290211235.

xls

09:17:27 10/15/2015

Bolted Flange Connections Calculations to AS 1210 - 1997 Section 3.21

Client / Job No.
Project

Shell
R&R

Description
Design Conditions

SV302

0510

Normal operation

Design Pressure
Design Temperature
External radial load & bending moment
Equivalent P
Flange Details

P
T

Face

Face configuration ref. table 3.21.6.4b

Type of flanged connection
Reverse flange

0.570 MPag
550 C
0.00 kN
0.00 Nm
0.570 MPa
Narrow-face

a) Weld neck
1403.0 mm

PCD
Dia. at gasket force locn.

C
G

1308.0 mm
1254.0 mm

Inside Diameter of flange

B1 may be used in SH calculation. Use

B
B1

Flange thickness
Hub length

g
go
Type

Gasket type (3.21.6.4a)

Possible gasket contact width
Gasket factor & seating stress (table 3.
#N/A

Bolting
Thread type

Bolt size (Dbeff=23.9mm, Ab=447mm)

Thickness of nut
(15.5 mm)

Friction factor
Bolt torque

1067.0 mm
1107 mm

Elastic modulus
@ amb
@ 550 C

Flange
Bolting

SA 387 Gr11 Cl1

ASTM A193 MB16

118 MPa
725 MPa

49 MPa
61 MPa

200 GPa
200 GPa

164 GPa
164 GPa

Pipe
Gasket

As flange
SW

118 MPa
69 MPa

49 MPa
10 MPa

200 GPa
60 GPa

164 GPa
60 GPa

Coefficient of thermal
expansion
5.0000 mm/mm/C
5.0000 mm/mm/C
5.0000 mm/mm/C
Gasket thks
3.0 mm

Flange diagram

65.6 mm
40.0 mm
NON-SELF-ENERGISING

RESULTS
Stresses
Longitudinal hub stress, SH:

Radial flange stress SR:

Tangential flange stress ST:
Combined stress SH + SR

25.4 mm

0.0 mm

m&y

3.00

69 MPa

n
Pb
Db

(2.5 mm)
(189.0 mm)

1165.2 mm
1111.3 mm
ASTM

A193 MB8
UNC

52
79.0 mm
1-1/8
15.5 mm
2.5 mm
107 mm

(Non-lubricated)

0.2
#N/A

OK

85.5 mm
71.0 mm

N&W

O.D.
I.D.
standard / strength class

Number of bolts
#N/A
Bolt spacing (max allowable 194 mm)

Thickness of washer
Effective length of bolt

t
h

Hub thks at back of flange

Hub thks at small end
Gasket Details

Yield Strength
@ amb
@ 550 C

1a
Integral type

Outside diameter of flange

Gasket outer diameter

Gasket inner diameter

Material Properties:

Gasket seating stresses

Calculated
Allowable
Utilisation
#N/A
176.9 MPa #N/A

Operational stresses
Calculated Allowable
Utilisation
#N/A
73.8 MPa #N/A

#N/A
#N/A

117.9 MPa #N/A

117.9 MPa #N/A

#N/A
#N/A

49.2 MPa
49.2 MPa

#N/A

117.9 MPa #N/A

117.9 MPa #N/A

#N/A
#N/A

49.2 MPa
49.2 MPa

#N/A

Combined stress SH + SR

#N/A
#N/A

Average bolt stress

#N/A

725.0 MPa #N/A

#N/A

60.8 MPa

#N/A

#N/A
#N/A

Notes
#N/A
#N/A

#N/A
#N/A
#N/A
#N/A

Check
Check

#N/A

Check

7) Estimated minimum flange thickness for pressure 0.57 MPa at 550 C is calculated to be = 38.5 mm
8) Limits: None - provided full penetration welds are used for group F & G steels

338 Nm

file:///var/www/apps/conversion/tmp/scratch_2/290211235.xls

Page 1

I.C.D. (ASIA PACIFIC) PTY. LTD.

ACN 087 485 087
Phone
61 2 9636 3777
Facsimile
61 2 9688 4124

Calculation No.

