Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Klik Engine
F28 Frame body
1993.10.01 E F-l
7 ;6
F-2
Meter
w-
Fzi+ S-@
L
/
i28 ’
11 37215-KS3-901 CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 37250-KCJ-691 TACHO & FUEL METER . . . . . . . . . . . . 1
13 37305-KE5-008 S C R E W - W A S H E R , 3X22 . . . . . . . . . . . . 3
14 37614-KCJ-691 CASE ASSY., UPPER . . . . . . . . . . . . . 1
15 376i5-~~6-681 CASE ASSY., UNDER . . . . . . . . . . . . . 1
16 37618-KY6-008 COVER . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 37619-KCJ-691 SOCKET COMP . . . . . . . . . . . . . . . . . . . 1
18 44830-KWI-900 CABLE ASSY., SPEEDOMETER . . . . . . 1
19 44831-KWI-900 CABLE, INNER . . . . . . . . . . . . . . . . . . 1
20 90010-KCJ - 6 9 0 B O L T , SOCKET, 8MM . . . . . . . . . . . . . 2
21 90032-ML7-671 S C R E W , T A P P I N G , 4X36 . . . . . . . . . . 2
22 90035-166-008 S C R E W - W A S H E R , S P E C I A L , 4X10 . . . 2
23 9 0 1 0 1 -KY6-008 S C R E W , T A P P I N G , 3X14 . . . . . . . . . . 3
24 90108-GN2-008 S C R E W - W A S H E R , 3X10 . . . . . . . . . . . . 3
25 90158-KM7-911 S C R E W , P A N , 2X6 . . . . . . . . . . . . . . . 1
F-2
Meter
,
38
F - 3
H a n d l e lever.Switch.
C a b l e
KCJ3-F0300
- -
Service item Ref.No. P a r t N o . Description Reqd. No. Serial No. Notes
Bagianyang diservis F. R. T. Nomor Nomor Part Nama - Part Jumlah NomorSerie Catatan
Petunjuk GL 200
_
'ABLE COMP., THROTTLE.......... 0.4 1 17910-KCJ-690 CABLE COMP. A, THROTTLE....... 1
ONE OR ALL - satuatausemuanya) 2 17920-KCJ-690 CABLE COMP. 8, THROTTLE....... 1
CABLE COMP., CHOKE 3 17950-KCJ-690 CABLE COMP., CHOKE............ 1
EVER, CHOKE................... 0.3 4 17962-KCJ-690 LEVER, CHOKE.................. 1
GRIP, R. HANDLE 5 22870-KCJ-690 CABLE COMP., CLUTCH........... 1
ABLE COMP., CLUTCH............ 0.2
GRIP COMP., R. 6 32161-404-000 BAND Bl, WIRE................. 2
BRACKET, HANDLE LEVER 7 35150-KCJ-690 SWITCH ASSY., STARTER LIGHTING
WITCH ASSY., STARTER LIGHTING KILL 1
KILL. 0.6 8 35200-KCJ-690 SWITCH ASSY., WINKER.......... 1
#WITCH ASSY., WINKER........... 0.5 9 35330-413-003 SWITCH COMP., FR. LEVER....... 1
'WITCH COMP., FR. LEVER........ 0.1 10 45517-166-006 HOLDER, MASTER CYLINDER....... 1
GRIP, L. HANDLE
LEVER COMP., L. HANDLE 11 53140-MR4-900 GRIP COMP., R................. 1
12 53165-MR4-900 GRIP, R. HANDLE............... 1
13 53166-MR4-900 GRIP, L. HANDLE............... 1
14 53172-KT7-750 BRACKET, HANDLE LEVER......... 1
15 53178-KCJ-690 LEVER COMP., L. HANDLE........ 1
KCJ3-F0300
1993.10.01 E F-3
4 cl
- a
F -4
Front brake master
cyl rnder
KCJ3-FO400
Service item Ref.Nc. Part No. Descriction Reqd. N o . Serial No. Notes
Bagianyang diservis F.R.T. Nomor Nama Part Jumlah NomorSerie Catatan
Nomor Part
Petunjuk GC 200
WITCH ASSY., FR. STOP......... 0.1 1 35340-MA5-671 SWITCH ASSY., FR. STOP ........
DIAPHRAGM 2 45126-KCJ-691 HOSE COMP., FR. BRAKE .........
LEVER, R. STEERING HANDLE 3 45504-410-003 BOOT COMP .....................
OSE COMP., FR. BRAKE.......... 0.4 4 45510-KCJ-305 CYLINDER SUB ASSY., FR. BRAKE
CYLINDER SUB ASSY., FR. BRAKE MASTER
MASTER 5 45512-MA6-006 PROTECTOR .....................
CYLINDER SET, MASTER
6 45513-HA2-006 CAP, MASTER CYLINDER . . . . . . . . . .
7 45517-166-006 HOLDER, MASTER CYLINDER . . . . . . .
a 45520-MG7-006 DIAPHRAGM . . . . . . . . . . . . . . . . . . . . .
9 45521-HA2-006 PLATE, DIAPHRAGM . . . . . . . . . . . . . .
10 45530-471-831 CYLINDER SET, MASTER . . . . . . . . . .
16 93600-04012-16 S C R E W , F L A T , 4X12 . . . . . . . . . . . . .
17 93893-04012-17 S C R E W - W A S H E R , 4X12 . . . . . . . . . . . .
