D

ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

PART NUMBER
DESCRIPTION
1000001-01
CHASSIS PAN
1000003-01
SIDE GUSSET
BUMPER,
RUBBER,
W/UNTRHEADED
THROUGH HOLE, W/WASHER, 31/32" BASE
1000157-01
DIA, 11/32" HEIGHT
1000187-10-008
THREAD ROLLER; 10-32 X .500"
1000187-10-006
THREAD ROLLER; 10-32 X .375"
1000028-01
MOTOR MOUNT
1006437-01
ASSY, MOTOR W/ MOUNTING HARDWARE
1000066-01
5 PORT SOLENOID VALVE, 24V 0.3M LEADS
1000612-03-008
SHSCS, METRIC, CZ, M3 X 8MM
1001198-01
PULLEY, FLAT BELT, 1." OD, 15MM ID, .875" LONG
1000004-01
DECK PAN
1000000-01
608 BEARING CARRIER
1001228-01
ASSY, TRANSPORT ROLLER, FLAT BELT DRIVEN
1001215-007-000
BELT, PANTHER LIGHT, 7" X 3/16"
1001215-007-480
BELT, FLAT, 3/16" WIDE 7.48" L , PANTHER LIGHT
1000576-01
DRAW LATCH
1000187-04-006
THREAD ROLLER; 4-40 X .375"
1000179-01
END CAP
1000471-01
BELT COVER
1000472-01
TRANSPORT BED BACKSTOP
1000002-01
COVER AND HOLD DOWN BRACKET
1000353-10-032
BHSCS, STANDARD, CZ 10-32 X 2.00"
1000160
WASHER, FLAT, WHITE PTFE #8 SCREW SIZE,
1000473-01
STOP PADDLE
1000159-01
WASHER, FLAT, NYLON 6/6 #8 SCREW SIZE,
1000187-10-012
THREAD ROLLER; 10-32 X .750"
1000100-01
KNUCKLE JOINT
1000541-01
AIR CYLINDER, 6MM BORE 30MM STROKE, CJ2, AIR CUSHION
1000014-01
DOUBLE KNUCKLE JOINT
1000064-01
BARB FITTING, M5X0.08 RIGHT ANGLE
1000643-20-01
ASSY, CABLE, TRANSPORT HOLD SENSOR
1000586-01
PWR SUP, PNL, AC/DC, REGULATED, 24V, 45W, 1.9A, 120/230V, 50/60Hz
1000381-008
WIRE LOOP, OPEN CLIP, #10 SCREW, 1/2" DIAMETER
1000490-01
BRACKET, ANGLE, 4" LEGS, 7/8" WIDE, .125" THICK
1000561-07
ASSY, PCA, CONFIGURED, CONTROL 100, C100, PCA001
1000407-01
TERMINAL BLOCK, PNLCMP, 5P,12-20AWG, WAGO TERMINAL BLOCK,
1000427-01
RELAY, 5A, OMRON
1000187-04-016
THREAD ROLLER; 4-40 X 1.00"
1000357-01
RIVET, PLASTIC, BLACK, FOR BOARD STAND-OFF, 0.062-.105"
1000401
STANDOFF, PCB, PLASTIC QUICK CLIP, 3/8", #6
1000373-04-008 STANDOFF, HEX, FEMALE THRD, STANDARD, AL, 4-40 THD, 3/16" HEX, 1/2" LG
1000187-04-004
THREAD ROLLER; 4-40 X .250"
1000068-10
NUT, KEP, STANDARD, CZ, 10-32 THD, 3/8"W, 1/8"H
1000016
WASHER, .73 OD X .26 ID X .06 THK
1000211-05-000
TAPE, UHMW, BLACK, ANTISTATIC, .01 X 1.0" X 5.0"
1000200-01
8/6/8MM T FITTING KQ2T08-06
1000065-01
BARB FITTING, M5X0.08
1000227-01
VALVE, FLOW CONTROL, RT ANGLE, M5 .08
1000201-01
MUFFLER
1000205-01
6/8/6MM Y FITTING
1000187-08-012
THREAD ROLLER; 8-32 X .750"
1000584
WIRE TIE PUSH-IN, PNL
1000635-01
WIRE TIE, 5.0 INCHES, NATURAL, 40LB.
1000876-01
PANEL WIRING, 1000114
1000908-01
FINISHING KIT
1001194-01
WINDOW COVER
1000502-04-004
SHSCS, STANDARD, CZ 4-40 X .250"
1001235-01
DOWELL PIN MOTOR KEY 5x8mm
1001229-01
SET SCREW, CONE POINT, 10-32 X 3/16"
1001308-01
O-RING, URETHANE, 70A, DASH 020
1000228
POLY TUBING METRIC 8 MM, CLEAR
1000063
POLY TUBING METRIC 6 MM, CLEAR
1000062
POLY TUBING METRIC 6 MM, BLUE
1001028-01
ELECTRICAL CONTACT GREASE
1000831-01
CHASSIS LABEL, EZ FLATS CONTROL BOARD CONNECTIONS

