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Section 1, 2, 3 Introduction
Q1. API-653 covers which of the following types of tanks?
a) Carbon and low alloy steel tanks built to ASME Section VIII, Div.1
b) Carbon and low alloy steel tanks built to ASME Section X
c) Carbon and low alloy steel tanks built to API - 650 and 12C
d) Carbon and low alloy steel tanks built to API510
Reference: API-653 Paragraph 1.1.1
Q2. API-653 provides the requirements for construction of which of the
following?
a) Process pressure vessels
b) Aboveground petroleum storage tanks
c) LNG Storage spheres
d) This standard does not provide construction requirements
Reference: API-653 Paragraph 1.1.1
Q3. API-653 provides for all but which of the following with regard to
aboveground storage tanks?
a) Repair
b) Operation
c) Relocation
d) Alteration
Reference: API-653 Paragraph 1.1.1
Q4. The scope of API-653 is limited to all of the following except?
a) Tank foundation
b) Tank Bottom
c) Tank roof
d) Tank mixing motor
Reference: API-653 Paragraph 1.1.2
Q5. The API-653 standards states that many of the requirements for design,
welding, and materials of API-650 and API-12C can be applied with regard to
_____.
a) Repair, inspection, rating, and alteration.
b) Repair, personnel assignment, maintenance, and inspection.
c) Inspection, product in storage, rating, and alteration.
d) Alteration, refinery equipment, electrical controls, and repair.
Reference: API-653 Paragraph 1.1.2
Q6. In the application of the requirements for welding, design, and materials
of API-650 or API-12C to in-service aboveground storage tanks (AST), which
of the following code or standard takes precedence?
a) ASME Section VIII, Pressure Vessels
b) API-12C
c) API-653
d) API-650
Reference: API-653 Paragraph 1.1.2
Q9. When design and construction details are not given and not available in
the original construction standard, then details that will provide a level of
integrity equal to the current edition of what Code or Standard must be used?
a) ASME Section VIII, Division 1, Pressure Vessels
b) ASME Section VIII Division 2, Alternative Rules for Pressure Vessels
c) API- 650, Welded Steel Tanks for Oil Storage
d) API-12C Steel Storage Tanks for Oil Storage
Reference: API-653 Paragraph 1.1.5
Q10. Ultimate responsibility for compliance with this standard rests with ____?
a) The Owner/Operator
b) The Owner/Operators Inspector
c) The repair organization of the Owner/Operator
d) The manufacturer of the AST
Reference: API-653 Paragraph 1.2
Q3. Roof plates corroded to an average thickness of less that ____ inch in
any ___ square inch area shall be repaired of replaced.
a) 0.9 inch in any 100 square inch area
b) 0.09 inch in any 10 square inch area
c) 0.09 inch in any 144 square inch area (1 square foot)
d) 0.09 inch in any 100 square inch area
Reference: API-653 Paragraph 4.2.1.2
Q4. The method of inspecting roof support members shall be acceptable to
whom?
a) The manufacturer of the AST
b) The responsible inspector
c) The Owner/Operators design engineering department
d) The operations manager
Reference: API-653 Paragraph 4.2.2
Q5. During the inspection of fixed roof support members, particular attention
must be given to .
a) Severe external corrosion of the roof plate where support structures are
attached
b) Severe internal corrosion of pipe columns
c) Severe internal corrosion of the roof plate where support structures
are attached
d) Deterioration of wind girders at the point of attachment
Reference: API-653 Paragraph 4.2.2
Q6. Inspection of floating roofs is limited to roof plates and pontoons.
a) True
b) False
Reference: API-653 Paragraph 4.2.3.3
Q9. Above what operating temperature shall API Standard 650, Appendix M,
be considered before changing the service of a tank?
a) 500F
b) 400F
c) 300F
d) 200F
Reference: API-653 Paragraph 4.2.4.3
Q10. Under what conditions may a tank be operated at a temperature lower
than the original design?
a) When the requirements for impact testing of ASME Section VIII, Div, 1
have been met
b) When the requirements of the applicable standard or API Standard
650 have been met
c) When the requirements of ASTM Specification A-370 have been met
d) When the requirements of ASTM Specification A-20 have been met
Reference: API-653 Paragraph 4.2.4.4
Q11. Flaws, deterioration, or other conditions that might adversely affect the
performance or structural integrity of the shell of an existing tank must be
evaluated. Personnel experienced in tank design shall conduct the evaluation.
This analysis shall take into account any of the following except
a) Fluid static head
b) Internal and external pressure
c) Organization that manufactured the tank
d) Seismic loads
Reference: API-653 Paragraph 4.3.1.2
Q16. What if anything should be done with cracks in the shell-to-bottom weld?
a) These cracks can be sealed with caulking and the tank returned to service
b) The welds can have a cover weld pass applied over them to prevent
leakage
c) Cracks of this type are critical and the tank must be retired from service
since repairs are prohibited.
d) Cracks in the shell-to-bottom weld are critical and shall be removed
and repaired
Reference: API-653 Paragraph 2.3.6
Q17. Internal pitting and pitting rates in the anticipated service, corrosion of
weld joints (weld and heat affected zone), weld joint cracking history, and
stresses placed on the bottom plates by roof support loads and shell
settlement are all examples of causes of what type of failure?
a) Annular ring failure
b) Shell plate failure at first shell course
c) Bottom failure
d) Fatigue failure due to repeated jacking of floor plates
Reference: API-653 Paragraph 4.4.2
Charlie Chong/ Fion Zhang
Q20. Where would you look to find the basis for cathodic protection systems
for the underside of tank bottoms?
a) API Recommended Practice 651
b) API Recommended Practice 652
c) API Standard 2015
d) API Standard 2207
Reference: API-653 Paragraph 4.4.3
Q21. Where would you look to find procedures and practices for protecting
tank bottoms with internal lining?
a) API Recommended Practice 651
b) API Recommended Practice 652
c) API Standard 2015
d) API Standard 2207
Reference: API-653 Paragraph 4.4.4
Q22. What two methods may be used in quantifying the remaining thickness
of tank bottoms?
a) Drilling and actual measurement
b) Ultrasonic and radiography
c) Deterministic and probabilistic
d) Detailed stress analysis and plate deformation measurement
Reference: API-653 Paragraph 4.4.7
23. Unless a stress analysis is performed, what is the minimum thickness of
bottom plates in the critical zone?
a) Smaller of the original bottom plate thickness or 50% of tmin of the
lower shell course but not less than 0.1 inch.
b) Smaller of the original bottom plate thickness or 25% of tmin of the lower
shell course but not less than 0.1 inch.
c) Smaller of the original bottom plate thickness or 75% of tmin of the lower
shell course but not less than 0.1 inch.
d) Smaller of the original bottom plate thickness or 50% of tmin of the lower
shell course but not less than 0.01 inch.
Reference: API-653 Paragraph 4.4.7.4
Charlie Chong/ Fion Zhang
Q24. When repairing internal pitting for the extension of in-service operating
period, the repair shall be by any of the following methods except.
a) Pit welding
b) Brazing
c) Overlay welding
d) Lap Patching
Reference: API-653 Paragraph 4.4.7.5
Q25. The thickness of the bottom plate projection beyond the shell, measured
at the toe of the weld of the outside bottom-to-shell fillet weld shall be not less
than?
a) 0.25 inch
b) 0.01 inch
c) 0.50 inch
d) 0.10 inch
Reference: API-653 Paragraph 4.4.7.7
API653: 4.4.5.7 The thickness of the projection of the bottom plate beyond
the shell as measured at the toe of the outside bottom-to-shell fillet weld shall
not be less than 0.1 in. The projection of the bottom plate beyond the outside
toe of the shell-to-bottom weld shell shall be at least 3/8 in.
