Pqr-152 - Run Sheet

Madina Group W.L.L.
ANNEXURE-I FOR PQR 152

Date of test
: 13 - Nov - 2008
Name of Welder
: LAXMAYYA, SUDHEESH
Welder ID No.
: MW - 1278, MW - 1447
WPS No.
: 152 Rev.00
Material Specification
Position
: 5G (Uphill)
Size
API 5L Gr. X60
For Joint Design Refer Annexure - II
: 18" Dia, Sch 80, 23.83 mm (Thick)
SEQUENCE
PROCESS
GTAW: 3.90 mm
SMAW: 19.93 mm
to
API 5L Gr. X60
DIA OF
Weld Metal Deposited
Groove Angle: 705

Thickness
: 23.83 mm Pipe Dia
: 18" Dia
Root Gap
: 4 - 5 mm
: No for GTAW, Yes for SMAW
CURRENT : DC
FILLER POLARITY
AMPS.
Root Face : 1.0 - 2.0 mm
Backing
BEAD SIZE mm
VOLTS
[mm]
TRAVEL
INTERPASS
HEAT INPUT
TEMPC
Kj/ mm
Pre Heat - 120
1.06
THK
TECHNIQUE/
SPEED
MM
WIDTH
MM/Min.
2.30
4-5
73.47
Root (1 - 1)
GTAW
2.4
DCEN
110.5
11.7
1-2
GTAW
2.4
DCEN
123.2
12.4
60.81
1.51
1-3
GTAW
2.4
DCEN
112.1
11.6
71.19
1.10
1-4
GTAW
2.4
DCEN
112.0
11.9
72.12
1.11
1-5
GTAW
2.4
DCEN
107.7
12.0
78.95
0.98
1-6
GTAW
2.4
DCEN
107.6
12.1
65.06
1.20
1-7
GTAW
2.4
DCEN
107.5
12.3
55.26
1.44
1-8
GTAW
2.4
DCEN
107.5
11.8
60.87
1.25
1-9
GTAW
2.4
DCEN
104.4
12.0
55.81
1.35
1 - 10
GTAW
2.4
DCEN
106.4
11.5
52.50
1.40
1 - 11
GTAW
2.4
DCEN
104.5
11.2
64.29
1.09
1 - 12
GTAW
2.4
DCEN
104.4
11.8
84.62
0.87
WELDING TECHNIQUE
Shielding Gas Flow Rate
: 14 - 18 L/Min.
Backing Gas Flow Rate
: Not Applicable
Weaving
: Max. 3 Times of Core Dia.
Start/Stop
: Not Applicable
VISUAL RESULT
: ACCEPTED
Root
: ACCEPTED
Cap
: ACCEPTED
TEST RESULT
: CLEARED RT / MT
NOTE
TEST CONDUCTED BY
NAME
: S.Ulaganathan
POSITION
: QC Inspector
SIGN
TEST WITNESSED BY
TEST WITNESSED BY
DATE
Form No. MSF/029/Rev.0
###
CLIENT
TPI
Page 01 of 09
60
49
75
74
70
59
125
104
75
57
90
83
70
76
140
138
40
43
70
80
75
70
55
39
Madina Group W.L.L.

