Can Rig LWCV Actuator Manual

LWCV ACTUATOR ASSEMBLY
AND
MAINTENANCE INSTRUCTIONS
CANDOC LWCV ACTUATOR MANUAL
COPYRIGHT 2004 CANRIG DRILLING TECHNOLOGY LTD.

ALL RIGHTS RESERVED
This Top Drive System is protected by one or more of the following US patents and foreign counterparts:
US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.
Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.
Printed in the United States of America.
LWCV ACTUATOR ASSEMBLY AND INSTALLATION INSTRUCTIONS
Actuator Assembly & Interface Instructions:

AY10782 Actuator Assy, LWCV, CDTL, 7.75, Hyd
AY10782-275 Actuator Assy, LWCV, CDTL, 6027
AY11920-1 Kit, Interface, LWCV, Non-Intg, 120 Vac
AY11920-2 Kit, Interface, LWCV, Non-Intg, 24 VDC
AY11920-3 Kit, Interface, LWCV, Intg, 24 VDC
AY12237 Guard Assy, Actuator, LWCV
AY14046 Anti-Rotation Kit, LWCV, 275T
AY14260 Anti-Rotation Kit, LWCV, 750 T 3IN
SC10046 Maintenance Schedule LWCV Actuator
Assembly and Installation Instructions:
Canrig LWCV Actuator Assembly...................................................................................... 1-20
LWCV Valve Stack Adjustment Instructions .................................................................... 15-20
LWCV Check Valve Installation Instructions.................................................................... 17-20
CANRIG LWCV ACTUATOR ASSEMBLY

Assembly
Description
Drawing
Rev
AY10782
ACTUATOR ASSY, LWCV, CDTL, 7.75, HDY
AY10782
AY10782-275
ACTUATOR ASSY, LWCV, CDTL, 6027
AY10782-275
AY10782-350
AY10782-350
AY10782-500
AY10782-500
AY10782-750
AY10782-750
AY11920-1
KIT, INTERFACE, LWCV, NON-INTG, 120 VAC
AY11920-1
AY11920-2
KIT, INTERFACE, LWCV, NON-INTG, 24 VDC
AY11920-2
AY11920-3
KIT, INTERFACE, LWCV, INTG, 24 VDC
AY11920-3
AY12237
GUARD ASSY, ACTUATOR, LWCV
AY12237
AY14046
KIT, ANTI-ROTATION, LWCV, 275T
AY14046
AY14056
AY14056
AY14066
AY14066
AY14260
KIT, ANTI-ROTATION, LWCV, 750 T 3 IN
AY14260
SC10046
MAINTENANCE SCHEDULE, LWCV ACTUATOR
SC10046
8/1/2007
Engineering
Bill of Material
AY10782
Part:
Description: ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD
10
Eng ID:
Drawing ID: AY10782
Rev No: M
Item
Qty
Units
Part ID
53
54
55
56
57
58
59
59A
59B
59C
60
61
R01
R02
16.00
2.00
1.00
4.00
2.00
4.00
2.00
2.00
2.00
2.00
2.00
2.00
1.00
4.00
PAIR
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
LW-0375-NL
H15-140109P-02
DT13655
HH-0375NC-0100-GR8-W
DT14150
HH-0375NC-0125-GR8-W
DT14159-120
DT14159-015
DT14159-030
DT14159-060
H15-520120-08-06
H15-520112-08
DT13152
DS-U-4-312
Printed: 7/18/2007
Eng ID Description
LOCKWASHER, 3/8 NORD-LOCK

PLUG, SOC HEX, 1/8 NPT
DEFLECTOR, MUD, LWCV
CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
PLATE, STOP, LWCV ACTUATOR, 7.70 IN
CAPSCR, HEX HD, 3/8-16UNC x 1.25, GR8, W
SHIM, STOP PLATE, ACTUATOR, 0.120 THK
ADAPTER, MALE 1/2 ORFS, MALE 3/8 ORB
CAP, 1/2 ORFS
PLATE, SERIAL NO., LWCV, 7.70 IN
SCREW, DRIVE, U-TYPE, #4 x 0.312 LG
Page 2 of 2
Engineering
Bill of Material
AY10782
Part:
Description: ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD
10
Eng ID:
Drawing ID: AY10782
Rev No: M
Item
Qty
Units
Part ID
02
03
04
05
06
07
08
09
09A
10
11
12
13
14
15
16
17
18
19
20
21
22
23A
23B
25
29
30
31
34
36
37
47
48
49
50
52
52A
52B
52C
2.00
1.00
2.00
2.00
2.00
2.00
4.00
2.00
0.00
2.00
4.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
8.00
12.00
12.00
4.00
4.00
8.00
2.00
1.00
2.00
8.00
84.00
20.00
1.00
2.00
2.00
4.00
0.00
0.00
0.00
0.00
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
PAIR
EA
EA
EA
EA
IN
EA
EA
EA
EA
EA
EA
EA
EA
EA
DT10678
DT10679
DT10680
DT10681
DT10682
DT10683
DT12930
DT10715
S08-1038-010
DT10716
DT10717
DT10718
DT10995
S01-1264-01N
M10057
S10015
M10058
M10059
M10069
M12-1000-010
SH-0375NC-0100-W
LW-0375-IT
SH-0750NC-0100-W
SH-0750NC-0125-W
LW-0750-NL
LN-1000NC-GR8
DT11065
FW-1000-A
BH-0375NC-0063
M21-2000-010
M19-3006-010
AY12237
DT13262
H15-090109B-06
H15-070220-08-06
AY14046
AY14056
AY14066
AY14260
Printed: 7/18/2007
Eng ID Description
0
0
0
0
PINION, 18T
MOUNTING SLEEVE
INNER SLEEVE
BEARING RETAINER
BEARING HOUSING
GUIDE SLEEVE
RETAINER PLATE
HYDRAULIC CYLINDER
SEAL KIT, CYL, 2 BORE, 1 3/8 ROD
CYLINDER MOUNTING BRACKET
RETAINING WASHER
GROMMET
LABYRINTH RING
O-RING
RETAINING RING, EXTERNAL
WIPER
BALL BEARING
RETAINING RING, INTERNAL
PLAIN BEARING
GREASE NIPPLE, 1/8 NPT, STRAIGHT
CAPSCR, HEX SOC HD, 3/8-16UNC x 1.00
LOCKWASHER, 3/8 INT TOOTH
CAPSCR, HEX SOC HD, 3/4-10UNC x 1.00, WI
CAPSCR, HEX SOC HD, 3/4-10UNC x 1.25, W
LOCKWASHER, 3/4 NORD-LOCK
LOCKNUT, 1-8UNC, GR8, STOVER
STOP RING
WASHER, F, 1, PLAIN, TYPE A
CAPSCR, BUTTON HD SOC, 3/8-16UNC x 0.63
WIRE ROPE, 1/16" DIA
OVAL SLEEVE 1/16" DIA ALUMINUM
GUARD ASSY, ACTUATOR, LWCV
TUBE ASSY, LWCV
PLUG, SOC HEX, 3/8 ORB
ELL 90, MALE 1/2 JIC, MALE 3/8 ORB
KIT ANTI-ROTATION, LWCV 350
KIT, ANTI-ROTATION, LWCV, 750T 3 IN
Page 1 of 2
Engineering
Bill of Material
AY10782-275
Part:
Description: ACTUATOR ASSY, LWCV, CDTL, 6027
0
Eng ID:
Drawing ID: AY10782-275
Item
01
02
Qty
Units
1.00 EA
1.00 EA
Printed: 7/18/2007
Part ID
AY10782
AY14046
Rev No: 0
Eng ID Description
10
0
ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD

