnet

R-6

O-6,25

Generator

692

187

PU

Power To Main Relay

191

WH

Left Joystick Trigger Sw.

196

BU

Seat Suspension / Heater

197

GN

Generator Enable Sw.

198

PK

199

OR

Control Circuits

Ground Circuits
200

BK

Main Chassis

F704

OR

R.H. Turbine Inlet Exhaust Temp

Relay - Forward Horn

B-13

W-6,23

Solenoid - Travel Motor Bypass

L-14

W-8,29

206

BK

Bat Side of Disconnect

F711

GN

CAN Data Link +

Relay - Fuel Pump

D-13

W-6,23

Solenoid - Travel Motor Swash Plate Angle Limit

G-19

T-7,25

210

BK

Converter Output (24/12 Volt)

F712

GY

CAN Data Link -

Relay - Implement Lockout

B-15

W-6,23

Solenoid - Travel Pilot Pressure

G-19

T-7,25

229

BK

Bat (-)

F716

WH

Shutdown

Relay - Interval Wiper

A-11

W-6,23

Switch - Air Filter Clog Pressure

E-7

R-7,31

283

BK

Left Joystick

F717

YL

Throttle Position Sw.

Relay - Joystick Steering

A235

BK

Digital Sensor Return

F718

BU

Throttle Position Sw.

Basic Machine Circuits

F719

BR

Throttle Position Sw.

F729

GN

Throttle Position Sw.

Engine Cooling Fan Solenoid

0298

Service Brake Pedal Switch

0374

Swing Brake Solenoid Valve

0444

Start Relay

0600

Hydraulic Oil Temperature Sensor

0727

Medium Pressure Hydraulic Solenoid No. 2

307

OR

Key Sw Start

F772

0882

Hydraulic Activation Solenoid Valve

308

YL

Main Power Relay Coil

F787

1130

Auxiliary Pedal Position Sensor

309

GY

Alternator Regulator Term.

F790

1401

Transmission Solenoid No. 1

310

PU

Start Aid Sw to Start Aid Solenoid

1402

Transmission Solenoid No. 2

315

GN

Start Aid Breaker to Start Aid Relay

1530

Quick Coupler Solenoid Valve

320

OR

Horn Relay Coil to Sw

1615

One Way Flow or Two Way Flow Solenoid Valve

321

BR

1617

Oscillating Axle Solenoid Valve

322

GY

1621

Generator Solenoid Valve

323

WH

1622

Travel Lock Magnet

325

PK

1623

Brake Lights

327

1628

Armrest Switch

J-2

W-6,23

Switch - A/C Clutch Pressure

D-23

T-8,31

D-14

W-6,23

Switch - Armrest Position

H-1

Q-7,23

Relay - Refueling Pump

D-13

W-6,23

Switch - Boom Angle Limit

D-7

Q-14,28

Backup Sw

Relay - Start

G-23

S-5,31

Switch - Brake Oil Accumulation Pressure

T-9

O-5,25

WH

Backup Sw

Relay - Thermal Start Aid

G-23

S-5,31

Switch - Coolant Level

R-22

Y-8,29

GN

Service Brake Sw

Relay - Wiper Cut Off

C-15

W-6,23

Switch - Disconnect

G-25

T-6,32

BR

Service Brake Pedal

Resistor

G-23

S-5,31

Switch - HCR Door

H-13

V-6,23

H755

GN

Steer Input #6

Resistor - Alternator

L-3

S-7,26

Switch - Hydraulic Oil Clog Pressure

T-21

X-9,28

H788

WH

Head Lamp Sw.

H793

PU

Overload Warning

Resistor - CAN BUS

R-9

N-6,25

Switch - Hydraulic Oil Level

T-22

Z-7,29

Backup Alarm Lamp Travel Alarm

J754

OR

1/2 Mode Bypass Solenoid

Sender - Fuel Level

B-18

X-9,24

Switch - Key

E-1

Q-8,25

Warning Horn (forward)

K746

PK

Interaxle Lock Solenoid

Sensor - Aux Pedal Position

R-5

O-6,23

Switch - Lever

J-4

O-9,24

Fuel Pump Power

K777

GY

Implement Pressure

Sensor - Boost Pressure

U-23

U-8,31

Switch - Limp Home

G-3

Q-8,25

Fuel Pump Relay Cut-out

M743

PU

Quick Coupler Solenoid

Sensor - Engine Speed/Timing

T-23

W-6,29

Switch - Main Pump Pressure

G-19

T-7,25

PK

Shutdown Solenoid

M744

WH

Aux. Valve Pressure Solenoid

Sensor - Engine Coolant Temperature

U-23

T-8,29

Switch - Medium Pressure

K-2

Q-8,23

376

GN

Start Aid Sw to Start Aid Resistor

M745

GY

Aux. Valve Flow Solenoid

Sensor - Engine Oil Pressure

U-23

U-7,30

Switch - Overload Pressure

E-7

R-6,27

377

OR

Start Aid Resistor to Start Aid

M746

YL

Aux. Directional or Hammer Solenoid

Monitoring Circuits

N739

GN

Front Window/Water Valve Motor Resistor

403

GN

Alternator (r) Term.

N741

PU

Front Window/Water Valve Motor Resistor

430

BU

Opr Mon Air Filter

T776

GY

442

GY

Hydraulic System Temp Gage

X778

447

PK

Fuel Level Gage

496

WH

Opr Mon Panel Hyd Oil Level

304
306

WH
GN

1629

Main Pump Power Shift Pressure Solenoid

1630

Swing Pump Solenoid

1657

Right Joystick Thumbwheel

1670

Travel Pedal Limit Switch

1739

Hammer Solenoid

1842

Aux. Valve Pressure Solenoid

1843

Aux. Valve Flow Solenoid

C411

OR

2104

Travel Motor Swash Plate Angle Limit Solenoid

E441

Starter Relay No. 1 Output


Starter Relay Coil to Neutral Start Sw. or Key Sw.

F771

OR

Relay - Main Power

Sensor - Hydraulic Oil Temperature

T-19

Z-7,29

Switch - Quick Coupler Pressure

B-19

T-8,25

Sensor - Inlet Air Temperature

U-23

U-8,29

Switch - Refueling Pump

B-11

W-6,23

Fuel Pump Relay

Sensor - Transmission Output Speed

B-22

U-3,27

Switch - Service Brake Pedal Limit

T-5

O-6,25

PU

Brake Low Pressure Sw. to Controller

Sensor - Transmission Pressure

H-19

T-7,25

Switch - Service Brake Pressure

R-9

O-5,25

882

PK

Cat Datalink -

Sensor - Travel Pedal Position

883

GY

Cat Datalink +

Solenoid - A/C Clutch

Hydraulic Fan Sololenoid

A881

YL

Travel Pump Sol to Brake Press. Sw

GN

Boom Position

A893

OR

Fuel Sw to Fuel Pump

2142

Straigh Travel Pedal Position Sensor

E452

WH

Engine Coolant Level

F846

PU

Led Driver 1

2149

Travel Pilot Pressure Solenoid

E455

BR

Hydraulic Oil Filter

F853

BR

Travel Speed

2184

Medium Pressure Hydraulic Solenoid No. 1

E472

GN

Att 12v Sensor Supply

F864

WH

Offset Solenoid

2198

Medium Pressure Switches No. 1, No. 2, No. 3

E474

OR

Stem 2 Modulation

G836

WH

MSS LED

Failure Description

Machine
Location
Y-6,30

YL

Transmission Output Speed Sensor

FMI No.

Solenoid - Hydraulic Modulation

Schematic
Location
R-19

GY

0291

Failure Mode Identifiers (FMI)

Component

605

0191

Hydraulic Modulation Solenoid

Machine
Location
Z-9,24

606

Transmission Pressure Sensor

2447
Travel Motor Bypass Solenoid
The CID is a diagnostic code that indicates which circuit is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Schematic
Location
B-20

Alarm - Travel

0127

2256

Component

Stop Lamp

Component

0096

Mixed Air Sensor Return

OR

YL

E479

YL

Overload Warning Pressure Sw

H801

PU

Proportional Driver Return (1-4)

G424

GN

Pilot Pressure

H802

GY

Proportional Driver Return (5-8)

G426

WH

Swing Pressure

H803

BU

Proportional Driver Return (9-12)

G428

BU

Transmission Oil Press

H804

GN

Proportional Driver Return (13-16)

Accessory Circuits

H805

BR

Proportional Driver Return (17-20)

500

BR

Wiper - Front (park)

H807

YL

On/off Driver Return (1-8)

508

PU

Radio Speaker - Left

H834

YL

12v To 24v Converter

509

WH

Radio Speaker - Left (commom)

J844

GY

+5 Volt Analog

511

BR

Radio Speaker - Right

K847

PU

Stem 3 Retract Switch

512

GN

Radio Speaker - Right (common)

R800

OR

+8v Digital Sensor Power

518

OR

Hazard Flasher to Sw

951

PK

Hammer Sol C

579

BR

A/C Blower Motor No. 1

960

BU

Main Pump Power Shift Pressure Solenoid

592

BU

DC/DC Converter Power Output

C995

YL

Swing Brake Solenoid

A503

PK

Front Defroster Fan (low)

E917

WH

Armrest Position Sw. (Down)

A512

GN

Rear Interrupt Sw to Wiper Motor

E918

GN

Armrest Position Sw. (Up)

A526

PK

Electronic Water Valve Actuator

E973

GY

Service Brake Switch #2

T-5

O-6,25

Switch - Swing Pilot Pressure

F-19

T-7,25

D-23

T-8,31

Switch - Throttle Position

F-1

Q-8,25

Solenoid - Hammer

J-13

W-7,29

Swivel - Electric

Solenoid - HCR Offset Boom Enable

J-19

T-7,25

Thermal Start Aid

Solenoid - Hydraulic Demand Fan

A-20

B-23, C-23

S-6,27

G-24

U-8,30

Pressure
Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

M316C, M318C & M322C


Wheeled Excavator
Electrical System
M316C:
BDX2000-2281

Hydraulic Lock

OR

Wiper Motor +

G933

YL

Cab Air Temp Sensor

A586

OR

Wiper Sw to Wiper Cont

G939

PK

Sensor Return

A589

OR

Power Window Up

J992

YL

Generator Enable Sw.

A590

BU

Power Window Down

K910

WH

Swing Brake Sw to Controller

32

32

31

31

A B C D E F G H

Data valid but below normal operational range.


Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

C504

PK

Recirc Door Actuator Motor

K921

GY

Swing Solenoid +

Voltage below normal or shorted low.

C505

BU

Recirc Door Actuator Motor

K923

PU

Travel Solenoid

Current below normal or open circuit.

C510

WH

A/C Relay Coil

K925

PU

Travel Pressure Up Solenoid

30

30

Current above normal or grounded circuit.

C537

GN

A/C Photo Sensor + Sig

L976

GN

Refueling Pump Switch

Mechanical system not responding properly.

29

29

C538

OR

A/C Photo Sensor - Sig

L998

OR

Medium Pressure Sw. 1 (Med. Pressure Enable)

Abnormal frequency, pulse width, or period.

C543

GY

Aux Heater Blower

M927

GN

Implement Lockout Relay

28

28

Abnormal update.

C572

YL

Switch to Relay Coil

M955

BR

Hammer Pedal

10

Abnormal rate of change.

C578

YL

Radio Switch to Radio

M956

GN

Travel Pedal

27

27

11

Failure mode not identifiable.

C586

GY

Speed Control Motor - Output

N934

PK

Secondary Cab Air Temperature

26

26

25

25

24

P942

YL

Med Press Sol #2

14

Parameter failures.

P976

BR

Quick Coupler Sw to Low Pressure Sol

15

Parameter failures.

E530

BR

Wash Sw to Wiper Control

P978

GN

RH Rear

16

Parameter not available.

E550

PK

Blend Air Actuator Signal

P979

YL

Solenoid Ctrl B

17

Module not responding.

E554

PK

A/C Controller to A/C Compressor Clutch

P980

OR

Solenoid Ctrl C

18

Sensor supply fault.

E556

YL

Outside Air Temp Sensor

P981

PU

Solenoid Ctrl D

19

Condition not met.

E581

OR

Wiper Relay

T901

YL

MSS Exciter Coil In

20

Parameter failures.

E582

BU

Window Switch Jumper

T902

PK

E583

BR

Defrost Sensor

T993

BR

MSS Exciter Coil Out

The FMI is a diagnostic code that indicates what type of failure has occurred.

Title
Engine Event Codes
Event Code

Condition

Form Number

Engine Control:

RENR2417

Heat and A/C Control:

RENR6965

Machine Control:

RENR5558

Machine
Location

CONN 1

L-21

S-5,31

CONN 2

K-24

AA-6,23

CONN 3

F-24

AA-6,31

CONN 4

E-24

AA-6,31

24

CONN 5

F-22

S-5,31

23

23

CONN 6

F-20

S-5,30

CONN 7

T-19

Z-6,29

22

22

CONN 8

B-20

AA-9,24

21

21

CONN 9

K-14, K-15

V-6,29

CONN 10

F-10

V-5,24

Connector Number

20

20

CONN 11

E-10

V-5,24

19

19

CONN 12

D-10

V-5,24

18

18

CONN 13

D-10

V-5,24

CONN 14

C-10

V-5,24

CONN 15

B-9

W-5,23
S-6,29

15

D-5

S-6,29

D-5

N-6,26

14

14

CONN 18
CONN 19

E-3

S-5,25

13

13

CONN 20

F-3

S-5,25

12

CONN 21

H-3

S-5,23

CONN 22

H-3

S-5,23

CONN 23

T-2

Z-6,29

CONN 24

T-2

S-5,26

CONN 25

R-2

S-7,26

214-3914

Solenoid:

214-3915

Solenoid:

3E-1906

Solenoid:

Aux. Direction
Aux. Hammer
A/C Clutch

7W-1251

Resistor:

Start Aid

10

10

CONN 26

P-2

S-7,26

CONN 27

P-2

S-7,26

CONN 28

N-2

S-7,26

CONN 29

M-2

S-7,26

E023

High Hydraulic Oil Temperature Derate.

CONN 30

T-6

O-5,25

E025

High Inlet Air Temperature Derate.

CONN 31

R-6

O-5,23

E027

High Inlet Air Temperature Warning.

CONN 32

J-3

S-5,25

CONN 33

K-2

R-7,23

CONN 34

K-3

S-5,23

CONN 35

L-3

S-5,23

CONN 36

E040

Low Engine Oil Pressure Shutdown.

E054

High Fuel Temperature Derate.

E100

Low Engine Oil Pressure Warning.

E190

Engine Overspeed Warning.

E265

User Defined Shutdown.

E272

Inlet Air Restriction Warning.

E283

Low Hydraulic Charge Pressure.


Idle Elevated to Increase Battery Voltage.
Engine Failed to Stop with No Fuel Command.

E600

High Hydraulic Oil Temperature Warning.

E883

Engine Failed To Stop When Fuel Solenoid


Disengaged.

CONN 37

A B C D E F G H

L M N O P Q R S T U V W X Y Z AA

Machine Harness Connector and Component Locations

Machine Interface Connector

M-24

X-8,29

J-3

S-5,23

Contact Position

Contact position at the contacts of the harness connector.

D-8

11

Deactuate

A/C Clutch Pressure

CONN 17

11

Actuate

275 to 1750 kPa


Normally Open
(39.9 to 253.8 psi)
16000 kPa
118-5501
Overload Pressure
_
Normally Open
(2320psi)
290MIN
490kPa 49kPa
Main Pump Pressure
167-3466
_
(71psi 7.1psi)
(42psi)
Swing Pressure
5000kPa to 15000kPa
176-9671
Quick Coupler Pressure
_
Normally Open
(725psi to 2175psi)
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
114-5333

CONN 16

High Engine Coolant Temperature Warning.

E442

Function

15

E017

E441

Wire Gauge

Wire Color

Off Machine Switch Specification


Part No.

16

High Engine Coolant Temperature Shutdown.

High Transmission Oil Temperature Warning.

Circuit Identification
Number

Printed in U.S.A.

16

E016

High Transmission Oil Temperature Derate.

Ground
Connection

17

High Engine Coolant Temperature Derate.

E030

200-L32 BK-14

17

E015

E028

Component
Part Number

Connector Location
Schematic
Location

12

Related Electrical Service Manuals

9X-1123

L M N O P Q R S T U V W X Y Z AA

Right Power Window Down

Pin or Socket
Number

2006 Caterpillar
All Rights Reserved

A579

Front Intermittent Relay to Front Wiper Motor Park

5A
Fuse
(5 Amps)

Receptacle

Volume 1

Generator Valve Solenoid

YL

Part Number For


Connector Receptacle

Harness identification code:


This example indicates wire
135 in harness "AG".