3/8 in.
0.1 in.
Q26. The projection of the bottom plate beyond the toe of the shell-to-bottom
weld shall be at least?
a) 0.125 inch
b) 0.250 inch
c) 0.375 inch
d) 0.500 inch
Reference: API-653 Paragraph 4.4.7.7
Q27. An aboveground storage tank contains a fluid with a specific gravity of
less than one. The thickness of the plate in the first course is 7/8. What is the
minimum thickness of the annular plate ring, seismic loading is not a
consideration, and the stress in the first course is 27,850 pound per square
inch?
a) 0.22 inch
b) 0.31 inch
c) 0.20 inch
d) 0.23 inch
Reference: API-653 Paragraph 4.4.8.2 and Table 4-4
11 C
21 B
2C
12 D
22 C
3D
13 A
23 A
4B
14 B
24 B
5B
15 A
25 D
6B
16 D
26 C
7A
17 C
27 B
8A
18 B
28 C
9D
19 C
29 D
10 B
20 A
30 C
31 A
Q2. The risk of tank failure due to brittle fracture is minimal after what
condition(s)?
a) The tank has demonstrated its ability to withstand the combined effects of
maximum liquid level (highest stresses) and highest operating temperature
b) The tank has demonstrated its ability to withstand the combined effects of
intermediate liquid level (highest stresses) and lowest operating
temperature
c) The tank has demonstrated its ability to withstand the combined
effects of maximum liquid level (highest stresses) and lowest
operating temperature
d) The tank has demonstrated its ability to withstand the combined effects of
maximum liquid level (highest stresses) and intermediate operating
temperature
Reference: API-653 Paragraph 5.2.2
Q5. No known tank failures attributed to brittle fracture have occurred at shell
metal temperatures of _____F and above.
a) -20
b) 20
c) 40
d) 60
Reference: API-653 Paragraph 5.3.6
Q6. According to industry experience and laboratory tests, what membrane
stress is required to caused failure due to brittle fracture?
a) 6 ksi
b) 7 ksi
c) 10 ksi
d) 12 ksi
Reference: API-653 Paragraph 5.3.7
Q7. What is the lowest temperature that a tank, constructed of carbon steel of
unknown toughness, may be used? The maximum thickness of the shell
is .625
a) 40F
b) 45F
c) 50F
d) 55F
Reference: API-653 Paragraph 5.3.8 and Figure 5-2
Q8. What is the purpose of Figure 5-1 of API-653?
a) Provides a procedure to be used in the evaluation of the remaining life of
tank bottom plates
b) Provides a procedure to be used in the evaluation of the likelihood of
floating roof pontoon failure
c) Provides an assessment procedure for evaluating aboveground storage
tanks operating at 15 psi
d) Provides an assessment procedure for evaluating atmospheric
aboveground storage tanks for brittle fracture
Reference: API-653 Paragraph 5.2.1 and Figure 5-1
Charlie Chong/ Fion Zhang
Section 6 Inspection
Q1. What is the purpose of periodic in-service inspection?
a) The purpose of periodic in-service inspection, assure job security for
inspectors
b) The purpose of periodic in-service inspection, assure proper operation of
AST
c) The purpose of periodic in-service inspection is to assure continued
tank integrity
d) The purpose of periodic in-service inspection is to assure OSHA
compliance
Reference: API-653 Paragraph 6.1
Q6. External ultrasonic thickness measurements of the shell, while the tank is
in service, can be a means of determining rate of uniform corrosion. The
extent of UT measurements shall be determined by the owner/operator. What
is maximum interval of such thickness measurements when the corrosion rate
is not known?
a) Five years
b) Three years
c) One year
d) Every three months until the corrosion rate is established
Reference: API-653 Paragraph 6.3.3.2a.
Q7. The minimum thickness of a tank was established at 0.585 inch. The
shell was fabricated from 3/4 inch plate and included a 0.125 inch corrosion
allowance. The tank has been in service for eight years and current ultrasonic
thickness measurements reveal an average thickness of 0.712 inch. Based
on this information determine when the next ultrasonic thickness
measurements will be required.
a) Fifteen years
b) Thirteen years
c) Eleven years
d) Nine years
Reference: API-653 Paragraph 6.3.3.2b.
Initial thickness= 0.75
Present thickness= 0.712
Interval= 8 year
Corrosion rate= 0.00475/year
Next interval= 15 years or
RCN/2N = 0.127/0.00475 = 26.7 year, which ever is less.
Used= 15 years
Charlie Chong/ Fion Zhang
Q8. Internal inspections are primarily required to do all but which of the
following?
a) Ensure the internal surfaces of the tank are thoroughly cleaned
periodically
b) Identify and evaluate any tank bottom settlement
c) Ensure that the bottom is not severely corroded and leaking
d) Gather data necessary for the minimum bottom and shell thickness
assessments
Reference: API-653 Paragraph 6.4.1.1
Q9. When can the required internal inspection be performed by some method
other than visual inspection?
a) Substitution of the visual inspection is never permitted
b) If the internal inspection is required solely for determining the
condition and integrity of the tank bottom
c) If the internal inspection is required solely for determining the condition
and integrity of the tank critical zone
d) If the internal inspection is required solely for determining the condition
and integrity of the tank roof support structure
Reference: API-653 Paragraph 6.4.1.2
Charlie Chong/ Fion Zhang
Q10. According to API-653, all tanks shall have a formal internal inspection
conducted at intervals defined by this standard. Who is required to conduct
the visual inspection?
a) The corrosion engineer
b) The person designated by the Authorized Inspector
c) The authorized Inspector
d) The person designated by the owner user
Reference: API-653 Paragraph 6.4.1.2
Q12. What is the minimum thickness permitted at the next inspection for a
tank bottom designed with a means to provide detection and containment of a
bottom leak?
a) 0.01 inch
b) 0.10 inch
c) 0.50 inch
d) 0.05 inch
Reference: API-653 Paragraph 6.4.2.1 & Table 6.1
Q13. In cases where corrosion rates are not known and similar service
experience is not available, the bottom plate actual thickness shall be
determined by inspection(s) within how many years?
a) 25 years
b) 20 years
c) 15 years
d) 10 years
Reference: API-653 Paragraph 6.4.2.2
11 c
2b
12 d
3b
13 d
4d
14 a
5c
15 d
6a
16 b
7b
17 a
8a
9b
10 c
Section 7 Materials
Q1. All new materials used for repair, alteration, and reconstruction shall
conform to which of the following?
a) The existing material code at the time of original construction
b) The latest NFPA Code
c) The current applicable tank standards
d) Any ASME Code specification for P-1 material
Reference: API-653, Paragraph 7.2
Q2. All shell plates and bottom plates welded to the shell shall be identified.
