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Illustrated Parts Manual

Models
522
524
S/N 0177005 thru 0177427

P/N - 9108-4020
Revised July 6, 2007

INTRODUCTION
Table of Contents
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-15-94

SECTION 1 INTRODUCTION
Table of Contents ................................................................................................................... 1-1 thru 1-4
Alphabetical Index .................................................................................................................. 1-5 thru 1-8
Service Kits ........................................................................................................................................... 1-9
Part Number Index ............................................................................................................ 1-10 thru 1-15
SECTION 2 CHASSIS & ATTACHING PARTS
Frame Shrouding & Trim ...................................................................................................................... 2-1
Rear Axle & Attaching Parts ................................................................................................................. 2-2
Front Axle Mounting ............................................................................................................................. 2-3
Cab Glass ............................................................................................................................................ 2-4
SECTION 3 BOOM
First Boom Section .............................................................................................................................. 3-1
Second Boom Section .......................................................................................................................... 3-2
Quick Switch ......................................................................................................................................... 3-3
SECTION 4 ATTACHMENTS
Carriage Assembly .............................................................................................................................. 4-1
Quick Switch Mounted Carriage Assembly ......................................................................................... 4-2
Buckets ................................................................................................................................................ 4-3
Slope Piler Carriage ............................................................................................................................ 4-4
SECTION 5 ENGINE & ATTACHING PARTS
Engine Left Side View (522) ................................................................................................................. 5-1
Engine Right Side View (522) ............................................................................................................. 5-2
Engine Left Side View (524) ................................................................................................................ 5-3
Engine Right Side View (524) ............................................................................................................. 5-4
Fuel Tank & Lines ................................................................................................................................ 5-5
Radiator & Hoses ................................................................................................................................ 5-6
Air Cleaner Piping ................................................................................................................................ 5-7
Air Cleaner ........................................................................................................................................... 5-8
Exhaust System ................................................................................................................................... 5-9
SECTION 6 DRIVE TRAIN
Front Axle Assembly ............................................................................................................................ 6-1
Front Axle Housing .............................................................................................................................. 6-2
RS

1-1

INTRODUCTION
Table of Contents
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-14-96

SECTION 6 DRIVE TRAIN (continued)


Front Axle Differential Carrier .............................................................................................................. 6-3
Brake Assembly ................................................................................................................................... 6-4
Front Axle Shaft & Planetary Wheel End .............................................................................................. 6-5
Rear Steering Axle Drive Hub (524) ..................................................................................................... 6-6
Rear Steering Axle Non-Drive Hub (522) ............................................................................................ 6-7
Wheels & Tires ..................................................................................................................................... 6-8
SECTION 7 CONTROLS
Tilt & Sway ........................................................................................................................................... 7-1
Lift & Crowd .......................................................................................................................................... 7-2
Accelerator Linkage/Pedal Assembly .................................................................................................. 7-3
Steering Column ............................................................................................................................ 7-4, 7-5
Floorplate Assembly ............................................................................................................................. 7-6
Brake and Inching Linkage ................................................................................................................... 7-7
* SECTION 8 BRAKES

Service Brake Lines. ............................................................................................................................ 8-1


Service Brake ....................................................................................................................................... 8-2
Brake & Inching Linkage (see page 7-7) .............................................................................................. 8-3
Inching & Parking Brake Lines (522) ................................................................................................... 8-4
Inchine & Parking Brake Lines (524) ................................................................................................... 8-5
SECTION 9 HYDRAULIC CIRCUITS
Oil Supply & Pressure Lines ................................................................................................................ 9-1
Dump Circuit (524) ............................................................................................................................... 9-2
Dump Circuit (522) ............................................................................................................................... 9-3
Drive Circuit (524) ................................................................................................................................. 9-4
Drive Circuit (522) ................................................................................................................................ 9-5
Lift Cylinder .......................................................................................................................................... 9-6
Crowd Cylinder .................................................................................................................................... 9-7
Tilt & Tilt Compensating Cylinder ........................................................................................................ 9-8
Sway Cylinder ...................................................................................................................................... 9-9
Steering .............................................................................................................................................. 9-10
Joystick Circuit ................................................................................................................................... 9-11
SECTION 10 HYDRAULIC COMPONENTS
Lift Cylinder Assembly ........................................................................................................................ 10-1
Crowd Cylinder Assembly ................................................................................................................... 10-2
KG

* Changed page numbers in section 8.

1-2

INTRODUCTION
Table of Contents
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-14-96

SECTION 10 HYDRAULIC COMPONENTS (Continued)


Tilt Cylinder Assembly ........................................................................................................................ 10-3
Compensating Cylinder Assembly ...................................................................................................... 10-4
Sway Cylinder Assembly .................................................................................................................... 10-5
Steering Cylinder Assembly ................................................................................................................ 10-6
Main Hydraulic Control Valve Assembly ............................................................................................. 10-7
Priority Flow Control Valve ................................................................................................................. 10-8
Flow Divider Valve .............................................................................................................................. 10-9
Brake Valve ...................................................................................................................................... 10-10
Solenoid Valve .................................................................................................................................. 10-11
Dual P.O. Check Valve ..................................................................................................................... 10-12
Inching Valve .................................................................................................................................... 10-13
Main Hydraulic Pump ........................................................................................................................ 10-14
Hydrostatic Transmission Pump ....................................................................................................... 10-15
Front Drive Motor (524) .................................................................................................................... 10-16
Front Drive Motor (522) .................................................................................................................... 10-17
Manifold Assembly ............................................................................................................................ 10-18
Hydraulic Reservoir & Filters ............................................................................................................ 10-19
Steering Orbitrol ................................................................................................................................ 10-20
Rear Drive Motor ............................................................................................................................... 10-21
Joystick Assembly ............................................................................................................................. 10-22
Traction Lock Valve .......................................................................................................................... 10-23
SECTION 11 ELECTRICAL
Engine Wiring (522) ............................................................................................................................ 11-1
Engine Wiring (524) ........................................................................................................................... 11-2
Dash Panel (522) ................................................................................................................................ 11-3
Dash Panel (524) ................................................................................................................................ 11-4
Battery & Cables ................................................................................................................................. 11-5
Gauge Panel Assembly(522) .............................................................................................................. 11-6
Gauge Panel Assembly(524) .............................................................................................................. 11-7
Dash Harness(522) ............................................................................................................................. 11-8
Dash Harness(524) ............................................................................................................................. 11-9
* SECTION 12 MISCELLANEOUS

Complete Decal Lists .......................................................................................................................... 12-1


Frame Decals ...................................................................................................................................... 12-1
Boom Decals ...................................................................................................................................... 12-2
KG

* Changed page numbers in section 12.

1-3

INTRODUCTION
Table of Contents
Starting Serial No. 0177005
Original Issue 1-90
Revised 8-12-99

SECTION 13 OPTIONAL EQUIPMENT


Ether Starting Kit. ................................................................................................................................ 13-1
Left Hand Tilt/Sway Control ................................................................................................................ 13-2
Glow Plug Installation ......................................................................................................................... 13-3
Vandal Cover/Kit ................................................................................................................................. 13-4
Work Light Package ........................................................................................................................... 13-5
Quick Hook Assembly ........................................................................................................................ 13-6
Auxiliary Hydraulics ............................................................................................................................ 13-7
Cab Enclosure .................................................................................................................................... 13-8
Joystick Installation ............................................................................................................................ 13-9
Joystick ............................................................................................................................................. 13-10
Rear Axle Stabilizer .......................................................................................................................... 13-11
Stabilizer Cylinder ............................................................................................................................. 13-12
Auxiliary Hydraulics with Electrics ................................................................................................... 13-13
Slope Piler Carriage .......................................................................................................................... 13-14
Sway Cylinder Assembly .................................................................................................................. 13-15
Dual P.O. Check Valve ..................................................................................................................... 13-16
Six Foot Mast ................................................................................................................................... 13-17
Drywall Swing Forks ......................................................................................................................... 13-18
Swing Cylinder ................................................................................................................................. 13-19
100 Degree Swing Forks .................................................................................................................. 13-20
Deluxe Light Package ....................................................................................................................... 13-21
Beacon Light Package ...................................................................................................................... 13-22
Drywall Carriage Assembly ............................................................................................................. 13-23
Three Section Boom ......................................................................................................................... 13-24
Crowd Cylinder Assembly ................................................................................................................ 13-25
Pintle Hook ........................................................................................................................................ 13-26
Tilt on Joystick .................................................................................................................................. 13-27
Auxiliary Hydraulics - 3S Boom ........................................................................................................ 13-28
Control Valve Assembly ................................................................................................................... 13-29
Block Heater ..................................................................................................................................... 13-30
Hydraulic Reservoir Heater .............................................................................................................. 13-31
Inline Bypass (9112-5056) ................................................................................................................ 13-32
Low Profile Machine Package (522-2S) ........................................................................................... 13-33
Low Profile Machine Package (524-2S) ........................................................................................... 13-34
Rear Axle Rework Kit ....................................................................................................................... 13-35
Rear Axle Advantage Kit ................................................................................................................... 13-36
5-Button Handle (9103-3387) ............................................................................................................ 13-37
* (9103-4404) Rail Cylinder Assy ........................................................................................................ 13-38
* (9045-3031 & 9045-3032) Carriage Weldment ................................................................................. 13-39
* (9045-3030) Outer Rail Assy ............................................................................................................ 13-40
SVC

* Added pages 13-38, 13-39 & 13-40.

1-4

INTRODUCTION
Alphabetical Index
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-3-94

ACCELERATOR CABLE ..................................................................................................................... 7-3


ACCELERATOR PEDAL ..................................................................................................................... 7-3
AIR CLEANER ...................................................................................................................................... 5-8
AIR CLEANER ELEMENT ................................................................................................................... 5-8
AIR CLEANER SERVICE INDICATOR ............................................................................................... 5-7
ALTERNATOR ............................................................................................................ 5-2, 5-4, 11-1, 11-2
ALTERNATOR FAN ...................................................................................................................... 5-2, 5-4
ATTACHMENTS ..................................................... 4-1 thru 4-4, 13-6, 13-14, 13-17, 13-18, 13-20, 13-23
BATTERY ........................................................................................................................................... 11-5
BATTERY HOLD DOWN ................................................................................................................... 11-5
BATTERY CABLES ........................................................................................................................... 11-5
BEACON LIGHT PACKAGE ........................................................................................................... 13-22
BEARING PADS (Boom Sections)(2S) ........................................................................................ 3-1, 3-2
BEARING PADS (Boom Sections)(3S) ........................................................................................... 13-24
BOOM DECALS ................................................................................................................................. 12-3
BOOM SECTIONS (2S) ................................................................................................................ 3-1, 3-2
BOOM SECTIONS (3S) ................................................................................................................... 13-24
BRAKE ASSEMBLY ............................................................................................................................. 6-4
BRAKE PEDAL ..................................................................................................................................... 7-7
BRAKE VALVE ................................................................................................................................. 10-10
BRAKE WARNING LIGHT ................................................................................................................. 11-3
BREATHER (Filler cap ..................................................................................................................... 10-19
BUCKETS ............................................................................................................................................. 4-3
CARRIAGE & FORKS (VARIOUS) ..................................................................................................... 4-1
CIRCUIT BREAKERS ........................................................................................................................ 11-3
COMPENSATING CYLINDER .......................................................................................................... 10-4
COMPENSATING CYLINDER HYDRAULIC CIRCUIT ...................................................................... 9-8
CONTROL VALVES ........................................................................................................ 10-7, 10-8, 10-9
CROWD CYLINDER (2S) .................................................................................................................. 10-2
CROWD CYLINDER (3S) ................................................................................................................ 13-25
CROWD CYLINDER HYDRAULIC CIRCUIT ..................................................................................... 9-7
DECALS ........................................................................................................................... 12-1, 12-2, 12-3
DECK .................................................................................................................................................... 2-1
DELUXE LIGHT PACKAGE ............................................................................................................ 13-21
DRIVE BELT .................................................................................................................................. 5-2, 5-4
DRIVE CIRCUIT (524) ......................................................................................................................... 9-4
DRIVE CIRCUIT (522) ......................................................................................................................... 9-5
DRYWALL CARRIAGE ASSEMBLY ............................................................................................... 13-23
RS

1-5

INTRODUCTION
Alphabetical Index
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-3-94

DRYWALL SWING FORKS ............................................................................................................. 13-18


DUAL P.O. CHECK VALVE .................................................................................................. 10-12, 13-16
DUMP CIRCUIT ............................................................................................................................ 9-2, 9-3
ELECTRICAL SYSTEMS .................................................................................................... 11-1 thru 11-9
ENGINE LEFT SIDE VIEW ........................................................................................................... 5-1, 5-3
ENGINE MOUNT .......................................................................................................................... 5-1, 5-3
ENGINE RIGHT SIDE VIEW ........................................................................................................ 5-2, 5-4
ENGINE THROTTLE CONTROL ........................................................................................................ 7-3
ETHER STARTING KIT ..................................................................................................................... 13-1
EXHAUST MANIFOLD ......................................................................................................................... 5-9
EXHAUST PIPE ................................................................................................................................... 5-9
EXHAUST STACK ............................................................................................................................... 5-9
EXHAUST SYSTEM ............................................................................................................................ 5-9
FAN BELT ...................................................................................................................................... 5-2, 5-4
FILTERS ................................................................................................ 5-1, 5-2, 5-3, 5-4, 5-5, 5-8, 10-19
FILTER ELEMENT ........................................................................................................................... 10-19
FIRST BOOM SECTION ...................................................................................................................... 3-1
FIRST BOOM SECTION MOUNTING PIN ......................................................................................... 3-1
FRAME ................................................................................................................................................. 2-1
FRAME SHROUDING & TRIM ............................................................................................................ 2-1
FRONT AXLE ....................................................................................................................................... 6-1
FRONT AXLE MOUNTING ................................................................................................................. . 2-3
FRONT AXLE DIFFERENTIAL CARRIER .......................................................................................... 6-3
FRONT AXLE HOUSING .................................................................................................................... 6-2
FRONT AXLE SHAFT & PLANETARY WHEEL END ........................................................................ 6-5
FRONT DISC WHEEL & RIM .............................................................................................................. 6-8
FUEL GAUGE ......................................................................................................... 11-3, 11-4, 11-6, 11-7
FUEL LEVEL SENDER ........................................................................................................................ 5-5
FUEL LINES ......................................................................................................................................... 5-5
FUEL TANK & CAP .............................................................................................................................. 5-5
GROUND CABLE ......................................................................................................................... 5-2, 5-4
HOOD ................................................................................................................................................... 2-1
HORN ........................................................................................................................................ 11-1, 11-2
HORN BUTTON ........................................................................................................................ 11-3, 11-4
HORN WIRING ......................................................................................................................... 11-1, 11-2
HOSE CARRIER .................................................................................................................................. 9-8
HOURMETER ......................................................................................................... 11-3, 11-4, 11-6, 11-7
RS

1-6

INTRODUCTION
Alphabetical Index
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-3-94

HYDRAULIC
HYDRAULIC
HYDRAULIC
HYDRAULIC

CIRCUITS ................................................................................................... 9-1 THRU 9-11


RESERVOIR, FILLER-BREATHER .......................................................................... 10-19
FILTERS ..................................................................................................................... 10-19
RESERVOIR HEATER .............................................................................................. 13-31

INCHING VALVE ....................................................................................................................... 8-3, 10-13


INSTRUMENT PANEL ............................................................................................ 11-3, 11-4, 11-6, 11-7
JOYSTICK ......................................................................................................... 10-22, 13-9, 13-10, 13-27
KITS ...................................................................................................................................................... 1-9
LEFT HAND TILT/SWAY CONTROL ................................................................................................ 13-2
LIFT CYLINDER ................................................................................................................................. 10-1
LIFT CYLINDER HYDRAULIC CIRCUIT............................................................................................. 9-6
MAIN BOOM SECTIONS .............................................................................................................. 3-1, 3-2
MAIN HYDRAULIC PUMP ................................................................................................. 5-1, 5-3, 10-14
MISCELLANEOUS ELECTRICAL COMPONENTS ................................................................ 11-3, 11-4
MUFFLER ............................................................................................................................................. 5-9
NEGATIVE BATTERY CABLE .......................................................................................................... 11-5
OIL
OIL
OIL
OIL
OIL
OIL

COOLER .......................................................................................................................... 5-6, 9-2, 9-3


FILTER ......................................................................................................................... 5-1, 5-3, 10-19
PRESSURE GAUGE ....................................................................................... 11-3, 11-4, 11-6, 11-7
PRESSURE SENDER ......................................................................................... 5-1, 5-3, 11-1, 11-2
RESERVOIR ............................................................................................................................. 10-19
SUPPLY & PRESSURE LINES ................................................................................................... .9-1

PINTLE HOOK ................................................................................................................................. 13-26


POSITIVE BATTERY CABLE ............................................................................................................ 11-5
PRIORITY FLOW CONTROL VALVE ............................................................................................... 10-8
QUICK SWITCH ASSEMBLY .............................................................................................................. 3-3
QUICK SWITCH MOUNTED CARRIAGE ASSEMBLY ...................................................................... 4-2
RADIATOR & HOSES ......................................................................................................................... 5-6
REPAIR KITS ....................................................................................................................................... 1-9
REAR AXLE FRAME .......................................................................................................................... 2-2
REAR AXLE MOUNTING PIN ............................................................................................................. 2-2
RS

1-7

INTRODUCTION
Alphabetical Index
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-3-94

REAR DRIVE MOTOR ..................................................................................................................... 10-21


REAR STEERING AXLE .................................................................................................................... 2-2
REAR STEERING AXLE NON DRIVE HUB ....................................................................................... 6-7
RESERVOIR SUPPLY CIRCUIT ......................................................................................................... 9-1
REVERSING MASTER SWITCH ........................................................................................................ 7-4
SEAT ..................................................................................................................................................... 2-1
SEAT BELT .......................................................................................................................................... 2-1
SECOND BOOM SECTION ................................................................................................................ 3-2
SERVICE BRAKE LINES ..................................................................................................................... 8-1
SERVICE KITS ..................................................................................................................................... 1-9
SIX FOOT MAST .............................................................................................................................. 13-17
SLOPE PILER CARRIAGE .............................................................................................................. 13-18
SOLENOID VALVES ....................................................................................................................... 10-11
STARTER MOTOR ..................................................................................................... 5-2, 5-4, 11-2, 11-2
STEERING COLUMN ................................................................................................................... 7-4, 7-5
STEERING CYLINDER. .................................................................................................................... 10-6
STEERING CYLINDER HYDRAULIC CIRCUIT ............................................................................... 9-10
STEERING KNUCKLES ...................................................................................................................... 2-2
STEERING ORBITROL ..................................................................................................... 7-4, 7-5, 10-20
STEERING WHEEL ............................................................................................................................. 7-5
SUPPLY HYDRAULIC CIRCUIT ......................................................................................................... 9-1
SWAY CONTROL HANDLE & LINKAGE............................................................................................ 7-1
SWAY CYLINDER .................................................................................................................. 10-5, 13-15
SWAY CYLINDER HYDRAULIC CIRCUIT ......................................................................................... 9-9
SWING CYLINDER .......................................................................................................................... 13-19
SWING FORKS (100 DEGREE) ...................................................................................................... 13-20
TIE ROD ARM ...................................................................................................................................... 2-2
TILT CONTROL HANDLE & LINKAGE ............................................................................................... 7-1
TILT CYLINDER ................................................................................................................................. 10-3
TILT CYLINDER HYDRAULIC CIRCUIT............................................................................................. 9-8
TILT ON JOYSTICK ......................................................................................................................... 13-27
TRACTION LOCK VALVE ............................................................................................................... 10-23
TRAVEL ALARM ....................................................................................................................... 11-1, 11-2
WATER TEMPERATURE GAUGE ........................................................................ 11-3, 11-4, 11-6, 11-7
WATER TEMPERATURE SENDER ............................................................................................ 5-2, 5-4
WHEELS & TIRES ............................................................................................................................... 6-8
WIRING HARNESS ................................................................................. 5-1, 5-3, 11-1, 11-2, 11-8, 11-9

RS

1-8

INTRODUCTION
Service Kits
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-15-94

SECTION

PAGE NO.

PART NUMBER

DESCRIPTION

2 ........................... 2-2 ..................... 9103-5240 ................... STEERING KNUCKLE KIT


2 ........................... 2-2 ..................... 9104-5152 ................... STEERING CYLINDER PIN KIT
2 ........................... 2-2 ..................... 9108-5077 ................... STEERING CYLINDER PIVOT BLOCK KIT
5 ......................... 5-2/4 .................... 9108-5053 ................... CUMMINS ENGINE FILTER KIT
6 ........................... 6-4 ..................... 9108-3211 ................... BRAKE ASSY SPRING KIT
6 ........................... 6-4 ..................... 9108-3212 ................... BRAKE ASSY SEAL KIT
6 ........................... 6-4 ..................... 9108-3213 ................... BRAKE ASSY LINING KIT
6 ........................... 6-6 ..................... 9104-4462 ................... DRIVE HUB SEAL KIT
7 ........................... 7-3 ..................... 9114-4195 ................... CABLE HANGER KIT
7 ........................... 7-3 ..................... 9114-4196 ................... CABLE ATTACH KIT
7 ........................... 7-3 ..................... 9114-4197 ................... BOOT KIT
7 ........................... 7-3 ..................... 9114-4198 ................... HEEL REST KIT
10 ......................... 10-1 .................... 9108-3173 ................... LIFT CYLINDER SEAL KIT
10 ......................... 10-2 .................... 9104-4320 ................... CROWD CYLINDER SEAL KIT
10 ......................... 10-3 .................... 9103-4297 ................... TILT CYLINDER SEAL KIT
10 ......................... 10-4 .................... 9108-3169 ................... COMPENSATING CYLINDER
SEAL KIT
10 ......................... 10-5 .................... 9108-3189 ................... SWAY CYLINDER SEAL KIT
10 ......................... 10-6 .................... 9108-3183 ................... STEER CYLINDER SEAL KIT
10 ......................... 10-7 .................... 9108-3005 ................... SPOOL SEAL KIT
(Main Hydraulic Control Valve)
10 ......................... 10-7 .................... 9108-3202 ................... LOAD CHECK PLUG SEAL KIT
(Main Hydraulic Control Valve)
10 ......................... 10-7 .................... 9108-3201 ................... RELIEF SEAL KIT
(Main Hydraulic Control Valve)
10 ......................... 10-7 .................... 9108-3200 ................... RELIEF SERVICE KIT
(Main Hydraulic Control Valve)
10 ......................... 10-7 .................... 9108-3015 ................... VALVE SECTION SEAL KIT
(Main Hydraulic Control Valve)
10 ......................... 10-7 .................... 9108-3019 ................... STUD KIT
(Main Hydraulic Control Valve)
10 ........................ 10-10 ................... 9108-3043 ................... BRAKE VALVE REPAIR KIT
10 ........................ 10-12 ................... 9104-4002 ................... DUAL P.O. CHECK VALVE SEAL KIT
10 ........................ 10-13 ................... 9103-4018 ................... INCHING VALVE SEAL KIT
10 ........................ 10-14 ................... 9108-3218 ................... HYDRAULIC PUMP SEAL KIT
10 ........................ 10-15 ................... 9108-3132 ................... COMPLETE SEAL KIT
(Hydrostatic Transmission Pump)
10 ........................ 10-15 ................... 9108-3269 ................... ROTARY GROUP KIT

RS

1-9

INTRODUCTION
Service Kits
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-8-95

SECTION

PAGE NO.