BR

OR

L-C12
3E-5179

AG-C4
111-7898

Plug

BU

E516

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

Socket

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)

Single Wire
Connector

E997

C598

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Z-8,25

E984

Out of calibration.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

325-AG135 PK-14

13

M322C:
BDK2000-2087
BDY2000-2076

Pin

Electronic Water Valve Actuator

Med Press Sol #1

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

C-C4
AG-C3
130-6795 130-6795

Electronic Water Valve Actuator

WH

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

BU

P941

1
2

WH

Right Power Window Up

M318C:
BEB2000-2057
BCZ2000-2226

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Harness And Wire Symbols

A529

BU

Circuit Breaker
Symbol

Flow
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

A527

C597

Level
Symbol

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

Data valid but above normal operational range.

Bad device or component.

Temperature
Symbol

Symbols And Definitions

12

Symbols

Component Location

Lighting Circuits
604

Harness And Wire Electrical Schematic Symbols

KENR6651
November 2006

Description

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

116-1146

Solenoid:

Travel Lock Magnet

134-2540

Resistor:

CAN BUS

207-5153

Resistor:

Alternator
Aux. Valve Flow

At room temperature unless otherwise noted.

Resistance (Ohms)
65.9 3.6
120
220
2.4 at 12VDC
120 at 24VDC
2.4 at 12VDC
400 at 24VDC
17.6 0.6
0.85 0.1

30 Page

CID

Wire Description
Wire
Number

KENR6651 VOL 1

Component Identifiers (CID)


Module Identifier (MID)
Engine Control Module
(MID No. 036)

150-K119 RD-14
323-K162 WH-10
229-K185 BK-18

2
3
4
5
6
7
1

NOTE: IS THE SWIVEL ELECTRIC (7x) INSTALLED


REMOVE THE SWIVEL ELECTRIC (3x)
A-C05
3E3376

1
2
3
4
CONNECT WITH
"PP-C02"

1-BK-16
2-BK-16
3-BK-16
4-BK-16
GN/YL-16
5-BK-16
6-BK-16

GN/YL-16
6-BK-16
5-BK-16
4-BK-16
3-BK-16
2-BK-16
1-BK-16

1
7
6
5
4
3
2

P978-A06 GN-16
P979-A07 YL-16
P981-A08 PU-16
P980-A09 OR-16

200-A04 BK-16
200-A03 BK-16
200-A02 BK-16
200-A01 BK-16
200-PP02 BK-18
200-PP01 BK-16

PP-C02
3E3370
A
B
C
200-PP01 BK-16
768-PP03 OR-18
308-PP04 YL-18

GND UNDCRG

25

SWIVEL ELECTRIC (3X)


2370076
3
2-BK-16
2
1-BK-16
1
GN/YL-16

GN/YL-16
1-BK-16
2-BK-16

1-BK-16
2-BK-16
3-BK-16
4-BK-16

1
2
3
4

GN/YL-16
5-BK-16
6-BK-16

A
B
C

CONNECT WITH
"K-C21"

GN/YL-16
1-BK-16
2-BK-16

TRAVEL-ALARM
2139100
RD-16
BK-16

K-C25
1552269
1
2

W-C02
3E3364

TRANSM OUTPUT SPEED SENSOR


PP-C01 2384676
200-PP02 BK-18
1
GROUND
SIGNAL
2
768-PP03 OR-18
3
308-PP04 YL-18
+24 VOLTS

24

200-A04 BK-16
2
1
P981-A08 PU-16
A-C04
1552269

23

22

HYD DEMAND FAN


2023060

112-J11

649-J14
649-J15
112-J16
648-J17
648-J18
187-J01 PU-14
187-J02 PU-14
187-J09 PU-14
187-J04 PU-18
187-J07 PU-16
187-J10 PU-16
187-J57 PU-6
112-J58 PU-6
649-J13
649-J14
649-J15
648-J17
648-J18
633-J19
633-J20

200-J98 BK-14

633-J19
633-J20

112-J21
112-J22
112-J23

YL-16
YL-16
YL-16
BU-14
BU-14
BU-14
BU-14

112-J24
112-J25
112-J26
112-J27

QUICK COUPLER
1769670

633-J20
633-J19
648-J18
648-J17
649-J13
649-J14
649-J15

BLOCK 3 J-C16
1968644 1968644
4 3-01 3
10A
YL-16
2 3-02 1
5A
YL-16
8 3-03 7
5A
YL-16
6 3-04 5
5A
PU-16
12 3-05 11
5A
BU-14
10 3-06 9
5A
BU-14
16 3-07 15
5A
BU-14
14 3-08 13
5A
BU-14
BLOCK 4 J-C17
1968644 1968644
4 4-01 3
10A
PU-16
2 4-02 1
15A
PU-14
8 4-03 7
5A
PU-16
6 4-04 5
15A
PU-16
12 4-05 11
5A
PU-16
10 4-06 9
15A
PU-16
16 4-07 15
15A
PU-16
14 4-08 13
FREE

BU-14
BU-14
BU-14
BU-14
YL-16
YL-16
YL-16

102-J37 BU-14
H834-J38 YL-16
103-J39 YL-14
124-J40 GN-16

FUEL LEVEL SENSOR


1965649

HYDRAULIC OIL TEMPERATURE SENSOR


TRAVEL PEDAL POSITION SENSOR (5 VOLT)
AUXILIARY PEDAL POSITION SENSOR (5 VOLT)

A235-K181 BK-18
F790-K40 BR-18
F787-K41 GN-18
G939-K139 PK-18
308-K02 YL-18
T993-K27 BR-18
G939-K133 PK-18
308-K25 YL-18
M955-K32 BR-18

ARMREST POSITION SWITCH DOWN (NO)


ARMREST POSITION SWITCH UP (NC)
SERVICE BRAKE PEDAL SWITCH UNLOCKED (NO)
SERVICE BRAKE PEDAL SWITCH LOCKED (NC)
KEY SWITCH ON

THUMBWHEEL POSITION (JOYSTICK RIGHT)


FUEL LEVEL SENSOR (0-500 OHM)
TRANSMISSION PRESSURE SENSOR (5 VOLT)

HCR DOOR SWITCH


HYDRAULIC MODULATION ENABLE SWITCH
ONE TOUCH LOW IDLE SWITCH (JOYSTICK RIGHT)
SERVICE BRAKE PRESSURE SWITCH

SWING BRAKE SWITCH (JOYSTICK LEFT)


QUICK COUPLER PRESSURE SWITCH
REFUELING PUMP SWITCH
SWING PILOT PRESSURE SWITCH

GENERATOR ENABLE SWITCH


LEFT JOYSTICK TRIGGER SWITCH
MAIN PUMP PRESSURE SWITCH (AESC)

TRANSMISSION OUTPUT SPEED SENSOR


HYDRAULIC OIL LEVEL SWITCH
AIR FILTER CLOG SWITCH

OVERLOAD WARNING DEVICE SWITCH


HYDRAULIC OIL CLOG SWITCH
LIMP HOME SWITCH 2
ALTERNATOR KL.R (W)
CAN LOW
CAT DATA LINK (CDL) CAT DATA LINK (CDL) +
SWITCH RETURN (GROUND)
TRANSMISSION PRESSURE SENSOR (5 VOLT)
HYDRAULIC OIL TEMPERATURE SENSOR (8 VOLT)
SENSOR RETURN (GROUND)
THUMBWHEEL POSITION POWER (10 VOLT)
BOOM ANGLE LIMIT SWITCH
COOLANT LEVEL SWITCH
BRAKE OIL ACCUMULATOR PRESS SWITCH
LIMP HOME SWITCH 1
CAN HIGH

A
B
C

442-K43 GY-18
T993-K27 BR-18
M955-K32 BR-18

F711-K05 GN-18
F712-K06 GY-18

E917-K38 WH-18
E918-K39 GN-18
F790-K40 BR-18
F787-K41 GN-18
308-K42 YL-18

E474-K63 OR-18
447-K36 PK-18
G428-K37 BU-18

E997-K195 BR-18
K847-K83 PU-18
F704-K34 OR-18
E973-K35 GY-18

WH-18
BR-18
GN-18
WH-18
K910-K28
P976-K29
L976-K30
G426-K31

306-K87 GN-18
229-K88 BK-18
116-K89 BR-18

768-K103 OR-18
496-K23 WH-18
430-K24 BU-18

618-J42 YL-16
123-J43 WH-16
127-J44 OR-16
610-J45 OR-14
619-J46 GN-14

150-J30 RD-14
139-J36 OR-14
200-J78 BK-18
112-J58 PU-6
187-J57 PU-6
A893-J82 OR-18

86

611-J47 PU-14

87
J-C07
1238637

A611-J48 PU-14
WIPER CUT OFF
1174861

117-J49 YL-16

30

115-J50 PK-14
118-J51 GY-16

87
87a

196-J52 BU-16

85

87
MAIN POWER J-C06
1238637
1968643
30

A579-J99 OR-16
A579-J100 OR-16

86

E581-J101 OR-16
E581-J102 OR-16
A512-J89 GN-16

85

86

30
FUEL PUMP
1968643

87
J-C08
1238637

104-J54 YL-16

200-J95
200-J63
200-J65
104-J54
140-J53
116-J29

176-J55 YL-16

BK-18
BK-16
BK-16
YL-16
BU-16
BR-18

633-J59 BU-14

128-J35 PK-16
102-J37 BU-14
H834-J38 YL-16
103-J39 YL-14
124-J40 GN-16
617-J41 BR-16

85
A512-J89 GN-16
A579-J99 OR-16
E581-J101 OR-16

30
REFUELING PUMP REL
1968643

A579-J99 OR-16
E581-J101 OR-16
A512-J89 GN-16

320-J62
322-J64
144-J70
692-J66
518-J67
104-J88

M927-J69 GN-18
518-J67 OR-16
692-J66 YL-16
A586-J93 OR-16
500-J92 BR-16
E530-J91 BR-16
104-J88 YL-16
E516-J90 YL-16
320-J62 OR-16
322-J64 GY-16
144-J70 GN-16
L976-J94 GN-18
A235-J96 BK-18

1
2
3
4
5
6

OR-16
GY-16
GN-16
YL-16
OR-16
YL-16

CONN 13

320-H30
322-H31
144-H01
692-H33
518-H34
104-H37

IMPLEMENT LOCKOUT
1174861

112-J58 PU-6
187-J57 PU-6

30

86
85

HORN FORWARD
1174861
140-J53 BU-16
116-J29 BR-18
M927-J69 GN-18
144-J70 GN-16

30
87
87a

86
85

104-J68 YL-16
104-J54 YL-16
320-J62 OR-16
200-J63 BK-16
322-J64 GY-16

1
2
3
4
5
6
7
8

E516-H38 YL-16
E530-H39 BR-16
500-H40 BR-16
A586-H41 OR-16
A512-H63 GN-16
A579-H64 OR-16
E581-H59 OR-16

CONN 14

J-C09
1238636
FLASHER
2047685

200-J97 BK-14
200-J65 BK-16

J-C12
1552272
L976-J94 GN-18
A893-J82 OR-18
200-J95 BK-18
A235-J96 BK-18

1
2
3
4

200-J63 BK-16
200-J78 BK-18
200-J95 BK-18

+ BATTERY

49

GROUND

31

J-C09
1238636

3.9
2.4

INTERVAL RELAY
2487372
E530-J91 BR-16
E516-J90 YL-16

19

882-K157 PK-18
883-K158
883-K159
882-K160
882-K161

GY-18
GY-18
PK-18
PK-18

PK-18
PK-18
GY-18
GY-18

1
2
ALTERNATOR RESISTOR 220 OHM
2075153

A
B
C

L998-AC01 OR-18
F864-AC02 WH-18
191-AC10 WH-18

104-J68 YL-16

17

16

15

14

13

12

J-C11
1799083

11

327-AC03 PK-18
144-AC04 GN-18
L998-AC05 OR-18
F864-AC06 WH-18

A235-K167 BK-18

A235-MM01 BK-18
E441-MM02 GN-18

A
B
C

CONN 16

WH
BR
GN

NC
NO

COM

MAGNET
1947843

323-K162 WH-10
123-H08 WH-16

308-K149 YL-18
618-H07 YL-16
619-H11 GN-14
A611-H13 PU-14
200-H103 BK-16
H-C26
K-C13
3E3370 CONN 15 1552267
A
604-H04 OR-18
604-K51 OR-18
B
A618-H03 OR-18
A618-K47 OR-18
C
327-H23 PK-18
327-K192 PK-18

618-G23 YL-16
200-G22 BK-16

10

HIGH / LOW
2117560

LAMP AS RIGHT
1169619

POS / 2094853
G-C07
2183635
606-G21 GY-18
200-G20 BK-18

56B
31
56A

G-C08
2183635

TURN LAMP
8U2622
G-C09
2183635 TURN LAMP GP RH FRONT
1169626

500-BR-16

200-AE06 BK-18
191-AE05 WH-18

56b

56a
56

A579-OR-16

AE-C03
3E3364

606-GY-16
605-YL-16

M-C06
1552269
1
2

103-YL-14
H788-WH-14

K-C10
1552272

CONN 22
H-C16
1552273

1-01
1-02
1-03
1-04
1-05
1-06
2-01
2-02
2-03
2-04
2-05
2-06
3-01
3-02
3-03
3-04
3-05
3-06
3-07
3-08
4-01
4-02
4-03
4-04
4-05
4-06
4-07
4-08

30

123-M06 WH-18

C578-M04 YL-18

1
2
3
4

87
87a

1
2
3
4
5
6

31
31b
53a

53

CONN 20
K-C11
1552252

53b

A235-M08
E918-M01
E917-M02
K910-M09

BK-18
GN-18
WH-18
WH-18

1
2
3
4
5
6
7
8
9
10
11
12

F716-K97 WH-18
F717-K95 YL-18
F718-K93 BU-18
F719-K94 BR-18
F729-K98 GN-18
F772-K22 WH-18
A235-K169 BK-18
306-K187 GN-18
307-K64 OR-18
308-K154 YL-18
F704-K34 OR-18
F771-K20 OR-18
K-C19
1552272
CONN 32

K910-M09 WH-18
A235-M07 BK-18
104-M10 YL-18
320-M12 OR-18
191-M13 WH-18
283-M14 BK-18

200-M05 BK-18
592-M03 BU-18
123-M06 WH-18
C578-M04 YL-18
104-M10 YL-18
320-M12 OR-18

196-H17 BU-16
200-H104 BK-16
102-H91 BU-16

N-C06
3E3370

A
B
C

WH
BR
GN

MAGNET
1947843

JOYSTICK RH
2451472

N-C08
1552267
A
B
C

RD POWER (+10V)
WH GROUND
BK PWM OUTPUT

1
2
3
4
5
6
N-C04
1552273

200-H94 BK-16
H-C07
1552269

NOTE:
AS STANDARD JOYSTICK
IS ASSEMBLED 2412488

N-C09
1552272

307-N03 OR-18
102-N01 BU-16

SEAT-HEATER

R
1
2
3
4

308-N04 YL-18

CONSOLE RIGHT

YL-16
C
PU-16
S
OR-16
B
BR-16
KEY SWITCH
1107887

OFF
ON
ST

NOTE B: FOR M322C - 241-8734


FOR "HCR" - 241-8738
FOR "FCR" - 241-8746

L-C02
3E3364
1
2

L-C01
1552269
1
2

200-L01 BK-16
607-L02 PK-16

FLOOD LAMP BOOM


1993137

CONN 17
P-C02
2183635

STICK TRAVEL LAMP


2027201

NOTE E: THE FOLLOWING WIRES MUST BE TWISTED


PAIRS. AT LEAST 1 TURN PER 25 MM:
882-PK AND 883-GY
F711-GN AND F712-GY
T901-YL AND T902-PK
447-PK AND G939-PK
G428-BU AND G939-PK
442-GY AND G939-PK
M955-BR AND G939-PK
T993-BR AND G939-PK
E474-OR AND G939-PK
C543-GY AND 579-BR

DEFINED GROUND POINTS AT THE MACHINE

IDENT

ABBREVIATION FOR SCHEMATIC


GND FR 1.X
GND FR 2.X
GND FR 3.X
GND FR 4.X
GND ENG 5.X
GND CAB 6.X
GND BOX 7.X
GND UNDCRG
GND PF
GND CAB TOP

A
B
C
E
G
H
J
K
L
M
N
P
R

SCHEMATIC FOR MODELS:


