DATA SHEET

GREENCAST 94
DESCRIPTION:
Greencast 94 is a dense 94% tabular alumina hydraulic setting castable, suitable for temperatures up
to 1870C in oxidising atmospheres. It has high mechanical strength with excellent resistance to
impact and abrasion. High chemical purity confers excellent resistance to chemical attack.

APPLICATIONS:
Petrochemical Industry: Including secondary reformer linings, fluid catlytic cracking unit, transfer
and riser lines, fixed bed hydrocracking unit linings, waste heat boiler tube sheets in sulphur and
ammonia plants, coal gasification ducting.
Metal/Mineral Processing: Including high temperature cyclones, burner pipe linings, ladles for iron,
copper and brass.

CHEMICAL ANALYSIS - Calcined Basis

Silica SiO2
Alumina Al2O3
Iron Oxide Fe2O3
Lime - CaO
Magnesia - MgO
Alkalies - Na2O + K2O

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Trace
95.0%
0.1%
4.6%
0.2%
0.3%

NOTE
The test data shown are based on average results of control tests and are subject to normal variation on
individual tests. These results cannot be taken as maximum or minimum requirements for specification
purposes.

Ref: 27/12/9/08

GREENCAST 94
PHYSICAL PROPERTIES
MAXIMUM RECOMMENDED TEMPERATURE
QUANTITY REQUIRED Net
BULK DENSITY
Cured and Then Dried at 105C
Heated at 820C
WATER REQUIRED FOR MIXING
Per 100 Kgs
MAXIMUM TIME FROM ADDING WATER TO PLACING
MATERIAL
PERMANENT LINEAR CHANGE ASTM C113 AND C865
Expansion or Shrinkage
Cured and Then Dried at 105C
Heated at 820C and Then Cooled
Heated at 1100C and Then Cooled
Heated at 1370C and Then Cooled
Heated at 1600C and Then Cooled
Heated at 1820C and Then Cooled
MODULUS OF RUPTURE ASTM C133 AND C865
Cured and Then Dried at 105C
Heated at 820C and Then Cooled
Heated at 1100C and Then Cooled
Heated at 1370C and Then Cooled
COLD CRUSHING STRENGTH ASTM C133 AND C865
Cured and Then Dried at 105C
Heated at 820C and Then Cooled
Heated at 1100C and Then Cooled
Heated at 1370C and Then Cooled
PARTICLE SIZE ASTM C92
Retained on 6 Mesh Tyler Screen
THERMAL CONDUCTIVITY
at a Mean Temperature of
205C
425C
650C
870C
1095C

Ref: 27/12/9/08

1870C
2500 Kgs/m3
Kgs/m3
2550 - 2700
2450 - 2550
Approximately
10 Litres
20 Minutes

Nil
0.05 - 0.2% Shr
0 - 0.2% Exp
0.1 - 0.5% Shr
0 - 0.3% Shr
1.0 - 2.0% Shr
MPa
7.0 - 15.0
6.0 - 10.0
5.0 - 9.0
6.0 - 10.0
35.0 - 60.0
35.0 - 58.0
25.0 - 42.0
35.0 - 58.0
Less than 1%
W/mK
2.64
2.21
1.87
1.80
1.89