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Thesis
Supervisor: ----
Synopsis
Solar energy technology is a kind of alternative forms of energy which has increasing
popularity in the current times. With high prices on petroleum depending sources, solar
technology seems to be one of the most promising source of alternative energy in the
coming future, moving us towards cheep, green and coast effective source of energy.
Solar energy can be produced any time when the sun is available, but in an event when
sun is not available, there is no power produced, to over come this problem the energy is
stored in a battery or any other alternate storage device and can be used when the sun is
not available.
For a system like this when a battery is directly powered via solar panel the efficiency of
the battery may came down after some period of time because of the continues over
charging of the battery or a battery might also loose its efficiency because of the
extensive deep discharge over a period of time. Similarly, if there is some extensive load
connected to the battery, then there is a chance that an overload situation may take place,
which may result in hated wires or short circuits. So therefore to over come all these
problems a system should be incorporated with the solar panel and the battery so that the
overall system works in a safe environment.
Hence this project aims to come up with a power charge control system which will help
the overall system to work in an efficient way. This system will ensure that the charge
created from the solar panel is managed in such a way that battery doesnt get over
2
charged or deep discharged and will also make sure that if an overload takes place it cuts
the power supply to the load, hence the battery and the load will operate in a safe and a
steady way.
Nomenclature
STD
BJT
= Capacitance (F)
FET
= current (A)
I O =
I ph=
I d=
I p =
I mp
= Current at
Pmax
(A)
I sat =
If
IC
IE
Id
IB
I SC
JFET
k =
19
J/K).
= Power (W)
Pmax =Maximum Power
PV
q=
(W)
=Photovoltaic
Electron charge
= Resistance ( R )
Rs =
R p=
Parallel resistance ( R )
Rf
Ro
T =
V ref
V mp
= Maximum Voltage at
Pmax
(V)
Table of Contents
Chapter 1: Introduction.................................................................................18
1.1
Aim................................................................................................... 18
1.2
Project Description........................................................................... 18
1.3
Summary of chapters.......................................................................19
1.4
2.2.7-
2.2.8-
Effect of Temperature................................................................34
2.2.9-
Effect of Irradiation....................................................................34
2.3-
Backup Battery................................................................................ 34
Transistors....................................................................................... 46
2.5.1-
2.5.2-
2.5.3-
Circuit Diagram................................................................................51
3.2
3.2.1
Connections................................................................................ 52
3.2.2-
Components used............................................................................54
3.4.1-
Solar Panel................................................................................. 55
3.4.2-
Battery....................................................................................... 56
3.4.3-
LM 324....................................................................................... 57
3.4.4- MOSFET...................................................................................... 59
Chapter 4 : Built Prototype Of The Project....................................................60
4.1-
Layout Diagram............................................................................... 60
4.2-
4.3-
4.4-
4.5
List of Figures
Figure 1: Process of power production through solar cell
Figure 2: Relationship of solar cell, module, panel and array
Figure 3: Equivalent circuit of a solar cell
Figure 4: I-V Characteristic of a solar cell
Figure 5: Characteristic of a solar cell with maximum power point
Figure 6: Monocrystalline Silicon solar cell
Figure 7: Polycrystalline Silicon solar cell
Figure 8: Amorphous / Thin film solar cell
8
List of Tables
10
Chapter 1: Introduction
1.1
Aim
The main aim of this project is to build and test a controlled charging system for a
charge stored in a battery which is powered by a polar panel. This charge control will
deal with a mechanism which will detect the over charge, deep discharge of a battery
and over loading condition with the help of a set of op-amps which will be working as a
comparator and provide a output of 6 volts.
1.2
Project Description
In this project a solar panel is used, which converts the sun light into electric energy, this
energy is then stored in a battery during the day time and then it is utilized later when
required. The charge control takes place with the help of an IC which consists of a set of
four op-amps working as comparators for continues monitor different parameters.
