Steam Turbine

Start Up Procedure

Page 1 of 7

WORK INSTRUCTION

C1-7002
Revision no.

Prepared by
Reviewed by
Approved by

Revision : 00
Date :

Effective date

Issue no.

DCC

Signature

Name Surname

Date

Guruh Iriyanto
Hanafi
Pramono
David.M

04/05/2015

Steam Turbine
Start Up Procedure

Page 2 of 7
REVISION HISTORY

Rev.

Effective date

00

Revision : 00
Date :

Description of Revision
Initial Issue

Prepared

Reviewed

Approved

Steam Turbine
Start Up Procedure

Page 3 of 7

ENGLISH
Revision : 00
Date :

Steam Turbine
Start Up Procedure

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BAHASA INDONESIA
1.
2.
3.

UNIT
Utility

1.

UNIT
Utility

SYSTEM
Turbine

2.

SISTIM
Turbin

SAFETY
Ensure all permits are signed off

3.

KESELAMATAN
Pastikan
semua

ijin

kerja

sudah

ditandatangani

Ensure Operator is wearing recommended

PPE

Pastikan operator menggunakan PPE yang

disarankan

Ensure operator is Use Face shield

Pastikan operator menggunakan face shield

Ensure operator is Fire Protection Clothes
Semua Equipment dalam kondisi siap untuk
dijalankan.
4.

TURBINE START UP PROCEDURE

Before start up we must check and ensure all
equipment, parameter, and environment of power

4.

PROSEDUR START UP TURBINE

Beberapa keperluan yang harus disiapkan

plant are safe. The following utilities should be

terlebih dahulu sebelum melakukan start up

available prior to turbine start up :

turbin:

Ensure cooling tower basin level 85%

Ensure Oil tank level F1-7007 normal
Ensure electrical power sources

Tersediannya air pendingin, level basin

Cooling Tower 85%.
Level oil Tank F1-7007 dalam batas
normal
Source power untuk Auxilary Equipment
tersedia

ENGLISH
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Date :

Steam Turbine
Start Up Procedure

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Ensure all instrumentation equipment ready

Ensure all auxiliary equipment ready

BAHASA INDONESIA
Semua peralatan instrument dalam kondisi
baik

Ensure hot well level normal

Semua kondisi Auxillary Equipment seperti

pompa dan motor dalam kondisi baik.
Pastikan level hot well pada posisi normal

Tahap Persiapan
Start cooling Water sistem ( 1 Unit Cooling
Preparation
Start cooling Water system (1 Unit Cooling
Tower Pump G1- 7029 )

Start Auxiliary Cooing Water pump G1-7032

Start 1 unit Condensate pump G1-70232 and

circulated

Start lube oil system (AC pump G1-7009,

Jacking Oil pump G1-7012)

Start turning gear G1-7013, 3 hours earlier

before start up

Tower Pump G1-7029 ).

Start Auxiliary Cooing Water pump G1-7032
Start 1 unit Condensate pump G1-7023
(sirkulasikan)
Start sistem pelumasan oli (AC pump G17009, jacking oil punp G1-7012 )
Start turning gear G1-7013 minimal 2 jam
sebelum start up
Check kondisi line pipa main steam sudah di
line up

Line up pipe line of main steam

Buka drain di jalur main steam

Open drain of main steams for warming up

Pemanasan

main steams line

jalur

main

steam

dengan

membuka by pass valve main steam

Warming up sealing steam line H1-7023

Pemanasan line sealing system H1-7023

Warming up vacuum system line E1-7021

Pemanasan line vacuum system E1-7021

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Date :

Steam Turbine
Start Up Procedure

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ENGLISH
Warming up vacuum system line

BAHASA INDONESIA

Start sealing system

Start vacum sistem

Gland steam Heater E1-7021

Start sealing sistem

Start Ejector H1-7023

Gland steam heater E1-7021

Start Ejector H1-7023

If pressure and temperature have reach the

requirement of

start up and then ready to

Jika temperatur dan pressure sudah terpenuhi

turbine rolling.

maka siap untuk melakukan start up turbin

Start up
1. Reset ETS from DCS or field

Start up

2. Open ESV PCV-7062 slowly and smoothly

3. Rises speed 0-500 rpm, hold speed around 60-

2. Open MSV PCV-7062 perlahan-lahan

90 minutes (refer to start up curve)

4. Monitoring

all

parameter,

ensure

all

parameters are normal (vibration, differential

temperature,

axial,

vacuum,

expansion,

5. If all parameter in normal condition we can

rises speed from 500 rpm into 900 rpm, hold
speed around 60 minutes (refer to start up

menit (berdasarkan kurva start up)

4. Monitor semua parameter dalam kondisi tetap
(vibration,

differential

temperature, axial, vacuum, expansion, winding

temperature)
5. Apabila

parameter

dalam

kondisi

normal

naikkan speed dari 500 rpm ke 900 rpm

curve)
all

parameter,

ensure

all

6. Monitor semua parameter dalam kondisi tetap

parameters are normal (vibration, differential

normal

temperature,

axial, vacuum, expansion, winding temperature)

axial,

winding temperature)

Revision : 00
Date :

3. Setting speed 0-500 rpm, tahan hingga 60-90

normal

winding temperature)

6. Monitoring

1. Reset ETS dari DCS atau lapangan

vacuum,

expansion,

(vibration,

differential

temperature,

Steam Turbine
Start Up Procedure

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7. If all parameter in normal condition we can

BAHASA INDONESIA

rises speed from 900 rpm into 2500 rpm hold

speed around 30 minutes (refer to start up
curve) we must make sure turbine speed fast
and smoothly when speed reach the critical
speed, its around 1650rpm
8. Ensure Jacking oil pump G1-7012 stop on
speed 1200rpm
9. If all parameter in normal condition we can
rises speed from 2500 rpm into 3000 rpm
10. After Turbine speed reach 3000 rpm but there
are no things problem with turbine, and then
turbine generator ready to be synchronized

7. Apabila

parameter

dalam

kondisi

normal

naikkan speed dari 900 rpm ke 2500 rpm tahan

selama ...... Menit (Berdasarkan kurva start up)
Pastikan pada saaat speed 1650 rpm turbin
melewati Kritikal speed dengan normal
8. Pastikan Jacking oil pump G1-7012 stop pada
speed 1200rpm
9. Apabila semua parameter dalam kondisi normal
naikkan speed dari 2500rpm ke 3000 rpm
10. Setelah mencapai speed 3000 rpm dan kondisi
parameter tetap normal maka turbin generator
siap untuk disinkronkan.

Revision : 00
Date :