4
QTY
1
2
6
7
27
1
1
1
2
1
1
16
8
7
1
2
8
1
1
1
2
4
2
1
1
1
2
1
1
2
1
1
10
1
1
1
1
2
4
4
4
8
4
1
1
1
1
2
1
1
2
8
8
1
1
2
4
1
1
12
17in
67in
12in
0.01
1

UnitOfMeasure

REVISIONS
REV.
DESCRIPTION
L
REPLACED MOTOR ASSEMBLY
M
REPLACED LINE 34 WITH 1000561-07
EXPLODED VIEWS CREATED SHEETS 2-11, COMPONENT SET-UP
PROCEDURES ADDED SHEET 12, SHEET AND TUBING FORMAT
N
UPDATED, CHANGED QTY AND SIZE OF UHMW TAPE, ADDED
LONGER SCREW TO HOLD RUBBER BUMPER, ELECTRICAL CONTACT
GREASE AND CHASSIS LABEL ADDED TO BOM
REPLACED
1000930-012-01 WITH 1000066-01. MOVED O-RINGS
O
FROM ROLLER 8 TO 4.

C
N

NOTES:
1.
SEE SHEET 7 FOR TUBING CUTLIST AND INSTALLATION.
NAME
CHECKED

ENG APPR.
MFG APPR.
Q.A.
COMMENTS:

ENGINEERING INNOVATION INC.

TITLE:
PART #

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

1000114-03

MATERIAL

N/A

DESIGNED BY
FINISH

DETAILED BY

JEB

DWR

N/A

PROPRIETARY AND CONFIDENTIAL

DO NOT SCALE DRAWING SIZE B

REV

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF
ENGINEERING INNOVATION INC. ANY
REPRODUCTION IN PART OR AS A
WHOLE
WITHOUT THE WRITTEN PERMISSION OF
ENGINEERING INNOVATION INC. IS
PROHIBITED.

oz.

DATE

SCALE: 1:5

DIMENSIONS AND TOLERANCES ARE TO BE

INTERPRETED PER ASME Y14.5M-1994
DIMENSIONAL LIMITS APPLY AFTER PLATING
UNLESS OTHERWISE SPECIFIED
TOLERANCES
GENERAL
.X
.XX
.XXX
ANGLE

.1
.01
.005
.5

WEIGHT:

SHEET METAL
EDGE TO BEND
BEND TO BEND
BEND ANGLE

.02
.03
1

SHEET 1 OF 12

TITLE

PART NUMBER

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

1000114-03

31
43

REV

SHEET 2 OF 12

SCREW AND NUTS ARE USED FOR ELECTRICAL GROUNDING SO PAINT AROUND CHASSIS PAN
SCREW HOLE MUST BE REMOVED AND ELECTRICAL CONTACT GREASE APPLIED TO THE AREA

35

43 43

40
17

34

16
49

33

51

33

DETAIL A

43 43

50

33

51
5

33

33
16 17
65
SEE CROPPED TOP VIEW

39

52 53

35
65
1
STEP 1: INSTALL COMPONENTS ON CHASSIS

CROPPED TOP VIEW

46
ff
1
4
5
16
17
31
33
34
35
39
40
43
46
49
50
51
52
53
64
65

PART NUMBER
1000001-01
1000187-10-008
1000187-10-006
1000576-01
1000187-04-006
1000643-20-01
1000381-008
1000490-01
1000561-07
1000357-01
1000401
1000068-10
1000200-01
1000201-01
1000205-01
1000187-08-012
1000584
1000635-01
1001028-01
1000831-01

