Inspection Flow Chart for Rolled Product (Blooming Mill)

Hot Rolled Product

Based on Rolling Plan

Pit Cooling

Non- Pit Cooling

Heat. No. to be
Heat. No.
be bar.
provided
on to
each
provided on each bar.

Total No of Pcs
Received Vs
Production

Pit Cooling

Non-Pit Cooling Material

Material

Inspection Bed
Straightening

Grinding
Strip Grinding

RCS: 90 & above

Round : Above 100

Ring Grinding

100% Visual
Inspection

Size: 90 & 110 mm RCS

Size: Above 110 RCS

If any defect found

If any defect found

Size: All Dia / Round
RCS upto 85

20% MPI

If any major
defect found

Acid
Etching

100%
MPI
Green Dot for MPI

Rectification

Based on rectification Re-MPI

to be decided

Re-MPI or
Acid
Etching
Not OK
Red Paint on Cross
Section

Rectification
OK
Sr. No. On each Bar

Dim.- Size,
Twist, Bend
blue Dot

Not OK

Red Paint on Cross

Section

Not OK

Red Paint on Cross

Section

Not OK

Red Paint on Cross

Section

OK
UT

Yellow Strip

OK
Cutting

Spark &
Spectro
Yellow Circle on
Spark area

OK
No of Pcs to be checked / Monitored
before dispatch

Color Coding

Dispatch