PART NUMBER

DESCRIPTION

10 ........................ 10-16 ................... 9108-4195 ................... FRONT AXLE DRIVE MOTOR


SEAL KIT (524)
10 ........................ 10-16 ................... 9108-4197 ................... SWIVEL TIME ORIFICE KIT (524)
10 ........................ 10-17 ................... 9108-4152 ................... FRONT AXLE DRIVE MOTOR
SEAL KIT (522)
10 ........................ 10-17 ................... 9108-4123 ................... SWIVEL TIME ORIFICE KIT (522)
10 ........................ 10-20 ......... 9112-4092/9020-6567 .......... STEERING ORBITROL SEAL KIT
10 ........................ 10-22 ................... 9108-4226 ................... JOYSTICK SEAL KIT
10 ........................ 10-23 ................... 9108-3284 ................... TRACTION LOCK VALVE SEAL KIT
12 ......................... 12-2 ....................9108-5043 ................... 524 DECAL KIT (White)
12 ......................... 12-2 ....................9109-5010 ................... 522 DECAL KIT (White)
12 ......................... 12-2 ....................9108-3283 ................... COMMON DECAL KIT (White)
13 ......................... 13-1 .......... 9108-5054/9108-5105 .......... ETHER START KIT
13 ......................... 13-1 ....................9108-3361 ................... QUICK START KIT
13 ......................... 13-4 ....................9108-5102 ................... VANDAL KIT
13 ........................ 13-10 ................... 9112-4056 ................... PLUNGER KIT
13 ........................ 13-10 ................... 9112-4070 ................... PLUNGER SEAL KIT
13 ........................ 13-12 ................... 9104-4330 ................... CYLINDER SEAL KIT
13 ........................ 13-15 ................... 9108-3189 ................... CYLINDER SEAL KIT
13 ........................ 13-16 ................... 9104-4002 ................... DUAL P.O. CHECK SEAL KIT
13 ........................ 13-19 ................... 9103-4301 ................... CYLINDER SEAL KIT
13 ........................ 13-25 ................... 9112-3080 ................... CYLINDER PACKING KIT
13 ........................ 13-27 ................... 9130-1064 ................... HYDRAULIC VALVE POSITIONER KIT
13 ........................ 13-29 ................... 9112-3075 ................... SPOOL POSITIONER KIT
13 ........................ 13-29 ................... 9108-3203 ................... STUD KIT
13 ........................ 13-29 ................... 9108-3015 ................... VALVE SECTION SEAL KIT
13 ........................ 13-29 ................... 9108-3005 ................... SPOOL SEAL KIT
13 ........................ 13-29 ................... 9108-3201 ................... RELIEF SEAL KIT
13 ........................ 13-29 ................... 9108-3200 ................... RELIEF SERVICE KIT

RS

1-10

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 8-1-99

INDEX
PART NUMBER

PAGE

0510-1441 ............................. 4-4, 13-14


1100-2410 ......................................13-2
1440-2248 ................. 2-1, 13-7, 13-13,
......................................... 13-24, 13-28
1440-3190 ......................................13-8
1440-3416 ......................................11-5
1440-4645 ......................................12-1
1440-4646 ......................................12-1
2443-1386 .................................... 13-17
2460-1570 ............................ 2-2, 13-36
2460-4126 ......................................12-1
2464-1328 ......................................13-8
2474-1047 ............ 5-1, 5-3, 11-1, 11-2
2477-1004 ............... 11-3, 11-4, 11-6,
............................................. 11-7, 13-3
2486-1167 .......................... 13-5, 13-21
2486-1170 ....... 5-1, 5-2, 5-3, 5-4, 5-6,
............................ 9-5, 11-3, 11-4, 13-3
2492-1332 ................................5-7, 5-9
2492-1393 .................... 2-1, 11-1, 11-2
2492-1394 ....................................... 2-1
2492-1395 ....................................... 2-1
7149-2134 ....................................... 2-1
7702-3006 ......................................12-1
7702-3007 ......................................12-1
7702-3009 ......................................12-2
7710-3138 ....................................... 5-7
7710-4289 ....................................... 6-2
7710-4297 ....................................... 6-3
7710-4343 ................................6-2, 6-5
7713-3052 ............... 9-2, 9-3, 9-4, 9-7,
........................................... 9-10, 13-24
7713-3053 .............. 9-2, 9-3, 9-4, 9-10
7713-3089 ....... 5-1, 5-3, 8-1, 8-4, 9-1,
.................................................9-4, 9-5
7713-3136 .............................. 9-8, 13-6
7713-3137 ...................... 9-4, 9-8, 13-6
7713-3139 ... 5-6, 9-6, 9-7, 13-7, 13-13
7713-3140 ............. 5-6, 9-6, 9-7, 13-7,
.............................. 13-13, 13-18, 13-20
7713-3141 .................................... 13-13
7713-3166 ....................................... 9-1
7713-3168 .................................... 13-13
7713-3177 .......... 9-6, 9-7, 13-7, 13-13,
......................................... 13-18, 13-20
7713-3197 ............ 8-3, 8-4, 9-11, 13-9
7713-3201 ........................ 13-18, 13-20
7713-3209 ........... 9-4, 9-7, 9-10, 13-24
7713-3240 ....................................... 9-6
7713-3248 ........................ 10-12, 13-16
7713-3270 ......................................13-6
JJ

PART NUMBER

PAGE

7713-3306 ................................5-6, 9-4


7713-3390 ................................5-6, 9-4
7713-3430 ....................................... 8-4
7713-3447 ................................5-3, 9-4
7713-3893 ............................ 9-7, 13-24
7714-3003 .......... 2-1, 9-11, 11-3, 11-4,
.......................................................11-5
7714-3004 ......................................13-8
7714-3006 ........... 2-1, 5-6, 9-11, 11-3,
................................... 11-4, 11-5, 13-8
7714-3015 .......................... 11-5, 13-14
7714-3016 ......................................13-8
7714-3017 ......................................13-8
7716-3102 ......................................13-5
7716-3117 ......................................13-1
7716-3144 ......................................11-3
7721-3031 ....................................... 5-9
7732-3029 ................................5-6, 9-4
7733-3027 ......................................12-1
7736-3079 ......................................13-6
7736-3179 .................................... 13-25
7736-3191 ......................................13-5
7736-3225 ............................ 11-8, 11-9
7736-3263 ............................ 11-8, 11-9
7736-3264 ............................ 11-8, 11-9
7736-3268 ........ 11-3, 11-4, 13-3, 13-5,
................................ 13-8, 13-21, 13-22
7736-4316 .................................... 10-22
7736-4320 .................................... 10-22
7738-3154 ....................................... 5-7
7738-3202 ................ 5-1, 5-2, 5-3, 5-4
7738-3203 ................ 5-1, 5-2, 5-3, 5-4
7738-3410 .......................... 13-5, 13-21
7738-3467 ..... 11-7, 13-5, 13-21, 13-22
7738-3470 ........ 11-6, 11-7, 13-1, 13-3,
...................... 13-5, 13-8, 13-21, 13-22
7738-3540 ......................................13-8
7738-3567 ......................................11-5
7738-3709 ......... 11-3, 11-4, 11-6, 11-7
7738-3744 ......................................13-8
7738-4267 .................................... 10-11
7738-6065 ....................................... 5-5
7868-3122 .................................... 13-13
8000-3152 .................................... 13-25
8060-3019 ......................................12-2
8060-3022 ......................................12-1
8060-3026 ......................................12-1
8091-4235 ........................ 10-16, 10-17
8091-4241 ........................ 10-16, 10-17
8093-4035 .................................... 10-11
8093-4037 .................................... 13-27
* Added 0510-1441 to the index

PART NUMBER

PAGE

8093-4052 .................................... 10-15


8093-4077 .................................... 10-15
8093-4080 ........................ 10-16, 10-17
8093-4082 .................................... 10-15
8093-4084 .................................... 10-15
8093-4202 .................................... 10-13
8093-4205 .................................... 10-23
8093-4228 .................................... 10-22
8093-4230 .................................... 10-22
8093-4231 .................................... 10-22
8093-4233 .................................... 10-22
8093-4234 .................................... 10-22
8093-4235 .................................... 10-22
8093-4236 .................................... 10-22
8093-4237 .................................... 10-22
8093-4238 .................................... 13-10
8093-4240 .................................... 10-22
8093-4241 ........................ 10-22, 13-10
8093-4242 .................................... 10-22
8093-4243 .................................... 10-22
8093-4244 .................................... 10-22
8093-4245 .................................... 10-22
8093-4246 .................................... 10-22
8093-4247 .................................... 10-22
8093-4248 .................................... 10-22
8093-4249 .................................... 10-22
8093-4253 .................................... 10-22
8093-4254 .................................... 10-22
8093-4256 .................................... 10-22
8093-4257 .................................... 10-22
8093-4258 .................................... 10-22
8093-4259 .................................... 10-22
8093-4260 .................................... 10-22
8093-4261 .................................... 10-22
8093-4262 .................................... 10-22
8093-4263 .................................... 10-22
8093-4328 .................................... 10-22
8093-4340 .................................... 10-15
8093-4416 .................................... 10-15
8093-4423 .................................... 10-13
8096-3050 .......................... 13-5, 13-21
8096-3055 .......................... 13-5, 13-21
8096-3056 .......................... 13-5, 13-21
8096-3057 ........ 7-14, 11-1, 11-2, 11-8,
............................................. 11-9, 13-1
8096-3058 ......... 11-1, 11-2, 11-8, 11-9,
........................ 13-1, 13-5, 13-8, 13-21
8096-3059 ......................................7-14
8096-3060 ..... 11-8, 11-9, 13-21, 13-27
8096-3062 .......................... 13-5, 13-21
8096-3065 ............................ 11-9, 13-1
1-11

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

PAGE

8096-3066 ........ 7-14, 11-8, 11-9, 13-5,


..................................................... 13-21
8096-3067 ............... 13-8, 13-21, 13-27
8096-3068 ........ 7-14, 11-8, 11-9, 13-1,
........................................... 13-5, 13-21
8096-3069 ........ 11-8, 11-9, 13-1, 13-5,
................................ 13-8, 13-21, 13-27
8203-3993 .................................... 13-13
8203-3996 ............................ 11-1, 11-2
8209-2118 ................................5-2, 5-4
8307-3699 ................................6-2, 6-3
8307-3828 ....................................... 6-3
8308-1152 ....................................... 6-5
8319-1004 ........................ 5-2, 5-3, 5-4
8319-1005 ................................5-2, 5-4
8319-1006 ................................5-2, 5-4
8319-1007 ................................5-2, 5-4
8319-1010 ................ 5-1, 5-2, 5-3, 5-4
8319-1011 ................................5-2, 5-4
8319-1013 ........................ 5-2, 5-4, 5-9
8319-1021 ........................ 5-2, 5-4, 5-9
8319-1032 ........................ 5-1, 5-3, 5-4
8319-1041 ................................5-1, 5-3
8319-1057 ................................5-1, 5-3
8319-1059 ......................................7-15
8320-1006 ....................................... 2-2
8320-1017 .................................... 13-24
8320-1024 ........................ 13-18, 13-20
8320-1026 ............. 13-18, 13-20, 13-24
8320-1031 ....................................... 2-3
8320-1039 .................................... 13-24
8320-1058 ....................................... 6-1
8320-1073 ........................ 13-11, 13-24
8320-1120 .................... 9-4, 9-5, 13-26
8320-1123 ................. 3-3, 13-13, 13-24
8320-1135 ....... 5-1, 5-2, 5-3, 5-4, 9-4,
........................................................ 9-5
8320-1140 ............................ 2-2, 13-36
8320-1144 ............................ 2-2, 13-36
8320-1155 ................................5-4, 9-4
8348-1285 .................. 11-1, 11-2, 11-9
8348-1286 .................. 11-1, 11-2, 11-9
8348-1289 ............................ 11-8, 11-9
8348-3078 ......................................13-8
8348-3113 ......................................7-14
8348-3114 ............................ 7-14, 11-3
8348-3497 ................................5-4, 5-5
8348-3584 ....................................... 6-3
8360-1011 ......................................12-1
8362-1283 ............................ 3-2, 13-24
8363-3002 ....................................... 8-1
JJ

PART NUMBER

PAGE

8364-1359 ......................................13-4
8364-1675 ......................................12-1
8365-1133 ....................................... 9-4
8366-1145 ......................................13-8
8366-1316 .................... 4-4, 9-1, 13-14
8366-1336 .................................... 13-21
8366-2008 ....................................... 9-1
8366-3097 .......................... 13-5, 13-21
8368-3175 ....................................... 5-9
8368-3181 ......................................13-8
8368-3254 ............................ 11-1, 11-2
8368-3291 ....................................... 2-1
8368-3308 ....................................... 5-6
8368-4127 ....................................... 6-5
8381-4054 .................................... 10-23
8381-4056 .................................... 10-23
8392-4123 ........................ 10-16, 10-17
8392-4135 ........................ 10-16, 10-17
8452-1056 ....................................... 5-6
8452-1062 .................................... 13-14
8471-2738 ....... 5-1, 5-2, 5-3, 5-4, 9-4,
........................................................ 9-5
8471-2739 ................................9-4, 9-5
8471-2746 ................................5-4, 5-5
8471-4006 ................................5-2, 9-5
8471-6358 ................................8-3, 8-4
8471-6426 .................................... 13-11
8471-6434 ............................ 4-4, 13-14
8471-6726 ................................8-3, 8-4
8471-7458 ............................ 9-11, 13-9
8471-7460 ................ 8-3, 8-4, 9-4, 9-5
8471-7519 ............................ 9-11, 13-9
8471-7537 ............................ 8-4, 13-27
8471-7563 .................. 9-8, 13-7, 13-13
8471-7597 ....................................... 9-4
8471-7640 .................................... 13-17
8471-7803 ....................................... 9-1
8471-7810 ...................... 9-2, 9-3, 9-10
8471-7816 ................................9-2, 9-3
8471-7817 ................................8-3, 8-4
8471-7824 ....................................... 9-4
8471-7830 ................................9-4, 9-5
8471-7832 ........................ 9-1, 9-4, 9-5
8471-7835 ................ 9-2, 9-3, 9-4, 9-5
8471-7839 ................................9-2, 9-3
8471-7851 ........................ 5-1, 5-3, 9-1
8471-7852 ........................ 8-3, 8-4, 9-5
8471-7853 ................................8-3, 8-4
8471-7854 ......................................9-10
8471-7858 ......................................9-10
8471-7860 ....................................... 9-6
* Complete revision of index.

PART NUMBER

8471-7861
8471-7862
8471-7863
8471-7865
8471-7869
8471-7872
8471-7878
8471-7884
8471-7885
8471-7886
8471-7887
8471-7888
8471-7889
8471-7890
8471-7892
8471-7893
8471-7896
8471-7905
8471-7906
8471-7908
8471-7930
8471-7931
8471-7946
8471-8021
8471-8026
8471-8032
8471-8040
8471-8041
8471-8067
8471-8077
8471-8129
8471-8153
8471-8181
8471-8182
8471-8183
8471-8187
8471-8188
8471-8202
8471-8207
8471-8208
8471-8221
8471-8280
8471-8281
8471-8476
8471-8657
8471-8760
8471-8861
8471-8903
8471-8925
8471-8926
8471-8930

PAGE

....................................... 9-9
.................................... 13-24
.................................... 13-24
................................9-4, 9-5
................................8-3, 8-4
............ 5-6, 9-2, 9-3, 13-32
....................................... 9-4
....................................... 9-7
....................................... 9-7
....................................... 9-8
.................................... 13-11
.................................... 13-11
................................8-3, 8-4
................................8-3, 8-4
....................................... 8-3
............................ 8-4, 13-27
.................................... 13-24
....................................... 8-3
.................... 9-2, 9-3, 13-32
................................9-2, 9-3
........................ 5-4, 9-2, 9-4
....................................... 9-1
................................9-4, 9-5
........................ 6-1, 8-1, 8-4
............... 13-7, 13-13, 13-28
.......................... 13-7, 13-13
.................................... 13-13
........................ 13-13, 13-28
........................ 13-18, 13-20
................................6-1, 8-1
....................................... 5-3
........................ 6-1, 8-3, 8-4
....................................... 9-4
....................................... 9-4
....................................... 9-4
......................................9-10
......................................9-10
......................................9-10
................................5-3, 9-4
................................5-4, 9-4
.................... 5-4, 9-4, 13-27
............. 13-13, 13-24, 13-28
............. 13-13, 13-24, 13-28
....................................... 9-4
................................9-4, 9-5
................................9-4, 9-5
................................9-4, 9-5
................ 6-1, 8-1, 8-3, 8-4
.................................... 13-32
.................................... 13-32
................................9-4, 9-5
1-12

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

PAGE

8471-9110 ................................9-2, 9-3


8505-1384 ............................ 9-11, 13-9
8507-1128 ....................................... 5-6
8510-1098 ....................................... 2-2
8521-1040 ....................................... 2-1
8540-1340 ....................................... 5-3
8564-1094 ......................................13-4
8584-1150 ................................5-2, 5-4
8594-1016 .................... 5-2, 5-4, 13-13
8594-1017 .............................. 5-3, 11-5
8654-1381 ................................5-4, 5-5
8656-1308 .................................... 13-24
8656-1326 .......................... 13-5, 13-21
8662-1230 ............................ 9-5, 13-21
8664-1158 .................................... 13-24
8667-1022 ....................................... 2-2
8667-1164 ....................................... 2-1
8668-1572 ....................................... 2-2
8668-3118 ......................................7-13
8668-3122 ... 13-5, 13-13, 13-21, 13-22
8668-3127 .................................... 13-21
8668-3136 .................................... 13-21
8668-3193 ......................................13-8
8668-3330 ......................................13-3
8668-3381 .................................... 13-21
8668-3480 .......... 5-4, 7-14, 13-5, 13-8,
......................................... 13-21, 13-22
8688-1002 .................................... 13-24
8688-1227 ................................5-1, 5-3
8688-1273 .................................... 13-24
8688-1276 .................................... 13-24
8688-1421 ....................................... 6-4
8688-3071 ......................................13-5
8688-3075 ................................5-1, 5-3
8688-3106 ........ 5-1, 5-2, 5-3, 5-4, 5-5
8688-3260 .............................. 5-4, 13-5
8688-3327 ....................................... 5-6
8688-3469 ................................4-4, 9-1
8692-1268 ................. 2-2, 13-35, 13-36
8696-1044 ......................................13-4
8698-1178 ......................................13-5
8698-3041 ......................................13-5
8698-3188 ....... 11-3, 13-5, 13-8, 13-21
8698-3190 ......................................13-3
8698-3193 ........................ 13-13, 13-21
8698-3195 ......................................13-1
8698-3202 ......................................13-1
8698-4451 ....................................... 6-5
8698-4452 ....................................... 6-5
8820-1001 ......................................13-8
8820-1002 .......................... 13-1, 13-21
JJ

PART NUMBER

PAGE

8820-1003 .................... 7-13, 9-5, 13-8


8820-1004 ......................................13-9
8820-1005 ........... 5-1, 5-3, 7-13, 13-1,
.................................. 13-6, 13-8, 13-13
8820-1006 ......................................13-6
8820-1008 ............. 7-14, 8-3, 8-4, 9-4,
......................................... 13-18, 13-20
8820-1010 ................................9-2, 9-3
8820-1011 .................................... 13-27
8820-1016 .............................. 5-6, 13-3
8820-1017 ............................ 2-1, 13-13
8820-1018 ............. 5-2, 5-7, 9-4, 9-11,
.............13-5, 13-7, 13-9, 13-13, 13-28
8820-1019 ........................ 13-13, 13-28
8820-1020 ..... 2-1, 5-4, 5-6, 5-7, 7-17,
..................................................... 13-24
8820-1021 ................................4-5, 5-6
8820-1022 ......................................7-17
8820-1023 ...................... 9-4, 9-8, 13-6
8820-1024 ......................................7-17
8820-1031 ....................................... 5-9
8820-1033 ......................................7-14
8820-1034 ... 13-6, 13-13, 13-24, 13-28
8820-1035 ........... 2-2, 4-5, 7-14, 7-15,
........................ 9-4, 13-5, 13-21, 13-36
8820-1036 .......... 4-5, 9-4, 10-19, 13-7,
.............................. 13-13, 13-21, 13-28
8820-1037 ............... 7-14, 13-17, 13-21
8820-1040 .................... 4-4, 9-9, 13-14
8820-1043 .................................... 13-24
8820-1044 .................................... 13-11
8820-1046 .................................... 13-24
8820-1050 ....................................... 2-1
8820-1065 ....... 2-2, 3-2, 3-3, 4-4, 9-6,
......................................... 13-14, 13-24
8820-1066 ........................ 4-1, 5-4, 9-5
8820-1067 ....................................... 5-6
8820-1073 ....................................... 4-5
8820-1095 ....................................... 5-5
8820-1103 ......................................7-17
8820-1104 ....................................... 9-9
8820-1105 ........... 4-1, 4-2, 4-4, 13-14,
.............................. 13-18, 13-20, 13-23
8820-1106 ................................5-1, 5-3
8820-1107 ................................3-1, 3-3
8820-1108 ......................................13-5
8820-1112 ................................5-1, 5-3
8820-1532 .................... 3-1, 3-2, 13-24
8820-1533 ................................3-1, 3-2
8820-1534 .................................... 13-24
8820-1535 .................................... 13-24
* Complete revision of index.

PART NUMBER

PAGE

8820-1536 .................4-4, 13-14, 13-24


8820-1537 .................... 3-2, 4-4, 13-14
8820-1538 .................................... 13-24
8820-1562 .................................... 13-24
8820-1563 .................................... 13-24
8820-1564 ............................ 3-2, 13-24
8820-1565 .................................... 13-24
8820-1566 .................................... 13-24
8820-1568 ............................ 3-1, 13-24
8820-1569 ....................................... 3-1
8820-1607 ....................................... 3-1
8820-1608 .................................... 13-24
8821-1030 ......................................13-8
8821-1068 .................... 5-1, 5-3, 13-25
8821-1117 ............................ 2-2, 13-35
8821-1121 .................2-2, 13-35, 13-36
8821-1510 ......................................13-8
8821-2228 .......................... 7-17, 10-13
8821-2321 .................2-2, 13-35, 13-36
8822-1701 ....................................... 2-2
8824-1053 ........................ 13-18, 13-23
8825-1018 ......................................7-13
8826-1017 ......................................9-11
8826-1022 .................. 11-3, 11-4, 13-2
8826-1024 ......................................7-17
8830-1070 ......................................13-8
8830-1075 ......................................11-6
8830-1077 ......................................11-7
8830-1093 ....................................... 2-1
8830-1099 .................................... 13-11
8830-1126 ......................................13-4
8830-1141 ......................................11-3
8830-1191 .................................... 13-21
8830-1193 ...................... 2-1, 3-3, 13-8
8830-1311 ......................................7-15
8832-1020 ......................................13-8
8832-1022 .......................... 13-5, 13-21
8832-1029 ............................ 11-3, 11-4
8832-1030 ....................................... 2-1
8832-1039 .................13-5, 13-8, 13-21
8834-1022 ............. 4-2, 4-4, 4-5, 13-6,
....... 13-14, 13-17, 13-18, 13-20, 13-23
8841-1036 ....................................... 9-8
8841-1037 .......................... 13-7, 13-13
8844-1001 ......................................7-17
8850-1004 ........... 7-13, 9-2, 9-3, 9-11,
............ 13-1, 13-8, 13-9, 13-21, 13-22,
..................................................... 13-27
8850-1005 ...... 2-1, 4-5, 5-2, 5-4, 7-17,
............... 9-4, 9-11, 13-7, 13-9, 13-13,
......................................... 13-24, 13-28
1-13

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

PAGE

8850-1006 ........... 2-2, 4-5, 9-4, 10-19,


............. 11-3, 11-4, 13-5, 13-7, 13-13,
...... 13-17, 13-18, 13-21, 13-23, 13-28,
..................................................... 13-36
8850-1007 ....................................... 2-1
8850-1008 .......... 4-5, 7-12, 9-5, 13-13,
......................................... 13-24, 13-28
8850-1010 ........................ 3-1, 3-3, 9-9
8850-1012 ............................ 6-1, 13-24
8850-1016 ............................ 4-4, 13-14
8850-1105 ......................................7-13
8850-1106 ....................................... 4-5
8850-1108 ... 7-12, 13-13, 13-24, 13-28
8850-1110 .................. 2-2, 7-17, 13-36
8850-1112 ........................ 13-13, 13-24
8850-1304 ......................................13-2
8850-1314 .................................... 13-24
8850-1404 ..... 7-13, 13-7, 13-13, 13-28
8850-1405 ......................................7-17
8850-1406 .................. 7-11, 7-12, 7-17
8850-1408 .................................... 10-10
8850-1414 .................................... 13-24
8850-1416 ............................ 2-2, 13-36
8850-1610 ............................ 11-6, 11-7
8850-1612 ....................................... 2-1
8850-1613 ............. 2-1, 5-1, 5-3, 11-3,
........................................... 13-8, 13-21
8850-1616 ............ 5-1, 5-3, 7-13, 7-15
8852-1010 ................................5-1, 5-3
8852-1016 .................... 2-3, 4-4, 13-14
8852-1205 ........... 5-6, 9-8, 13-7, 13-13
8852-1206 ............................ 5-6, 13-11
8852-1208 ..... 2-2, 13-24, 13-35, 13-36
8852-1304 .......................... 13-4, 13-13
8852-1305 ....................................... 5-7
8852-1306 ................. 2-2, 13-24, 13-36
8852-1310 ........... 4-1, 4-2, 4-4, 13-14,
.............................. 13-18, 13-20, 13-23
8852-1312 ............................ 2-2, 13-36
8852-1604 ......................................13-8
8855-1004 .................................... 13-27
8855-1007 ....... 2-1, 13-8, 13-11, 13-21
8855-1009 ..... 5-1, 5-3, 7-13, 8-3, 8-4,
............. 9-2, 9-3, 9-4, 9-5, 9-11, 13-1,
........................ 13-2, 13-8, 13-9, 13-21
8855-1010 ..... 2-1, 5-2, 5-4, 5-6, 7-17,
...... 9-11, 11-3, 13-3, 13-5, 13-7, 13-9,
.............................. 13-13, 13-24, 13-28
8855-1011 ....... 2-2, 4-4, 5-1, 5-3, 5-9,
....... 7-14, 7-15, 9-4, 9-9, 10-19, 13-5,
.......... 13-6, 13-7, 13-13, 13-14, 13-17,
JJ

PART NUMBER

PAGE

...... 13-18, 13-21, 13-23, 13-24, 13-28,


..................................................... 13-36
8855-1012 ....... 5-1, 5-2, 5-3, 5-4, 9-4,
........................................................ 9-5
8855-1013 ....... 2-2, 3-2, 3-3, 4-1, 4-4,
......... 5-4, 5-6, 9-5, 9-6, 13-14, 13-24,
..................................................... 13-26
8855-1015 ................................5-4, 5-5
8855-1016 ...................... 5-1, 5-3, 13-5
8855-1109 ............................ 2-2, 13-35
8855-1153 ................. 2-2, 13-35, 13-36
8855-4900 ....................................... 2-1
8855-4917 ......................................11-3
8856-1001 ....................................... 9-4
8856-1002 ............... 13-6, 13-18, 13-20
8856-1003 ................................2-1, 5-6
8856-1004 .............. 10-19, 13-7, 13-17,
......................................... 13-21, 13-28
8856-1006 ....................................... 5-6
8856-1007 ......................................13-1
8856-1008 ................................5-4, 5-5
8856-1013 ................................9-4, 9-5
8856-1104 .................. 11-6, 11-7, 13-8
8856-1105 ....................................... 3-3
8856-1107 ..... 7-13, 8-3, 8-4, 9-2, 9-3,
............................................. 13-1, 13-8
8856-1108 ....... 5-1, 5-2, 5-3, 5-4, 5-6,
............................. 5-7, 9-4, 12-2, 13-5
8856-1109 ..... 4-4, 5-2, 5-3, 5-4, 7-13,
........ 13-5, 13-13, 13-14, 13-21, 13-24,
..................................................... 13-28
8856-1111 ..... 3-3, 5-2, 5-4, 7-13, 9-5,
..................................................... 13-24
8856-1113 ............................ 7-11, 7-12
8856-1115 ......................................13-5
8856-1119 ....................................... 2-2
8858-1136 ........................ 13-18, 13-20
8858-1140 .................................... 13-11
8858-1303 ......................................7-17
8858-1310 .................................... 13-24
8858-1320 ............. 13-13, 13-24, 13-28
8858-1323 ................. 2-2, 13-35, 13-36
8859-1005 ......................................13-8
8859-1015 ......................................9-10
8859-1019 ............................ 2-2, 13-36
8859-1020 ....................................... 9-4
8859-1032 ................. 2-2, 13-35, 13-36
8859-1036 .................................... 13-25
8859-1104 ............................ 2-2, 13-36
8859-1200 ....................................... 2-1
8859-1202 ....... 8-3, 8-4, 9-4, 9-5, 9-9,
* Complete revision of index.