Material identified by any of the following except _____ does not require
further identification?
a) Original contract drawings
b) API name plates
c) Suitable documentation
d) Owner/operator's experience with similar tanks in similar service
constructed of similar material
Reference: API-653, Paragraph 7.3.1.1
Q3. Each individual plate for which adequate identification can not be made;
the plate shall be _______.
a) Subjected to chemical analysis and mechanical tests as required in
ASTM A6 and A370 including Charpy V-Notch
b) Subjected to chemical analysis and mechanical tests as required in ASTM
A20 and A333 including Charpy V-Notch
c) Subjected to Brinell hardness analysis and mechanical tests as required in
ASTM A6 and A370 including Charpy V-Notch
d) Subjected to Brinell hardness analysis and mechanical tests as required in
ASTM A20 and A333 including Charpy V-Notch
Reference: API-653, Paragraph 7.3.1.2
Q4. Under what condition does API-653 require two tension specimens shall
be taken at right angles to each other from a corner of each plate? One of
those specimens must meet the specification requirements.
a) When the direction of rolling is not definitely known
b) When the welding will be conducted at a temperature less than 32F
c) When the plate is not a full size plate and may be installed with the grain
running vertical
d) When the material is not a P-1 material
Reference: API-653, Paragraph 7.3.1.2
Q5. Even when a material is identified, all shell plates and bottom plates
welded to the shell shall meet what minimum requirements?
a) The chemistry and mechanical properties of material specified for the
application with regard to thickness and design temperature given in
ASME Section II, Part A
b) The chemistry and mechanical properties of material specified for the
application with regard to thickness and design temperature given in
API Standard 650
c) The chemistry and mechanical properties of material specified for the
application with regard to thickness and design temperature given in the
owner/operator's engineering design
d) The chemistry and mechanical properties of material specified for the
application with regard to thickness and design temperature given in the
contract for the tank repair, alteration, or reconstruction
Reference: API-653, Paragraph 7.3.1.3
Q7. Flange material must meet the minimum requirements of the material
specifications of the current applicable standard.
a) True
b) False
Reference: API-653, Paragraph 7.3.3.1
API653: 7.3.3 Flanges and Fasteners
7.3.3.1 Flange material shall meet the minimum requirements of the material
specifications in the as-built standard.
7.3.3.2 Fasteners shall meet the material specifications of the current
applicable standard.
Q8. Fasteners shall meet the material specifications of the current applicable
standard.
a) True
b) False
Reference: API-653, Paragraph 7.3.3.2
Q9. If existing plates are to be used to reconstruct the tank, they shall be
checked for which of the following?
a) Chemical compatibility with other plates used in the reconstruction
b) Excessive corrosion and pitting
c) Mechanical strength including impact properties
d) Inadequately reinforced openings
Reference: API-653, Paragraph 7.3.4
Q3. The thickness to be used for each shell course when checking tank
design shall be based on:
a) Measurements taken within 30 days prior to relocation
b) Measurements taken within 60 days prior to relocation
c) Measurements taken within 120 days prior to relocation
d) Measurements taken within 180 days prior to relocation
Reference API 653 Paragraph 8.4.1
Q4. The maximum liquid level for hydrostatic test shall be determined by
using which of the following?
a) The nominal thickness of each shell course at the time of original
construction
b) The actual thickness measured for each shell course
c) The anticipated thickness for each shell course at the time of next
thickness measurements
d) Twice the anticipated thickness for each shell course at the time of next
thickness measurements
Reference API 653 Paragraph 8.4.3
Q5. The joint efficiency and allowable stress levels for existing welded joints
that are not to be removed and replaced shall be based on which of the
following?
a) Original construction standard
b) Original degree and type of inspection
c) Current construction standard
d) Current degree and type of inspection
Reference API 653 Paragraph 8.4.5
Q6. Replacement and new penetrations shall be designed, detailed, welded,
and examined to meet what requirements?
a) The current applicable standard
b) The original standard of construction
c) The requirements of the Authorized Inspector
d) The requirements of the owner/operator
Reference API 653 Paragraph 8.5.1
Q3. Unless an entire shell plate is replaced, the replacement plate may be
circular, oblong, square or rectangular provide the corners are
a) Provided with a radius of at least 1 inch (2)
b) Provided with a radius of at least 3% of the short dimension of the plate
c) Provided with a radius of at least 3 inches
d) Provided with rounded corners
Reference API-653, Paragraph 9.2.2.1
9.3.1.4 The shape of the repair plate may be circular, oblong, square, or rectangular.
All corners, except at the shell to bottom joint, shall be rounded to a minimum radius of
2 in. The nozzle reinforcing plate shapes of API 650, Figure5-8, are also acceptable.
Q4. Prior to welding the new vertical joints, the existing horizontal joints shall
be cut for a minimum distance of _____ inches beyond the new vertical joints.
a) Six
b) Eight
c) Twelve
d) Sixteen
Reference API-653, Paragraph 9.2.2.2
8t or 10
Charlie Chong/ Fion Zhang
API653: 9.2.3.3 For existing shell plates over 1/2-in. thick, the outer edge of
the butt weld attaching the replacement shell plate shall be at least the
greater of 8 times the weld thickness or 10 in. from the outer edge of any
existing buttwelded shell joints.
For existing shell plates 1/2-in. thick and less, the spacing may be reduced to
6 in. from the outer edge of vertical joints or 3 in. from the outer edge of
horizontal joints. See Figure 9.1 for minimum dimensions.
8t or 10
For t> , d1 = greater of 8 times the weld thickness or 10 in.
API653: 9.2.3.3 For existing shell plates over 1/2-in. thick, the outer edge of
the butt weld attaching the replacement shell plate shall be at least the
greater of 8 times the weld thickness or 10 in. from the outer edge of any
existing buttwelded shell joints.
For existing shell plates 1/2-in. thick and less, the spacing may be reduced to
6 in. from the outer edge of vertical joints or 3 in. from the outer edge of
horizontal joints. See Figure 9.1 for minimum dimensions.
8t or 10
For t> , d1 = greater of 8 times the weld thickness or 10 in.
API653: 9.2.3.3 For existing shell plates over 1/2-in. thick, the outer edge of
the butt weld attaching the replacement shell plate shall be at least the
greater of 8 times the weld thickness or 10 in. from the outer edge of any
existing buttwelded shell joints.
For existing shell plates 1/2-in. thick and less, the spacing may be reduced to
6 in. from the outer edge of vertical joints or 3 in. from the outer edge of
horizontal joints. See Figure 9.1 for minimum dimensions.
d1 = 3
3 & 6
d2 = 6
For t
API653: 9.2.3.3 For existing shell plates over 1/2-in. thick, the outer edge of
the butt weld attaching the replacement shell plate shall be at least the
greater of 8 times the weld thickness or 10 in. from the outer edge of any
existing buttwelded shell joints.
For existing shell plates 1/2-in. thick and less, the spacing may be reduced to
6 in. from the outer edge of vertical joints or 3 in. from the outer edge of
horizontal joints. See Figure 9.1 for minimum dimensions.
d1 = 3
3 & 6
d2 = 6
For t
Q7. For existing shell plates thick and less, the outer edge of the butt weld,
attaching the replacement shell plate may be reduced to _____ inches from
the outer edge of vertical joints or _____ inches from the outer edge of
horizontal joints.
a) 10, 8
b) 9, 6
c) 6, 9
d) 6, 3
Reference API-653, Paragraph 9.2.3.3
3 & 6
Charlie Chong/ Fion Zhang
Q8. For existing shell plates over thick, the outer edge of the butt weld,
attaching the replacement shell plate shall be at least _____ times the weld
size or _____ inches, whichever is greater, from the edge (toe) of the fillet
weld attaching the bottom shell course to the bottom. This rule does not apply
if the replacement shell plate extends to and intersects with the bottom-toshell joint at approximately _____ degrees.
a) 8, 10, 45
b) 8, 10, 90
c) 8, 10, 60
d) There are no exceptions
Reference API-653, Paragraph 9.2.3.3
Q9. The edge of any vertical weld joint attaching a replacement plate shall be
at least how far from the edge of the weld joint in the annular plate ring or
sketch plate?
a) Eight inches
b) Ten inches
c) Twelve inches
d) Six inches
Reference API-653, Paragraph 9.2.3.3
Q10. Lapped patch shell repairs are an acceptable form of repair for buttwelded, lap-welded, and riveted tank shell only when specified by:
a) The Authorized Inspector
b) Repair organization
c) The insurance company
d) The owner/operator
Reference API-653, Paragraph 9.3.1
Q11. Lapped patch shell repairs are not permitted on shell courses exceeding
what thickness?