The first comparator is used to identify the status of the battery, if it is fully charge or
not. In case if the battery is fully charged a transistor is used to bypass the solar energy
11
to the ground, which avoids the over charging of the battery. The second comparator is
used for the indication of the status of the battery by a green LED if it is fully charged or
by a red LED if it is under charge. The third comparator is used to indicate if the battery
is under charged, in this case when the battery level drops to a certain point it cuts off
form the load and the battery starts recharging again. The forth comparator is used to
indicate if some overload takes place, in this situation again the load is cut off form the
battery and in indicated my a white LED. At the event of overload or low battery
voltage, a MOSFET as a power semiconductor switch is used to ensure that the battery
has been disconnected from the load.
A prototype of the system was to be built to show all the above parameters, in this
prototype a set of variable resisters have been used to vary the resistance level to
demonstrate the overload, low voltage battery level and overload condition manually.
1.3
Summary of chapters
Different tasks had been undergone to accomplish the above mentioned goals. In
Chapter 2 all the required background theory is written which was observed and
understood to clear the concepts of my project, this theory includes research into
different types of solar cells, there properties and characteristics ,beside that research
into different types of batteries , transistors, operational amplifiers and MOSFETs ware
done, to understand their properties and function.
Chapter 3 shows the discretion of the schematic diagram, block diagram and the details
of all the components used in the circuit Chapter 4 shows the work done in building the
circuit on a PCB and assembling the solar panel, battery and the load to the circuit.
Chapter 5 covers the conclusion, describing briefly the project details, problems that
arose in the project and same suggestions are given on how this project can be modified
in a batter way. Chapter 6, which is the last chapter consist of the references.
12
1.4
Uses and applications
Solar energy is widely being used now a day through out the world, and to store this
energy, a battery is a necessary need. A simple way to store the solar energy into the
battery is to directly connect the solar panel to the battery and then use the charged
battery by connecting the load to it. The advantages of such a system is that they are
simple and cheap but they wont work in an optimal way, so therefor installing a charge
control system as worked in this project can improve the system performance, as it
would help the battery to not get over charged or undercharge or prevent from an
overload situation. Hence using such system can be used to power any type of load
making it more reliable and safe.
to future development
Zhores Alferov with hiss team in USSR made the highly heterostructure GaAs PV cell [9].
2006- 2012,
In 2006 the latest technology had reached up to an efficiency of 40%,which was a world
record at that time which was later clamed by University of Delaware to achieve a new
world record to reach up to an efficiency of 43.8% . Now days the efficiency has reached
up to 50% in laboratories - [11, 12].
2.2.3- Advantages
The use of solar energy is getting more and more acceptable as an alternative means of
power generation. Listed below are a few of the benefits of solar energy over other
renewable and non-renewable energies.
Non-polluting
Unlike other energy sources solar power is totally clean, non-polluting and
infinitely renewable which does not have any kind of carbon emission or
greenhouse gasses emissions, nor does it produce any kind of odours of fumes.
Widespread availability
Solar energy can be produced anywhere where sun is available and the best
advantage of solar energy is its abundance in quantity, the sun light is available
almost every ware on earths land which makes it a life time energy harvesting
source. And with the new technology the solar panels are so efficient that they
are able to perform well enough even in on days when sun is obscured. Hence
16
energy production is ideal even if its a cloudy day or the sun is not bright
enough [13].
Minimal maintenance
Solar equipment are durable and are extremely convenient in terms of
maintenance, as they do not have any kind of major or complicated mechanical
parts ,therefor its maintenance does not require high expenses or a lot of time.
The solar system once installed requires very little attention and can be kept
as the silicon material is doped with a p- type and a n- type elements, separated by a
junction.
When light (photon) with a certain amount of energy hits the solar cell, it frees the
electron-hole pairs sending free electrons to n- side and holes to the p- side causing more
disruption to the electrical neutrality and if an external circuit is made, the electrons will
pass through that path to their original side (p- side) uniting with the holes electric field
sent there .With this passage of current and voltage caused by electric field of the cell
results in the formation of power. The figure below describes the whole process [15,
16].
A solar panel is single unit consisting of a number of solar modules assembled together,
where as a solar array is an combination of number of individual solar panels or solar
modules that is coupled together in series or in parallel working as a complete power
generating unit. -[18].
The relationship of solar cell, module, panel and array is shown as in the figure below,
Rp
Rs
I ph
), an
) and a parallel
).