M316C / M318C / M322C
M318C-HCR / M322C-HCR
PART No.
241-8714
CHG-LEVEL
03
SHEET
1 OF 2

PART NO. LOC SH

GRAY
PURPLE
BROWN
GREEN
BLUE

DESCRIPTION

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION

DESCRIPTION

NOTE

241-8754

A-24

HARNESS AS UNDERCARRIAGE

195-3580
191-7539
241-8726
241-8728
241-8740
241-8730
195-5663
241-8718
241-8717
193-4290
207-5466

T-25
K-24
E-24
F-21
M-2
D-10
R-10
D-3
H-3
F-3
E-3
F-24

1
1
1
1
1
1
1
1
1
1
1
1

HARNESS AS ENGINE
HARNESS AS (LAMP REAR LEFT)
HARNESS AS (LAMP REAR RIGHT)
HARNESS AS (ENGINE)
HARNESS AS (CHASSIS ELECTRIC)
HARNESS AS (BOX-JUNCTION)
HARNESS AS (CHASSIS-ELECTRONIC)
HARNESS AS (BOOM)
HARNESS AS (CONSOLE LH)
HARNESS AS (CONSOLE RH)
HARNESS AS (ROADING-STICK)
HARNESS AS (LICENCE PLATE)

241-8751

J-15

HARNESS AS

W
YY

211-7988
241-8753

A-20
K-13

1
1

HARNESS AS (FAN DRIVE)


HARNESS AS (HAMMER)

UU
RR
PP
AC
AE
AA
CC
EE
FF
GG
HH
KK

219-5762
219-5762
237-0075
248-2040
250-9850
229-7525
193-7760
7Y-3881
170-6929
128-1041
132-1805
210-0396

T-6
R-6
A-23
K-2
J-3
H-25
G-25
G-25
G-24
H-22
T-4
L-25

1
1
1
1
1
1
1
1
1
1
1
1

HARNESS AS (TRAVEL PEDAL POSITION)


HARNESS AS (AUX PEDAL POSITION)
HARNESS AS (TRANS SPEED SENSOR)
HARNESS AS. (DIFFERENTIAL LOCK)
HARNESS AS. (JOYSTICK STEERING)
WIRE AS (ENGINE -STARTER)
WIRE AS (DISCONNECT - GND)
CABLE AS. (BAT - DISCONNECT)
CABLE AS (BAT - BAT)
WIRE AS (ALTERNATOR ENGINE)
STRAP AS.-GROUND
WIRE AS (CRANK WITH INJECTION)

MM
NN

223-5783
213-0730

D-8
H-25

1
1

WIRE AS (VA-BOOM)
STRAP AS.-GROUND

COLOR

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIRCUIT CONNECTED

MOTOR

DESCRIPTION
GROUND FRAME BOX-JUNCTION
GROUND FRAME PLATFORM
GROUND FRAME ENGINE
GROUND FRAME DISCONNECT-SW
GROUND ENGINE
GROUND CAB LOWER
GROUND BOX-JUNCTION
GROUND UNDERCARRIAGE
GROUND PLATFORM
GROUND CAB TOP

GY
PU
BR
GN
BU

D
SYMBOL

H#

IDENT
1
2
3
4
5
6
7
8
9
10

ABBREV

RED
WHITE
ORANGE
YELLOW
PINK
BLACK

NOTE H: THE FOLLOWING WIRES MUST BE TWISTED


PAIRS. AT LEAST 1 TURN PER 150 MM:
323-WH AND 200-BK

WASHER
7T8891
1
2

COLOR

RD
WH
OR
YL
PK
BK

NOTE F: ONLY FOR UK HOMOLOGATION WITH VA-BOOM

PLUG STICK
1205967
H-C12
1237615

ABBREV

NOTE C: ONLY FOR CAB WITH GUARD AR (FOGS)

P-C01
CONN 18 6C7592
1 + 1
617-P01 BR-16
2 - 2
200-P02 BK-16

FREE
(REAR-RH)
ONE TOUCH
LOW IDLE
(REAR-LH)
HYD MDL
ENABLE SW
(FRONT)

BR
BK
BU
GN
YL
GY

NOTE A: FOR M322C - 241-8732


FOR "HCR" - 241-8736
FOR "FCR" - 241-8744

200-H96 BK-16

MEDIUM
PRESS

N-C01 THROTTLE POSITION SW


1552273 1060107
COM
BK
1
GN-18
S1
PK
2
WH-18
S2
BU
3
YL-18
S3
GN
4
BU-18
S4
BR
5
BR-18
6
A235-N13 BK-18

CONN 19

1
2

ELECTRONIC (MCM, MCV, MSS, PL)


ELECTRONIC (ECM), FUEL PUMP
MONITOR, SOFT SWITCH PANEL
MONITOR (KL.30), SERVICE METER
FREE
FREE
WARNING LIGHTS (HAZARD)
REFUELING PUMP
KEY SWITCH, POSITION LIGHT SWITCH
CONVERTER, CIGAR LIGHTER, DOME LIGHT
LOW / HIGH BEAM SWITCH
HEATER, AIR CONDITIONER (ARC)
POSITION LIGHTS LHS, 24V PLUG (5A)
POSITION LIGHTS RHS
SWITCH LOCATING LIGHTING
TURN SIGNAL
LOW BEAM LHS
LOW BEAM RHS
HIGH BEAM LHS
HIGH BEAM RHS
BEACON (2 QTY.), 24V PLUG (8A)
WORKING LIGHTS FRONT / REAR
INDIVIDUAL STABILIZERS, DOZER BLADE
SEAT AIR SUPENDED, SEAT HEATER
MEDIUM PRESSURE FUNCTION
WIPER MOTOR, WASHER PUMP, HORN
GENERATOR
FREE

COM

NC
NO

F729-N09
F716-N08
F717-N07
F718-N06
F719-N05

GN-18
PK-18
OR-18
PU-18

1
2

F704-N15 OR-18
A235-N22 BK-18
K847-N12 PU-18

N-C05
1552269

196-N16 BU-16
200-N11 BK-16
102-N01 BU-16

HORN FWD
1747875

E530-H82 BR-16
E530-H39 BR-16
E581-H59 OR-16
E581-H100 OR-16

N-C03
2014025
307-N02 OR-18
307-N03 OR-18
A235-N14 BK-18
A235-N13 BK-18

E472-N19
G939-N20
E474-N21
K847-N12

A
B
C

OPERATOR STATION

H-C06
1237615
617-H78 BR-16
200-H93 BK-16

HORN
FWD
(REAR-LH)
MAGNET
ON/OFF
(FRONT)

ARMREST POSITION SW
2401366

M-C02
1552267

NOTE E

F771-N17 OR-18
F772-N10 WH-18
306-N18 GN-18

SWING
BRAKE
(REAR-RH)

BR
BK
BU
GN
YL
GY

CONSOLE LEFT

N-C02
3E3376

H-C15
1552267

NOTE E

3
1
6
4

JOYSTICK LH
2412488
1
2
3
4
5
6

A235-M11 BK-18
E918-M01 GN-18
E917-M02 WH-18

F716-N08 WH-18
F717-N07 YL-18
F718-N06 BU-18
F719-N05 BR-18
F729-N09 GN-18
F772-N10 WH-18
A235-N13 BK-18
306-N18 GN-18
307-N02 OR-18
308-N04 YL-18
F704-N15 OR-18
F771-N17 OR-18

1
2
3
4

191-AE02 WH-18
327-AE04 PK-18

85

AE-C02
1947846

A235-M07 BK-18
A235-M08 BK-18

M-C05
3E3382

N-C07
3E5179

86

M-C03
1552273

A235-M07 BK-18

2
WIPER
1957690

E472-K59 GN-18
G939-K102 PK-18
E474-K63 OR-18
K847-K83 PU-18

20A
25A
5A
5A
10A
15A
15A
15A
15A
15A
10A
5A
5A
5A
5A
5A
5A
5A
10A
15A
5A
15A
5A
15A
15A
-

191-AE05 WH-18

M-C04
1117898

M-C01
3E3376

JOYSTICK STEERING
1174861

191-M13 WH-18
283-M14 BK-18
CONN 37

1
2
3
4
5
6

104-H99 YL-18
320-H92 OR-18

A512-H63 GN-16

FUSE AMP DESCRIPTION

1
2
3

A579-OR-16

200-H89 BK-16
E516-H38 YL-16
104-H90 YL-16

200-H97 BK-16
607-H54 PK-16

327-AE01 PK-18
191-AE02 WH-18
L998-AE03 OR-18

LIMP HOME SWITCH


1939054

322-H31 GY-16

AE-C01
3E3370
A
B
C

CONN 21

605-H70 YL-16
617-H77 BR-16
306-K188 GN-18
606-H85 GY-16

G-C06
2080200

A586-OR-16

200-H87 BK-18
592-H107 BU-18
123-H88 WH-18
C578-H58 YL-18

RADIO ON/OFF
201-4014
7

L998-AC01 OR-18
L998-AC05 OR-18
L998-AC08 OR-18
H755-AC07 GN-18
327-AC09 PK-18
327-AC03 PK-18
F864-AC02 WH-18
F864-AC06 WH-18

592-M03 BU-18
200-M05 BK-18

H-C10
1552269

MM-C02
1552267

144-AC04 GN-18
191-AC10 WH-18

E472-N19 GN-18
G939-N20 PK-18
E474-N21 OR-18
A235-N14 BK-18

A235-K173 BK-18
A235-K172 BK-18

A235-K13 BK-18
A
B
C

E530-BR-16

MEDIUM PRESS SW
2367482

518-OR-16

320-OR-16

LAMP AS LEFT
1169619

POS / 2094853

CONN 33

633-BU-14

104-YL-16

AC-C03
2014025

648-BU-14

H-C17
5W9294

144-H01 GN-16
103-H86 YL-14
A579-H64 OR-16
308-K154 YL-18
E516-H38 YL-16
200-H89 BK-16
518-H34 OR-16
320-H30 OR-16
123-H88 WH-18
633-H20 BU-14
200-H73 BK-14
611-H12 PU-14
617-H29 BR-16
200-H75 BK-16
200-H93 BK-16
200-H97 BK-16
610-H10 OR-14
322-H31 GY-16
200-H72 BK-18
648-H19 BU-14
200-H87 BK-18
102-H25 BU-14
104-H37 YL-16
A586-H41 OR-16
500-H40 BR-16
E530-H39 BR-16
A512-H63 GN-16
196-H17 BU-16
200-H104 BK-16
E581-H59 OR-16

CAB ELEC 03
(CAB ELECTRIC 8P)
CONN 29

327-AC09 PK-18
191-AC10 WH-18
L998-AC08 OR-18

A235-N22 BK-18

A235-K189 BK-18

A235-K175 BK-18
A235-K174 BK-18
A235-K167 BK-18
A235-K144 BK-18

MM-C01
3E3370

K-C17
1552267

619-G26 GN-14
200-G25 BK-16
A611-G24 PU-14

53e WIPER SW
31 GROUND
I
INTERVAL

BOX GP JUNCTION

18

AC-C02
1552272
1
2
3
4

BOOM ANGLE LIMIT SW


2401366

1
2
3
4
5
6
7
8

AC-C01
3E3370

K-C55
1552267

320-H30 OR-16
320-H81 OR-16

CAB ELEC 02
(CAB ELECTRONIC 12P)
CONN 28

617-H76 BR-16
200-H75 BK-16
H-C29
2183635

A235-K170 BK-18
E918-K39 GN-18
E917-K38 WH-18
K910-K28 WH-18

306-K188 GN-18
306-K87 GN-18

H-C27
2183635
200-H72 BK-18
TURN LAMP
8U2622
605-H69 YL-18
H-C28
2183635 TURN LAMP GP LH FRONT
1169626
H-C20
2080200
56B
610-H10 OR-14
1
31
HIGH / LOW
200-H73 BK-14
2
2117560
56A
611-H74 PU-14
3

H-C25
7Y3952

OR FOR GENERATOR

102-H25 BU-14
102-H48 BU-16

123-H88 WH-18

308-K149 YL-18
618-H07 YL-16
A611-H13 PU-14
619-H11 GN-14
200-H103 BK-16

A579-H83 OR-16
A579-H84 OR-16
500-H40 BR-16
606-H85 GY-16
605-H71 YL-16
103-H86 YL-14
H788-H49 WH-14

617-H78 BR-16
320-H81 OR-16
E530-H82 BR-16

A235-K174 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

123-H67 WH-18
E581-H100 OR-16
117-H14 YL-16
638-H65 WH-16
P978-H53 GN-16
607-H54 PK-16
115-H15 PK-14
592-H107 BU-18

LEVER SWITCH
1943592

1
2
3
4
5
6
7
8

CAB ELEC 01
(CAB ELECTRIC 8S)
CONN 27

H-C24
1552264

617-H76 BR-16

A586-H41 OR-16
A579-H64 OR-16

A235-K189 BK-18
OVERLOAD PRESS SW
1185501
4

606-H62 GY-16
606-H105 GY-16
606-H85 GY-16
617-H77 BR-16
605-H70 YL-16
306-K188 GN-18

53c WASHER PUMP


31b GND WIPER
15 +24V

E581-J102 OR-16

K-C50
2183635

1
2
3
4
5
6
7
8

CONN 34

A235-K170 BK-18
A235-K169 BK-18

144-H01 GN-16
A235-K196 BK-18
200-H73 BK-14
200-H93 BK-16
200-H87 BK-18
200-H97 BK-16
200-H75 BK-16
200-H72 BK-18
322-H31 GY-16
102-H25 BU-14
648-H19 BU-14
617-H29 BR-16
611-H12 PU-14
104-H37 YL-16
320-H30 OR-16
A586-H41 OR-16
518-H34 OR-16
500-H40 BR-16
610-H10 OR-14
196-H17 BU-16
200-H104 BK-16
200-H89 BK-16
E516-H38 YL-16
308-K154 YL-18
A235-K168 BK-18
A512-H63 GN-16
A579-H64 OR-16
E581-H59 OR-16
E530-H39 BR-16
633-H20 BU-14

UNDERCARRIAGE

20

883-K156 GY-18

198-H55
198-H21
309-H68
309-H57

H-C18
1552273

A/C
CONN 26

H-C23
1552252

200-H75 BK-16

104-H80 YL-16
104-H90 YL-16
605-H71 YL-16

AIR FILTER CLOG PRESS SW


2071709 K-C51
2183635

A
B
C

199-H22 OR-18
198-H55 PK-18
611-H56 PU-18
309-H57 GY-18
H834-H26 YL-16
C578-H58 YL-18
127-H09 OR-16
692-H33 YL-16
128-H24 PK-16
518-H60 OR-16
605-H61 YL-16
606-H62 GY-16

610-H10 OR-14
200-H73 BK-14
611-H74 PU-14

1
2
3
4
5
6

CAB ELEK
(CAB ELECTRIC 12S)
CONN 25

H-C21
1552267
124-H28 GN-16
200-H46 BK-16
E554-H47 PK-16

BK-18
BK-18
229-K164 BK-18
229-K165 BK-18
BK-18
BK-18
BK-18
GND FR 1.4
BK-18
A235-K194 BK-18

648-H19 BU-14
633-H20 BU-14
518-H60 OR-16
518-H79 OR-16
518-H34 OR-16
104-H80 YL-16
320-H81 OR-16
E530-H82 BR-16
H-C19
1552264

1
2
3
4
5
6
7
8
9
10
11
12

102-H48 BU-16
649-H18 YL-16
103-H106 YL-14
H788-H49 WH-14
P980-H50 OR-16
P981-H51 PU-16
P979-H52 YL-16
118-H16 GY-16

200-H72 BK-18
605-H69 YL-18

104-H80 YL-16
104-H90 YL-16
104-H37 YL-16

MSS
CONN 24

K-C08
3E5179

883-K158 GY-18
882-K160 PK-18
F711-K117 GN-18
F712-K115 GY-18
E479-K07 YL-18
H793-K186 PU-18
J992-K26 YL-18
229-K165 BK-18
176-K200 YL-16
197-K199 GN-16
A235-K194 BK-18

H-C30
3E3376

617-H78 BR-16
320-H81 OR-16
E530-H82 BR-16

768-K103 OR-18
P979-H52 YL-16
309-H68 GY-18
E554-H47 PK-16
P980-H50 OR-16
P978-H53 GN-16
638-H65 WH-16
P981-H51 PU-16
A235-K144 BK-18

REFUELING PUMP SW
1965650

OUT (LAMP) 49a

OR-16
GY-16
GN-16
YL-16
OR-16
YL-16

H-C04
1552264

J-C04
3E3388
E516-J90 YL-16
E530-J91 BR-16
500-J92 BR-16
A586-J93 OR-16
A512-J89 GN-16
A579-J99 OR-16
E581-J101 OR-16

649-H18 YL-16
648-H19 BU-14
633-H20 BU-14
198-H21 PK-18
199-H22 OR-18
CONN 12
128-H24 PK-16
102-H25 BU-14
H834-H26 YL-16
103-H27 YL-14
124-H28 GN-16
617-H29 BR-16

