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Illustrated Parts List

3003340
September 2011

Contents
How To Use The Illustrated Parts List ..................................................................................................................................................3
AIR FILTER REGULATOR..................................................................................................................................................................4
AUXILIARY COUNTERSHAFT ASSY. ..............................................................................................................................................5
AUXILIARY DRIVE GEAR ..................................................................................................................................................................6
AUXILIARY MAINSHAFT ASSY........................................................................................................................................................7
CLUTCH ASSY. ......................................................................................................................................................................................8
COUNTERSHAFT ASSY. ......................................................................................................................................................................9
CYLINDER HOUSING ........................................................................................................................................................................10
ELECTRICAL HARNESS ...................................................................................................................................................................11
ELECTRNIC CONTROL UNIT..........................................................................................................................................................12
FRONT HOUSING................................................................................................................................................................................13
INPUT SHAFT ASSY. / REVERSE IDLER .......................................................................................................................................14
MAINSHAFT ASSY..............................................................................................................................................................................15
MASTER CONTROL VALVE ............................................................................................................................................................16
NEUTRAL VALVE...............................................................................................................................................................................17
REAR HOUSING ..................................................................................................................................................................................18
SHIFT BAR HOUSING ........................................................................................................................................................................20
SOLENOID VALVE BY-PASS...........................................................................................................................................................21
YOKE ASSY. .........................................................................................................................................................................................22

How To Use The Illustrated Parts List


The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm
Model Designation or Nomenclature

For information regarding Model Designation and Nomenclature, visit


http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm

Kits and Assemblies (K/A's)

Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies


A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
T - Part numbers beginning with the letter 'T' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations

Illustrations show parts in assembly groups.


Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description
Replaced Part - identifies superseded or replaced part number.
Quantity - quantity required for assembly.
Notes - defines unique characteristics or requirements.
Kits/Assy's Where Used - indicates Kits or Assemblies that contain a particular part.

Group: AIR FILTER REGULATOR

AIR FILTER REGULATOR


Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10

55539
12880
X12208
X8C0604M
A7975
3003063
22870
85003
84006
15114

AIR HOSE
CONNECTOR
PLUG
BOLT
AIR FILTER REGULATOR
VALVE EXTENSION
T CONNECTOR
CONNECTOR
CONNECTOR
O-RING

Replaced Part

Qty.
1
1
2
2
1
1
1
1
1
2

Notes

Kits/Assys Where
Needed

Group: AUXILIARY COUNTERSHAFT ASSY.

AUXILIARY COUNTERSHAFT ASSY.


Item

Current Part

Description

1
2

4302074
A6843

21342

BEARING
AUXILIARY
COUNTERSHAFT
SPACER

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

4
2
2

Group: AUXILIARY DRIVE GEAR

AUXILIARY DRIVE GEAR


Item

Current Part

Description

1
2
3
4
5
6

1009543
5566507
1009563
X81003M
1010089
1009542

BEARING HUB
BEARING
RETAINER PLATE
SCREW
AUXILIARY DRIVE GEAR
CIRCLIP

Replaced Part

Qty.
1
1
1
6
1
1

Notes

Kits/Assys Where
Needed

Group: AUXILIARY MAINSHAFT ASSY.

AUXILIARY MAINSHAFT ASSY.


Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

A7331
14897
20323
A7254
A5918
21350
21319
21365
21347
17332
21352
21652
A5156
21360
21361
4303359
21354
21358
5556503
4302323
5568511
5501544
4304653
5505543
4302321

SYNCHRO HIGH
SPRING
SLIDING CLUTCH
SYNCHRO LOW
SYNCHRO ASSY.
RETAINING WASHER
RANGE GEAR
NUT
WASHER
ROLL PIN
BUSHING
PIN
RANGE GEAR HUB
SLIDING CLUTCH
DEEP RANGE GEAR
AUXILIARY MAINSHAFT
SPACER
WASHER
BEARING
SLINGER
O RING
SPEEDOMETER ROTOR
DIRT SHIELD
OUTPUT FLANGE
OUTPUTSHAFT NUT

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

1
3
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1

Group: CLUTCH ASSY.

CLUTCH ASSY.
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

X81004M
3003307
14311
4304724
22926
90031
X3700
3003303
997157X
3000831
14506
X8L509
X8C1203M
X8C1204M
12815
4872
3002078
3000839
1EM80
3000840
22926
19124

SCREW
FRONT BEARING COVER
GASKET
OIL SEAL
LOCK WASHER
SCREW
SPRING WASHER
SHAFT
YOKE
SHAFT
INSPECTION COVER
SCREW
SCREW
SCREW
BUSHING
GREASE FITTING
CLUTCH HOUSING
SCREW
WASHER
NUT
LOCK WASHER
CIRCLIP

Replaced Part

Qty.
6
1
1
1
2
2
2
1
1
1
1
2
2
2
4
2
1
1
2
1
1
1

Notes

7/16UNCX1.25 HEX HD

WITH BUSHINGS

Kits/Assys Where
Needed

Group: COUNTERSHAFT ASSY.