ANNEXURE-1 FOR PROCEDURE QUALIFICATION RECORD- 152
PAGE NO.:
DIA OF
SEQUENCE
PROCESS
CURRENT : DC
FILLER POLARITY
AMPS.
BEAD SIZE mm
VOLTS
THK
[mm]
TRAVEL
INTERPASS
HEAT INPUT
TECHNIQUE/
SPEED
TEMPC
Kj/ mm
WIDTH
MM/Min
1 - 13
GTAW
2.4
DCEN
105.5
11.7
83.33
0.89
1 - 14
GTAW
2.4
DCEN
104.5
11.5
70.97
1.02
1 - 15
GTAW
2.4
DCEN
104.2
11.2
70.21
1.00
1 - 16
GTAW
2.4
DCEN
104.4
11.0
75.00
0.92
1 - 17
GTAW
2.4
DCEN
101.3
11.9
61.22
1.18
Hot Pass (2-1)
GTAW
2.4
DCEN
148.7
12.7
2-2
GTAW
2.4
DCEN
148.9
12.9
110.53
1.04
2-3
GTAW
2.4
DCEN
148.5
12.6
104.00
1.08
2-4
GTAW
2.4
DCEN
148.6
12.0
124.39
0.86
2-5
GTAW
2.4
DCEN
148.8
12.7
100.00
1.13
2-6
GTAW
2.4
DCEN
148.7
12.3
87.38
1.26
2-7
GTAW
2.4
DCEN
148.2
12.1
117.65
0.91
2-8
GTAW
2.4
DCEN
149.0
11.5
90.91
1.13
2-9
GTAW
2.4
DCEN
148.9
11.9
76.19
1.40
Fill (3 - 1)
SMAW
2.5
DCEP
88.8
25.6
3-2
SMAW
2.5
DCEP
87.9
3-3
SMAW
2.5
DCEP
3-4
SMAW
2.5
3-5
SMAW
3-6
1.60
5-6
113.21
120
1.00
84.21
120
1.62
24.2
108.00
130
1.18
92.4
24.7
117.65
132
1.16
DCEP
104.9
23.8
122.45
138
1.22
2.5
DCEP
102.4
24.3
86.54
145
1.73
SMAW
2.5
DCEP
98.4
25.2
127.66
130
1.17
3-7
SMAW
2.5
DCEP
94.3
24.8
113.21
142
1.24
3-8
SMAW
2.5
DCEP
102.4
24.7
125.00
145
1.21
3-9
SMAW
2.5
DCEP
103.8
23.1
114.55
150
1.26
3 - 10
SMAW
2.5
DCEP
98.4
24.5
116.67
160
1.24
3 - 11
SMAW
2.5
DCEP
104.2
25.6
94.12
155
1.70
CONDUCTED BY
2-3
5-6
WITNESSED BY
WITNESSED BY
NAME
S.Ulaganathan
NAME
NAME
POSITION
QC Inspector
POSITION
POSITION
Date / Sisn
Date / Sisn :
Date / Sisn :
MADINA
CLIENT
THIRD PARTY
Page 02 of 09
100
72
110
93
110
94
90
72
100
98
100
53
140
76
260
150
170
82
150
90
150
103
200
102
100
66
80
63
80
57
90
50
100
51
100
49
75
52
100
47
100
53
100
48
105
55
105
54
80
51
Madina Group W.L.L.