CALCULATION
SHEET

Client: Shell

ICD Job no:

Project: R&R

Sheet no:

0510
1

of

Title:

QF-20
Rev. B

Page 1 of 1

Prepared by: D.Oliff

Authorised by: B.Watson

Standard bolt table

ISO
SAE
ASTM

FLANGE STANDARD
NON_STANDARD
ASME_B16.5_WN
ASME_B16.5_LWN
ANSI_B_16.47B_WN
ASME_B16.5_HLWN
BS_EN_1092
ISO_DIN_2631-2638_WN
AS 2129
AS 4087
AS/NZS 4331 Parts 1 to 3
BS 3293
BS 4504

Standard parts table

AISI/SAE/ASTM
DIN
BS
AF
UNI
UNE
JIS
CSN

RATING

Rating1
150
300
600
900

L_Rating1
L_Rating1
L_Rating1
L_Rating2
L_Rating3
L_Rating4

Units_Pressure

Bolts material
Units
MPag
KN/m2
PSI
Barg
kPa
atm
m wg

Poisson's
ratio

MPag

Modulus of
elasticity in
tension

1
1000
145.03773773
10
1000
9.8692326672
101.9716213

Units_Stress
N/mm
Units
MPa
1
KN/m2
1000
N/mm
1
ksi
0.1450377377
psi
145.0377377
Units_ExpCoef
Units
mm/mm/C
mm/mm/C
1
in/in/F
10
Units_Density
Units
kg/m
kg/m
1
lbs/in
3.6127E-005
lbs/ft
0.062427961
g/cm
1000

Strength class of bolts by :

ISO
ISO 3.6
ISO 4.6
ISO 4.8
ISO 5.6
ISO 5.8
ISO 6.8
ISO 8.8
ISO 9.8
ISO 10.9
ISO 12.9
SAE
SAE 1
SAE 2
SAE 4
SAE 5
SAE 5.2
SAE 7
SAE 8
SAE 8.2
ASTM
A307
A193 B7
A193 MB8
A193 MB16

E
MPa
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3

206000
206000
206000
206000
206000
206000
206000
206000
206000
206000

0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3

206000
206000
206000
206000
206000
206000
206000
206000

0.3 206000

Units_temp
C
F

A325 type 1
A325 type 2
A325 type 3
A354 grade BD
A449
A490 type 1
A574
Custom
Trial
other

0.3
0.3
0.3
0.3
0.3
0.3
0.3

206000
206000
206000
206000
206000
206000
206000

Calculate E using a f

Rating2 Rating3 Rating4

300
PN16
PN6
600
PN25
PN10
900
PN40
PN16
PN25
PN40
PN64
PN100
PN160

Modulus of
elasticity in
tension

Heat expansion
coefficient

Density

E
ksi

10 /C
-6

Yield strength
by min. bolt
diameter

Sy

10 /F
-6

kg/m

lb/ft

30000
30000
30000
30000
30000
30000
30000
30000
30000
30000

11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5

6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5

7830
7830
7830
7830
7830
7830
7830
7830
7830
7830

490
490
490
490
490
490
490
490
490
490

30000
30000
30000
30000
30000
30000
30000
30000

11.5
11.5
11.5
11.5
11.5
11.5
11.5
11.5

6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5

7830
7830
7830
7830
7830
7830
7830
7830

490
490
490
490
490
490
490
490

30000

11.5

6.5

7830

490

MPa (mm)
0
190
240
320
300
420
480
640
720
940
1100
0
248
393
690
634
634
793
896
896
0
248

16

660

19

25.4
248
559

12.7

25.4

30000
30000
30000
30000
30000
30000
30000

11.5
11.5
11.5
11.5
11.5
11.5
11.5

6.5
6.5
6.5
6.5
6.5
6.5
6.5

Calculate E using a factor pro-rata to temp.

7830
7830
7830
7830
7830
7830
7830

490
490
490
490
490
490
490

634
634
634
896
634
896
1103

559
559
559
559

Ultimate
tensile
strength by
min. bolt
diameter

Allowable stress - AS1210

Su
MPa (mm)
0

16

330
400
420
500
520
600
800
900
1040
1220
0

830

19
414
510
793
827
827
917
1034
1034

38.1

414
724

12.7
414

25.4

25.4

38.1

400

827
827
827
1034
827
1034
1241

724
724
724
724
1172

621

owable stress - AS1210

d
Series

Size

inches

mm

p
mm

dr

dm

mm

mm

Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric

thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread

Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse

M1.6
M2
M2.5
M3
M3.5
M4
M5
M6
M8
M10
M12
M14
M16
M20
M24
M30
M36
M42
M48
M56
M64
M72
M80
M90
M100

0.063
0.079
0.098
0.118
0.138
0.157
0.197
0.236
0.315
0.394
0.472
0.551
0.630
0.787
0.945
1.181
1.417
1.654
1.890
2.205
2.520
2.835
3.150
3.543
3.937

1.6
2
2.5
3
3.5
4
5
6
8
10
12
14
16
20
24
30
36
42
48
56
64
72
80
90
100

0.35
0.4
0.45
0.5
0.6
0.7
0.8
1
1.25
1.5
1.75
2
2
2.5
3
3.5
4
4.5
5
5.5
6
6
6
6
6