18 94050-06000 N U T , FLANGE, 6MM . . . . . . . . . . . . . . 2
19 96001-06022-07 B O L T , F L A N G E , 6X22 . . . . . . . . . . . . 2
1993.10.01 E F-4
F - 5
Handle p i p e - T o p bridge
lo 1’ 8 ,S
KCJ3-F0500
Service item Ref.Nc. Part No. Description Reqd. N o . Serial No. Notes
I=. R.-F. Nomor Jumlah NomorSerie Catatan
Bagian yang diservis Nomor Pat-t Nama Part GL 200
Petunjuk ~___~
KEY SET........................ 0.7 1 35010-KCJ-690 KEY SET....................... 1
SWITCH ASSY., COMBINATION & 2 35100-KCJ-690 SWITCH ASSY., COMBINATION &
LOCK. 0.5 LOCK 1
.BASE COMP., CONTACT 3 35101-KCJ-690 BASE COMP., CONTACT........... 1
.PIPE COMP., STEERING HANDLE 4 35105-KCJ-690 COVER, COMBINATION SWITCH..... 1
.BRIDGE, FORK TOP 5 35106-KCJ-690 STAY, COMBINATION SWITCH
WEIGHT, STEERING HANDLE........ 0.2 COVER SETTING 1
1993.10.01 E F-5
1. 3
8
F-6
Steering stem
KCJ3-FObOO
Service i tern qef.No. Part No, Description Reqd. No. Serial No. Notes
F. R. T. Vomor Jumlah
Bagian yang diservis Nomor Part Nama - Part Nomor Serie Catatan
‘etunjuk GL 200
CE, STEERING TOP BALL........ 1.0 1 45155-KCJ-690 CLAMPER C O M P . , B R A K E H O S E . . . . . 1
NE OR ALL - satu a t a u s e m u a n y a ) 2 50301-041-010 RACE, S T E E R I N G T O P B A L L . . . . . . . 2
ACE, STEERING TOP CONE 3 53200-KCJ - 6 9 0 STEM COMP., S T E E R I N G . . . . . . . . . . 1
EM COMP., STEERING........... 1.1 4 5321 I-028-010 RACE, S T E E R I N G T O P C O N E . . . . . . . 1
READ COMP., STEERING HEAD 5 53212-030-010 RACE, S T E E R I N G B O T T O M C O N E . . . . 1
TOP. 0.5
6 53214-001-010 DUST SEAL, S T E E R I N G H E A D . . . . . . 1
7 53215-001-000 WASHER, STEERING HEAD DUST
SEAL 1
8 53220-074-000 THREAD COMP., STEERING HEAD
TOP 1
9 95801-08040-07 BOLT, F L A N G E , 8X40............ 2
10 9621 I-06000 B A L L , S T E E L , #6 (3/16)........ 4 2
1993.10.01 E F-6
4 3
6
61 ,
F-7
Front fender
KCJ3-F0700
14
F-8
Front fork
1 6 91254-GAA-003 D U S T S E A L (SHOWA) . . . . . . . . . . . . . 2
17 94605-27101 B O L T Dl, F O R K . . . . . . . . . . . . . . . . . 2
18 94608-50000 O-RING, 23X2.8 . . . . . . . . . . . . . . . . 2
1993.10.01 E F-8
4 5
F-9
Front brake cal i per
1993.10.01 E F-9
11
3
\
F-10
Front wheel
19
+p
KCJ3-FIOOO d
1993.10.01 E F-10
4 7
F - I O
Front wheel
Service i tern ief.No. Part No. Description Reqd. NO . Serial No. Notes
Bagian yang diservis F.R.T. Uomor Jumlah Catatan
Nomor Part Nama - Part Nomor Serie
‘etunjuk GL 200
2 3 96140-63010l-i BEARING, RADIAL BALL, 6301RS... 2
2 4 9-195s SPOKE SET 27518 ............ 1* l1 set =
18 pcs INSIDE SPOKES
(9-l 95)
18 pcs OUTSIDE SPOKES
(9-l 94.5)
1993.10.01 E F-10
F-11
Rear brake panel
Service i tern ?ef.No. Part No. Description Reqd. N o . Serial No. Notes
Bagian yang diservis F. R. T. Uomor Nama - Part Jumlah Nomor Serie Catatan
Nomor Part
‘etunjuk GL 200
KCJ3-F1200
Service item Ref.No. Part NO . Description Reqd. No. Serial No. Notes
Bagianyang diservis F. R. T. Nomor Nama-Part Jumlah NomorSerie Catatan
Nomor Part
Petunjuk GL 200
-- -
iPROCKET COMP., FINAL D R I V E N ... 0.5 1 41200-KCJ-690 SPROCKET COMP., FINAL
DRIVEN
COLLAR, RR. AXLE DISTANCE (43T) 1
BEARING, RADIAL BALL, 62031) 2 41241-307-010 BUSH, RR. WHEEL DAMPER ........ 4
'ADD 0.1 FOR EACH. 3 42301-KCJ-690 AXLE, RR. WHEEL ............... 1
tambahkan 0,l untuk masing') 4 42312-KCJ-690 COLLAR, RR. WHEEL ............. 1
5 42601-KCJ-690ZA HUB COMP., RR. WHEEL
*NH255m
SHIMMER SILVER METALLIC 1
1993.10.01 E F-12
9
F-12
Rear wheel
KCJ3-F1200
1993.10.01 E F-12
5 1
F-13
S ervic a .i tern Aef.No. Pa:rp NO. Description Reqd. No. Serial No. Notes
Bagian yaf@ dtiservis vomor No+t?ovPart N a m a -Part Jumlah Nomor Serie Catatan
‘etunjuk GL ZOO
:OCK A S S Y . , F U E L . . . : . : . . . . . . . . . . 0.2 1 16173-OO’t-004 P A C K I N G , FUEL S T R A I N E R C U P . . . . 1
S C R E E N S E T , fUEL. S T R A I N E R 2 16950-KCJ-691 COCK ASSY., FUEL.............. 1
-ANK S U E ASSY:,. FUEL.. . . . . . . . . . 0.4 3 16952-461-771 SCREEN SET, F U E L S T R A I N E R . . . . . 1
EUF,L UNTT 4 16958-MAl -731 O-RING........................ 1
;l%b‘dD SUE a~&.“, ‘k’i’. . . . . . . . . . . 0.1 5 16959-471-831 FILTER, CUP................... 1
S H R O U D Sir&ksSY., L.