Page 1 of 1
Engineering
Bill of Material
AY10782-350
Part:
0
Eng ID:
Item
01
02
Qty
Units
1.00 EA
1.00 EA
Printed: 7/18/2007
Part ID
AY10782
AY14056
Rev No: 0
Eng ID Description
10
0

KIT ANTI-ROTATION, LWCV 350
Page 1 of 1
Engineering
Bill of Material
AY10782-500
Part:
0
Eng ID:
Item
01
02
Qty
Units
1.00 EA
1.00 EA
Printed: 7/18/2007
Part ID
AY10782
AY14066
Rev No: 0
Eng ID Description
10
0

Page 1 of 1
Engineering
Bill of Material
AY10782-750
Part:
0
Eng ID:
Item
01
02
Qty
Units
1.00 EA
1.00 EA
Printed: 7/18/2007
Part ID
AY10782
AY14260
Rev No: 0
Eng ID Description
10
0

KIT, ANTI-ROTATION, LWCV, 750T 3 IN
Page 1 of 1
Engineering
Bill of Material
AY11920-1
Part:
Description: KIT, INTERFACE, LWCV, NON-INTG, 120
VAC
6
Eng ID:
Item
Qty
04
05
10
16
17
18
19
20
21
28
29
31
32
33
34
36
37
38
39
40
41
42
43
44
45
46
49
REF
REF
REF
1.00
1.00
5.00
0.00
3.00
4.00
1.00
1.00
1.00
2.00
1.00
1.00
1.00
3.00
1.00
1.00
1.00
15.00
2.00
1.00
0.00
4.00
2.00
1.00
2.00
8.00
1.00
0.00
0.00
0.00
Printed: 7/25/2007
Rev No: M
Units
Part ID
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
F451JSJ1080808-34.85-X-32
F451JSJS080808-34.8-X-32
H15-520220-08-08
AY10782
M21-2000-010
M19-3006-010
H10255
F451JSJ7080808-39.07-X-36
F451JSJ7080808-41.00-X-38.0
HH-0312NC-0175-GR8-W
H25-1005-010
F451JSJ7080808-79.32-X-76.2
F451JSJ7080808-85.07-X-82
H15-520120-08-08
H15-520221-08
H10252
H05-1001-010
E03-1023-010
E04-2002-010
H03-1035-010
H13-1036-795
H13-1035-01A
H22-1000-010
H12-1002-010
H15-2012-08-08
E03-2000-010
AY12658-1
SC10045-1
1028-XXX
SC10046
Eng ID Description
0
0
10
0
0
0
0
HOSE ASSY, 1/2, SWV STR, 90 LONG, 34.85