COUNTERSHAFT ASSY.
Item

Current Part

Description

1
2
3
4
5

X71601M
1009608
19198
4306027
1009519

6
7

1009541
1009520

1009521

1009522

10
11
12
13
14
15
16

1009539
62511
X6E
1009525
4306029
4302082
1009524

SCREW
RETAINER
CIRCLIP
BEARING
DRIVE GEAR
COUNTERSHAFT
SLEEVE
3RD GEAR
COUNTERSHAFT
2ND GEAR
COUNTERSHAFT
1ST GEAR
COUNTERSHAFT
KEY
ROLL PIN
KEY
COUNTERSHAFT
BEARING
CIRCLIP
COUNTERSHAFT

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

2
2
2
2
2
4
2
2
2
2
2
2
1
2
2
1

RIGHT SIDE
LEFT SIDE

Group: CYLINDER HOUSING

CYLINDER HOUSING
Item

Current Part

Description

A7931

A5160

3
4
5
6
7
8
9
10
11

1010121
1010107
14765
14344
1010162
14345
X11010
85003
1010109

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

1009593
1010127
X8C1035
1010060
15900
1010141
1010140
15719
19974
1010110
X1803
4301348
4301320
20423
14644

SHIFT YOKE ASSY. RANGE


SHIFT YOKE ASSY. DEEP RANGE
GASKET
CYLINDER HOUSING
O RING
PISTON O RING
PISTON
PISTON O RING
NUT
CONNECTOR
CYLINDER HOUSING
COVER
GASKET
RANGE SWITCH
SCREW & WASHER ASSY.
DETENT PLUG
GASKET
SPRING COMPRESSION
DETENT PLUNGER
PLUG
PLUNGER
GASKET
NUT
O RING
PISTON
O RING
O RING

10

Replaced Part

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed

Group: ELECTRICAL HARNESS

ELECTRICAL HARNESS
Item

Current Part

Description

1
2
3
4

4305794
4305801
11665
1010267

BRACKET
BRACKET
CLAMP
ELECTRICAL HARNESS

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

2
1
1
1

11

Group: ELECTRNIC CONTROL UNIT

ELECTRNIC CONTROL UNIT


Item

Current Part

Description

1
2
3
4
5

3003289
3003288
3003308
X8C0611M
5533021

6
7

3003311
X3700

WASHER
NUT
BRACKET
BOLT
ELECTRONIC CONTROL
UNIT (ECU)
FASTNER
SPRING WASHER

12

Replaced Part

Qty.
3
6
1
3
1
3
3

Notes
M6

Kits/Assys Where
Needed

Group: FRONT HOUSING

FRONT HOUSING
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

4306208
1010029
X81002M
3003304
4305309
1010195
5575515
14373
X81600M
18128
1009587
4305310
4302809
X81200M
X12802
5577503
X11605M

GASKET
OIL DEFLECTOR
SCREW
COVER
GASKET
FRONT HOUSING
DOWEL
DISC MAGNET
SCREW
GUIDE PIN
FILLER / DRAIN PLUG
GASKET
PTO COVER
SCREW
PLUG
STUD
NUT

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

1
1
6
1
1
1
1
3
2
2
2
1
1
8
1
6
6

13

Group: INPUT SHAFT ASSY. / REVERSE IDLER

INPUT SHAFT ASSY. / REVERSE IDLER


Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11

16980
4301417
16463
14750
1009512
3003306
16566
4303336
1009580
4302982
4306028

12

16757

CIRCLIP
BEARING
SPACER
CIRCLIP
MAIN DRIVE GEAR
INPUT SHAFT
BUSHING
SNAP RING
REVERSE IDLER SHAFT
THRUST WASHER
NEEDLE ROLLER
BEARING
REVERSE IDLER GEAR

14

Replaced Part

Qty.
1
1
1
1
1
1
1
4
2
4
2
2

Notes

Kits/Assys Where
Needed

Group: MAINSHAFT ASSY.

MAINSHAFT ASSY.
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11

1010030
1009538
1009537
A7716
1009550
1009513
1009514
1009515
1009516
1009518
1009517

12
13
14

1009540
1009548
1009549

MAINSHAFT
KEY
SYNCHRO CUP
SYNCHO ASSY.
SPACER
3RD GEAR MAINSHAFT
2ND GEAR MAINSHAFT
1ST GEAR MAINSHAFT
LOW GEAR MAINSHAFT
SLIDING CLUTCH
REVERSE GEAR
MAINSHAFT
WASHER
SPACER
CIRCLIP

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

1
1
4
2
6
1
1
1
1
1
1
1
1
1

15

Group: MASTER CONTROL VALVE

MASTER CONTROL VALVE


Item

Current Part

Description

3003341

2
3

84005
X9802

MASTER CONTROL
VALVE
CONNECTOR
NUT

16

Replaced Part

Qty.