Color chart for fuel 6 17520-KCJ-6glZC T A N K S U B ASSY ., F U E L (WL)
tank sub assy. “R202CU - TYPEI’ . . . . . . . . . . . . . . . . . . 1
17520-KCJ-691ZD TANK SUB ASSY ., F U E L (WL)
Tabel warna untuk fuel
‘RP14OM - TYPE2’........,_........ 1
tank sub assy.
17520-KCJ-691ZE T A N K S U B A S S Y ., F U E L (WL)
l Gl 42M - TYPES’ . . . . . . . . . . . . . . . . . . . .
17520-KCJ -691ZF T A N K S U B A S S Y . , F U E L (WL)
l NHlF - TYPE4’ . . . . . . . . . . . . . . . . . . . . 1
17;20-KCJ-6glZG TANK SUB A S S Y . , F U E L (WL)
I
Candy lac *NH1 E - TYPE5’ . . . . . . . . . . . . . . . . . . . . 1
TYPE1 1 17520-KCJ- 691Zl-l T A N K S U B ASSY ., F U E L (WL)
red
‘NHlG - TYPEG* . . . . . . . . . . . . . . . . . . . . . . .
7 17611-286-000 C U S H I O N , FUEL TANK FR . . . . . . . . . 2
8 17613-MV4-000 C U S H I O N , FUEL TANK RR . . . . . . . . . 1
9 17620-460-067 C A P C O M P . , F U E L FIl.LER.. . . . . . . 1
green metallic IO 1 7 6 8 1 -KBW-900 TUBE, FUEL.................... 1
KCJ3-I71300
1993.10.01 E F-13
5 :
F-14
S e a t - R e a r c o w l
16
15 KCJ3-F1400
1
TY PE6 ( N H 1G)
5i4
13
F-14
SeataRear cowl
16
15 KCJ3-F14ixl
1993.10.01 E F-14
55
8
F-15
Side cover
Service i tern tef.No. Part No. Description Reqd. N o . Serial No. Notes
F.R.T. lomor Jumlah Nomor Serie Catatan
Bagianyang diservis Nomor Part Nama Part GL 200
‘etunjuk
OVER, R. SIDE................. 0.1 1 83540-KCJ-690ZA COVER, R. SIDE
ONE OR ALL - satu atau semuanya) *NH303M*
MAT AXIS G R A Y M E T A L L I C
2 83545-KCJ-690 RUBBER, SIDE COVER............
3 83551-300-000 GROMMET, AIR CLEANER CASE.....
4 83601-357-000 COLLAR, C O V E R SETTING.........
5 83640-KCJ-691ZA COVER, L. SIDE
sNH3031rWc
MAT AXIS GRAY METALLIC
1993.10.01 E F-15
F-16
A i r c l e a n e r
Service i tern Ref.No. P a r t No. Description Reqd. No. Serial No. Notes
Bagian yang diservis F. R. T. Nomor Nomor Part Nama - Part Jumlah Nomor Serie Catatan
Petunjuk GL 100
cA S E ,
AIR CLEANER.............. 0.6 1 15772-292-010 CLIP, BREATHER TUBE........... 1
ELEMENT, AIR CLEANER........... 0.1 2 17210-KCJ-690 C A S E , A I R C L E A N E R . . . . . . . . . . . . . 1
COVER, AIR CLEANER CASE 3 17213-KCJ-690 ELEMENT, AIR CLEANER.......... 1
GUARD, AIR CLEANER ELEMENT..... 0.2 4 17214-KWI-900 D U C T , A I R C L E A N E R . . . . . . . . . . . . . 1
TUBE, AIR CLEANER CONNECTING... 0.5 5 17220-KCJ-690 COVER, AIR CLEANER CASE....... 1
1993.10.01 E F-16
57
F -17
Exhaust muffler
Service i tern lef.Np. Part No. Description Reqd. N o . Serial No. Notes
Bagian yang diservis F. R. T. domor Nama Part Jumlah Nomor Serie Catatan
Nomor Part
ietunjuk GL 200
iASKET, E X . P I P E . . . . . . . . . . . . . . . 0.2 18231 -KBW-900 JOINT, EX. PIPE . . . . . . . . . . . . . . . 1
MUFFLER COMP., EX. 18233-KBW-900 COLLAR, EX. PIPE JOINT . . . . . . . . 2
18291 -MN5-650 GASKET, EX. PIPE . . . . . . . . . . . . . . 1
18300-KCJ - 6 9 0 MUFFLER COMP., EX . . . . . . . . . . . . . 1
50125-KCJ-690 GUIDE, HOSE . . . . . . . . . . . . . . . . . . . 1
1993.10.01 E F-17
i8
F-18
Peda I
KC.J3-F180cl
F-18
Peda I
KCJ3-F1800
31 95801-08028-07 B O L T , F L A N G E , 8X28 1
32 9621 I-08000 B A L L , S T E E L , #8 (1 ii::::::::: 1
1993.10.01 E F-18
5
8
F-19
6
S t e p
TP 4” “18
19 g 1 2 w !&14
1
-6
‘“C t
1
KCJ;-F1900
i993.in.ni F F-19
/
6 I
F-20
Stand 5
KCJ3-FZOOO
90107-GNI-010 SCREW, S ID E S T A N D P I V O T . . . . . . . 1
90304-GE8-003 N U T , u , IOMM . . . . . . . . . . . . . . . . . . 1
90521-028-000 WASHER, 17X22 . . . . . . . . . . . . . . . . . 1
94201-30250 P I N , S P L I T , 3.0X25 . . . . . . . . . . . . 1
52
F-21
SwingarmeChain c a s e
Service i tern Ref.Nc. Part No. Description Reqd. No. Serial No. Notes
Bagien yang diservis F. R. T. Nomor Nomor Part Nama - Part Jumlah Nomor Serie Catatan
Petunjuk GL 200
RSE, DRIVE CHAIN.............. 0.1 1 40510-KCJ-690 CASE, DRIVE CHAIN............. 1
tlAIN, DRIVE................... 0.8 2 520-106 CHAIN/ DRIVE (FSCW 1. 1
SWINGARM S E T , R R . 3 4 0 5 3 1 -KA4-732 J O I N T , D R I V E C H A I N CDAIDO).... 1
JSH, RR. FORK... . . . . . . . . . . . . . . . 1 .O 4 40543-KCJ-690 ADJUSTER, CHAIN............... 2
3NE OR ALL- satu a t a u s e m u a r i y a ) 5 40546-KW8-900 CAP, RR. FORK END............. 2
DLLAR, R R . F O R K P I V O T . . . . . . . . . 0.6
_IDER, CHAIN.................. 0.3 6 52108-356-006 BUSH, RR. FORK.. . . . . . . . . . . . . . . 4
7 52141 -KWl-900 COLLAR, RR. FORK PIVOT........ 2
8 52144-GE2-003 C A P , R R . F O R K D U S T S E A L CARAI) 4
9 52171-KCJ-690 SLIDER, CHAIN................. 1
1 0 52200-KCJ-30520 F O R K COMP., RR.