HOSE ASSY, 1/2, SWV STR, SWV STR, 34.8
ELL 90, MALE 1/2 ORFS, MALE 1/2 ORB
VLV, HYD, CBAL, 3:1 RATIO, SAE-8, D05
HOSE ASSY, 1/2, SWV STR, 45 ELL, 39.07
CAPSCR, HEX HD, 5/16-18UNC x 1.75, GR8,W
CLAMP, DOUBLE, 3/4 IN DIA
ELL 90, MALE 1/2 ORFS, FEM SWV 1/2 ORFS
VLV, HYD, PRESSURE REDUCING, SAND, D03
PRESSURE REDUCING VALVE
CABLE, 4 C #16 AWG, EXANE, 600V
STRAIN RELIEF, 1/2 NPT, 0.375 - 0.500
VLV, HYD, DIR, 3 POS, 4 WAY, 120V, D03
THREADED ROD, 10-24 x 7.95 IN LG
STUDNUT, 10 - 24
TEST STATION, #4 SAE
MANIFOLD, TAP-IN, D03 SAE
ADAPTER LG, MALE 1/2 ORFS, 1/2 ORB
CABLE TIE, 13.4 IN LG, 120 LB
VALVE, CHECK, KIT, NON- INTG MANIFOLD
SCHEMATIC, LWCV, NON-INT, 120 VAC
CHART, TOOL JOINT CLAMP
SCHEDULE, MAINTENANCE, LWCV
Page 1 of 1
Engineering
Bill of Material
AY11920-2
Part:
Description: KIT, INTERFACE, LWCV, NON-INTG, 24 VDC
8
Eng ID:
Item
Qty
04
05
08
10
16
17
18
19
20
21
28
29
31
32
33
34
36
37
38
39
40A
41
42
43
44
46
47
48
49
50
51
52
53
54
55
56
REF
REF
REF
1.00
1.00
1.00
5.00
0.00
3.00
4.00
1.00
1.00
1.00
2.00
1.00
1.00
1.00
3.00
1.00
1.00
1.00
15.00
2.00
1.00
0.00
4.00
2.00
1.00
8.00
2.00
2.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
2.00
0.00
0.00
0.00
Printed: 7/18/2007
Rev No: N
Units
Part ID
EA
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
F451JSJ1080808-34.85-X-32
F451JSJS080808-34.8-X-32
H15-520120-08-06
H15-520220-08-08
AY10782
M21-2000-010
M19-3006-010
H10255
F451JSJ7080808-39.07-X-36
F451JSJ7080808-41.00-X-38.0
HH-0312NC-0175-GR8-W
H25-1005-010
F451JSJ7080808-79.32-X-76.2
F451JSJ7080808-85.07-X-82
H15-520120-08-08
H15-520221-08
H10252
H05-1001-010
E03-1023-010
E04-2002-010
H03-1052-010
H13-1036-795
H13-1035-01A
H22-1000-010
H12-1002-010
E03-2000-010
H15-520181-08
H15-520601-08
AY12658-1
895-82-0
H12-1009-010
H15-520220-08-06
H15-520120-08-10
H15-090136-10-08
H15-520429-08
F451JSJ5080808-37.25-X-34.5
SC10045-2
1028-XXX
SC10046
Eng ID Description
0
0
10
0
0
0
0

PRESSURE REDUCING VALVE
STUDNUT, 10 - 24
TEST STATION, #4 SAE
MANIFOLD, TAP-IN, D03 SAE
ADAPTOR, MALE ORB, FEMALE SWVL ORFS1/2IN
UNION, BULKHEAD, MALE 1/2 ORFS
VALVE, CHECK, KIT, NON- INTG MANIFOLD
SECTION 1 SKID VALVE MOUNT
SUB PLATE, MANIFOLD, D03 SAE
REDUCER, MALE 5/8 ORB, FEMALE 1/2 ORB
TEE, MALE 1/2 ORB BRANCH, MALE 1/2 ORFS
HOSE ASSY, 1/2, SWV STR, 90 MED, 37.25
SCHEMATIC, LWCV, NON-INT, 24 VDC, 275T
Page 1 of 1
Engineering
Bill of Material
AY11920-3
Part:
Description: KIT, INTERFACE, LWCV, INTG, 24 VDC
6
Eng ID:
Item
Qty
04
05
10
16
17
18
19
20
21
28
29
31
32
33
34
36
38
39
40B
41B
42
46
49
REF
REF
REF
1.00
1.00
5.00
0.00
3.00
4.00
1.00
1.00
1.00
2.00
1.00
1.00
1.00
3.00
1.00
1.00
15.00
2.00
1.00
0.00
4.00
8.00
1.00
0.00
0.00
0.00
Printed: 7/18/2007
Rev No: K
Units
Part ID
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
EA
EA
EA
EA
F451JSJ1080808-34.85-X-32
F451JSJS080808-34.8-X-32
H15-520220-08-08
AY10782
M21-2000-010
M19-3006-010
H10255
F451JSJ7080808-39.07-X-36
F451JSJ7080808-41.00-X-38.0
HH-0312NC-0175-GR8-W
H25-1005-010
F451JSJ7080808-79.32-X-76.2
F451JSJ7080808-85.07-X-82
H15-520120-08-08
H15-520221-08
H10252
E03-1023-010
E04-2002-010
H10059
H13-1036-588
H13-1035-01A
E03-2000-010
AY12658-2
SC10045-3
1028-XXX
SC10046
Eng ID Description
0
0
10
0
0
0
0

STUDNUT, 10 - 24
VALVE, CHECK, KIT, INTG MANIFOLD
SCHEMATIC, LWCV, INT MAN, 24 VDC
Page 1 of 1
Engineering
Bill of Material
AY12237
Part:
Description: GUARD ASSY, ACTUATOR, LWCV
0
Eng ID:
Drawing ID: AY12237
Item
Qty
01
02
03
04
05
06
07
08
09
10
11
2.00
2.00
8.00
4.00
16.00
6.00
2.00
4.00
4.00
4.00
4.00
Printed: 7/18/2007
Rev No: 0
Units
Part ID
EA
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
DT13661
DT13662
1006-038-150
M24-2000-010
M19-3006-010
M21-2000-010
DT13399
LN-0250NC-GR8
FW-0250-A
BH-0250NC-0075
M24-3001-010
Eng ID Description
GUARD, CYLINDER, ACTUATOR, LWCV