PAGE NO.:
DIA OF
SEQUENCE
PROCESS
CURRENT : DC
FILLER POLARITY
AMPS.
BEAD SIZE mm
VOLTS
THK
[mm]
TRAVEL
INTERPASS
HEAT INPUT
TECHNIQUE/
SPEED
TEMPC
Kj/ mm
WIDTH
MM/Min
3 - 12
SMAW
2.5
DCEP
99.4
25.1
88.89
150
1.68
3 - 13
SMAW
2.5
DCEP
101.3
24.3
110.20
147
1.34
3 - 14
SMAW
2.5
DCEP
102.6
23.4
120.00
155
1.20
3 - 15
SMAW
2.5
DCEP
101.7
24.8
85.71
160
1.77
3 - 16
SMAW
2.5
DCEP
102.8
25.2
93.75
148
1.66
3 - 17
SMAW
2.5
DCEP
102.7
24.9
150.00
157
1.02
4-1
SMAW
3.2
DCEP
111.4
25.5
70.59
125
2.41
4-2
SMAW
3.2
DCEP
119.8
25.0
72.29
141
2.49
4-3
SMAW
3.2
DCEP
117.4
24.5
70.59
150
2.44
4-4
SMAW
3.2
DCEP
124.9
25.4
62.79
130
3.03
4-5
SMAW
3.2
DCEP
124.2
26.0
68.97
147
2.81
4-6
SMAW
3.2
DCEP
122.4
25.5
70.00
150
2.68
4-7
SMAW
3.2
DCEP
127.4
25.4
78.75
143
2.47
4-8
SMAW
3.2
DCEP
124.8
24.8
69.77
150
2.66
4-9
SMAW
3.2
DCEP
128.9
25.4
68.57
147
2.86
4 - 10
SMAW
3.2
DCEP
130.1
24.8
88.00
160
2.20
4 - 11
SMAW
3.2
DCEP
123.4
25.2
69.77
165
2.67
4 - 12
SMAW
3.2
DCEP
126.8
24.8
74.12
166
2.55
4 - 13
SMAW
3.2
DCEP
130.4
25.0
81.82
150
2.39
4 - 14
SMAW
3.2
DCEP
133.8
25.2
108.33
140
1.87
5-1
SMAW
3.2
DCEP
131.9
24.8
111.11
124
1.77
5-2
SMAW
3.2
DCEP
132.4
25.9
118.18
130
1.74
5-3
SMAW
3.2
DCEP
133.7
26.1
82.50
135
2.54
5-4
SMAW
3.2
DCEP
128.9
24.3
80.49
140
2.33
5-5
SMAW
3.2
DCEP
131.3
25.7
105.88
150
1.91
CONDUCTED BY
2-3
3-4
6-7
6-7
WITNESSED BY
WITNESSED BY
NAME
S.Ulaganathan
NAME
NAME
POSITION
QC Inspector
POSITION
POSITION
Date / Sisn :
Date / Sisn :
MADINA
Date / Sisn :
CLIENT
THIRD PARTY
Page 03 of 09
80
54
90
49
100
50
70
49
75
48
80
32
100
85
100
83
100
85
90
86
100
87
105
90
105
80
100
86
80
70
110
75
100
86
105
85
105
77
130
72
Heat Input
2.54
150
81
130
66
110
80
110
82
120
68
2.06
Madina Group W.L.L.

PAGE NO.:
DIA OF
SEQUENCE
PROCESS
CURRENT : DC
FILLER POLARITY
AMPS.
BEAD SIZE mm
VOLTS
THK
[mm]
TRAVEL
INTERPASS
HEAT INPUT
TECHNIQUE/
SPEED
TEMPC
Kj/ mm
WIDTH
MM/Min
5-6
SMAW
3.2
DCEP
132.4
25.8
95.29
165
2.15
5-7
SMAW
3.2
DCEP
128.4
24.7
92.31
148
2.06
5-8
SMAW
3.2
DCEP
126.8
24.3
92.86
139
1.99
5-9
SMAW
3.2
DCEP
130.3
25.8
102.44
145
1.97
5 - 10
SMAW
3.2
DCEP
134.9
25.3
107.46
160
1.91
5 - 11
SMAW
3.2
DCEP
139.1
24.8
112.50
155
1.84
5 - 12
SMAW
3.2
DCEP
134.2
25.9
115.38
168
1.81
6-1
SMAW
3.2
DCEP
124.5
26.1
62.79
120
3.11
6-2
SMAW
3.2
DCEP
128.4
25.7
69.23
135
2.86
6-3
SMAW
3.2
DCEP
129.8
24.3
83.33
125
2.27
6-4
SMAW
3.2
DCEP
139.4
24.8
86.84
138
2.39
6-5
SMAW
3.2
DCEP
138.5
26.3
80.00
140
2.73
6-6
SMAW
3.2
DCEP
132.4
25.4
87.50
145
2.31
6-7
SMAW
3.2
DCEP
133.6
25.8
81.08
151
2.55
6-8
SMAW
3.2
DCEP
133.4
23.3
73.17
148
2.55
6-9
SMAW
3.2
DCEP
133.8
26.1
85.71
139
2.44
6 - 10
SMAW
3.2
DCEP
134.1
25.4
78.95
145
2.59
6 - 11
SMAW
3.2
DCEP
140.4
26.2
91.67
150
2.41
6 - 12
SMAW
3.2
DCEP
136.5
26.0
80.00
155
2.66
6 - 13
SMAW
3.2
DCEP
140.0
25.8
96.77
148
2.24
6 - 14
SMAW
3.2
DCEP
140.6
24.9
81.82
165
2.57
6 - 15
SMAW
3.2
DCEP
149.8
26.0
89.47
160
2.61
7-1
SMAW
3.2
DCEP
136.1
25.1
94.29
127
2.17
7-2
SMAW
3.2
DCEP
127.3
25.9
81.25
132
2.43
7-3
SMAW
3.2
DCEP
129.1
26.2
108.33
128
1.87
CONDUCTED BY
3-4
3-4
6-7
8-9
WITNESSED BY
WITNESSED BY
NAME
S.Ulaganathan
NAME
NAME
POSITION
QC Inspector
POSITION
POSITION
Date / Sisn :
Date / Sisn :
MADINA
Date / Sisn :
CLIENT
THIRD PARTY
Page 04 of 09
135
85
120
78
130
84
140
82
120
67
120
64
125
65
90
86
90
78
100
72
110
76
100
75
105
72
100
74
100
82
110
77
100
76
110
72
100
75
100
62
90
66
85
57
110
70
130
96
130
72
1.96
2.49
Madina Group W.L.L.