*NH255m
SHIMMER SILVER METALLIC 1
11 90111-187-000 B O L T , F L A N G E , 6MM............. 2
12 9 0 1 2 1 -KBW-900 B O L T , RR. FORK PIVOT.. . . . . . . . . 1
1 3 90305-GE8-003 N U T , U, 14MM.................. 1
14 90556-044-000 WASHER, FR. FENDER SETTING.... 2
15 93901-25220 SCREW, TAPPING, 5X12.......... 2
16 9 4 0 0 1 - 0 8 0 0 0 - 0 3 N U T ; H E X . , 8MM................ 2
17 94030-08000 N U T , H E X . , 8MM................ 2
1993.10.01 E F-21
63
F-22
Rear cushion
KCJ3-F2200
95801-10035-00 B O L T , F L A N G E , 10X35........... 2
F-23
Rear fender
KCJ3-F2300
KCJ3-F2400
Service i tern Ref.No. Pert No. Description Rsqd. No. Serial No. Notes
F. R. T. Nomor Nomor Part Nama - Part .Jumlah Catatan
Bagian yang diservis Nomor Serie
Petunjuk GL 200
WINKER ASSY., R. F R . . . . . . . . . . . . 0.2 1 33400-KCJ-691 WINKER ASSY., R. FR . . . . . . . . . . . i
C ADD 0.1 FOR EACH.’ 2 33430-KAF-000 LENS COMP . . . . . . . . . . . . . . . . . . . . . 4
t a m b a h k a n 0,l untuk masing2) 3 33450-KCJ-691 W I N K E R A S S Y . , L . FR . . . . . . . . . . . 1
WINKER ASSY., L. FR. 4 33491 -KAF-003 STAY COMP., WINKER . . . . . . . . . . . . 4
STAY COMP., WINKER 5 33600-KCJ-691 WINKER ASSY., R. RR . . . . . . . . . . . 1
WINKER ASSY., R. RR.
( ADD 0.1 FOR EACH. 6 33650-KAF-000 COLLAR, F R . W I N K E R . . . . . . . . . . . . 2
- t a m b a h k a n 0,l untuk masingz) 7 33650-KCJ-691 WINKER ASSY., L. RR . . . . . . . . . . . 1
1.ENS COMP . . . . . . . . . . . . . . . . . . . . . . 0.1 8 34905-KY6-003 B U L B , W I N K E R (12V 15W) . . . . .... 4
BULB, W IN K E R 9 50186-KBW-900 STAY, RR. WINKER . . . . . . . . . . . . . . 1
1 0 90380-MBZ-000 S C R E W , S P E C I A L , 6X8 . . . . . . . . . . . 4
1993.10.01 E F-24
66
F -25
Tai I I igh
L_ _/
KCJ3-F2500
Service i tern Tef.No. Part No. Description Reqd. N o . Serial No. Notes
Bagian yang diservis F. R. T. Uomor Jumlah
Nomor Part Nama Part Nomor Serie Catatan
‘etuniuk GL 200
AILLIGHT UNIT................. 0.2 1 . 33701 -KCJ -691 TAILLIGHT UNIT................ 1
BASE COMP., TAILLIGHT 2 33702-KCJ-691 LENS COMP., TAILLIGHT......... 1
E N S COMP., TAILLIGHT.......... 0.1 3 33703-KCJ-691 BASE COMP., TAILLIGHT......... 1
BULB, TAILLIGHT 4 33706-KCJ -691 PACKING....................... 1
5 34906-686-921 B U L B , T A I L L I G H T (12V 18/5W)... 1
1993.10.01 E F-25
F-26
B a t t e r y
Service i tern Ref.No. Part No. Description Reqd. No. Serial NO . Notes
F.R.T. Nomor Jumlah Catatan
Bagianyang diservis NomorPart Nama-Part NomorSerie
Petunjuk GL 200
RAY COMP., BATTERY............ 0.2 1 17232-KCJ-690 TRAY COMP., BATTERY........... 1
BATTERY 2 17234-KBW-900 COVER, BATTERY................ 1
CABLE, STARTER MOTOR 3 - BATTERY (12V7AH) . . . . . . . . 1
CABLE, BATTERY EARTH 4 31502-KCJ-690 TUBE, BATTERY BREATHER........ 1
WITCH ASSY., STARTER MAGNETIC. 0.3 5 32410-KCJ-690 CABLE, STARTER MOTOR.......... 1
1993.10.01 E F-26
1
F-27
W i r e harness-
I g n i t i o n c o i l
KCJ3-F2700
11 38120-KCJ-691 H O R N COMP.(LOW)............... 1
12 38301-KCJ-691 RELAY COMP., WINKER........... 1
13 38306-KJ6-740 SUSPENSION, WINKER RELAY...... 1
14 93892-05020-00 SCREW-WASHER, 5X20............ 2
15 94002-06080-03 NUT, HEX., 6MM................ 1
1993.10.01 E F-27
69
F-28
Frame body
KCJ3-F2800
-13
S e r i a l N o . Notes
Service i tern ef.No. P a r t No. D e s c r i p t i o n Reqd. N o .
