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(c) Arbor
3. The horizontal feed, cross feed and screw cutting movement in a lathe is controlled by
(a) Headstock
(b)Tailstock
(c) Cross-slide
(d) Apron
(b) Tailstock
(d) Bed
(b) Tailstock
(d) Bed
10. To prevent lathe bed guideways from damaging by chuck while mounting
(a) Take the help of the supervisor
(b) Support it with screw jack
(c) Lift it with hand crane
(d) Place a wooden piece on the guideways
11. The sliding surfaces of the lathe bed are
(a)Flame hardened
(c) Normalised
12. Which one of the following on a lathe is used to give depth of cut?
(a) Compound slide
(c)
17. Which among the following parts of a lathe should have high compressive strength?
(a) Bed
18. The compound slide swivel base is set at 45 to the centre line of lathe. The degree of the
reading at the cross slide index will be
(a) 135
(c) 45
(b) 90
(d) 30
19. The special gear of 127 teeth or 63 teeth may be used to cut metric threads in a lathe
having British lead screw. It is known as
(a) Idler gear
20. Which one of the following statements is true with respect to the half nut?
(a) It is detachable part of the saddle
(b) It is an integral part of the saddle
(c) It is an integral part of the apron
(d) It is detachable part of the apron
21. What is the function of the drop worm provided in the apron of the centre lathe?
(a) Engages / disengages the power feed
(b) Changes the direction of rotation of the workpiece
(c) Changes the feed direction
(d) Engages / disengages the lead screw
22. The tailstock barrel has an internal taper. Which one of the following standard tapers is
provided in the barrel bore?
(a) Metric taper
23. A jib is provided between the top slide and the swivel base assembly of the compound
slide. Its purpose is to
(a) Allowing dismantling the top slide easily
(b) Eliminate the backlash of the screw and the nut in the assembly
(c) Adjust the slackness developed due to wear
(d) Permit flow of the lubricant between the sliding surfaces
24. One of the parts of a centre lathe is tumbler gear unit. It is provided to
(a) Change the direction of feed
(c) mm
(d) Radians
(d)"X"axis
29 .Which one of the following is used to hold cylindrical rough casting for turning?
(a) Three-jaw chuck
30. Which one of the following centres is suitable while cutting taper by set over method?
(a) Plain centre
31. Which one of the following is used to hold the workpiece for machining diameter
concentric to its hole /
bore?
(a) Face plate
(b) Mandrel
32.Which among the following centres is suitable when workpiece held between centres is to
be turned at high speed?
(a) Ball centre
(b) 45
(c) 60
(d) 90
(c) Faceplate
(b) Bed
(c) Saddle
(d) Headstock
41.An irregularly shaped wotkpiece is turned on a lathe. Which one of the following work
holding accessories is used?
(a) Three-jaw chuck
(d) Faceplate
d.
(b) In a collet
48.Which among the following materials is used for steady rest pads?
(a) Mild steel
(b) Lead
(c) Brass
(d) Aluminium
49.Which among the following statements in respect of fixed steady is NOT correct?
When setting its two lower pads are made to just touch the surface of the job first.
It must be trued before the pads to bear on the job.
(c) Skinning is done on the job before it is set with the job.
(d) It is fixed to the carriage of the lathe.
50.A fixed steady has
(a) One adjustable pad
51.During machining operation using faceplate, the angle plate is held on the
(a) Faceplate '
(b) Carriage
(c) Tailstock
(d) Bed
52.Which one of the following methods is used to press the mandrel squarely to the
workpiece?
(a) By hammering
(c) By tailstock
(d) By vice
(b) Holding between a three-jaw chuck and supporting with a pipe centre.
(c) Holding on a split mandrel and machining between centres.
(d) Holding on cone mandrel and machining between centres.
57.When machining an irregularly shaped workpiece held in faceplate, counterbalancing is
done by clamping weights. This is done
Before mounting the faceplate on the spindle nose.
After mounting the faceplate on the spindle nose and revolving the workpiece at the slowest
rpm.
After mounting the faceplate on the spindle nose and keeping the spindle in neutral
position.
After taking the rough cut.
58.A fixed steady rest is used to
Support the tool rigidly to avoid chatter during operation.
Support long shafts that are being threaded for their full length.
Support workpieces during facing large diameter workpieces with short length.
Support long workpieces held in chuck, to perform operations at the overhanging end.
59.You want to fix an irregularly shaped workpiece on a lathe, which one of the following
accessories is the most appropriate?
(a) Three-jaw self-centering chuck
(b) Driving plate
(c
face plate
66.Which one of the following is used only for finishing and maintaining correct form of
thread ?
(a) Tap
69.What effective change will occur to the tool geometry if the cutting tool is set below the
centre height on lathe?
(a) front clearance angle increase
(b) Front clearance angle decreases
(c) Front clearance angle remains the same
(d) Front clearance angle becomes zero
70.Inserted HSS tool bits are more useful for the operation
(a) Boring
(c) Internal threading
71.Which one of the following materials is used for manufacturing centre drills ?
(a) Cast steel
77.The width of the tool used to cut 10 mm pitch square thread iss
(a) 10 mm
(b)7.5mm
(c) 5 mm
(d) 2.5 mm
78.The included angle of the countersinking portion of a centre drill of type 'B' used for
protecting the centre hole is
(a) 75
(b) 90
(c) 100
(d) 120
79.Which one of the following factors will NOT influence the selection of the cutting speed ?
(a) Diameter of the workpiece
80.Which one of the following angles of rough turning tool, depends upon the feed rate chosen
?
(a) Top rake angle
(b) brazing
(c) soldering
86. Which one of the following materials for lathe cutting tools can be forged to any desired
shape ?