In real no solar cells are ideal there are always some losses, so these series and parallel
resistances are added to the model to represent these losses. Series resistance represents
the Ohmic losses or the connection losses and the parallel resistance represent the
19
I ph
leakage current.
on the cell. When there is no load connected, all the current flows through the Diode
(D), whose forward voltage determines the solar cell open - circuit voltage(
V oc
).
When load is connected and as the load current increases, most of the current generated
is flown through the load diverting its path from the diode- [19, 20].
From Kirchhoffs current low (KCL) the output current is given as,
I =I phI d I p
Where,
I d=I sat e
qVd
nkT
I p=
Vd
Rp
Hence,
20
I =I phI sat
(e
qVd
nkT
Vd
Rp
V d =V o + I . Rs
As,
Vd
Substituting
I =I phI sat e
q (V o+ I . Rs )
nkT
V o+ I . Rs
Rp
Where,
I =
I ph=
Output current
Solar cell current
I d=
Diode current.
I p =
Series resistance.
R p=
Parallel resistance.
V o=
Output voltage.
q=
Electron charge.
21
T =
Rp
= ).
Rp
Rs
does not reduce the output power of the solar cell if its
value is just of a few hundred ohms, but in real the its value exceeds much more than
that, due to which it can be neglected. However
Rs
output power.
of
temperature. Where as in reality, the characteristics of the I - V curve depend on the solar
cell technology or on a number of environmental conditions like temperature, solar
radiations etc.
22
V oc
Open-circuit voltage.
I sc
Short-circuit current.
Pmax
V oc
When there is no load connected to the output of the solar cell then the value of the voltage will
be at its maximum with no current being drown through it (i.e.
V oc =V ( at I =0 ) ).That is
V oc =
I
nkT
(ln ph +1)
q
Io
23
I
2.2.6.2- Short-circuit current ( sc)
Short circuit current occurs when the voltage at the output is zero and the value of the
current is at its maximum
(i. e I sc =I ( at V =0 ))
2.2.6.3-
As power is the product of current and voltage so therefore looking at the I-V curve the
power operating at the
I sc
and
V oc
I sc
is zero. As at
V oc
current, in both of these cases the output power is zero, So therefor the point where the
power will be at its maximum will lie some ware between these two extreme point and
that point is known as maximum power point ( MPP ) or
Pmax
which is desired for most of the application which work on solar cell. Voltage and
Current at this point are denoted as
V mp
and
24
I mp
- [21].
single crystalline
Figure 6: Monocrystalline
Silicon solar cell
Figure 7: Polycrystalline
Silicon solar cell
enough even if they are not properly angled towards the sun - [22].
Figure 8: Amorphous
/ Thin film solar cell
mobility in a semiconductor device. As there is a rise in the temperature the electronhole mobility in the device decreases significantly. The short circuit current how ever
remain the same.
Increasing temperature also has an effect on the band gap energy of the semiconductor
material. The band gap energy will increase with the increase of the temperature and
then because of this increased band gap energy It will become further hard for the
electrons in the valance band to move towards the conduction band, as they will require
even more energy to do so. Therefor a very few electrons will be able to make it to the
conduction band, as many of the photons will not be having enough energy to be
absorbed by the electrons in valance-band - [23, 24].
2
condition, it should get irradiation of 100 mW /cm . But in real life conditions it is
The most commonly used source of storing device is a backup rechargeable battery.
There are several different types of backup batteries available now a days, which comes
different chemical properties, some of them are discussed billow.
2.3.1 - Nickel - Cadmium Battery ( Ni - Cad )
This type of battery hold the charge for a long period of time, they have an efficiency of
about 70% - 85% and are able to work under extreme conditions. They have a very good
life span and can be kept to store energy for up to five years in come cases. However it
has a low energy-weight ratio and after a certain period of usage it can suffer from
memory effect. Memory effect is a phenomenon which occurs when a battery is
continuously being recharged without being completely discharged, this effects the
efficiency of the battery and looses its originality which therefor brings down the
performance of the battery - [26, 27].