a) inch
b) inch
c) 1 inch
d) 1 inch
Reference API-653, Paragraph 9.3.1.2
Q12. When a lapped patch shell repair is used, what is the minimum
thickness permitted for the repair plate?
a) Not less than .25 inch
b) Not less than .1875 inch (4.76mm)
c) Not less than .50 inch
d) Not less than .375 inch
Reference API-653, Paragraph 9.3.1.3
Q13. Repair plates for lapped patch repairs may square or rectangular in
shape. These plates must be provided with a corner radius of at least what
dimension?
a) They shall be rounded to a minimum radius of 1 inch
b) They shall be rounded to a minimum radius of 2 inches
c) They shall be rounded to a minimum radius of 3 inches
d) They shall be rounded to a minimum radius of 4 inches
Reference API-653, Paragraph 9.3.1.4
Q14. The maximum dimension of the lapped patch repair plate vertically and
horizontally shall not exceed:
a) 24 inches vertically and 36 inches horizontally
b) 36 inches vertically and 48 inches horizontally
c) 48 inches vertically and 72 inches horizontally
d) There are no maximum dimensions
Reference API-653, Paragraph 9.3.1.7
Q15. The minimum lapped patch repair plate dimension is what length?
a) 6 inches (4)
b) 8 inches
c) 10 inches
d) 12 inches
Reference API-653, Paragraph 9.3.1.7
API653: 9.3.1.7 The maximum vertical and horizontal dimension of the repair
plate is 48 in. and 72 in., respectively. The minimum repair plate dimension is
4 in. The repair plate shall be formed to the shell radius.
Q16. Is it permissible to install a shell opening and its reinforcement within a
properly designed lapped patch shell repair?
a) Yes
b) No
Reference API-653, Paragraph 9.3.1.8
API653: 9.3.1.8 Shell openings and their reinforcements shall not be
positioned within a lapped patch shell repair.
Q17. When a lapped patch repair plate is used to reinforce the thickness of a
shell, which of the following is correct?
a) The repair plate thickness shall be based on the latest edition of API-650
and 653 using a joint efficiency not exceeding 0.35
b) The repair plate thickness shall be based on the applicable standard of
construction and API Standard 653 using a joint efficiency not exceeding
0.35
c) The repair plate thickness shall be based on the latest edition of API-650
and 653 using a joint efficiency not exceeding 0.70
d) The repair plate thickness shall be based on the applicable standard of
construction and API Standard 650 using a joint efficiency not exceeding
0.70
Reference API-653, Paragraph 9.3.3.1
9.3.3.1 The selection of the repair plate thickness shall be based on a design
that conforms to the as-built standard and API 653, using a joint efficiency
not exceeding 0.35. The perimeter weld shall be a full fillet weld.
Q18. With regard to the thickness of the repair plate at the perimeter of the
repair plate, when a lapped patch repair plate is used to reinforce the
thickness of a shell, which of the following is correct?
a) The repair plate shall not exceed the thickness of the shell plate by more
than 1/4th but no more than 1/8th inch. The maximum repair plate
thickness is 1/2inch.
b) The repair plate shall not exceed the thickness of the shell plate by more
than 1/3rd but no more than 1/4th inch. The maximum repair plate
thickness is 1/2inch.
c) The repair plate shall not exceed the thickness of the shell plate by
more than 1/3rd but no more than 1/8th inch. The maximum repair
plate thickness is 1/2inch.
d) The repair plate shall not exceed the thickness of the shell plate by more
than 1/4th but no more than 1/3rd inch. The maximum repair plate
thickness is 1/2inch.
Reference API-653, Paragraph 9.3.3.1
Q19. Lapped patch repair plates may be used to repair small leaks or
minimize the potential of leaks from isolated pitting. The requirements for
thickness and design are the same as for reinforcement of shell thickness.
This type of repair may not be used to repair small leaks if what
condition(s) exists?
a) The leak is located anywhere in the first shell course within 12 inches of a
vertical joint
b) The leak of pit is in an area of the shell where there is a product to
atmosphere interface
c) There is a possibility of severe environmental impact should the repair fail
d) If exposure of the fillet weld to the product would produce crevice
corrosion or if a corrosion cell is likely to occur between the shell
plate and the repair plate
Reference API-653, Paragraph 9.3.4.4
Q20. An alteration to a tank shell by the addition of new plate material shall
be performed in accordance with what standard?
a) Current API 650 and latest addenda
b) API 650 edition and addenda applicable at the time of original tank
construction
c) Applicable standard
d) Tanks may not be altered by increasing height
Reference API-653, Paragraph 9.5
9.5 Alteration of Tank Shells to Change Shell Height
Tank shells may be altered by adding new plate material to increase the height of the tank shell. The modified
shell height shall be in accordance with the requirements of the current applicable standard and shall take into
consideration all anticipated loadings such as wind and seismic.
Q22. API 653 permits the addition of reinforcing plates to existing unreinforced nozzles. What requirement is necessary to add this
reinforcement to the inside of the tank?
a) The reinforcement plate may not be added to the inside of the plate
b) A telltale hole shall be drilled through the shell opposite the reinforcement
plate
c) The reinforcement plate is the same material as the nozzle and is
attached to the nozzle by full penetration weld
d) Sufficient nozzle projection exists
Reference API-653, Paragraph 9.7.3
Q23. The addition or replacement of shell penetrations shall be in accordance
with
a) API-650
b) API-650 and API 653
c) API-650 and API 510
d) API-650 and AMSE Section VIII, Division 2
Reference API-653, Paragraph 9.8.1
Q29. New reinforcing plates shall be installed in accordance with Fig. 7-2a of
API-653. In order to maintain weld spacing, what shape reinforcing plate is
permitted?
a) Oval
b) Diamond
c) Tombstone
d) Circular is the only permitted shape
Reference API-653, Paragraph 9.9.2.2
9.9.2.2 The existing reinforcing plate may be removed and a new reinforcing plate
added except that reinforcing plate replacement is not permitted in existing stress
relieved assemblies unless the requirements of 11.3 are met. If it is not known
whether the assembly was thermally stressed relieved, then the alteration shall meet
the requirements of API 650, Section 5.7.4. Care must be exercised when removing
the existing reinforcing plate to avoid damaging the shell plate beneath the reinforcing
plate.
When the upper half of the existing reinforcing plate meets all requirements of API 650,
it can be left in place with approval of the purchaser. In this case, only the lower half of
the existing reinforcing plate need be removed and replaced with the new one. The
existing upper half of the reinforcing plate and the new lower section shall be provided
with new a telltale hole, if needed, or drilled hole, and a welded pipe coupling for the
pneumatic test. The shell plate thickness under the telltale hole or drilled hole shall be
checked after drilling and the thickness shall not be less than 1/2 tmin, as calculated in
4.3.3.1, plus any required corrosion allowance. The welds to be replaced around the
perimeter of the reinforcing plate and between the reinforcing plate and neck of the
penetration shall be completely removed by gouging and grinding. The new reinforcing
plate shall be in accordance with Figure 9.7. If required to maintain weld spacing, a
tombstone shaped reinforcing plate may be used (see Figure 9.8).
Q30. No welding or weld overlays are permitted within the Critical Zone
except for welding of widely scattered pits, cracks in the bottom plates, the
shell-to-bottom weld, or where the bottom or annular plate is being replaced.
a) True
b) False
Reference API-653, Paragraph 9.10.1.2.1
9.10.1.2.1 No welding or weld overlays are permitted within the critical zone
except for the welding of: widely scattered pits (see 4.3.2.2), pinholes, cracks
in the bottom plates, the shell-to-bottom weld, welded-on patch plates, or
where the bottom plate welded to the shell is being replaced.