PART NUMBER

PAGE

....................................................... 9-10
8859-1204 ....... 5-2, 5-4, 6-1, 8-1, 8-3,
............. 8-4, 9-2, 9-4, 9-5, 9-10, 9-11,
.................... 13-9, 13-18, 13-20, 13-27
8859-1205 ....... 6-1, 8-3, 8-4, 9-4, 9-5,
...... 9-7, 9-8, 9-10, 10-8, 10-18, 13-11,
.............................. 13-18, 13-24, 13-25
8859-1206 ....... 5-3, 6-1, 8-3, 8-4, 9-4,
............. 9-6, 9-7, 9-8, 9-9, 9-10, 10-8,
................................ 13-7, 13-13, 13-28
8859-1207 ....... 5-4, 8-3, 8-4, 9-1, 9-2,
.......... 9-3, 9-4, 9-5, 9-8, 13-24, 13-32
8859-1209 ........ 5-1, 5-3, 5-4, 9-1, 9-4
8859-1210 ........................ 5-1, 5-3, 9-1
8859-1506 ....................................... 5-3
8859-1508 ....................................... 9-4
8859-1509 ....................................... 9-5
8861-3064 ....................................... 8-3
8863-1301 .................. 7-11, 7-12, 7-13
8863-1302 ............... 13-7, 13-13, 13-28
8863-1318 ......................................7-13
8863-1338 ......................................7-11
8863-1343 ......................................13-6
8863-1449 ........................ 13-18, 13-20
8863-1509 ....................................... 3-3
8863-3001 ..... 7-13, 13-7, 13-13, 13-28
8866-1009 ....................................... 9-4
8866-1010 .................... 9-2, 9-3, 13-14
8866-1013 ..... 4-4, 13-17, 13-18, 13-20
8866-1016 .................................... 13-17
8866-1065 ............... 13-7, 13-13, 13-28
8866-1109 ................................8-3, 9-4
8866-1110 ......................................13-6
8866-1180 .................................... 13-17
8866-1204 .................................... 13-27
8866-1305 ........................ 8-1, 8-3, 8-4
8866-1341 ....................................... 9-9
8866-1345 ........................ 5-6, 9-2, 9-3
8866-1348 ............... 13-7, 13-13, 13-28
8866-1362 ................................9-2, 9-3
8866-1364 ........................ 8-3, 8-4, 9-3
8866-1384 ....................................... 9-5
8866-1406 ....................................... 9-9
8866-1407 ............... 13-7, 13-13, 13-28
8866-1408 ........................ 5-6, 9-2, 9-3
8866-2003 ....... 8-3, 8-4, 9-4, 9-5, 9-9,
....................................................... 9-10
8866-2005 ....... 5-4, 6-1, 8-1, 8-3, 8-4,
.................. 9-2, 9-4, 9-11, 13-9, 13-27
8866-2006 .............................. 6-1, 9-10
8866-2007 ................................9-6, 9-7
1-14

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

PAGE

8866-2008 ................ 9-1, 9-2, 9-3, 9-4


8866-2010 ........................ 5-1, 5-3, 9-1
8866-2011 ........................ 5-1, 5-3, 9-1
8866-2017 ................ 8-3, 8-4, 9-4, 9-5
8866-2018 ....... 5-4, 8-3, 8-4, 9-4, 9-5,
................................ 9-10, 13-18, 13-20
8866-2019 .............................. 9-8, 9-10
8866-2026 ......................................9-10
8866-2059 ....................................... 9-9
8866-2061 ....................................... 9-1
8866-2062 ...................... 9-4, 9-5, 9-10
8866-2064 ....... 5-2, 5-4, 8-3, 8-4, 9-2,
............................ 9-4, 9-5, 9-10, 13-27
8866-2065 ........... 9-7, 9-8, 9-10, 13-11
8866-2067 ....................................... 9-1
8866-2082 ....................................... 9-9
8866-2084 ............. 13-18, 13-20, 13-27
8866-2085 .................................... 13-11
8866-2087 ............................ 9-4, 13-32
8866-2103 ........................ 8-3, 8-4, 9-4
8866-2105 ....... 5-4, 8-1, 8-3, 8-4, 9-4,
............. 9-5, 9-8, 13-14, 13-18, 13-20,
..................................................... 13-24
8866-2106 ......... 6-1, 9-1, 13-18, 13-20
8866-2108 .................... 9-2, 9-3, 13-32
8866-2110 .................................... 13-32
8866-2119 ........................ 5-4, 9-4, 9-5
8866-2139 ................................8-3, 8-4
8866-2142 ........................ 9-2, 9-3, 9-4
8866-2152 ............. 13-18, 13-20, 13-27
8866-2174 .................................... 13-27
8866-2175 .................................... 10-18
8866-2193 .................................... 13-25
8866-2194 ....................................... 6-1
8866-2195 .................................... 10-15
8866-2224 ........................ 5-4, 6-1, 9-4
8866-2227 ........................ 5-6, 9-2, 9-3
8866-2237 ....................................... 9-4
8866-2239 ....... 8-3, 8-4, 9-1, 9-2, 9-3,
............................ 9-4, 9-5, 13-9, 13-27
8866-2240 .............................. 9-4, 9-10
8866-2242 .................... 9-2, 9-4, 13-32
8866-2244 ........................ 13-11, 13-32
8866-2306 ....................................... 9-4
8866-2421 ................................5-4, 9-4
8866-2425 ....................................... 9-4
8867-1001 .......... 2-2, 4-5, 13-6, 13-24,
..................................................... 13-36
8867-1008 ..... 3-3, 13-11, 13-18, 13-20
8867-1022 ........ 2-2, 4-4, 13-14, 13-18,
......................................... 13-20, 13-36
JJ

PART NUMBER

PAGE

8867-1033 .......... 2-2, 10-1, 10-3, 10-4,


........... 10-5, 10-6, 13-12, 13-15, 13-19
8867-4343 ......................................10-5
8869-1387 ......................................13-8
8870-1002 ......................................13-3
8870-1023 ....................................... 5-7
8870-1070 ......................................13-8
8871-1210 ....................................... 5-7
8871-1213 ......................................13-8
8871-1281 ....................................... 6-2
8871-1283 ................................5-4, 5-5
8871-1284 ................................5-2, 5-4
8871-1380 .......................... 13-5, 13-21
8871-1383 ......................................13-8
8871-1384 ................................5-2, 5-4
8871-1385 ....................................... 5-5
8871-2011 ............................ 5-5, 13-24
8871-2013 ....................................... 5-5
8871-2034 ......................................13-8
8871-2232 .......................... 13-5, 13-21
8871-2305 ............... 13-7, 13-13, 13-28
8874-1805 ....................................... 5-5
8882-1002 ............... 13-7, 13-13, 13-28
8882-1004 ............................ 7-11, 7-17
8897-1003 ....................................... 2-1
8903-1196 ......................................7-14
9002-0247 ....................................... 2-2
9002-1152 ......................................7-12
9002-1552 ...................... 5-1, 5-3, 7-11
9002-1584 ......................................7-13
9002-3155 ....................................... 9-4
9002-6491 ......................................12-2
9002-6803 ............................ 11-1, 11-2
9002-7179 ...... 9-8, 13-7, 13-13, 13-24,
..................................................... 13-28
9002-7187 ....... 5-1, 5-2, 5-3, 5-4, 9-4,
............. 9-11, 13-1, 13-7, 13-9, 13-11,
......................................... 13-13, 13-28
9002-7214 ..... 13-5, 13-8, 13-21, 13-22
9002-7239 ......................................11-5
9002-7319 ................. 13-5, 13-8, 13-22
9002-7331 ....................................... 5-5
9002-7470 ........................ 3-1, 3-2, 9-4
9002-7471 ....... 3-1, 3-2, 5-1, 5-3, 9-4,
.............................. 13-13, 13-24, 13-28
9002-7473 ............................ 6-1, 13-24
9002-7713 ....................................... 5-7
9002-7906 ................................9-4, 9-5
9002-7908 ................................5-1, 5-3
9002-7987 ............................ 7-11, 7-17
9002-8482 ....................................... 9-1
* Complete revision of index.

PART NUMBER

PAGE

9002-8660 ........................ 5-2, 5-4, 9-5


9002-8662 ...... 7-11, 7-12, 13-7, 13-13,
..................................................... 13-28
9002-8695 ........................ 5-1, 5-3, 9-1
9002-8935 ....................................... 9-9
9002-8946 ......................................7-13
9002-8955 .................................... 13-13
9002-8956 .................................... 13-13
9002-8958 .................................... 13-13
9002-8968 .................................... 13-13
9002-8977 ...................... 5-1, 5-3, 7-13
9002-8978 .................................... 13-13
9002-9955 .................13-5, 13-8, 13-21
9002-9999 ......................................13-6
9003-0271 ........ 5-1, 5-2, 5-3, 5-4, 5-6
9015-3001 .......... 4-4, 4-5, 13-6, 13-14,
................... 13-17, 13-18, 13-20, 13-23
9020-0003 ........ 4-2, 4-4, 13-14, 13-18,
......................................... 13-20, 13-23
9020-0171 .................................... 13-22
9020-0266 ......................................7-15
9020-0284 ......................................7-17
9020-0299 .......................... 13-7, 13-28
9020-0381 ......................................13-8
9020-0382 ......................................11-5
9020-0406 ......................................7-12
9020-0434 ............................ 11-3, 11-4
9020-0440 ....................................... 6-3
9020-0445 ......................................12-2
9020-0506 .................................... 13-22
9020-0602 .................................... 13-26
9020-0638 ............................ 7-11, 7-12
9020-0680 ......................................13-8
9020-0685 .................................... 13-22
9020-0688 ......................................12-2
9020-0755 ......................................13-8
9020-0807 ....................................... 5-8
9020-0999 .................................... 13-21
9020-1346 ......................................7-15
9020-1347 ......................................7-15
9020-1348 ......................................7-15
9020-1349 ......................................7-15
9020-1350 ......................................7-15
9020-1414 ....................................... 5-8
9020-1443 ......................................13-6
9020-1918 ............................ 2-2, 13-36
9020-2230 ......................................7-15
9020-2500 ....................................... 6-6
9020-2501 ....................................... 6-6
9020-3040 ............. 13-13, 13-24, 13-28
9020-3376 .......................... 13-5, 13-21
1-15

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

PAGE

9020-3502 ......................................7-12
9020-3543 ....................................... 6-5
9020-3840 ......................................13-8
9020-4007 ............................ 4-4, 13-14
9020-4057 ......................................7-14
9020-4096 ............ 8-3, 8-4, 9-11, 13-9
9020-4097 ........................ 13-18, 13-20
9020-4244 ........ 4-4, 13-6, 13-7, 13-13,
....... 13-14, 13-17, 13-18, 13-20, 13-28
9020-4245 ........ 4-4, 13-6, 13-7, 13-13,
...................13-14, 13-18, 13-20, 13-28
9020-5126 ......................................13-6
9020-5205 ............ 5-2, 5-4, 11-1, 11-2
9020-5663 ....................................... 5-8
9020-5686 ......... 11-3, 11-4, 11-6, 11-7
9020-5687 ......... 11-3, 11-4, 11-6, 11-7
9020-5688 ............................ 11-3, 11-4
9020-5792 ....... 5-1, 5-2, 5-3, 5-4, 9-4,
........................................................ 9-5
9020-5870 ........... 3-1, 3-2, 4-4, 13-14,
..................................................... 13-24
9020-5891 ....................................... 2-3
9020-5918 ....................................... 5-6
9020-6023 ......................................13-8
9020-6046 ....................................... 4-5
9020-6090 ........................ 13-33, 13-34
9020-6124 ............ 5-2, 5-4, 11-1, 11-2
9020-6134 ......................................13-8
9020-6169 ......................................13-8
9020-6194 .......... 2-1, 9-11, 13-4, 13-7,
.................... 13-9, 13-13, 13-24, 13-28
9020-6198 ......................................7-16
9020-6199 ................ 9-11, 13-7, 13-13,
......................................... 13-24, 13-28
9020-6262 ........ 5-1, 5-2, 5-3, 5-4, 5-8
9020-6548 ......................................10-8
9020-6549 ......................................10-8
9020-6550 ......................................10-8
9020-6552 ......................................10-8
9020-6553 ......................................10-8
9020-6554 ......................................10-8
9020-6555 ......................................10-8
9020-6556 ......................................10-8
9020-6557 ......................................10-8
9020-6558 ......................................10-8
9020-6559 ......................................10-8
9020-6560 ......................................10-8
9020-6561 ......................................10-8
9020-6562 ......................................10-8
9020-6564 ......................................10-8
9020-6567 .................................... 10-20
JJ

PART NUMBER

PAGE

9020-6606 ....................................... 5-8


9020-6739 ................. 10-11, 11-1, 11-2
9020-6846 ....................................... 2-2
9020-7046 ....................................... 3-3
9020-7204 ....................................... 6-3
9020-7220 ......................................13-5
9020-7319 ......................................11-1
9020-7352 ....................................... 9-9
9020-7458 ....................................... 2-1
9020-7463 ...... 9-8, 13-7, 13-13, 13-24,
.............................. 13-28, 13-33, 13-34
9020-7464 ............... 13-7, 13-13, 13-28
9020-7514 .................................... 13-34
9020-7661 .................................... 13-13
9020-7719 .......................... 11-2, 13-27
9020-7801 ......................................7-13
9020-7856 ................................8-1, 8-4
9020-7884 ....................................... 4-5
9020-7902 ....................................... 3-3
9020-8066 .................................... 10-11
9020-8067 .................................... 10-11
9020-8071 .................................... 10-11
9020-8072 .................................... 10-11
9040-0543 ......................................7-12
9040-0654 .................... 5-5, 11-1, 11-2
9040-2427 ............ 5-2, 5-4, 11-1, 11-2
9040-2477 .................... 4-1, 4-2, 13-14
9040-2948 ....................................... 4-5
9040-3396 .................................... 13-13
9040-3437 ....................................... 4-5
9045-1020 ........................ 13-18, 13-23
9045-1039 .................................... 13-17
9045-1047 ....................................... 4-5
9045-1053 ....................................... 4-5
9045-3002 ....................................... 4-1
9045-3013 ........................ 13-18, 13-23
9045-3031 .................................... 13-17
9045-3032 .................................... 13-17
9045-3040 ....................................... 4-5
9045-3041 ....................................... 4-5
9045-5007 ....................................... 4-2
9045-5008 ....................................... 4-2
9045-5011 ....................................... 4-5
9045-5035 .................................... 13-17
9045-5037 .................................... 13-17
9045-5043 .................................... 13-23
9045-5044 .................................... 13-20
9045-5049 ....................................... 4-3
9045-6002 .................................... 13-17
9045-6004 .................................... 13-23
9055-1013 ............................ 4-2, 13-20
* Complete revision of index.

PART NUMBER

PAGE

9055-3012 ........................ 13-18, 13-23


9055-3013 ........................ 13-18, 13-23
9055-5013 .................................... 13-18
9055-6004 .................................... 13-18
9060-0267 ......................................7-15
9060-0273 ......................................7-15
9060-0274 ......................................7-15
9060-0390 ....................................... 4-1
9060-2904 ....................................... 4-5
9060-2905 ....................................... 4-5
9080-1314 ....................................... 4-2
9080-1315 ....................................... 4-2
9080-1353 ....................................... 4-5
9100-3016 ......................................12-2
9100-3018 ......................................12-2
9100-3020 ......................................12-2
9100-3030 ......................................12-1
9100-3031 ......................................12-2
9100-3044 ......................................12-1
9100-3052 ......................................12-1
9100-3053 ......................................13-8
9100-3055 .......................... 13-5, 13-21
9100-3056 .................................... 13-22
9100-3065 ......................................11-6
9101-1002 ........................ 13-33, 13-34
9101-1009 .......................... 13-5, 13-21
9101-3026 .................................... 13-21
9102-4051 ....................................... 8-2
9102-4052 ....................................... 8-2
9102-4053 ....................................... 8-2
9102-4054 ....................................... 8-2
9102-4055 ....................................... 8-2
9102-4056 ....................................... 8-2
9102-4057 ....................................... 8-2
9102-4058 ....................................... 8-2
9102-4059 ....................................... 8-2
9102-4060 ....................................... 8-2
9102-4061 ....................................... 8-2
9102-4062 ....................................... 8-2
9103-1009 ....................................... 2-2
9103-1014 ....................................... 2-3
9103-1087 ......................................7-13
9103-1088 ......................................7-13
9103-1136 ....................................... 3-3
9103-1236 ........... 3-1, 3-2, 4-4, 13-14,
..................................................... 13-24
9103-1268 ......................................12-1
9103-1278 ......................................13-3
9103-1490 ......................................13-8
9103-1494 ......................................13-8
9103-1495 ......................................13-3
1-16

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

PAGE

9103-1521 ......................................13-8
9103-3011 ......................................12-1
9103-3018 ......................................12-1
9103-3023 ......................................12-2
9103-3028 ....................................... 5-7
9103-3029 ....................................... 2-1
9103-3032 .......................... 13-5, 13-21
9103-3037 .................................... 10-22
9103-3038 ................. 3-3, 13-18, 13-20
9103-3039 ........................ 13-18, 13-20
9103-3084 ............................ 11-3, 11-4
9103-3096 .................................... 10-13
9103-3102 .............................. 2-1, 12-1
9103-3104 ....................................... 6-8
9103-3111 ......................................11-3
9103-3137 ....................................... 5-6
9103-3185 .................................... 13-24
9103-3186 ........... 3-1, 3-2, 4-4, 13-14,
..................................................... 13-24
9103-3187 .................................... 13-24
9103-3189 ....................................... 3-1
9103-3230 .................................... 13-11
9103-3240 ......................................10-8
9103-3246 ............ 5-1, 5-3, 11-1, 11-2
9103-3247 ......... 11-3, 11-4, 11-6, 11-7
9103-3251 ......................................13-3
9103-3252 ......................................13-3
9103-3281 ......................................7-13
9103-3317 ............................ 11-3, 11-4
9103-3320 ......................................12-1
9103-3360 .......................... 13-5, 13-21
9103-3366 .................................... 13-19
9103-3387 .................................... 13-13
9103-3391 .................................... 13-13
9103-3394 .................................... 13-13
9103-3417 .......................... 13-7, 13-28
9103-3430 .................. 10-1, 10-2, 10-3
9103-3445 .................................... 13-24
9103-3464 ......................................13-8
9103-3465 ......................................13-8
9103-3485 ....................................... 2-1
9103-4001 ......................................12-1
9103-4018 .................................... 10-13
9103-4156 .................................... 13-15
9103-4168 ......................................10-4
9103-4178 ......................................10-6
9103-4280 ............................ 10-1, 10-4
9103-4281 ......................................10-1
9103-4286 .......................... 10-3, 13-12
9103-4297 ......................................10-3
9103-4301 .................................... 13-19
JJ

PART NUMBER

PAGE

9103-4302 .................................... 13-19


9103-4303 .......................... 10-2, 13-19
9103-4304 .......................... 10-2, 13-19
9103-4305 .................................... 13-19
9103-4306 .................................... 13-19
9103-4337 ......................................10-3
9103-4372 .................................... 13-17
9103-4373 .................................... 13-17
9103-4374 .................................... 13-17
9103-4375 .................................... 13-17
9103-4376 .................................... 13-17
9103-4377 .................................... 13-17
9103-4390 ....................................... 6-6
9103-5101 .................................... 13-26
9103-5240 ....................................... 2-2
9103-6022 ......................................7-13
9104-1016 ....................................... 5-9
9104-1227 .................................... 13-11
9104-1322 ........................ 13-18, 13-20
9104-1323 ........................ 13-18, 13-20
9104-1324 ........................ 13-18, 13-20
9104-1325 ........................ 13-18, 13-20
9104-1326 ........................ 13-18, 13-20
9104-1327 ........................ 13-18, 13-20
9104-1356 ........................ 13-18, 13-20
9104-1361 ........................ 13-18, 13-20
9104-1362 ........................ 13-18, 13-20
9104-1365 ....................................... 3-3
9104-1438 ....................................... 2-2
9104-1439 ............................ 2-2, 13-36
9104-1449 ............................ 2-2, 13-36
9104-1450 ....................................... 2-2
9104-1451 ................. 2-2, 13-24, 13-36
9104-1459 ............................ 2-2, 13-36
9104-1481 ............................ 2-2, 13-36
9104-1596 ............................ 2-2, 13-36
9104-1598 ............................ 2-2, 13-36
9104-1732 ............................ 2-2, 13-36
9104-1733 ....................................... 2-2
9104-3063 ......................................13-9
9104-3123 .................................... 13-11
9104-3125 ........ 4-4, 13-6, 13-7, 13-13,
...................13-14, 13-18, 13-20, 13-28
9104-3126 ........ 4-4, 13-6, 13-7, 13-13,
....... 13-14, 13-17, 13-18, 13-20, 13-28
9104-3134 ......................................12-2
9104-3135 ......................................12-2
9104-3136 ......................................12-2
9104-3146 ....................................... 6-8
9104-3150 ....................................... 5-9
9104-3163 ................ 8-1, 8-4, 9-4, 9-5
* Complete revision of index.