F.R.T. Jumlah Nomor Serie Catatan
Bagian yang diservis
omor N o m o r Part Nama Part
etunjuk GC 100
6 50353-KCJ-690 P L A T E , R . E N G I N E U PP E R H A NG E R. 1
7 50354-KBW-900 PLATE, L. ENGINE UPPER HANGER. 1
a 50400-KCJ-690 P I P E , R . R R . G R I P . . . . . . . . . . ” . . 1
9 50410-KCJ-690 P I P E , L. RR. GRIP . . . . . . . . . . . . . 1
10 50524-KBW-900 RUBBER, STAND STOPPER . . . . . . . . . 1
16 94050-08000 N U T , F L A N G E , aMM . . . . . . . . . . . . . . 4
17 94050-10000 N U T , F L A N G E , IOMM . . . . . . . . . . . . . 2
78 95701-06014-00 B O L T , F L A N G E , 6X14 . . . . . . . . . . . . 4
19 95701-08016-08 B O L T , F L A N G E , 8X16 . . . . . . . . . . . . 4
20 95aoi-08055-00 BOLT, F L A N G E , 8X55 . . . . . . . . . . . . 2
70
F-29
Too I s
-____ ./
KCJ3-F2900
-I-
Service i tern Ref.Np. Part No. Description Reqd. No. Serial No. Notes
Bagian yang diservis F . R. T. Nomor Nama - Part Jumlah Nomor Serie Catatan
Nomor Part
Petunjuk GL 200
1 89010-KCJ-690 TOOL SET...................... 1
2 99001-10120 S P A N N E R , 10X12................ 1
3 99001-14170 SPANNER, 14X17................ 1
4 99002-I 3500 P L I E R S , 135................... 1
5 99003-I 0000 D R I V E R 1 , P L U S S C R E W (NO.Z)... 1
6 99003-30000 D R I V E R 3 , M I N U S S C R E W (NO.2).. 1
7 99004-18190 W R E N C H , B O X , P18X19........... 1
8 99006-I 2000 H A N D L E , E Y E W R E N C H , IZOMM..... 1
9 99006-24000 W R E N C H , E Y E , 24MM............. 1
10 99007-45000 S P A N N E R , PIN.................. 1
7 1
F-30
Caution label
KCJ3-F3000
Service i tern Ref.No. P a r t No. Description Reqd. No. Serial No. Notes
Bagian Yang diservis F. R. T. Nomor Nama - Part Jumlah Nomor Serie Catatan
Nomor Part
Petunjuk GL 100
1 87505-KCJ - 6 9 0 LABEL, TIRE . . . . . . . . . . . . . . . . . . . 1
2 87506-KCJ-690 MARK, BATTERY CAUTION . . . . . . . . . 1
3 87507-KCJ-690 LABEL, DRIVE CHAIN . . . . . . . . . . . . 1.
4 87560-KC5-920ZA M A R K , D R I V E C A U T I O N sTYPEW* .. . 1
I 1993.10.01 E F-30
i‘ 2
1
B 2
F-31
Mark
4 KCJ3-F3100
TIGER
KELOMPOK ENGINE
21 91303-KK3-830 O-RING, 3 5 x 3 . . . . . . . . . . . . . . . . . . . 2
22 91304-HE3-003 O-RING, 33.5X3.0 . . . . . . . . . . . . . . 1
23 94101-06000 W A SH E R, P L A I N, ~MM . . . . . . . . . . . . 1
24 94301-08140 P I N , D O W E L , 8X14 . . . . . . . . . . . . . . 2
25 960bl-06022-00 BOLT, FLANGE, 4X22............ 2
16
E -1
Cylinder head
P?
0
8 2 1
I-
414
4 14 KCJ3-EOlOO
1993.10.01 E E-l
I i
16
E-2
Camshaft-Valve
KCJ3-E0200
Service i tern Ref.No. Part No. Description Reqd. N o . Serial No. Notes
F. R. T. Nomor Jumlah Nomor Serie Catatan
Bagian yang diservis Petunjuk Nomor Part Nama Parr GL 200
C AMSHAFT COMP.................. m2.8 1 12209-KL4-005 SEAL, VALVE STEM.............. 1
A, R M , VALVE ROCKER.............. *2.4 2 1 2 2 0 9 - 4 2 8 - 0 0 3 S E A L , V A L V E S T E M CARAI)....... 1
( ADD 0.1 FOR EACH. 3 14100-KCJ-710 C A M S H A F T COMP................. 1
t a m b a h k a n 0,l untuk masing’) 4 14431-383-000 ARM, VALVE ROCKER............. 2
ia ‘ALVE.......................... ~3.6 5 14451-437-000 SHAFT, VALVE ROCKER ARM....... 2
I: A D D 0 . 2 F O R E A C H .