(a) High speed steel
(c) Stellite
87. when rough turning a workpiece with a carbide tool long curly chips are formed. Which
one of the following is the right way of getting rid of this kind of chip ?
(a) Stop the power feed at intervals so that the chip breaks
(b) Change the rake angle
(c) Provide chip breaker on the tool
(d) Use a metal hook and pull away the chips
88.A brass shaft is to be turned to a surface roughness Ra = 0.8, with high cutting speed.
Which one of the following cutting tool materials is most suitable ?
(a) High speed steel
89..Which one of the following statements is true with reference to the tool life ?
(a) Time between starting and finishing a job
(b) Total time for turning work including regrinding of tool
(b) Steel
(c) Plastic
95.Which among the following factors governs the selection of feed when turning a workpiece
?
(a) Tool geometry
97.State the direction of rotation of job and lead screw while cutting left hand thread viewing
from tailstock end. (CW = clockwise; ACW = anticlockwise).
(a) Both the job and lead screw rotate CW
(b) Both the job and lead screw rotate ACW
(c) Job rotates CW and lead screw rotates ACW
(d) Job rotates ACW and lead screw rotates CW
98.Fine facing is done by feeding the tool
(a) from centre to the periphery of the job
(b) from periphery to the centre of the job
(c) either 'a' or 'b'
(d) neither 'a' nor 'b'
99.Which one of the following types of chips is found while turning cast iron ?
(a) Long curly chips
101.As the diameter of the workpiece decreases, the spindle speed (for the same cutting speed)
A) increase
(b) decreases
102.The difference in measurement between the machined and un-machined diameter is equal
to the
(a) depth of cut
104.Which among the following is the cause for incorrect pitch of thread during threadcutting
with single point tool?
(a) Incorrect selection of change gears
(c) Half nut worn out
105.Which one of the following is the reason for torn threads while thread cutting on lathe ?
(a) Blunt tool
106.For setting of tool for threading, it is aligned with the work by using
(a) try square
(c) thread plug gauge
107.Which among the following statements in respect of threads/ thread cutting is NOT correct
?
Threading tools are checked for accuracy for the 60 angle by using a centre gauge
M 10 x 1.25 is a fine pitch thread
M 10 is a coarse pitch thread
Same tool is used for cutting external and internal threads
108.While cutting internal threads on lathe with single point tool, the spindle speed should be
less than that for the plain turning operations
more than that for the plain turning operation
equal to that for plain turning operation
None of the above
109.Which one of the following statements in respect of thread cutting is NOT correct?
Inserted tool bits are more advantageous while cutting internal threads
Before cutting internal threads, the hole should be chamfered
When internal thread cutting is done in a blind hole, a recess should be provided
When cutting internal threads, the core diameter may be equal to the size of external threads
110.Which among the following in respect of thread cutting is NOT correct ?
The threads can be cut on a lathe by using simple gear train arrangement only
The 127 teeth gear is used as driven gear for cutting metric threads on a lathe having lead
screw in TPI
The 63 teeth gear is used as a driver for cutting British threads on a lathe having metric lead
screw
The teeth of the driver and driven are based on the pitch of thread to be cut and the pitch of
thread on lead screw
111.Which one of the following statements in respect of eccentric turning is correct ?
In an eccentric shaft, the centres of the individual diameters are displaced
Eccentric shaft can be turned by holding it in a three-jaw chuck
Higher speed is chosen for eccentric turning
It is preferred to give more depth of cut in the beginning while turning an eccentric shaft
112.Which one of the following statements in respect of thread chasing dial is NOT correct ?
(a) Thread chasing dial is used to catch the thread when threading on lathe
(b) Worm gear of chasing dial engages with the lead screw while thread chasing
(d) anywhere
(b) 18 teeth
(c) 12 teeth
(d) 6 teeth
116.A simple gear train is to be used to cut a thread with a certain pitch. A driver gear with 3
teeth more than that of the calculated value is mounted due to the nonavailability of the
required gear from the set. The thread that is cut will have the pitch
More than that required throughout the length
Less than that required throughout the length
Equal to that required throughout the length
More for a certain length and then less for the remaining length
117.Power feed is not possible in compound slide method of taper turning. Which one of the
following defects can be noticeable on the tapered workpiece due to the above reason ?
(a) Chatter
(c) Taper angle more than set
118.To get a fine even surface on a workpiece by facing operation on lathe, it is necessary to
have
(a) low cutting speed, fine feed and heavy depth of cut
(b) low cutting speed, fine feed and light depth of cut
(c) high cutting speed, fine feed and light depth of cut
(d) high cutting speed, fine feed and heavy depth of cut
119.Which one of the following operations is NOT done on a workpiece held in-between
centres ?
(a) Knurling
120.Which one of the following methods of catching the threads consumes more time when
cutting odd pitch threads ?
(a) Using thread-chasing dial
(b) Reversing the machine
(c) Marking the work holding device and lead screw
(d) Pre-determined travel of the carriage
121.A hole is drilled in a lathe by using a 10 mm dia straight shank drill held in a drill chuck.
After a short distance of the drill travel, it rotates along with the work. Which one of the
following is the cause for this defect ?
(a) Chips getting clogged
(b) Centre not aligned
(c) Spotting at the centre not done
(d) Feeding by tailstock hand wheel is too slow
122.Unusual sound is heard during rough boring a large diameter hole. Which one of the
following statements is the cause for this defect ?
(a) Boring tool springs its travel
(b) Coolant is not applied with force
125.If the lead screw has 6 TPI and there are 4 numbered divisions in the chasing dial, which
one of the following will be the teeth worm wheel of chasing dial ?