H-C03
3E3382

J-C03
1552273

323-K163 WH-14

308-K153 YL-18

1
2
3
4
5
6
7
8
9
10
11
12

YL-16
BU-14
BU-14
PK-18
OR-18

103-H86 YL-14

606-G28 GY-16
606-G19 GY-16

21

GND CAB 6.1

327-H35 PK-16
144-H01 GN-16
L998-H32 OR-16
F864-H36 WH-16

A235-K173 BK-18
A235-K13 BK-18
A235-K172 BK-18
191-K201 WH-18
F864-K193 WH-18
L998-K191 OR-18
F864-H36 WH-16
L998-H32 OR-16
327-H35 PK-16
307-K64 OR-18
306-K87 GN-18
K910-K28 WH-18
E917-K38 WH-18
E918-K39 GN-18
F729-K98 GN-18
F719-K94 BR-18
F718-K93 BU-18
F717-K95 YL-18
F716-K97 WH-18
F704-K34 OR-18
F771-K20 OR-18
F772-K22 WH-18
102-H48 BU-16
E581-H100 OR-16
607-H54 PK-16
518-H60 OR-16
H788-H49 WH-14
C578-H58 YL-18
605-H61 YL-16
611-H56 PU-18
592-H107 BU-18
E472-K59 GN-18
E474-K63 OR-18
K847-K83 PU-18
G939-K102 PK-18
A235-K176 BK-18
A235-K177 BK-18
A235-K178 BK-18

M927-K60 GN-18
128-H24 PK-16
325-K100 PK-18
150-K119 RD-14
199-H22 OR-18
692-H33 YL-16
103-H106 YL-14
124-H28 GN-16
200-H46 BK-16
649-H18 YL-16
E554-H47 PK-16
A618-K47 OR-18
604-K51 OR-18
327-K192 PK-18
768-K103 OR-18
309-H68 GY-18
123-H67 WH-18
638-H65 WH-16
606-H62 GY-16
P978-H53 GN-16
P979-H52 YL-16
P981-H51 PU-16
P980-H50 OR-16

308-K154 YL-18
H-C02
3E5179

648-J60 BU-14
649-J61 YL-16

E441-K17 GN-18
430-K24 BU-18
H793-K186 PU-18

200-H44 BK-16
200-H43 BK-16
200-H42 BK-16

308-K25 YL-18
308-K155 YL-18
308-K02 YL-18
308-K152 YL-18
308-K109 YL-18
308-K42 YL-18
323-K162 WH-10
H834-H26 YL-16
198-H21 PK-18
176-K200 YL-16
118-H16 GY-16
115-H15 PK-14
117-H14 YL-16
127-H09 OR-16
L976-K30 GN-18
T776-K52 GY-18

E997-K195 BR-18

A893-J83 OR-14
323-J84 WH-14
325-J87 PK-18
150-J85 RD-14
308-J79 YL-18
T776-J81 GY-18

J-C19
1947846

140-J53 BU-16

J-C10
1238636

200-J56 BK-6

85

86

649-J61
648-J60
633-J59
198-J31
199-J32

618-H07 YL-16
123-H08 WH-16
127-H09 OR-16
610-H10 OR-14
619-H11 GN-14
611-H12 PU-14
A611-H13 PU-14
117-H14 YL-16
115-H15 PK-14
118-H16 GY-16
196-H17 BU-16
CONN 11

103-H106 YL-14
103-H27 YL-14

1
2
3
4
5
6

H-C22
3E3388

176-K200 YL-16
197-K199 GN-16
229-K77
229-K69
229-K62
229-K53
229-K46
229-K88

K-C09
1552273
BR-18
BK-18
YL-18
GN-18
GY-18
PK-18

NOTE E
NOTE E

A235-K181 BK-18
A235-K183 BK-18
A235-K184 BK-18

882-K110 PK-18

309-H68 GY-18
198-H21 PK-18

308-K109 YL-18
150-K119 RD-14
323-K162 WH-10
325-K100 PK-18
F729-K98 GN-18
F719-K94 BR-18
F718-K93 BU-18
F717-K95 YL-18
F716-K97 WH-18
A235-K176 BK-18
A235-K177 BK-18
200-H42 BK-16
F864-H36 WH-16
L998-H32 OR-16
327-H35 PK-16
200-H44 BK-16
200-H43 BK-16
G939-K102 PK-18
A235-K172 BK-18
191-K201 WH-18
768-K103 OR-18
F704-K34 OR-18
A618-K47 OR-18
604-K51 OR-18
K910-K28 WH-18
E917-K38 WH-18
E918-K39 GN-18
403-K09 GN-18
M927-K60 GN-18
E997-K195 BR-18
T776-K52 GY-18
L976-K30 GN-18
430-K24 BU-18
E441-K17 GN-18
306-K87 GN-18
308-K42 YL-18
A235-K13 BK-18
307-K64 OR-18
F711-K116 GN-18
F771-K20 OR-18
F712-K114 GY-18
F772-K22 WH-18
E472-K59 GN-18
E474-K63 OR-18
K847-K83 PU-18
327-K192 PK-18
L998-K191 OR-18
F864-K193 WH-18
176-K200 YL-16
197-K199 GN-16
883-K113 GY-18
882-K111 PK-18
883-K112 GY-18
F712-K115 GY-18
F711-K117 GN-18
H802-K127 GY-18
882-K110 PK-18
403-K150 GN-18
403-K190 GN-18
H793-K186 PU-18
308-K155 YL-18
308-K02 YL-18
308-K25 YL-18
308-K152 YL-18
229-K185 BK-18
A235-K173 BK-18
115-H15 PK-14
127-H09 OR-16
118-H16 GY-16
P978-H53 GN-16
P979-H52 YL-16
P980-H50 OR-16
P981-H51 PU-16
E554-H47 PK-16
605-H61 YL-16
606-H62 GY-16
638-H65 WH-16
592-H107 BU-18
C578-H58 YL-18
649-H18 YL-16
200-H46 BK-16
124-H28 GN-16
103-H106 YL-14
H834-H26 YL-16
128-H24 PK-16
199-H22 OR-18
E581-H100 OR-16
611-H56 PU-18
123-H67 WH-18
102-H48 BU-16
607-H54 PK-16
518-H60 OR-16
H788-H49 WH-14
117-H14 YL-16
692-H33 YL-16
309-H57 GY-18
198-H55 PK-18

197-K199 GN-16
403-K09 GN-18
403-K190 GN-18
229-K185 BK-18
H802-K127 GY-18
F712-K114 GY-18
F711-K116 GN-18
403-K150 GN-18
883-K113 GY-18
882-K111 PK-18
882-K110 PK-18
883-K112 GY-18
F712-K115 GY-18
F711-K117 GN-18

M746-U07 YL-18
H801-U08 PU-18

617-J41 BR-16

87
87a

BK-18
BK-18

1
2
3
4
5
6
7
8
9
10
11
12

618-J42 YL-16
123-J43 WH-16
127-J44 OR-16
610-J45 OR-14
619-J46 GN-14
611-J47 PU-14
A611-J48 PU-14
117-J49 YL-16
115-J50 PK-14
118-J51 GY-16
196-J52 BU-16

176-K200 YL-16
H-C01
1552252

J-C01
3E5179

J-C02
1552252

GND FR 1.5

STB RH FR LOCKOUT SOL


1959089

A235-K194 BK-18
A235-K182 BK-18
A235-K173 BK-18
A235-K171 BK-18
M955-K32 BR-18
T993-K27 BR-18
H802-K127 GY-18
M956-K81 GN-18
F787-K41 GN-18
G939-K139 PK-18
G939-K133 PK-18
X778-K19 PU-18
E973-K35 GY-18
308-K02 YL-18
308-K25 YL-18
F790-K40 BR-18
229-K185 BK-18
116-K146 BR-18
116-K147 BR-18
308-K152 YL-18
F712-K115 GY-18
F711-K117 GN-18
308-K155 YL-18
H793-K186 PU-18
E479-K07 YL-18
J992-K26 YL-18
403-K150 GN-18
403-K190 GN-18
883-K113 GY-18
883-K12 GY-18
882-K111 PK-18
882-K11 PK-18
883-K112 GY-18

A235-K168 BK-18
A235-K196 BK-18

139-J36 OR-14

176-J55 YL-16

123-J43 WH-16
196-J52 BU-16
176-J55 YL-16
649-J61 YL-16
633-J59 BU-14
648-J60 BU-14
610-J45 OR-14
619-J46 GN-14
A611-J48 PU-14
115-J50 PK-14
199-J32 OR-18
117-J49 YL-16
198-J31 PK-18
127-J44 OR-16
611-J47 PU-14

T776-K52 GY-18
L976-K30 GN-18
A235-K168 BK-18
323-K163 WH-14
325-K100 PK-18
150-K119 RD-14

430-K24 BU-18

128-J35 PK-16

T776-J81 GY-18
L976-J94 GN-18
A235-J96 BK-18
323-J84 WH-14
325-J87 PK-18
150-J85 RD-14

CONN 10
M927-K60 GN-18
308-K153 YL-18

A235-K144 BK-18

199-J32 OR-18

128-J35 PK-16
102-J37 BU-14
H834-J38 YL-16
118-J51 GY-16
103-J39 YL-14
124-J40 GN-16
617-J41 BR-16
618-J42 YL-16

196-J52 BU-16
128-J35 PK-16
102-J37 BU-14
H834-J38 YL-16
103-J39 YL-14
649-J61 YL-16
648-J60 BU-14
633-J59 BU-14
124-J40 GN-16
617-J41 BR-16
618-J42 YL-16
123-J43 WH-16
610-J45 OR-14
619-J46 GN-14
611-J47 PU-14
115-J50 PK-14
118-J51 GY-16
117-J49 YL-16
A611-J48 PU-14
127-J44 OR-16
176-J55 YL-16

1
2
3
4
5
6
7
8
9
10
11
12

M927-J69 GN-18
308-J79 YL-18

MOTOR

K-C12
3E5179

J-C05
1552252

325-K100 PK-18
150-K119 RD-14
117-H14 YL-16
692-H33 YL-16
127-H09 OR-16
115-H15 PK-14
118-H16 GY-16
199-H22 OR-18
200-H46 BK-16
124-H28 GN-16
H834-H26 YL-16
128-H24 PK-16
649-H18 YL-16
198-H21 PK-18
176-K200 YL-16

H793-K186 PU-18

187-J10

W-C01
8U7441
1
2

GND FR 1.1

BK-18
BK-18

104-H80 YL-16
104-H90 YL-16
605-H71 YL-16

M927-K60 GN-18

E441-K17 GN-18
A235-K175 BK-18

187-J09

BLOCK 2 J-C15
1973125 1973125
4 2-01 3
10A
PU-16
2 2-02 1
15A
PU-14
8 2-03 7
15A
PU-14
6 2-04 5
15A
PU-16
12 2-05 11
15A
PU-14
10 2-06 9
15A
PU-16

198-J31 PK-18

200-J97 BK-14

198-J31 PK-18
199-J32 OR-18

A893-J83 OR-14

139-J34 OR-18

112-J08

649-J13

NOTE E

C411-W01 OR-16

187-J07

112-J12

QUICK COUPLER PRESS SW


1769671

1
2

CONN 8
H804-W02 GN-16

PU-18
PU-14
PU-14
PU-16
PU-16
PU-16
PU-14
PU-16
PU-16
PU-16
PU-16
PU-16

K746-K86 PK-18
H801-K134 PU-18

K-C23
1552269

1
2

112-J03
112-J08
112-J11
112-J12
112-J16
112-J21
112-J22
112-J23
112-J24
112-J25
112-J26
112-J27

150-J30 RD-14

1
2

150-J85 RD-14
T776-J81 GY-18
323-J84 WH-14

K-C27
1552269

H807-K123 YL-18
321-K67 BR-18
H807-K126 YL-18
C411-K55 OR-18
H804-K122 GN-18
G939-K141 PK-18
447-K36 PK-18
A235-K172 BK-18
P976-K29 BR-18
H804-K121 GN-18
M743-K50 PU-18
200-J98 BK-14
327-H23 PK-18
187-H05 PU-4

K-C24
1552269

M746-K84 YL-18
H801-K131 PU-18

M744-K65 WH-18
M745-K66 GY-18
H803-K135 BU-18

1
2
3
4
5
6
M744-U01 WH-18
M745-U02 GY-18
H803-U03 BU-18

116-K148 BR-18

C995-K74 YL-18
H802-K130 GY-18

1
2

A
B
C

200-A03 BK-16
2
1
P980-A09 OR-16
A-C03
1552269

K777-K68 GY-18
H807-K125 YL-18
K-C29
1552269

OSCILLATING AXLE
1957747

K-C21
1552267

1
2
3

200-PP01 BK-16

STB LH REAR LOCKOUT SOL


1959089
A-C02
1552269
200-A02 BK-16
2
P979-A07 YL-16
1

26

1-BK-16
2-BK-16
3-BK-16
4-BK-16
5-BK-16
6-BK-16
GN/YL-16

OR-16
PU-16
YL-16
GN-16

STB LH FR LOCKOUT SOL


1959089

STB RH REAR LOCKOUT SOL


1959089
A-C01
1552269
200-A01 BK-16
2
P978-A06 GN-16
1

H-C08
1552272

K925-K82 PU-18
H802-K129 GY-18
K-C31
1552269

SWING BRAKE
1957747

1
2

K847-K83 PU-18
E474-K63 OR-18
E472-K59 GN-18
592-H107 BU-18
C578-H58 YL-18
611-H56 PU-18
102-H48 BU-16
F772-K22 WH-18
307-K64 OR-18
607-H54 PK-16
518-H60 OR-16
H788-H49 WH-14
605-H61 YL-16
E581-H100 OR-16
F716-K97 WH-18
F717-K95 YL-18
F718-K93 BU-18
F719-K94 BR-18
F729-K98 GN-18
E918-K39 GN-18
E917-K38 WH-18
K910-K28 WH-18
F704-K34 OR-18
F771-K20 OR-18
306-K87 GN-18
G939-K102 PK-18
327-H35 PK-16
L998-H32 OR-16
F864-H36 WH-16
L998-K191 OR-18
F864-K193 WH-18
191-K201 WH-18

123-H67 WH-18

SWIVEL ELECTRIC (7X)


2496923

P980-H50
P981-H51
P979-H52
P978-H53

187-J04

K923-K73 PU-18
H801-K132 PU-18

1
2

200-G27 BK-16

ARC SUPPRESSOR
1068704

A235-K196 BK-18

REFUELING PUMP
1754807

J-C13
1552269

500-J92 BR-16

C510-G33 WH-16
200-G36 BK-16

1
2

G-C11
1552269
C510-G34 WH-16
200-G35 BK-16

112-J03

BLOCK 1 J-C14
1973125 1973125
4 1-01 3
PU-14
20A
2 1-02 1
25A
PU-14
8 1-03 7
5A
PU-18
6 1-04 5
5A
PU-18
12 1-05 11
FREE
10 1-06 9
FREE

104-J88 YL-16

1
2

187-J02

K-C30
1552269

IMPLEMENT LOCKOUT SOL


1957747

327-H23 PK-18

G-C12
1552269

187-J01

K-C32
1552269

1
2

TRAVEL LOCK MAGNET


1161146

E973-K35 GY-18
229-K46 BK-18
229-K53 BK-18
229-K62 BK-18
229-K69 BK-18
229-K77 BK-18
229-K88 BK-18
X778-K19 PU-18
T993-K27 BR-18
M955-K32 BR-18
J992-K26 YL-18
E479-K07 YL-18
F790-K40 BR-18
F787-K41 GN-18
M956-K81 GN-18
882-K11 PK-18
883-K12 GY-18

L976-K30 GN-18
T776-K52 GY-18

A893-J83 OR-14

116-J29 BR-18

G426-K31 WH-18
A235-K171 BK-18

1
2

TRANSM GEAR SHIFT 2


1957747

306-K188 GN-18
605-H70 YL-16
617-H77 BR-16
200-H103 BK-16
604-H04 OR-18

116-J28 BR-14

MINI FUSE:
5A - 141-2759
10A - 113-8490
15A - 113-8491
20A - 113-8492
25A - 113-8493

K-C34
1552269

1
2

C510-G33 WH-16
A/C CLUTCH SOL
3E1906

A235-K196 BK-18

518-J67 OR-16
692-J66 YL-16
200-J65 BK-16
A586-J93 OR-16

LAMP GP REAR RIGHT

200-H89 BK-16
200-H87 BK-18
200-H93 BK-16
200-H75 BK-16
200-H73 BK-14
200-H72 BK-18
200-H104 BK-16

GND FR 1.2

139-J34 OR-18
139-J36 OR-14

BK-18
BK-18

TURN LAMP GP RH
1169624

G-C10
1552269
E554-G30 PK-16
1
C510-G32 WH-16
2

200-H103 BK-16
200-H97 BK-16
200-H46 BK-16

NOTE: THE SWITCH AND THE TWO WIRES


ARE ONLY INSTALLED BY "HCR"