PAGE NO.:
DIA OF
SEQUENCE
PROCESS
CURRENT : DC
FILLER POLARITY
AMPS.
BEAD SIZE mm
VOLTS
THK
[mm]
TRAVEL
INTERPASS
HEAT INPUT
TECHNIQUE/
SPEED
TEMPC
Kj/ mm
WIDTH
MM/Min
7-4
SMAW
3.2
DCEP
135.8
24.8
85.71
135
2.36
7-5
SMAW
3.2
DCEP
136.4
25.3
85.71
140
2.42
7-6
SMAW
3.2
DCEP
128.7
24.8
105.41
142
1.82
7-7
SMAW
3.2
DCEP
128.9
24.6
97.30
155
1.96
7-8
SMAW
3.2
DCEP
132.9
25.3
94.29
148
2.14
7-9
SMAW
3.2
DCEP
133.1
26.0
102.86
165
2.02
7 - 10
SMAW
3.2
DCEP
134.8
26.3
93.75
158
2.27
7 - 11
SMAW
3.2
DCEP
135.9
25.7
115.07
147
1.82
7 - 12
SMAW
3.2
DCEP
135.8
24.8
109.09
155
1.85
8-1
SMAW
3.2
DCEP
135.9
25.0
116.67
130
1.75
8-2
SMAW
3.2
DCEP
134.1
25.7
132.35
132
1.56
8-3
SMAW
3.2
DCEP
135.1
24.9
113.04
140
1.79
8-4
SMAW
3.2
DCEP
129.0
24.6
71.43
150
2.67
8-5
SMAW
3.2
DCEP
129.4
25.0
75.95
152
2.56
8-6
SMAW
3.2
DCEP
133.9
26.2
108.33
155
1.94
8-7
SMAW
3.2
DCEP
135.7
25.8
111.11
160
1.89
8-8
SMAW
3.2
DCEP
130.1
25.3
77.92
158
2.53
8-9
SMAW
3.2
DCEP
129.8
24.9
96.77
168
2.00
8 - 10
SMAW
3.2
DCEP
132.7
25.1
129.73
175
1.54
8 - 11
SMAW
3.2
DCEP
127.4
25.8
86.84
180
2.27
8 - 12
SMAW
3.2
DCEP
136.1
25.9
112.50
178
1.88
8 - 13
SMAW
3.2
DCEP
137.4
26.2
153.85
185
1.40
9-1
SMAW
3.2
DCEP
118.6
23.8
58.06
130
2.92
9-2
SMAW
3.2
DCEP
118.9
24.3
66.67
140
2.60
9-3
SMAW
3.2
DCEP
121.0
25.2
75.00
138
2.44
CONDUCTED BY
3-4
3-4
8-9
8-9
WITNESSED BY
WITNESSED BY
NAME
S.Ulaganathan
NAME
NAME
POSITION
QC Inspector
POSITION
POSITION
Date / Sisn :
Date / Sisn :
MADINA
Date / Sisn :
CLIENT
THIRD PARTY
Page 05 of 09
100
70
100
70
130
74
120
74
110
70
120
70
100
64
140
73
140
77
140
72
150
68
130
69
100
84
100
79
130
72
150
81
100
77
100
62
80
37
110
76
120
64
100
39
90
93
90
81
100
80
2.10
Madina Group W.L.L.