(a) 48 teeth
(b) 24 teeth
(c) 18 teeth
(d) 12 teeth
126.While thread cutting on a lathe by using single-point tool, the tool moves in a path called
as
(a) Epicycloid
(c) Rake
(b) Cycloid
(d) Helix
127.Which one of the following diameters of the workpiece should be turned before cutting
external threads ?
(a) Major diameter
128.When the threading tool reaches the end of the thread, the tool should be
(a) left in the groove and reverse the workpiece
(d) After the tool has traveled a distance more than the angular shoulder
130.A M30 thread is rough cut using a thread roughing tool. Which one of the following is the
correct procedure for aligning the finishing tool with the thread groove ?
Work stationary, tool adjusted and positioned in the groove by compound slide and cross slide
Work stationary, tool adjusted and positioned in the groove by carriage hand wheel and cross
slide hand wheel
Work revolving, half nut engaged, tool positioned in the groove by compound slide and cross
slide
Work revolving, half nut engaged, tool positioned in the groove by carriage and cross slide
hand wheels
131.Which one of the following is a remedial measure to prevent the tool cutting edge
chipping off?
(a) Increase feed rate
132. The distance through which a screw thread advances axially in one turn is called:
(a) Pitch of thread
(b) 2
(c) 3
(d) 4
(b) 471/2
(d) 60
135.what type of threads are suitable for small precision components and measuring gauges ?
(a) British Association threads
136.What type of threads are suitable for lead screws of machine tools ?
(a) British Association threads
137.Which one of the following is the reason for rough and broken threads ?
(a) Thread cutting tool blunt.
(b) The size of hole or diameter of the blank for bolt is not correct.
(c) The flutes of cutting tool are filled with chips.
(d) All the above.
138. The distance between one point on a screw thread and the corresponding point on the next
thread, measured parallel to the axis is called as
(a) Axis of thread
(c) Pitch of thread
140.Which one of the following screw thread forms has an included angle of 29 between the
flanks of thread ?
(a) B. A. thread
(b) V-grooves
(b) Round
(d) None of the above
144.Which one of the following thread forms is used in a threaded assembly where the sliding
force acts in one direction only ?
(a) Square thread
(b) V thread
(b) 45
(c) 55
(d) 60
(b) 0.7035 P
(c) 0.6 P
(d)0.61 P
(b) Square
(c) Buttress
(d) B.S.F.
151.Which one of the following thread forms on bolts and nuts is meant for general fastening
purposes ?
(a) 'V threads
(c) Knuckle threads
152.Which one of the following screw thread elements is NOT checked with the thread ring
gauge ?
(a) Pitch diameter
(c) Helix angle
(b) Pitch
(d) Profile
153.Which one of the following elements of an external screw thread cannot be measured
directly with precision instruments ?
(a) Width of crest
154.Which one of the following statements is correct with respect to the spiral fluted taps ?
(a) Used to tap oversized hole
(c) The tap tends to push the chips ahead of the tap
(d) Threads formed by displacing the work material
155.The shape of the frame of thread snap gauge is in the form of
(a) Round
(b) Square
156.The shape of the thread in the 'Not Go' end of a thread snap gauge is
(a) Beveled
(b) Truncated
(c) Taper
(d) Sharp
157.The handle of thread plug gauge is made from ebonite material for
(a) reducing the cost
158.Which one of the following thread groups is only for transmitting motion ?
(a) Square, Modified square, Acme, Buttress threads
(b) Whitworth, Acme, Square, Buttress threads
(c)
(b) 0.6000 P
(c) 0.6403 P
(d) 0.6134 P
164.In a threaded assembly the contact between the male and female threads takes place on the
(a) Pitches
(b) Flanks
(c) Crests
(d) Roots
(b) softened
(d) brittle
167.What is the trouble when grinding wheel fails to cut in a grinding machine ?
(a) Grinding wheel's grade is too soft
(b) 0.025 mm
(c) 0.0025 mm
(d) 0.00025 mm
169.The
169.grade of a grinding wheel is specified by letters from A to Z. Which are of the following
refers to the hardest grade?
(a) E
(b) J
(c) P
(d) Y
170.It is required to finish grind a 050 mm mild steel shaft on a cylindrical grinding machine.
What will be the surface speed if r.p.m. of the job is 191 ?
(a) 20 metres/min.
(b) 25 metres/min.
(c) 30 metres/min.
(d) 35 metres/min.
171.Which among the following is the natural abrasive ?
(a) Corrundum
(b) Diamond
(c) Emery
172.Which one of the following range of carbon content is present in pig iron?
(a) 0.05 to 1.4%
(d) 3 to 5%
173.What is the name of the furnace, which is used for the manufacture of C.I. ?
(a) Open hearth
(b) Cuploa
(c) Bessemer
(d) Puddling
Which one the following processes can produce high alloy steel with accurately specified
chemical composition?
(b) Manganese
(c) Carbon
(d) Nitrogen
In case of steel, through which one of the following processes, there will be no increase in
hardness ?
(a) Heating above 600C and slow cooling
(b) Rolling
(c) Hammering
(b) Chromium
(c) Vanadium
(d) Nickel
(b) Ductile
(c) Tensile
(d) Rigid
A brass shaft is to be finish turned to a surface roughness Ra = 0.8, with high cutting speed.
Which one of the following cutting tool materials is suitable for this purpose?
(a) H.S.S.
(c) Stellite
(b) H.S.S.
(c) Ceramic
(d) Stellite
(d) Steel
(b) 1:10
(c) 1:20
(d) 20:1
(b) Graphite
Most common type of cutting fluid used in almost all the machining operation is
(a) Water
(c) Soluble oil
Fire point is
The temperature at which an oil gives off sufficient vapour to burn it continuously when
ignited.