139-J34 OR-18
T776-J81 GY-18

606-E05 GY-16
200-E04 BK-16

M956-K81 GN-18
H802-K127 GY-18

PRODUCT LINK
CONN 23

NOTE E
200-H06 BK-6

OPERATOR STATION

COM

NC
NO

MAGNET
1947843

A893-J83 OR-14
A893-J82 OR-18

A/C CLUTCH PRESS SW


1145333

BR-18
BR-18
BR-18
BR-18
BR-18

WH
BR
GN

GND FR 2.1

G424-K44 GN-18
A235-K182 BK-18

1
2

CONN 4

HCR DOOR SWITCH


2401366

E581-J102 OR-16

A618-G16 OR-18
200-G17 BK-16
618-G18 YL-16
606-G19 GY-16

116-K89
116-K78
116-K54
116-K70
116-K45

A881-K76 YL-18
H802-K128 GY-18

1
2

TRANSM GEAR SHIFT 1


1957747

CONN 6

308-K155 YL-18

M927-J69 GN-18
518-J67 OR-16
692-J66 YL-16
A586-J93 OR-16
500-J92 BR-16
E530-J91 BR-16
104-J88 YL-16
E516-J90 YL-16
320-J62 OR-16
322-J64 GY-16
144-J70 GN-16
L976-J94 GN-18
A235-J96 BK-18

200-G17 BK-16
618-G18 YL-16
606-G19 GY-16
A618-G16 OR-18

G-C01
1552272
1
2
3
4

BK-16
BK-16
YL-16
BK-18
BK-16
BK-16

A618-G16 OR-18
A611-G24 PU-14
606-G28 GY-16
606-G19 GY-16
200-G20 BK-18
618-G23 YL-16
200-G22 BK-16
200-G25 BK-16
619-G26 GN-14

116-K147 BR-18
116-K146 BR-18

A893-J82 OR-18

200-G11
200-G25
618-G23
200-G20
200-G22
200-G27

200-G25 BK-16
200-G22 BK-16
200-G20 BK-18

200-G15 BK-14

A618-E01 OR-18
200-E02 BK-16
618-E03 YL-16
606-E05 GY-16

403-K151 GN-18

200-G11 BK-16
200-G17 BK-16

116-K145 BR-18

325-J87 PK-18
150-J86 RD-14
150-J85 RD-14

618-R03 YL-18
200-R01 BK-18

1
618-G12 YL-18
2
200-G13 BK-18
CONN 3
200-G14 BK-14

BK-18
BK-18

1
2
3
4
5
6
7
8

BK-18
BK-18

A
B
C

150-J30 RD-14
150-J86 RD-14

618-G18 YL-16
618-G29 YL-16
618-G23 YL-16

638-G10 WH-16
309-G31 GY-18
E554-G30 PK-16
618-G29 YL-16
A611-G24 PU-14
619-G26 GN-14
606-G28 GY-16
A618-G16 OR-18

308-K153 YL-18
308-K149 YL-18

AUX DIR OR HAMMER


2143915

150-J30 RD-14
200-J78 BK-18
187-J57 PU-6
112-J58 PU-6
A893-J82 OR-18
139-J36 OR-14

G-C03
1552269

E-C01
3E3376

BASIC LAMP GP RH
1169625
TURN LAMP
8U2622

309-G31 GY-18
638-G10 WH-16
618-G29 YL-16
A611-G24 PU-14
619-G26 GN-14
606-G28 GY-16
E554-G30 PK-16

GND FR 3.2

200-E04 BK-16
200-E02 BK-16
618-E03 YL-16

TAIL LAMP
5W2040

CONN 5

200-G27 BK-16

A618-E01 OR-18

K-C18
1552269

A235-K182 BK-18
A235-K171 BK-18
G939-K133 PK-18
116-K146 BR-18
G939-K139 PK-18
116-K147 BR-18
197-K199 GN-16
H793-K186 PU-18
H802-K127 GY-18
229-K185 BK-18
883-K113 GY-18
882-K111 PK-18
F712-K115 GY-18
F711-K117 GN-18
A235-K173 BK-18
882-K110 PK-18
883-K112 GY-18
308-K152 YL-18
308-K155 YL-18
403-K190 GN-18
403-K150 GN-18
308-K02 YL-18
308-K25 YL-18
176-K200 YL-16

K-C22
1552269

SWING PILOT PRESS SW


1673466

H-C11
1552264

BK-18
BK-18

K-C54
1552267

K-C28
1552269

BK-18
BK-18

G-C02
3E3388

AUX VALVE FLOW


2143914
1
2

E997-K195 BR-18

F853-K85 BR-18
H801-K124 PU-18

1
2

GND CAB 6.3

CONN 31

F711-K116 GN-18

AUXILIARY VALVE (MCV)

187-J57 PU-6

R-C01
3E3364

R-C04
2183635
618-R06 YL-18
200-R05 BK-18
R-C05
2183635
LICENSE PLATE RH
2074699

STOP LAMP
8U2622

116-G37 BR-18
376-G38 GN-18

638-G10 WH-16
200-G11 BK-16

1
2

TRAVEL PILOT PRESS


2213103

K-C06
1552269
116-K148 BR-18
1
376-K101 GN-18
2

BK-18
BK-18

1
2

150-J86 RD-14

618-R04 YL-18

TO BEACON REAR
SCHEMATIC: 229-5615

G-C14
3E3364

P85

AUX VALVE PRESS


2087751
1
2

M744-U01 WH-18

308-J79 YL-18
200-J78 BK-18

P87

U-C02
1552269

M746-U07 YL-18
H801-U08 PU-18

K-C33
1552269
1
2

MAIN PUMP PRESS SW


1673466

G-C04
1237615

R-C03
2183635
LICENSE PLATE LH
2074699

TVL MOT SWASH PLT ANGLE LIMIT


2452758

P30

HAMMER

112-J58 PU-6

377-G09 OR-12

R-C02
2183635

200-R02 BK-18

RESISTOR
7W1251
THERMAL START AID RELAY
3E5239

P86
G-C13
9X1054

LAMP
2027202

310-G39 PU-12

THERMAL START AID FUSE


20A
315-G06 GN-12

101-G07 RD-12

A
B
C

GND FR 2.3

AC-C04
1552267

BK-18
BK-18

U-C04
1552269

K921-K79 GY-18
H803-K137 BU-18

321-K67 BR-18
H807-K126 YL-18
C411-K55 OR-18
H804-K122 GN-18
G939-K141 PK-18
447-K36 PK-18
A235-K172 BK-18

THERMAL START AID


1864272
G-C05
1450559

1
2

116-K146
229-K164
308-K155
403-K190
883-K159
882-K161

200-H02 BK-6

AUX PEDAL POSITION SENSOR


RR-C02 2375175
G939-RR01 PK-18
1
GROUND
308-RR02 YL-18
2
+24 VOLT
T993-RR03 BR-18
3
SIGNAL

NOTE E

F712-K10 GY-18
F712-K114 GY-18

H803-U03 BU-18

K-C35
1552269

H807-K123 YL-18

BATTERY 2
3T5760

GND FR 4.1

LAMP
2027202

BK-18
BK-18

A618-H03 OR-18
606-H105 GY-16
619-H11 GN-14
A611-H13 PU-14
618-H07 YL-16
E554-H47 PK-16
309-H68 GY-18
638-H65 WH-16

BATTERY 1
3T5760

K-C07
1552269

POS

200-G27 BK-16

NEG

1
2

M746-YY01 YL-18
H801-YY02 PU-18

960-K71 BU-18
H803-K136 BU-18

1
2

E554-G30 PK-16

POS

RR-C01
3E3370

K-C16
1552267

F711-K21 GN-18

AUX HAMMER
2143915

K-C36
1552269

SWING PUMP POWER SHIFT PRESS


2213103

A235-K144 BK-18
768-K103 OR-18
308-K149 YL-18

229-CC1 BK-00

NEG

P941-K57 WH-18
H804-K179 GN-18

1
2

101-G02 RD-4

YY-C02
1552269

U-C03
1552269

NOTE E
MAIN PUMP POWER SHIFT PRESS
2213103

403-K190 GN-18
403-K09 GN-18
403-K150 GN-18

101-FF1 RD-00

STARTRELAY
1183534

CONN 9

M745-U02 GY-18
H803-U09 BU-18

TRANS PRESS SENSOR K-C39


1883823 1552267
A
+5 VOLTS
J844-K14 GY-18
B
GROUND
G939-K140 PK-18
C
SIGNAL
G428-K37 BU-18

GND ENG 5.1

1
2
3
4
5
6

U-C01
3E3382

POWER ELEK
1238638

101-G01 RD-00

H807-K123 YL-18

304-G04 WH-6

206-EE1 BK-00

109-G05 OR-6

ALTERNATOR FUSE
80A
101-G08 RD-6
109-G05 OR-6

DISCONNECT SW
7N0718

200-GG1 BK-4

MAIN POWER FUSE


80A
101-G03 RD-4

ONLY FOR HAMMER

YY-C01
3E3382

P942-K58 YL-18
H805-K197 BR-18

1
2

B+ D+
GND

MAXI FUSE:
20A - 207-1219
80A - 232-6315

H805-K198 BR-18
116-K148 BR-18

K-C26
1552269

NOTE: THE WIRE IS ONLY INSTALLED BY "HCR"

CONN 30
K-C38
1552267

1
2
3
4
5
6

BR-18
BK-18
YL-18
GN-18
GY-18
PK-18

NOTE E

TRAVEL PEDAL POSITION SENSOR


UU-C02 2375175
G939-UU01 PK-18
1
GROUND
308-UU02 YL-18
2
+24 VOLT
T993-UU03 BR-18
SIGNAL
3

CAN BUS RESISTOR 1


1342540

NOTE E

H803-U10 BU-18

GROUND BOX
1238638

ALTERNATOR
2253147

GND ENG 5.2

K-C02
1471446

116-K147
229-K185
308-K152
403-K150
883-K156
882-K157

GND PF

L998-K191 OR-18
F864-K193 WH-18
191-K201 WH-18

K-C52
1552269

MEDIUM PRESSURE 1
2452758

304-G04 WH-6
306-K188 GN-18

GND FR 3.1

A235-K184 BK-18

A
B
C

GND FR 2.2

617-H29 BR-16
617-H77 BR-16
617-H78 BR-16

K-C15
1552273

CONN 9

F864-H36 WH-16
200-H43 BK-16

1
2

101-G03 RD-4

MEDIUM PRESSURE 2
2452758

STARTER
2253150

STRAP AS.-GROUND
2130730
NN

L998-H32 OR-16
200-H42 BK-16

1
2

187-H05 PU-4

200-AA1 BK-00

30 Page, Color 2

KENR6651 VOL 1

LAMP GP REAR LEFT

101-G01 RD-00
101-G08 RD-6
101-G07 RD-12

MTR BAT
MOTOR

MEDIUM PRESS ENABLE


1959089
H-C14
1552269

HCR OFFSET BOOM ENABLE


1959089
H-C13
1552269

304-G04 WH-6

200-H44 BK-16

1
2

306-K188 GN-18

604-H04 OR-18
200-H103 BK-16
617-H77 BR-16
605-H70 YL-16

CONN 2

TURN LAMP GP LH
1169624

1
2

605-C05 YL-16
200-C04 BK-16

TURN LAMP
8U2622

GND

STRAP AS.-GROUND
1321805
HH

COM

CONN 35

KL 15
1238638

BASIC LAMP GP LH
1169625

NOTE E

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

STARTER RELAY AND LIMP HOME SWITCH


BATTERY - (GROUND)
BATTERY +

GENERATOR VALVE SOLENOID


BATTERY - (GROUND)
BATTERY +
SWING PUMP POWER SHIFT PRESSURE SOLENOID
PWM RETURN 9-12 - GROUND
TRAVEL LOCK MAGNET
TRANSMISSION GEAR SHIFT SOLENOID 2
TRANSMISSION GEAR SHIFT SOLENOID 1
AUXILIARY DIRECTIONAL OR HAMMER SOLENOID
TRAVEL MOTOR SWASH PLATE ANGLE LIMIT SOL
OSCILLATING AXLE SOLENOID

TRAVEL ALARM HORN


IMPLEMENT LOCKOUT SOLENOID
BATTERY - (GROUND)
BATTERY +
MAIN PUMP POWER SHIFT PRESSURE SOLENOID
PWM RETURN 5-8 - GROUND
TRAVEL PILOT PRESSURE SOLENOID
SWING BRAKE SOLENOID
PWM RETURN 1-4 - GROUND

116-K146 BR-18
116-K147 BR-18

G939-K133 PK-18
G939-K139 PK-18

116-K89
116-K78
116-K70
116-K54
116-K45

BR-18
BR-18
BR-18
BR-18
BR-18

A235-K182 BK-18
A235-K171 BK-18

327-H45 PK-16

H-C05
1552272
1
2
3
4

OR-18
BK-16
BR-16
YL-16

SERVICE BRAKE PRESS SW


2526677
K-C47
K-C46
2183635 4
1 2183635
E973-K35 GY-18

UU-C01
3E3370

K-C42
1552267

G939-K133 PK-18
G939-K139 PK-18

G939-K138 PK-18
G939-K16 PK-18

327-H35 PK-16

KL 30
1238638

604-C01
200-C02
617-C03
605-C05

NOTE E

A235-K183 BK-18

NC
NO

611-H56 PU-18
611-H12 PU-14

F711-K116 GN-18
229-K185 BK-18
F711-K117 GN-18
F712-K115 GY-18
883-K112 GY-18
882-K110 PK-18
882-K111 PK-18
883-K113 GY-18
403-K150 GN-18
403-K09 GN-18
F712-K114 GY-18
H802-K127 GY-18
403-K190 GN-18
197-K199 GN-16
A235-K178 BK-18

200 BK-18
KK

WH
BR
GN

1
2

A893-J83 OR-14
325-J87 PK-18
308-J79 YL-18

A
B
C

P976-K29 BR-18
H804-K121 GN-18
M743-K50 PU-18

TAIL LAMP
5W2040

200-C02 BK-16
200-C04 BK-16
617-C03 BR-16

K-C14
1552273

MAGNET
1947843

K-C05
5W5842

323-J84 WH-14

F729-K142 GN-18
A712-K99 BR-18
A711-K92 PU-18

327-H23 PK-18

H807-K123 YL-18

A
B
C

605-H70 YL-16
605-H61 YL-16
605-H71 YL-16

JOYSTICK STEER PROTECTION


1959089
H-C09
1552269

C-C01
3E3376

BRAKE OIL ACCUM PRESS SW


2455709
K-C45
K-C44
2183635 4
1 2183635
X778-K19 PU-18

J754-K202 OR-18

104-J68 YL-16

CRANK WITH INJECTION


2100396

K-C04
1552267

CONN 1

604-C01 OR-18

SERVICE BRAKE PEDAL LIMIT SW


2401366

A235-K194 BK-18

TRAVEL MOTOR BYPASS


XXXXXXX

F729-K98 GN-18

STOP LAMP
8U2622

J 1

NOTE E

H801-K131 PU-18
H803-K135 BU-18
M744-K65 WH-18
M745-K66 GY-18
M746-K84 YL-18

G424-K44 GN-18
K746-K86 PK-18
F853-K85 BR-18
C995-K74 YL-18
K923-K73 PU-18
K777-K68 GY-18
K925-K82 PU-18
A881-K76 YL-18
G428-K37 BU-18
J844-K14 GY-18
G426-K31 WH-18
K921-K79 GY-18
C411-K55 OR-18
P942-K58 YL-18
P941-K57 WH-18
200-J98 BK-14
321-K67 BR-18
960-K71 BU-18
M743-K50 PU-18
P976-K29 BR-18
447-K36 PK-18