tambahkan 0.2 untuk masing*) 6 14456-KG2-950 PLATE, VALVE ROCKER ARM SHAFT
( I N C . R E F A C I N G - t e r m a s u k s k u r l&p) SETTING 1
( EXC. VALVE GUIDE REPLACEMENT, 7 1 4 7 1 1 -KBE-900 V A L V E , I N . . . . . . . . . . . . . . . . . . . . . 1
kecuali penggantian valve guide) 8 1 4 7 2 1 -KBE-900 V A L V E , EX..................... 1
‘S P R I N G , V A L V E I N N E R . . . . . . . . . . . . ~3.4 9 14751-383-005 SPRING, VALVE OUTER (NIPPON).. 2
I[ADD 0 . 1 F O R E A C H . 10 14761-383-005 SPRING, VALVE INNER (NIPPON).. 2
tambahkan 0.1 untuk masing2)
(INC. RELATIVE PART 11 14771-107-020 RETAINER, VALVE SPRING........ 2
t e r m a s u k p ayr at n gb e r h u b u n g a n ) 12 14775-107-000 SEAT, VALVE SPRING OUTER...... 2
13 14776-107-010 SEAT, VALVE SPRING INNER...... 2
1 4 1 4 7 8 1 -MB4-000 C O T T E R , V A L V E . . . . . . . . . . . . . . . . . 4
1 5 90012-KN6-930 S C R E W , T A P P E T A D J U S T I N G . . . . . . . 2
1993.10.01 E E-2
18
11
E-3
C a m chain.Tensioner
KCJ3-E0300
Service item Ref.Nc. Part No. Description Reqd. No. Serial No. Notes
Bagianyang diservis F.R.T. Nomor Jumlah Catatan
NomorPart Nama-Part NomorSerie
Petunjuk GL 200
;PROCKET, CAM.............. . 0.7 14321-KN6-930 SPROCKET, CAM (34T)...........
:HAIN, CAM................. . 1.6 14401-KBB-901 CHAIN, CAM CIOZL) .............
[ENSIONER, CAM CHAIN....... . 1.7 14500-KBB-900 TENSIONER, CAM CHAIN ..........
.IFTER ASSY., TENSIONER.... 0 . 4 14520-KY7-000 LIFTER ASSY., TENSIONER .......
.GASKET, TENSiONER LIFTER 14523-KBB-901 GASKET, TENSIONER LIFTER ......
;UIDE, CAM CHAIN........... . *2.8
6 14535-437-000 BOLT, CAM CHAIN TENSIONER
PIVOT 1
7 14550-KCJ-710 GUIDE, C A M C H A I N . . . . . . . . . . . . . .
a 90002-KWI-900 BOLT, FLANGE, 6x10 ............
9 90005-KY7-000 SCREW, PAN, 6 X 6 ...............
10 90071-MGS-000 BOLT, FLANGE SOCKET, 6X16 .....
19
E -4
C y l i n d e r
KCJ3-E0400
1993.10.01 E E-4
8
E-5
Right crankcase cover
KCJ3-E0500
Service i tern Ref.No. Part No. Description Reed. NO . Serial No. Notes
Bagian yang diservis F. R. T. Nomor Nomor Part Nama - Part Jumlah Nomor Serie Catatan
Petunjuk GL 200
:OVER C O M P. , R . C RA N KC A S E . . . . . . 0 . 8 1 11330-KCJ-710 COVER COMP., R. C R A N K C A S E . . . . . 1
;ASKET, R . C O V E R . . . . . . . . . . . . . . . 0 . 7 2 11393-KCJ-710 GASKET, R. COVER.............. 1
LEVER COMP., CLUTCH 3 15650-KCN-000 GAUGE, OIL LEVEL.............. 1
OIL SEAL, 12X22X5 4 22810-KBB-900 LEVER COMP., CLUTCH........... 1
5 22815-428-000 SPRING, C L U T C H L E V E R . . . . . . . . . . 1
6 91201-148-003 O I L S E A L , 1 2 X 2 2 X 5 CARAI)...... 1
7 91307-035-000 O-RING, 18X3.................. 1
8 94301-08140 PIN, DOWEL, 8X14.............. 2
9 94305-30102 P I N , S P R I N G , 3X10............. 1
10 96001-06040-00 BOLT, FLANGE, 6X40............ 11
1993.10.01 E E-5
21
E-6
Clutch
1993.10.01 E E-6
E-7
Oi I pump
” 7
0
b&9
r
17 '
P
17
KCJ3-E0700
1993.10.01 E E-7
E-8
Left crankcase cover
13
14 KCJ3-EOBOO
Service i tern Ref.No. Part No. Description neqd. No. Serial No. Notes
F . R. T. Nomor Jumlah Catatan
Bagian yang diservis N o m o r Part Nama - Part GL ZOO
Nomor Serie
Petunjuk
OVER, L. CRANKCASE............ 0.9 1 11341-KCJ-710 COVER, L. C R A N K C A S E . . . . . . . . . . . 1
OVER, REDUCTION GEAR.......... 0.2 2 11355-KCN-000 COVER, REDUCTION GEAR......... 1
OVER, L. RR. CRANKCASE........ 0.1 3 11361-KCJ-710 COVER, L. RR. CRANKCASE....... 1
ASKET , L. COVER............... 0.6 4 11363-437-620 RUBBER, RR. COVER MOUNTING.... 1
5 11395-KCJ-710 GASKET, L. COVER.............. 1
1993.10.01 E E-8
E-9
Generator
KCJ3-E0900
Service i tern . ief.No. Part No. Description Reqd. No. Serial No. Notes
Bagian yang diservis F. R. T. Uomor Nomor Part Nama - Part Jumlah Nomor Serie Catatan
‘etunjuk GL 200
LUTCH COMP., STARTING ONE WAY. 1.0 1 28125-KW3-006 C L U T C H COMP., S T A R T I N G O N E W A Y 1
FLYWHEEL COMP. 2 30300-HAO-033 I G N I T I O N PULiE G E N E R A T O R C O M P .