1.17
1.51
1.95
2.39
2.76
3.14
4.02
4.77
6.47
8.16
9.85
11.55
13.55
16.93
20.32
25.71
31.09
36.48
41.87
49.25
56.64
64.64
72.64
82.64
92.64

1.37
1.74
2.21
2.68
3.11
3.55
4.48
5.35
7.19
9.03
10.86
12.70
14.70
18.38
22.05
27.73
33.40
39.08
44.75
52.43
60.10
68.10
76.10
86.10
96.10

Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric
Metric

thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread

Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine

M8
M10
M12
M14
M16
M20
M24
M30
M36
M42
M48
M56
M64
M72
M80
M90
M100
M110
M125

0.315
0.394
0.472
0.551
0.630
0.787
0.945
1.181
1.417
1.654
1.890
2.205
2.520
2.835
3.150
3.543
3.937
4.331
4.921

8
10
12
14
16
20
24
30
36
42
48
56
64
72
80
90
100
110
125

1
1.25
1.25
1.5
1.5
1.5
2
2
2
2
2
2
2
2
2
2
2
2
2

6.77
8.47
10.47
12.16
14.16
18.16
21.55
27.55
33.55
39.55
45.55
53.55
61.55
69.55
77.55
87.55
97.55
107.55
122.55

7.35
9.19
11.19
13.03
15.03
19.03
22.70
28.70
34.70
40.70
46.70
54.70
62.70
70.70
78.70
88.70
98.70
108.70
123.70

(0.073)
(0.086)
(0.099)
(0.112)

0.073
0.086
0.099
0.112

1.854
2.184
2.515
2.845

0.397
0.454
0.529
0.635

1.339
1.595
1.827
2.020

1.596
1.890
2.171
2.432

Unified
Unified
Unified
Unified

inch
inch
inch
inch

thread
thread
thread
thread

Coarse
Coarse
Coarse
Coarse

1
2
3
4

Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified

inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch

thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread

Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse

5 (0.125)
6 (0.138)
8 (0.164)
10 (0.190)
12 (0.216)
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
1-3/4
2
2-1/4
2-1/2
2-3/4
3
3-1/4
3-1/2
3-3/4
4

0.125
0.138
0.164
0.190
0.216
0.250
0.313
0.375
0.438
0.500
0.563
0.625
0.750
0.875
1.000
1.125
1.250
1.375
1.500
1.750
2.000
2.250
2.500
2.750
3.000
3.250
3.500
3.750
4.000

3.175
3.505
4.166
4.826
5.486
6.350
7.938
9.525
11.113
12.700
14.288
15.875
19.050
22.225
25.400
28.575
31.750
34.925
38.100
44.450
50.800
57.150
63.500
69.850
76.200
82.550
88.900
95.250
101.600

0.635
0.794
0.794
1.058
1.058
1.270
1.411
1.588
1.814
1.954
2.117
2.309
2.540
2.822
3.175
3.629
3.629
4.233
4.233
5.080
5.644
5.644
6.350
6.350
6.350
6.350
6.350
6.350
6.350

2.350
2.474
3.134
3.451
4.112
4.700
6.104
7.463
8.756
10.162
11.538
12.875
15.750
18.559
21.276
23.861
27.036
29.426
32.601
37.851
43.468
49.818
55.251
61.601
67.951
74.301
80.651
87.001
93.351

2.763
2.990
3.650
4.139
4.799
5.525
7.021
8.494
9.934
11.431
12.913
14.375
17.400
20.392
23.338
26.218
29.393
32.175
35.350
41.150
47.134
53.484
59.376
65.726
72.076
78.426
84.776
91.126
97.476

Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified

inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch

thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread

Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine
Fine

0 (0.060)
1 (0.073)
2 (0.086)
3 (0.099)
4 (0.112)
5 (0.125)
6 (0.138)
8 (0.164)
10 (0.190)
12 (0.216)
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2

0.060
0.073
0.086
0.099
0.112
0.125
0.138
0.164
0.190
0.216
0.250
0.313
0.375
0.438
0.500
0.563
0.625
0.750
0.875
1.000
1.125
1.250
1.375
1.500

1.524
1.854
2.184
2.515
2.845
3.175
3.505
4.166
4.826
5.486
6.350
7.938
9.525
11.113
12.700
14.288
15.875
19.050
22.225
25.400
28.575
31.750
34.925
38.100