FUEL PUMP CONTROL

H803-K135 BU-18
H803-K80 BU-18

H805-K198 BR-18

376-K101 GN-18

G939-K140 PK-18
G939-K141 PK-18

(-)BATT MACHINE
GROUND PUMP
(+)BATT PUMP
(+)BATT MACHINE
VOLTAGE LOAD PROTECTION MODULE
4
3
2
1

G939-K102 PK-18
A235-K172 BK-18
200-H42 BK-16
200-H43 BK-16
200-H44 BK-16
327-H35 PK-16
L998-H32 OR-16
F864-H36 WH-16

GND FR 1.3

B-C23

H801-K131 PU-18
H801-K75 PU-18

F729-K98 GN-18

H802-K72 GY-18
H802-K127 GY-18

229-K03 BK-16
229-K04 BK-16

NOTE H

F712-K108 GY-18

15

200-K01 BK-14

J
53
53b
31b
R
L
30

150-K106 RD-14
150-K107 RD-14
200-K01 BK-14

H755-AC07 GN-18

YL-18
BU-18
BR-18
WH-18
YL-18
GN-18
PK-18

150-K106 RD-14
150-K107 RD-14
323-K118 WH-14

53c

323-K118 WH-14

K-C20
1552267

882-K11 PK-18
883-K12 GY-18
E479-K07 YL-18
229-K88 BK-18
229-K77 BK-18
229-K69 BK-18
229-K62 BK-18
229-K53 BK-18
229-K46 BK-18
M956-K81 GN-18
F787-K41 GN-18
F790-K40 BR-18
M955-K32 BR-18
T993-K27 BR-18
E973-K35 GY-18
X778-K19 PU-18
J992-K26 YL-18
F864-K193 WH-18
L998-K191 OR-18
E997-K195 BR-18
F772-K22 WH-18
307-K64 OR-18
306-K87 GN-18
E441-K17 GN-18
430-K24 BU-18
L976-K30 GN-18
T776-K52 GY-18
327-K192 PK-18
M927-K60 GN-18
308-K42 YL-18
403-K09 GN-18
768-K103 OR-18
F771-K20 OR-18
F704-K34 OR-18
A618-K47 OR-18
604-K51 OR-18
K910-K28 WH-18
E917-K38 WH-18
E918-K39 GN-18
A235-K13 BK-18
E472-K59 GN-18
E474-K63 OR-18
K847-K83 PU-18
191-K201 WH-18

308-K109
F718-K93
F719-K94
F716-K97
F717-K95
F729-K98
325-K100

CAT DATA LINK


J1939(CAN) DATA LINK
ENGINE CONTROL CIRCUIT.
MACHINE CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

M745-K66 GY-18
M744-K65 WH-18
M746-K84 YL-18
J754-K202 OR-18

NOTE E

10

F711-K116 GN-18
200-J98 BK-14
A881-K76 YL-18
K925-K82 PU-18
321-K67 BR-18
C411-K55 OR-18
K777-K68 GY-18
M743-K50 PU-18
P976-K29 BR-18
447-K36 PK-18
G424-K44 GN-18
K746-K86 PK-18
F853-K85 BR-18
C995-K74 YL-18
K923-K73 PU-18
G428-K37 BU-18
J844-K14 GY-18
G426-K31 WH-18
K921-K79 GY-18
960-K71 BU-18
P942-K58 YL-18
P941-K57 WH-18

F711-K104 GN-18

11

NOTE E

BR-18
BR-18
BR-18
BR-18
BR-18

F712-K108 GY-18

E711-K33 OR-18
E984-K56 BU-18
R800-K15 OR-18
442-K43 GY-18
E455-K08 BR-18
E452-K18 WH-18
496-K23 WH-18

883-K90 GY-18

F711-K104 GN-18

12

E479-K07 YL-18
E455-K08 BR-18
F772-K22 WH-18
403-K09 GN-18
F712-K10 GY-18
882-K11 PK-18
883-K12 GY-18
A235-K13 BK-18
J844-K14 GY-18
R800-K15 OR-18
G939-K16 PK-18
E472-K59 GN-18
E441-K17 GN-18
E452-K18 WH-18
X778-K19 PU-18
F771-K20 OR-18
F711-K21 GN-18

882-K110 PK-18
882-K111 PK-18
883-K112 GY-18
883-K113 GY-18
F712-K114 GY-18
F712-K115 GY-18
F711-K116 GN-18
F711-K117 GN-18

116-K89
116-K78
116-K70
116-K54
116-K45

882-K91 PK-18

A235-K177 BK-18
A235-K178 BK-18

H803-K135 BU-18
H801-K131 PU-18

NOTE E

G939-K138 PK-18
H807-K180 YL-18
H804-K120 GN-18
H802-K127 GY-18
H805-K48 BR-18
G939-K16 PK-18
H807-K61 YL-18
H804-K49 GN-18
H803-K80 BU-18
H802-K72 GY-18
H801-K75 PU-18

NOTE E

E984-K56 BU-18
229-K77 BK-18
116-K78 BR-18
K921-K79 GY-18
H803-K80 BU-18
M956-K81 GN-18
K925-K82 PU-18
K923-K73 PU-18
M746-K84 YL-18
F853-K85 BR-18
K746-K86 PK-18

H802-K127 GY-18

116-K45 BR-18
229-K46 BK-18
P942-K58 YL-18
A618-K47 OR-18

200-J98 BK-14

F716-K97 WH-18

K-C03
1607690

321-K67 BR-18
K777-K68 GY-18
229-K69 BK-18
116-K70 BR-18
960-K71 BU-18
H802-K72 GY-18
A881-K76 YL-18
C995-K74 YL-18
H801-K75 PU-18

197-K199 GN-16

H807-K61 YL-18
229-K62 BK-18
F864-K193 WH-18
307-K64 OR-18
M744-K65 WH-18
M745-K66 GY-18

GND MCM HOUSING

327-K192 PK-18
L998-K191 OR-18

A235-K176 BK-18

229-K03 BK-16
229-K04 BK-16
308-K109 YL-18
1030213
K-C01
9X4391
MACHINE INTERFACE CONNECTOR ENG

F770-BR
A278-BK-14
329-YL-14
999-WH

1
2

BATTERY - (GROUND)
BATTERY +
HYDRAULIC FAN SOLENOID
HYDRAULIC MODULATION SOLENOID

F719-K94 BR-18
F717-K95 YL-18

E452-K18 WH-18

1
2

HYDRAULIC MODULATION
2161397

229-K53 BK-18
116-K54 BR-18
C411-K55 OR-18
E711-K33 OR-18

BK-18
BK-18

K-C40
1552269

PWM RETURN 17-20 - GROUND


PWM RETURN 13-16 - GROUND
MEDIUM PRESSURE SOLENOID 1
QUICK COUPLER SOLENOID
BRAKE LIGHT LEFT - POWER
TRAVEL MOTOR BYPASS SOLENOID

COOLANT LEVEL SW
1965651

CONN 7
K-C53
1552269

H805-K48 BR-18
H804-K49 GN-18
P941-K57 WH-18
M743-K50 PU-18
604-K51 OR-18
J754-K202 OR-18

F718-K93 BU-18

496-K23 WH-18
A235-K177 BK-18

1
2

TO GENERATOR-SET

BATTERY +
BATTERY - (GROUND)
MEDIUM PRESSURE SOLENOID 2
BRAKE LIGHT RIGHT - POWER

BK-18
BK-18

A
B
C

K-C41
1552269

E455-K08 BR-18
R800-K15 OR-18
G939-K138 PK-18
442-K43 GY-18
E984-K56 BU-18
H807-K180 YL-18
197-K199 GN-16
E711-K33 OR-18
H804-K120 GN-18

A711-K92 PU-18

325-K100 PK-18
376-K101 GN-18

13

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

HYD OIL LEVEL SW


1965651

ON/OFF DRIVE RETURN 1-4 - GROUND


BATTERY - (GROUND)
MEDIUM PRESSURE SWITCH 2 (HCR/OFFSET ENABLE)
KEY SWITCH START
AUXILIARY VALVE PRESSURE SOLENOID
AUXILIARY VALVE FLOW SOLENOID

K-C37
1552267

883-K90 GY-18
882-K91 PK-18

J 2

IMPLEMENT LOCKOUT RELAY


FUEL PUMP RELAY

CONN 36

F729-K105 GN-18
A712-K99 BR-18

14

MACHINE CONTROL MODUL (MCM)


1890077

HYD OIL TEMP SENSOR


1187226
A
OR-18 +8 VOLTS
B
BK-18 GROUND
WH-18 SIGNAL
C

H803-K136 BU-18
H803-K137 BU-18

GN
YL

K-C49
2183635
A235-K178 BK-18

K-C43
1552267

NOTE E

HYD OIL CLOG PRESS SW


1986224
K-C48
2183635

ENGINE SPEED/TIMING SENSOR

H801-K132 PU-18
H801-K134 PU-18
H801-K124 PU-18

FUEL SHUTOFF
PUMP SUPPLY (-)
PUMP SUPPLY (+)
ENGINE POSITION

1
2
3
4
5
6
7
8
9

B-C05
1
2

H802-K128 GY-18
H802-K129 GY-18
H802-K130 GY-18

CAN DATA (-)


CAN DATA (+)

E965-BU
E966- YL

H807-K61 YL-18

B-C04

INLET AIR
TEMPERATURE SENSOR

H807-K125 YL-18
H807-K126 YL-18

NOTE E

B-C02
1
SIGNAL
2
RETURN

H807-K180 YL-18

150-RD
150-RD
GN
999-WH
F706-PU
GN
A707-PU
A704-GN
A703-BR
A702-PU
A701-GY
A705-BU
229-BK
229-BK
308-YL

C967-BU
L731-BR

H807-K123 YL-18

YL
A708-BR
A706-GY

ENGINE COOLANT
TEMPERATURE SENSOR

H805-K48 BR-18

J1939 DATA LINK +


DIGITAL OUTPUT 14
DIGITAL OUTPUT 12
BATTERY BATTERY +
BATTERY +
CAN DATA LINK ENGINE POSITION
STARTER MOTOR
J1939 DATA LINK DIGITAL OUTPUT 13
DIGITAL OUTPUT 10
DIGITAL OUTPUT 9
DIGITAL OUTPUT 8
DIGITAL OUT PUT 7
DIGITAL OUTPUT 11
BATTERY BATTERY KEY SWITCH INPUT

E966-YL
325-PK
375-GN
993-BR
997-OR
E798-PK
F701-BR
YL
E965-BU
F705-PK

B-C03
1
SIGNAL
2
RETURN

H804-K120 GN-18
H804-K49 GN-18

ENGINE SPEED/TIMING +
FUEL PUMP POWER CONTROL
DIGITAL OUTPUT 5
SENSOR COMMON
+5V SENSOR SUPPLY
COOLANT TEMPERATURE GAUGE
OIL PRESSURE GAUGE
CAN DATA LINK +
ENGINE SPEED/TIMING STARTER MOTOR RETURN

L731-BR
F713-OR
F715-PU
F729-GN
A712-BR
F700-BU

995-BU
L731-BR

H804-K179 GN-18
H804-K121 GN-18
H804-K122 GN-18

SENSOR COMMON
PASSIVE ANALOG INPUT 3
SWITCH INPUT 2
SWITCH RETURN
SWITCH INPUT 12
TACHOMETER

F716-WH
F727-BU
F721-GY
F710-BR
C967-BU

15

BOOST
PRESSURE SENSOR

H805-K197 BR-18

SWITCH INPUT 3
SWITCH INPUT 7
SWITCH INPUT 9
DIGITAL OUTPUT 1
INLET AIR TEMPERATURE

A711-PU
F720-GN
F718-BU
F709-BU
F707-WH
X731-BU
995-BU
F702-GN
A700-OR
A746-PK
F719-BR
F717-YL
F722-OR
A710-GY
F708-YL
994-GY
F703-GY
L730-OR

16

WIRE GROUP COLOR DESCRIPTIONS

B-C01
+V
A
GROUND
B
SIGNAL
C

NOTE E

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

F770-BR
A709-OR
F714-PK
893-GN
892-BR

17

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.

F729-K105 GN-18
A712-K99 BR-18
A711-K92 PU-18

SWITCH INPUT 11
SWITCH INPUT 8
SWITCH INPUT 5
DIGITAL OUTPUT 2
DIGITAL OUTPUT 4
BOOST PRESSURE
ENGINE COOLANT TEMPERATURE
THROTTLE 1 INPUT
+8V SENSOR SUPPLY
THROTTLE 2 INPUT
SWITCH INPUT 6
SWITCH INPUT 4
SWITCH INPUT 10
SWITCH INPUT 1
DIGITAL OUTPUT 3
ENGINE OIL PRESSURE
ACTIVE ANALOG INPUT 4
+5V SENSOR SUPPLY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

999-WH
F770-BR
YL
GN
200-BK-14
323-WH-14

FUEL SHUTOFF
SWB INPUT 1
SWB INPUT 2
CAT DATA LINK +
CAT DATA LINK -

B-C22

18

R800-K15 OR-18
442-K43 GY-18
E455-K08 BR-18
E452-K18 WH-18
496-K23 WH-18
G939-K138 PK-18
H804-K120 GN-18
E984-K56 BU-18
E711-K33 OR-18
H807-K180 YL-18

ENGINE CONTROL MODULE

19

ENGINE OIL
PRESSURE SENSOR

L730-OR
L731-BR
X731-BU

NOTE E

20

H802-K127 GY-18

X731-BU
995-BU
994-GY
L730-OR
C967-BU
L731-BR

NOTE E
NOTE E

21

M927-K60 GN-18
T776-K52 GY-18

994-GY
995-BU
C967-BU
L730-OR
L731-BR
X731-BU
E965-BU
E966-YL

22

B-C10
+V
A
L730-OR
GROUND
B
L731-BR
SIGNAL
C
994-GY

J992-K26 YL-18
191-K201 WH-18
G424-K44 GN-18

23

MEDIUM PRESSURE SWITCH 3 (JOYSTICK STEERING)


MEDIUM PRESSURE SWITCH 1 (MED PRESS ENABLE)

24

403-K190 GN-18
403-K09 GN-18
403-K150 GN-18
116-K148 BR-18

25

200-K166 BK-10

26

A
B

(WORKTOOL)

Wire Description
Description

Wire
Number

Wire Color

101

RD

Battery (+)

E584

GY

Defrost Sensor Return

102

BU

Head Lamp

E585

PK

External Air Sensor Return

103

YL

Low / Highbeam Sw.

E586

PU

104

YL

Wiper Motor, Washer Pump, Horn

109

OR

Alt Output (+) Term.

604

OR

Stop Lamp

112

PU

Main Power Relay Output

605

YL

Turn Lamp - Left


Turn Lamp - Right

Mixed Air Sensor Return


Lighting Circuits

115

PK

Working Lights Front / Rear

606

GY

116

BR

Battery (+)

607

PK

Flood Lamp - Front

117

YL

Beacon / 24V Plug

608

GN

Flood Lamp - Rear

118

GY

Individual Stabilizers / Dozer Blade

610

OR

Head Lamp Basic

123

WH

Switch Panel Backlight

611

PU

Head Lamp Hi

124

GN

Heat / A/C

617

BR

Tail/Position Lamp - Left

127

OR

Turn Signal

618

YL

Tail/Position Lamp - Right

128

PK

Warning Lights (Hazard)

619

GN

Head Lamp Low

139

OR

Refueling Pump

633

BU

Attach Lighting Ckt

140

BU

Medium Pressure Function

638

WH

Rotary Beacon

144

GN

Medium Pressure / Implement Lockout

648

BU

Light Sw to Headlamp Breaker

150

RD

Engine Control / Fuel Pump Relay

649

YL

Light Sw to Park/tail Lamp Breaker

176

YL

Generator

692

YL

Flasher Bkr to Flasher

187

PU

Power To Main Relay

A611

PU

Aux Headlamp Hi

191

WH

Left Joystick Trigger Sw.

A618

OR

196

BU

Seat Suspension / Heater

197

GN

Generator Enable Sw.

768

OR

198

PK

Monitor / Soft Switch Panel

A711

PU

Injector #11

199

OR

Monitor / Service Meter

A712

BR

Injector #12

E711

OR

Pump Cntl Pwr Mode Low

Ground Circuits

Aux Stop Lamp


Control Circuits
Transmission Output Speed Sensor

200

BK

Main Chassis

F704

OR

R.H. Turbine Inlet Exhaust Temp

206

BK

Bat Side of Disconnect

F711

GN

CAN Data Link +

210

BK

Converter Output (24/12 Volt)

F712

GY

CAN Data Link -

229

BK

Bat (-)

F716

WH

Shutdown

283

BK

Left Joystick

F717

YL

Throttle Position Sw.

A235

BK

Digital Sensor Return

F718

BU

Throttle Position Sw.

F719

BR

Throttle Position Sw.

304

WH

Starter Relay No. 1 Output

F729

GN

Throttle Position Sw.

306

GN

Starter Relay Coil to Neutral Start Sw. or Key Sw.

F771

OR

Backup Sw

307

OR

Key Sw Start

F772

WH

Backup Sw

308

YL

Main Power Relay Coil

F787

GN

Service Brake Sw

309

GY

Alternator Regulator Term.