2.3.2 - Nickel Metal Hydride Battery (Ni-IMh)
Nickel metal hydride battery is lighter and have a capacity of two to three times than that
that of Nickel cadmium battery and doesnt have much issues with memory effect also.
These kinds of battery are commonly used for high discharge devices like laptops,
digital cameras or power tools. These type of batteries are easy to recycle but are
expensive and have a short life span and high discharge rate ,due to which that are not
very efficient - [25, 26].
2.3.3 - Lithium Ion Battery (Li - Ion)
Lithium ion is one of the best rechargeable batteries which is commonly used now a
days. It performance and efficiency is much batter than those describes previously. It has
an efficiency level of about 99% with the comparatively small size and weight than that
of nickel cadmium or nickel metal hydride batteries. They are long lasting and do not
discharge fast.
They are very easy to be recycled and have no memory effect issues, therefor they can
be recharged again and again without being completely discharged.
28
A typical lithium ion life cycle characteristics and charging profile are shown in the
figures below,
Till about 1C (capacitance) ,the battery is charged under a steady current with a slow
voltage rise. Once the voltage is reached to about 4.2V ,the voltage becomes very stable
and then under that constant voltage charge the current begging to come down , till the
charge is terminated - [27, 28].
29
2.3.4.1- Background
Before an initial charge, the lead electrodes of lead-acid batteries are both the same and
the electrolyte is sulphuric acid. When they are initially charged, the cathode is oxidized
into lead (II) oxide, while the anode remains unchanged.
Subsequent discharging changes both electrodes to lead sulfate and the sulfuric acid is
diluted. Recharging simply restores the previous state (the electrodes return to lead and
lead oxides).
When the batteries are overcharged (charged even after most of the sulfate has been
converted), the excess energy is used to split the water in the electrolyte into hydrogen
and oxygen gases.
A battery capacity, C, refers to the number of ampere-hours that a charged battery is
rated to supply at a given discharge rate. A batterys rated capacity is generally used as
the unit for expressing charge and discharge current rates, i.e., a 2.5 amp-hour battery
charging at 500mA is said to be charging at a C/5 rate [25].
2.3.4.2- Types
Lead-acid batteries can be divided according two basic criteria, purpose and
construction. According to purpose they are divided into.
30
Starter batteries, their purpose is to start the engines in cars, so they are made so that
they can supply very high currents. However, they are not suitable to be deeply
discharged, as they have thinner electrodes that are more susceptible to mechanical
stress arising from cycling.
Deep cycle batteries, these batteries tolerate the deep discharges much better thanks to
thicker plates.
According to construction, the batteries are divided into:
Flooded, the type, where the gases and vapors are allowed to escape from the container.
In some of them the lost water can be replenished.
Valve regulated lead-acid (VRLA), VRLA batteries remain under constant pressure of
1-4 psi. This pressure helps the recombination process under which 99+% of the
Hydrogen and Oxygen generated during charging are turned back into water. The two
most common VRLA batteries used today are the Gel and Absorbed Glass Mat (AGM)
variety [25].
2.3.4.3- Issues
The lead-acid batteries experience several phenomenon, that affect their performance.
Self-discharge this is common to all battery types, not only lead-acid.
Gassing happens when batteries are overcharged and it is caused by hydrolysis of
water from the electrolyte into hydrogen and oxygen.
Sulfation refers to crystallization of lead sulfate that is released on the plates when the
battery is discharged. When in crystalline form, it cannot take part in the chemical
reaction and effectively blocks the access of electrolyte to electrodes. It causes the
31
battery capacity to drop over time and it is accelerated by leaving the battery in an
uncharged state. According to sources, it is possible to prevent or hinder this process by
a desulfation technique called pulse conditioning, in which short but powerful current
surges are repeatedly sent through the damaged battery. Over time, this procedure tends
to break down and dissolve the sulfate crystals, restoring some capacity [25].
Stratification this term refers to division of electrolyte into layers with different
concentrations of the electrolyte due to different density of water and sulfuric acid. This
can lead to greater corrosion of the bottom half of the plates. It is prevented when the
battery is frequently in motion (such as in car) or by gassing, where the gas bubbles stir
the electrolyte when moving through it.