The temperature at which an oil will cease to flow when cooled.
The lowest temperature at which an oil gives off sufficient vapour to support a momentary
flash without actually setting fire.
The temperature at which fire is produced.
Graphite is a
(a) Liquid lubricant
Which one of the following is the reason that tap water is not preferred as coolant on machine
tools?
(a) It decreases cutting action of the tool.
(b) Danger of corrosion.
(c) It has insufficient cooling effect.
(d) Due to high cooling effect the cutting edges of tool break off.
Which one of the following frictions occurs in an un-lubricated journal bearing ?
(a) Sliding friction
In which one of the following materials no cutting oil is used when drilling ?
(a) Tool steel
(c) Copper
(d) Aluminium
Preventive maintenance is
The overall lubrication and repair work carried out by the maintenance section in advance of
the machine coming to breakdown.
The maintenance work for any fault noticed during the work.
Done to prevent the maintenance of machines.
None of the above.
For effective cutting of steel with hand hacksaw, which one of the following coolant is
suitable?
(b) Grease
Which one of the following tests is carried out after overhauling and reconditioning of
machines ?
(a) Periodic acceptance test
Which one of the following is used for checking run out of the internal taper of machine
spindle ?
(a) Dial test indicator
(b) Test mandrel and dial test indicator
(c) Precision height gauge
(d) Test mandrel and precision height gauge
The sensitivity of precision spirit level is
(a) 0.02 to 0.05/100 mm
(d)Emulsification
Which one of the following is the best way for preparing an emulsion ?
(a) Mix soluble oil and water by pouring both simultaneously
(b) Add water to the soluble oil
(c) Add soluble oil to the water
(d) None of the above
Which one of the following is common method for applying cutting fluid on the tool point ?
(a) With high pressure jet
(b) Kerosene
The diameter of the best sized wires, in the three wire measurement of pitch diameter of an
external screw thread depends upon
(a) major diameter, pitch and helix angle
(b) major diameter, pitch and thread angle
(c) pitch and helix angle
(d) pitch and thread angle
Rake angle is not provided on a form tool used to produce taper on a workpiece. The reason
for this is
(a) to reduce grinding time of the tool
(b) to reduce wastage of tool material
(c) taper angle is not affected by re-sharpening
(d) for the tool to have large wedge angle
A simple change gear train is used to cut a certain pitch thread. Due to the non-availability of
the required gear from the set, down gear with 3 teeth more than that of the calculated value is
mounted.The thread that is cut will have a pitch
(a) more than that required for the full threaded length
(b) less than that required for the full threaded length
(c) equal to that required for the full threaded length
(d) more for certain length and then less for the remaining thread length
A rough turning tool is ground by hand on a pedestal grinder. After grinding it is observed that
the ground faces of the tool are concaved. Which one of the following statements is the cause
for this defect?
Tool rest not set to the required angle
The amount of offset of tailstock for taper turning is done by the offset screws provided. The
procedure to be followed is
Loosen both screws and push the body to the amount of offset
Loosen both the screws and push the base to the amount of offset
Loosen the screw opposite to the direction of movement and tighten the other screw
Loosen the screw in the direction of movement and tighten the other screw
Single point metric 'V threading tools are checked for its flank angle accuracy by using a
(a) thread plug gauge
You have to cut threads on aluminium. Which one of the following coolants will you use?
(a) Lard oil
(c) Soluble oil
(b) Kerosene
(d) Vegetable oil
Different threads have got different depths. Which one of the following has got the highest
depth ?
(a) Square
(b) Acme
(c) Worm
(d) Buttress
(b) 1 : 30
(d) 1 : 50
The most favourable metal for chemical plants and food processing equipment is stainless steel
because it has high corrosion resistance at
(a) atmospheric temperature only
Carbide tipped tool used for turning hard material is provided ....
(a) Side rake angle
The plastics which formed to shape by the application of heat and pressure without any
chemical change are known as ....
(a) Thermosetting plastics
(b) Thermoplastics
(c) Elastomers
(d) Aminos
(b) 0.5 mm
(d) 0.01 mm
The soft material particles get clogged in the grinding wheel while grinding. This is called...
(a) Truing
(b) Loading
(c) Glazing
(d) Dressing
(b) Steel
Which one of the following formula is applied to find the tail stock offset, when turning tapers
by offset method ?
(a)
(c)
Dd
I
(b)
d D
XL
2I
(d)
Dd
2I
dD
2I
(b) 5.9 mm
(c) 5.6 mm
(d) 5.2 mm
(b) Copper
(d) Aluminium
(b) spindle
(d) frame
(a) 9.6 mm
(6)10.8 mm
(c) 11.38 mm
(d) 11.62 mm
Which range of cutting speed is suitable for turning mild steel using H.S.S. tool?
(a) 30 m/min
(b) 42 m/min
(c) 60 m/min
(d) 70 m/min
a) 15-20m/min
(The diameter of the best sized wires, in the three wire measurement of
pitch diameter of an external screw thread depends upon
(a) major diameter, pitch and helix angle
(b) major diameter, pitch and thread angle
(c) pitch and helix angle
(d)pitchandthreadangle
Rake angle is not provided on a form tool used to produce taper on a workpiece. The reason
for this is
(a) to reduce grinding time of the tool
(b) to reduce wastage of tool material
(c) taper angle is not affected by re-sharpening
(d) for the tool to have large wedge angle
A simple change gear train is used to cut a certain pitch thread. Due to the non-availability of
the required gear from the set, down gear with 3 teeth more than that of the calculated value is
mounted.The thread that is cut will have a pitch
(a) more than that required for the full threaded length
(b) less than that required for the full threaded length
(c) equal to that required for the full threaded length
(d) more for certain length and then less for the remaining thread length
A rough turning tool is ground by hand on a pedestal grinder. After grinding it is observed that
the ground faces of the tool are concaved. Which one of the following statements is the cause
for this defect?