PART NUMBER

9104-3186
9104-3199
9104-3209
9104-3210
9104-3211
9104-3214
9104-3215
9104-3221
9104-3222
9104-3246
9104-3247
9104-3286
9104-3298
9104-3303
9104-3353
9104-3429
9104-3446
9104-4002
9104-4099
9104-4100
9104-4101
9104-4103
9104-4104
9104-4105
9104-4106
9104-4107
9104-4109
9104-4111
9104-4112
9104-4113
9104-4274
9104-4278
9104-4282
9104-4311
9104-4320
9104-4330
9104-4331
9104-4332
9104-4333
9104-4334
9104-4353
9104-4360
9104-4361
9104-4462
9104-4463
9104-4464
9104-4465
9104-4466
9104-4467
9104-4468
9104-4469

PAGE

........................ 13-18, 13-20


.................................... 13-11
............... 12-1, 13-18, 13-20
......................................12-1
......................................12-1
......................................7-17
......................................12-1
........................ 13-18, 13-20
....................................... 2-2
......................................10-6
............................ 2-2, 13-36
......................................7-17
....................................... 6-8
.................................... 13-12
.................................... 13-30
......................................13-8
.................................... 10-11
........................ 10-12, 13-16
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
......................................10-3
....................................... 6-6
....................................... 6-6
................................6-6, 6-7
......................................10-2
.................................... 13-12
.................................... 13-12
.................................... 13-12
.................................... 13-12
.................................... 13-12
.................................... 13-12
....................................... 6-6
....................................... 6-6
....................................... 6-6
.................................... 13-19
.................................... 13-19
.................................... 13-19
.................................... 13-19
.................................... 13-19
.................................... 13-19
.................................... 13-19
1-17

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

PAGE

9104-4470 .................................... 13-19


9104-4475 .................................... 13-11
9104-5034 .................................... 13-11
9104-5095 ....................................... 3-3
9104-5152 ....................................... 2-2
9104-6056 ............................ 9-11, 13-9
9104-6061 .................................... 13-20
9104-6062 ........................ 13-18, 13-20
9104-6074 ....................................... 3-3
9104-6114 .................................... 13-11
9105-3001 ....................................... 4-2
9105-3020 ................ 5-1, 5-3, 9-4, 9-5
9105-3419 ........ 11-6, 11-7, 13-5, 13-8,
......................................... 13-21, 13-22
9105-3426 ....... 8-3, 8-4, 9-1, 9-2, 9-3,
............................. 9-4, 9-5, 9-8, 13-24
9105-3450 ............................ 9-8, 13-24
9105-3559 ......................................13-8
9106-3039 ......................................13-6
9106-3040 ......................................13-6
9106-3047 ......................................12-1
9106-4005 ....................................... 6-6
9106-4006 ....................................... 6-6
9106-4007 ....................................... 6-6
9106-4016 .......................... 10-3, 13-15
9106-4017 ......................................10-3
9106-6020 ......................................7-12
9106-6021 ......................................7-12
9108-1087 .................................... 13-24
9108-1148 ....................................... 3-1
9108-1158 ................................5-1, 5-3
9108-1171 ............................ 3-1, 13-24
9108-1172 ............................ 3-1, 13-24
9108-1176 ....................................... 2-3
9108-1177 ....................................... 2-2
9108-1181 ....................................... 5-6
9108-1201 ....................................... 9-4
9108-1210 ....................................... 2-1
9108-1243 ...................... 5-1, 5-3, 7-13
9108-1258 ....................................... 2-1
9108-1259 ....................................... 2-1
9108-1264 ......................................7-14
9108-1276 ....................................... 2-1
9108-1285 ....................................... 5-4
9108-1313 .................... 4-4, 9-6, 13-14
9108-1322 ......................................7-17
9108-1324 ....................................... 3-3
9108-1326 ............. 13-13, 13-24, 13-28
9108-1327 ....................................... 5-7
9108-1329 ....................................... 2-1
9108-1330 ......................................11-5
JJ

PART NUMBER

9108-1332
9108-1354
9108-1368
9108-1369
9108-1371
9108-1384
9108-1388
9108-1396
9108-1397
9108-1415
9108-1432
9108-1433
9108-1445
9108-1447
9108-1448
9108-1457
9108-1461
9108-1462
9108-1475
9108-1480
9108-1491
9108-1499
9108-1517
9108-1522
9108-1523
9108-1541
9108-1545
9108-1554
9108-1573
9108-1574
9108-1577
9108-1582
9108-1594
9108-1601
9108-1602
9108-1603
9108-1606
9108-1607
9108-1608
9108-1609
9108-1610
9108-1612
9108-1613
9108-1614
9108-1622
9108-1626
9108-1640
9108-1654
9108-1660
9108-1661
9108-1665

PAGE

......................................7-17
......................................7-11
....................................... 4-1
....................................... 4-1
............................ 11-3, 11-4
....................................... 2-2
................................5-1, 5-3
....................................... 9-9
....................................... 3-1
............................ 2-2, 13-36
....................................... 9-6
....................................... 9-6
.................................... 10-10
............................ 3-2, 13-24
....................................... 3-2
....................................... 3-2
....................................... 2-2
............................ 11-1, 11-2
....................................... 2-1
............................ 11-3, 11-4
.................................... 10-18
......................................13-8
......................................13-1
.................... 2-2, 9-4, 13-36
.................... 2-2, 9-4, 13-36
....................................... 5-6
......................................13-8
............................ 4-4, 13-14
......................................13-6
......................................13-6
............................ 4-4, 13-14
......................................13-3
............................ 4-4, 13-14
......................................13-1
......................................13-4
......................................13-4
.................................... 13-21
.................................... 13-21
.................................... 13-21
.................................... 13-21
.................................... 13-21
.................................... 13-21
.................................... 13-21
.................................... 13-21
............................ 4-4, 13-14
....................................... 2-1
............................ 11-5, 13-1
....................................... 5-6
.................................... 13-21
.................................... 13-21
.................................... 13-21

* Complete revision of index.

PART NUMBER

PAGE

9108-1671 ......................................13-8
9108-1675 ......................................13-8
9108-1676 ......................................13-3
9108-1680 ......................................13-8
9108-1681 ....................................... 2-1
9108-1686 .................................... 13-21
9108-1687 .................................... 13-21
9108-1688 .................................... 13-21
9108-1689 .................................... 13-21
9108-1691 ....................................... 2-2
9108-1693 .................2-2, 13-35, 13-36
9108-1695 ............................ 2-2, 13-36
9108-1709 ....................................... 2-1
9108-3012 ................................5-1, 5-3
9108-3013 .................................... 10-15
9108-3019 ................................5-1, 5-3
9108-3040 ....................................... 9-4
9108-3044 .................................... 10-16
9108-3048 ............................ 11-1, 11-2
9108-3050 ....................................... 9-6
9108-3053 .................................... 10-20
9108-3055 ......................................10-7
9108-3063 ............................ 3-1, 13-24
9108-3065 ....................................... 5-6
9108-3066 ....................................... 5-6
9108-3072 ....................................... 5-3
9108-3077 .................................... 10-19
9108-3081 ......................................7-14
9108-3084 ......................................11-4
9108-3085 ....................................... 5-6
9108-3094 ....................................... 5-6
9108-3095 ........................ 5-4, 9-4, 9-5
9108-3104 ....................................... 9-5
9108-3106 ....... 5-1, 5-2, 5-3, 5-4, 9-4,
........................................................ 9-5
9108-3107 ......................................13-2
9108-3110 ......................................11-3
9108-3111 ............................ 11-1, 11-2
9108-3113 ....................................... 5-4
9108-3114 .............................. 5-4, 11-5
9108-3115 .............................. 5-4, 11-5
9108-3118 ....................................... 9-1
9108-3122 ....................................... 5-2
9108-3124 ....................................... 5-7
9108-3126 ....................................... 5-7
9108-3127 ....................................... 5-7
9108-3128 ....................................... 5-7
9108-3129 ....................................... 5-7
9108-3136 ........ 7-11, 7-12, 7-17, 13-7,
......................................... 13-13, 13-28
9108-3143 ................................5-1, 5-3
1-18

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

9108-3144
9108-3145
9108-3155
9108-3173
9108-3189
9108-3191
9108-3194
9108-3212
9108-3213
9108-3216
9108-3218
9108-3221
9108-3222
9108-3224
9108-3225
9108-3226
9108-3227
9108-3228
9108-3230
9108-3232
9108-3233
9108-3235
9108-3241
9108-3242
9108-3245
9108-3246
9108-3248
9108-3249
9108-3250
9108-3253
9108-3259
9108-3260
9108-3262
9108-3263
9108-3266
9108-3267
9108-3268
9108-3269
9108-3270
9108-3281
9108-3282
9108-3283
9108-3285
9108-3286
9108-3290
9108-3291
9108-3292
9108-3293
9108-3294
9108-3296
9108-3297
JJ

PAGE

........................ 5-1, 5-3, 9-1


....................................... 9-1
......................................13-8
....................................... 2-1
....................................... 9-3
....................................... 9-4
....................................... 9-4
............................ 8-4, 13-27
........................ 8-3, 8-4, 9-4
.................................... 13-13
........ 5-1, 5-2, 5-3, 5-4, 5-5
......................................11-3
................ 8-3, 8-4, 9-4, 9-5
....................................... 9-6
....................................... 9-6
....................................... 9-7
....................................... 9-8
....................................... 9-8
....................................... 9-7
....................................... 9-1
........................ 5-1, 5-3, 9-1
......................................7-14
.................................... 10-19
.................................... 10-19
....................................... 9-1
........................ 5-1, 5-3, 9-1
............................ 4-4, 13-14
........................ 13-18, 13-20
....................................... 5-9
....................................... 5-9
............................ 11-3, 11-4
......................................11-3
........................ 10-12, 13-16
......................................13-8
................................5-4, 9-4
....................................... 6-1
......................................12-1
......................................12-1
............................ 12-1, 13-5
......................................10-6
......................................10-2
......................................10-1
......................................10-4
.......................... 10-5, 13-15
.................. 9-8, 13-7, 13-13
......................................11-5
......................................10-9
....................................... 9-1
.................................... 10-10
.................................... 10-14
............................ 3-2, 13-24

PART NUMBER

PAGE

9108-3298 ............................ 3-1, 13-24


9108-3302 ....................................... 8-1
9108-3303 ....................................... 8-1
9108-3306 ....... 5-3, 8-3, 8-4, 9-1, 9-2,
.................................................9-3, 9-4
9108-3307 ....................................... 3-2
9108-3310 .......... 8-3, 8-4, 13-7, 13-13,
..................................................... 13-28
9108-3311 ............................ 7-17, 11-2
9108-3312 ......................................7-17
9108-3314 ............................ 12-1, 13-4
9108-3317 ......................................12-1
9108-3318 ......................................12-1
9108-3319 ......................................12-2
9108-3320 ............................ 12-1, 12-2
9108-3321 ............................ 12-1, 13-4
9108-3323 ....................................... 5-5
9108-3324 ......................................12-1
9108-3325 ......................................12-1
9108-3336 ......................................7-17
9108-3338 ................................5-1, 5-3
9108-3339 ................................9-4, 9-5
9108-3341 ......................................13-2
9108-3342 ................................9-4, 9-5
9108-3343 ............... 13-7, 13-13, 13-28
9108-3345 .................................... 10-18
9108-3348 ......................................13-8
9108-3361 ......................................13-1
9108-3363 ......................................13-1
9108-3364 ....................................... 5-6
9108-3365 ......................................13-4
9108-3366 ......................................13-4
9108-3367 ......................................13-6
9108-3368 ......................................13-6
9108-3371 ......................................13-3
9108-3372 ......................................13-3
9108-3374 ......................................13-3
9108-3375 ......................................13-3
9108-3376 ......................................13-8
9108-3378 ......................................13-8
9108-3379 ......................................10-3
9108-3380 ......................................13-3
9108-3383 .................................... 13-13
9108-3384 .................................... 13-17
9108-3385 ....................................... 6-8
9108-3386 ........................ 13-18, 13-20
9108-3392 ......................................13-8
9108-3393 ......................................13-2
9108-3397 .................................... 13-21
9108-3398 .................................... 13-21
9108-3399 .................................... 13-21
* Complete revision of index.

PART NUMBER

9108-3400
9108-3401
9108-3404
9108-3405
9108-3406
9108-3417
9108-3418
9108-3419
9108-3420
9108-3424
9108-3425
9108-3426
9108-3427
9108-3428
9108-3429
9108-3431
9108-3432
9108-3434
9108-3437
9108-3440
9108-3441
9108-3442
9108-3449
9108-3450
9108-3454
9108-3455
9108-3456
9108-3461
9108-3462
9108-3463
9108-3464
9108-3465
9108-3466
9108-3468
9108-3471
9108-3473
9108-3474
9108-3475
9108-3480
9108-3481
9108-3482
9108-3484
9108-3486
9108-3487
9108-3490
9108-3491
9108-3492
9108-3493
9108-3494
9108-3497
9108-3499

PAGE

.................................... 13-21
.................................... 10-21
...................... 5-1, 5-3, 7-13
............................ 4-4, 13-14
............................ 11-1, 11-2
......................................10-7
................................5-4, 9-4
................ 5-1, 5-3, 9-4, 9-5
.......................... 13-7, 13-29
............................ 9-2, 10-23
.................................... 13-27
............................ 9-5, 13-27
....................................... 5-9
............................ 7-14, 12-1
.................................... 13-31
.................................... 13-24
.................................... 13-24
......................................13-8
.................................... 13-13
............................ 11-1, 11-2
.................................... 10-23
.................................... 10-23
....................................... 9-4
......................................13-8
......................................7-14
....................................... 5-4
................................5-2, 5-4
.................................... 10-15
....................................... 6-6
....................................... 9-4
....................................... 9-4
....................................... 9-4
....................................... 9-4
......................................10-2
.................................... 13-15
......................................10-3
....................................... 4-4
........................ 5-1, 5-3, 9-4
....................................... 2-3
................................5-2, 5-4
................................5-2, 5-4
.................................... 13-31
......................................12-1
......................................12-1
.................................... 13-27
.............................. 5-5, 7-14
......................................12-1
................................5-1, 5-3
......................................12-1
......................................12-1
.................................... 10-15
1-19

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

9108-3501
9108-3503
9108-3504
9108-3509
9108-3510
9108-3513
9108-3520
9108-3521
9108-3522
9108-3532
9108-3534
9108-3539
9108-3540
9108-3541
9108-3542
9108-3543
9108-3548
9108-3560
9108-3573
9108-4001
9108-4002
9108-4003
9108-4004
9108-4005
9108-4006
9108-4007
9108-4008
9108-4009
9108-4010
9108-4011
9108-4012
9108-4013
9108-4014
9108-4015
9108-4016
9108-4017
9108-4018
9108-4019
9108-4021
9108-4022
9108-4023
9108-4024
9108-4029
9108-4031
9108-4032
9108-4033
9108-4034
9108-4035
9108-4036
9108-4038
9108-4039
JJ

PAGE

....................................... 5-5
................................5-2, 5-4
................................5-2, 5-4
......................................12-1
......................................12-1
......................................10-3
......................................10-5
......................................10-9
......................................12-1
......................................10-6
.................................... 13-27
......................................12-1
.................................... 13-34
.................................... 13-34
.................................... 13-34
........................ 13-33, 13-34
......................................12-1
....................................... 5-9
....................................... 5-6
................ 5-1, 5-2, 5-3, 5-4
.................... 5-4, 11-1, 11-2
.................... 5-4, 11-1, 11-2
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
......................................10-7
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
......................................10-7
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
......................................10-7
......................................10-7
......................................10-7
......................................10-7
.................................... 10-19
.................................... 10-19
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
................. 10-15, 11-1, 11-2
.................................... 10-15

PART NUMBER

9108-4042
9108-4043
9108-4044
9108-4045
9108-4046
9108-4047
9108-4048
9108-4049
9108-4050
9108-4051
9108-4052
9108-4053
9108-4054
9108-4055
9108-4056
9108-4057
9108-4058
9108-4059
9108-4060
9108-4061
9108-4062
9108-4063
9108-4064
9108-4065
9108-4066
9108-4067
9108-4068
9108-4069
9108-4070
9108-4071
9108-4072
9108-4073
9108-4074
9108-4075
9108-4076
9108-4077
9108-4078
9108-4079
9108-4080
9108-4081
9108-4082
9108-4083
9108-4084
9108-4085
9108-4086
9108-4087
9108-4088
9108-4089
9108-4090
9108-4091
9108-4092

PAGE

.................................... 10-10
.................................... 10-10
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-3
....................................... 6-3
....................................... 6-4
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3

* Complete revision of index.

PART NUMBER

9108-4093
9108-4094
9108-4095
9108-4097
9108-4098
9108-4099
9108-4101
9108-4102
9108-4103
9108-4104
9108-4105
9108-4106
9108-4107
9108-4108
9108-4109
9108-4110
9108-4111
9108-4112
9108-4113
9108-4114
9108-4115
9108-4116
9108-4117
9108-4118
9108-4119
9108-4120
9108-4121
9108-4122
9108-4123
9108-4124
9108-4125
9108-4126
9108-4127
9108-4128
9108-4129
9108-4130
9108-4131
9108-4132
9108-4134
9108-4135
9108-4136
9108-4137
9108-4138
9108-4139
9108-4140
9108-4141
9108-4142
9108-4143
9108-4144
9108-4145
9108-4146

PAGE

....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
.................................... 10-15
.................................... 10-15
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
1-20

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

9108-4147
9108-4151
9108-4152
9108-4153
9108-4154
9108-4155
9108-4156
9108-4157
9108-4158
9108-4159
9108-4160
9108-4161
9108-4162
9108-4163
9108-4164
9108-4165
9108-4166
9108-4167
9108-4169
9108-4170
9108-4171
9108-4172
9108-4173
9108-4176
9108-4177
9108-4179
9108-4180
9108-4181
9108-4182
9108-4183
9108-4184
9108-4185
9108-4186
9108-4187
9108-4188
9108-4189
9108-4190
9108-4191
9108-4192
9108-4193
9108-4194
9108-4198
9108-4199
9108-4200
9108-4201
9108-4202
9108-4203
9108-4204
9108-4206
9108-4207
9108-4210
JJ

PAGE

.................................... 10-14
....................................... 8-2
....................................... 8-2
....................................... 8-2
....................................... 8-2
......................................10-9
......................................10-9
......................................10-9
......................................10-9
......................................10-9
......................................10-9
......................................10-9
................................5-2, 5-4
....................................... 6-3
....................................... 6-5
......................................10-4
......................................10-4
............................ 10-1, 10-4
......................................10-4
......................................10-1
......................................10-1
......................................10-1
......................................10-1
................. 10-3, 10-5, 13-15
......................................10-6
......................................10-6
......................................10-6
......................................10-6
......................................10-6
......................................10-6
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
......................................10-2
......................................10-2
......................................10-2
......................................10-2
.......................... 10-6, 13-19
....................................... 5-6
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.................................... 13-29
......................................10-7
.......................... 10-7, 13-29
.......................... 10-7, 13-29
......................................12-1

PART NUMBER

9108-4211
9108-4212
9108-4213
9108-4214
9108-4215
9108-4216
9108-4217
9108-4218
9108-4219
9108-4220
9108-4221
9108-4222
9108-4223
9108-4224
9108-4225
9108-4226
9108-4227
9108-4228
9108-4229
9108-4230
9108-4231
9108-4232
9108-4233
9108-4234
9108-4235
9108-4236
9108-4237
9108-4238
9108-4239
9108-4240
9108-4268
9108-4269
9108-4270
9108-4271
9108-4272
9108-4273
9108-4274
9108-4276
9108-4277
9108-4278
9108-4279
9108-4280
9108-4281
9108-4282
9108-4283
9108-4284
9108-4285
9108-4286
9108-4287
9108-4288
9108-4289

PAGE

....................................... 6-4
....................................... 6-4
....................................... 6-4
.................................... 10-21
.................................... 10-21
......................................10-3
......................................10-3
.................................... 10-14
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
............... 10-5, 10-22, 13-15
........................ 10-12, 13-16
........................ 10-12, 13-16
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
......................................7-14
......................................7-14
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.................................... 13-29
.................................... 13-29
............................ 10-4, 13-2
......................................12-1
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23

* Complete revision of index.

PART NUMBER

9108-4290
9108-4291
9108-4292
9108-4293
9108-4294
9108-4295
9108-4296
9108-4297
9108-4298
9108-4299
9108-4300
9108-4301
9108-4302
9108-4303
9108-4305
9108-4306
9108-4308
9108-4311
9108-4312
9108-4314
9108-4315
9108-4317
9108-4318
9108-4319
9108-4320
9108-4321
9108-4322
9108-4323
9108-4324
9108-4325
9108-4326
9108-4327
9108-4328
9108-4329
9108-4330
9108-4331
9108-4332
9108-4342
9108-4344
9108-4345
9108-4347
9108-4348
9108-4349
9108-4350
9108-4351
9108-4352
9108-4353
9108-4354
9108-4355
9108-4356
9108-4357

PAGE

.................................... 10-23
.......................... 10-3, 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.......................... 10-3, 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
......................................10-6
......................................10-2
.................................... 13-15
................................5-1, 5-3
................................5-1, 5-3
........................ 10-16, 10-17
........................ 10-16, 10-17
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.......................... 10-5, 10-15
......................................10-5
......................................10-5
......................................7-14
......................................10-2
......................................10-2
......................................10-2
......................................10-2
......................................10-2
......................................10-2
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
........................................ 6-3
1-21

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

9108-5003
9108-5013
9108-5016
9108-5025
9108-5045
9108-5046
9108-5047
9108-5049
9108-5050
9108-5051
9108-5053
9108-5054
9108-5055
9108-5056
9108-5057
9108-5058
9108-5059
9108-5060
9108-5062
9108-5064
9108-5071
9108-5072
9108-5073
9108-5074
9108-5080
9108-5081
9108-5082
9108-5091
9108-5102
9108-5104
9108-5105
9108-5106
9108-5107
9108-5109
9108-5110
9108-5111
9108-5120
9108-5139
9108-5143
9108-6031
9108-6034
9108-6041
9108-6054
9108-6055
9108-6060
9108-6063
9108-6064
9108-6073
9108-6081
9108-6088
9108-6089
JJ

PAGE

....................................... 4-1
....................................... 5-6
....................................... 5-5
............................ 11-1, 11-2
............................ 7-17, 11-2
......................................13-2
......................................13-7
....................................... 3-3
......................................13-8
.................................... 10-18
................ 5-1, 5-2, 5-3, 5-4
......................................13-1
......................................13-4
......................................13-6
......................................13-8
.................................... 13-14
......................................13-3
.................................... 13-13
.................................... 13-21
....................................... 9-4
.................................... 13-27
.................................... 13-27
.................................... 13-31
................................5-3, 5-4
.................................... 13-25
.................................... 13-24
.................................... 13-28
....................................... 3-3
......................................13-4
.................................... 13-21
......................................13-1
.................................... 13-13
.................................... 13-27
................................5-3, 5-4
....................................... 6-1
.............................. 2-1, 7-16
.................................... 13-34
....................................... 5-6
................................5-3, 5-4
......................................7-12
................................5-1, 5-3
....................................... 5-6
....................................... 2-1
........................ 5-2, 5-4, 5-9
....................................... 2-1
......................................7-12
......................................7-12
....................................... 3-3
......................................7-11
....................................... 2-1
......................................13-2

PART NUMBER

9108-6090
9108-6101
9108-6102
9108-6111
9108-6112
9108-6113
9108-6115
9108-6116
9108-6119
9108-6121
9108-6122
9108-6130
9108-6131
9108-6132
9108-6133
9108-6138
9108-6139
9108-6140
9108-6141
9108-6142
9108-6151
9108-6152
9108-6155
9108-6162
9108-6174
9108-6175
9109-1001
9109-3001
9109-3002
9109-3003
9109-3004
9109-3005
9109-3006
9109-3008
9109-3012
9109-3013
9109-3016
9109-3017
9109-3021
9109-3022
9109-3023
9109-3024
9109-3037
9109-4001
9109-4003
9109-4004
9109-4008
9109-4013
9109-4015
9109-4020
9109-4021

PAGE

......................................7-17
....................................... 3-1
....................................... 3-2
......................................7-11
......................................7-11
......................................7-12
......................................13-8
....................................... 4-1
......................................13-6
.................................... 13-14
............................ 4-4, 13-14
................................5-2, 5-4
................................5-2, 5-4
............................ 7-13, 7-17
....................................... 5-4
.................................... 13-25
.................................... 13-25
.................................... 13-24
.................................... 13-24
.................................... 13-24
....................................... 3-3
....................................... 3-3
....................................... 2-1
....................................... 2-1
....................................... 5-6
....................................... 2-1
....................................... 5-2
................................5-4, 9-5
.................................... 10-17
......................................12-2
............................ 12-1, 12-2
......................................12-1
....................................... 6-7
....................................... 5-2
......................................12-1
......................................12-1
.................................... 10-17
................................5-2, 9-5
........................ 13-33, 13-34
.................................... 13-33
.................................... 13-33
.................................... 13-33
......................................11-6
....................................... 6-7
....................................... 6-7
....................................... 6-7
....................................... 6-7
....................................... 6-7
....................................... 6-7
.................................... 10-16
.................................... 10-17

* Complete revision of index.