Q31. API Standard 653 defines the Critical Zone for repairs to tank bottoms
as what?
a) That portion of the bottom or annular plate within 3" from the inside
edge of the shell, measured radially inward
b) Within the annular plate ring, within 12 inches of the shell, or within 12
inches of the inside edge of the annular plate ring
c) That portion of the bottom or annular plate within 6" from the inside edge
of the shell, measured radially inward
d) Within the annular plate ring, within 3" of the shell, or within 12 inches of
the inside edge of the annular plate ring
Reference API-653, Paragraph 9.10.1.1
Q32. If more extensive repairs are required within the Critical Zone than
those listed in 7.10.1.2, what must be done with the bottom plate?
a) As long as the repairs do not involve the bottom plate, nothing needs to be
done
b) The bottom plate welded to the shell shall be cut out and a new plate
installed
c) The bottom plate shall be subjected to suitable nondestructive
examination to ensure it has not be adversely affected by the repair
d) The bottom plate and the bottom shell course shall be replaced as an
assembly
Reference API-653, Paragraph 9.10.1.2.4
9.10.1.2.4 If more extensive repairs are required within the critical zone than
those listed in 9.10.1.2, the bottom plate welded to the shell shall be cut
out and a new plate shall be installed. Weld spacing requirements shall be
in
accordance with 9.10.2.4, and API 650, Section 5.1.5.4 and Section 5.1.5.5.
The shell-to-bottom weld shall be removed and replaced for a minimum
distance of 12 in. on each side of the new bottom plate.
Charlie Chong/ Fion Zhang
Q34. When a new tank bottom has been installed in a floating roof tank, what
consideration must given to the floating roof level?
a) The floating roof will find its own level
b) The support legs can be jacked up or shortened by the same amount as
the thickness of the cushion and new bottom plate
c) The support legs can be jacked up or shortened by the same amount as
the thickness of the cushion
d) The support legs can be jacked up or shortened by the same amount
as the thickness of the new bottom plate
Reference API-653, Paragraph 9.10.2.1.5
Q35. Which of the following is not acceptable when removing an existing tank
bottom, with regard to the separation of the shell from the tank bottom?
a) Cutting the shell parallel to the tank bottom a minimum of above the
bottom to shell weld
b) Removing the entire shell to bottom attachment weld including penetration
and heat affect zone
c) Removing the entire shell to bottom attachment weld by arc gouging
and/or grinding
d) Cutting the shell parallel to the tank bottom a minimum of above
the bottom to shell weld
Reference API-653, Paragraph 9.10.2.2(a) and (b)
9.10.2.3 When removing an existing tank bottom, the tank shell shall be separated from tank
bottom either by: a) cutting the shell parallel to the tank bottom a minimum of 1/2 in. above
the bottom-to-shell weld (cut line B-B as shown in Figure 10.1), or
b) removing the entire shell-to-bottom attachment weld, including any penetration and heat
affected zone by suitable methods such as arc gouging and/or grinding. All arc-gouged areas
of the tank shell-to-bottom weld shall be magnetic particle examined, and defective areas
repaired and re-examined.
Q36. For installation of a new tank bottom in a tank with shell plates of
unknown toughness, not exempted in Table 10-1 of API-653, new welds in
the bottom or annular ring shall be spaced at least the greater of _____
inches or ____t from existing vertical weld joints in the bottom shell
course. (t is the thickness of the bottom shell course)
a) three, five
b) six, five
c) five, three
d) five, six
Reference API-653, Paragraph 9.10.2.3
API653: 9.10.2.4 Installation of a new tank bottom, after removal of the existing tank bottom,
shall meet all requirements of API 650. Except as permitted in 9.10.2.7, existing shell
penetrations shall be raised or their penetration reinforcing plates modified if the elevation of the
new bottom results in inadequate nozzle reinforcement (see Figure 9.8 and API 650, Section
5.7.2) or if the weld spacing requirements given in API 650, Section 5.7.3 are not met. For tanks
with shell plate of unknown toughness as defined in Section 3, new weld joints in the bottom or
annular ring shall be spaced at least the greater of 3 in. or 5t from existing vertical weld joints in
the bottom shell course, where t is the thickness of the bottom shell course, in inches.
Q37. What is the minimum thickness of new roof plates for supported cone
roofs?
a) 7/16
b) 5/16
c) 3/16
d) 1/16
Reference API-653, Paragraph 9.11.1.1
Q38. The nominal thickness of new roof plates for self-supporting roofs shall
be equal to or greater than _____ inch not to exceed _____ inch.
a) 1/4th, 5/8th
b) 5/16th, 1/2
c) 3/16th, 5/16th
d) 3/16th, 1/2
Reference API-653, Paragraph 9.11.2.1 and API-650 3.10.5 or 3.10.6
Q39. Repairs to internal floating roofs shall be made in accordance with the
original construction drawings. To what requirements shall repairs be made if
the original construction drawings are not available?
a) The original construction standard
b) Appendix H of API Standard 650
c) Appendix G of API Standard 650
d) Appendix C of API Standard 650
Reference API-653, Paragraph 9.12.2
Q42. With regard to installation of primary and secondary seals, what must be
done if the roof rim thickness is less than 0.10 inch.
a) The roof rim shall be thoroughly inspected for damage and corrosion,
if it is satisfactory then nothing further needs to be done
b) It shall be replaced. The new roof rim shall be 3/16 inch thickness
minimum
c) It shall be replaced. The new roof rim shall be 1/4 inch thickness minimum
d) The tank must be condemned and dismantled
Reference API-653, Paragraph 9.13.6.2
Q43. What is the maximum hot tap connection permitted in an in-service tank
with a minimum shell thickness of 3/8 inch? The material is of recognized
toughness.
a) NPS 6
b) NPS 8
c) NPS 14
d) NPS 18
Reference API-653, Paragraph 9.14.1.1(a) and Table 9-1
API653: 9.13.6.2 If the roof rim thickness is less than 0.10-in. thick, it shall be
replaced. The new roof rim shall be 3/16-in. thickness, minimum.
Q46. It is permissible to perform hot taps on the roof of a tank or within the
gas/vapor space.
a) True
b) False
Reference API-653, Paragraph 9.14.1.4
Q47. The owner/operator requires an NPS 3 nozzle to be installed in an inservice tank. The tank is 110 feet in diameter, 60 feet maximum fill height,
shell thickness at the point of hot tap is .75, and the material is of unknown
toughness with a minimum design metal temperature of 38F. This nozzle is
to be installed adjacent to an existing nozzle. What is the minimum spacing
between these nozzles?
a) Minimum distance is 22.24
b) Minimum distance is 9.08 (6.422) (RT)
c) Minimum distance is 19.08
d) Minimum distance is 2.24
Reference API-653, Paragraph 9.14.3.1
Q48. When installing a pipe nozzle into an in-service tank, how shall the pipe
nozzle be prepared?
a) The pipe nozzle must be cut to the contour of the tank and prepared for full
fillet welding
b) The pipe nozzle shall be cut to the contour of the tank and beveled to a
depth of not more than 1/3 the nozzle thickness to ensure partial
penetration groove welding
c) The pipe nozzle shall be cut to the contour of the tank and beveled to a
depth of not less than 1/3 the nozzle thickness to ensure partial
penetration groove welding
d) The pipe nozzle shall be cut to the contour of the tank and beveled from
the outside for a full penetration weld
Reference API-653, Paragraph 9.14.5.1
49. After the reinforcing pad is installed, the pad shall be subjected to a
pneumatic test.