Freezing the electrolyte can freeze, especially when the battery is discharged when it
contains more water (added by the chemical reaction during discharging).
The freezing point therefore depends on a state of charge of battery. Freezing can
mechanically damage the battery[25].
Dehydration happens when the flooded battery loses water due to overcharging.
The water has to be replenished, so that the electrodes do not dry up. Therefore
it is not desirable to overcharge flooded batteries significantly.
2.3.4.4- Charging
The issues listed in the previous chapter can be avoided when adhering to very simple
basic rules for charging the lead-acid batteries [25].
Disconnect the load when the battery voltage decreases below a typically voltage
when loaded.
When cycled (going through charging and discharging phases consecutively), the
battery termination voltages are higher than when charging indefinitely.
It is not good to charge battery beyond the gassing voltage for longer periods of
time.
However, the ideal charging of lead-acid batteries consists of three stages: constantcurrent charge, topping charge and float charge. Battery voltage and current levels
during these stages are illustrated in Figure below.
Most of the energy is transferred to the battery during the first stage. The second stage
overcharges the battery a little while the current decreases. This is important to recharge
battery to 100% of its previous capacity. The losses due to self-discharge are
compensated during the last stage [25].
From the basic guidelines it is clear, that the minimum functionality that the hardware
of the controller has to implement is voltage measurement and switching off the load and
input from solar panel.
33
34
An Op-amp has 5 terminals, two inputs terminals, +Ve (non inverting) input and a Ve
(inverting) input, an output terminal and two power terminals.
Op amp is basically a differential amplifier which amplified the difference between the
inverting terminal and the non inverting terminal. One input has a negative effect and the
other input has a positive effect on the output.
An ideal Op amp has the following characteristics,
36
Vo
R
=1+ F
VI
R1
RF
R
R
R
V I 1 F V I 2 F V I 3 F V I 4
R1
R2
R3
R4
R2
(V V 1 )
R1 2
38
2.4.1.6- Comparator
A comparator is a type of operational amplifier that compares the voltage applied at the
inverting input and the non inverting input of a Op-amp. i.e. when the non-inverting
input has a higher value than that of the inverting input, the resulting output will be
high, and similarly when the inverting input of the Op-amp is higher than the non
inverting input the output will be low - [32].
2.5- Transistors
Transisters are samiconductor devices which are used in electrical devices as Amplifiers
or switches.There are mainly two types of transistors, a bipolar junction transister (BJT)
and a field effect transister (FET).
2.5.1- Bopolar Junction Transister (BJT)
The Bipolar junction transistor consist of two P-N junctions and are classified as a N-PN Transistor which consist of a thin p- type semiconductor sandwiched between two n
-type material, and a PNP Transistor which is formed by a n- type semiconductor
material sandwiched between a two P-type materials. A n-p-n transistor is more widely
used.
A Bipolar junction transistor consists of three terminal, am emitter, a base and a
collector, with emitter being heavily doped and base, collector lightly doped.
39
Forward biasing of a base -emitter junction causes heavy flow of majority electron
carriers in emitter region to the base region. The base region is thin, so most of the base
electrons from the emitter region will pass straight through the base ( attracted by the
positive potential of the collector region). Therefor forward biased BE junction will
conduct. Despite reverse biasing of base- collector junction and increased width region,
combination of heavy doping of emitter region and narrow base region will lead to
conduction across BC junction.
40
IE
If
is the current denoted by the large electron flow from emitter to base,
IB
Ic
is the
is the current
consisting of the electrons recombining with holes in the base ,then by applying KCL we
get,
I E =I B+ I c
As most of the electrons pass straight through the base ,and just a small amount of
electrons recombine in the base region(about 2%) ,
I C = I E
( = 98%)
I B=I E I c
I
( E)
I B=I E
I B=I E (1)
Therefor, it can be said that that a small change in the base voltage can modify the flow
of electron in it and hence it can control the current flowing out of the collector - [33].
41
There are two basic types of FETs , known as the Junction field effect transistor
(JFET) and Metal oxide semiconductor field effect transistor (MOSFET) .MOSFETs
are more widely used now a days.