PAGE NO.:
DIA OF
SEQUENCE
PROCESS
CURRENT : DC
FILLER POLARITY
AMPS.
BEAD SIZE mm
VOLTS
THK
[mm]
TRAVEL
INTERPASS
HEAT INPUT
TECHNIQUE/
SPEED
TEMPC
Kj/ mm
WIDTH
MM/Min
9-4
SMAW
3.2
DCEP
130.4
25.2
84.51
143
2.33
9-5
SMAW
3.2
DCEP
124.3
25.8
77.03
150
2.50
9-6
SMAW
3.2
DCEP
133.4
26.0
100.00
155
2.08
9-7
SMAW
3.2
DCEP
136.4
25.9
83.33
160
2.54
9-8
SMAW
3.2
DCEP
131.5
26.0
72.15
165
2.84
9-9
SMAW
3.2
DCEP
129.0
25.5
73.97
175
2.67
9 - 10
SMAW
3.2
DCEP
138.4
25.9
81.43
180
2.64
9 - 11
SMAW
3.2
DCEP
143.9
26.3
90.00
185
2.52
9 - 12
SMAW
3.2
DCEP
140.7
24.9
77.03
183
2.73
9 - 13
SMAW
3.2
DCEP
139.0
24.5
82.19
180
2.49
9 - 14
SMAW
3.2
DCEP
150.4
25.9
90.91
181
2.57
9 - 15
SMAW
3.2
DCEP
141.7
25.5
96.61
175
2.24
9 - 16
SMAW
3.2
DCEP
148.4
26.0
75.00
160
3.09
10 - 1
SMAW
3.2
DCEP
119.4
24.1
63.53
120
2.72
10 - 2
SMAW
3.2
DCEP
120.8
25.6
80.49
125
2.31
10 - 3
SMAW
3.2
DCEP
128.4
24.6
76.92
130
2.46
10 - 4
SMAW
3.2
DCEP
127.8
24.8
71.05
128
2.68
10 - 5
SMAW
3.2
DCEP
128.3
23.9
75.00
140
2.45
10 - 6
SMAW
3.2
DCEP
125.6
24.8
85.71
150
2.18
10 - 7
SMAW
3.2
DCEP
131.5
25.7
78.95
155
2.57
10 - 8
SMAW
3.2
DCEP
127.4
26.0
70.59
158
2.82
10 - 9
SMAW
3.2
DCEP
131.3
26.1
84.51
160
2.43
10 - 10
SMAW
3.2
DCEP
129.4
25.9
97.06
175
2.07
10 - 11
SMAW
3.2
DCEP
132.4
26.0
91.67
180
2.25
10 - 12
SMAW
3.2
DCEP
127.4
25.2
94.74
181
2.03
10 - 13
SMAW
3.2
DCEP
133.9
25.8
80.49
175
2.58
CONDUCTED BY
3-4
8-9
WITNESSED BY
WITNESSED BY
NAME
S.Ulaganathan
NAME
NAME
POSITION
QC Inspector
POSITION
POSITION
Date / Sisn :
Date / Sisn :
MADINA
Date / Sisn :
CLIENT
THIRD PARTY
Page 06 of 09
100
71
95
74
100
60
100
72
95
79
90
73
95
70
90
60
95
74
100
73
100
66
95
59
80
64
90
85
110
82
100
78
90
76
100
80
110
77
100
76
100
85
100
71
110
68
110
72
120
76
110
82
2.49
Madina Group W.L.L.

