Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Contents
History of manufacturing
Mass & Lean production
Automation, & Software: Integrated Manufacturing Networks
Modularity, Outsourcing :Global Supply Chain Networks
IOT, Sensor Networks ,Predictive Analytics, Cyber physical
systems
N.Viswanadham
History of Manufacturing
N.Viswanadham
Input-Output model of a
Manufacturing System
N. Viswanadham
N.Viswanadham
N.Viswanadham
N.Viswanadham
N.Viswanadham
N.Viswanadham
i
Supplier
OEM
Distributor
Customer
i
i
i
Service Center
Logistics
N.Viswanadham
N.Viswanadham
Internet Revolution
N.Viswanadham
Supply Network
Demand Network
Manufacturer
Supplier
Distributor
Logistics Network
Logistics Hub
Supplier
Service Network
Retailer
Service
Provider
Financial Network
Banks
N.Viswanadham
14
POD
Customer Orders
ERP
TMS
Duty
Pick
Detail
Finance HR MRP
Purchase
Orders
Receipt
Detail
Sales
History
Global
Logistics
Customer
Orders
Vehicle
Routes
POD
Production
Picks
Customers
Exceptions
SUPPLIERS
Manufacturin
g Schedule
Demand
Forecasting
ASNs
Orders
for
Routing
Completed
Inter-site
Transfers
Carrier
Discrepancy
WMS
POD
Manufacturing
Scheduling
APS
Demand Planning
Production Planning
YMS
EDI
Biddin
g
Inventory
Summary
ASNs
Load &
Dock
Detail
Inter-Site
Transfers
ASNs
Carriers
ASNs
010405
N.Viswanadham
N.Viswanadham
N.Viswanadham
Borderless Manufacturing
Assembly
xxx
Lining
zzz
Shell
yyy
Made in India
Filler
Sikkim
Label, elastic,
studs, toggle
and string
AAA
Zipper
JAPAN
N.Viswanadham
10
China assembles all iPods, but it only gets about $4 per unit or
just over 1% of the US retail price of $300
Hard Drive by Toshiba Japanese company, most of its hard drives made in
the Philippines and China; it costs about $73 - $54 in parts and labor -- so the
value that Toshiba added to the hard drive was $19 plus its own direct labor costs
The bulk of the iPods value is in the conception and design of the iPod. That is why Apple gets $80
for each of these video iPods it sells, which is by far the largest piece of value added in the entire
supply chain. Apple figured out how to combine 451 mostly generic parts into a valuable product.
Source: Varian, Hal R. The New York Times, June 28, 2007. An iPod Has Global Value. Ask the (Many) Countries That Make It.
Source:
Shimokawa, K., Jurgens,
U., and Fujimoto, T. (Eds),
1997, Transforming
Automobile Assembly,
Springer, New York.
Dashboard
Module
210706
N.Viswanadham
11
Process Modularity
Inbound
transportation
Manufacturing
Consolidators
Production
Planning &
Forecasting
Customer
management
Returns &
Repairs
Outbound
Transportation
Distribution
& Delivery
12
Manufacturing
hub
Inventory
hub
China
Demand
USA
InBound
Logistics
USA
Eastern
Europe
Outbound
Logistics
India
Korea
Europe
Suppliers
Europe
Assembly
Distribution
Retail
N.Viswanadham
13
N.Viswanadham
Internet of Things
N.Viswanadham
14
010405
N.Viswanadham
Technology Changes
Mobile Internet
IOT
3D printing
BitCoin
Drones
Driverless Cars & Trucks
Mobile has been a driving force for Apple, Google, China
Mobile, Alibaba, Facebook, and Verizon
New start ups: One a day in Bangalore: Uber, Ola Cabs,
Doctorie.com, MGaadi, Dosa King, Mobile apps, ..
Cyber security: Estimated annual cost of computer crimes in
US: phishing, identity theft is presently at over $100 B (Ultron)
15
N.Viswanadham
16
N.Viswanadham
17
Smart Factories
18
N.Viswanadham
19
Arrange for titles and registrations for the trucks leased by Penske
in US
Check the customers credit status and arrange for all the necessary
permits. If the truck gets stuck at a weigh station, failing to fulfill
some permits, the truck driver would call an 800 number, and the
BPO staff transmits the necessary documentation to the weigh
station and the truck would be on road within a half-hour.
After the trip, the drivers log would be shipped to a Genpact
facility in Juarez, Mexico, where mileage, tax, toll, and fuel data
are punched into Penske computers and then processed in India.
N.Viswanadham
20
N. Viswanadham
N.Viswanadham
21
Smart: Definition
N.Viswanadham
B2B Marketplace
Supplier
OEM
Distributor
Customer
Service Center
IOT
22
Logistics networks,
Repair & Maintenance of Machines, Trucks, etc.,
Traceability and Product recalls
Risk Mitigation
Big Data Public Lecture N. Viswanadham
23
N. Viswanadham
N.Viswanadham
24
Service
Low labor productivity : Indian Workers are almost four (Thailand) or
five (China) times less productive.
Poor Infrastructure: High logistics costs, High % of damaged goods
Poor implementation: Too many stakeholders, Poor Coordination &
Execution. Talent deficit
N.Viswanadham
N.Viswanadham
25
Logistics In India
26
N.Viswanadham
N.Viswanadham
27
28