2.5.3- Metal oxide semiconductor field effect transistor (MOSFET)
MOSFET is a three terminal device, consisting of a source, drain and a gate. It works by
varying the width of a channel where the charge carriers (i.e. holes or electrons) flow.
The more wide the channel get, the batter the device conduct. The charge carriers will
enter through the source region, pass through the channel and then exit through the
drain. The voltage is responsible for controlling the width of the channel which is
applied at an electrode known as gate, which is present between the source and the drain.
It is insulated from the channel by an external layer of metal-oxide.
A MOSFET can function in two different ways, one known as the depletion mode and
the other as enhancement mode. In depletion mode, when there is no voltage applied at
gate, there is a maximum conduction in the channel, but as the voltage is applied (either
+ve or ve, depending on the p type or n type channel), the conduction through the
channel decreases. In a enhancement mode when no voltage is applied at the gate, there
is no conduction through the channel, conduction only takes place when the channel is
enhanced by applying a voltage to the gate. Greater the voltage, batter the conduction [34].
42
43
44
3.2
Circuit diagram explanation
3.2.1 Connections
In this circuit a solar panel is used as a source of power. parallel to it a transistor (SL100)
is used whose collector is connected to the positive terminal of the solar panel through a
diode D11, emitter is connecter to the ground, and the base is connecter to another
transistor (BC547) whose collector is connected to the positive terminal of the battery
through R1 (18k), emitter connected to the ground through R2 (82k) and the base is
connected to the output of the first Op-amp U1:A through resister R3 (100k). Pin 11 is
connected to the ground and pin 4 is connected to the Vcc for both Op-amps, U1: A and
U!: B. Pin 2 of U1: A is connected to the pin1 of the Op-amp through to series
45
resisters of 330k each. Pin 3 and 5 are shorted connected to a POT of 5K. Pin 6 is
connected to the ground through R10 (120k) and output pin 7 is connected to the red
LED through R15 (2k) to the ground and a green led is connected through R7 (1k). Pin 9
of U1: C is grounded through R16 (22k) and pin 10 is connected to POT of 5k, whose
one terminal is connected to the pin 2 of U1: A through R11 and the other terminal is
grounded. 4th and 11th pins are Vcc and ground respectively, where as pin 8 is the output
pin which is connected to the gate of the MOSFET (IRF630) through diode D4. The
drain of the MOSFET is connected to pin 9 and the gate is connected to POT RV1 of 5k
whose one terminal is connected to the output of U1: D at pin 14. Pin12 of this Op-amp
is connected to POT RV5 of 22k and pin 13 is connected to four series connected diodes,
D8, D5, D6 and D7 , which go to ground.
3.2.2- Working of the circuit diagram
The battery B1 is charged by the power generated by the solar panel through D10 and
the fuse. When the battery gets fully charged transistor conducts from the output of the
comparator, this results the other transistor Q2 to conduct and divert the solar power
through D11 to the ground. This way the battery doesnt charge any further, which
prevents it from getting over charged.
This project uses an IC LM324 which has four op-amps used as a comparator, named as
U1:A , U1:B, U1:C and U1:D. U1:A is used for sensing the over charging of the battery
which is indicated by U1:B ,which feds D1(red LED) if the battery is under charged or
D12(green LED) if the battery is full. Diodes D8, D5, D6, and D7 all connected in series
are forword biased through R14 and D3, this provides a fixed reference voltage of 2.6v
at the anode point of D8 which is fed to pin2, pin 6, pin 10, and pin 13 of all the
comparators.
When the battery is fully charged the voltage at the cathode point of D10 goes up, this
results in the set point voltage at pin 3 of U1:A to go up above the reference voltage
because of the potential divider formed out of R12, 5k variable resister and R13 goes up,
This results in pin no 1 of U1:A to go high to switch ON the transistor Q1 that places
drive voltage to the other transistor Q2, such that the current from solar panel is
46
bypassed via D11 and the Mosfet drain and source. Simultaneously pin 7 of U1:B also
goes high to drive a led D1 indicating battery is being fully charged.
The load is connected to MOSFET, which acts as a switch,. In the event of over load,
voltage across drain and source goes up those results in pin no 9 going above the
reference voltage at pin 10 of U1: C which results in pin 8 going down to remove the
drive to the gate through D4, hence the MOSFET disconnects the load.