a) True
b) False
Reference API-653, Paragraph 9.14.5.3
Charlie Chong/ Fion Zhang
Q50. After the valve has been installed on the flange, a pressure test of at
least ______ shall be performed on the nozzle prior to mounting the hot tap
machine.
a) The same pressure as the pneumatic test of the reinforcing pad
b) 1.25 times the hydrostatic head
c) 1.5 times the hydrostatic head
d) 2.0 times the hydrostatic head (to account for the added stress of the
machine)
Reference API-653, Paragraph 9.14.5.3
API653: 9.14.5.3 After the reinforcing plate has been welded to the shell and
NDE performed, the pad shall be pneumatically tested by the procedure
described in API 650, Section 7.3.4. After the valve has been installed on the
flange, a pressure test at least 1.5 times the hydrostatic head shall be
performed on the nozzle prior to mounting the hot tap machine, which shall be
bolted to the valve. The required pressure for the pressure test shall be at
least the value computed by the following equation:
P(psi) = 1.5H2Gw
13 B
26 B
37 C
46 B
2A
14 D
27 C
38 D
47 A
3D
15 A
28 D
39 C
48 D
4C
16 B
29 C
40 B
49 A
5A
17 B
30 A
41 A
50 C
6C
18 C
31 A
42 B
7D
19 D
32 B
43 C
8B
20 C
33 C
44 D
9C
21 A
34 B
45 C
10 D
22 D
35 D
11 A
23 B
36 A
12 B
24 B
25 D
Q2. Shell plates may be cut by any of the following methods except
a) Shell rings thick or thinner can be dismantled by cutting through
the weld without removing the heat affected zone
b) Cuts made a minimum of 6 away from existing welds except where cuts
cross existing welds
c) Cuts made a minimum of 2 away from existing welds except where cuts
cross existing welds
d) Any shell ring may be dismantled by cutting out existing weld seams and
the heat affected zone of the weld
Reference API-653, Paragraph 10.3.3.1
10.3.3 Shells
10.3.3.1 Tank shell plates may be dismantled using one of the following
methods or a combination thereof. a) Any shell ring may be dismantled by
cutting out existing weld seams and the heat affected zone (HAZ) of the
weld. For the purpose of this method, the minimum HAZ to be removed
will be of the weld metal width or 1/4 in. (6.35mm) , whichever is less,
on both sides of the weld seam.
Q3. API-653 requires that new vertical joints in adjacent shell courses not be
in alignment. What is the minimum offset dimension of these joints?
a) Vertical joints shall be offset a minimum of 5 inches or 5t which ever is
greater
b) Vertical joints shall be offset a minimum of 5t where t is the plate thickness
of the thicker course at the point of offset
c) Vertical joints shall be offset a minimum of 5t where t is the plate thickness
of the thinner course at the point of offset
d) Vertical joints shall be offset a minimum of 5 inches or 5t which ever is less
Reference: API-653, Paragraph 10.4.2.1
10.4.2 Welding
10.4.2.1 Provisions shall be made during the reconstruction of a tank to
ensure that weld spacing requirements of Figure 9.1 are maintained. New
vertical joints in adjacent shell courses, made in accordance with 10.3.3.1,
shall not be aligned but shall be offset from each other a minimum
distance of 5t, where t is the plate thickness of the thicker course at the
point of the offset.
10.4.2.3 No welding of any kind shall be performed when the surfaces of the
parts to be welded are wet from rain, snow, or ice; when rain or snow is falling
on such surfaces; or during periods of high winds unless the welder and the
work are properly shielded. No welding of any kind shall be performed when
the temperature of the base metal is less than 0F.
When the temperature of the base metal is between 0F and 32F or the
thickness is in excess of 1 in., the base metal within 3 in. of the place where
welding is to be started shall be heated to a temperature warm to the hand
(approximately 140F) before welding. (See 10.4.4.3 for preheat requirements
for shell plates over 1 1/2-in. thick.)
Q8. If the base metal is greater than 1 thickness or the temperature of the
base metal is between 0F and 32F what requirement does API-653
stipulate?
a) The base metal within 3 inches of the weld area shall be heated to a
temperature that is warm to the hand (approximately 180F)
b) The base metal within 8 inches of the weld area shall be heated to a
temperature that is warm to the hand (approximately 140F)
c) The base metal within 3 inches of the weld area shall be heated to a
temperature that is warm to the hand (approximately 140F)
d) The base metal within 8 inches of the weld area shall be heated to a
temperature that is warm to the hand (approximately 180F)
Reference API-653, Paragraph 10.4.2.3
Q9. What is the maximum permissible undercut of the base metal for vertical
joints?
a) 1/64
b) 1/32
c) 1/19
d) 1/16
Reference API-653, Paragraph 10.4.2.5
Q10. What is the maximum permissible undercut of the base metal for
horizontal joints?
a) 1/64
b) 1/32
c) 1/19
d) 1/16
Reference API-653, Paragraph 10.4.2.5
Q13. What are the requirements for making tack welds according API-653?
a) If the tack weld is to be removed, it must be made using qualified weld
procedure and qualified welder
b) If the tack weld is to remain in place, it must be made using qualified
weld procedure and qualified welder
c) If the tack weld is to remain in place, it may be made using any weld
procedure acceptable to the owner/operator
d) If the tack weld is to be removed, it may be made by any welder wishing to
gain experience provided the process is the SMAW process
Reference API-653, Paragraph 10.4.2.7
Q14. All coatings must be removed from the weld area prior to welding except
weldable primer coatings. What must done if these primer coatings are
used?
a) Weldable primer coatings must also be removed
b) If the coating is applied by brush it may remain provided the application is
performed to a written procedure
c) They shall be included in welding procedure qualification tests for
brand, formulation, and maximum thickness of primer applied
d) They shall be included in welding procedure qualification tests for the
method of application either by brushing or by spraying or a combination of
the two.
Reference API-653, Paragraph 10.4.2.8
Q15. When welding tank bottoms, when should the shell-to-bottom weld be
completed?
a) This joint (except for door sheets) can be welded as soon as the bottom
plates are laid out and welded
b) This joint (except for door sheets) shall be welded as soon as the first
bottom weld joint is completed to prevent distortion
c) This joint (except for door sheets) shall be welded as work progresses
around the tank bottom
d) This joint (except for door sheets) shall be completed before the welding of
bottom joints
Reference API-653, Paragraph 10.4.3.2
10.4.3 Bottoms
10.4.3.1 After the bottom plates are laid out and tacked, they shall be joined
by welding the joints in a sequence that results in the least distortion from
shrinkage and provides, as nearly as possible, a plane surface.
Q20. When welding horizontal and vertical joints constructed of material that
is over 1.5 thick, based on the thickness of the thicker part, what is the
required preheat temperature?
a) Preheating is not required
b) 140F
c) 200F
d) 300F
Reference API-653, Paragraph 10.4.4.3
Preheating
10.4.2.3
1) No welding of any kind shall be performed when the temperature of the
base metal is less than 0F.
2) When the temperature of the base metal is between 0F and 32F
the base metal within 3 in. of the place where welding is to be
started shall be heated to a temperature warm to the hand (approximately
140F) before welding.
3) When the temperature of the base metal is between 0 F and 32 F or the thickness is in
excess of 1 in., the base metal within 3 in. of the place where welding is to
be started shall be heated to a temperature warm to the hand
(approximately 140F) before welding.
or the
10.4.4.3
4) For horizontal and vertical joints in tank shell courses constructed of
material over 1 in. thick (based on the thickness of the thicker plate at
the joint), multi-pass weld procedures are required, with no pass more
than 3/4-in. thick permitted. A minimum preheat of 200F is required of
these welds.
