@elta INSTALLATION MANUAL FOR ORIFICE PLATE DELTA ENGINEERING Office 10 Krishnakunj, 3" floor, 1187/23 Ghole Road, Shivajinagar, Above Andhra Bank, Pune 411 005 Telefax - +91-20-25520163/66027716 Email: deltaeng@eth.net www.orificenozzleventuri.com Factory W-22 MIDC Baramati, Taluka ~ Baramati, District — Pune 413133 Telefax — +91-2112-243362 Email: ajay@deltaeng.co.inDELTA ENGINEERING INTEGRAL ORIFICE PLATE ASSEMBLY The integral orifice plate assembly designed as per ISO 5167 or Equivalent Standard is supplied along with a set of integral flanges, gaskets, studs, nuts & meter run pipe with end flanges. An “H” type three valve manifold is required. No impulse tubing. PRECAUTIONS FOR INTEGRAL ORIFICE PLATE INSTALLATION 1. Determine the location & orientation. Sufficient upstream and downstream straight length of pipe must be kept without any restriction like valves, bypass arrangement, thermo-well pockets etc. to get.a fully developed flow profile which helps in obtaining the published accuracy per standard. Refer the Annexure for straight length requirements. Depressurize the line using site-specific requirements. Loosen ali studs and nuts. Install the Orifice plate with the face marked “INLET” on the tag towards upstream, The orifice plate must be installed concentric with the pipe 1D. Install the new gaskets when installing the plate. It is recommended that new gaskets be installed each time the orifice fiange union is separated. Replace the studs. 8, Mount the “H” type manifold process side on the integral flange and tighten the bolt by properly installing the O-ring gasket. 9. Mount the DP transmitter on the "H” type manifold, eyaen LOCATION AND MOUNTING OF DIFFERENTIAL PRESSURE TRANSMITTER The Transmitter should be located in such a way that it is easily approachable for maintenance and frequent checks. The distance between pressure tapping on the process line and the Transmitter should be as short as possible. The site should be free from excessive vibrations. The ambient temperature around Transmitter should not exceed 100°C, The Transmitter should be so mounted that features like self drain, self vent, site adjustable span and zero features can be effectively and easily utilized. ‘The Transmitter is mounted on a 50 NB pipe using a mounting bracket supplied by the Transmitter manufacturer. The Transmitter can be mounted on either a horizontal or vertical pipe. ‘+ Ifthe process fluid isa gas, then asa rule the Transmitter must be located higher than the process pressure taps. ‘Ifthe process fluid isa liquid or steam, then as a rule the Transmitter must be located lower than the process pressure taps. Page 3 of 5DELTA ENGINEERING LIQUID FLOW MEASUREMENT ‘The pressure taps must be horizontal or below horizontal but not more than 45” below horizontal as shown in the drawing. This prevents air pocket formation and reduces the chances of clogging of the impulse pipe due to deposits from the process fluid. Flushing arrangement with drain valves should be provided. It is recommended that the Transmitter be installed below the primary element. For corrosive liquids seal pots should be provided before the Transmitter, which contains the sealing liquid to separate the process fluid from and to conduct the pressure to the Transmitter. ‘STEAM FLOW MEASUREMENT ‘The pressure taps must be horizontal or above horizontal, but not more than 45° above horizontal as shown in the drawing, The Transmitter should be installed below the primary element. Condensate pots are used to obtain larger surface area to form condensate. The condensate pots are mounted horizontally and must be in level. This will avoid any zero shift created in condensate head. Draining arrangement of condensate should be provided with drain vaives. GAS FLOW MEASUREMENT ‘The pressure taps must be vertical or within 45° either side of vertical, The Transmitter should be installed at the upper elevation than the primary element. This prevents condensate collecting in the impulse piping. Incase of corrosive gas, seal pots may be used before Transmitter. WIRING / LOOP DIAGRAM The external wiring terminals of the Transmitter are on the field terminal side of the electrical housing {indicated on the label) The terminals are: 1, A pair of terminal for supply and signal output. 