PART NUMBER

9109-4023
9109-4024
9109-4025
9109-4026
9109-4027
9109-4028
9109-4029
9109-4030
9109-4031
9109-4032
9109-4033
9109-4034
9109-4035
9109-4036
9109-4037
9109-4038
9109-4039
9109-4040
9109-5010
9109-5020
9109-5022
9109-5023
9109-5024
9109-5025
9109-5026
9109-5027
9109-5036
9109-5043
9109-5053
9111-1002
9111-3003
9112-0003
9112-0004
9112-1013
9112-1017
9112-1018
9112-1022
9112-1023
9112-1024
9112-1041
9112-1045
9112-1066
9112-1079
9112-1080
9112-1081
9112-1082
9112-1083
9112-1091
9112-1122
9112-1125
9112-1134

PAGE

......................................10-7
......................................10-7
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
.................................... 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
......................................12-1
....................................... 6-1
......................................7-16
....................................... 6-1
.............................. 2-1, 7-16
................................5-1, 5-2
........................ 13-33, 13-34
.................................... 13-33
................................5-1, 5-2
......................................12-1
......................................7-16
.................................... 13-11
.................................... 13-11
............................ 2-2, 13-36
............................ 2-2, 13-36
.................................... 13-11
.................................... 13-11
.................................... 13-11
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
............................ 2-2, 13-36
.................................... 13-24
........................ 13-24, 13-28
............. 13-13, 13-24, 13-28
1-22

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

9112-1138
9112-1139
9112-1145
9112-1146
9112-1148
9112-1149
9112-1150
9112-1151
9112-1152
9112-1153
9112-1154
9112-1157
9112-1171
9112-1176
9112-1178
9112-1179
9112-1180
9112-1181
9112-1186
9112-1187
9112-1188
9112-1189
9112-1190
9112-1191
9112-1192
9112-1193
9112-1196
9112-1197
9112-1210
9112-1212
9112-1215
9112-1216
9112-1239
9112-1240
9112-1308
9112-1309
9112-1310
9112-3016
9112-3018
9112-3019
9112-3021
9112-3022
9112-3026
9112-3027
9112-3028
9112-3029
9112-3030
9112-3031
9112-3032
9112-3033
9112-3035
JJ

PAGE

.................................... 13-13
.................................... 13-13
......................................13-5
.......................... 13-5, 13-21
......................................13-5
......................................13-5
.......................... 13-5, 13-21
............... 13-5, 13-21, 13-22
.......................... 13-5, 13-21
.................................... 13-22
.......................... 13-5, 13-21
.................................... 13-24
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
......................................13-5
.......................... 13-5, 13-21
.......................... 13-5, 13-21
......................................13-5
.......................... 13-5, 13-21
.......................... 13-5, 13-21
......................................13-5
......................................13-5
.......................... 13-5, 13-21
.................................... 13-24
.................................... 13-24
......................................7-13
....................................... 2-1
.................................... 13-22
........................ 13-21, 13-22
............................ 2-2, 13-36
............................ 2-2, 13-36
....................................... 3-3
....................................... 3-3
....................................... 3-3
........................ 13-24, 13-28
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
....................................... 8-4
................. 2-2, 13-35, 13-36
................. 2-2, 13-35, 13-36
................. 2-2, 13-35, 13-36
................. 2-2, 13-35, 13-36
............................ 2-2, 13-36
....................................... 5-2
....................................... 5-2
......................................12-1

PART NUMBER

9112-3037
9112-3038
9112-3042
9112-3043
9112-3050
9112-3051
9112-3054
9112-3055
9112-3056
9112-3061
9112-3062
9112-3064
9112-3065
9112-3066
9112-3075
9112-3078
9112-3080
9112-3081
9112-3082
9112-3083
9112-3084
9112-3085
9112-3086
9112-3089
9112-3092
9112-3102
9112-3110
9112-3116
9112-3117
9112-3119
9112-3124
9112-3125
9112-3126
9112-3127
9112-3130
9112-3131
9112-3145
9112-3165
9112-3166
9112-3176
9112-4001
9112-4002
9112-4003
9112-4004
9112-4005
9112-4006
9112-4007
9112-4008
9112-4009
9112-4010
9112-4011

PAGE

......................................12-2
......................................12-2
......................................12-2
......................................12-2
............... 13-7, 13-13, 13-28
.................................... 13-13
............. 13-13, 13-24, 13-28
.................................... 13-13
.................................... 13-13
............... 13-7, 13-13, 13-28
..... 13-2, 13-7, 13-13, 13-28
.......................... 13-5, 13-21
.......................... 13-5, 13-21
......................................13-5
.......................... 13-9, 13-29
.................................... 13-10
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
....................................... 9-4
.................................... 13-24
......................................12-1
.................................... 13-24
......................................12-1
....................................... 6-2
....................................... 2-1
......................................13-8
.......................... 7-15, 10-20
....................................... 6-1
....................................... 6-1
.................................... 10-10
....................................... 6-6
....................................... 5-9
................................5-1, 5-3
......................................13-3
....................................... 6-6
....................................... 6-6
....................................... 6-6
................................6-6, 6-7
....................................... 6-7
....................................... 6-7
................................6-6, 6-7
....................................... 6-7
................................6-6, 6-7
................................6-6, 6-7
....................................... 6-7

* Complete revision of index.

PART NUMBER

9112-4014
9112-4016
9112-4024
9112-4025
9112-4027
9112-4028
9112-4055
9112-4056
9112-4057
9112-4058
9112-4059
9112-4060
9112-4061
9112-4063
9112-4064
9112-4065
9112-4066
9112-4067
9112-4069
9112-4070
9112-4076
9112-4077
9112-4078
9112-4083
9112-4084
9112-4085
9112-4086
9112-4087
9112-4088
9112-4089
9112-4090
9112-4092
9112-4093
9112-4094
9112-4096
9112-4107
9112-4108
9112-4110
9112-4112
9112-4113
9112-4114
9112-5002
9112-5003
9112-5007
9112-5018
9112-5021
9112-5023
9112-5030
9112-5031
9112-5042
9112-5047

PAGE

....................................... 6-6
....................................... 6-7
....................................... 6-6
....................................... 6-6
................................6-6, 6-7
................................6-6, 6-7
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
......................................10-3
......................................10-3
......................................10-3
.................................... 13-15
.................................... 13-15
.................................... 13-15
.................................... 13-15
......................................10-6
......................................10-6
......................................10-6
......................................10-6
.................................... 10-20
.................................... 10-20
....................................... 6-4
......................................10-6
....................................... 2-1
......................................10-6
....................................... 6-4
....................................... 6-4
....................................... 6-6
....................................... 6-6
....................................... 6-8
....................................... 6-8
.................................... 13-11
......................................13-5
.................................... 13-22
......................................13-9
.................................... 13-24
.................................... 13-24
.................................... 13-22
....................................... 6-1
1-23

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

9112-5053
9112-5056
9112-5083
9112-5101
9112-5104
9112-5109
9112-6008
9112-6009
9112-6010
9112-6023
9112-6024
9112-6025
9112-6026
9112-6027
9112-6029
9112-6030
9112-6031
9112-6032
9112-6035
9112-6050
9112-6051
9112-6080
9113-3001
9114-1182
9114-1183
9114-1193
9114-1197
9114-1198
9114-1218
9114-1232
9114-1256
9114-1257
9114-1258
9114-1259
9114-1265
9114-1266
9114-1307
9114-1316
9114-1329
9114-1332
9114-1350
9114-1364
9114-1374
9114-1424
9114-1429
9114-1459
9114-1511
9114-1513
9114-3051
9114-3055
9114-3087
JJ

PAGE

......................................7-16
.................................... 13-32
.................................... 13-13
......................................13-3
....................................... 5-5
....................................... 5-6
............. 13-13, 13-24, 13-28
.................................... 13-24
.................................... 13-24
............... 13-7, 13-13, 13-28
.................................... 13-13
............... 13-7, 13-13, 13-28
.......................... 13-7, 13-28
............... 13-7, 13-13, 13-28
.................................... 13-13
.................................... 13-24
.................................... 13-13
.................................... 13-13
............................ 9-11, 13-9
......................................7-16
............................ 7-16, 7-17
........................ 13-13, 13-28
......................................12-1
......................................13-5
......................................13-5
............................ 11-3, 11-4
.......................... 13-5, 13-21
....................................... 2-1
....................................... 2-1
....................................... 2-1
.................................... 13-21
.................................... 13-21
......................................13-5
.......................... 13-5, 13-22
.......................... 13-5, 13-21
......................................13-5
......................................9-11
....................................... 9-9
....................................... 2-1
......................................13-8
........................ 13-18, 13-20
......................................13-5
......................................13-8
................. 2-2, 13-35, 13-36
......................................11-5
......................................13-8
....................................... 6-2
............................ 11-3, 11-4
....................................... 2-1
................ 5-1, 5-3, 9-4, 9-5
........................ 5-1, 5-3, 9-1

PART NUMBER

PAGE

9114-3090 ......................................13-8
9114-3099 ......................................11-5
9114-3108 ........ 11-8, 11-9, 13-3, 13-5,
................................ 13-8, 13-21, 13-22
9114-3114 ............................ 11-6, 11-7
9114-3117 .......................... 13-5, 13-21
9114-3118 ......................................7-13
9114-3120 ......................................12-1
9114-3122 ................................5-2, 5-4
9114-3124 ......................................11-5
9114-3127 ............................ 11-6, 11-7
9114-3128 ............................ 11-6, 11-7
9114-3129 ............................ 11-6, 11-7
9114-3130 ............................ 11-6, 11-7
9114-3134 ......................................7-14
9114-3136 ......................................13-3
9114-3137 ............................ 11-6, 11-7
9114-3138 ............................ 11-6, 11-7
9114-3140 .................................... 10-13
9114-3141 ......................................7-17
9114-3144 .................................... 10-19
9114-3160 .................................... 10-19
9114-3163 ............................ 13-1, 13-3
9114-3164 ......................................13-3
9114-3172 ....................................... 6-1
9114-3182 ......................................12-1
9114-3189 ....................................... 2-1
9114-3190 ......................................13-8
9114-3192 ............ 5-1, 5-3, 11-1, 11-2
9114-3193 ......... 11-3, 11-4, 11-8, 11-9
9114-3201 .................................... 10-10
9114-3202 ......................................13-1
9114-3210 ......................................13-5
9114-3220 ......................................13-8
9114-3221 ............................ 11-6, 11-7
9114-3269 ....................................... 5-6
9114-3270 ......................................13-5
9114-3275 ......................................13-6
9114-3276 ......................................13-6
9114-3277 .................. 11-6, 11-7, 13-6
9114-3280 ......................................12-1
9114-3281 ......................................12-1
9114-3282 ............................ 12-1, 12-2
9114-3283 ............................ 12-1, 12-2
9114-3284 ......................................12-1
9114-3285 ......................................12-1
9114-3286 ......................................12-1
9114-3287 ......................................12-1
9114-3288 ......................................12-1
9114-3289 ......................................12-1
9114-3290 ......................................12-2
* Complete revision of index.

PART NUMBER

9114-3307
9114-3314
9114-3315
9114-3316
9114-3331
9114-3342
9114-3349
9114-3357
9114-3361
9114-4009
9114-4010
9114-4011
9114-4012
9114-4013
9114-4014
9114-4015
9114-4017
9114-4093
9114-4094
9114-4095
9114-4098
9114-4099
9114-4128
9114-4149
9114-4150
9114-4151
9114-4152
9114-4153
9114-4157
9114-4158
9114-4159
9114-4175
9114-4178
9114-4179
9114-4180
9114-4181
9114-4182
9114-4183
9114-4184
9114-4185
9114-4186
9114-4187
9114-4188
9114-4189
9114-4190
9114-4191
9114-4192
9114-4196
9114-4197
9114-4198
9114-4248

PAGE

....................................... 2-1
................................5-2, 5-4
................................5-1, 5-3
................................5-4, 5-5
......................................11-7
......................................7-13
.................. 11-3, 11-4, 11-9
....................................... 2-1
......................................13-8
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.......................... 10-2, 13-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................10-3, 10-6, 13-15
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
.................................... 10-11
.................................... 10-11
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
......................................7-15
......................................7-15
......................................7-15
......................................7-13
......................................7-13
......................................7-13
........................ 10-16, 10-17
1-24

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

9114-4326
9114-4327
9114-4328
9114-4329
9114-4330
9114-4331
9114-4332
9114-4333
9114-4334
9114-4335
9114-4336
9114-4337
9114-4338
9114-4339
9114-4340
9114-4341
9114-4342
9114-4343
9114-4344
9114-4345
9114-4346
9114-4347
9114-4348
9114-4349
9114-4350
9114-4351
9114-4352
9114-4353
9114-4354
9114-4355
9114-4356
9114-4357
9114-4358
9114-4359
9114-4360
9114-4361
9114-4362
9114-4363
9114-4364
9114-4365
9114-4366
9114-4367
9114-4368
9114-4369
9114-4370
9114-4371
9114-4372
9114-4373
9114-4374
9114-4376
9114-4377
JJ

PAGE

.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................

6-2
6-2
6-2
6-2
6-2
6-2
6-2
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4

PART NUMBER

9114-4378
9114-4379
9114-4380
9114-4381
9114-4382
9114-4383
9114-4384
9114-4385
9114-4386
9114-4387
9114-4388
9114-4389
9114-4390
9114-4391
9114-4392
9114-4393
9114-4394
9114-4395
9114-4396
9114-4397
9114-4398
9114-4399
9114-4400
9114-4401
9114-4402
9114-4403
9114-4404
9114-4405
9114-4406
9114-4407
9114-4408
9114-4438
9114-4439
9114-4442
9114-4448
9114-5021
9114-5030
9114-5031
9114-5033
9114-5034
9114-5035
9114-5050
9114-5096
9114-5130
9114-5134
9114-5135
9114-5136
9114-6012
9114-6047
9114-6052
9114-6053

PAGE

....................................... 6-4
....................................... 6-4
....................................... 6-4
....................................... 6-4
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 2-1
....................................... 2-1
....................................... 6-4
......................................7-15
......................................13-5
......................................7-14
......................................11-7
......................................13-3
......................................13-3
......................................13-3
......................................13-8
......................................13-8
....................................... 6-2
.................................... 13-35
.................................... 13-35
.................................... 13-35
....................................... 2-1
......................................9-11
............................ 3-2, 13-24
........................ 13-18, 13-20

* Complete revision of index.

PART NUMBER

9114-6054
9114-6058
9114-6059
9114-6111
9114-6112
9115-3031
9115-5016
9116-3012
9116-3013
9116-3044
9116-3093
9116-3121
9116-3129
9116-3137
9116-3191
9116-3201
9116-4017
9116-4023
9116-6012
9116-6062
9116-6063
9120-4460
9123-3012
9130-1020
9130-1064
9130-1065
9130-1083
9130-1086
9130-3021
9130-3038
9130-3041
9130-3047
9130-3049
9130-3056
9130-3057
9130-3059
9130-3067
9130-3465
9130-4021
9130-4022
9130-4023
9130-4024
9130-5016
9130-6030
9131-5001
9131-5007
9132-3001
9132-3002
9132-3003
9133-5026
9136-3025

PAGE

........................ 13-18, 13-20


....................................... 5-4
......................................7-17
.................................... 13-35
.................................... 13-35
................................5-4, 5-5
....................................... 5-4
......................................7-15
......................................7-15
.................................... 10-16
......................................7-17
.................................... 13-32
....................................... 5-7
....................................... 5-7
.................................... 13-32
................................5-4, 9-4
.................................... 10-16
......................................10-2
............................ 2-2, 13-36
....................................... 3-3
............................ 2-2, 13-36
............................ 10-2, 10-6
............................ 11-1, 11-2
.................................... 13-27
.................................... 13-27
.................................... 13-27
....................................... 4-4
....................................... 5-6
....................................... 2-1
.................................... 13-27
.................................... 13-27
......................................12-1
....................................... 9-4
................................5-1, 5-3
....................................... 5-6
................................9-2, 9-3
......................................13-8
......................................13-8
.................................... 10-22
.................................... 10-22
.................................... 10-22
.................................... 10-22
....................................... 4-4
....................................... 4-4
........................ 13-33, 13-34
......................................11-6
......................................12-1
......................................12-1
......................................12-1
.................................... 13-36
......................................7-15
1-25

INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99

INDEX
PART NUMBER

9136-4004
9136-4005
9136-4006
9136-4007
9136-4008
9913-3139

JJ

PAGE

PART NUMBER

PAGE

PART NUMBER

PAGE

............................. 11-6, 11-7


............................. 11-6, 11-7
............................. 11-6, 11-7
............................. 11-6, 11-7
............................. 11-6, 11-7
..................................... 13-13

* Complete revision of index.

1-26

CHASSIS & ATTACHING PARTS


Frame Shrouding & Trim
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-10-97

Item

Part No.

Qty.

1
2
3

14

9108-1259
7714-3003
9103-3485
9112-4107
9103-3029
8820-1050
8667-1164
8850-1007
7714-3006
9108-1258
9108-1210
9108-1475
9108-1626
9020-6194
1440-2248
8820-1017

1
33
1
1
1
2
2
2
8
1
1
1
1
16"
AR
4

15
16
17
18
19

8855-1010
8856-1003
9108-6060
9108-3173
8855-1007

4
4
1
3
3

4
5
6
7
8
9
10
11
12
13

KG

Description Of Part
REAR CAB COVER
WHIZ-LOK SCREW, 5/16-18X5/8
SEAT
SLIDE ADJ. KIT
SEAT BELT
HEX HD CAPSCREW, 7/16-14X1, GR5
SPACER
HEX NUT, 7/16-14
WHIZ-LOK NUT
BELLY PAN
VALVE ACCESS COVER
HEATER COVER PLATE
MAINTENANCE DECK
TRIM-LOK
3M ADHESIVE
HEX HD CAPSCREW, 5/16-18X5/8,
GR5
LOCKWASHER, 5/16
FLAT WASHER, 5/16
FRONT ENGINE COVER
RUBBER HD SCREW BUMPER
LOCKWASHER, #10

* Added item 37.

Item

Part No.

Qty.

Description Of Part

20
21
22

8850-1612
9108-6088
8820-1017

3
1
2

23
24
25

8855-1010
8856-1003
8830-1093

2
2
4

26
27
28
29
30
31

8855-4900
8859-1200
9103-3102
9130-3021
9020-7458
8830-1193

4
4
1
1
3
3

32
33
34
35
36

8855-1007
8850-1613
9108-6054
8850-1612
8368-3291

3
3
1
4
1

* 37

9114-3051

HEX NUT, #10-24


TANK COVER WELDMENT
HEX HD CAPSCREW, 5/16-18X5/8,
GR5
LOCKWASHER, 5/16
FLAT WASHER, 5/16
ROUND HD MACHINE SCREW,
#10-24X3/4
INTERNAL TOOTH WASHER
O-RING
MANUAL HOLDER
"T" HANDLE
DRAW LATCH
ROUND HD MACHINE SCREW,
#10-32X1/2
LOCKWASHER, #10
HEX NUT, #10-32
REAR ENGINE COVER
HEX NUT, #10-24
MIRROR (starting S/N 0177103. For
earlier models use service kit
9108-5099)
BUSHING

2-1

CHASSIS & ATTACHING PARTS


(9108-6155) Frame Shrouding & Trim
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-24-97

Item
1
2
3
4
5
6
7
8
*9
10
11
12
13
14
15
16
17
18
19
21
22
23
24

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9108-6155
7714-3003
9103-3485
9112-4107
8820-1050
9103-3029
8850-1007
7714-3006
9108-1475
9108-1709
8897-1003
9114-1329
9108-1681
9020-6194
9112-3124
8856-1003
9108-6060
9108-3173
8855-1007
8850-1612
9108-6162

1
42
1
1
2
1
2
4
1
1
3
1
1
AR
4
4
1
5
5
5
1

FRAME WELDMENT (includes item 32)


WHIZ-LOK SCREW
SEAT (w/armrest)
SLIDE ADJ. KIT
HEX HD CAPSCREW, 7/16-14 x 1
SEAT BELT
HEX NUT, 7/16-14
WHIZ-LOK NUT
HEATER COVER PLATE
BELLY PAN (includes weld nut)
WELD NUT
VALVE ACCESS COVER
DECK COVER
TRIM-LOK
WHIZ-LOC SCREW, 5/16-18 x 5/8
FLAT WASHER, 5/16
FRONT ENGINE COVER
RUBBER HD SCREW BUMPER
LOCKWASHER, #10
HEX NUT, #10-24
TANK COVER WELD (includes
item 42)
MANUAL HOLDER
T-HANDLE
DRAW LATCH
ROUND HD MACHINE SCREW,
#10-32X1/2

25
26
27
28
29

8855-1007
8850-1613
9108-1276
8832-1030
8368-3291

17
6
1
4
1

30
31
32
33
34
35
36
37
38

8855-4900
9114-6012
7149-2134
9112-1212
8820-1020
8856-1003
8855-1010
8850-1005

4
1
45"
1
4
5
5
4
Ref

39

9114-1198
9114-1218
9114-3189
9114-1232
9114-3051
2492-1393
2492-1394
2492-1395
8820-1017

1
1
3
1
1
1
1
1
1

LOCKWASHER, #10
HEX NUT, #10
REAR SHEET METAL
SELF-TAP SCREW
MIRROR
(includes attachment hardware)
INTERNAL TOOTH WASHER
CAB WELDMENT
SPLIT LOOM, 3/4
VALVE SUPPORT
HEX HD CAPSCREW, 5/16-18 x 1
FLAT WASHER, 5/16
LOCKWASHER, 5/16
HEX NUT, 5/16-18
FLOOR PLATE ASSY (see page 7-6
for details)
REAR CAB COVER
HINGE
NUT RETAINER
HINGE
BUSHING
HORN
HORN BRACKET
NUT
HEX HD CAPSCREW, 5/16-18X5/8,
GR5

9103-3102
9130-3021
9020-7458
8830-1193

1
1
3
12

PCN-960048, 960049 MB

* 40
41

* 42
43

* 44
* 45
* 46
* 47

* Removed item 20, changed part numbers on items 9 & 40, changed part
number & location on item 42, added items, added items 44 thru 47.

2-1

CHASSIS & ATTACHING PARTS


(9108-6155) Frame Shrouding & Trim
Starting Serial No. 0177368
Original Issue 1-98

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

9108-6155
7714-3003
9103-3485
9112-4107
8820-1050
9103-3029
8850-1007
7714-3006
9108-1475
9108-1709
9108-1329
9108-1681
9020-6194
9112-3124
8856-1003
9108-6060
9108-3173
8855-1007
8850-1612
9108-6175

1
34
1
1
2
1
2
4
1
1
1
1
AR
4
4
1
5
5
5
1

25
26
27
28
29

8855-1007
8850-1613
9108-1276
8832-1030
8368-3291

17
6
1
4
1

30
31
32
33
34
35
36
37
38

20
21
22
23
24

8521-1040
9103-3102
9130-3021
9020-7458
8830-1193

1
1
1
3
12

FRAME WELDMENT (includes item 32)


WHIZ-LOK SCREW, 5/16-18X-5/8
SEAT (w/ armrest)
SLIDE ADJ. KIT
HEX HD CAPSCREW, 7/16-14 x 1
SEAT BELT
HEX NUT, 7/16-14
WHIZ-LOK NUT
HEATER COVER PLATE
BELLY PAN
VALVE ACCESS COVER
DECK COVER
TRIM-LOK
WHIZ-LOC SCREW, 5/16-18 x 1/2
FLAT WASHER, 5/16
FRONT ENGINE COVER
RUBBER HD SCREW BUMPER
LOCKWASHER, #10
HEX NUT, #10-24
TANK COVER WELD (includes
item 42)
BUTTON PLUG
MANUAL HOLDER
T-HANDLE
DRAW LATCH
ROUND HD MACHINE SCREW,
#10-32 x 1/2

39
40
41
42
43
44

8855-4900
9114-6012
7149-2134
9112-1212
8820-1020
8856-1003
8855-1010
8850-1005
9109-5024
9108-5111
9114-1198
9114-1218
9114-3189
9114-3307
9114-3051
9114-3357

4
1
45"
1
4
5
5
4
1
1
1
1
3
1
1
1

45

9114-4438
9114-4439
8820-1017

1
1
1

Item
1
2
3

MB

Description Of Part
LOCKWASHER, #10
HEX NUT, #10-32
REAR SHEET METAL
SELF-TAP SCREW
MIRROR (includes attachment
hardware)
INTERNAL TOOTH WASHER
CAB WELDMENT
SPLIT LOOM, 3/4
VALVE SUPPORT
HEX HD CAPSCREW, 5/16-18 x 1
FLAT WASHER, 5/16
LOCKWASHER, 5/16
HEX NUT, 5/16-18
FLOOR PLATE ASSY, 522
FLOOR PLATE ASSY, 524
REAR CAB COVER
HINGE
NUT RETAINER
HINGE
BUSHING
HORN ASSY (includes horn
& bracket)
HORN
BRACKET
HEX HD CAPSCREW , 5/16-18x5/8,
GR5

2-1

CHASSIS & ATTACHING PARTS


Rear Axle & Attaching Parts
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-1-99

FRONT OF MACHINE

PCN 971313, 980724,


980730 - JH

* Revised parts list, service notes and illustration.