GNITION PULSE GENERATOR COMP.. 0.8 (TEC) 1
TATOR COMP.................... 0 . 9 3 31110-KCJ-711 F L Y W H E E L COMP................. 1
4 31120-KCJ-711 STATOR COMP................... 1
5 32975KCN-000 GUIDE, A.C. GENERATOR CORD.... 1
6 90085-413-781 B O L T , S O C K E T , 6MM.......... .. 6
7 90089-KAS-900 BOLT, FLANGE SOCKET, 5X14.. . 2
8 90092-KES-000 BOLT, STOPPER TENSIONER SHA F T . 3
9 90163-HA8-000 B O L T , UES, 10X48........... .. 1
IO 90403-KN6-930 WASHER, 10X24.............. .. 1
1993.10.01 E E-9
2 5
6
E - 1 0
Starting gear
KCJ3-El000
S ervic e item 2ef.Nc. Part No. Description Reqd. N o . Serial No. Notes
F. R. T. domor Jumlah Nomor Serie Catatan
Bagian yang diservis Nomor Part Nama - Part G L 200
Petunjuk
EAR COMP., STARTING DRIVEN.... 0.8 1 281 IO-KCN-000 GEAR COMP., STARTING DRIVEN... 1
EAR, REDUCTION................ 0.3 2 28114-KN6-930 COLLAR, STARTING DRIVEN GEAR.. 1
EAR, IDLE..................... 0.7 3 28130-KCN-000 G E A R , R E D U C T I O N (61T/17T)..... 1
4 28132-KN6-930 SHAFT, REDUCTION GEAR......... 1
5 28140-KCN-000 G E A R , I D L E (15T116T).......... 1
26
r
E-11
Starting motor
-_- _I
KCJ3-El100
Service i tern Ref.Nc. Part No. Description Reqd. NO. Serial No. Notes
F. R. T. Vomor Jumlah Nomor Serie Catatan
BBgian yang diservis Nomor Part Nama - Part GL 100
petunjuk
1 31200-KCN-003 MOTOR ASSY., STARTING
,
OTOR ASSY., STARTING.......... 0.3
R U SH S E T, T ER M I N A L. . . . . . . . . . . . 0.5 (MITSUEA) 1
HOLDER SET, BRUSH 2 3 1 2 0 1 -KSS-901 BRUSH S E T , T E R M I N A L . . . . . . . . . . . 1
3 31204-KSS-901 SPRING, CARBON BRUSH . . . . . . . . . . 2
4 31205-MN4-008 BOLT, SETTING . . . . . . . . . . . . . . . . . 2
5 31206-KWI - 9 0 1 HOLDER SET, BRUSH . . . . . . . . . . . . . 1
6 31207-KS5-901 RING . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7 90071 -MBO-000 NUT-WASHER, 6MM . . . . . . . . . . . . . . . 2
8 90122-MN4-008 WASHER, STEEL PLATE . . . . . . . . . . . 2
9 91309-425-003 O - R I N G , 2 4 . 4 x 3 . 1 (ARAI) . . . . . . . 1
10 91320-MBO-000 O-RING ........................ 3
11 95801-06035-00 B O L T , F L A N G E , 6X35 . . . . . . . . . . . . 1
12 95801-06060-00 B O L T , F L A N G E , 6X60 . . . . . . . . . . . . 1
1993.10.01 E E-II
3 7
E-12
Crankcase
16
Service i tern ief.No. Part No. DescriDtion Read. No. Serial N o . Notes
F.R.T. Uomor Jumlah YomorSerie Catatan
Bagian yang diservis NomorPart Nama-Part
'etunjuk GL 200
RANKCASE COMP., R............. zid,.9 11100-KCJ-710 CRANKCASE COMP., R ............ 1
ASKET, CRANKCASE.............. ti.4 11191-KCJ-710 GASKET, CRANKCASE .............
RANKCASE COMP., L............. X5.8 11200-KCJ-710 CRANKCASE COMP., L ............
CREEN, OIL FILTER............. 0.1 12361-383-000 CAP, TAPPET ADJUSTING HOLE ....
INC. RELATIVE PART 14513-KBB-900 PLATE, CAM CHAIN PETTING ......
.termasukpartyang berhubungan)
6 15421-107-000 SCREEN, OIL FILTER ............
7 15426-107-000 SPRING, OIL FILTER SCREEN .....
8 15761-KCJ-710 TUBE, BREATHER ................
9 15772-292-010 CLIP, BREATHER TUBE ...........
10 22838-437-000 HOLDER, CLUTCH WIRE ...........
28
r
E-13
C r a n k s h a f t.Pi s t o n
-
S ervic e item Ref.No. P a r t N O. Description Resd. No. Serial No.
Jumlah Notes
Eagian yang diservis F. R. T. Nomor Nomor Part Nama Part GL 200 Nomor Serie Catatan
Petunjuk
RANKSHAFT COMP . . . . . . . . . . . . . . . . *5.3 1 13000-KCN-000 CRANKSHAFT COMP . . . . . . . . . . . . . . . 1
Selection table of connecting rod large end bearing roller
ING SET, PISTON . . . . . . . . . . . . . . . *3.2 2 1 3 0 1 1 -KBB-305 RING SET, PISTON (STD.) . . . . . . . l (Radial Clearance 0 - 8 Mm)
PISTON 13021 -KBB-305 RING SET, PISTON (OS 0.25) . . . . (1) Tabel pemilihan bantalan ujung besar batang penggerak
I N , PISTON . . . . . . . . . . . . . . . . . . . . *3.1 13031 -KEtFJ-305 RING SET, PISTON (OS 0.50) . . . . (1) (Toleransi Radial 0 - 8 urn)
OD, C ON N E C TI NG . ( A C T U A L T IM E) 3 1 3 1 0 1 -KElB-901 PISTON (STD.) . . . . . . . . . . . . . . . . . 1
INC. RELATIVE PART) 13102-KBB-305 PISTON (OS 0.25) . . . . . . . . . . . . . . (I)
:EARINGi R A D I A L B A L L , 2 8 X 7 2 X 1 8 . a.6 13103-KBEf-305 PISTON (OS 0.50) . . . . . . . . . . . . . . (I)
4 13111-440-000 PIN, P I S T O N . . . . . . . . . . . . . . . . . . . l
5 13201 -KCN-300 R O D , CONNECTING . . . . . . . . . . . . . . . 1
6 13311-KCN-300 CRANKSHAFT, R . . . . . . . . . . . . . . . . . 1
7 13321 -KCN-300 CRANKSHAFT, L . . . . . . . . . . . . . . . . . 1
8 13380-KCN-300 PIN COMP., CRANK . . . . . . . . . . . . . . 1
9 1 4 3 1 1 -KN6-931 SPROCKET, TIMING . . . . . . . . . . . . . . 1
1 0 9 0 7 0 1 -HO6-010 K E Y , WOODRUFF, 25X14X4 . . . . . . . . 1
1993.10.01 E E-13
E-14
Transmisson
Service item Ref.No. Part No. Description Meqd. No. Serial No. Notes
Bagian yang diservis F.R.T. Nomor Nama I Part Jumlah YomorSerie Catatan
NomorPart
Petunjuk GL 200
AINSHAFT COMP., TRANSMISSION.. W.6 11108-KCJ-710 PLATE, BEARING SETTING........