2, Apair of test terminal. 3. terminal for case ground. The test terminals are provided for connecting the indicating meter or for checking the ‘Transmitter current output signal with an ammeter. ‘The two-wire Transmitter requires only a single 2 core cable which carries both the 24 V DC power supply necessary to energize the Transmitter and the 4 to 20 mA output signal. Page Sof 6FOR ORFICE PLATES Ness Flequired Straight Lengths between Orilice plates and Fillings without flow conditioners as per ISO 5167-2:2003 Values Expressed as mulpls of Internal camster D oa TD DELTA ENGINEERING TILE: DESIGN DATASHEETFOR STRAGHTLENGTHS [PNA S#ETNO.:Do-t2 Delta) Downes Upstream frist ste of Oc plates fete oxic at Sina 35" srg 90 | Tw 30° | Tro 90° i : bonds | conee- ond | bondsin | bencein | 220° | T¥e0* |singes0| rwoas> | ane | Gonce: Fi cam. | Teh «| Bandain | Benen sendin | bends ltoo wth or| pera nite | Fulbore nos im 5 vee 0 | reducer Aout (coiomns 2 eter | bends | plane: | plane: | POPE | Pome | withoutan) the same | 2otoo | expander) ball lasrrmatic| to 11) and ta | ny | Seon | Song | to | Mena |ererion | pao | vara. |O90%0) argue Ma the dene oe | Fae | ator) oni |to'es | (D> | vvoan-| gutin | Mt! | ha | yop) "to" oe so* | sr00y*| 2st | 280°] SX | bed | Mss” | GO” | owe 20)" i + = iz Bla] et e'fattatlat|s'[a*| s'[a*fe'[ae[a'latle'| ae] ot rar aalep spots wepetittstatrtatstoteto} 2] 6] sol a <2 010 a hobe elo pss [steepest ag ete iets Pope eps 0.50 oie Ho wpts fw] eft iets fist} etiate fal es 0.60 | 42 | 13 | 30 | 18 we fes"| 25 [9 [if so] vel 9 fis 26[ [val [ool T {as or | aa] 20-| a | ia wl eo pie fas [ ieee [ we fiz] ie | tia 9 | a0 a6 Thss ars tae} 20a iol ee [22] 4] 20} 75 Pie a4] io} | veto] 10] a6 frees ie] oo | 16 apa [NOTE 1 — The minimom stan ienais reyited are the lengthe Dobro vars ngs aeald upeveam er dowasisam of ie plac andi plate Bel. Svat jengts shal ba neasued tom dove ant of cued pron of rears (or ely barre t es or ho downctean ond of cued or crialperton of ece OF lepander. INOTE 2” Most of he tendon ihc ho loath in his abe are based haa rev of curate eau 1.5. [2 S be eaparaonbotvoan to bonds measured om downsteam endl ie caved prion of upaveam nd Ua Gaved paTan of Gown Sah BOE [> Tiss note goed isan How canditonr should bo use whore posse [> The ntalation of termomatrpocets owls wil rc alr he roqured rrr upseam lang fort ther ngs. 1s Athermemeter pocket or wa of amotr between 0.030 100190 maybe leat provided Bal vauoe columns Asn aroincvesed o 10 end 20 respecte. Such an instal so however, recommended le Coun Aor ezch tng gles lengin caresprcng 10 2a adtonel uncartsiny'vauos (S00 6.28) I Gata 8 foreach ting gos lrg cowuoponcing oS eddionl cork” vals. ene 6.2.4) [a The eg tngth a clurn A gives zor addons incerta: daa arent aves for sorter kaght lenge which could be uso le the que sight Tong Yr ctu |» 950s regis tor Reg > 2x 1081'S <20.ISOLATION VALVE PROCESS PIPELINE CONDENSATE POT (FOR STEAM ONLY) FLOW DIRECTION = UPSTREAM SIDE q p DOWNSTREAM SIDE \ IMPULSE PIPE SORF ORIFICE PLATE ASSEMBLY DELTA ENGINEERING WITH FLANGE TAPPING Bela) id a ies eae 0 Krishnakunj.tHORIZONTAL PROCESS PIPE VERTICAL PROCESS PIPE ‘VENT YALVE ‘union 1 wi ee MANFOLD, aNFOLO oer per yt row cs RECTION now orECTION IMPULSE PIPING FOR GAS FLOW MEASUREMENT (ORIFICE, NOZZLE, VENTURI)| DELTA ENGINED ING 10 ishnatun 18723 Gtoo Roa, Shivafoagar, Pone 411005HORIZONTAL PROCESS PIPE ISOLATING VALVE, / UNION CONDENSATE (SEAL) POT (BOTH CONDENSATE POTS MUST BE IN SAME HORIZONTAL PLANE) UNION a VERTICAL PROCESS PIPE Q RAIN VALVE, iN IMPULSE PIPING FOR STEAM FLOW MEASUREMENT (ORIFICE, NOZZLE, VENTURI) DELTA ENGINEERING 19 Kehnakan 1187/23 hole Road, Shivsjnagar, Pure 417005 QuidHORIZONTAL MOUNTING PIPE VERTICAL MOUNTING PIPE TRANSMITTER TRANSMITTER 6 eRe HOO MOUNTING BRACKET MOUNTING BRACKET sur Bout on seta THREE VALVE MANEOLD + ( J ih 2 PIPE FOR MOUNTING " PIPE FOR MOUNTING. 4 MOUNTING TRANSMITTER ON ‘A ENGINEERING VERTICAL OR HORIZONTAL PIPE eka) eee neta