2-2

CHASSIS & ATTACHING PARTS


Rear Axle & Attaching Parts
Starting Serial No. 0177005
Original Issue 1-90
* NOTE #1: When 9108-1384 Pivot Pin breaks, order part number 9108-5077
Revised 3-1-99
Steer Cylinder Pivot Block Kit for the replacement parts needed to accommodate new pivot pins.

* NOTE #2: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total
max. gap of 1/16".

* NOTE #3: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as
required to maintain no more than 1/16" gap. Must have a minimum of one shim.

* NOTE #4: All machines need to bore Steering Knuckles to use items 62 & 63. See diagram on previous page. Unless
you have purchased new Steering Knuckles part number, 9112-0003 & 9112-0004.

* NOTE #5: You may have to use item 37 in place of items 28 & 64, unless you have purchased new Steering Knuckles
part number, 9112-0003 & 9112-0004. See engineering print that comes with the Steering Knuckle Kit for details.

* NOTE #6: See option section for details on the Rear Axle Rework Kit and the Rear Axle Advantage Kit.

Item

Part No.

Qty.

9103-5240

Ref

9104-5152

Ref

9116-6012

2
3
4
5
6
7

9108-1177
9002-0247
8856-1119
8510-1098
2460-1570

1
1
1
1
2
2
2

8821-2321

8850-1110
9104-3222

2
4

* 12

9112-3031
8320-1006

2
12

13
14
15
* 16

8668-1572
9116-6063
9104-3247
9112-0003

12
1
2
1

* 17

9112-0004

* 10
11

18

19
20
* 21

8820-1065
9108-1461
9108-1384

2
2
2

22
23
24
* 25

9020-1918
8822-1701
8855-1013
8852-1312

2
2
2
2

PCN 971313, 980724,


980730 - JH

Description Of Part
STEERING KNUCKLE KIT, (includes
items 26 thru 28; 32 thru 37; 41 thru 52;
four of item 54, 56, 57, 58, 62, 63, & 64 one kit does both sides)
STEERING CYLINDER PIN KIT,
(includes one each of items 25, 26, 27,
29, 30, 31, 49, & 57 - one kit
needed for each side)
REAR AXLE, (includes items 11, 35,
& 47)
REAR AXLE PIN
HEX HD CAPSCREW, 1-1/4-7X6
FLAT WASHER, 1-1/4
HEX NUT, 1-1/4-7
LIP SEAL
DRIVE HUB, 524 ONLY, (see page 6-6
for details)
NON DRIVING HUB, 522 ONLY,
(See page 6-7 for details)
SOCKET HEAD CAPSCREW,
5/8-11X3-3/4, GR8
HEX NUT, 5/8-11
12 PT. SCREW, 3/4-10X2, (torque to
270-290 ft. lbs.)
BUSHING
HEX HD CAPSCREW, 3/4-10X2, (torque
to 270-290 ft. lbs.)
HARDENED WASHER, 3/4
TIE ROD, (includes item 15)
SELF ALIGNING BUSHING
L.H. STEERING KNUCKLE, (see
note #4)
R.H. STEERING KNUCKLE, (see
note #4)
STEERING CYLINDER ASSY, (see page
10-6 for details)
HEX HD CAPSCREW, 1/2-13X1, GR5
WASHER, 3/16"
STEERING CYLINDER PIVOT PIN, (see
note # 1)
SHIM, (10 gauge, see note #2)
SET SCREW, 3/8-16X1/2"
LOCKWASHER, 1/2
HEX LOCKNUT, 3/4-10, (torque to
160-175 ft. lbs.)

Item

Part No.

Qty.

Description Of Part

26
27
* 28
29
30
* 31

9108-1415
9104-1732
8852-1208
9104-1481
9104-1459
8850-1416

2
2
2
2
2
2

32
33
34
35
36
* 37

9108-1693
9112-3030
8859-1032
9112-3028
8692-1268
8821-1117

2
4
4
2
2
2

38
39

8855-1109
9104-1439
8320-1140

2
2
2

40
41
42
43
44
45
46
47
48
* 49
50
51

8852-1306
9114-1424
9104-1449
9104-1450
9104-1451
9112-3030
8859-1032
9112-3027
9112-3029
8859-1104
9112-1091
8821-2321

2
2
4
4
6
2
2
2
2
4
2
2

52
53
54
55
56
57
58
59
60
61
* 62
* 63
* 64

8855-1153
8867-1001
8867-1022
8867-1033
8858-1323
8859-1019
9104-1596
9103-1009
9108-1691
9020-6846
9112-1239
9112-1240
8821-1121

2
4
4
4
4
2
4
1
1
1
2
4
2

DIRT SHIELD
SPACER
HEX LOCKNUT, 1/2-13, (see note #5)
STEERING CYLINDER PIN
WASHER
HEX JAM NUT, 1-14, (torque to
225-250 ft.lbs.)
UPPER KING PIN
BACK-UP RING
O-RING
BUSHING
LIP SEAL
SOCKET HD CAPSCREW,
1/2-13X4-1/2, GR8
LOCKWASHER, 1/2, (see note #5)
TIE ROD PIN
HEX HD CAPSCREW, 3/8-16X2-3/4,
GR8
LOCKNUT, 3/8-16
LOWER KING PIN
SHIM, (.060 thick, see note #2)
SHIM, (.0478 thick, see note #2)
SHIM, (.106 thick, see note #2)
BACK-UP RING
O-RING
BUSHING
O-RING
O-RING
THRUST BUSHING
SLOT HD CAPSCREW, 5/8-11X3-3/4,
GR8
LOCKWASHER, 5/8
LUBE FITTING, STRAIGHT, 1/8
LUBE FITTING, 30 DEGREES, 1/8
LUBE FITTING, STRAIGHT, 1/4-28
RETAINING RING
O-RING
SHIM, (20 gauge, see note #2)
SHIM, (.0500 thick)
SHIM, (.1046 thick)
SHIM, (.1345 thick)
BUSHING, (see note #4)
BUSHING, (see note #4)
SOCKET HD CAPSCREW,
1/2-13X6-1/2, (see note #5)

* Revised parts list, service notes and illustration.

2-2

CHASSIS & ATTACHING PARTS


Rear Axle & Attaching Parts
Starting Serial No. 0177069
Original Issue 6-93
Revised 3-1-99

FRONT OF MACHINE

PCN 971313, 980724,


980730 - JH

* Revised parts list, service notes and illustration.

2-2

CHASSIS & ATTACHING PARTS


Rear Axle & Attaching Parts
Starting Serial No. 0177069
Original Issue 6-93
Revised 3-1-99

* NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base
end as required to maintain a total max. gap of 1/16".

* NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as
required to maintain no more than 1/16" gap. Must have a minimum of one shim.

* NOTE #3: All machines need to bore Steering Knuckles to use items 58 & 59. See diagram on previous page.
Unless you have purchased new Steering Knuckles part number, 9112-0003 & 9112-0004.

* NOTE #4: You may have to use items 60 & 61 in place of item 32, unless you have purchased new Steering Knuckles
part number, 9112-0003 & 9112-0004. See engineering print that comes with the Steering Knuckle Kit for details.

* NOTE #5: See option section for details on the Rear Axle Rework Kit and the Rear Axle Advantage Kit.

Item

Part No.

Qty.

9103-5240

9104-5152

Ref

2
2

* 2

9112-0004

8821-2321

* 4

9104-3222

* 5

8320-1006

12

6
7
8

9104-3247
8668-1572
9116-6012

2
12
1

9
10
11
12
13
14
15

9108-1177
9002-0247
9020-6846
8510-1098
8850-1006
8855-1011
8320-1144

1
1
1
1
2
2
2

16
17
18
* 19
20

8867-1001
9108-1695
9108-1691
9104-1598

6
2
1
2
2

* 21
* 22

9020-1918
8852-1312

2
2

23
24
25
* 26

9108-1415
9104-1732
8859-1019
8855-1104

2
2
2
2

PCN 971313, 980724,


980730 - JH

Description Of Part
STEERING KNUCKLE KIT, (includes
items 23 thru 26, 28 thru 32, 35, 36, 40
thru 51, & 58 thru 61 - one kit does both
sides)
STEERING CYLINDER PIN KIT,
(includes one each of items 22 thru 27,
33, & 34 -one kit needed for each side)
DRIVE HUB, 524 ONLY, (see page 6-6
for details )
NON DRIVE HUB, 522 ONLY, (see
page 6-7 for details)
R.H. STEERING KNUCKLE,
(see note #3)
SOCKET HD CAPSCREW,
5/8-11X3-3/4, GR8
CAPSCREW, 12 PT., 3/4-10X2,
(torque to 270-290 ft. lbs.)
HEX HD CAPSCREW, 3/4-10X2, (torque
to 270-290 ft. lbs.)
SELF-ALIGNING BUSHING
HARDENED WASHER, 3/4
REAR AXLE WELDMENT,
(includes items 30, 46, & 55)
REAR AXLE MOUNTING PIN
HEX HD CAPSCREW, 1-1/4-7X6
SHIM, (.1345 thick)
HEX NUT, 1-1/4-7
HEX NUT, 3/8-16
LOCKWASHER, 3/8
HEX HD CAPSCREW, 3/8-16X5-3/4,
GR5
LUBE FITTING, STRAIGHT, 1/8
STEERING CYLINDER PIVOT PIN
SHIM, (.1046 thick)
SHIM, (see note #1)
STEERING CYLINDER ASSY,
(see page 10-6 for details)
SHIM, (10 gauge , see note #1)
HEX LOCKNUT, 3/4-10, (torque to
160-175 ft. lbs.)
DIRT SHIELD
SPACER
O-RING
O-RING

Item

Part No.

Qty.

Description Of Part

27
28
29
30
31
* 32

9104-1481
9112-3030
8859-1032
9112-3028
8692-1268
8821-1121

2
4
4
2
2
2

33
* 34

8852-1208
9104-1459
8850-1416

2
2
2

35
36
37
38

8667-1022
9108-1693
9104-1439
8320-1140

4
2
2
2

39
40
41
* 42
* 43
* 44
* 45
46
47
48

8852-1306
8858-1323
9114-1424
9104-1596
9104-1449
9104-1450
9104-1451
9112-3027
9112-3029
8821-2321

2
4
2
4
4
4
6
2
2
2

49
50
51
* 52

8855-1153
8859-1104
9112-1091
9112-0003

2
2
2
1

53
54
55
56
57
* 58
* 59
* 60

9116-6063
2460-1570
9112-3031
8850-1110
9103-1009
9112-1239
9112-1240
8821-1117

1
2
2
2
1
2
4
2

* 61

8855-1109

STEERING CYLINDER PIN


BACK-UP RING
O-RING
BUSHING
LIP SEAL
SOCKET HD CAPSCREW,
1/2-13X6-1/2, GR8
LOCKNUT, 1/2, (see note #4)
WASHER
HEX JAM NUT,1-14, (torque to
225-250 ft. lbs.)
LUBE FITTING, 30 DEGREES, 1/8
UPPER KING PIN
TIE ROD PIN
HEX HD CAPSCREW, 3/8-16X2-3/4,
GR8
LOCKNUT, 3/8-16
RETAINING RING
LOWER KING PIN
SHIM, (20 gauge, see note #2)
SHIM, (.060 thick, see note #2)
SHIM, (.0478 thick, see note #2)
SHIM, (.106 thick, see note #2)
BUSHING
O-RING
SLOT HD CAPSCREW,
5/8-11X3-3/4, GR8
LOCKWASHER, 5/8
O-RING
THRUST BUSHING
L.H. STEERING KNUCKLE,
(see note #3)
TIE ROD, (includes item 6)
LIP SEAL
BUSHING
HEAVY HEX JAM NUT, 5/8-11
SHIM, (.0500 thick)
BUSHING
BUSHING
SOCKET HD CAPSCREW,
1/2-13X4-1/2, GR8, (see note #4)
LOCKWASHER, (hi collar), 1/2,
(see note #4)

* Revised parts list, service notes and illustration.

2-2

CHASSIS & ATTACHING PARTS


Rear Axle & Attaching Parts
Starting Serial No. 0177368
Original Issue 1-98
Revised 3-1-99

1
2
21
22
23

20
19

(3)HOLES 125
2.377
DIA
2.378

12

18
20
19

8
9
17

24
25

LOCATE NEW BORES


THRU BOTTOM
HOLE.
NEW BORES
MUST BE
IN LINE WITH
EXISTING
BOTTOM BORE.
HOLES MUST
ACCEPT A 2.375
DIA. SHAFT
THRU ALL
4 HOLES.

NEW HOLES

26

27

BOTTOM HOLE

UPPER

28
29
30
31

15
16

LOWER

KNUCKLE LAYOUT FOR BORING


OUT HOLES FOR BUSHINGS
SEE NOTE #3 ON NEXT PAGE FOR DETAILS

(R.H. KNUCKLE SHOWN)

15

10

14

42
35

11
12

13

41

ENLARGED VIEW

LEFT
SIDE

40
37
38

39
43
44

UPPER

45

48
34

50

35

49
46

36

15

LOWER

33

37

47
51

RIGHT
SIDE

52
64

63

53
37

32
62 52

61

60

59

55
54
56

57

58

FRONT OF
MACHINE

PCN 971313, 980724,


980730 - JH

* Revised parts list, service notes and illustration.

2-2

CHASSIS & ATTACHING PARTS


Rear Axle & Attaching Parts
Starting Serial No. 0177368
Original Issue 1-98
Revised 3-1-99

NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base
end as required to maintain a total max. gap of 1/16".

NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as
required to maintain no more than 1/16" gap. Must have a minimum of one shim.
NOTE #3: All machines need to bore Steering Knuckles to use items 4 & 7. See diagram on previous page. Unless
you have purchased new Steering Knuckles part number, 9112-0003 & 9112-0004.
NOTE #4: You may have to use items 63 & 64 in place of items 43 & 48, unless you have purchased new Steering
Knuckles part number, 9112-0003 & 9112-0004. See engieering print that comes with Steering Knuckle Kit for details
NOTE #5: See option section for details on the Rear Axle Rework Kit and the Rear Axle Advantage Kit.

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

9103-5240

STEERING KNUCKLE KIT, (includes


items 2, 4, 7 thru 14, 16 thru 23,
27 thru 31, 43, 48, 51, two of item 52,
63, & 64, one kit does both sides)
STEERING CYLINDER PIN KIT,
(includes one each of items 1, 2, 3, 12,
21 thru 25, one kit needed for each
side)
HEX LOCK NUT, 3/4-10, (torque to
160-175 ft. lbs.)
DIRT SHIELD
STEERING CYLINDER PIN
BUSHING
TIE ROD PIN
LOCK NUT, 3/8-16
BUSHING
BACK-UP RING
O-RING
BUSHING
O-RING
O-RING
THRUST BUSHING
SHIM, (.032 thick)
REAR AXLE WELDMENT, (includes
items 10, 17, & 61)
LIP SEAL
BUSHING
UPPER KING PIN
RETAINING RING
LUBE FITTING, 90 DEGREES, 1/8
SPACER
SPACER
O-RING
WASHER
HEX JAM NUT, 1-14, (torque to
225-250 ft. lbs.)
HEX HD CAPSCREW, 3/8-16x2-3/4,
GR8
LOWER KING PIN
SHIM, (.060 thick, see note #2)
SHIM, (.0478 thick, see note #2)
SHIM, (.106 thick, see note #2)
SHIM, (.0359 thick, see note #2)
DRIVE HUB, 524 ONLY, (see page
6-6 for details)
NON DRIVE HUB, 522 ONLY, (see
page 6-7 for details)

33

9112-0004

34
35
36

8850-1006
8855-1011
8320-1144

2
6
2

37
38
39
40

8867-1001
9108-1695
9104-1598

6
2
AR
Ref

41
42
43

9108-1523
9108-1522
8820-1035
8821-1121

1
1
4
2

44

9112-0003

45
46
47

9104-3247
8668-1572
8320-1006

2
12
12

48
49

8852-1208
9104-3222

2
4

50
51
52

9020-1918
8855-1153
8821-2321

AR
2
4

53
54
55
56
57
58
59
60
61
62
63

9108-1177
8510-1098
9116-6063
9103-1009
9108-1691
9020-6846
9002-0247
2460-1570
9112-3031
8850-1110
8821-1117

1
1
1
AR
AR
AR
1
2
2
2
2

64

8855-1109

9104-5152

AR

8852-1312

2
3
4
5
6
7
8
9
10
11
12
13
14
15

9108-1415
9104-1481
9112-1239
9104-1439
8852-1306
9112-1240
9112-3030
8859-1032
9112-3027
9112-3029
8859-1104
9112-1091
9104-1733
9116-6012

2
2
2
2
2
4
4
4
2
2
4
2
AR
1

16
17
18
19
20
21
22
23
24
25

8692-1268
9112-3028
9108-1693
8858-1323
8867-1022
9104-1732
9104-1438
8859-1019
9104-1459
8850-1416

2
2
2
4
4
2
AR
2
2
2

26

8320-1140

27
28
29
30
31
32

9114-1424
9104-1449
9104-1450
9104-1451
9104-1596

2
AR
AR
AR
AR
Ref
Ref

PCN 971313, 980724,


980730 - JH

* Revised parts list, service notes and illustration.

Description Of Part
R.H. STEERING KNUCKLE,
(see note #3)
HEX NUT, 3/8-16
LOCK WASHER, 3/8
HEX HD CAPSCREW, 3/8-16X5-3/4,
GR8
LUBE FITTING, STRAIGHT, 1/8
STEERING CYLINDER PIVOT PIN
SHIM, (.060 thick, see note #1)
STEERING CYLINDER ASSY, (see
page 10-6 for details)
L.H. TUBE SUPPORT, 524 ONLY
R.H. TUBE SUPPORT, 524 ONLY
HEX HD CAPSCREW, 3/8-16X1, GR5
SOCKET HD CAPSCREW,
1/2-13X6-1/2, GR8, (see note #4)
L.H. STEERING KNUCKLE,
(see note #3)
SELF-ALIGNING BUSHING
HARDENED WASHER, 3/4
HEX HD CAPSCREW, 3/4-10X2, GR8,
(torque to 270-290 ft. lbs.)
HEX LOCKNUT, 1/2-13, (see note #4)
CAPSCREW 12PT, 3/410X2, GR8,
(torque to 270-290 ft. lbs.)
SHIM, (10 gauge, see note #1)
LOCK WASHER, 5/8
SOCKET HD CAPSCREW,
5/8-11X3-3/4, GR8
REAR AXLE MOUNTING PIN
HEX NUT, 1-1/4-7
TIE ROD, (includes item 45)
SHIM, (.0598 thick)
SHIM, (.1046 thick)
SHIM, (.1345 thick)
HEX HD CAPSCREW, 1-1/4-7X6, GR5
LIP SEAL
BUSHING
HEX NUT, 5/8-11
SOCKET HD CAPSCREW,
1/2-13X4-1/2, GR8, (see note #4)
LOCKWASHER, (hi coller), 1/2,
(see note #4)

2-2

CHASSIS & ATTACHING PARTS


Front Axle Mounting
Starting Serial No. 0177005
Original Issue 1-90
Revised 1-10-99

* Note: For part numbers of


internal bearings and seals that
come with the axle, see page 6-2.

Item

Part No.

1
2
3
4
5
6

KG

9108-1176
9020-5891
9103-1014
8320-1031
8852-1016

Qty.

Description Of Part

FRONT AXLE HOUSING ASSEMBLY


(see page 6-2 for details)
FRONT SWAY PIN
SPACER
SHIM WASHER
HEX HD CAPSCREW, 1"-8X5"
HEX LOCKNUT, 1"-8

1
2
1
1
1

2-3

* Added note to see page 6-2 for internal components

CHASSIS & ATTACHING PARTS


Front Axle Mounting
Starting Serial No. 0177165
Original Issue 3-96

Item

Part No.

1
2
3
4
5
6
7

PCN 950594-KG

9108-1176
9020-5891
9103-1014
8320-1031
8852-1016
9108-3480

Qty.

Description Of Part

Ref FRONT AXLE (see page 6-2


for details)
1 FRONT SWAY PIN
2 SPACER
2 SHIM WASHER
1 HEX HD CAPSCREW, 1"-8X5"
1 HEX LOCKNUT, 1"-8
1 SHIM WASHER

2-3

CHASSIS & ATTACHING PARTS


Cab Glass
Starting Serial No. 0177079
Original Issue 2-94
Revised 6-8-94

STANDARD
2 11"RAD.
16
(TYP)

36 3"
32

REAR WINDOW

7"
29 8

26

11" RAD.
2 16
(TYP)

3"
4

29 3"
8

42 25"
32
43

17"
32

NOTE: ALL LAMINATED SAFETY GLASS,


EXCEPT TOP WINDOW. TINTED
FOR 73% LIGHT TRANSMISSION
SEAMED EDGES, 7/32" THICK.

RIGHT SIDE WINDOW


CAB GLASS CAN ONLY BE SHIPPED
WITH THE COMPLETE CAB ENCLOSURE
OPTION. IF GLASS BREAKAGE OCCURS
IN THE FIELD IT MUST BE REPLACED
LOCALLY USING THE DIMENSIONS GIVEN.
WITH THE EXCEPTION OF THE DOOR SLIDING
WINDOW ASSY WHICH MAY BE PURCHASED
THROUGH THE PARTS DEPARTMENT.

11"
RAD.
16
(TYP)

28 3"
4

1"
27 16

OPTIONAL

21 3"
4

TOP WINDOW
(Clear Lexan, 1/4" thick)
10

26

11"
16

LEFT SIDE
WINDOW

28 11"
16
23

3"
8

7"
RAD.
8
(2) PLACES

1"
2

=2

16 11"
16
34"
= 3 1" RAD.
8
(6) PLACES

3"
26 4

KG

FRONT WINDOW

11

1"
2

DOOR SLIDING WINDOW


(9130-3067)
2-4

CHASSIS & ATTACHING PARTS


Cab Glass
Starting Serial No. 0177122
Original Issue 12-95
211/16
Rad. Typ.

3511/16

211/16
Rad. Typ.

265/8
RIGHT SIDE WINDOW

LEFT
SIDE
WINDOW

(STANDARD ON ALL UNITS)

411/2

103/8

421/4

34

2811/16

2611/16

231/2

DOOR
SLIDING WINDOW ASSY

(9130-3067)

1611/16

FRONT WINDOW

111/2

263/4
417/8

NOTE 3: TOP WINDOW IS LEXAN


MR50T4-112. 1/4 THICK.

413/8
313/8
1 /2

101/2

NOTE 1: CAB GLASS


CAN ONLY BE SHIPPED
WITH THE COMPLETE
CAB ENCLOSURE
OPTION. IF GLASS
BREAKAGE OCCURS IN
THE FIELD, IT MUST BE
REPLACED LOCALLY
USING THE
DIMENSIONS GIVEN.
WITH THE EXCEPTION
OF THE SLIDING DOOR
WINDOW ASSY WHICH
MAY BE PURCHASED
THROUGH THE PARTS
DEPARTMENT.

NOTE 2: ALL LAMINATED SAFETY GLASS


(EXCEPT FOR TOP WINDOW).
TINTED FOR 73% LIGHT TRANSMISSION. SEAMED EDGES. 7/32 THICK.

31/8 Rad. (6) Places

2015/16

271/16

211/16
Rad. Typ.

1 /2

75/8

75/8
311/2

TOP WINDOW

REAR WINDOW
(STANDARD ON ALL UNITS)

263/4

75/8
16 Holes
5
/16 Dia.

75/8
293/8

PCN 940484 RS

2-4

BOOM
First Boom Section
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-7-96

Item

Part No.

Qty.

1
2
3
4
5

9108-6101
9108-1148
8820-1107
8850-1010
8820-1532
8820-1533
9002-7470
9103-3186
9103-1236
9020-5870
9103-3189
8820-1568
8820-1569

1
1
1
1
8
AR
8
2
4
4
2
4
AR

12
13
14
15
16
17
18

9002-7471
9108-3063
9108-1172
9108-1171
9108-3298
9108-1397
8820-1607

4
2
2
2
2
1
2

19

9002-7473

6
7
8
9
10
11

PCN 920495-KG

Description Of Part
FIRST BOOM SECTION
PIN
HEX HD CAPSCREW, 5/8-11X5
HEX NUT, 5/8-11
HEX HD CAPSCREW, 3/8-24X3/4,GR5
HEX HD CAPSCREW, 3/8-24X7/8,GR5
HARDENED FLATWASHER, 3/8
BEARING PAD
SPACER
SHIM
BEARING PAD
HEX HD CAPSCREW, 1/2-20X2, GR5
HEX HD CAPSCREW, 1/2-20X2-1/4,
GR5
HARDENED FLATWASHER, 1/2
BEARING PAD
SPACER
SHIM
BUSHING
BEARING PLATE
HEX HD CAPSCREW, 3/4-16X1-1/4,
GR5
WASHER

3-1

BOOM
Second Boom Section
Starting Serial No. 0177005
Original Issue 1-90
Revised 10-17-97

Item

Part No.