PAGE NO.:
DIA OF
SEQUENCE
PROCESS
CURRENT : DC
FILLER POLARITY
AMPS.
BEAD SIZE mm
VOLTS
THK
[mm]
TRAVEL
INTERPASS
HEAT INPUT
TECHNIQUE/
SPEED
TEMPC
Kj/ mm
WIDTH
MM/Min
102.86
175
1.97
82.19
130
2.11
10 - 14
SMAW
3.2
DCEP
134.0
25.2
11 - 1
SMAW
3.2
DCEP
119.4
24.2
11 - 2
SMAW
3.2
DCEP
124.0
23.8
92.31
135
1.92
11 - 3
SMAW
3.2
DCEP
125.4
24.8
76.00
140
2.46
11 - 4
SMAW
3.2
DCEP
125.8
25.1
84.51
150
2.24
11 - 5
SMAW
3.2
DCEP
124.4
25.8
76.92
160
2.50
11 - 6
SMAW
3.2
DCEP
126.8
25.4
74.16
162
2.61
11 - 7
SMAW
3.2
DCEP
124.2
24.8
78.95
160
2.34
11 - 8
SMAW
3.2
DCEP
125.8
23.6
70.00
170
2.54
11 - 9
SMAW
3.2
DCEP
136.1
24.2
89.19
175
2.22
11 - 10
SMAW
3.2
DCEP
127.8
24.5
82.19
170
2.29
11 - 11
SMAW
3.2
DCEP
136.1
25.8
97.30
168
2.17
11 - 12
SMAW
3.2
DCEP
127.7
25.2
83.33
173
2.32
11 - 13
SMAW
3.2
DCEP
132.8
26.0
83.54
185
2.48
11 - 14
SMAW
3.2
DCEP
138.3
25.9
81.82
180
2.63
12 - 1
SMAW
3.2
DCEP
132.3
26.0
92.31
138
2.24
12 - 2
SMAW
3.2
DCEP
134.7
26.7
83.33
140
2.59
12 - 3
SMAW
3.2
DCEP
125.8
25.8
74.07
145
2.63
12 - 4
SMAW
3.2
DCEP
128.4
26.0
82.76
150
2.42
12 - 5
SMAW
3.2
DCEP
131.8
25.7
89.19
148
2.28
12 - 6
SMAW
3.2
DCEP
131.4
25.9
92.96
150
2.20
12 - 7
SMAW
3.2
DCEP
129.8
25.3
85.71
155
2.30
12 - 8
SMAW
3.2
DCEP
130.2
26.0
98.63
153
2.06
12 - 9
SMAW
3.2
DCEP
134.5
25.8
86.84
160
2.40
12 - 10
SMAW
3.2
DCEP
138.4
26.2
86.75
163
2.51
CONDUCTED BY
3-4
3-4
8-9
8-9
WITNESSED BY
WITNESSED BY
NAME
S.Ulaganathan
NAME
NAME
POSITION
QC Inspector
POSITION
POSITION
Date / Sisn :
Date / Sisn :
MADINA
Date / Sisn :
CLIENT
THIRD PARTY
Page 07 of 09
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100
73
120
78
95
75
100
71
100
78
110
89
100
76
70
60
110
74
100
73
120
74
100
72
110
79
105
77
100
65
100
72
100
81
120
87
110
74
110
71
110
77
120
73
110
76
120
83
2.34
Madina Group W.L.L.