0.318
0.353
0.397
0.454
0.529
0.577
0.635
0.706
0.794
0.907
0.907
1.058
1.058
1.270
1.270
1.411
1.411
1.588
1.814
2.117
2.117
2.117
2.117
2.117

1.112
1.396
1.669
1.925
2.157
2.425
2.680
3.249
3.795
4.308
5.172
6.563
8.150
9.463
11.050
12.454
14.042
16.988
19.868
22.650
25.825
29.000
32.175
35.350

1.318
1.625
1.927
2.220
2.501
2.800
3.093
3.707
4.310
4.897
5.761
7.250
8.838
10.288
11.875
13.371
14.958
18.019
21.047
24.025
27.200
30.375
33.550
36.725

Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified
Unified

inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch

thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread
thread

Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra
Extra

fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine
fine

12 (0.216)
1/4
5/16
3/8
7/16
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
1-1/16
1-1/8
1-3/16
1-1/4
1-5/16*
1-3/8
1-7/16*
1-1/2
1-9/16*
1-5/8
1-11/16*
1-3/4
2

0.216
0.250
0.313
0.375
0.438
0.500
0.563
0.625
0.688
0.750
0.813
0.875
0.938
1.000
1.063
1.125
1.188
1.250
1.313
1.375
1.438
1.500
1.563
1.625
1.688
1.750
2.000

5.486
6.350
7.938
9.525
11.113
12.700
14.288
15.875
17.463
19.050
20.638
22.225
23.813
25.400
26.988
28.575
30.163
31.750
33.338
34.925
36.513
38.100
39.688
41.275
42.863
44.450
50.800

0.794
0.794
0.794
0.794
0.907
0.907
1.058
1.058
1.058
1.270
1.270
1.270
1.270
1.270
1.411
1.411
1.411
1.411
1.411
1.411
1.411
1.411
1.411
1.411
1.411
1.588
1.588

4.455
5.319
6.906
8.494
9.934
11.522
12.913
14.500
16.203
17.400
19.126
20.575
22.301
23.750
25.309
26.742
28.484
29.917
31.659
33.092
34.834
36.267
38.009
39.596
41.184
42.388
48.738

4.971
5.834
7.422
9.009
10.523
12.111
13.600
15.188
16.774
18.225
19.812
21.400
22.987
24.575
26.071
27.658
29.246
30.833
32.421
34.008
35.596
37.183
38.771
40.358
41.946
43.419
49.769

Sr

De

Nut height
Low
High
mm
mm

Head 1
Height
mm

Diam
mm

Head 2
Height Hex. width
mm
mm

mm

D
mm

mm

1.1
1.8
3.0
4.5
6.0
7.8
12.7
17.9
32.8
52.3
76.3
104.7
144.1
225.2
324.3
519.0
759.3
1045.2
1376.6
1905.2
2519.5
3281.5
4144.1
5363.6
6740.2

1.7
2.2
2.7
3.2
3.7
4.3
5.3
6.4
8.4
10.5
13
15
17
21
25
31
37
43
50
58
66
74
82
93
104

3.2
4
5
5.5
6
7
8
10
13
16
18
21
24
30
36
46
55
65
75
85
95
105
115
130
145

1.00
1.20
1.60
1.80
2.00
2.20
2.70
3.20
4.00
5.00
6.00
7.00
8.00
10.00
12.00
15.00
18.00
21.00
24.00
28.00
32.00
36.00
40.00
45.00
50.00

1.30
1.60
2.00
2.40
2.80
3.20
4.70
5.20
6.80
8.40
10.80
12.80
14.80
18.00
21.50
25.60
31.00
34.00
38.00
45.00
51.00
55.00
62.00
70.00
78.00

1.10
1.40
1.70
2.00
2.40
2.80
3.50
4.00
5.30
6.40
7.50
8.80
10.00
12.50
15.00
18.70
22.50
26.00
30.00
35.00
40.00
45.00
50.00
56.00
62.00

3.00
3.80
4.50
5.50
6.00
7.00
8.50
10.00
13.00
16.00
18.00
21.00
24.00
30.00
36.00
45.00
54.00
63.00
72.00
84.00
96.00

1.60
2.00
2.50
3.00
3.50
4.00
5.00
6.00
8.00
10.00
12.00
14.00
16.00
20.00
24.00
30.00
36.00
42.00
48.00
56.00
64.00

1.50
1.50
2.00
2.50
2.70
3.00
4.00
5.00
6.00
8.00
10.00
12.00
14.00
17.00
19.00
22.00
27.00
32.00
36.00
41.00
46.00