In the event of battery voltage falling below minimum voltage duly sensed by D3, R6,
RV5 and R16 combination at pin 12 results in pin no 14 going zero to remove the drive
to Q2 gate via R20 and RV1. The correct operation of the load in normal condition is
indicated by D9 while the mosfet Q2 conducts.
SETTINGS
(VARIABLE
RISISTER)
SOLAR
PANEL
BATTERY
COMARAT
OR
t
47
MOSFET
LOAD
TRANSIST
LED
INDECATO
R
OR
3.4-
Components used
3.4.1-
Resisters
Capacitors
Diodes
MOSFET
Switch
IC 324
LEDs
Transistors
12v dc fan
Solar Panel
Lead acid battery
Solar Panel
The solar panel used in this project is a 3W polycrystalline solar panel, the Electrical
Characteristic of the solar panel as obtained from the data sheet at standard test conditions (STD)
are given as following.
Model
Type of cell
Number od cells
SVL 0603
Polycrystalline
29 cells
48
3W
8.5v
0.45A
10.5V
0.41A
5%
Tolerance
Weight
0.6kg
Dimension
15020018mm
3.4.2-
Battery
The battery used in this project is a lead-acid, and to determine the capacity of the battery two
things were kept into consideration, i.e. the maximum output current of the solar panel and the
maximum number of hours sun light is available in a day.
According to the data sheet obtained for the solar panel the maximum rated current of the solar
panel was 0.45A, therefor this will be the average amount of current being supplied by the solar
panel. The maximum number sun light available in GCC countries is about 8 hours on an
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average. Hence the battery capacity can be calculated as the product of the current and the
number of hours.
0.45A 8Hrs = 3.6AH
Hence, a 4AH battery was more than enough to store the excess amount of energy produced.
3.4.3-
LM 324
LM 324 is the IC used in this project, it consist of four independent, high gain , internally
frequency compensated Op-amps. Which were designed specifically to operate from a single
power supply over a wide range of voltages. Operation from split power supplies is also possible
and the low power supply current drain is independent of the magnitude of the power supply
voltage.
Application areas include transducer amplifiers, DC gain blocks and all the conventional op amp
circuits which now can be more easily implemented in single power supply systems. For
example, the LM324 series can be directly operated off of the standard + 5V power supply
voltage which is used in digital systems and will easily provide the required interface electronics
without requiring the additional 15V power supplies - [35].
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Features
The figures below show the pin connections and the schematic diagram of LM 324.
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3.4.4- MOSFET
A N-channel MOSFET used in this Project as a switching devices. The Schematic diagram and
the parameters of this MOSFET (IRF630) are given as below.
Parameters
Symbol
Value
R DS(on)
<0.040
VDS
200V
VDGR
200V
Gate-source Voltage
VGS
+-20V
ID
9A
IDM
36A
Total Dissipation at Tc = 25 oC
Ptot
75W
Layout Diagram
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4.2-
A Printed circuit board was bought according to the specifications of the layout diagram. The pic
below shows the electrical conducting path of the PCB.
4.3-
All the components were fixed and soldered on to the PCB and the final circuit was built in the
university laboratory.
The circuit under construction and the final built circuit is shown below.
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4.4-
All other devices i.e. solar panel, battery, load (fan), were connected to the circuit and tested.
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This charge controller is used for charging a 6v 4.5Ah rechargeable lead-acid battery
from energy harvested from a solar panel. This charged battery then can be used for any
kind of application.
This circuit has a current and a voltage regulator and over voltage cut-off function. The
circuit uses a 12v solar panel and a Ic Lm317 which is a Variable voltage regulator. A
DC of 12 is supplied from the solar panel, which charges the battery. The current passes
through the diode D1 to the IC LM317(voltage regulator). The output current and
output voltage is regulated by adjusting its adjust pin. A variable resister VR of 1k is
connected between the adjust pin and the ground which provides an output of 9v to the
battery.