GUARD, HINGE PLATE, ACTUATOR, LWCV
PIN, 0.38 DIA, 1.50 LG, HEAD/R
SAFETY PIN
BUMPER, GUARD, LWCV
LOCKNUT, 1/4-20UNC, GR8, STOVER
WASHER, F, 1/4, PLAIN, TYPE A
CAPSCR, BUTTON HD SOC, 1/4-20UNC x 0.75
COTTER PIN, 1/8 x 1.00
Page 1 of 1
IF IN DOUBT.......PLEASE ASK!
14.41 REF
INSIDE TABS
6
1
7
TOP VIEW
14.29 REF
20.78 REF
ISOMETRIC VIEW
6.00 REF
15.50 REF
10
7
4
END VIEW
SIDE VIEW
DRAWN
WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989
No.
Y/M/D
BY
REVISION
THIS PRINT AND DESIGN AND DETAIL

SHOWN THEREON ARE THE PROPERTY
AND INVENTION OF CANRIG DRILLING
TECHNOLOGY LTD.. THIS PRINT IS
FURNISHED WITH THE UNDERSTANDING
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
UPON DEMAND. ALL RIGHTS OF DESIGN
AND INVENTION ARE RESERVED BY
CANRIG DRILLING TECHNOLOGY LTD..
TOLERANCE
REMOVE SHARP CORNERS AND BURRS
1/16
CASTING
CONCENTRICITY .005 TIR
STRAIGHTNESS
.005 IN 5 INCHES
.010 IN 5 INCHES
SQUARENESS
PARALLELISM
.010 IN 5 INCHES
TRUE POSITION
.005
MACHINED SURFACES 125
CHECKED
APPRV'D
MATERIAL
- UNLESS OTHERWISE SPECIFIED

FABRICATING [METRIC]
0 TO 600 mm
> 600 mm
1 mm
3 mm
IF IN DOUBT.......PLEASE ASK!
04/02/24
04/02/22
04/03/22
CANRIG DRILLING
TECHNOLOGY LTD.
MACHINING IMPERIAL
DECIMAL
FABRICATING IMPERIAL
.06"
0 TO 24"
.12"
> 24"
ANGULAR
JAS
DNC
FJY
.x
.xx
.xxx
.030"
.015"
.005"
EST. WEIGHT
ANGULAR
22 LBS
GUARD ASSY
ACTUATOR, LWCV
SCALE
PROJECT
1:4
AY12237
REV
Engineering
Bill of Material
AY14046
Part:
Description: KIT, ANTI-ROTATION, LWCV, 275T
0
Eng ID:
Drawing ID: AY14046
Rev No: B
Item
Qty
Units
Part ID
01
02
03
04
05
06
1.00
4.00
1.00
2.00
4.00
4.00
EA
EA
FT
EA
EA
EA
DT16102
SH-0375NC-0100-W
M21-2000-010
M19-3006-010
LW-0375-IT
FW-0375-A
Printed: 8/1/2007
Eng ID Description
BRACKET, ANTI-ROTATION, LWCV, 275T

Page 1 of 1
Engineering
Bill of Material
AY14056
Part:
Description: KIT ANTI-ROTATION, LWCV 350
0
Eng ID:
Drawing ID: AY14056
Rev No: B
Item
Qty
Units
Part ID
01
02
03
04
05
06
1.00
4.00
1.00
1.00
1.00
4.00
EA
EA
FT
EA
EA
EA
DT16103
SH-0375NC-0100-W
M21-2000-010
M19-3006-010
LW-0375-IT
FW-0375-A
Printed: 8/1/2007
Eng ID Description
BRACKET, ANTI-ROTATION, LWCV, 350T

Page 1 of 1
Engineering
Bill of Material
AY14066
Part:
Description: KIT, ANTI-ROTATION, LWCV, 500T
0
Eng ID:
Drawing ID: AY14066
Rev No: B
Item
Qty
Units
Part ID
01
02
03
04
05
06
1.00
4.00
4.00
1.00
2.00
4.00
EA
EA
EA
FT
EA
EA
DT16165
SH-0375NC-0100-W
LW-0375-IT
M21-2000-010
M19-3006-010
FW-0375-A
Printed: 8/1/2007
Eng ID Description
BRACKET, ANTI-ROTATION, LWCV, 500T, 3IN

Page 1 of 1
Engineering
Bill of Material
AY14260
Part:
Description: KIT, ANTI-ROTATION, LWCV, 750T 3 IN
0
Eng ID:
Drawing ID: AY14260
Rev No: A
Item
Qty
Units
Part ID
01
02
03
04
05
06
1.00
4.00
4.00
1.00
2.00
4.00
EA
EA
EA
FT
EA
EA
DT16356
SH-0375NC-0100-W
LW-0375-IT
M21-2000-010
M19-3006-010
FW-0375-A
Printed: 8/1/2007
Eng ID Description
BRACKET, ANTI-ROTATION, LWCV, 750T 3 IN

Page 1 of 1
IF IN DOUBT......PLEASE ASK!
REMOVE THE TWO PINS AND

OPEN THE DOOR. GREASE
THE INNER SLEEVE RACKS,
TWO SHOTS ONCE A WEEK.
ROTATE THE ACTUATOR 90
DEGREES AND REPEAT THIS
PROCEDURE.
CONTINUE UNTIL ALL SIX
LOCATIONS ARE GREASED.
GREASE THE BEARINGS TWO

SHOTS EVERY 6 MONTHS.
OVER- GREASING THE BEARINGS
WILL LEAD TO OVERHEATING.
A
WEEKLY MAINTENANCE
6 MONTH MAINTENANCE
DRAWN
WELDING PROCEDURE UNLESS NOTED OTHERWISE AS PER CANRIG SPECIFICATION - ENG 704
A
No.
04/10/20
Y/M/D
JAS REMOVE "REPLACE GREASE FITTINGS WITH PLUGS..." NOTE