36.03
56.3
86.04
116.13
157.47
259
364.61
595.96
883.85
1228.29
1629.28
2251.9
2975.04
3798.72
4722.93
6019.56
7473.28
9084.07
11794.8

8.4
10.5
13
15
17
21
25
31
37
43
50
58
66
74
82
93
104
114
129

13
16
18
21
24
30
36
46
55
65
75
85
95
105
115
130
145
160
190

4.00
5.00
6.00
7.00
8.00
10.00
12.00
15.00
18.00
21.00
24.00
28.00
32.00
36.00
40.00
45.00
50.00
55.00
62.00

6.80
8.40
10.80
12.80
14.80
18.00
21.50
25.60
31.00
34.00
38.00
45.00
51.00
55.00
62.00
70.00
78.00
85.00
98.00

5.30
6.40
7.50
8.80
10.00
12.50
15.00
18.70
22.50
26.00
30.00
35.00
40.00
45.00
50.00
56.00
62.00
68.00
76.00

13.00
16.00
18.00
21.00
24.00
30.00
36.00
45.00
54.00
63.00
72.00
84.00
96.00

8.00
10.00
12.00
14.00
16.00
20.00
24.00
30.00
36.00
42.00
48.00
56.00
64.00

6.00
8.00
10.00
12.00
14.00
17.00
19.00
22.00
27.00
32.00
36.00
41.00
46.00

0.055
0.079
0.103
0.126

2.057
2.388
2.692
3.175

3.175
3.175
4.775
4.775

1.270
1.676
1.676
2.489

1.676
1.676
2.489
2.896

1.118
1.270
1.397
1.524

2.997
3.556
4.089
4.089

1.854
2.184
2.515
2.515

1.575
1.981
1.981
1.981

0.171
3.581
0.189
3.912
0.304
4.572
0.368
5.232
0.523
5.791
0.683
6.756
1.152
8.331
1.722
9.931
2.371
11.506
3.193
13.106
4.116
14.681
5.126
16.281
7.671
19.456
10.650
22.631
13.996
25.806
17.606
29.362
22.602
32.537
26.774
35.712
32.863
38.887
44.300
45.237
58.424
51.587
76.740
58.725
94.393
65.075
117.337 71.425
142.774 77.800
170.705 85.725
201.130 92.075
234.049 98.425
269.460 104.775
0.038
0.060
0.086
0.115
0.144
0.182
0.222
0.326
0.445
0.574
0.827
1.332
2.054
2.769
3.776
4.796
6.097
8.923
12.206
15.864
20.623
26.005
32.011
38.641

1.702
2.057
2.388
2.692
3.175
3.581
3.912
4.572
5.232
5.791
6.756
8.331
9.931
11.506
13.106
14.681
16.281
19.456
22.631
25.806
29.362
32.537
35.712
38.887

4.775
6.350
6.350
7.925
7.925
11.125
12.700
14.275
15.875
19.050
20.625
23.825
28.575
33.325
38.100
42.875
47.625
52.375
57.150
66.675
76.200
85.725
95.250
104.775
114.300
123.825
133.350
142.875
152.400

2.896
2.896
3.302
3.302
4.089
4.369
5.156
5.944
6.756
7.544
8.331
9.119
10.719
12.294
13.894
15.469
18.263
19.837
21.438
24.613
27.788
30.556
36.906
40.081
43.256
46.050
49.225
52.400
55.575

2.896
3.302
4.064
4.826
5.334
5.944
7.544
9.119
10.719
12.294
13.894
15.469
18.644
21.819
24.994
24.613
28.169
30.963
37.313
43.663
50.013
55.956
62.306
68.656
75.006
80.975
87.325
93.675
100.025

1.778
2.362
2.794
3.048
3.937
4.775
5.969
6.807
8.026
9.246
10.262
11.278
13.310
15.342
17.780
19.812
22.250
23.876
26.314
30.378
35.255
39.319
43.383
47.473
52.324
57.175
60.452
65.329
70.206

3.175
3.175
3.175
4.775
4.775
4.775
6.350
6.350
7.925
7.925
11.125
12.700
14.275
15.875
19.050
20.625
23.825
28.575
33.325
38.100
42.875
47.625
52.375
57.150

1.270
1.270
1.676
1.676
2.489
2.896
2.896
3.302
3.302
4.089
4.369
5.156
5.944
6.756
7.544
8.331
9.119
10.719
12.294
13.894
15.469
18.263
19.837
21.438

1.270
1.676
1.676
2.489
2.896
2.896
3.302
4.064
4.826
5.334
5.944
7.544
9.119
10.719
12.294
13.894
15.469
18.644
21.819
24.994
24.613
28.169
30.963
37.313