DESCRIPTION
CHASSIS PAN
THREAD ROLLER; 10-32 X .500"
THREAD ROLLER; 10-32 X .375"
DRAW LATCH
THREAD ROLLER; 4-40 X .375"
ASSY, CABLE, TRANSPORT HOLD SENSOR
WIRE LOOP, OPEN CLIP, #10 SCREW, 1/2" DIAMETER
BRACKET, ANGLE, 4" LEGS, 7/8" WIDE, .125" THICK
ASSY, PCA, CONFIGURED, CONTROL 100, C100, PCA001
RIVET, PLASTIC, BLACK, FOR BOARD STAND-OFF, 0.062-.105"
STANDOFF, PCB, PLASTIC QUICK CLIP, 3/8", #6
NUT, KEP, STANDARD, CZ, 10-32 THD, 3/8"W, 1/8"H
8/6/8MM T FITTING KQ2T08-06
MUFFLER
6/8/6MM Y FITTING
THREAD ROLLER; 8-32 X .750"
WIRE TIE PUSH-IN, PNL
WIRE TIE, 5.0 INCHES, NATURAL, 40LB.
ELECTRICAL CONTACT GREASE
CHASSIS LABEL, EZ FLATS CONTROL BOARD CONNECTIONS

TITLE

PART NUMBER

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

1000114-03

REV

SHEET 3 OF 12

42
37
17

41

32
42

36

38

2
CAPACITOR COMES WITH MOTOR

STEP 2: ASSEMBLE SIDE GUSSET

ITEM NO.

PART NUMBER

DESCRIPTION

1000003-01

SIDE GUSSET

1000187-10-006

THREAD ROLLER; 10-32 X .375"

17

1000187-04-006

THREAD ROLLER; 4-40 X .375"

32

1000586-01

PWR SUP, PNL, AC/DC, REGULATED, 24V, 45W, 1.9A, 120/230V, 50/60Hz

36

1000407-01

TERMINAL BLOCK, PNLCMP, 5P,12-20AWG, WAGO TERMINAL BLOCK,

37

1000427-01

RELAY, 5A, OMRON

38

1000187-04-016

THREAD ROLLER; 4-40 X 1.00"

41

1000373-04-008

STANDOFF, HEX, FEMALE THRD, STANDARD, AL, 4-40 THD, 3/16" HEX, 1/2" LG

42

1000187-04-004

THREAD ROLLER; 4-40 X .250"

TITLE

PART NUMBER

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

1000114-03

REV

SHEET 4 OF 12

2
26

43

48

47

SEE SHEET 12 FOR FLOW CONTROL

VALVE SET-UP PROCEDURE

STEP 3: ASSEMBLE OTHER SIDE GUSSET

33

ITEM NO.

PART NUMBER

DESCRIPTION

1000003-01

SIDE GUSSET

1000157-01

BUMPER, RUBBER, W/UNTRHEADED THROUGH HOLE, W/WASHER,

31/32" BASE DIA, 11/32" HEIGHT

1000187-10-008

THREAD ROLLER; 10-32 X .500"

1000187-10-006

THREAD ROLLER; 10-32 X .375"

1000066-01

5 PORT SOLENOID VALVE, 24V 0.3M LEADS

1000612-03-008

SHSCS, METRIC, CZ, M3 X 8MM

33

1000381-008

WIRE LOOP, OPEN CLIP, #10 SCREW, 1/2" DIAMETER

43

1000068-10

NUT, KEP, STANDARD, CZ, 10-32 THD, 3/8"W, 1/8"H

47

1000065-01

BARB FITTING, M5X0.08

48

1000227-01

VALVE, FLOW CONTROL, RT ANGLE, M5 .08

TITLE

PART NUMBER

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

1000114-03

REV

SHEET 5 OF 12

APPLY TAPE IN APPROXIMATE AREA

45 AS SHOWN

24
5

23
25

44
4

30

28

SEE SHEET 12 FOR AIR

CYLINDER SET-UP
PROCEDURE

27
29

STEP 4: ATTACH STOP PADDLE TO SIDE GUSSET ASSEMBLED IN STEP 3

ITEM NO.

PART NUMBER

DESCRIPTION

1000187-10-008

THREAD ROLLER; 10-32 X .500"

1000187-10-006

THREAD ROLLER; 10-32 X .375"

23

1000160

WASHER, FLAT, WHITE PTFE #8 SCREW SIZE,

24

1000473-01

STOP PADDLE

25

1000159-01

WASHER, FLAT, NYLON 6/6 #8 SCREW SIZE,

27

1000100-01

KNUCKLE JOINT

28

1000541-01

AIR CYLINDER, 6MM BORE 30MM STROKE, CJ2, AIR CUSHION

29

1000014-01

DOUBLE KNUCKLE JOINT

30

1000064-01

BARB FITTING, M5X0.08 RIGHT ANGLE

44

1000016

WASHER, .73 OD X .26 ID X .06 THK

45

1000211-05-000

TAPE, UHMW, BLACK, ANTISTATIC, .01 X 1.0" X 5.0"

TITLE

PART NUMBER

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

1000114-03

REV

SHEET 6 OF 12

58

7
10

59

NOTES:
1.