BY
REVISION
THIS PRINT AND DESIGN AND DETAIL

SHOWN THEREON ARE THE PROPERTY
AND INVENTION OF CANRIG DRILLING
TECHNOLOGY LTD.. THIS PRINT IS
FURNISHED WITH THE UNDERSTANDING
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
UPON DEMAND. ALL RIGHTS OF DESIGN
AND INVENTION ARE RESERVED BY
CANRIG DRILLING TECHNOLOGY LTD..
TOLERANCE
REMOVE SHARP CORNERS AND BURRS
CASTING
1/16
CONCENTRICITY .005 TIR
.005 IN 5 INCHES
STRAIGHTNESS
.010 IN 5 INCHES
SQUARENESS
PARALLELISM
.010 IN 5 INCHES
TRUE POSITION
.005
MACHINED SURFACES 125
CHECKED
- UNLESS OTHERWISE SPECIFIED

FABRICATING [METRIC]
0 TO 600 mm
> 600 mm
1 mm
3 mm
MACHINING IMPERIAL
DECIMAL
FABRICATING IMPERIAL
.06"
0 TO 24"
.12"
> 24"
ANGULAR
IF IN DOUBT......PLEASE ASK!
.x
.xx
.xxx
APPRV'D
MATERIAL
CANRIG DRILLING
TECHNOLOGY LTD.
.030"
.015"
.005"
EST. WEIGHT
ANGULAR
04/07/16
04/07/30
04/07/30
JAS
FJY
FJY
SCALE
PROJECT
MAINTENANCE SCHEDULE,
LWCV ACTUATOR
SC10046
-
REV
ASSEMBLY INSTRUCTIONS
CANDOC LWCV ACTUATOR MANUAL
COPYRIGHT 2004 CANRIG DRILLING TECHNOLOGY LTD.

ALL RIGHTS RESERVED
This Top Drive System is protected by one or more of the following US patents and foreign counterparts:
US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.
Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.
Printed in the United States of America.
CANRIG LWCV ACTUATOR ASSEMBLY

Clean all machined surfaces with Varsal, Bright Clean or equivalent.
1)
Install the ball bearing (17) into the bearing housing (6) using a rubber
mallet until firmly seated.
2)
Install the bearing retaining ring (18) into the groove in the bearing housing
(6).
18
17
Figure 1
3)
Repeat above two steps (1 & 2) for the second bearing housing.
4)
Install one labyrinth ring (13) onto each of the two inner sleeves (4) ensuring
that the tapered surface is facing the side where the racks are present.
13
Figure 2
5)
Place the bearing/ housing assembly onto the inner sleeve (4) and use a
rubber mallet to tap on the top of the bearing inner race until the bearing
inner race is seated on the inner sleeve.
6)
Install one plug (54) and one grease fitting (20) in the bearing housing
assembly.
Revision July 2007
1 of 20
Canrig LWCV Assembly Instructions

20
Bearing/
Housing
Assembly
54
Figure 3
7)
Grease the bearing through the grease fitting while rotating the bearing.
Visually ensure that the grease fills the bearing consistently and that no dry
areas exist in the bearing.
8)
Repeat the same for the other bearing housing assembly and inner sleeve.
9)
Install the Guide Sleeve (7) into the ID of the inner sleeve (4) until it is
seated on the lower shoulder and that the tab on the end of the guide sleeve
fit properly into the notch in the inner sleeve.
10) Install the plain bearing strip (19) into the ID of the inner sleeve (4) until it is
seated on top of the guide sleeve (7).
19
Tab
Notch
4
Lower
shoulder
Figure 4
11) Repeat step 9 & 10 for the other inner sleeve.

12) Place bearing retainer (5) on top of the bearing housing (6), ensuring that all
six holes are properly aligned with holes in the bearing housing.
2 of 20
Revision July 2007

13) Install the six 3/8 socket head cap screws (21) and lock washers (22)
ensuring that all threads are coated with Loctite 242. Torque to 40 ft. lbs.
Install safety wire (36) and ferrules (37) through all bolts.
14) Install the wiper (16) into the ID groove of the bearing retainer (5).
16
Note orientation
21, 22
5
5
18
6
6
16
Figure 5
15) Repeat steps 12, 13 & 14 for the other bearing housing/ inner sleeve
assembly.
16) Install the inner sleeve/bearing housing assembly onto the mounting sleeve
(3) - slide the assembly down until the top of the bearing retainer (5) is
approximately flush with the end of the tapered portion of the mounting
sleeve.
Bearing
Housing/ Inner
Sleeve
Assembly
Note orientation of
rack to hole in
mounting sleeve
3
Figure 6
17) Turn the assembly over and repeat step 16. Use the pinion (2) to space the
racks in the approximate location- the hole in the mounting sleeve (3)
should be located between the racks at this time.
Revision July 2007
Page 3 of 20
2
Bearing
Housing/ Inner
Sleeve
Assemblies
Figure 7
18) Ensure that the valve (1) is in the closed position (see Figure 9).
19) Standard valve only (see Figure 8a): Place the valve (1) vertically on the
box end. Install a retaining ring (15) into the upper groove on the OD of the
valve body. Turn the valve body over to sit on the pin end. Install the stop
ring (30) until it rests on the pin end retaining ring (15).
20) Install two o-rings (14) into the two middle o-ring grooves on the OD of the
valve body.
8.45 OD
7.70 OD
1
14
14
15
30
Figure 8a
Standard 7.70 OD Valve
7.70 OD
Figure 8b
Stepped 8.45 x 7.70 OD Valve