Tool rest not set to the required angle
Tool held in one position only against the wheel
Surface speed of the grinding wheel is not as specified
The grinding is carried out on a peripheral grinding wheel
Which one of the following standard tapers is self-holding type ?
(a) Morse taper
(c) Jarno taper
The amount of offset of tailstock for taper turning is done by the offset screws provided. The
procedure to be followed is
Loosen both screws and push the body to the amount of offset
Loosen both the screws and push the base to the amount of offset
Loosen the screw opposite to the direction of movement and tighten the other screw
Loosen the screw in the direction of movement and tighten the other screw
Single point metric 'V threading tools are checked for its flank angle accuracy by using a
(a) thread plug gauge
You have to cut threads on aluminium. Which one of the following coolants will you use?
(a) Lard oil
(c) Soluble oil
(b) Kerosene
(d) Vegetable oil
Different threads have got different depths. Which one of the following has got the highest
depth ?
(a) Square
(b) Acme
(c) Worm
(d) Buttress
(b) 1 : 30
(c) 1 : 40
(d) 1 : 50
The most favourable metal for chemical plants and food processing equipment is stainless steel
because it has high corrosion resistance at
(a) atmospheric temperature only
Carbide tipped tool used for turning hard material is provided ....
(a) Side rake angle
The plastics which formed to shape by the application of heat and pressure without any
chemical change are known as ....
(a) Thermosetting plastics
(b) Thermoplastics
(c) Elastomers
(d) Aminos
(b) 0.5 mm
(d) 0.01 mm
(b) Loading
(c) Glazing
(d) Dressing
(b) Steel
Which one of the following formula is applied to find the tail stock offset, when turning tapers
by offset method ?
(a)
(c)
Dd
I
(b)
d D
XL
2I
(d)
Dd
2I
dD
2I
(b) 5.9 mm
(c) 5.6 mm
(d) 5.2 mm
(b) Copper
(c) Chromium
(d) Aluminium
(b) spindle
(d) frame
(6)10.8 mm
(c) 11.38 mm
(d) 11.62 mm
Which range of cutting speed is suitable for turning mild steel using H.S.S. tool?
(a) 15-20m/min
(b) 35 - 50 m/min
267.while setting a parting tool ,it must be set such that the
a. cutting point is slightly above the center
b. cutting point is slightly below the center
c. cutting point is exact to the center
a. 11.5
b. 25
c. 38
d. 512
277. The center drill size is selected on the basis of the
a. length of the job
b. material of the job
c. diameter of the job
d. type of operation
278. Center drilling is done at a
a. high spindle speed with a high feed
b. low spindle speed with a high feed
c. high spindle speed with a low feed
d. low spindle speed with a low feed
279. A work piece is centre drilled in the lathe for the purpose of
a. turning in between centers only
b. spotting a hole for drilling or turning between centers
c. placing it on a mandrel and turning between centers
d. facing to center of the work pieces
280. The center drill breaks as a results of
a. too heavy feed and too low speed
b. too light feed and too high feed
c. dropping it on the floor
d. allowing chips to form a tangle around them
281. Which one of the following is not the appropriate purpose of grooving
a. to provide clearance for the tool
b. to provide a reference plane for measuring
c. to permit full travel of the nut up to the shoulder
d. to ensure a proper fit for mating components
282. Knurling operation is done at the
a. turning the spindle speed
b. high spindle speed
c. 1/3 of the turning speed
d. 1/2 of the turning speed
283. the lenghth of job upon which taper turning can be done by offsetting the tail stock is
a.longer then the bed
b.the maximum length held between centres
c.very short length
d.of any length
284.taper turning by offsetting the tailstock method can produce
a.an internal taper
b.an internal taper thread
c.an external taper
d.both external and intarnal tapers
285.when the tailstock is offset for taper turning,the angle produced on different lengths of the
Workpiece for the same offset
a.will be the same
b.will not the same
a.0.6403xp
b.0.6xp
c.0.6134xp
d.0.5xp
296.threads are cut on a lathe with a single point tool
a.by making a series of cuts in the same groove
b.in one cut for the depth of thread
c.by moving the carrige by means of the rake that is located under the front way
d.by setting the correct feeds on the quick change gear box
297.measuring erros which are due the measuring instrument are know as
a.random erros
b.sysmatic erros
c.observation errors
d.contact errors
298.when the theoretical form indicated on the drawing does not correspond with the
workpiece measured,the error is known as
a.micro-geometrical error
b.macro-geomatrical error
c.cosine error
d.random error
299.surface roughness result in
a.micro-geomatrical error
b.systematic error
c.temperature error
d.random error
c.21.00mm
d.24.00mm
310.the depth of cut forM24x3mm internal threads is
a.0.5412x3
b.0.6134x3
c.0.5x3
d.0.7x3
311.to cut 24x3mm internal acme threads,the core diametre of the job is
a.20.00mm
b.21.60mm
c.21.00mm
d.20.60mm
312.the width of the acme tool at the cutting edge should be
a.0.3707xP
b.0.5xP
c.0.6xP
d.0.4xP
313.the depth of cut for metric square threads is
a.0.6xP
b.0.5xP
c.0.5412xP
d.0.6412xP
314.to cut M30x3.5mm internal square threads,the core diameter is
a.27.5 mm
b.26.5 mm
c.29.8 mm
d.26.0mm
315.to cut butters threads,the depth of cut is
a.0.5412xP
b.0.6xP
c.0.7xP
d.0.75xP
316.the width of the tool at the cutting edge for cutting square threads is equal to
a.0.5xP
b.0.6xP
c.1xP
d.0.3707xP.