INC. RELATIVE PART 23210-KCJ-710 MAINSHAFT COMP., TRANSMISSION.
termasukpartyang berhubungan) 23221-KCJ-710 COUNTERSHAFT, TRANSMISSION....
COUNTERSHAFT, TRANSMISSION 23421-KCJ-710 GEAR, COUNTERSHAFT LOW........
INC. RFIATIVE PART 23427-439-000 COLLAR, COUNTERSHAFT LOW GEAR.
termasukpartyang berhubungan)
WHEN SERVICING COMP., UNIT,
6 23431-KA2-000 BUSH, 20~~ . . . . . . . . . . . . . . . . . . . . 1
F.R.T. IS 4.8 7 23431-437-000 BUSH, 20MM .................... 1
a 23441-KCJ-710 GEAR, MAINSHAFT SECOND ........
jika unit iengkap diservis, F.R.T. adalah 4,8) 9 23451-KCJ-710 GEAR, COUNTERSHAFT S E C O N D .....
PROCKET, DRIVE................ 0.2 10 23452-KWI-900 BUSH, 20X23X9 . . . . . . . . . . . . . . . . .
30
E-14
Transmi sson
KCJ3-El400
31 91005-KCN-003 B E A R I N G , R A D I A L B A L L , 20X55X11 1
32 96100-62020i-i B E A R I N G , R A D I A L B A L L , 6202U... 1
33 91201-030-033 O I L S E A L , 20X34X7 CARAI)...... 1
34 92101-06010-OA B O L T , H E X . , 6X10.............. 2
35 961 OO-62040t-i B E A R I N G , R A D I A L B A L L , 6204.... 1
31
E-15
G e a r s h i f t d r u m
I 20
2
1'5 I
8 KCJ3-El500
&p
KCJ3-El600
Service item lef.No. Part NO . Description Reqd. No. Serial No. Notes
F. R. T. lomor Nama-Part Jumlah NomorSerie Catatan
Bagianyang diservis Nomor Part
'etunjuk GL 200
Service i tern ief.No. Part No. Description Reqd. N o . Serial No. Notes
Bagian yang diservis F. R. T. Jomor Nomor Part Nama - Part Jumlah NomorSerie Catatan
‘etunjuk GL 200
ASKET SET..................... 1.0 1 6010-428-671 GASKET SET....................
EEDLE SET, JET................ 0.9 1 6012-KCJ-710 NEEDLE SET, JET ...............
LOAT SET...................... 0.6 3 1 6013-439-921 FLOAT SET .....................
VALVE COMP., FLOAT 4 1 6014-KZI-670 TOP S E T . . . . . . . . . . . . . . . . . . . . . . .
CLIP, TUBE 5 1 6015KCJ-710 CHAMBER SET, FLOAT . . . . . . . . . . . .
OP SET........................ 0.4
CHAMBER SET, FLOAT 6 1 6016-402-004 SCREW SET A . . . . . . . . . . . . . . . . . . .
R M SET, LINK.................. 0.8 7 1 6018-428-671 ARM SET, LINK . . . . . . . . . . . . . . . . .
LINK SET 8 1 6021-KCJ-710 DIAPHRAGM SET, PUMP . . . . . . . . . . .
'IAPHRAGM SET, PUMP............ 0.5 9 1 6028-KBW-901 SCREW SET 0 . . . . . . . . . . . . . . . . . . .
'ALVE SET, AIR CUT............. 0.3 10 1 6029-426-003 SCREW SET C . . . . . . . . . . . . . . . . . . .
ARBURETOR ASSY................ 0.7
VALVE, THROTTLE fl 1 6033-KCJ-710 LINK SET . . . . . . . . . . . . . . . . . . . . . .
12 1 6037-KCJ-710 STAY SET . . . . . . . . . . . . . . . . . . . . . .
13 1 6038-KCJ-710 STAY SET, CHOKE . . . . . . . . . . . . . . .
14 1 6048-Kf37-901 VALVE SET, AIR CUT . . . . . . . . . . . .
15 1 6100-KCJ-710 CARBURETOR ASSY . . . . . . . . . . . . . . .
21 16199-KCJ-710 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . .
22 93600-05010-lti SCREW, F L A T , 5X10 . . . . . . . . . . . . .
23 93892-03008-18 SCREW-WASHER, 3 x 8 .............
24 93892-04008-18 SCREW-WASHER, 4X8 .............
25 93892-04012-18 SCREW-WASHER, 4X12............
34
E -17
Carburetor
31 99103-440-0380 J E T , S L O W , #38................ 1