3.06 ID ONLY
21) Grease the o-rings prior to installing the mounting sleeve (3).
22) Note: it is important at this time to verify the timing of the valve with the
actuator. This can be done by looking at the crank socket- identify the
socket that opens the valve when it is turned counterclockwise. The upper
4 of 20
Revision July 2007

rack should be located on the left of the socket when it is installed on the
valve.
Identify side of valve
that opens the valve
when rotated in
counterclockwise
direction as shown
Notch as shown
indicates valve is
closed assemble
actuator with valve
in this position
Figure 9
23) Standard valve only (see Figure 8a): With the valve in the closed
position, install the inner sleeve/ bearing housing assembly on the OD of the
valve body and slide it down until it is seated against the top of the stop ring
(30). Ensure that the holes in the mounting sleeve are aligned with the two
crank sockets in the valve and verify the rack location per step 22.
24) For stepped type valves only (see Figure 8b): Ensure that steps 20 thru
22 have been performed. Turn the valve over with the pin end facing up.
With the valve in the closed position, install the inner sleeve/ bearing
housing assembly on the pin end OD of the valve body and slide down until
it is seated against the step in the valve. Ensure that the holes in the
mounting sleeve are aligned with the two crank sockets in the valve and
verify the rack location per step 22. Install the stop ring (30) until it rests
against the mounting sleeve. Install the retaining ring (15) into the groove
against the stop ring (30).
Revision July 2007
Page 5 of 20

Components to
be aligned as
shown
Inner Sleeve /
Bearing Housing
Assembly
Figure 10
25) Align the outer scribed grooves on the upper and lower racks with the
centerline of the crank socket.
26) Install one pinion (2) into the crank socket ensuring that the scribe lines on
the face of the pinion are aligned with the outer scribed grooves on the
racks. Move the racks towards the pinion until teeth are engaged.
Install pinion
with rack
aligned as
shown
2
Figure 11
27) Install the opposing pinion (2) into the opposite crank socket. It may be
necessary to tap on the back side of the rack to allow the insertion of the
pinion.
Caution must be exerted when installing the pinion not to damage the
rack teeth. If the pinion will not install easily into the socket, then
adjust rack positions to ease insertion. Do not hammer pinion into
place, light tapping is acceptable.
6 of 20
Revision July 2007

28) Verify the function of the actuator by opening and closing the valve using a
7/8 hex wrench. If the actuator does not open and close, remove pinions,
rotate actuator 180 degrees on valve and repeat steps 22-27.
29) Standard valve only (see Figure 8a): Install the upper retaining ring (15)
into the groove above the mounting sleeve.
15
Figure 12
30) Install the four pinion retainers (8), two per pinion using button socket head
cap screws (34) and Nord-lock washers (53). Torque the button socket cap
screw to 31 ft-lb.
31) Install the six grease fittings (20) in the racks. Grease two shots in each
fitting.
20
8
20
34, 53
Figure 13
32) On each of the two cylinders (9), install washer (11), grommet (12), bracket
(10), washer (11), washer (31) with locknut (29) - torque to 350 ft/lbs.
Revision July 2007
Page 7 of 20
10
11
12
11
31
29
Figure 14
33) Install the cylinder assembly by mounting the bracket on the rod end (10) to
the lower bearing housings (6) using x 1 long socket head cap screw
(23A) and lock washer (25) - apply anti-seize to bolts prior to installation.
Hand tighten only at this time.
34) Align the holes in the upper bracket of the cylinder assembly to the holes in
the side of the upper bearing housing.
35) Mount the upper cylinder bracket using two 1-1/4 long socket head cap
screws (23B) and lock washers (25) - apply anti-seize to bolts prior to
installation. Turn the actuator to the opposite side and mount the other
cylinder using one 1-1/4 long socket head cap screws (23B) on the left side
and one 1-1/2 long socket head cap screws (23C) on the right side and
lock washers (25). Hand tighten only at this time.
36) Torque lower bracket (10) socket head cap screws to 350 ft/lbs. Do not
torque upper cylinder bolts at this time. Safety wire bolts after tightening to
specified torque.
8 of 20
Revision July 2007
23B, 25
23B, 25
Grease fitting
this side
10
10
23A, 25
23A, 25
Cylinder
Assy
Plug this
Side
Cylinder
Assy
Figure 15
Figure 16
37) Install the four elbow fittings (50) into the cylinders facing inward. Install two
hydraulic tubes (48) onto the fittings (50). Ensure adequate clearance
between tube and moving parts on actuator. Temporarily install guard (47)
on actuator and ensure that the tube seats between the tabs inside the
guard- adjust tube as necessary. Tighten all fittings.
50
48
Hydraulic tubes to be
mounted on bracket
side of actuator
Figure 17
Revision July 2007
Page 9 of 20

38) Install 0.125 thick shim (59) and stop plate (57) onto lower bearing housing
(6) using lock washers (53) and 3/8 hex head cap screws (58). Do not
tighten at this time. Repeat for other side.
57
53, 58
59
Figure 18
39) Open the valve completely. Ensure that valve is fully open by visually
inspecting bore- also inspect stops to ensure that no clearance exists
between stops and upper bearing housing. Adjust stop height as necessary
if the valve is not opening completely or the stops are not contacting the
upper bearing housing by replacing 0.125 thick shim (59) with 0.015 thick
shim (59A), 0.030 thick shim (59B) or with 0.060 thick shim (59C). Tighten
the 3/8 bolts to 40 ft/lbs.
Inspect valve to
ensure valve is
fully open
Inspect to
ensure valve
is resting
against stops
Figure 19
Figure 20
40) Remove socket head cap screws (23A, 23B and 23C) and lock washers
(25) from the upper cylinder bracket.
10 of 20
Revision July 2007