F790

BR

Service Brake Pedal

310

PU

Start Aid Sw to Start Aid Solenoid

H755

GN

Steer Input #6

315

GN

Start Aid Breaker to Start Aid Relay

H788

WH

320

OR

Horn Relay Coil to Sw

H793

321

BR

Backup Alarm Lamp Travel Alarm

J754

322

GY

Warning Horn (forward)

K746

323

WH

Fuel Pump Power

325

PK

Fuel Pump Relay Cut-out

Basic Machine Circuits

KENR6651
November 2006

Description

Accessory Circuits Cont.

Power Circuits

Related Electrical Service Manuals


Title

Form Number

Air Conditioning Control Unit:

RENR6965

Event Codes For Air Conditioning Control ECM


Event Code

External Air Temperature Sensor is Cut Off

Head Lamp Sw.

E2

External Air Temperature Sensor is Short Circuited

PU

Overload Warning

E3

Internal Air Temperature Sensor is Cut Off

OR

1/2 Mode Bypass Solenoid

E4

Internal Air Temperature Sensor is Short Circuited

PK

Interaxle Lock Solenoid

E5

Mixed Air Temperature Sensor is Cut Off

K777

GY

Implement Pressure

M743

PU

Quick Coupler Solenoid

E6

Mixed Air Temperature Sensor is Short Circuited


Defrost Temperature Sensor is Cut Off
Defrost Temperature Sensor is Short Circuited

327

PK

Shutdown Solenoid

M744

WH

Aux. Valve Pressure Solenoid

E7

376

GN

Start Aid Sw to Start Aid Resistor

M745

GY

Aux. Valve Flow Solenoid

E8

377

OR

Start Aid Resistor to Start Aid

M746

YL

Aux. Directional or Hammer Solenoid

Monitoring Circuits

N739

GN

Front Window/Water Valve Motor Resistor

403

GN

Alternator (r) Term.

N741

PU

Front Window/Water Valve Motor Resistor

430

BU

Opr Mon Air Filter

T776

GY

Fuel Pump Relay

442

GY

Hydraulic System Temp Gage

X778

PU

Brake Low Pressure Sw. to Controller

447

PK

Fuel Level Gage

882

PK

Cat Datalink -

496

WH

Opr Mon Panel Hyd Oil Level

883

GY

Cat Datalink +

C411

OR

Hydraulic Fan Sololenoid

A881

YL

Travel Pump Sol to Brake Press. Sw

E441

GN

Boom Position

A893

OR

Fuel Sw to Fuel Pump

E452

WH

Engine Coolant Level

F846

PU

Led Driver 1

E455

BR

Hydraulic Oil Filter

F853

BR

Travel Speed

E472

GN

Att 12v Sensor Supply

F864

WH

Offset Solenoid

E474

OR

Stem 2 Modulation

G836

WH

MSS LED

E479

YL

Overload Warning Pressure Sw

H801

PU

Proportional Driver Return (1-4)

G424

GN

Pilot Pressure

H802

GY

Proportional Driver Return (5-8)

G426

WH

Swing Pressure

H803

BU

Proportional Driver Return (9-12)

G428

BU

Transmission Oil Press

H804

GN

Proportional Driver Return (13-16)

Accessory Circuits

H805

BR

Proportional Driver Return (17-20)

BR

Wiper - Front (park)

H807

YL

On/off Driver Return (1-8)

508

PU

Radio Speaker - Left

H834

YL

12v To 24v Converter

509

WH

Radio Speaker - Left (commom)

J844

GY

+5 Volt Analog

511

BR

Radio Speaker - Right

K847

PU

Stem 3 Retract Switch

512

GN

Radio Speaker - Right (common)

R800

OR

+8v Digital Sensor Power

518

OR

Hazard Flasher to Sw

951

PK

Hammer Sol C

579

BR

A/C Blower Motor No. 1

960

BU

Main Pump Power Shift Pressure Solenoid

M316C:
BDX2000-2281

Condition

E1

500

M316C, M318C, & M322C


Wheeled Excavator
Electrical System

BU

DC/DC Converter Power Output

C995

YL

Swing Brake Solenoid

PK

Front Defroster Fan (low)

E917

WH

Armrest Position Sw. (Down)

A512

GN

Rear Interrupt Sw to Wiper Motor

E918

GN

Armrest Position Sw. (Up)

A526

PK

Electronic Water Valve Actuator

E973

GY

Service Brake Switch #2

A527

BU

Electronic Water Valve Actuator

E984

BU

Generator Valve Solenoid

A529

WH

Electronic Water Valve Actuator

E997

BR

Hydraulic Lock

A579

OR

Wiper Motor +

G933

YL

Cab Air Temp Sensor

A586

OR

Wiper Sw to Wiper Cont

G939

PK

Sensor Return

A589

OR

Power Window Up

J992

YL

Generator Enable Sw.

A590

BU

Power Window Down

K910

WH

Swing Brake Sw to Controller

C504

PK

Recirc Door Actuator Motor

K921

GY

Swing Solenoid +

C505

BU

Recirc Door Actuator Motor

K923

PU

Travel Solenoid

Control - Blower Speed

E-7

S-7,24

Sensor - External Air

E-5

C510

WH

A/C Relay Coil

K925

PU

Travel Pressure Up Solenoid

Control - Machine Security System

G-6

S-5,25

Sensor - Internal Air

C537

GN

A/C Photo Sensor + Sig

L976

GN

Refueling Pump Switch

C538

OR

A/C Photo Sensor - Sig

L998

OR

Medium Pressure Sw. 1 (Med. Pressure Enable)

Control - Product Link

G-9

Z-5,30

C543

GY

Aux Heater Blower

M927

GN

Implement Lockout Relay

Converter - 24V to 12V

D-1

C572

YL

Switch to Relay Coil

M955

BR

Hammer Pedal

C578

YL

Radio Switch to Radio

M956

GN

Travel Pedal

Exciter Coil

Speed Control Motor - Output

N934

PK

C597

BU

C598

OR

Secondary Cab Air Temperature

Right Power Window Up

P941

WH

Med Press Sol #1

Right Power Window Down

P942

YL

Med Press Sol #2

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

592

GY

M322C:
BDK2000-2087
BDY2000-2076

Volume 2

A503

C586

M318C:
BEB2000-2057
BCZ2000-2226

A B C D E F G H

Harness And Wire Electrical Schematic Symbols

L M N O P Q R S T U V W X Y Z

Symbols

Component Location
Component

Schematic
Location

Machine
Location

H-4

R-8,26

Component

Schematic
Location

Machine
Location

D-5

S-7,24

30

30

S-7,24

29

29

E-5

S-7,24

28

28

Sensor - Mixed Air

E-5

S-7,24

27

27

S-7,26

Switch - Beacon

B-6

S-8,26

26

H-8

Q-8,25

Switch - Front Flood Lamp

B-5

S-8,26

26

G-8

Switch - Generator Enable

B-8

S-8,26

25

25

Ferrite Coil

S-5,25

Meter - Service

E-1

P-7,26

Switch - Hazard

B-2

Q-8,26

24

24

C-1

O-9,26

Switch - Head Lamp

B-2

Q-8,26

23

23

E-5

S-7,24

Switch - Overload Warning

B-1

Q-8,26

22

22

Switch - Rear Flood Lamp

B-6

S-8,26

21

21

20

20

Control - Air Conditioner Unit

Sensor - Defrost

E516

YL

Front Intermittent Relay to Front Wiper Motor Park

P976

BR

Quick Coupler Sw to Low Pressure Sol

Monitor

E530

BR

Wash Sw to Wiper Control

P978

GN

RH Rear

Motor - Blower Heater

E550

PK

Blend Air Actuator Signal

P979

YL

Solenoid Ctrl B

E554

PK

A/C Controller to A/C Compressor Clutch

P980

OR

Solenoid Ctrl C

Motor - Front Window

D-3

S-7,24

E556

YL

Outside Air Temp Sensor

P981

PU

Solenoid Ctrl D

Motor - Rear Window

F-3

S-7,24

Switch - Stabilizer Lockout (Left Front)

B-3

Q-8,26

E581

OR

Wiper Relay

T901

YL

MSS Exciter Coil In

Window Switch Jumper

T902

PK

MSS Exciter Coil Out

E-3

Switch - Stabilizer Lockout (Left Rear)

B-4

Q-8,26

BU

Motor - Recirculation

S-7,24

E582
E583

BR

Defrost Sensor

T993

BR

Motor - Water Valve

E-3

S-7,24

Switch - Stabilizer Lockout (Right Front)

B-4

Q-8,26

19

19

Panel - Soft Switch

D-1

P-8,26

Switch - Stabilizer Lockout (Right Rear)

B-5

Q-8,26

18

18

Relay - ARC Compressor

E-7

S-7,24

Switch - Window Lower Limit

E-1

N-8,26

17

17

C-1

O-6,26

F-1

O-12,26

16

16

D-3

P-7,26

15

15

14

14

13

13

12

12

11

11

10

10

Resistor - Can Bus 2


Sensor - A/C Photo

Switch - Window Upper Limit

Connector Location
Schematic
Location

Machine
Location

CONN 23

G-10

Z-6,23

CONN 24

F-10

S-5,26

CONN 25

E-10

S-7,26

CONN 26

E-10

S-7,26

CONN 27

D-10

S-7,26

CONN 28

D-10

S-7,26

CONN 29

C-10

S-7,26

Connector Number

CONN 38

C-5

CONN 39
CONN 40

ET/Service Connector

S-7,26

D-4

S-7,26

C-3

S-8,25

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Symbols And Definitions


Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness And Wire Symbols


1
2

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

L M N O P Q R S T U V W X Y Z

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Receptacle

5A

Socket

Pin

Receptacle
Pin or Socket
Number

Single Wire
Connector

Machine Harness Connector and Component Locations

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

325-AG135 PK-14

A B C D E F G H

Circuit Breaker
Symbol

Flow
Symbol

9X-1123

Component
Part Number

Plug
Harness identification code:
This example indicates wire
135 in harness "AG".

Fuse
(5 Amps)

200-L32 BK-14

2
Ground
Connection

Circuit Identification
Number

Wire Color

Wire Gauge

16 Page

Wire Color

KENR6651 VOL 2

Wire
Number

MACHINE SECURITY SYSTEM (MSS)

F712-F47 GY-18

638-F86 WH-16
123-F64 WH-18
605-F70 YL-18
606-F69 GY-18
607-F75 PK-16
608-F78 GN-16
200-F73 BK-18

200-F33
200-F40
200-F41
200-F42

BK-16
BK-16
BK-16
BK-18

GND CAB 6.2

210-F88 BK-16

509-F92
508-F91
512-F90
511-F89

- FLAP MOTOR REAR WINDOW


- MOTOR WATERVALVE
- FLAP MOTOR FRONT WINDOW

- FLAP MOTOR RECIRCULATION

AC COMPRESSOR RELAY
FLAP MOTOR FRONT WINDOW
MOTOR WATERVALVE
FLAP MOTOR REAR WINDOW
-

- FLAP MOTOR RECIRCULATION

A590-TT28 BU-18
A526-TT29 PK-18
C597-TT30 BU-18
TT-C03

200-F82 BK-16

C504-TT27 PK-18

YL-18
OR-18
BU-18
OR-18
TT-C16
7Y3953

C537-F84 GN-18
C538-F85 OR-18

611-F22
608-F78
607-F75
606-F69
605-F70

592-V03 BU-16
210-V04 BK-18

V-C01
3E3388

F-C23
1552264
198-F43 PK-18
229-F44 BK-18
592-F45 BU-16
210-F46 BK-18
883-F01 GY-18
882-F02 PK-18
F712-F47 GY-18
F711-F48 GN-18

198-F43 PK-18
229-F44 BK-18
883-F01 GY-18
882-F02 PK-18
F712-F47 GY-18
F711-F48 GN-18

198-V01 PK-18
229-V02 BK-18
592-V03 BU-16
210-V04 BK-18
883-V05 GY-18
882-V06 PK-18
F712-V07 GY-18
F711-V08 GN-18

1
2
3
4
5
6
7
8

198-V01 PK-18
229-V02 BK-18

A
B
C
D
E
F
G
H
J

883-V05 GY-18
882-V06 PK-18
F712-V07 GY-18
F711-V08 GN-18

CONN 38

NOTE E

F711-F49 GN-18

F712-F50 GY-18

F712-F53 GY-18
F712-F54 GY-18

F711-F51 GN-18

F711-F55 GN-18
F711-F56 GN-18

F712-F53 GY-18

F712-F57 GY-18
F712-F58 GY-18

NOTE E

G-5

HARNESS AS (AIR CONDITION)

223-7186

G-7

WIRE AS (MSS-COILS)

COLOR
GRAY
PURPLE
BROWN
GREEN
BLUE

MACHINE SECURITY CONTROL CIRCUIT.


HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

H#

200-F112 BK-18

200-F110 BK-18

200-F108 BK-18

123-F103 WH-18

200-F106 BK-18

123-F101 WH-18

200-F104 BK-18

123-F100 WH-18
103-F95 YL-18

200-F102 BK-18

FR FLOOD LAMP
1939058

STAB REAR RH
1939064

STAB REAR LH
1939063

STAB FR RH
1939064

STAB FR LH
1939063

HEAD LAMP
1939057

8
4

6
1

F-C20
1117898

F-C22
1117898

F-C19
1117898

F-C18
1117898

115-F118 PK-14

DESCRIPTION

F-C17
1117898

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIRCUIT CONNECTED

GROUND CIRCUIT.
CAT DATA LINK
J1939(CAN) DATA LINK
MACHINE CONTROL CIRCUIT.

CAN BUS RESISTOR 2


1342540

REAR FLOOD LAMP


1939059

SYMBOL

GY-18
GN-18
GY-18
GN-18

F-C06
1552267

BEACON SW
1939065

NOTE E: THE FOLLOWING WIRES MUST BE TWISTED


PAIRS. AT LEAST 1 TURN PER 25 MM:
882-PK AND 883-GY
F711-GN AND F712-GY
T901-YL AND T902-PK
447-PK AND G939-PK
G428-BU AND G939-PK
442-GY AND G939-PK
M955-BR AND G939-PK
T993-BR AND G939-PK
E474-OR AND G939-PK
C543-GY AND 579-BR

WIRE GROUP COLOR DESCRIPTIONS

F712-F50 GY-18

GENERATOR ENABLE SW
1939066

NOTE C: ONLY FOR CAB WITH GUARD AR (FOGS)

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.