1.118
1.118
1.270
1.397
1.524
1.778
2.362
2.794
3.048
3.937
4.775
5.969
6.807
8.026
9.246
10.262
11.278
13.310
15.342
17.780
19.812
22.250
23.876
26.314

5.207
3.175
5.740
3.505
6.858
4.166
7.925
4.826
9.068
5.588
9.525
6.350
11.913
7.925
14.275
9.525
16.662
11.125
19.050
12.700
20.625
13.894
23.825
15.875
28.575
19.050
33.325
22.225
38.100
25.400
42.875
28.575
47.625
31.750
52.375
34.925
57.150
38.100
66.675
44.450
76.200
50.800
85.725
57.150
95.250
63.500
104.775 69.850
114.300 76.200
123.825 82.550
133.350 88.900
142.875 95.250
152.400 101.600
2.438
2.997
3.556
4.089
4.089
5.207
5.740
6.858
7.925
9.068
9.525
11.913
14.275
16.662
19.050
20.625
23.825
28.575
33.325
38.100
42.875
47.625
52.375
57.150

1.524
1.854
2.184
2.515
2.515
3.175
3.505
4.166
4.826
5.588
6.350
7.925
9.525
11.125
12.700
13.894
15.875
19.050
22.225
25.400
28.575
31.750
34.925
38.100

2.388
2.769
3.581
3.962
3.962
4.775
6.350
7.925
9.525
9.525
11.125
12.700
15.875
19.050
19.050
22.225
22.225
25.400
25.400
31.750
38.100
44.450
44.450
50.800
57.150
57.150
69.850
69.850
76.200
1.270
1.575
1.981
1.981
1.981
2.388
2.769
3.581
3.962
3.962
4.775
6.350
7.925
9.525
9.525
11.125
12.700
15.875
19.050
19.050
22.225
22.225
25.400
25.400

0.614
0.875
1.475
2.231
3.052
4.105
5.156
6.501

5.791
6.756
8.331
9.931
11.506
13.106
14.681
16.281

7.925
11.125
12.700
14.275
15.875
19.050
20.625
23.825

4.089
4.369
5.156
5.944
6.756
7.544
8.331
9.119

5.334
5.944
7.544
9.119
10.719
12.294
13.894
15.469

3.937
4.775
5.969
6.807
8.026
9.246
10.262
11.278

9.068
9.525
11.913
14.275
16.662
19.050
20.625
23.825

5.588
6.350
7.925
9.525
11.125
12.700
13.894
15.875

3.962
4.775
6.350
7.925
9.525
9.525
11.125
12.700

9.362

19.456

28.575

10.719

18.644

13.310

28.575

19.050

15.875

13.090

22.631

33.325

12.294

21.819

15.342

33.325

22.225

19.050

17.442

25.806

38.100

13.894

24.994

17.780

38.100

25.400

19.050

22.113

29.362

42.875

15.469

24.613

19.812

42.875

28.575

22.225

27.675

32.537

47.625

18.263

28.169

22.250

47.625

31.750

22.225

33.861

35.712

52.375

19.837

30.963

23.876

52.375

34.925

25.400

40.670

38.887

57.150

21.438

37.313

26.314

57.150

38.100

25.400

55.557
73.449

45.237
51.587

66.675
76.200

24.613
27.788

43.663
50.013

30.378
35.255

66.675
76.200

44.450
50.800

31.750
38.100

ad 2
Hex. height Diam
mm
mm

Head 3
Head 4
Height Groove w.Groove h. Diam Groove w.Groove h. Diam 1
mm
mm
mm
mm
mm
mm
mm

0.70
1.00
1.10
1.30
1.60
2.00
2.50
3.00
4.00
5.00
6.00
7.00
8.00
10.00
12.00
15.50
19.00
21.00
24.00
34.00
38.00

3.00
3.80
4.50
5.50
6.00
7.00
8.50
10.00
13.00
16.00
18.00
20.00
24.00
30.00

1.10
1.40
1.80
2.00
2.40
2.60
3.30
3.90
5.00
6.00
7.00
8.00
9.00
11.00

0.40
0.50
0.60
0.80
1.00
1.20
1.20
1.60
2.00
2.50
3.00
3.50
4.00
5.00

0.45
0.60
0.70
0.85
1.00
1.10
1.30
1.60
2.00
2.40
3.00
3.50
4.00
4.50

3.00
3.50
4.50
5.00
6.00
7.00
8.50
10.00
13.00
16.00

0.40
0.50
0.60
0.80
1.00
1.20
1.20
1.60
2.00
2.50

0.50
0.60
0.70
1.00
1.20
1.40
1.60
2.00
2.50
3.00

3.50
4.50
5.00
6.00
7.00
8.00
10.00
12.00
15.00
18.00
20.00
22.00
26.00
30.00
37.00
44.00
50.00
60.00
66.00
72.00
78.00
92.00
98.00
110.00
120.00

