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Service
Category Vehicle Interior
Applicability
Introduction
Some 2005-2010 model year Tacoma vehicles may exhibit a tick/click noise from the blower motor.
The procedure in this bulletin has been developed to improve this condition.
Vehicle Applicability:
All 2005-2010 model year Tacoma vehicles produced BEFORE the Production Change Effective
VINs shown below, install the Blower Motor Tick Click sound insulation kit and, if the blower motor
was not updated per SB T-SB-0380-09, “Blower Motor Squeal Noise at Low Ambient Temperatures”
then install an updated blower motor.
For 2010 model year Tacoma vehicles produced AFTER the Production Change Effective VINs
shown below, install the Blower Motor Tick Click sound insulation kit.
MODEL PLANT PRODUCTION CHANGE EFFECTIVE VIN
NUMMI 5TE##4#N#AZ685453
Tacoma
TMMBC 3TM##4#N#AM094047
Parts Information
NOTE
Part number 87103-04041 (Blower Motor) should only be ordered if the vehicle was built BEFORE
the Production Change VINs shown above and the blower motor was not updated per SB
T-SB-0380-09, “Blower Motor Squeal Noise at Low Ambient Temperatures”.
Warranty Information
APPLICABLE WARRANTY
• This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for
36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
Repair Procedure
1 Stoppers
1 Claws
C. Pull the glove compartment door assembly toward the rear of the vehicle to release the 3
hinges and remove the glove compartment door assembly.
D. Remove the glove compartment door stopper.
3. Disconnect the 2 clips, the blower motor 2-pin Figure 3..
connector and the 4-pin blower resistor connector.
1
2
1 Clips
2 2–Pin Connector
3 4–Pin Blower Resistor Connector
4. Remove the 3 bolts and remove the blower motor. Figure 4..
1 Bolts
5. Remove the 3 bolts and one nut securing the Figure 5..
ECM and IP harness.
1
1 Bolts
Figure 6..
1 Nut
6. Remove the plastic connector clip from the HVAC Figure 7..
assembly by disconnecting the two clips.
1 Clips
1 IP Harness/ECM Bracket
10. Clean the areas of the HVAC assembly that will have the sound insulation installed with mild
soap and water. Ensure the surface is completely dry and free of residue before proceeding.
NOTE
There are two images shown below of each foam installation location. The images on the left
show the areas that will need to be cleaned. The images on the right show the same images
with the foam installed.
Figure 11.
11. Install the round foam piece to the bottom of the Figure 12..
HVAC Blower housing. Use the profile of the foam
to correctly install around the blower housing.
A. Begin installation of the foam in the area
marked.
B. Remove an inch of backing to initially install
the foam.
C. Slowly peel the backing off while pressing the
foam around the profile of the HVAC assembly.
NOTE
The large side of the foam should face the
bulkhead of the vehicle.
1 Foam Installation Start Point
12. Install the long piece of foam onto the HVAC Blower housing. Use the profile of the foam to
correctly install the foam on the housing.
NOTE
The piece of the foam marked with dotted
lines should be applied to the center of the
HVAC Blower Housing.
C. Slowly remove the LH side foam backing and simultaneously press the foam around the
profile of the HVAC assembly.
NOTE
Blower motor branch length is the distance
from the edge of the L-Clip to the end of the
blower motor connector. 1
1 150 mm
1 1
1 Tape
14. Install the blower motor (install updated motor Figure 18..
if applicable) with the three longer screws and
acoustic cover.
NOTE
• If VIN is BEFORE production change,
confirm whether updated blower motor
was installed per SB T-SB-0380-09,
“Blower Motor Squeal Noise at Low
Ambient Temperatures”. (Check vehicle
repair history)
1 Bolts
15. Remove the zip tie holding the IP harness and Figure 20..
ECM bracket.
1 Zip Tie
16. Install the 2 bolts and one nut to secure the ECM Figure 21..
and IP harness.
1
1 Bolts
Figure 22..
1 Nut
17. Install the plastic connector clip to the HVAC Figure 23..
assembly.
1 Clips
20. Connect the blower motor connector and blower resistor connector.
21. Secure the harness with the two clips. Figure 26..
1
1
1 Clips
HINT
Tape the screwdriver tip before use. 1
1 Hole
1 Stoppers
F. Install the glove compartment door assembly with 3 hinges, holding it horizontal.
G. Slightly deform the upper part of the glove Figure 30..
compartment door assembly, and install the
glove compartment door assembly.
1 Stoppers