41) Remove the four safety pins and the 3/8 diameter hinge pins on the guard
(47) to separate the guard into two assemblies.
42) Install one of the side guard assemblies on the cylinder bracket using x
1-1/4 long socket head cap screws (23B) and lock washers (25). Install
two 3/8 x 1 long hex head cap screws (56) and lock washers (53). Rotate
the actuator to the opposite side and install the other side guard assembly
using & 1-1/4 long socket head cap screws (23B) and lock washer (25).
Depending on the top drive size, mount one anti-rotation bracket (locate
from anti-rotation kit (52)- AY14046, (52A) AY14056, (52B) AY14066 and
(52C) AY14260 using four 3/8 x 1 long socket head cap screws, flat
washer and lock washer. Install two 3/8 x 1 long hex head cap screws (56)
and lock washers (53). Torque socket head cap screws to 350 ft/lbs and
torque 3/8 socket head cap screws to 40 ft/lbs. Safety wire bolts after
tightening to specified torque.
23B, 25
52
Figure 21
Figure 22
43) Close the side guards and ensure that the hydraulic tubes (48) are centered
in the tabs located inside the guards. Adjust the hydraulic tubes as
necessary. Replace the 3/8 diameter hinge pins and the four safety pins.
Check to ensure that all safety and hinge pins are properly wired.
Revision July 2007
Page 11 of 20
Check for proper

fit of hydraulic
tubes within guide
tabs
Figure 23
44) Position the actuator on the side opposite of the hydraulic tubes. Install the
two plugs (49) on the right hand cylinder (upper and lower ports). Install the
two adapters (60) and the caps (61) on the left hand cylinder (upper and
lower ports).
45) Slide the mud deflector (55) over the box end of the valve until it seats
against the upper retaining ring (15).
55
49
60, 61
Figure 24
12 of 20
Revision July 2007

46) Locate serial number plate (R01) in position. Using the serial number plate
as a template, drill four #40 (0.098 diameter) holes in cylinder guard. Mount
serial number plate (R01) to guard using four drive screws (R02).
R02
R01
Figure 25
Revision July 2007
Page 13 of 20
14 of 20
Revision July 2007

LWCV VALVE STACK ADJUSTMENT INSTRUCTIONS
For non-integrated style manifolds
Refer to Canrig drawing numbers AY11920-1 & AY11920-2
1) Locate test port located on A side of the LWCV hydraulic valve stack
assembly. This will be the test port for the high pressure side of the
LWCV hydraulic system- note that the high pressure side must be set
before the low pressure side is set.
2) Remove protective cap from test port and install gauge fitting to test port.
3) Locate the high pressure reducing valve in valve stack- it will be the valve
directly under the directional valve. Remove protective cap and loosen
the locknut securing the adjusting screw.
4) Function actuator open and closed. Note pressure reading on gaugeregulate the adjusting screw in order to obtain the proper pressure
reading. The pressure should be set to 1300 psi. Continue to operate the
actuator as required to maintain pressure in the system.
5) Once the correct pressure is obtained, hold the adjusting screw in position
with the hex wrench and tighten the locking nut.
6) Operate the actuator to verify that the pressure is correct.
7) Remove pressure gauge from the test port and replace the protective cap.
8) Replace the protective cap on the pressure reducing valve.
9) Locate test port located on B side of the LWCV hydraulic valve stack
assembly. This will be the test port for the low pressure side of the LWCV
hydraulic system.
11) Locate the low pressure reducing valve in valve stack- it will be the valve
directly under the previously set high pressure reducing valve. Remove
protective cap and loosen the locknut securing the adjusting screw.
13) Repeat steps 5 8 as shown above to complete setting the low pressure
side of the LWCV system.
Revision July 2007
Page 15 of 20

For integrated style manifolds
Refer to Canrig drawing number AY11920-3
14) Locate test port labeled GA-5 on hydraulic manifold assembly- it is
located directly under the LWCV valve stack on the hydraulic manifold.
This will be the test port for the high pressure side of the LWCV hydraulic
system- note that the high pressure side must be set before the low
pressure side is set.
16) Remove protective cap from high pressure reducing valve (located in the
hydraulic manifold body- labeled 20E). Loosen the locknut securing the
adjusting screw.
18) Once the correct pressure is obtained, hold the adjusting screw in position
with the hex wrench and tighten the locking nut.
19) Operate the actuator to verify that the pressure is correct.
20) Remove pressure gauge from the test port and replace the protective cap.
21) Replace the protective cap on the pressure reducing valve.
22) Locate test port labeled GB-5 on hydraulic manifold assembly. This will
be the test port for the low pressure side of the LWCV hydraulic system.
24) Locate the low pressure reducing valve in the LWCV valve stack- it will be
the valve directly under the directional valve. Remove protective cap and
loosen the locknut securing the adjusting screw.
26) Repeat steps 18 - 21 as shown above to complete setting the low
pressure side of the LWCV system.
16 of 20
Revision July 2007