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A zener diode and a transistor act as a cut-off switch when the battery gets full. Under
normal conditions the when battery is not fully charged, the transistor is off but when the
terminal voltage of battery reaches 6.8v, the zener diode conducts providing a base
current to the transistor. Hence the output of the IC is diverted to the ground, which
stops further charging of the battery.
4.5.1 Comparison of such similar solar power charge controller devices in market
The main objective of the charge controller mentioned above and the charge controller
built in this project is the same i.e. to charge a 6v 4.5 Ah lead- acid battery with solar
energy.
The solar panel used in this charge controller is a 12v polycrystalline silicon
solar panel, where as in solar panel used in the project is half the size (6v
as the charge controller built in this project is has a low battery cut off function.
There is no overload cut off facility in this charge controller, which is there in the
Even tough the solar charge controller mentioned above is very simple and is quite
easy to build as compared to the solar charge controller made in this project, but the
charge controller made in this project is much batter in sense of reliability and
practical usage.
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Chapter 5: Conclusion
Project Conclusions
The aim of this project was to build and test a controlled charged mechanism form
power extracted from a solar energy. In order to accomplish this aim, their had been a lot
of research carried of in choosing the appropriate type of solar panel and the type of
battery which best suited the project, functions of transistors, MOSFETs, op-amps were
studied, and were implemented in the project as required and the final prototype was
built and tested.
At the initially stages, there were some difficulties in finding a appropriate circuit for the
project, but later on an appropriate circuit was found which matched the specifications
of my project, the circuit was studies properly and then was built accordingly. At first the
circuit was tried to be built on a plain zero board, but because of the complexity of the
circuit it was becoming difficult and confusing to solder and connect the wires at various
points, hence it was decided to get a printed circuit board and build the circuit on it, as it
would get easier and would look batter.
To improve the project further more and to make it more practical it was thought that a
maximum power tracking system could be collaborated with the existing circuit, a lot of
study and research had been done in MPPT system but later on, due to some problems it
was decided to drop this idea and to continue with our precious work. More over in
initial stages a mobile phone was thought to be used as a load, for charging propose,
which was later on, for convenient purpose it was decided to use a simple fan as a load.
The future work on improving this charge controller can concentrate on implementing a
maximum power point tracking system into the controller, or a charge controller can be
designed and implemented for charging multiple lead-acid batteries using solar power,
Such controller could enable an independent connection and charge control for each of
more batteries with possibly different age and parameters. This way, it will be possible
to use older batteries together with the new ones, instead of having to replace the old
batteries when their capacity falls below required level.
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Chapter 6: References
References
1. http://zebu.uoregon.edu/disted/ph162/l4.html
2. Malki Sihem,Maximum power point tracking(MPPT) for photovoltaic
system,2011, master degree report in electrical engineering, University of M
Hamed Bougara Boumerdes
3. http://innovationsinpiping.com/2013/01/28/renewable-energy-trends-and4.
5.
6.
7.
predictions/
http://www.mrsolar.com/content/what-is-solar-power.php
http://exploringgreentechnology.com/solar-energy/history-of-solar-energy/
http://en.wikipedia.org/wiki/Solar_cell
Peter Gevorkian (1-8-07). Sustainable energy system engineering, the complete
25. Peter Korenciak,Charge controller for solar panel based charging of lead acid
batteries, master thesis, 2011, Brno university of technology.
26. http://earth911.com/recycling/hazardous/rechargeable-batteries/types-ofrechargeable-batteries/
27. http://ohm.nuigalway.ie/0708/cconaghan/Thesis1.pdf
28. http://batteryuniversity.com/learn/article/charging_lithium_ion_batteries
29. http://www.physics.unlv.edu/~bill/PHYS483/op-amps.pdf
30. http://ece313web.groups.et.byu.net/notes/Op_Amp_configurations.pdf
31. http://www.learningaboutelectronics.com/Articles/Voltage-follower
32. http://physics.usask.ca/~angie/ep316/lab7/theory.htm
33. 3rd year class notes, Analogue electronics ,2012, Heriot watt university.
34. http://whatis.techtarget.com/definition/MOSFET-metal-oxide-semiconductorfield-effect-transistor
35. http://www.datasheetcatalog.org/datasheet/BayLinear/mXtysuw.pdf
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