PAGE NO.:
DIA OF
SEQUENCE
PROCESS
CURRENT : DC
FILLER POLARITY
AMPS.
BEAD SIZE mm
VOLTS
THK
[mm]
TRAVEL
INTERPASS
HEAT INPUT
TECHNIQUE/
SPEED
TEMPC
Kj/ mm
WIDTH
MM/Min
12 - 11
SMAW
3.2
DCEP
131.8
25.9
91.14
175
2.25
12 - 12
SMAW
3.2
DCEP
136.4
25.3
89.19
180
2.32
12 - 13
SMAW
3.2
DCEP
140.0
26.1
98.36
183
2.23
12 - 14
SMAW
3.2
DCEP
135.4
25.7
90.00
185
2.32
Capp. (13 - 1)
SMAW
3.2
DCEP
115.6
24.6
92.31
120
1.85
13 - 2
SMAW
3.2
DCEP
117.8
26.0
97.30
130
1.89
13 - 3
SMAW
3.2
DCEP
119.8
25.8
93.51
135
1.98
13 - 4
SMAW
3.2
DCEP
116.3
25.6
98.73
140
1.81
13 - 5
SMAW
3.2
DCEP
115.4
25.1
97.50
145
1.78
13 - 6
SMAW
3.2
DCEP
117.8
25.0
98.82
150
1.79
13 - 7
SMAW
3.2
DCEP
116.7
24.9
130.12
153
1.34
13 - 8
SMAW
3.2
DCEP
122.4
24.3
112.50
160
1.59
13 - 9
SMAW
3.2
DCEP
118.4
25.8
114.89
170
1.60
13 - 10
SMAW
3.2
DCEP
123.8
25.3
146.94
175
1.28
14 - 1
SMAW
3.2
DCEP
115.8
24.3
92.86
130
1.82
14 - 2
SMAW
3.2
DCEP
118.1
25.8
108.33
135
1.69
14 - 3
SMAW
3.2
DCEP
119.5
25.3
121.74
138
1.49
14 - 4
SMAW
3.2
DCEP
122.1
23.3
116.42
140
1.47
14 - 5
SMAW
3.2
DCEP
118.3
25.4
84.71
145
2.13
14 - 6
SMAW
3.2
DCEP
115.2
24.8
103.70
148
1.65
14 - 7
SMAW
3.2
DCEP
119.4
25.1
123.81
153
1.45
14 - 8
SMAW
3.2
DCEP
128.4
24.9
130.77
160
1.47
14 - 9
SMAW
3.2
DCEP
120.8
25.3
115.66
165
1.59
14 - 10
SMAW
3.2
DCEP
128.4
25.8
132.35
170
1.50
CONDUCTED BY
1-2
1-2
7-8
7-8
WITNESSED BY
WITNESSED BY
NAME
S.Ulaganathan
NAME
NAME
POSITION
QC Inspector
POSITION
POSITION
Date / Sisn :
Date / Sisn :
MADINA
Date / Sisn :
CLIENT
THIRD PARTY
Page 08 of 09
120
79
110
74
100
61
90
60
120
78
120
74
120
77
130
79
130
80
140
85
180
83
150
80
180
94
120
49
130
84
130
72
140
69
130
67
120
85
140
81
130
63
170
78
160
83
150
68
2.28
1.66
Madina Group W.L.L.

PAGE NO.:
DIA OF
SEQUENCE
PROCESS
CURRENT : DC
FILLER POLARITY
AMPS.
BEAD SIZE mm
VOLTS
THK
[mm]
INTERPASS
HEAT INPUT
TECHNIQUE/
SPEED
TEMPC
Kj/ mm
WIDTH
MM/Min
7-8
116.42
130
1.56
15 - 1
SMAW
3.2
DCEP
122.4
24.8
15 - 2
SMAW
3.2
DCEP
122.0
23.5
112.00
135
1.54
15 - 3
SMAW
3.2
DCEP
118.8
24.0
75.00
140
2.28
15 - 4
SMAW
3.2
DCEP
116.9
25.5
83.72
143
2.14
15 - 5
SMAW
3.2
DCEP
124.1
25.8
97.50
145
1.97
15 - 6
SMAW
3.2
DCEP
121.3
24.9
101.20
150
1.79
15 - 7
SMAW
3.2
DCEP
117.4
25.1
90.00
148
1.96
15 - 8
SMAW
3.2
DCEP
118.7
24.0
115.91
165
1.47
15 - 9
SMAW
3.2
DCEP
121.8
25.3
92.31
170
2.00
15 - 10
SMAW
3.2
DCEP
116.4
23.8
101.41
175
1.64
15 - 11
SMAW
3.2
DCEP
123.9
25.8
112.00
168
1.71
15 - 12
SMAW
3.2
DCEP
125.1
25.4
168.75
176
1.13
16 - 1
SMAW
3.2
DCEP
119.8
23.8
68.97
140
2.48
16 - 2
SMAW
3.2
DCEP
122.1
24.9
90.00
145
2.03
16 - 3
SMAW
3.2
DCEP
128.5
25.1
73.17
148
2.64
16 - 4
SMAW
3.2
DCEP
124.4
26.0
77.92
150
2.49
16 - 5
SMAW
3.2
DCEP
123.1
25.7
81.48
155
2.33
16 - 6
SMAW
3.2
DCEP
122.6
25.1
82.50
158
2.24
16 - 7
SMAW
3.2
DCEP
124.1
24.9
77.65
150
2.39
16 - 8
SMAW
3.2
DCEP
125.6
24.2
90.00
160
2.03
16 - 9
SMAW
3.2
DCEP
121.8
23.8
80.77
165
2.15
16 - 10
SMAW
3.2
DCEP
125.4
24.9
91.14
170
2.06
16 - 11
SMAW
3.2
DCEP
128.4
25.8
83.54
180
2.38
16 - 12
SMAW
3.2
DCEP
126.9
23.7
93.51
175
1.93
16 - 13
SMAW
3.2
DCEP
128.1
24.8
96.30
170
1.98
CONDUCTED BY
1-2
TRAVEL
1-2
7-8
WITNESSED BY
WITNESSED BY
NAME
S.Ulaganathan
NAME
NAME
POSITION
QC Inspector
POSITION
POSITION
Date / Sisn :
Date / Sisn :
MADINA
Date / Sisn :
CLIENT
THIRD PARTY
Page 09 of 09
130
67
140
75
110
88
120
86
130
80
140
83
90
60
170
88
120
78
120
71
140
75
90
32
100
87
120
80
100
82
100
77
110
81
110
80
110
85
120
80
105
78
120
79
110
79
120
77
130
81
2.01
Madina Group W.L.L.

