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• Background
• Common Problems of Alarm Management
• Alarm Management Lifecycle
• SP 18 Status
• Getting Started
Alarms Problems Today
1. Nuisance alarms
2. Stale alarms
3. Alarm Floods
4. Alarms without response
5. Alarms with the wrong priority
6. Out-of-Service alarms
7. Redundant alarms
Common Alarm Problems
1. Nuisance alarms
– Alarms that trigger when no abnormal condition exists or
when no operator action is required.
– Desensitize the operator.
– Reduce the response to real alarms.
– Often caused by maintenance issues or improper limits.
2. Stale alarms
– Alarms that remain in alarm for extended periods.
– No operator action is required.
– Do not clear after operator action has been taken.
– Clutter the alarm system.
Common Alarm Problems
3. Alarm Floods
– Multiple alarms in a short time, usually triggered by a single
event, (>10 alarms in 10 minutes).
– Dangerous problem with alarm systems.
– Most complex alarm problem to solve.
– Potential to overwhelm the operator.
4. Alarms without response
– Cause and/or response not documented for the operator.
5. Alarms with the wrong priority
– Priority not used consistently.
– Invalidates the priority system.
Common Alarm Problems
6. Out-of-Service alarms
– Some alarms taken out of service with authorization.
– Many alarms taken out of service without authorization.
7. Redundant alarms
– Multiple alarms to indicate the same action.
Alarm Management Lifecycle
– Includes E
Implementation
practices to solve
the common
alarm problems. F H
Operation
ASM – Abnormal Situation Management Monitoring &
Consortium Assessment
G
EEMUA – Engineering Equipment & Maintenance
Materials Users’ Association
Alarm Management Philosophy
• Documents the A
Philosophy
J
specific
objectives and B
Identification
I
practices for a
facility. C
Rationalization
• Includes D
Management
of Change
• Philosophy may E
Implementation
be used to
generate an F H
alarm system Operation
Monitoring &
requirements G
Assessment
specification. Maintenance
Definitions
• alarm
– An audible or visible means of indicating to the operator an
equipment or process malfunction or abnormal condition
requiring an action.
• alarm management:
– The processes and practices for determining, documenting,
designing, operating, monitoring, and maintaining alarm
systems.
• alarm system
– The collection of hardware and software that detects an
alarm state, transmits the indication of that state to the
operator, and records changes in the alarm state.
Alarm Rationalization
• Potential alarms A
Philosophy
J
are identified
through many B
Identification
I
processes.
• Potential alarms
C
Rationalization
Management
are rationalized D
of Change
alarms. E
• Classification,
Implementation
prioritization, and F H
documentation Operation
Monitoring &
are included. G
Assessment
Maintenance
Alarm Rationalization:
Problems Solved
1. Stale alarms A
Philosophy
J
2. Alarms without
B I
response Identification
Management
of Change
4. Redundant D
Detailed Design
Audit
alarms
E
Implementation
F H
Operation
Monitoring &
Assessment
G
Maintenance
Alarm System Detailed Design
• Three parts: A
Philosophy
J
– Basic alarm
design B I
Identification
– HMI design
– Advanced alarm C
Rationalization
design Management
of Change
D
Detailed Design
Audit
E
Implementation
F H
Operation
Monitoring &
Assessment
G
Maintenance
Alarm System Detailed Design:
Problems Solved
1. Nuisance alarms A
Philosophy
J
2. Stale alarms
B I
3. Alarm Floods Identification
4. Out-of-Service C
Rationalization
alarms Management
of Change
5. Redundant D
Detailed Design
Audit
alarms
E
Implementation
F H
Operation
Monitoring &
Assessment
G
Maintenance
Alarm System Implementation
• Implementation A
Philosophy
J
is the process of
putting the alarm B
Identification
I
into operation.
• Training and
C
Rationalization
Management
testing are key D
of Change
E
Implementation
F H
Operation
Monitoring &
Assessment
G
Maintenance
Alarm System Operation & Maintenance
• Operation is A
Philosophy
J
performing its
function. C
Rationalization
• Maintenance is D
Management
of Change
repair, Implementation
replacement, or
F H
testing. Operation
Monitoring &
Assessment
G
Maintenance
Alarm System Monitoring & Assessment
• Monitoring and A
Philosophy
J
Assessment is
the tracking of B
Identification
I
• An unmonitored E
almost always
F H
broken. Operation
Monitoring &
Assessment
G
Maintenance
Alarm System Monitoring & Assessment:
Problems Identified
1. Nuisance alarms A
Philosophy
J
2. Stale alarms
B I
3. Alarm Floods Identification
alarms
F H
Operation
Monitoring &
Assessment
G
Maintenance
Example - Monitoring
80000
70000
60000
Alarm Count
50000
40000
30000
20000
10000
0
20 G
TG
TG
G
LC
90 G
FC
70 A
FG
FG
40 G
70 G
13 1
90 G
90 G
G
V
G
G
X
L
8T
P
W
F
F
00
71
75
60
14
86
3W
8W
03
38
73
76
12
18
90
03
91
20
70
12
70
80
12
70
90
90
90
Tag Name
• Team Members
Erwin Icayan Voting Member-Managing Director William Henderson Voting Member
Donald Dunn Voting Member-Chair Bill Hollifield Voting Member
Nicholas Sands Voting Member-Co-Chairman Edward Marszal Voting Member
Joe Bingham Voting Member Charles Mastromonico Voting Member
John Blaesi Voting Member Ian Nimmo Voting Member
Alex Boquiren Voting Member Patrick O'Donnell Voting Member
Michael Brown Voting Member Douglas Rothenberg Voting Member
Alan Bryant Voting Member Scott Sandler Voting Member
Michael Casiglio Voting Member N. Shah Voting Member
Ronald Crowe Voting Member Robert Weibel Voting Member
Bridget Fitzpatrick Voting Member Steve Wright Voting Member
Max Hanson Voting Member Loanna Overcash Staff Contact
• Develop a A
Philosophy
J
Philosophy.
• Install a B
Identification
I
monitoring
C
package. Rationalization
• Benchmark your
Management
of Change
D
Detailed Design
system. Audit
• Don’t start E
Implementation
improvement
with out a F H
Operation
measurement. Monitoring &
Assessment
G
Maintenance
Success:
It Can Be Done!
• Few alarms.
• Clearly prioritized and
presented to the operator.
• Each with a needed action.
• Each action is taken.
• Alarms aid the operator in
an upset.
• The system is monitored so
performance is maintained.
References