LWCV CHECK VALVE INSTALLATION INSTRUCTIONS
Procedure for installing check valve in LWCV hydraulic valve stack
1) Relieve pressure on system by turning HPU off. Lock out HPU as
necessary to prevent start-up during the check valve installation.
2) Relieve pressure on system by operating link tilt or other hydraulic
function.
3) Thoroughly clean valve stack and manifold around valve stack to eliminate
contamination of hydraulic system.
4) Remove solenoid from top of valve stack.
5) Remove four nuts from retaining studs on valve stack.
6) Remove all valves (proportional valve and pressure reducing valve(s) from
valve manifold. Note location of each valve as it is critical that they are
reinstalled in their original orientation.
7) Unscrew four studs from hydraulic manifold and discard.
8) Screw new longer studs (supplied with kit) into manifold block. Note that
the studs supplied with the Rexroth valve kit are not interchangeable with
the shorter Sun valve kit studs.
9) Identify check valve supplied with kit- refer to Figures 1a and 1b. (Due to
availability of check valves, Canrig may supply either style valve as shown
with kit -valves are fully interchangeable.) Pay particular attention to the
orientation of the valves during installation.
Figure 26a
Figure 1b
Sun Check Valve
Rexroth Valve
10) Canrig manifolds assemblies vary in design depending upon the Top Drive
model. Refer to Figures 2a and 2b to determine proper orientation of
valve and manifold style. Sun style valve is shown in illustration - Rexroth
installation is similar EXCEPT that orientation is accomplished with
alignment holes rather than notch alignment (see Figure 3). Note that
manifold components as shown in Figure 2 may vary slightly from
illustration.
Revision July 2007
Page 17 of 20

Solenoid
Replacement
studs (supplied
with kit
Other valve stacks

not shown for clarity
Note NOTCH P arrow

designation in relation to
manifold and valves
Figure 27a
Non-integrated Style Manifold with Sun Check Valve
(Off-Drillers Side View)
18 of 20
Revision July 2007

Solenoid
Replacement
studs (supplied
with kit)
Other valve stacks

not shown for clarity
Note NOTCH P arrow

designation in relation to
manifold and valves
Figure 2b
Integrated Style Manifold with Sun Check Valve
(Off-Drillers Side View)
Revision July 2007
Page 19 of 20

11) Sun Valves Only: Install check valve as shown in Figure 2. Ensure that
the alignment notch is positioned correctly as shown in illustration.
12) Rexroth Valves Only: Ensure that the alignment pin hole is aligned with
locating hole in manifold for correct orientation- see Figure 3.
Alignment
Pin Hole
Figure 28
Mounting Side View- Rexroth Style Check Valve
13) Install previously removed valves in reverse order as noted in step 6.
14) Install hex nuts on studs and tighten.
15) Replace solenoid on valve stack.
16) Unlock HPU, turn on and check system for leaks. Cycle LWCV actuator to
verify function.
20 of 20
Revision July 2007

Can Rig LWCV Actuator Manual

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LWCV ACTUATOR ASSEMBLY

CANDOC LWCV ACTUATOR MANUAL

COPYRIGHT 2004 CANRIG DRILLING TECHNOLOGY LTD.

LWCV ACTUATOR ASSEMBLY AND INSTALLATION INSTRUCTIONS

Actuator Assembly & Interface Instructions:

CANRIG LWCV ACTUATOR ASSEMBLY

ACTUATOR ASSY, LWCV, CDTL, 7.75, HDY

ACTUATOR ASSY, LWCV, CDTL, 6027

ACTUATOR ASSY, LWCV, CDTL, 8035

ACTUATOR ASSY, LWCV, CDTL, 1050

ACTUATOR ASSY, LWCV, CDTL, 1275

KIT, INTERFACE, LWCV, NON-INTG, 120 VAC

KIT, INTERFACE, LWCV, NON-INTG, 24 VDC

KIT, INTERFACE, LWCV, INTG, 24 VDC

GUARD ASSY, ACTUATOR, LWCV

KIT, ANTI-ROTATION, LWCV, 275T

KIT, ANTI-ROTATION, LWCV, 350T

KIT, ANTI-ROTATION, LWCV, 500T

KIT, ANTI-ROTATION, LWCV, 750 T 3 IN

MAINTENANCE SCHEDULE, LWCV ACTUATOR

LOCKWASHER, 3/8 NORD-LOCK

ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD

ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD

ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD

ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD

HOSE ASSY, 1/2, SWV STR, 90 LONG, 34.85

HOSE ASSY, 1/2, SWV STR, 90 LONG, 34.85

HOSE ASSY, 1/2, SWV STR, 90 LONG, 34.85

GUARD, CYLINDER, ACTUATOR, LWCV

WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989

THIS PRINT AND DESIGN AND DETAIL

- UNLESS OTHERWISE SPECIFIED

BRACKET, ANTI-ROTATION, LWCV, 275T

BRACKET, ANTI-ROTATION, LWCV, 350T

BRACKET, ANTI-ROTATION, LWCV, 500T, 3IN

BRACKET, ANTI-ROTATION, LWCV, 750T 3 IN

REMOVE THE TWO PINS AND

GREASE THE BEARINGS TWO

JAS REMOVE "REPLACE GREASE FITTINGS WITH PLUGS..." NOTE

THIS PRINT AND DESIGN AND DETAIL

- UNLESS OTHERWISE SPECIFIED

CANDOC LWCV ACTUATOR MANUAL

COPYRIGHT 2004 CANRIG DRILLING TECHNOLOGY LTD.

CANRIG LWCV ACTUATOR ASSEMBLY

Revision July 2007

Canrig LWCV Assembly Instructions

11) Repeat step 9 & 10 for the other inner sleeve.

Revision July 2007

Canrig LWCV Assembly Instructions

Revision July 2007

Canrig LWCV Assembly Instructions

Standard 7.70 OD Valve

Stepped 8.45 x 7.70 OD Valve

Revision July 2007

Canrig LWCV Assembly Instructions

Revision July 2007

Canrig LWCV Assembly Instructions

Revision July 2007

Canrig LWCV Assembly Instructions

Revision July 2007

Canrig LWCV Assembly Instructions

Revision July 2007

Canrig LWCV Assembly Instructions

Revision July 2007