Qty.

1
2
3
4
5
6
7

10
11
12

9108-6102
8820-1564
9002-7471
9108-3297
9108-1447
9108-1448
8820-1532
8820-1533
9002-7470
9103-3186
9103-1236
9020-5870
8820-1537

1
4
4
2
2
AR
4
AR
4
2
2
AR
4

13
14
15
16
17
18

9108-1457
9108-3307
9114-6052
8855-1013
8820-1065
8362-1283

2
2
1
1
1
1

* 9

PCN 920495 MB

Description Of Part
SECOND BOOM SECTION
HEX HD CAPSCREW, 1/2-20X1,GR5
HARDENED WASHER
BEARING PAD
SPACER
SHIM
HEX HD CAPSCREW, 3/8-24X3/4,GR5
HEX HD CAPSCREW, 3/8-24X7/8,GR5
HARDENED FLAT WASHER
BEARING PAD
SPACER
SHIM
HEX HD CAPSCREW, 3/8-24X1-3/4,
GR5
SPACER
BEARING PAD
PIN WELDMENT
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13 x 1
SPECIAL WASHER

* Changed part number on item 9.

3-2

BOOM
(9108-5049) Quick Switch Option
Starting Serial No. 0177005 thru 0177090
Original Issue 1-90
Revised 2-4-98

Item

PCN 940033-JH

Part No.

Qty.

9108-5049

Ref

9104-5095

1
2
3
4
5
6
*7
*8
9
10
11
12
13
14
15

9104-6074
9108-6073
9020-7902
9103-3038
8863-1509
8867-1008
9103-1136
8820-1107
9108-1324
8850-1010
9020-7046
8820-1065
8855-1013
8830-1193

1
1
1
1
1
1
Ref
2
1
1
1
1
2
2
1

16

8856-1105

Description Of Part
QUICK SWITCH OPTION ( includes
9104-5095 plus items 9,10, &11)
QUICK SWITCH ASSY (includes items 1
thru 6, 15 & 16)
QUICK SWITCH WELDMENT
PLUNGER WELDMENT
QUICK RELEASE PIN
JACK CHAIN, 8" LONG, SIZE 12
ROLL PIN, 1/4"X2
LUBE FITTING, STRAIGHT, 1/4-28
SECOND BOOM SECTION (see page 3-2)
BUSHING
HEX HD CAPSCREW, 5/8-11X5, GR5
PIN
HEX NUT, 5/8-11
TILT CYLINDER PIN
HEX HD CAPSCREW, 1/2-13X1, GR5
LOCKWASHER, 1/2
ROUND HD MACHINE SCREW,
#10-32X1/2
FLAT WASHER, #10

*Added new page for service, updated parts are not interchangeable.
Referenced item 7 and changed Qty. on item 8.

3-3

BOOM
(9108-5049) Quick Switch Option
Starting Serial No. 0177091
Original Issue 2-98

Item

JH

Part No.

Qty.

9108-5049

Ref

9108-5091

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

9108-6152
9108-6151
9020-7902
9103-3038
8863-1509
8867-1008
9103-1136
9112-1308
9104-1365
9112-1309
9116-6062
8320-1123
8856-1111
8830-1193

1
1
1
1
1
1
Ref
2
1
1
1
1
2
2
1

16
17

8856-1105
9112-1310

1
2

Description Of Part
QUICK SWITCH OPTION ( includes
9108-5091 plus items 9,10, &11)
QUICK SWITCH ASSY (includes items 1
thru 6, 15 & 16)
QUICK SWITCH WELDMENT
PLUNGER WELDMENT
QUICK RELEASE PIN
JACK CHAIN, 5" LONG, SIZE 12
ROLL PIN, 1/4"X2
LUBE FITTING, STRAIGHT, 1/4-28
SECOND BOOM SECTION (see page 3-2)
BUSHING
HEX HD CAPSCREW, 5/8-11X5, GR5
PIN
HEX NUT, 5/8-11 (torque to 185-200 ft. lbs.)
TILT CYLINDER PIN
HEX HD CAPSCREW, 1/2-13X1, GR8
WASHER, 1/2
ROUND HD MACHINE SCREW,
#10-32X1/2
FLAT WASHER, #10
WASHER, 5/8

3-3

ATTACHMENTS
(9108-5033) Carriage Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 11-29-00
NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE
AVAILABLE FOR THE CARRIAGE
ASSEMBLIES USED ON 522/524C. PLEASE
SEE FORK INFORMATION PAGE, (4-5)
FOR LIST OF FORKS.

Item

Part No.

Qty.

9108-5033

Ref

1
2
3
4
5
*6
*7
*8
9

9108-6116
9108-1369
9108-1368
8820-1066
8855-1013
9045-1058
8820-1105
8852-1310
9045-3002
9060-0390
9020-0003
9020-7046
9015-3001
8834-1022
9112-1124

1
1
1
2
2
1
2
2
2

* 10
* 11
* 12
* 13
* 14

SVC

2
Ref
1
4
1

Description Of Part
CARRIAGE ASSY, (includes items 1 thru 8 &
10 thru 14)
CARRIAGE
HEAD PIN
RETAINER BAR
HEX HD CAPSCREW, 1/2-13X1-1/4, GR5
LOCKWASHER, 1/2
FORK PIN
HEX HD CAPSCREW, 5/8-11X4, GR5
HEX LOCKNUT, 5/8-11
FORK
CUBING FORK
COLLAR
TILT PIN
SERIAL NUMBER PLATE
DRIVE SCREW, #10X3/8
SLEEVE

* Revised fork note, inclusion note on 9108-5033, part number on item 6, Qty. on
item 7 & 8, & description on item 7; added items 10 thru 14.

4-1

ATTACHMENTS
(9045-5007) and (9045-5008) Q.S. Carriage Assemblies
Starting Serial No. 0177005
Original Issue 3-90
Revised 11-29-00
NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE
AVAILABLE FOR THE CARRIAGE
ASSEMBLIES USED ON 522/524C. PLEASE
SEE FORK INFORMATION PAGE, (4-5)
FOR LIST OF FORKS.

Item

1
2
3
4
5
*6
7

SVC

Part No.

Qty.

Description Of Part

9045-5007

9080-1315
8820-1105
9020-0003
8852-1310
9040-2477
9015-3001
8834-1022

1
2
2
2
1
1
4

48" CARRIAGE ASSY, (includes


all items)
48" CARRIAGE WELDMENT
HEX HD CAPSCREW, 5/8-11X4, GR5
COLLAR
HEX LOCKNUT, 5/8-11
FORK PIN
SERIAL NUMBER PLATE
DRIVE SCREW, #10X3/8

Item

1
2
3
4
*5
*6
7

Part No.

Qty.

Description Of Part

9045-5008

9080-1314
8820-1105
9020-0003
8852-1310
9040-2478
9015-3001
8834-1022

1
2
2
2
1
1
4

66" CARRIAGE ASSY, (includes all


items)
66" CARRIAGE WELDMENT
HEX HD CAPSCREW, 5/8-11X4, GR5
COLLAR
HEX LOCKNUT, 5/8-11
FORK PIN
SERIAL NUMBER PLATE
DRIVE SCREW, #10X3/8

* Added fork note; revised part number on item 5 and 6.

4-2

ATTACHMENTS
Buckets
Starting Serial No. 0177005
Original Issue 3-90

Item

Part No.

Qty.

9045-5049

Description Of Part
60" BUCKET (3/4yard capcity)

Item

Part No.

Qty.

9055-5020

Description Of Part
74" BUCKET (1-1/4 yard capacity)

4-3

ATTACHMENTS
(9130-5016) 66" Slope Piler Carriage
Starting Serial No. 0177005
Original Issue 8-94
Revised 6-19-06

Item

Part No.
9130-5016
9108-3405
9108-3474

1
2
3

9130-6030
9108-6122

4
6
7
8
9
* 10
11
* 12

9108-3248
3423263
9020-4007
9103-3186
9108-1577
9108-1594
9020-5870
9103-1236
8820-1535

* 13

8820-1534

14
15
16
17
* 18
19
20
21
22

9108-1313
8820-1065
8855-1013
8852-1016
8867-1022
8856-1109
8850-1016
0510-1441
9108-1622

*5

Qty.

Description Of Part

Ref 66" SLOPE PILER CARRIAGE,


(includes all items)
1 CAPACITY DECAL, (not shown),
(522/524)
1 CAPACITY DECAL, (not shown),
(522/524 3S)
1 CARRIAGE WELDMENT
1 ADAPTER WELDMENT
Ref SWAY CYLINDER, (see page 13-15
for details)
1 BUSHING
2 PIN
1 TUBE
2 BEARING PAD
1 TAP BOLT
1 THRUST WASHER
AR SHIM
2 SPACER
4 HEX HD CAPSCREW, 3/8-24X1-1/4,
GR5
4 HEX HD CAPSCREW, 3/8-24X1,
GR5
3 KEEPER PLATE
6 HEX HD CAPSCREW, 1/2-13X1, GR5
6 LOCKWASHER, 1/2
1 HEX LOCKNUT, 1-8
2 LUBE FITTING, 90 DEGREES, 1/8
4 FLAT WASHER, 3/8
1 HEX NUT, 1-8
1 WASHER, 1-1/16
1 PIN

ER 46361, 48269, 49530,


49939, 50170 LK

Item
23
24
* 25

Part No.

Qty.

8471-6434
8366-1316
8866-1010

2
2
2

Description Of Part

28
29
30
31
* 32
33

8834-1022
9015-3001
9104-3125
9104-3126
8866-2105

34

8820-1040

35
36
37
38
39
* 40
* 41

8855-1011
9130-1083
9020-0003
8820-1105
8852-1310
8452-1062
7714-3015

HOSE ASSY
CONNECTOR
CONNECTOR, (Before S/N
2005283-01)
2 CONNECTOR, (S/N 2005283-01 &
After)
1 MALE QUICK DISCONNECT,
(Before S/N 2005283-01)
1 MALE QUICK DISCONNECT,
(S/N 2005283-01 & After)
1 FEMALE QUICK DISCONNECT,
(Before S/N 2005283-01)
1 FEMALE QUICK DISCONNECT,
(S/N 2005283-01 & After)
4 DRIVE SCREW, #10X3/8
1 SERIAL NUMBER PLATE
1 DUST PLUG
1 DUST CAP
2 ELBOW, 90 DEGREES, (swivel nut)
Ref DUAL P.O. CHECK VALVE, (see page
13-16 for details)
3 HEX HD CAPSCREW, 3/8-16X2-1/4,
GR5
3 LOCKWASHER, 3/8
1 FORK PIN
2 COLLAR
2 HEX HD CAPSCREW, 5/8-11X4, GR5
2 LOCKNUT, 5/8-11
1 SUPPORT CLAMP
1 WHIZ-LOK NUT, 3/8-16

* Revised illustration & parts list.

4-4

8866-2018

* 26

9116-3138
9140-3414

* 27

9116-3139
9140-3413

ATTACHMENTS & ACCESSORIES


Fork Information
Original Issue 11-00
Revised 7-5-02

NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINES CAPACITY DECREASE CAPACITY OF THE
ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINES CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINES CAPACITY.
NOTE: PLEASE CONSULT THE GRADALL PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS
APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.

Item

TT

Part No.

Qty.

Description Of Part

9060-0390

9060-1819

9045-3002

9055-3005

9055-3008

9060-1015

9116-3269

9045-3045

48" CUBING FORK, 2X2, 3000 lbs.,


(B, C & D series)
48" PALLET FORK, 1-3/4X6, 9000 lbs.,
(B, C & D series)
48" PALLET FORK, 2X4, 8000 lbs.,
(B, C & D series)
48" PALLET FORK, 2X6, 10,000 lbs.,
(B, C & D series)
48" PALLET FORK, 1-3/4X4, 5000 lbs.,
(used on 6' swing mast only,
P/N 9045-5047)
60" PALLET FORK, 2X6, 10,000 lbs.,
(B, C & D series)
60" PALLET FORK, 2X6, 11,300 lbs.,
(B, C & D series)
60" PALLET FORK, 2X6, 11,300 lbs.,
(used on 6' swing mast only,
P/N 9045-5054)

Item

* Revised page.

Part No.

Qty.

9055-3018

9112-3132

9060-0832

9060-1873

9060-0833

9060-1219

9060-1874

H045-3002

9055-3018

Description Of Part
72" PALLET FORK, 2X6, 10,000 lbs.,
(B, C & D series)
72" PALLET FORK, 2X6, 10,000 lbs.,
(B, C & D series)
48" PALLET FORK, 2-1/4X8, 16,000 lbs.,
(used on the 542, 552, & 554)
48" PALLET FORK, 2-1/4X7, 15,000 lbs.,
(used on the 542, 552, & 554)
60" PALLET FORK, 2-1/4X8, 16,000 lbs.,
(used on the 542, 552 & 554)
60" PALLET FORK, 2-1/2X8, 16,000 lbs.,
(used on the 542, 552 & 554)
60" PALLET FORK, 2-1/4X7, 15,000 lbs.,
(used on the 542, 552 & 554)
96 PALLET FORK, 2X6, 7500 lbs.
loaded center, (B, C & D series)
72 PALLET FORK, 2X6, 10,000 lbs.,
(B, C & D series)

4-5

ENGINE & ATTACHING PARTS


(9108-5074) Engine Left Side View(522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-01-05

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1
2

9108-3012

1
Ref

3
4
5
6

9108-3143
8319-1010
9108-3233
8866-2010
8859-1209
9108-3144
8866-2011
8859-1210
7713-3089
9108-6034
8319-1032

2
2
1
1
1
1
1
1
1
2
8

28
29
30
31
32
33
34
35
36

9002-7187
9108-1243
8820-1005
8855-1009
8850-1616
9002-7908
8850-1613

18"
5
1
2
2
2
1
1
Ref

12
13
14
15

8319-1010
9108-3419
9108-3106

8
1
1
Ref

16
17

8471-2738
8320-1135

2
4

18
19
20
21
22
23
24
25
26
27

8855-1012

4
52"
1
56"
1
1
1
1
1
2

CUMMINS ENGINE
MAIN HYDRAULIC PUMP,
(see page 10-14 for details)
HEX HD CAPSCREW, M12X1.75X75
LOCKWASHER, M12
TUBE ASSY
CONNECTOR, (includes o-ring)
O-RING
SUCTION TUBE
CONNECTOR, (includes o-ring)
O-RING
TEST FITTING
REAR ENGINE MOUNT
HEX HD CAPSCREW, M12X1.75X35,
(torque to 58-68 ft.lbs.)
LOCKWASHER, M12
TUBE ASSY
O-RING
HYDROSTATIC TRANS. PUMP,
(see page 10-15 for details)
SPLIT FLANGE CLAMP
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
LOCKWASHER, 7/16
FUEL LINE HOSE, 7/32" I.D.
THROTTLE CABLE
FUEL LINE HOSE, 5/16" I.D.
SUPPORT CLAMP
HOSE NIPPLE
OIL PRESSURE SWITCH
TAPPED BAR
OIL PRESSURE SENDER
TUBE FITTING

37
38
39
40
41
42
43
44
* 45
* 46
47
48
49
50

9002-7187
9130-3056
8319-1041
8856-1108
7738-3202
7738-3203
9002-7471
9108-3338
9134-4048
9108-4312
9108-1158
8688-1227
8852-1010
8820-1106

1
1
4
4
1
1
2
1
1
1
4
3
2
2

51
52
53
54
55

9020-5792
9108-3493
9108-3475
9112-4125
9108-3019

1
10"
2
1
1

3/8 NYLON TUBE


TY-RAP
THROTTLE CABLE BRACKET
HEX HD CAPSCREW, 1/4-20X1, GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
BALL JOINT
HEX NUT, #10-32
ENGINE WIRING HARNESS,
(see page 11-1 for details)
TY-RAP
FAN ASSY
HEX HD CAPSCREW, M8X1.25X70
FLAT WASHER, 5/16
PRIMARY FUEL FILTER ELEMENT
SECONDARY FUEL FILTER ELEMENT
WASHER
HEX HD CAPSCREW, M16X2X120
PUMP MOUNT PLATE
COUPLING ASSY, (bolts included)
SPECIAL WASHER
LORD MOUNT
LOCKNUT, 5/8-11
HEX HD CAPSCREW, 5/8-11X4-1/2,
GR5
CUSHION CLAMP
SPLIT LOOM, 1/2" I.D.
STAUFF TEST COUPLING
DIPSTICK
PUMP MOUNT & FLYWHEEL
COUPLING, (includes items 45 & 46)

7
8
9
10
11

JD

9108-3404
2486-1170
9003-0271
2474-1047
9108-1388
9103-3246
8688-3075

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE FOR
SERVICE.

* Changed part number on item 45; description on items 45 & 46.

5-1

ENGINE & ATTACHING PARTS


(9109-5025) Engine Left Side View (522)
Starting Serial No. 0177189
Original Issue 5-96
Revised 6-01-05

Item

JD

Part No.

Qty.

Description Of Part

9108-5053

9108-4001
7738-3202
7738-3203

1
1
1

9108-3218
9020-6262

1
1

CUMMIINS ENGINE FILTER KIT,


(includes all items)
OIL FILTER
PRIMARY FUEL, FILTER ELEMENT
SECONDARY FUEL, FILTER
ELEMENT
FUEL FILTER
AIR FILTER ELEMENT

* Changed part number on item 44; description on items 44 & 45.

5-1

ENGINE & ATTACHING PARTS


(9109-5025) Engine Left Side View (522)
Starting Serial No. 0177189
Original Issue 5-96
Revised 6-01-05

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

JD

Part No.

Qty.

9109-5025

Ref

9108-3012
9130-3056
9114-3192
9002-7187

1
1
1
6
78"
2
1
1
1
2
2
2
1
1
1
2
18"
1
1
1
1
56"
1
1
2
4
4
1
2
10
8
1
1
1
1
1
1
1

8688-3106
9002-7908
8850-1613
9108-1243
8820-1005
8855-1009
8850-1616
2474-1047
9103-3246
9108-1388
8688-3075
9003-0271
9108-3404
9002-8977
9002-1552
9114-3055
9108-3106
8471-2738
8320-1135
8855-1012
9020-5792
9108-6034
8319-1010
8319-1032
7713-3089
9108-3144
8866-2011
8859-1210
9108-3233
8866-2010
8859-1209

Description Of Part

Item

ENGINE ASSY, (includes items on


37
pages 5-1 and 5-2)
38
CUMMINS ENGINE
39
FAN ASSY
WIRING HARNESS, (engine)
40
TY-RAP
FUEL LINE HOSE, 5/16
41
HOSE CLAMP
42
BALL JOINT
43
HEX NUT, #10-32
* 44
THROTTLE CABLE BRACKET
* 45
HEX HD CAPSCREW, 1/4-20X1
46
LOCKWASHER, 1/4
HEX NUT, 1/4-20
47
PRESSURE SWITCH
OIL PRESSURE SENDER
48
TAPPED BAR
49
TUBE FITTING
NYLON TUBE, 3/8
50
HOSE NIPPLE
51
THROTTLE CABLE
YOKE END
52
CLEVIS PIN
53
FUEL LINE HOSE, 7/32
54
TUBE ASSY
55
O-RING
56
SPLIT FLANGE CLAMP
57
HEX HD CAPSCREW, 7/16-14X1-1/2
LOCKWASHER, 7/16
58
CUSHION CLAMP
59
REAR ENGINE MOUNTING BRACKET
60
LOCKWASHER, M12
61
HEX HD CAPSCREW, M12X1.75X 35
62
TEST FITTING
63
SUCTION TUBE
64
CONNECTOR, (includes o-ring)
O-RING
TUBE ASSY
CONNECTOR, (includes o-ring)
O-RING

Part No.

Qty.

Description Of Part

8471-7851
9108-3493

1
10"
Ref

8319-1057

9002-7471
8319-1041
8856-1108
9134-4048
9108-4312

2
4
4
1
1
Ref

8821-1068

8855-1011
8820-1112

8
2

8855-1016
8866-2011
8859-1210
9108-3246
9002-8695
9114-3087
9105-3020
7738-3202
7738-3203

2
1
1
1
2
1
2
1
1

9108-3338
9108-1158
8688-1227
8852-1010
8820-1106
9112-4125
9108-3019

1
4
3
2
2
1
1

HOSE ASSY
SPLIT FLEX LOOM, 1/2 ID
MAIN PUMP, (see page 10-14 for
details)
SOCKET HD CAPSCREW,
M12 x 1.75 x 75
HARDENED WASHER
HEX HD CAPSCREW, M8X1.25X70
WASHER, 5/16
PUMP MOUNT PLATE
COUPLING ASSY, (bolts included)
HYDROSTATIC TRANSMISSION,
(see page 10-15 for details)
SOCKET HD CAPSREW, 3/8-16X5/8,
(torque to 40-45 ft.lbs.)
LOCKWASHER, 3/8
HEX HD CAPSCREW, 3/4-10X2-1/4,
(torque to 240-265 ft.lbs.)
LOCKWASHER, 3/4
CONNECTOR, (includes o-ring)
O-RING
HOSE
BAND CLAMP
INTAKE TUBE
TEST COUPLING
PRIMARY FUEL FILTER ELEMENT
SECONDARY FUEL FILTER
ELEMENT
HEX HD CAPSCREW, M16X2X120
SPECIAL WASHER
LORD MOUNT
LOCKNUT, 5/8-11
HEX HD CAPSCREW, 5/8-11X4-1/2
DIPSTICK
PUMP MOUNT & FLYWHEEL
COUPLING, (includes items 44 & 45)
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

* Changed part number on item 44; description on items 44 & 45.

5-1

ENGINE & ATTACHING PARTS


(9109-5036) Engine Left Side View (522)
Starting Serial No.0177368
Original Issue 1-98
Revised 9-26-99

Item

Part No.
9109-5036

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
KG

9108-3012
9130-3056
9112-3166
9002-7187
8688-3106
9002-7908
8850-1613
9108-1243
8820-1005
8855-1009
8850-1616
2474-1047
9114-3315
9108-1388
8688-3075
9003-0271
9108-3404
9002-8977
9002-1552
9114-3055
9108-3106
8471-2738
8320-1135
8855-1012
9020-5792
9108-6034
8319-1010
8319-1032
7713-3089
9108-3144
8866-2011
8859-1210
9108-3233

Qty.

Description Of Part

Ref ENGINE ASSY(includes items 1thru


57 & 63 on pages 5-1 and all on 5-2)
1 CUMMINS ENGINE
1 FAN ASSY
1 WIRING HARNESS(engine)
6 TY-RAP
78" FUEL LINE HOSE, 5/16
2 HOSE CLAMP
1 BALL JOINT
1 HEX NUT, #10-32
1 THROTTLE CABLE BRACKET
2 HEX HD CAPSCREW, 1/4-20 x 1
2 LOCKWASHER, 1/4
2 HEX NUT 1/4-20
1 PRESSURE SWITCH
1 OIL PRESSURE SENDER
1 TAPPED BAR
2 TUBE FITTING
18" NYLON TUBE, 3/8
1 HOSE NIPPLE
1 THROTTLE CABLE
1 YOKE END
1 CLEVIS PIN
56" FUEL LINE HOSE, 7/32
1 TUBE ASSY
1 O-RING
2 SPLIT FLANGE CLAMP
4 HEX HD CAPSCREW, 7/16-14 x 1 1/2
4 LOCKWASHER, 7/16
1 CUSHION CLAMP
2 REAR ENGINE MOUNTING BRACKET
10 LOCKWASHER, M12
8 HEX HD CAPSCREW, M12 x 1.75 x 35
1 TEST FITTING
1 SUCTION TUBE
1 CONNECTOR (includes o-ring)
1 O-RING
1 TUBE ASSY

Item

Part No.

Qty.

36

8866-2010
8859-1209
8471-7851
9108-3493

1
1
1
10"
Ref

37
38
39
40

8319-1057

41
42
43
44
45
46

9002-7471
8319-1041
8856-1108
9108-4311
9108-4312

47

8821-1068

48
49

8855-1011
8820-1112

50
51
52
53
54
55
56
57

8855-1016
8866-2011
8859-1210
9108-3246
9002-8695
9114-3087
9105-3020
7738-3202
7738-3203

58
59
60
61
62
* 63
* 64

9108-3338
9108-1158
8688-1227
8852-1010
8820-1106
9112-4125
9108-3019

* Revised items 63 & 64.