317. to enable a nut to fit properly on a bolt with square threads. The width of the internal
square thread the wedth of the internaql square thread will be
a. equal to half the pitch
b. less then half pitch
c, slightly more then half pitch
d. double the pitch
318. for the cutting the acme threads ,the tool is ground to an included angle of
a. 600
b.290
c.47.50
d.300
319. to cut m20 2.5mm internal v thread on a lathe the most useful tool is
b. stock
c. disc
d. main scale
324. The part of the vernier bevel protractor on which main scale divisions are marked is
a. stock
b. dial
c. disc
d. adjustable blade
325. The part of the bevel protractor which comes in contact with the inclined surface while
measuring is
a. blade
b. stock
c. disc
d. dial
326. The value of each division of the main scale of a vernier bevel protractor is
a. 10
b. 100
c. 50
d. 5 min
327. The value of each division of the vernier scale of a vernier bevel protractor is
a. 10
b. 10 5min
c. 10 55min
d. 5min
328.The following precision instrument is used for aligning the lathe centres
a. vernier caliper
b. micrometer
b. face plate
c. test bar
d. revolving centre.
d. parallelism on job
332. Turning taper by the compound rest method involves working solely with
a. decimal measurements
b. fractional measurements
c. metric measurements
d. angular measurements.
333. Long tapers are produced
a. with the taper turning attachment
b. with the compound slide
c. by setting over the tail stock
d. by adjusting the cross slide.
334. The length of turned tapers are checked with
a. vernier caliper
c. inside caliper
b. micrometer
d. by adjusting the cross slide.
335. The disadvantages of taper turning using the compound slide are
a. only long tapers can be turned
b. only very large tapers can be turned
c. only manual infeed is possible
d. only short tapers can be turned due to the restrictions of the compound slide.
336. External tapers are checked with
a. limit plug gauge
b. taper ring gauge
c. taper plug gauge
d. thread plug gauge.
337. Other name for ball turning is
a. form turning
c. spherical turning
b. convex turning
d. profile turning
a. solid jig
b. drill jig
c. box jig
d. post jig.
b. box jig
c. post jig
d. latch jig.
345. What are the tapers you can measure with taper plug and ring gauges?
a. non standard tapers
b. standard tapers
c. all types of taper.
346. Taper ring gauge is used to measure
a. external taper
b. internal taper
c. external and internal taper.
347. Taper plug gauge is used to measure
a. external and internal taper
b. internal taper
c. external taper
348. Your job taper is correct if it is measured
a. above the higher limit
b. in between higher and lower limit
c. below the lower limit.
349. Speed used for knurling should be
a. very high
b. high
c. low
a. copious coolant
b. little coolant
c. no coolant
351. What happens if both the rollers of the knurling tool do not fully bear on the work ?
a. tool may break
b. it may cause accident
c. full pattern of the knurl is not formed
352. Sine bar is made of
a. high carbon steel
b. high speed steel
c. nickel steel
d. stabilized chromium steel.
353. Sine bar is used for a. leveling the job for drilling
b. Finding the angle of taper job
c. measuring diameter of holes
d. checking profile of thread.
354. Length of sine bar is the distance between
a. one end to another end of sine bar
b. diagonal cross length of the sine bar
c. centre to centre between rollers.
d. outside to outside between rollers.
355. The size of sine bar is specified by its
a. weight
b. measurement of width
c. length
356. The purpose of providing a stcpper at one end of the sine bar is for
a. easy handling
b. preventing the job from slipping
c. supporting the slip gauge
d. using as a reference while setting.
357. The purpose of the holes provided on the slides of the sine bar is to
a. prevent distortion
b. to reduce the weight as well as to clamp the workpiece
c. handle easily
d. minimize surface contact.
358. To improve the surface finish of the bored hole, it should be smoothened out
a. by your fingers
b. by your hand
c. by the use of emery paper with stick.
359. Remer is a tool used for
a. finishing a bored hole with rough surface
b. enlarging a bored hole
c. knurling the bored hole
.d. finishing a bored hole to the given size with smooth surface.
360.While boring, the cutting speed used is
a. more than external turning
b. the same for external turning
c. half of the external turning.
361. The boring tool is selected
b.medium speed
c. high speed
d.fast speed
367. to check the correct ness of the radius ground on boring tool ,you will use
a. a straight gauge
b.fillet radius gauge
c. a convex radius gauge
d. all of the above
368.treapining tool is used for
a. small boring
b.step boring
c. bigger sizes hole
d. blind holes
369.while boring the trepanning tool are used
A .for saving materials
b. for surface finish
c. for saving time
d. all of the above
370 what is the princepal of micromiter.