HARDWARE TO SECURE MOTOR ASSEMBLY 7

TO MOTOR MOUNT 6

IS INCLUDED WITH THE MOTOR

ASSEMBLY 7

3
4

5
5

STEP 5: INSTALL MOTOR AND SIDE GUSSETS ON TO CHASSIS

ITEM NO.

PART NUMBER

DESCRIPTION

1000157-01

BUMPER, RUBBER, W/UNTRHEADED THROUGH HOLE, W/WASHER, 31/32"

BASE DIA, 11/32" HEIGHT

1000187-10-008

THREAD ROLLER; 10-32 X .500"

1000187-10-006

THREAD ROLLER; 10-32 X .375"

1000028-01

MOTOR MOUNT

1006437-01

ASSY, MOTOR W/ MOUNTING HARDWARE

10

1001198-01

PULLEY, FLAT BELT, 1." OD, 15MM ID, .875" LONG

58

1001235-01

DOWELL PIN MOTOR KEY 5x8mm

59

1001229-01

SET SCREW, CONE POINT, 10-32 X 3/16"

TITLE

PART NUMBER

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

1000114-03

REV

SHEET 7 OF 12

4
4

2
3
2

DETAIL B

STEP 6: INSTALL TUBING

DETAIL D

DETAIL C
ITEM NO.

PART NUMBER

DESCRIPTION

LENGTH

1000228

POLY TUBING METRIC 8 MM, CLEAR

17in

1000063

POLY TUBING METRIC 6 MM, CLEAR

17in

1000063

POLY TUBING METRIC 6 MM, CLEAR

16in

1000063

POLY TUBING METRIC 6 MM, CLEAR

19in

1000063

POLY TUBING METRIC 6 MM, CLEAR

15in

1000062

POLY TUBING METRIC 6 MM, BLUE

12in

TITLE

PART NUMBER

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

1000114-03

57

REV

SHEET 8 OF 12

56

11

17

18

STEP 7: INSTALL DECK PAN, WINDOW COVERS AND END CAP

ITEM NO.

PART NUMBER

DESCRIPTION

1000187-10-006

THREAD ROLLER; 10-32 X .375"

11

1000004-01

DECK PAN

17

1000187-04-006

THREAD ROLLER; 4-40 X .375"

18

1000179-01

END CAP

56

1001194-01

WINDOW COVER

57

1000502-04-004

SHSCS, STANDARD, CZ 4-40 X .250"

TITLE

PART NUMBER

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

1000114-03

REV

SHEET 9 OF 12

60
13

O-RINGS ARE INSTALLED INTO THREE GROOVES MACHINED ON EACH ROLLER

STEP 8: INSTALL O-RINGS ON FOUR OUT OF EIGHT TRANSPORT ROLLERS

ITEM NO.

PART NUMBER

DESCRIPTION

13

1001228-01

ASSY, TRANSPORT ROLLER, FLAT BELT DRIVEN

60

1001308-01

O-RING, URETHANE, 70A, DASH 020

13

14

TITLE

PART NUMBER

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

1000114-03

REV

SHEET 10 OF 12

12

ROLLERS FITTED WITH O-RINGS IN STEP 8

15

FEED BELTS THROUGH ROLLERS AND AROUND MOTOR PULLEY AS SHOWN ABOVE

STEP 9: INSTALL TRANSPORT ROLLERS, BELTS, AND BEARING CARRIERS

ITEM NO.

PART NUMBER

DESCRIPTION

1000187-10-006

THREAD ROLLER; 10-32 X .375"

12

1000000-01

608 BEARING CARRIER

13

1001228-01

ASSY, TRANSPORT ROLLER, FLAT BELT DRIVEN

14

1001215-007-000

BELT, PANTHER LIGHT, 7" X 3/16"

15

1001215-007-480

BELT, FLAT, 3/16" WIDE 7.48" L , PANTHER LIGHT

TITLE

PART NUMBER

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

1000114-03

REV

SHEET 11 OF 12

22

19

21

STEP 10: INSTALL BACKSTOP, BELT COVER, AND SIDE COVERS TO COMPLETE ASSEMBLY

20

21

ITEM NO.

