SR NO

MAINTENANCE STEPS
1 KEEP KIRT OUT OF THE ENGINE

2 MAINTAIN A LUBRICATING FILM ON ALL BEARING SURFACE

3 REGULATE THE ENGINE'S FUEL

4 CONTROL OPERATING TEMPERATURES

5 GURARD AGAINST CORROSION

6 LET THE ENGINE BREATHE

7 PREVENT OVERSPEEDING
8 KNOW YOUR ENGINE'S CONDITION
10 SCHEDULE AND CONTROL YOUR MAINTENANCE

CUMMINS MAINTENANCE
THIS IS A GENERAL MAINTENANCE PROGRAMME; IF YOUR ENGINE IS NOT FITTED WITH
TURBOCHARGER, AIR COMPRESSOR, ETC, OMIT THAT PARTICULAR MAINTENANCE STEP.
IF YOUR ENGINE IS FITTED WITH SOME SPECIAL COMPONENT OR ACCESSORY NOT SHOUN ON
THE CHART, WRITE AND ASK FOR THE DETAILS FROM YOUR SERVICE REPRESENTATIVE.
THE MAINTENANCE CHART HAS BEEN SPECIALLY PREPARED FOR AVERAGE INDIAN CONDITIONS,
DETAILED INSTRUCTIONS ARE ONTAINED IN THE OPERATION AND MAINTENANCE MANUAL
SUPPLIED WITH EACH ENGINE
USE THE RECOMMENDED OIL WHOSE SPECIFIATIONS WILL MEET QUALITY REQUIREMENTS OF API
CATEGORY CH4, DONT MIS BRANDS OR GRADES OF OIL IN THE ENGINE. FOR DETAILS REFER
OPERATION & MAINTENANCE MANUAL 3243773,
THE LIFE OF THE FUEL FILTER, LUB OIL AND OTHER FILTERS WILL DEPEND ENTIRELY-UPON THE
AMOUNT OF DUST, DIRT AND WATER IN THE OIL BESIDES OPERATING AND MAINTENANCE
CONDITIONS AND ALSO THE TYPE OF GAS, FUEL AND LUB OIL USED IN THE ENGINE.
FOR STARTER AND ALTERNATOR PLEASE FOLLOW MAINTENANCE SCHEDULE AS PER O&M
SCHEDULE AS PER O&M MANUAL

A-CHECK (SECTION 4,5)

DAILY/WEEKLY
LUBRICATION
CHECK ENGINE OIL LEVEL
FUEL SYSTEM
DRAIN SEDIMENTS FROM FUEL TANKS
AIR SYSTEM
CLEAN PRE-CLEANER DUST PAN WEEKLY
CHECK AIR CLEANER RESTRICTION
CLEAN/CHANGE AIR CLEANER ELEMENT IF
REQUIRED
COOLING SYSTEM
CHECK COOLANT LEVEL
OTHER MAINTENANCE

DRAIN AIR TANK

CHECK & CORRECT LEAKS
DRAIN FUEL FILTER/WATER SEPARATOR DAILY
CHECK OIL LEVEL OF MARINE GEAR & RAW
WATER PUMP

ENGINE SERIES INTERVAL

HOURS CALENDAR

BULLETIN NO 3243609-08-12-2006

B-CHECK (SECTION 6)
REPEAT "A"
LUBRICATION
CHANGE ENGINE OIL
CHANGE ENGINE FULL-FLOW OIL FILTER
CHANGE BY -PASS FILTER
CHANGE MARINE GEAR OIL
RECORD OIL PRESSURE
FUEL SYSTEM
CHECK HYD. GOV. OIL (IF APPLICABLE)
CHECK THROTTLE LINKAGE
LUBRICATE BALL JOINTS OF THE THROTTLE
LINKAGE OF HYD. GOVERNOR.
CHANGE FUEL FILTER
CLEAN FUEL TANK BREATHER
CHECK ANEROID OIL
AIR SYSTEM
CLEAN / CHANGE CRANKCASE BREATHER
CHECK AIR PIPING
COOLING SYSTEM
CHECK COOLANT INHIBITOR. ADD COOLANT
CONCENTRATE, IF REQUIRED
CHECK HEAT EXCHANGER ZINC PLUGS
B
EVERY 300HRS
6 MONTHS

FIRST 1500 HRS CHECK

ALL STEPS OF C-CHECK AND ADDITIONS STEPS
ADJUST INJECTORS AND VALVES
REPLACE ROCKER COVER GASKETS

TO BE DONE AT FIRST 1500 HRS ONLY

C-CHECK(SECTION7)
REPEAT "A"&"B"
FUEL SYSTEM
CHANGE HYD.GOV. OIL
CHANGE ANEROID OIL
CHECK ANEROID ADJUSTMENT
REPLACE ANEROID BREATHER
CLEAN FUEL TANK FROM INSIDE
COOLING SYSTEM
CLEAN RADIATOR/CHARGE AIR COOLER
EXTERNALLY
CHECK FAN HUB/IDLER AND WATER
PUMP/IDLER
OTHER MAINTENANCE
INSPECT FOLLOWING PARTS & REPLACE AS
REQUIRED (ALTERNATOR/ STARTER, ETC)
CHECK AIR CLEANER EVACUATOR VALVE
CHANGE IF REQUIRED

C
EVERY 1500 HOURS/EVERY 1 YEAR

D-CHECK (SECTION 8)
REPEAT "A,B AND C"
FUEL SYSTEM
CLEAN AND CALIBRATE INJECTORS IF REQUIRED
REPLACE ROCKER COVER GASKETS
CHECK FUEL PUMP CALIBRATION
REPLACE ANEROID BELOWS & CALIBRATE IF
PROVIDED
AIR SYSTEM
CLEAN TURBOCHARGER COMPRESSOR WHEEL AND
DIFFUSER IF REQUIRED
CHECK TURBOCHARGER BEARING CLEARANCE
TIGHTEN MANIFOLD NUTS OR CAPSCREWS
COOLING SYSTEM

CHANGE COOLANT
DESCALE COOLING SYSTEM
OTHER MAINTENANCE
CHECK VIBRATION DAMPER
CHECK AIR COMPRESSOR
CHECK SAFETY CONTROLS

D
EVERY 6000 HRS, EVERY 2 HRS

1500 HRS. AFTER EVERY 'D' CHECK

ALL STEPS OF C-CHECK AND ADDICTIONAL STEPS
ADJUST INJECTORS AND VALVES IF REQUIRED
REPLACE ROCKER COVER GASKETS

TO BE DONE AT 1500 HRS AFTER EVERY D

CHECK