a.bolt & screw mechanism
c. rack and pinion
b.sliding mechanisam
d.none of these
a.1degree 29 minutes
b.3degree 29 minutes
c.2degree 58minutes
d.3degree 15 minute
c.1in20
b.1in 15
d.1in 25
c.10numbers
b.12numbers
d.8numbers
374. If the compound slide swivels base is set at a 600 to the lathe centreline,the degrees of the
reading at the cross slide Index will be
a.450
c.1500
b.300
d.90 degree
c.200
b.1400
d.350
c..0.5min
b.1/120
380.______standard taper is named as a self locking type
a.Jarno taper
b.Morse taper
c.Pin taper
d.None
381.the ratio between the difference in the diameter of the taper and its length is known as
A .Concencity
c. both a&b
b. Conicity
d .None
382.Long and steep tapers and turned by offsetting the ________ centre
a.Headstock
c.Spindle
b.Tailstock
d.Chuck
b.Protractor
d.None
d.Metri
385.____ gauge is used for21.The half included angle of the morse taper Is
a.1degree 29 minutes b.3degree 29 minutes
d.3degree 15 minutes
386.The taper ratio of the morse taper is
c.2degree 58minutes
a.1 in 10
b.1in20
c.1in 15
d.1in 25
b.10numbers
c.12numbers
d.8numbers
388. If the compound slide swivels base is set at a 600 to the lathe centreline,the degrees of the
reading at the cross slide Index will be
a.450
b.1500
c.300
d.900
390. A taper workpiece has an angle of 700.if the taper is made with a compound rest ,how
many degrees should the setting be on the swivel base.
700
200
1400
350
1/120
50
0.5min
Morse taper
Pin taper
None
395.the ratio between the difference in the diameter of the taper and its length is known as
Concencity
both a&b
Conicity
None
Spindle
Tailstock
Chuck
Protractor
None
(a) Liquid lubricant (b) Semi-liquid lubricant (c) Solid lubricant (d) None of the above
407. The best example for splash lubricator is
(a) Ring lubricator (b) Wick feed lubricator (c) Grease gun (d) Pump lubricator
408. Slide ways of a machine are frequently lubricated by
(a) Oilcan (b) Grease gun (c) Ring lubricator (d) Wick feed lubricator
409. Which one of the following is the reason that tap water is not preferred as coolant on
machine tools?
(a) it decreases cutting action of the tool (b) danger of corrosion (c) it has insufficient
cooling affect (d) Due to high cooling affect the cutting edges of tool break off
410. Which one of the following frictions occurs in an un-lubricated journal bearing?
(a) Sliding friction (b) Rolling friction (c) Fluid friction (d) Dry friction
411. In which one of the following materials no cutting oil is used when drilling?
(a) Tool steel (b) Grey cast iron (c) Copper (d) Aluminum
412. For affective cutting of steel with hand hacksaw, which one of the following coolant is
suitable?
(a) Cutting oil (b) Grease (c) Lard Oil (d) Kerosene oil
413. Which among the following is NOT the purpose of grease?
(a) Carry away heat produced in bearing (b) Prevent metal-to-metal contact and reduce
friction (c) Prevent entry of foreign material i.e. dust, dirt etc. in the bearing (d) Provide a
cushion to a lo0ad and shocks
414. Which one of the following is NOT the property of a good lubricant?
(a) No change in viscosity due to variation in temperature
(b) Reduces friction between machine parts
(c) Takes up the surface pressure between sliding parts
(d) Becomes thicker after prolonged use
415. the most important quality of any lubricant is
(a) Viscosity
(b)Specific heat
(c) Specific gravity
(d) Emulsification
416. Which one of the following is the best way for preparing an emulsion?
(a) Mix soluble oil and water by pouring both simultaneously
(b) Add-water to the soluble oil
(c) Add soluble oil to the water
(d) None of these
417. Which one of the following is common method for applying cutting fluid on the tool
point?
(a) With high pressure jet
(b) With a brush
(c) With an oil can
(d) Either b or c
418. While machining cast iron, the coolant used should be
(a) Dry air (b) Kerosene (c) Machine oil (d) Soft water
419. When tolerance is given on one side of the basic dimension, it is called
(a) Tolerance system
(b) Allowance system
(c) Unilateral tolerance
(d) Bilateral tolerance
420. The maximum clearance between whole 30+0.021+0.000 and shaft 30-0.110-0.143 is
436. The size of a component is given as 24-0.1. What does -0.1 indicate?
(a) Upper deviation is+0.1mm
(b) Lower deviation is0.0mm
(c) Fundamental deviation is 0.0mm
(d) Lower deviation is-0.1mm
437. Which one of the following is the clearance fit under the hole basis system?
(a) 20 H7/P6 (b) 20 H7/Z11 (c) 20 E8/g11 (d) 20H7/g11
438. Which one of the following measured dimensions is with the tolerance as per drawing
given in fig?
(a) 44.92 mm
(b) 44.88 mm
(c) 45.08 mm
(d) 45.04 mm
439. in the assemblies obtained by using the system of limits and fits, the damaged parts