10

C
C

200-F114 BK-18

123-F105 WH-18

118-F119 GY-16

118-F120 GY-16

F-C14
1117898

F-C15
1117898

F-C16
1117898

118-F121 GY-16
P979-F15 YL-16

217-6820

JJ

F712-F54
F711-F52
F712-F57
F711-F55

NOTE E

P978-F17 GN-16

TT

200-F117 BK-18

118-F16 GY-16

HARNESS AS (SERVICE CONNECTOR)


HARNESS AS (MSS)
HARNESS AS (PRODUCT LINK)
HARNESS AS (LIGHTING (02) CAB)
HARNESS AS (LIGHTING (02) CAB)

123-F107 WH-18

607-F75 PK-16

2
2
2
2
2

123-F109 WH-18

607-F18 PK-16

C-5
F-10
G-10
G-2
G-2

115-F19 PK-14

201-4013
211-8207
211-8206
201-0898
201-0898

123-F39 WH-18

GY
PU
BR
GN
BU

V
X
Y
XX
WW

638-F35 WH-16
638-F86 WH-16

ABBREV

123-F111 WH-18

117-F34 YL-16

RED
WHITE
ORANGE
YELLOW
PINK
BLACK

HARNESS AS (CAB)

608-F78 GN-16

COLOR

+24V KL.30
+24V KL.15
HIGH BEAM
CAN HIGH +
GROUND
CAN LOW TURN LAMP RH
TURN LAMP LH
MONITOR
2437058

F712-F54 GY-18
F711-F52 GN-18

F711-F51 GN-18
F711-F52 GN-18

NOTE

C-10

RD-18
BK-18
BR-18
PK-18
WH-18
BU-18
GN-18
YL-18

NOTE E

197-F125 GN-16
A235-F38 BK-18
A235-F96 BK-18

RD
WH
OR
YL
PK
BK

DESCRIPTION

241-8720

200-F42 BK-18
J992-F07 YL-18
176-F122 YL-16

ABBREV

PART NO. LOC SH

1
2
3
4
5
6
7
8

199-F116 OR-18
198-F67 PK-18
611-F22 PU-18
F711-F55 GN-18
229-F68 BK-18
F712-F57 GY-18
606-F69 GY-18
605-F70 YL-18

NOTE E

CAB
F

F-C07
1552264

229-F66 BK-18
229-F68 BK-18

F711-F49 GN-18

CONN 40

229-F66 BK-18

CAN LOW CAN HIGH +


FREE
FREE
LIGHT
+24V KL.15
FREE
GROUND
SOFT SWITCH PANEL
2437068

NOTE E

B
IDENT

SERVICE (ET)
CONNECTOR

123-F64 WH-18
198-F65 PK-18

198-F67 PK-18
198-F65 PK-18

229-F08 BK-18
229-F44 BK-18

D
1
2
3
4
5
6
7
8

F711-F56 GN-18
F712-F58 GY-18

NOTE E

SCHEMATIC FOR MODELS:


M316C / M318C / M322C
M318C-HCR / M322C-HCR
PART No.
241-8714
CHG-LEVEL
03
SHEET
2 OF 2

F712-F54 GY-18
F711-F52 GN-18

PU-18
GN-16
PK-16
GY-18
YL-18

198-F21 PK-18
198-F43 PK-18

V-C02
9W1951

CONVERTER
1310327
1
GROUND
2
+24V SWITCHED IN
3
+24V MEMORY IN
4
+24V LIGHT IN
5
+12V LIGHT OUT
6
GROUND
7
+12V SWITCHED OUT
8
+12V MEMORY OUT

F-C10
2072040

200-F33 BK-16
200-F40 BK-16
200-F41 BK-16
200-F73 BK-18
210-F62 BK-16
123-F64 WH-18
199-F20 OR-18
309-F23 GY-18
592-F63 BU-16
E581-F32 OR-16

Y/G

SERVICE METER
1978832

F-C38
2183635

200-F40 BK-16
H834-F59 YL-16
H834-F60 YL-16

H834-F24 YL-16

SIG

F-C05
1552264

H834-F71 YL-16
H834-F59 YL-16
H834-F60 YL-16

F-C39
2183635
+

210-F62 BK-16
592-F63 BU-16

12V 5A SOCKET
1210987

SPEAKER RH
2406985
+

F-C37
2183635

199-F20 OR-18
199-F116 OR-18
309-F23 GY-18

1
2

CONN 39

WH-18
PU-18
GN-18
BR-18

200-F73 BK-18

1
2

MOTOR

PHOTO SENSOR ARC


1677083
Y/W

F-C08
1211158

F-C31
7Y3952

F-C24
1237615

PLUG CAB
1205967

MOTOR

TT-C15
1
GN-18
2
PK-18
3
PU-18
4
OR-18
5
6
C597-TT30 BU-18

CIGAR LIGHTER
9W0335
H834-F71 YL-16
200-F41 BK-16
F-C25
2183635

BEACON
1997529

+
-

BU-18
BR-18

1
2

200-F33 BK-16

F-C32
2183635

N739-TT32
A503-TT20
N741-TT34
C598-TT24

1
2

F-C30
2138351

F-C28
2183635

WINDOW LOWER LIMIT SW


1908664

F-C26
7Y3952

DOME LAMP
6C9121

123-F97 WH-18
103-F94 YL-18

8
2

3
6

F-C13
1117898

OVERLOAD WARN
1939060

HAZARD
1939056

5
8

1
3
17
18
10

F-C12
1387675

7
5
2

8
4
6
1
3

F-C11
1117898

H793-F06 PU-18
A235-F96 BK-18
123-F64 WH-18

CONN 29

(+)
(-)
(+)
(-)

MOTOR

E582-F74 BU-16

H834-F72 YL-16

RECIRCULATION
2176816

TT-C14
1
GN-18
2
WH-18
3
PU-18
4
PK-18
5
6
A527-TT25 BU-18

592-F115 BU-16
592-F63 BU-16
592-F45 BU-16
C578-F25 YL-18
210-F46 BK-18
210-F62 BK-16

E581-F32 OR-16

E479-F05 YL-18

CAB ELEC 03
(CAB ELECTRIC 8P)

123-F39 WH-18
E581-F32 OR-16
117-F34 YL-16
638-F35 WH-16
P978-F17 GN-16
607-F18 PK-16
115-F19 PK-14
592-F115 BU-16

SPK
SPK
SPK
SPK

592-F87 BU-16

1
2
3
4
5
6
7
8

ANTENNA

176-F122 YL-16
197-F125 GN-16
H793-F06 PU-18
E479-F05 YL-18
128-F28 PK-16
127-F26 OR-16
518-F29 OR-16
606-F31 GY-16
692-F27 YL-16
605-F30 YL-16
649-F10 YL-16
102-F09 BU-16
H788-F12 WH-14
P980-F13 OR-16
P981-F14 PU-16
P979-F15 YL-16
P978-F17 GN-16
118-F16 GY-16
607-F18 PK-16
115-F19 PK-14
638-F35 WH-16
117-F34 YL-16
J992-F07 YL-18
A235-F38 BK-18
103-F11 YL-14
123-F39 WH-18
200-F42 BK-18

F-C03
3E3388
1
2
3
4
5
6
7
8

RH
RH
LH
LH

MOTOR

200-F98 BK-18
200-F73 BK-18

16 Page, Color 2

KENR6651 VOL 2

CONN 28

199-F20 OR-18
198-F21 PK-18
611-F22 PU-18
309-F23 GY-18
H834-F24 YL-16
C578-F25 YL-18
127-F26 OR-16
692-F27 YL-16
128-F28 PK-16
518-F29 OR-16
605-F30 YL-16
606-F31 GY-16

1
2
3
4
5
6
7
8

WINDOW UPPER LIMIT SW


1892054

GND CAB TOP

N739-TT31
A529-TT19
N741-TT33
A526-TT29

1
2

BK-18
BK-18

A235-F96 BK-18

CAB ELEC 02
(CAB ELECTRIC 12P)

1
2
3
4
5
6
7
8
9
10
11
12

F-C29
2138350

+12V KEY-SW
GROUND

REAR WINDOW
2176816

TT-C12
1
2
3
4
5
6

WATERVALVE
2172811

TT-C11

FR FLOOT LAMP RH
1993138

607-F75 PK-16

MOTOR

DEFROST SENSOR
2173814

+12 VOLT

ANTENNA
2408786

BR-12
OR-12

200-F80 BK-16

607-F76 PK-16

TT-C13
1
2
3
4
5
6

BLOWER HEATER
2172815

607-F77 PK-16
F-C35
2183635
F-C36
2183635

NOTE E

RADIO
ATTACHMENT

F-C02
3E5179

TT-C10
1
2

F-C34
2183635

FRONT WINDOW
2176817

NOTE E

BK-18
BK-18

TT-C09
1
2

SPEAKER LH
2406985
+

E581-F32 OR-16
200-F33 BK-16
611-F22 PU-18
229-F08 BK-18
198-F21 PK-18
199-F20 OR-18
H834-F24 YL-16
200-F41 BK-16
200-F40 BK-16
309-F23 GY-18

INTERNAL AIR SENSOR


2176806

124-TT35 GN-12
200-TT38 BK-12
C586-TT21 GY-14
579-TT42 BR-12
C543-TT43 GY-12

1
2
3
4
5
6

1
2

BK-18
BK-18

FR FLOOT LAMP LH
1993138

A
B
C

F712-F04 GY-18
F712-F50 GY-18

TT-C06

TT-C08

F-C33
2183635

200-F81 BK-16

GY-16
GY-18
YL-16
YL-18
PK-16
OR-16

CONN 27

F711-F48 GN-18

NOTE E

MIXED AIR SENSOR


2176806
T

BLOWER SPEED CONTROLLER


2176815
BATTERY +
BK-12
GROUND
BR-12
CONTROL UNIT
WH-14
BLOWER +
OR-12
BLOWER - BR/YL-12

F711-F03 GN-18
F711-F49 GN-18

NOTE E

85

TT-C05
1799083

592-F115 BU-16
592-F63 BU-16
882-F02 PK-18
883-F01 GY-18
229-F44 BK-18
198-F43 PK-18
210-F62 BK-16
C578-F25 YL-18

BK-18
PK-18
BK-16
BU-16

86

1
2

BK-18
BK-18

606-F31
606-F69
605-F30
605-F70
128-F28
127-F26

CAB ELEC 01
(CAB ELECTRIC 8S)

102-F09 BU-16
649-F10 YL-16
103-F11 YL-14
H788-F12 WH-14
P980-F13 OR-16
P981-F14 PU-16
P979-F15 YL-16
118-F16 GY-16

229-F44
198-F43
210-F62
592-F63

87
87a

124-TT36 GN-14
C572-TT23 YL-18
200-TT39 BK-14
E554-TT41 PK-14

FLOOT LAMP GUARD RH


1993137

608-F78 GN-16

692-F27 YL-16
518-F29 OR-16

A235-F38 BK-18
F-C01
1552264

1
2
3
4
5
6
7
8

124-TT35 GN-12
124-TT36 GN-14
200-TT38 BK-12
200-TT39 BK-14
E554-TT41 PK-14

F711-F03 GN-18
F712-F04 GY-18
883-F01 GY-18
882-F02 PK-18
592-F115 BU-16
C578-F25 YL-18

F711-F49 GN-18
F712-F50 GY-18

CONN 25

883-F01 GY-18
882-F02 PK-18
F711-F03 GN-18
F712-F04 GY-18
E479-F05 YL-18
H793-F06 PU-18
J992-F07 YL-18
229-F08 BK-18
176-F122 YL-16
197-F125 GN-16

30

C586-TT21 GY-14

200-WW01 BK-16
607-WW02 PK-16

200-F99 BK-18

F-C04
1552252

CAB ELEK
(CAB ELECTRONIC 12S)

BK-14
BK-14
BK-14
BK-12
BK-14

TT-C07

1
2

WW-C01
1552269

1
2

H788-F12 WH-14
649-F10 YL-16

NOTE E

200-TT06
200-TT05
200-TT02
200-TT38
200-TT39
E554-TT41 PK-14

EXTERNAL AIR SENSOR


2176806

A/C COMPRESSOR
1174861

FLOOT LAMP GUARD LH


1993137

F-C27
1552269

103-F11 YL-14

AIR CONDITIONER (A/C)

1
2
3
4
5
6
7
8
9
10
11
12

GN-18
GN-14
GN-14
GN-12
GN-14

FLOOD LAMP REAR


1993139

102-F09 BU-16

A/C

CONN 26

124-TT03
124-TT04
124-TT01
124-TT35
124-TT36

124-TT37 GN-14
200-TT40 BK-14

WW-C02
3E3364

1
2

ONLY FOR CAB WITH GUARD AR (FOGS)

P980-F13 OR-16

A
B
C

C578-F25 YL-18
210-F62 BK-16
592-F115 BU-16
592-F63 BU-16
210-F46 BK-18
592-F45 BU-16

TT-C04
3E3370

124-TT03 GN-18
124-TT01 GN-14
124-TT04 GN-14
200-TT02 BK-14
200-TT05 BK-14
200-TT06 BK-14
C572-TT23 YL-18

200-XX01 BK-16
607-XX02 PK-16

1
2

200-F79 BK-16

F846-X14 PU-18
G836-X15 WH-18
951-X12 PK-18

A
B
C

XX-C01
1552269

638-F86 WH-16

RD-18
GN-18
BK-18

GREEN

CONN FLOOT LAMP RH


1552269

200-F83 BK-16

RED

XX-C02
3E3364
1
2

P981-F14 PU-16

CONN 24

F846-X14 PU-18
G836-X15 WH-18

X-C03
1552267

A590-TT28 BU-18
A589-TT26 OR-18

MSS

LED RED/GREEN
1655655

BR-18
BK-18
YL-18
GN-18
GY-18
PK-18

C505-TT22 BU-18
C504-TT27 PK-18

T902-X13 PK-18

C572-TT23
C598-TT24
A527-TT25
A589-TT26

883-X05 GY-18
882-X06 PK-18

N739-TT13 GN-18

951-X12 PK-18
308-X03 YL-18
403-X08 GN-18

C598-TT24 OR-18
A529-TT19 WH-18
A526-TT29 PK-18
A503-TT20 PK-18
A527-TT25 BU-18
C597-TT30 BU-18

BK-18
BR-18
YL-18
GN-18
GY-18
PK-18

C505-TT22 BU-18

T901-X11 YL-18

NOTE E

229-X02
116-X01
308-X03
403-X08
883-X05
882-X06

1
3
5
7
9
11
13
18
19
24
26
29
31
40
42
45
47
52
53
58
60
62
64
66
68
70

N741-TT12 PU-18

116-X01 BR-18
229-X02 BK-18

T901-X11 YL-18
T902-X13 PK-18

1
2

PU-18
PU-18
GN-18
GN-18

YL-18
PK-18

MSS CONTROLLER
1566155
BATTERY +
GROUND
EXCITER COIL SIGNAL
LED GROUND PIN C
KEYSWITCH R TERM
ALTERNATOR R TERM
CAT DATA LINK +
CAT DATA LINK EXITER COIL RETURN
LED RED SIGNAL PIN A
LED GREEN SIGNAL PIN B
-

C586-TT21 GY-14

X-C02
1506766

X-C04
1552269

C538-TT14 OR-18
C537-TT07 GN-18

T901-JJ01 YL-18
T902-JJ02 PK-18

1
2

- BLOWER SPEED CONTROLLER

JJ-C01
1552269

E583-TT18 BR-18
E584-TT11 GY-18

COIL FERRITE
2223870
YL-18
PK-18

N741-TT34
N741-TT33
N739-TT32
N739-TT31

T902-JJ02 PK-18

CAT DATA LINK +


CAT DATA LINK -

CONN FLOOT LAMP LH


1552269

OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT

NOTE E

X-C01
3E3382
116-X01
229-X02
308-X03
403-X08
883-X05
882-X06

J 3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1
2

NOTE E

1
2
3
4
5
6

J 2

E550-TT17 PK-18
E586-TT10 PU-18

BK-18
BK-18

VHF ANTENNA
GPS ANTENNA
PRODUCT LINK CONTROLLER
2096417

PRODUCT LINK (PL)

J 1

JJ-C02
1552269

GROUND - PHOTO SENSOR


GROUND - INTERNAL AIR SENSOR
GROUND - EXTERNAL AIR SENSOR
GROUND - MIXED AIR SENSOR
GROUND - DEFROST SENSOR EVAPORATOR
GROUND - RESISTOR MOTOR WATERVALVE
OUT - RESISTOR MOTOR WATERVALVE
IN - PHOTO SENSOR
IN - INTERNAL AIR SENSOR
IN - EXTERNAL AIR SENSOR
IN - MIXED AIR SENSOR
IN - DEFROST SENSOR EVAPORATOR
IN - RESISTOR MOTOR WATERVALVE
IN - FLAP MOTOR FRONT WINDOW

COIL EXCITER
2065208

ALTERNATOR R TERM
KEYSWITCH R TERM

N934-TT15 PK-18
G933-TT08 YL-18

BATTERY +
GROUND

1
2
3
4
5
6
7
8
9
10
11
12
13
14

ANTENNA PL
2076798
GPS
VHF

E556-TT16 YL-18
E585-TT09 PK-18

CONTROL UNIT AIR CONDITIONER


1984690

124-TT04 GN-14
200-TT05 BK-14
200-TT06 BK-14
TT-C02
C537-TT07 GN-18
G933-TT08 YL-18
E585-TT09 PK-18
E586-TT10 PU-18
E584-TT11 GY-18
N741-TT12 PU-18
N739-TT13 GN-18
C538-TT14 OR-18
N934-TT15 PK-18
E556-TT16 YL-18
E550-TT17 PK-18
E583-TT18 BR-18
A529-TT19 WH-18
A503-TT20 PK-18

BR-18
BK-18
YL-18
GN-18
883-Y05 GY-18
882-Y06 PK-18

124-TT01 GN-14
124-TT04 GN-14
124-TT03 GN-18
200-TT02 BK-14
200-TT05 BK-14
200-TT06 BK-14
C572-TT23 YL-18
C586-TT21 GY-14

CONN 23

116-Y01
229-Y02
308-Y04
403-Y03

1
2
3
4
5
6

124-TT01 GN-14
200-TT02 BK-14
124-TT03 GN-18

PRODUCT LINK

BATTERY +
GROUND
BATTERY +
BATTERY +
GROUND
GROUND

Y-C01
3E3382

Y-C02
7X6222
116-Y01 BR-18
1
229-Y02 BK-18
2
3
403-Y03 GN-18
4
308-Y04 YL-18
5
6
7
8
9
10
11
12
13
14
15
16
17
NOTE E
18
19
20
21
22
23
24

1
2
3
4
5
6
7
8
9
10

TT-C01

10

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION

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