4.00
5.00
6.00
7.00
8.00
10.00
12.00
15.50
19.00
21.00
24.00
34.00
38.00

13.00
16.00
18.00
20.00
24.00
30.00

5.00
6.00
7.00
8.00
9.00
11.00

2.00
2.50
3.00
3.50
4.00
5.00

2.00
2.40
3.00
3.50
4.00
4.50

13.00
16.00

2.00
2.50

2.50
3.00

15.00
18.00
20.00
22.00
26.00
30.00
37.00
44.00
50.00
60.00
66.00
72.00
78.00
92.00
98.00
110.00
120.00
130.00
150.00

0.787
0.965
1.118
1.295

2.997
3.556
4.089
4.648

1.346
1.575
1.778
2.007

0.660
0.787
0.889
0.991

0.787
0.940
1.092
1.219

3.556
4.089
4.648
5.207

0.660
0.787
0.889
0.991

0.940
1.092
1.219
1.372

3.962
4.775
5.563
6.350

Washer

1.448
1.626
1.956
2.286
2.540
3.048
3.835
4.623
5.410
6.223
6.807
7.798
9.398
10.973
12.573
14.148
15.748
17.323
18.923
22.098
25.273
28.448
31.623
34.798
37.973
41.148
44.323
47.498
50.673

5.207
5.740
6.858
7.950
9.068
9.525
11.100
14.275
15.875
19.050
20.625
22.225
25.400
28.575
33.325

2.235
2.438
2.870
3.302
3.759
4.369
5.156
6.350
7.544
8.331
9.525
10.719
12.700
15.088
16.662

1.092
1.219
1.372
1.524
1.702
1.905
2.134
2.388
2.388
2.692
2.997
3.378
3.785
4.242
4.775

1.372
1.524
1.803
2.108
2.388
2.464
2.921
3.607
6.807
4.902
5.410
6.071
7.188
8.484
9.423

5.740
6.858
7.950
9.068
9.525
11.100
14.275
15.875
19.050
20.625
23.800
25.400
31.750

1.092
1.219
1.372
1.524
1.702
1.905
2.134
2.388
2.388
2.692
2.997
3.378
3.785

1.524
1.803
2.108
2.388
2.464
2.972
3.835
4.267
5.131
5.537
6.401
6.858
8.585

7.137
7.925
9.525
10.312
11.125
12.700
15.875
18.644
22.225
25.400
28.575
31.750
34.925
37.313
44.450
50.800
57.150
63.500
95.250
82.550
95.250
101.600
107.950
120.650
120.650
127.000
133.350
139.700
146.050

0.635
0.787
0.965
1.118
1.295
1.448
1.626
1.956
2.286
2.540
3.048
3.835
4.623
5.410
6.223
6.807
7.798
9.398
10.973
12.573
14.148
15.748
17.323
18.923

2.438
2.997
3.556
4.089
4.648
5.207
5.740
6.858
7.950
9.068
9.525
11.100
14.275
15.875
19.050
20.625
22.225
25.400
28.575
33.325

1.092
1.346
1.575
1.778
2.007
2.235
2.438
2.870
3.302
3.759
4.369
5.156
6.350
7.544
8.331
9.525
10.719
12.700
15.088
16.662

0.584
0.660
0.787
0.889
0.991
1.092
1.219
1.372
1.524
1.702
1.905
2.134
2.388
2.388
2.692
2.997
3.378
3.785
4.242
4.775

0.635
0.787
0.940
1.092
1.219
1.372
1.524
1.803
2.108
2.388
2.464
2.921
3.607
6.807
4.902
5.410
6.071
7.188
8.484
9.423

2.997
3.556
4.089
4.648
5.207
5.740
6.858
7.950
9.068
9.525
11.100
14.275
15.875
19.050
20.625
23.800
25.400
31.750

0.584
0.660
0.787
0.889
0.991
1.092
1.219
1.372
1.524
1.702
1.905
2.134
2.388
2.388
2.692
2.997
3.378
3.785

0.787
0.940
1.092
1.219
1.372
1.524
1.803
2.108
2.388
2.464
2.972
3.835
4.267
5.131
5.537
6.401
6.858
8.585

