QUALITY CONTROL STRUCTURE

DEPARTMENT

QC
OPERATION

Roll Width
Inspection

Fabric Stores

Four Point
Fabric
Inspection

Fabric
Parameter
Inspection
100% Quantity
Check
Trims Stores

Trims Visual
Quality
Inspection

Lay And
Marker
Checking

Cutting

Cut Parts
Checking

Panel Checking

PREVIOUS
OPERATION

Inhouse

Roll Width
Inspection

NEXT
OPERATION
4- Point
Inspection,
Laying

Stoarage In
Racks, Laying

PARAMETERS
TO BE
CONTROLED

Roll Width And

Cuttable Width
Fabric Defects,
Stripe Plaids
Andcheck
Placement,

INSPECTION
Qty.

Each Lay

10% Of Total
Lot

Fabric Defects,
Shade Variation,
Shrinkage Value

10% Of Lot,
100% For
Shade
Batching

Inhouse

Quality
Inspection

Quantity Of Trims

100% Of The
Lot

Quantity
Inspection

Storage In
Racks, Issue To
Concerned
Departments

Quality Of Trims,
Visual Defects

Roll Width
Inspection, 4Point Inspection

Issue To
Stitching

Spreading

Band Knife
Cutting

Bundling

Pinning/Band
Knife Cutting

Bundling

Issue To
Stitching

Roll Identification,
Lay Length,
Spreading Quality,
Shade Variation,
Correct Marker,
Shape Of Cut
Parts,
Matching Of
Parts,
Parts Pairing

Fabric Defects

Aql 2.5

Each Lay

Top,Middle &
Bottom Ply Of
Each Lay
All Panels Of
Big Parts
(Front,
Back& Sleeve
)

Inline Inspection
In Each Section

Stitching

Endline
Inspection

Final Audit

Measurement

Within Section
(I.E. Collar, Cuff,
Etc)

Last Operation
Of Section

Endline
Inspection Of
Assembly

Buttoning

Within Section
(I.E. Collar,
Cuff, Etc)
Issue To
Assembly
(For Parts )
Issue To
Finishing
(For Assembly)

Thread Sucking

Sleeve Press

Finishing
&
Packing
Folding Qc

Folding

Packing

Stitching Defects,
Specification

Random

Stitching Defects,
Specification,
Fabric Defect

100%

Measurements

Random

Stitching Defects,
Specification,
Measurements,
Fabric Defect
Full
Measurements
Critical
Measurements
(I.E Chest,
Waist,Sleeve
Lenghth)
Folding,
Packing
Specification

AQL 2.5

Aql 2.5

100 %

100%