ANNEXURE -II FOR PQR- 152
Date of test
: 13 - Nov - 2008
Name of Welder
: LAXMAYYA, SUDHEESH
Welder ID No.
: MW - 1278, MW - 1447
WPS No.
: 152 Rev.00
Material Specification
Position
: 5G (Uphill)
Size
API 5L Gr. X60
to
Groove Angle: 705
API 5L Gr. X60
: 18" Dia, Sch 80, 23.83 mm (Thick)
Root Face
1.0 - 2.0 mm
Thickness
: 23.83 mm Pipe Dia
18" Dia
Root Gap
: 4 - 5 mm Backing
No for GTAW, Yes for SMAW
70 5
mm
23.83 mm
1.0-2.0 mm
4-5 mm
MCN No: 31363
MCN No: 31363
HEAT No: 9-4137
HEAT No: 9-4137
SINGLE "V" BUTT JOINT

Pqr-152 - Run Sheet

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Pqr-152 - Run Sheet

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Madina Group W.L.L.

ANNEXURE-I FOR PQR 152

API 5L Gr. X60

For Joint Design Refer Annexure - II

: 18" Dia, Sch 80, 23.83 mm (Thick)

API 5L Gr. X60

Weld Metal Deposited

Groove Angle: 705

: 23.83 mm Pipe Dia

: No for GTAW, Yes for SMAW

Root Face : 1.0 - 2.0 mm

Pre Heat - 120

Backing Gas Flow Rate

: Max. 3 Times of Core Dia.

Form No. MSF/029/Rev.0

Madina Group W.L.L.

Hot Pass (2-1)

Form No. MSF/029/Rev.0

Madina Group W.L.L.

Form No. MSF/029/Rev.0

Madina Group W.L.L.

Form No. MSF/029/Rev.0

Madina Group W.L.L.

Form No. MSF/029/Rev.0

Madina Group W.L.L.

Form No. MSF/029/Rev.0

Madina Group W.L.L.

Form No. MSF/029/Rev.0

Madina Group W.L.L.

Form No. MSF/029/Rev.0

Madina Group W.L.L.

Form No. MSF/029/Rev.0

Madina Group W.L.L.

API 5L Gr. X60

Groove Angle: 705

API 5L Gr. X60

: 18" Dia, Sch 80, 23.83 mm (Thick)

: 23.83 mm Pipe Dia

No for GTAW, Yes for SMAW

MCN No: 31363

MCN No: 31363

HEAT No: 9-4137

HEAT No: 9-4137

SINGLE "V" BUTT JOINT

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