(a) Cannot be replaced
(b) Are required to be scrapped
(c) May be easily replaced without rejecting the assembly
(d) Have to be made with new tolerance
440. In the BIS system of limits and fits the standard range of sizes covered are
(a) 0 to 500 mm
(b) 25 to 400 mm
(c) 0 to 100 mm
(d) 0 to 10 mm
441. The tolerance of a hole is the difference between the
(a) Maximum hole size and maximum shafts size
b. capital letters
445. The first step of quality control is the product specification. On whos opinion is the
product specification based
a. marketing department
b. consumer/user
c. sales department
d. servicing department
446. Mass-produced component should be interchangeable . One of the following is the most
important factor required to achieve the interchangebillity in mass production
a. dimensional accuracy
b. standardization
c. geometrical accuracy
d. surface finish
447. Threaded components both external and internal are manufactured with thread tolerance.
One of the reasons for having thread tolerance is to
a. ensure enterchangebillity of threaded parts
b. identify and group up threaded assemblies by labeling
c. determine the percentage of thread of both bolt and nut
d. obtain qualitative surface finish
448. In the BIS system of limits and fits, the grades of tolerance are represented by number
and there are
a. 18 grades of tolerances
C. 14 grades of tolerances
d. 20 grades of tolerance
b. F
C. G
D. H
451. Under the terminology of the IS system of limits the tern tolerance is defined as the
difference between the
a. maximum limits and the basic size
c. maximum limits and minimum limit d. actual size and basic size
452. If the dimensions of a component is finished within the limit size , then it will be
__________
a. minimum size
b. basic size
c. acceptable size
d. rejected size
453. The distance a drill moves into the work for each revolution of the spindle is called the
a. feed of drill
b. speed of drill
c. depth of drill
d. to make threading
455. As per indian standard system of limits and fits , there are 18 grades of fundamental
tolerance . these are
a. 1T1, 1T2 ,1T18
b. tungsten
c. cobalt
d. vanadium
457. The difference between maximum limit of size to its corresponding basic size of
component is
a. actual deviation
b. upper deviation
c. tolerance
d. lower limit
458. When checking bore with three- point internal micrometer ,the types of error detected is
a. micro geometrical error
c. temperature error
d. observation error
b. dry air
c. kerosene
d. soluble oil
b setting ring
c. surface plate
d straight edge
461. the diameter of best sized wires, in the three wire measurement of pitch diameter of an
external screw thread depends upon
a. major diameter, pitch and helix angle b. major diameter, pitch and thread angle
c. pitch and helix angle
462. Which one of the following is used as a coolant while drilling plastics ?
a. water
b. compressed air
c. serve cut-5
d. serve synth-2
463. Rack angle is not provided on a from tool used to produce taper on a work piece. The
reason for this is
a. to reduce grinding time of the tool
b. to reduce wastage of the material
c. taper angle is not affected by resharpening
d. for the tool to have large wedge angle
464. A simple change gear train is used to cut a certain pitch thread. Due to the non
availability of the required gear form the set , driven gear with 3 teeth more than that of the
calculated value is mounted . The thread the is cut will have a pitch
a. more than that required for the full threaded length
b. less than that required for the full threaded length
c. equal to that required for the full threaded length
d. more for certain length and than less for the remaining thread length
465. Which on of the following methods of catching the thread takes the longest time ?
a. chasing dial
466. A carbide tippet tool with the blue marking is used on a lathe. Which on of the following
material can be machined with this tool ?
a. brass
b. steel
c. plastic
467. A rough turning tool is ground by hand on a pedestal grinder . A after grinding it is
observed that the grounded of the tool are concaved . Which on of the following statements is
the cause for this defect ?
a. tool rest not set to the required angle
b. tool held in one position only against the wheel
c. surface speed of the grinding wheel is not as specified
d. the grinding is carried out on a peripheral grinding wheel
468. The standard solid plain mandrel is generally made of tool steel , hardened and ground
with a taper of
A. 1:20
B.1: 100
C. 1: 200
D. 1 : 2000
c. ductility
d. mallebilli
471.the process of heating and cooling for changing the structure of steel for obtaining the
required properties is called
a. hardening
b. heat treatment
c. normalising
d. tepering.
472.the process by whice steel is is heated to a suitable temperature depending upon its carbon
content and is held at that temperature for sufficient time and then slowly cooled to room
temperature is known as
a. annealing
b. hardening
c. normalising
d. tempering
473.the main purpose of annealingis
a. to increase the hardness
b. to increase the toughness
c .to improve machinability
d. to remove distoration.
474.the process which helps in produing a fine grain fro uniformalty of structure and for
improved mechanical properties is known as
a.tempering
b.annealing
c.hardening
d.normalsing
475.which one of the following is an alloy of carbon and iron, in which carbon is in a
combined state
a.steel
b.wrought iron
c.cast iron
d.pig iron
476.carbon dissolied in the to form a solid solusiton is called
a.cementite
b.ferrite
c.pearlite
d.austentite
477. a chemical compound of carbon with iron is called
a.ferrute
b,pearlite
c. cementite
d. austentite
478. cementite and ferrite will together form a laminated structure in the steel is called
a. martensite
b . alloy steel
c. austentie
d. pearlite
479. increase of carbon content in steel results in proportional
a. reduction of strength
b. increase in hardness
c. increase in strength
d. increase in ductility
480.pearlite combines the good properties of both ferrite and cementite and due this.a certain
property of steel increases with the carbon conten unitl 08% crabon is reached. Which property
is that?
a. hardness
b. strength
c. ductility
d. malleability
481.what is the angle of pipe thread?
a. 600
b. 47 1/20
c.290
d.550
482.what is the use of pipe thread?
a. transmission
b. maintain pressure
c. air tight cnectionon
d. none of the above
483. Before thread cutting the following taper is turned at the end of the pipe
a.3034
b. 1047c.1045d. 20
484. Internal threads of the coupling can be formed with
a. thread milling cutting
b. reamer
c. tap
d. dia.
485.what is the depth of the 2 pipe thread ?
a. 0.5
b. 0.640
c.0.335
d.0.580
d. 5times as great
491.The pitch on job is 1/12. The lead screw pitch is ,what will be the change gears to cut
this thread ?
a. Dr/Dn=16/48
b. Dr/Dn=20/120
c. DR/DN=40/120
D. none of these
492. the pitch is 3mm,3 start thread on job. What is lead of the thread ?
a. 12mm
b. 9mm
c. 15mm
d. 6mm
493. the major dia. Is 40mm. pitch of the square thread is 5mm. what is the pitch dia. Of the
thread?
a. 37.5mm
b. 38mm
c. 35mm
d.45mm
494. the major dia. Is 40mm.pitch of the square thread is 5mm, what is the minor diameter Of
the thread?
a. 30mm
b. 32mm
c. 35mm
d.26mm
495. what is the formula to find out helix angel?
a. lead/
pitch dia.