Notes

COMPRISES ITEM 2

5
1

Kits/Assys Where
Needed

Group: NEUTRAL VALVE

NEUTRAL VALVE
Item

Current Part

Description

1
2
3
4
5
6
7

1010183
22526
12845
55539
X2014210
X80615
55530

NEUTRAL VALVE
O RING
ELBOW
AIR HOSE
BREATHER
BOLT
AIR HOSE

Replaced Part

Qty.
1
1
2
1
1
2
1

Notes

Kits/Assys Where
Needed

90 DEG

17

Group: REAR HOUSING

REAR HOUSING
Item

Current Part

Description

1
2
3
4
5
6
7
7

1009568
1010223
4305801
X8C1036M
1009668
X121207
21452
21453

7
7
7
7
7
7
7
7
7
7
7
8
9

21454
21455
21457
21458
21459
21460
21461
21684
21685
23151
4302345
4305978
4302320

10
11
12
13
14
15

20815
X81004M
X81003M
X80801M
A7449
14142

18

Replaced Part

Qty.

Notes

GASKET
REAR HOUSING
BRACKET
SCREW
CLAMP
PLUG
SHIM
SHIM

1
1
1
17
2
1
1
1

0.915 / 0.939 MM
0.991 / 1.016 MM

SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
GASKET
REAR COVER AUXILIARY
COUNTERSHAFT
LIFTING EYE
SCREW
SCREW
SCREW
SPEEDO SENSOR
O RING

1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
6
1
1
1

1.067 / 1.092 MM
1.143 / 1.168 MM
1.296 / 1.320 MM
1.372 / 1.397 MM
1.448 / 1.473 MM
1.524 / 1.549 MM
1.601 / 1.625 MM
1.677 / 1.701 MM
1.753 / 1.778 MM
2.540 / 2.553 MM
0.838 / 0.863

Kits/Assys Where
Needed

Item

Current Part

Description

16
17
18
19
20

4302322
3003312
X8C1043M
X8C1038M
3003062

21
22
23

1009551
21073
X8C1038M

OIL SEAL
PLUG
SCREW
SCREW
OUTPUT BEARING
HOUSING
GASKET
PLUG
SCREW

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

1
1
4
2
1
1
1
2

19

Group: SHIFT BAR HOUSING

SHIFT BAR HOUSING


Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13

3003311
X8C1030M
15899
17179
22941
20815
X8C1036M
22940
1010092
1009566
X12405
1009557
X80801M

FASTNER
SCREW
ACTUATOR PIN
GASKET
NEUTRAL SWITCH
LIFTING EYE
SCREW
REVERSE SWITCH
SHIFT BAR HOUSING
GASKET
PLUG
OIL DEFLECTOR
SCREW

20

Replaced Part

Qty.
3
11
2
1
1
3
3
1
1
1
1
1
2

Notes

Kits/Assys Where
Needed

Group: SOLENOID VALVE BY-PASS

SOLENOID VALVE BY-PASS


Item

Current Part

Description

1
2
3
4
5

55530
X8C0611M
12845
85003
1010079

14645

AIR HOSE
BOLT
ELBOW
CONNECTOR
SOLENOID VALVE BYPASS
O RING

Replaced Part

Qty.

Notes

1
3
1
1
1

90 DEG

Kits/Assys Where
Needed

21

Group: YOKE ASSY.

YOKE ASSY.
Item

Current Part

Description

1010182

2
3
4
5
6
7

1009569
1009556
6392
10019
1010066
1010063

8
9
10
11
12
13
14
15
16
17
18

X14800
15918
X141200
1010064
1010067
1009631
2770138
1009510
1010065
X80606M
1010068

19
20
21
22
23
24
25

1010193
1010194
1009633
19790
3003026
19792
19793

SHIFT YOKE LOW /


REVERSE
SCREW
PLUG
SPRING
DETENT PLUNGER
ACTUATOR PIN
SHIFT RAIL LOW /
REVERSE
BALL 1/2
SPRING
BALL
SHIFT RAIL 1ST / 2ND
ACTUATOR PIN
SHIFT YOKE 1ST / 2ND
YOKE PAD
SHIFT YOKE 3RD / 4TH
SHIFT RAIL 3RD / 4TH
SCREW
PLUNGER - RANGE
INTERLOCK
ACTUATOR PIN
SPRING - ACTUATOR PIN
SHIFT BLOCK 3RD / 4TH
DETENT PLUNGER
SPRING
SPRING RETAINER
CIRCLIP

22

Replaced Part

Qty.
1
4
1
1
1
2
1
3
3
2
1
2
1
4
1
1
1
1
1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed

23

24

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