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SCIENCE
Fabric defects are identified during the grey
inspection of the fabric after weaving or
knitting.
These defects are classified into three
groups
◦ Avoidable and unavoidable
◦ Major and minor
◦ Mendable and unmendable
While most of the defects in the fabric are
avoidable some are unavoidable such as
certain floats/smashes.
Defect such as weft crack is considered to be a
WRONG DENTING/DRAWING
The wrong order of drawing ends through
healds and reeds respectively also creates
fabric defects.
DEFECTIVE SELVEDGE
◦ Curled selvedge: Caused due to incorrect balance
of cloth structure between body and selvedge.
◦ Cut,torn or burst selvage: Caused due to selvedge
sticking to emery roller or damages caused by
temple roller.
◦ Loppy selvedge: Caused when the selvedge or cut
the race board felt at the reed and the weft is
caught on this groove when the sley beats up.
◦ Pulled in selvedge: Caused due to isolated tight
picks.
◦ Rugged or ragged selvedge: Caused due to the
variations in tension of the selvedge ends.
◦ Slacked selvedge: Caused due the incorrect balance
of cloth structure between the body and the
selvedge.
◦ Tight selvedge: Caused due to incorrect balance of
structure between body and selvedge,selvedge yarns
woven at high tension.
◦ Uneven selvedge: Caused by the variation in weft
tension, lack of control on number of selvedge ends.
The methods employed for analysis of fabric
defects are
1. First piece inspection
2. Grey inspection
3. Point rate system
The first piece of the newly gated loom is
taken to the grey floding departments and
is inspected fir design verifications.
The report is immediately sent to the
3 inches or less 1
3 - 6 inches 2
6 - 9 inches 3
9 inches 4
unless specified.
Weaving by
Dr.M.K.Talukdar,Prof.P.K.Sriramulu, Prof
D.B.Ajgaonkar.
Fabric Science by J.Pizzuto