Charlie Chong/ Fion Zhang
Preheat
0F
0F - 32F : 140F
>1: 140F
>1: 200F
10.5.3 Roundness
Radii measured at 1 ft above the shell-to-bottom weld shall not exceed the
tolerances shown in Table 10.2.
Radius tolerances measured higher than one foot above the shell-to-bottom
weld shall not exceed three times the tolerances given in Table 10.2.
Q27. The top of the concrete ring wall of a reconstructed tank, that is 115 feet
in diameter, must be level within 1/8 in any 30 feet of circumference.
What is the tolerance measured from the average elevation?
a) 1/8
b) 3/16
c) 1/2
d) 1/4
Reference API-653, Paragraph 10.5.6.2(a)
10.5.6.2 Where foundations true to a horizontal plane are specified,
tolerances shall be as follows:
a) where concrete ringwalls are provided under the shell, the top of the
ringwall shall be level within 1/8 inches in any 30 ft of the circumference
and within 1/4 inches in the total circumference measured from the
average elevation;
b) where concrete ringwalls are not provided, the foundation under the shell
shall be level within 1/8 in. in any 10 ft of circumference and within 1/2
in. in the total circumference measured from the average elevation.
Q28. Where concrete ring walls are not provided, the foundation under the
shell shall be level to within what tolerances?
a) 1/8 in any 30 of the circumference and 1/2 in the total circumference
measured from the average elevation
b) 1/8 in any 10 of the circumference and 1/2 in the total circumference
measured from the average elevation
c) 1/8 in any 10 of the circumference and 1/4 in the total circumference
measured from the average elevation
d) 1/8 in any 30 of the circumference and 1/4 in the total circumference
measured from the average elevation
Reference API-653, Paragraph 10.5.6.2(b)
11 b
21 b
2c
12 d
22 d
3b
13 b
23 b
4b
14 c
24 b
5d
15 d
25 c
6c
16 b
26 c
7b
17 a
27 d
8c
18 a
28 b
9a
19 c
29 d
10 b
20 c
30 b
Section 11 Welding
Q1. Welding procedure specifications and welders and welding operators
shall be qualified in accordance with __________.
a) Original code of construction
b) Owner/operators specification
c) Section IX of the ASME Code
d) Repair organizations specifications
Reference API-653, Paragraph 11.1.1
Q2. According to API Standard 653, if the material specification for the steel
from an existing tank is unknown or obsolete what must be done?
a) The material can not be used for tank reconstruction
b) Test coupons for the WPS shall be taken from the actual plate to be used
c) Test coupons for the WPS may be taken from a similar material of
known specification
d) Test coupons for the WPS shall only be taken from weld filler metal and
not from the base metal
Reference API-653, Paragraph 11.1.2
Q5. At what intervals must the welder and welding operators identification be
stamped adjacent to the completed welds?
a) Identification shall be at intervals not to exceed 9 feet
b) Identification shall be at intervals not to exceed 7.5 feet
c) Identification shall be at intervals not to exceed 6 feet
d) Identification shall be at intervals not to exceed 3 feet
Reference API-653, Paragraph 11.2.2
Q6. In lieu of stamping, a record may be kept that identifies the welder or
welding operator for each welded joint.
a) True
b) False
Reference API-653, Paragraph 11.2.2
Q4. Completed welds attaching nozzle neck to shell, and reinforcing plate to
shell and nozzle neck, shall be examined by _______.
a) Ultrasonic or Radiography
b) Magnetic Particle or Liquid Penetrant
c) Visual examination or Liquid Penetrant
d) Ultrasonic or Magnetic Particle
Reference: API-653, Paragraph 12.1.2.3
API653: 12.1.1.2 Personnel performing NDE shall be qualified in accordance
with API 650, Section 8, and any supplemental
requirements given herein.
Q5. How and when does API Standard 653 require the examination of welds
of completed stress relieved assemblies?
a) Completed welds of stress relieved assemblies shall be examined visually
only after stress relief and hydrostatic test
b) Completed welds of stress relieved assemblies shall be examined visually
as well as by ultrasonic methods after stress relief but before hydrostatic
test
c) Completed welds of stress relieved assemblies shall be examined
visually as well as by magnetic particle or liquid penetrant methods
after stress relief but before hydrostatic test
d) Completed welds of stress relieved assemblies shall be examined visually
or by radiography after stress relief but before hydrostatic test
Reference: API-653, Paragraph 12.1.2.4
Keywords:
VI
UT
RT
MT/DP
Charlie Chong/ Fion Zhang
Q6. Completed butt welds between insert plates and the shell require what
type and extent of examination?
a) Complete radiography
b) Spot Radiography
c) Random Radiography
d) Random Spot Radiography
Reference: API-653, Paragraph 12.1.2.5
Q7. In repairing butt weld flaws, what type and extent of examination is
required by API-653?
a) Random examination by radiography or ultrasonic methods of the full
length of repair
b) Examined full length of the repair by liquid penetrant or magnetic particle
methods
c) Examined at three foot intervals by radiography or ultrasonic methods
d) Examined full length of the repair by radiography or ultrasonic
methods
Reference: API-653, Paragraph 12.1.3.2
Q8. Completed repairs of fillet welds shall be examined over their full length
by the appropriate nondestructive method listed in API-653.
a) True
b) False
Reference: API-653, Paragraph 12.1.3.3
Q9. With regards to new welds attaching shell plate to shell plate, what
method(s) of examination is/are required on the completed weld?
a) Visual
b) Visual and Radiography
c) Visual and magnetic particle or liquid penetrant
d) Visual and ultrasonic
Reference: API-653, Paragraph 12.1.5
Q10. With regards to new welds attaching shell plate to shell plate for plate
thickness greater than one inch, what additional extent and method of
examination is required by API-653?
a) The back gouged surface of the root and final pass (each side) shall be
examined for its complete length by the Inspector
b) The back gouged surface of the root and final pass (each side) shall be
examined for its complete length visually
c) The back gouged surface of the root and final pass (each side) shall
be examined for its complete length by magnetic particle or liquid
penetrant
d) The back gouged surface of the root and final pass (each side) shall be
examined for its complete length by ultrasonic
Reference: API-653, Paragraph 12.1.5
Q11. New welding on the shell-to-bottom joint shall be inspected for its entire
length by _____ and _______ or ________.
a) Visual examination, liquid penetrant , magnetic particle
b) Right-angle vacuum box and solution film, light diesel oil
c) Visual examination, ultrasonic, eddy current
d) Visual examination, wet fluorescent magnetic particle, helium tracer gas
Reference: API-653, Paragraph 12.1.6.1
12.1.6 Shell-to-bottom Weld
12.1.6.1 New welding on the shell-to-bottom joint shall be examined for its
entire length by using a right-angle vacuum box and a solution film, or by
applying light diesel oil. Additionally, the first weld pass shall be examined by
applying light diesel oil to the side opposite the first weld pass made. The oil
shall be allowed to stand at least 4 hours (preferably overnight) and then the
weld examined for wicking action. The oil shall be removed before the weld is
completed.