3.175
3.962
4.775
5.563
6.350
7.137
7.925
9.525
10.312
11.125
12.700
15.875
18.644
22.225
25.400
28.575
31.750
34.925
37.313
44.450
50.800
57.150
63.500
95.250

2.540
3.048
3.835
4.623
5.410
6.223
6.807
7.798

9.068
9.525
11.100
14.275
15.875
19.050
20.625
22.225

3.759
4.369
5.156
6.350
7.544
8.331
9.525
10.719

1.702
1.905
2.134
2.388
2.388
2.692
2.997
3.378

2.388
2.464
2.921
3.607
6.807
4.902
5.410
6.071

9.525
11.100
14.275
15.875
19.050
20.625
23.800
25.400

1.702
1.905
2.134
2.388
2.388
2.692
2.997
3.378

2.464
2.972
3.835
4.267
5.131
5.537
6.401
6.858

11.125
12.700
15.875
18.644
22.225
25.400
28.575
31.750

9.398

25.400

12.700

3.785

7.188

31.750

3.785

8.585

34.925

10.973

28.575

15.088

4.242

8.484

37.313

12.573

33.325

16.662

4.775

9.423

44.450

14.148

50.800

15.748

57.150

17.323

63.500

18.923

95.250

22.098
25.273

82.550
95.250

Washer
Diam 2
mm

Height
mm

4.00
5.00
6.00
7.00
8.00
9.00
10.00
12.00
16.00
20.00
24.00
28.00
30.00
37.00
44.00
56.00
66.00
78.00
92.00
105.00
115.00
125.00
140.00
160.00
175.00

0.30
0.50
0.50
0.80
0.80
0.80
1.00
1.60
2.00
2.50
3.00
3.00
3.00
4.00
4.00
5.00
6.00
6.00
8.00
8.00
10.00
10.00
12.00
12.00
12.00

16.00
20.00
24.00
28.00
30.00
37.00
44.00
56.00
66.00
78.00
92.00
105.00
115.00
125.00
140.00
160.00
175.00
185.00
220.00

2.00
2.50
3.00
3.00
3.00
4.00
4.00
5.00
6.00
6.00
8.00
8.00
10.00
10.00
12.00
12.00
12.00
15.00
15.00

5.563
6.350
7.925
9.525

0.635
0.635
0.635
0.813

10.312
11.125
12.700
14.275
15.875
18.644
22.225
25.400
28.575
31.750
37.313
44.450
50.800
57.150
63.500
69.850
76.200
82.550
88.900
101.600
114.300
120.650
127.000
133.350
139.700
146.050
152.400
158.750
165.100

0.813
0.813
1.016
1.016
1.016
1.600
1.600
1.600
1.600
1.600
1.600
2.540
2.540
2.540
2.540
2.540
4.064
4.064
4.064
4.064
6.350
6.350
6.350
9.525
9.525
9.525
12.700
12.700
12.700

4.775
5.563
6.350
7.925
9.525
10.312
11.125
12.700
14.275
15.875
18.644
22.225
25.400
28.575
31.750
37.313
44.450
50.800
57.150
63.500
69.850
76.200
82.550
88.900

0.635
0.635
0.635
0.635
0.813
0.813
0.813
1.016
1.016
1.016
1.600
1.600
1.600
1.600
1.600
1.600
2.540
2.540
2.540
2.540
2.540
4.064
4.064
4.064

15.875
18.644
22.225
25.400
28.575
31.750
37.313
44.450

1.016
1.600
1.600
1.600
1.600
1.600
1.600
2.540

50.800

2.540

57.150

2.540

63.500

2.540

69.850

2.540

76.200

4.064

82.550

4.064

88.900

4.064

101.600
114.300

4.064
6.350

1)

Notes
Large diameter flanges may rotate more than small flanges designed to this code and as such may
leak, particularly those sealed with non-energising gaskets under cyclic loading.

2)

Flanges & bolting complying with AS 2129 used at maximum conditions permitted by that standard
may result in high stresses and risk of leakage, particularly under hydrostatic test. These flanges
should not be used with lethal content or where risk of leakage cannot be tolerated. AS 2129 flanges
with full-face joints may only be used within the limits of Clause 3.21.2(b)

3)

This programe covers the design of bolted flanged connections in pressure vessels, including
inspection covers, blind flanges, bolted flat ends, sections of shells and branch connections.

4)

This programe covers hydrostatic end-force and gasket seating. Where the component is subject to
moments or other forces from external sources, these shall also be taken into consideration.

5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
16)
17)
18)
19)
20)
21)
22)
23)
24)
25)
26)
27)
28)
29)
30)
31)
32)
33)