PART NUMBER

DESCRIPTION

19

1000471-01

BELT COVER

20

1000472-01

TRANSPORT BED BACKSTOP

21

1000002-01

COVER AND HOLD DOWN BRACKET

22

1000353-10-032

BHSCS, STANDARD, CZ 10-32 X 2.00"

TITLE

PART NUMBER

ASSY, TRANSPORT BED, POWERED, FLAT BELT VERSION

1000114-03

REV

SHEET 12 OF 12

48
UPPER FLOW CONTROL VALVE
ADUSTMENT LOCK NUT

FLOW CONTROL
ADJUSTMENT SCREWS

UPPER PORT

INSTALL FLOW
METER HERE

28

AIR CUSHION
ADJUSTMENT SCREWS

LOWER PORT
DETAIL E

FLOW CONTROL VALVE SET-UP PROCEDURE;

*UPPER FLOW CONTROL VALVE ADJUSTMENT:

CONNECT THE INLET OF THE FLOW METER TO THE VALVE'S LOWER PORT AND THE OUTLET
TO THE UPPER PORT.

AIR CYLINDER SET-UP PROCEDURE:

SET-UP SHOULD TAKE PLACE BEFORE INSTALLING AIR CYLINDER ON TO ASSEMBLY DUE TO LOCATION OF ADJUSTMENT SCREWS
BEING DIFFICULT TO REACH AFTER INSTALLATION.

EITHER ADJUSTMENT SCREW MAY BE ADJUSTED FIRST.

WITH THE CYLINDER APPROXIMATELY IN MID-STROKE POSITION, TURN THE AIR CUSHION ADJUSTMENT SCREWS CLOCKWISE UNTIL
THE PRESSURE TO TURN THEM BEGINS TO INCREASE MAKING SURE NOT TO OVER TIGHTEN THE SCREWS WHICH MAY CAUSE
DAMAGE TO THE CYLINDER.

GENTLY PUSH OR PULL THE AIR CYLINDER PISTON ROD TOWARDS THE SCREW BEING ADJUSTED. AS YOU APPROACH THE END OF
THE STROKE, YOU WILL FEEL THE CYLINDER STOP AS IF HITTING A SPRING WHICH IS THE CUSHION OF AIR. WHILE CONTINUING TO
APPLY A GENTLE PRESSURE, BEGIN TO SLOWLY TURN THE AIR CUSHION ADJUSTMENT SCREW COUNTER-CLOCKWISE UNTIL THE
PRESSURE BEGINS TO RELEASE AND THEN STOP.

PUSH THE PISTON ROD AWAY FROM THE ADJUSTMENT SCREW AND THEN PULL IT BACK AGAIN FEELING FOR THE AIR CUSHION TO
KICK IN. IT SHOULD TAKE NO MORE THEN HALF A SECOND TO RELEASE THE AIR CUSHION FROM THE POINT YOU FEEL IT SLOW THE
CYLINDER UNTIL IT IS COMPLETELY RELEASED.

PUSH THE PISTON ROD TOWARDS THE OTHER ADJUSTMENT SCREW REPEATING THE PROCESS FOR THE SECOND AIR CUSHION.

ACTUATE THE VALVE ALLOWING AIR TO FLOW THROUGH THE SYSTEM.

ADJUST THE FLOW CONTORL VALVE ADJUSTMENT SCREW UNITL A FLOW OF 6.5 SCFH
(STANDARD CUBIC FEET PER HOUR) IS ACHIEVED.

TIGHTEN THE FLOW CONTROL VALVE ADJUSTMENT LOCK NUT TO COMPLETE THE SET-UP.

*LOWER FLOW CONTROL VALVE ADJUSTMENT:

CONNECT THE INLET OF THE FLOW METER TO THE VALVE'S UPPER PORT AND THE OUTLET
TO THE LOWER PORT.

REPEAT THE LAST THREE STEPS OF THE PROCESS FOR ADJUSTING THE UPPER FLOW
CONTROL VALVE.

ITEM NO.

PART NUMBER

DESCRIPTION

1000066-01

5 PORT SOLENOID VALVE, 24V 0.3M LEADS

28

1000541-01

AIR CYLINDER, 6MM BORE 30MM STROKE, CJ2, AIR CUSHION

48

1000227-01

VALVE, FLOW CONTROL, RT ANGLE, M5 .08