Q12. In applying light diesel oil to the opposite side of the first pass of new
shell-to-bottom joints, how long must the oil remain on the weld and what
is the weld inspected for?
a) The oil shall be allowed to stand at least four hours and the weld
inspected for wicking action
b) The oil shall be allowed to stand at least three hours and the weld
inspected for wicking action
c) The oil shall be allowed to stand at least two hours and the weld inspected
for wicking action
d) The oil shall be allowed to stand at least one hour and the weld inspected
for wicking action
Reference: API-653, Paragraph 12.1.6.2
Q13. The existing weld at the shell-to-bottom joint shall be examined visually
and magnetic particle or liquid penetrant methods, for the full length under a
welded-on patch plate. How much additional shell-to-bottom joint must be
examined?
a) Three inches on each side of the patch plate
b) Six inches on each side of the patch plate
c) nine inches on each side of the patch plate
d) twelve inches on each side of the patch plate
Reference: API-653, Paragraph 12.1.6.2
Q14. How and to what extent are newly welded bottom joints tested?
a) Newly welded bottom joints shall be tested their entire length using liquid
penetrant
b) Newly welded bottom joints shall be tested their entire length using a
vacuum box and a solution film, or a tracer gas and detector
c) Newly welded bottom joints shall be tested their entire length using visual
and ultrasonic examination
d) Newly welded bottom joints shall be tested their entire length using wet
fluorescent magnetic particle examination
Reference: API-653, Paragraph 12.1.7.1
Q15. What are the requirements, regarding examination, of a welded-on
patch plate in the critical zone?
a) The final weld shall be examined by radiography over its entire length
b) Root and final pass shall be examined by radiography over its entire length
c) The root and final pass shall be examined visually over its entire length
d) The root and final pass shall be examined visually and by magnetic
particle of liquid penetrant method over its entire length
Reference: API-653, Paragraph 12.1.7.3
Charlie Chong/ Fion Zhang
Q21. Radiographic examination is required for new and replaced shell insert
plate and door shell welds. What are the minimum number and location of
such radiographs?
a) Circular plates - four radiographs are required, one at each quadrant
b) Square or rectangular - two radiographs are required in each vertical joint
and one in a horizontal joint
c) Circular plates - one radiograph and for square or rectangular - one in a
vertical joint, one in a horizontal joint, and one in each corner
d) Circular and square of rectangular new or replaced insert plates
require 100% examination
Reference: API-653, Paragraph 12.2.1.6
12.2.1.6.1 For circular replacement plates, a minimum of one radiograph shall be
taken regardless of thickness. When the circular replacement plate is located in a shell
plate with thickness exceeding 1 in., the weld shall be fully radiographed.
12.2.1.6.2 For square and rectangular replacement plates, at least one radiograph
shall be taken in a vertical joint, and at least one in a horizontal joint, and one in each
corner. When the square or rectangular replacement plate is located in a shell plate
with thickness exceeding 1 in., the vertical joints shall be fully radiographed.
Q26. Major repair and major alteration is defined by API-653 by which of the
following?
a) Cutting, addition, removal and/or replacement of the annular plate ring
only if the plate is less than 1/2" thick
b) Cutting, addition, removal an/or replacement of the annular plate ring,
the shell-to-bottom weld, or a sizeable portion of the shell (?)
c) Cutting, addition, removal an/or replacement of the annular plate ring, the
shell-to-bottom weld, or a 100 square inch portion of the shell
d) Cutting, addition, removal an/or replacement of the annular plate ring, the
shell-to-bottom weld, or a sizeable portion of the shell in shell material
greater than 3/4" thick
Reference: API-653, Paragraph 12.3.1.2
Q29. Hydrostatic testing is not required for shell repairs when all but which of
the following are complied with?
a) Impact test requirements shall follow appropriate portions of API-650 and
must be specified in the repair procedure
b) New vertical and horizontal shell butt-welds must have complete
penetration and fusion
c) New materials shall meet the current edition of ASME Section II Part
A
d) Finished weld must be examined by radiography
Reference: API-653, Paragraph 12.3.22
Q33. The tank settlement shall initially be surveyed with the tank empty. What
is the minimum number of settlement measurement points for a tank which is
60 feet in diameter?
a) Minimum number of settlement points is 12
b) Minimum number of settlement points is 6
c) Minimum number of settlement points is 8
d) Minimum number of settlement points is 4
Reference: API-653, Paragraph 12.5.1.2
Q34. Regardless of the minimum number of settlement measurement points
required, what is the maximum spacing between settlement measurement
points?
a) 24 feet
b) 32 feet
c) 36 feet
d) 40 feet
Reference: API-653, Paragraph 12.5.1.2
11 b
21 c
31 d
2a
12 a
22 a
32 a
3d
13 b
23 c
33 c
4b
14 b
24 d
34 b
5c
15 d
25 b
35 c
6a
16 c
26 b
7d
17 d
27 a
8a
18 b
28 d
9b
19 a
29 c
10 c
20 d
30 c
Section 13 Marking
Q1. Tanks that are reconstructed, in accordance with API-653 shall be
identified by a corrosion resistant metal nameplate. What is the size
requirement for the letters and numerals to be used on this nameplate and
how are they applied to the nameplate?
a) Letters and numerals not less than 1/2" high shall be embossed, engraved,
or stamped in the plate
b) Letters and numerals not less than 1/4" high shall be embossed,
engraved, or stamped in the plate
c) Letters and numerals not less than 5/32" high shall be painted on the plate
or embossed, engraved, or stamped in the plate
d) Letters and numerals not less than 5/32" high shall be embossed,
engraved, or stamped in the plate
Reference: API-653, Paragraph 13.1.1
13.1.1.1 Tanks reconstructed in accordance with this standard shall be
identified by a corrosion-resistant metal nameplate similar to that shown in
Figure 13.1. Letters and numerals not less than 5/32 in. high shall be
embossed, engraved, or stamped in the plate to indicate information as
follows:
Charlie Chong/ Fion Zhang
Q2. Where should the new nameplate be attached and what should be done
with the existing nameplate
a) The new nameplate shall be attached to the tank shell adjacent to the
existing nameplate. The existing nameplate shall be cleaned or suitably
reconditioned
b) The new nameplate shall be attached to the tank shell adjacent to the
existing nameplate. The existing nameplate shall be left attached to
the tank
c) The new nameplate shall be attached to the tank shell adjacent to the
existing nameplate. The existing nameplate shall be removed and placed
in the tank record file
d) The new nameplate shall be attached to the tank shell adjacent to the
existing nameplate. The existing nameplate shall then be discarded
Reference: API-653, Paragraph 13.1.2
Q3. All but which of the following information shall be made part of the
owner/operator's records for aboveground storage tanks?
a) Names of all operators of the tank
b) Calculations
c) Construction and repair drawings
d) Additional supporting data
Reference: API-653, Paragraph 13.2.1, 13.2.2, 13.2.3
Q2. Regardless of tank size, what is the minimum number of settlement point
measurements?
a) Four
b) Eight
c) Twelve
d) Based on the formula N = D/10
Reference: API-653 Appendix B, Paragraph B.2.1 and Figure B-1
Q3. Internal measurement for tank bottom settlement taken across the
diameter of the tank must be taken at what maximum spacing?
a) 10 feet
b) 24 feet
c) 32 feet
d) 4 feet
Reference: API-653 Appendix B, Paragraph B.2.1 and Figure B-2
Q4. Which of the following is not listed as settlement component?
a) Uniform settlement
b) Rigid body tilting of a tank (planar tilt)
c) Out-of-plane settlement (differential settlement)
d) Soil undermining (total tank sinking)
Q7. What is the maximum depth of a local depression in a tank bottom if the
radius of an inscribed circle is equal to 7.5 feet?
a) BB = .2775 inches
b) BB = 2.775 inches
c) BB = 27.75 inches
d) BB = .02775 inches
Reference: API-653 Appendix B Paragraph B.3.3
B.3.3 Internal Bottom Settlements or Bulges
Measure the bulge or depression. The permissible bulge or depression is
given by the following equation (see Note).
BB = 0.37R
where
BB is maximum height of bulge or depth of local depression, in inches;
R is radius of inscribed circle in bulged area or local depression, in feet.
Good Luck
Good Luck
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Charlie Chong/ Fion Zhang