Description Of Part

CONNECTOR (includes o-ring)


O-RING
HOSE ASSY
SPLIT FLEX LOOM, 1/2 ID
MAIN PUMP (see page 10-14 for
details)
2 HEX SOCKET HD CAPSCREW,
M12 x 1.75 x 80
2 HARDENED WASHER
4 HEX HD CAPSCREW, M8 x 1.25 x 70
4 WASHER, 5/16
1 FLEX PLATE
1 COUPLER (bolts included)
Ref HYDROSTATIC TRANSMISSION
(see page 10-15 for details)
8 SOCKET HD CAPSREW, 3/8-16X5/8
(torque to 40-45 ft.lbs.)
8 LOCKWASHER, 3/8
2 HEX HD CAPSCREW, 3/4-10X2-1/4
(torque to 240-265 ft.lbs.)
2 LOCKWASHER, 3/4
1 CONNECTOR (includes o-ring)
1 O-RING
1 HOSE
2 BAND CLAMP
1 INTAKE TUBE
2 TEST COUPLING
1 PRIMARY FUEL FILTER ELEMENT
1 SECONDARY FUEL FILTER
ELEMENT
1 HEX HD CAPSCREW, M16X2X120
4 SPECIAL WASHER
3 LORD MOUNT
2 LOCKNUT, 5/8-11
2 HEX HD CAPSCREW, 5/8-11X4-1/2
1 DIPSTICK
1 PUMP MOUNT & FLYWHEEL
COUPLING (includes items 44 & 45)
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

5-1

ENGINE & ATTACHING PARTS


Engine Right Side View (522)
Starting Serial No.0177005
Original Issue 1-90
Revised 11-16-95

Item

Item
1
2
3
4
* 5
6

7
8
* 9
* 10
* 11
* 12
13
14

*
15

* 16
* 17
* 18
* 19
* 20
21

Part No.

Qty.

Description Of Part

9108-5053

9108-4001
7738-3202
7738-3203

1
1
1

9108-3218
9020-6262

1
1

CUMMIINS ENGINE FILTER KIT,


(includes all items)
OIL FILTER
PRIMARY FUEL, FILTER ELEMENT
SECONDARY FUEL, FILTER
ELEMENT
FUEL FILTER
AIR FILTER ELEMENT

Part No.

Qty.

Description Of Part-

8471-2738
8320-1135
8855-1012
9109-3008
9108-3106
9108-6130
9108-6131
8319-1021
8319-1013
8856-1108
9112-3032
9112-3033
9108-4001
9108-4162
9108-3503
9108-3504
9108-3456
8319-1006
9109-1001
8820-1018
2486-1170
8319-1021
8319-1013

2
4
4
1
1
1
1
4
8
1
1
1
1
1
1
1
1
1
1
2
2
9
8

SPLIT FLANGE CLAMP


HEX HD CAPSCREW, 7/16-14X1-1/2, GR8
LOCKWASHER, 7/16
TUBE ASSY
O-RING
TUBE SUPPORT (shown)
TUBE SUPPORT (not shown)
HEX HD CAPSCREW, M10X1.5X30
LOCKWASHER M10
WASHER, 5/16
NEG. BATTERY CABLE
POS. BATTERY CABLE
OIL FILTER ELEMENT
FAN/ALT. BELT
ALTERNATOR
REGULATOR (supplied with alternator)
STARTER
HEX HD CAPSCREW, M10X1.5X40
CLAMP SUPPORT
HEX HD CAPSCREW, 5/16-18X3/4, GR5
SUPPORT CLAMP
HEX HD CAPSCREW, M10X1.5X30
LOCKWASHER, M10

PCN 950445 / 950339 RS

Item
22
23
* 24
* 25
* 26
* 27
28
29
* 30
* 31
* 32
* 33
* 34
* 35
* 36
* 37
* 38
* 39
* 40
* 41
42
43
44

Part No.

Qty.

Description Of Part

9020-6124
8871-1384
8856-1109
8319-1011
8319-1004
8319-1010
8856-1111
8584-1150
8319-1005
8850-1005
9002-8660
8855-1010
8319-1007
8594-1016
9020-5205
9040-2427
9002-7187
9020-5792
8471-4006
9108-6055
8209-2118
9003-0271
8688-3106

1
1
3
1
2
2
1
1
2
2
2
2
1
1
1
1
1
1
2
1
18"
1
2

WATER TEMP. SENDER


REDUCING BUSHING, 1/2X1/4
FLAT WASHER, 3/8
LOCKWASHER, M8
HEX HD CAPSCREW, M12X1.75X30
LOCKWASHER, M12
FLAT WASHER, 1/2
SUPPORT CLAMP
HEX HD CAPSCREW, M10X1.5X45
HEX NUT, 5/16-18
INSULATED HOSE CLIP
LOCKWASHER, 5/16
HEX HD CAPSCREW, M8X1.25X16
SUPPORT CLAMP
JUMPER WIRE
STARTER SOLENOID
TIE WRAP
CUSHION CLAMP
ORS CAP
EXHAUST TUBING
HOSE, 5/16
HOSE BARB
HOSE CLAMP

* Changed part numbers on items 4, 6, 9, 10, 11, 14, 17, 18, 19 & 25.
Changed quantities on items 8, 16, 20, 24, 26 & 27. Added items 30 thru 44.

5-2

ENGINE & ATTACHING PARTS


(9109-5025) Engine Right Side View (522)
Starting Serial No.0177189
Original Issue 5-96
Revised 11-29-00

Item

Item

Qty.

Description Of Part

9108-5053

9108-4001
7738-3202
7738-3203
9108-3218
9020-6262

1
1
1
1
1

CUMMINS ENGINE FILTER KIT,


(includes all items)
OIL FILTER ELEMENT
PRIMARY FUEL, FILTER ELEMENT
SECONDARY FUEL, FILTER ELEMENT
FUEL FILTER
AIR FILTER ELEMENT

Part No.

Qty.

Description Of Part

9109-5025

Ref

ENGINE ASSY, (includes all items on


pages 5-1 and 5-2)
HEX HD CAPSCREW, M10X1.5X30
LOCKWASHER, M10
TUBE SUPPORT
TUBE SUPPORT
FLAT WASHER, 3/8
HEX HD CAPSCREW, M10 X 1.5X40
HEX HD CAPSCREW, M10 X 1.5X45
SPLIT FLANGE CLAMP
HEX HD CAPSCREW, 7/16-14X1-1/2
LOCKWASHER, 7/16
LOCKWASHER, 5/16
INSULATED HOSE CLIP
HEX NUT, 5/16-18
SUPPORT CLAMP
HEX HD CAPSCREW, 5/16-18X3/4,
GR5
CLAMP SUPPORT
JUMPER WIRE
EXHAUST TUBING
STARTER RELAY
WATER TEMPERATURE SENDER
REDUCER BUSHING

1
2
3
4
* 5
6
7
8
9
10
11
12
13
14
* 15

8319-1021
8319-1013
9108-6131
9108-6130
8856-1109
8319-1006
8319-1005
8471-2738
8320-1135
8855-1012
8855-1010
9002-8660
8850-1005
2486-1170
8820-1018

13
16
1
1
3
1
2
2
4
4
2
2
2
2
2

16
17
18
19
20
21

9109-1001
9020-5205
9108-6055
9040-2427
9020-6124
8871-1384

1
1
1
1
1
1

SVC

Part No.

Item

* 22
23
24
25
26
27
28
29
30
31
* 32
* 33
34
35
* 36
37
38
39
40
41
* 42

Part No.

Qty.

8856-1108
8319-1011
8319-1007
8594-1016
9108-3503
9108-3504
9108-3481
8319-1004
8319-1010
9108-3482
8856-1111
9114-3122
9002-7187
9108-3456
8871-1284
9020-5792
9109-3017
9108-3106
9108-4162
9108-4001
8866-2064

1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1

8859-1204

* Revised description on items 5, 15, 22, 32, 36,


and 42, part number on item 33.

Description Of Part
FLAT WASHER, 5/16
LOCKWASHER, M8
HEX HD CAPSCREW, M8X1.25X16
SUPPORT CLAMP
ALTERNATOR, (includes item 27)
REGULATOR
NEGATIVE BATTERY CABLE
HEX HD CAPSCREW, M12X1.75X30
LCKWASHER, M12
POSITIVE BATTERY CABLE
FLAT WASHER, 1/2
SUPPORT CLAMP
TIE WRAP
STARTER
HEX SOCKET PIPE PLUG, 3/4
CUSHION CLAMP
TUBE ASSY
O-RING
FAN/ALTERNATOR BELT
OIL FILTER ELEMENT
ELBOW - 90 DEGREES, (includes
o-ring)
O-RING

5-2

ENGINE & ATTACHING PARTS


(9109-5036) Engine Right Side View (522)
Starting Serial No. 0177368
Original Issue 1-98

Item

Item

Part No.
9109-5036

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
MB

8319-1021
8319-1013
9108-6131
9108-6130
8856-1109
8319-1006
8319-1005
8471-2738
8320-1135
8855-1012
8855-1010
9002-8660
8850-1005
2486-1170
8820-1018
9109-1001
9020-5205
9108-6055
9040-2427
9114-3314
8871-1384

Qty.

Part No.

Qty.

Description Of Part

9108-5053

9108-4001
7738-3202
7738-3203

1
1
1

9108-3218
9020-6262

1
1

CUMMINS ENGINE FILTER KIT,


(includes all items)
OIL FILTER ELEMENT
PRIMARY FUEL, FILTER ELEMENT
SECONDARY FUEL, FILTER
ELEMENT
FUEL FILTER
AIR FILTER ELEMENT

Description Of Part-

Ref ENGINE ASSY(includes items 1 thru


57 & 63 on page 5-1 and all on 5-2)
13 HEX HD CAPSCREW, M10 x 1.5 x 30
16 LOCKWASHER, M10
1 TUBE SUPPORT
1 TUBE SUPPORT
3 WASHER, 3/8
1 HEX HD CAPSCREW, M10 x 1.5 x 40
2 HEX HD CAPSCREW, M10 x 1.5 x 45
2 SPLIT FLANGE CLAMP
4 HEX HD CAPSCREW, 7/16-14 x 1-1/2
4 LOCKWASHER, 7/16
2 LOCKWASHER, 5/16
2 INSULATED HOSE CLIP
2 HEX NUT, 5/16-18
2 SUPPORT CLAMP
2 HEX HD CAPSCREW, 5/16-18 x 3/4
1 CLAMP SUPPORT
1 JUMPER WIRE
1 EXHAUST TUBING
1 STARTER RELAY
1 WATER TEMPERATURE SENDER
1 REDUCER BUSHING

Item

Part No.

Qty.

Description Of Part

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

8856-1108
8319-1011
8319-1007
8594-1016
9108-3503
9108-3504
9108-3481
8319-1004
8319-1010
9108-3482
8856-1111
9114-3122
9002-7187
9108-3456
8871-1284
9020-5792
9109-3017
9108-3106
9108-4162
9108-4001
8866-2064

1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1

8859-1204

WASHER, 5/16
LOCKWASHER, M8
HEX HD CAPSCREW, M8 x 1.25 x 16
SUPPORT CLAMP
ALTERNATOR (includes item 27)
REGULATOR
NEGATIVE BATTERY CABLE
HEX HD CAPSCREW, M12 x 1.75 x 30
LCKWASHER, M12
POSITIVE BATTERY CABLE
WASHER, 1/2
SUPPORT CLAMP
TY-RAP
STARTER
PIPE PLUG, 3/4
CUSHION CLAMP
TUBE ASSY
O-RING
FAN/ALTERNATOR BELT
OIL FILTER ELEMENT
ELBOW, 90 DEGREES (includes
o-ring)
O-RING

5-2

ENGINE & ATTACHING PARTS


Engine Left Side View
Starting Serial No. 0177005
Original Issue 1-90
Revised 1-15-96

Item

Part No.

Qty.

1
2

9108-3012

1
Ref

3
4
5
6

9108-3143
8319-1010
9108-3233
8866-2010
8859-1209
9108-3144
8866-2011
8859-1210
7713-3089
9108-6034
8319-1004
8319-1010
9108-3419
9108-3106

2
2
1
1
1
1
1
1
1
2
8
8
1
1
Ref

7
8
9
10
11
12
13
14
15
16
17

8471-2738
8320-1135

2
4

18
19
20
21
22
23
24
25
26
27
28
29

8855-1012

4
52"
1
56"
1
1
1
1
1
2
18"
1

KG

9108-3404
8471-8129
9003-0271
2474-1047
9108-1388
9103-3246
8688-3075
9002-7187

Description Of Part
CUMMINSENGINE
MAIN HYDRAULIC PUMP,
(see page 10-14 for details)
HEX HD CAPSCREW, M12X1.75X75
LOCKWASHER, M12
TUBE ASSY
CONNECTOR (includes o-ring)
O-RING
SUCTIONTUBE
CONNECTOR (includes o-ring)
O-RING
TESTFITTING
REARENGINEMOUNT
HEX HD CAPSCREW, M12X1.75X30
LOCKWASHER, M12
TUBE ASSY
O-RING
HYDROSTATIC TRANS. PUMP
(see page 10-15 for details)
SPLIT FLANGE CLAMP
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
LOCKWASHER, 7/16
FUEL LINE HOSE, 7/32" I.D.
THROTTLECABLE
FUEL LINE HOSE, 5/16" I.D.
HOSE ASSY
HOSENIPPLE
OILPRESSURESWITCH
TAPPED BAR
OILPRESSURESENDER
TUBEFITTING
3/8 NYLON TUBE
TY-RAP

* Added items 51 thru 55.

Item

Part No.

Qty.

Description Of Part

30
31
32
33
34
35
36

9108-1243
8820-1005
8855-1009
8850-1616
9002-7908
8850-1613

1
2
2
2
1
1
Ref

37
38
39
40
41
42
43
44

9002-7187
9108-3072
8319-1041
8856-1108
7738-3202
7738-3203
2486-1170

1
1
4
4
1
1
2
Ref

45
46
47
48
49
50
*51

8471-8129
8540-1340
8859-1506
9108-3338
9108-4311
9108-4312
8866-2440

2
2
4
1
1
1
2

*52

8859-1506
8866-2330

2
2

*53
*54

8859-1506
8471-7597
8866-2018

2
1
1

*55

8859-1205
8866-2239

1
1

THROTTLE CABLE BRACKET


HEX HD CAPSCREW, 1/4-20X1, GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
BALL JOINT
HEX NUT, #10-32
ENGINE WIRING HARNESS (see
page 11-2 for details)
TY-RAP
FAN ASSY
HEX HD CAPSCREW, M8X1.25X70
FLAT WASHER, 5/16
PRIMARYFUELFILTERELEMENT
SECONDARYFUELFILTERELEMENT
SUPPORTCLAMP
MANIFOLD ASSY (see page 10-18
for details)
HOSE ASSY
WASHER
O-RING
HEX HD CAPSCREW, M16X2X120
MOUNTINGPLATE
COUPLER (bolts included)
STRAIGHTTHREADCONNECTOR,
(includes o-ring)
O-RING
ELBOW, 90 DEGREES, (includes
o-ring)
O-RING
HOSE ASSEMBLY
STRAIGHTTHREADCONNECTOR,
(includes o-ring)
O-RING
SWIVEL NUT RUN TEE, 3/8 TUBE

5-3

ENGINE & ATTACHING PARTS


(9108-5074) Engine Left Side View (524)
Starting Serial No. 0177074
Original Issue 7-93
Revised 11-16-95

Item

Part No.
9108-5074

1
2

9108-3012

3
4
5
6

9108-3143
8319-1010
9108-3233
8866-2010
8859-1209
9108-3144
8866-2011
8859-1210
7713-3089
9108-6034
8319-1032
8319-1010
9108-3419
9108-3106

7
8
9
10
11
*12
13
14
15
16
17

8471-2738
8320-1135

18
19
20
21
22
23
24
25
26
27

8855-1012
9108-3404
9003-0271
2474-1047
9108-1388
9103-3246
8688-3075

PCN 950279 RS

Qty.

Description Of Part

Ref ENGINE ASSY (includes all items


on pages 5-3 & 5-4)
1 CUMMINS ENGINE
Ref MAIN HYDRAULIC PUMP,
(see page 10-14 for details)
2 HEX HD CAPSCREW, M12X1.75X75
2 LOCKWASHER, M12
1 TUBE ASSY
1 CONNECTOR (includes o-ring)
1 O-RING
1 SUCTION TUBE
1 CONNECTOR (includes o-ring)
1 O-RING
1 TEST FITTING
2 REAR ENGINE MOUNT
8 HEX HD CAPSCREW, M12X1.75X35
8 LOCKWASHER, M12
1 TUBE ASSY
1 O-RING
Ref HYDROSTATIC TRANS. PUMP
(see page 10-15 for details)
2 SPLIT FLANGE CLAMP
4 HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
4 LOCKWASHER, 7/16
52" FUEL LINE HOSE, 7/32" I.D.
1 THROTTLE CABLE
56" FUEL LINE HOSE, 5/16" I.D.
1 HOSE NIPPLE
1 OIL PRESSURE SWITCH
1 TAPPED BAR
1 OIL PRESSURE SENDER
2 TUBE FITTING
18" 3/8 NYLON TUBE

Item

Part No.

Qty.

28
29
30
31
32
33
34
35

9002-7187
9108-1243
8820-1005
8855-1009
8850-1616
9002-7908
8850-1613

5
1
2
2
2
1
1
Ref

36
37
38
39
40
41
*42
*43
44
*45
46
47
48
49
50
51
52
53
54
55

9002-7187
9130-3056
8319-1041
8856-1108
7738-3202
7738-3203
9108-3493
9002-7471
9108-3338
9108-4311
8471-8207
9108-3306
8859-1206
8594-1017
8856-1109
9020-5792
8688-1227
9108-1158
8852-1010
8820-1106

1
1
4
4
1
1
10"
2
1
1
1
1
1
1
1
1
3
4
2
2

*56
*57
*58

9108-4312
9108-3475
2486-1170

1
2
2

Description Of Part
TY-RAP
THROTTLE CABLE BRACKET
HEX HD CAPSCREW, 1/4-20X1, GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
BALL JOINT
HEX NUT, #10-32
ENGINE WIRING HARNESS (see
page 11-2 for details)
TY-RAP
FAN ASSY
HEX HD CAPSCREW, M8X1.25X70
FLAT WASHER, 5/16
PRIMARY FUEL FILTER ELEMENT
SECONDARY FUEL FILTER ELEMENT
FLEX LOOM, 1/2" I.D.
WASHER
HEX HD CAPSCREW, M16X2X120
MOUNTING PLATE
HOSE ASSY
STRAIGHT THREAD CONNECTOR
O-RING
SUPPORT CLAMP
WASHER, 3/8
CUSHION CLAMP
SHOCK MOUNT
SPECIAL WASHER
LOCKNUT
HEX HD CAPSCREW, 5/8-11X4-1/2,
GR5
COUPLER (bolts included)
TEST COUPLING
SUPPORT CLAMP

* Changed part numbers on items 11, 42, 43, & 45. Added items 56 & 57.

5-3

ENGINE & ATTACHING PARTS


(9108-5109) Engine Left Side View (524)
Starting Serial No. 0177189
Original Issue 5-96
Revised 12-22-97

Item

PCN-960510, 960511, MPC-2137 MB

Part No.

Qty.

Description Of Part

9108-5053

9108-4001
7738-3202
7738-3203

1
1
1

9108-3218
9020-6262

1
1

CUMMIINS ENGINE FILTER KIT,


(includes all items)
OIL FILTER
PRIMARY FUEL, FILTER ELEMENT
SECONDARY FUEL, FILTER
ELEMENT
FUEL FILTER
AIR FILTER ELEMENT

* Changed part number on item 46, removed item 24.

5-3

ENGINE & ATTACHING PARTS


(9108-5109) Engine Left Side View (524)
Starting Serial No. 0177189
Original Issue 5-96
Revised 10-22-97

Item

Part No.
9108-5109

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

9108-3012
9130-3056
9114-3192
9002-7187
8688-3106
9002-7908
8850-1613
9108-1243
8820-1005
8855-1009
8850-1616
2474-1047
9103-3246
9108-1388
8688-3075
9003-0271
9108-3404
9002-8977
9002-1552
9108-3306
8859-1206
9114-3055
9108-3106
7713-3447
8471-2738
8320-1135
8855-1012
8594-1017
8856-1109
9020-5792
9108-6034
8319-1010
8319-1032
7713-3089
9108-3144

Qty.

Description Of Part

Item

Ref ENGINE ASSY(includes items


40
on pages 5-3 and 5-4)
1 CUMMINS ENGINE
41
1 FAN ASSY
42
1 WIRING HARNESS(engine)
6 TY-RAP
43
78" FUEL LINE HOSE, 5/16
44
2 HOSE CLAMP
45
1 BALL JOINT
1 HEX NUT, #10-32
* 46
1 THROTTLE CABLE BRACKET
47
2 HEX HD CAPSCREW, 1/4-20 x 1
48
2 LOCKWASHER, 1/4
49
2 HEX NUT 1/4-20
50
1 PRESSURE SWITCH
51
1 OIL PRESSURE SENDER
52
1 TAPPED BAR
2 TUBE FITTING
53
18" NYLON TUBE, 3/8
54
1 HOSE NIPPLE
1 THROTTLE CABLE
55
1 YOKE END
1 CLEVIS PIN
56
56" FUEL LINE HOSE, 7/32
57
1 CONNECTOR
1 O-RING
58
1 TUBE ASSY
59
1 O-RING
60
1 HOSE ASSY
61
2 SPLIT FLANGE CLAMP
62
4 HEX HD CAPSCREW, 7/16-14 x 1-1/2
63
4 LOCKWASHER, 7/16
64
1 SUPPORT CLAMP
65
1 WASHER, 3/8
66
1 CUSHION CLAMP
67
2 REAR ENGINE MOUNTING BRACKET
68
10 LOCKWASHER, M12
8 HEX HD CAPSCREW M12 x 1.75 x 35
1 TEST FITTING
1 SUCTION TUBE

Part No.

Qty.

8866-2011
8859-1210
9108-3233
8866-2010
8859-1210
8471-7851
9108-3493

1
1
1
1
1
1
10"
Ref

8319-1057
9002-7471
8319-1041
8856-1108
9108-4311
9108-4312
8821-1068
8855-1011

8820-1112
8855-1016
8866-2011
8859-1210
9114-3087
9108-3246
9002-8695
9105-3020
7738-3202
7738-3203
9108-1158
8688-1227
8852-1010
8820-1106
9108-3338

Description Of Part

CONNECTOR (includes o-ring)


O-RING
TUBE ASSY
CONNECTOR (includes o-ring)
O-RING
HOSE ASSY
SPLIT FLEX LOOM, 1/2 ID
MAIN PUMP (see page 10-14
for details
2 SOCKET HD CAPSCREW, M12 x 1.75 x 75
2 HARDENED WASHER
4 HEX HD CAPSCREW, M8 x 1.25 x 70
4 WASHER, 5/16
1 FLEX PLATE
1 COUPLER (bolts included)
8 SOCKET HD CAPSCREW,
3/8-16X5/8 (torque to 40-45 ft.lbs.)
8 LOCKWASHER, 3/8
Ref HYDROSTATIC TRANSMISSION
(see page 10-15 for details)
2 HEX HD CAPSCREW, 3/4-10X2-1/4,
(torque to 240-265 ft.lbs.)
2 LOCKWASHER, 3/4
1 CONNECTOR (includes o-ring)
1 O-RING
1 INTAKE TUBE
1 HOSE
2 BAND CLAMP
2 TEST COUPLING
1 PRIMARY FUEL FILTER
1 SECONDARY FUEL FILTER
4 SPECIAL WASHER
3 LORD MOUNT
2 LOCKNUT, 5/8-11
2 HEX HD CAPSCREW, 5/8-11X4-1/2
1 HEX HD CAPSCREW, M16X2X120

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

* Changed part number on item 46, removed item 24.


PCN-960510, 960511, MPC-2137 MB

5-3

ENGINE & ATTACHING PARTS


(9108-5143) Engine Left Side View (524)
Starting Serial No. 0177368
Original Issue 1-98
Revised 6-01-05

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
JD

Part No.

Qty.

9108-5143

Ref

9108-3012
9130-3056
9112-3166
9002-7187

1
1
1
6
78"
2
1
1
1
2
2
2
1
1
1
2
18"
1
1
1
1
56"
1
1
1
1
1
1
2
4
4
1
1
1
2
10
8
1
1

8688-3106
9002-7908
8850-1613
9108-1243
8820-1005
8855-1009
8850-1616
2474-1047
9114-3315
9108-1388
8688-3075
9003-0271
9108-3404
9002-8977
9002-1552
9108-3306
9108-3338
8859-1206
9114-3055
9108-3106
7713-3447
8471-2738
8320-1135
8855-1012
8594-1017
8856-1109
9020-5792
9108-6034
8319-1010
8319-1032
7713-3089
9108-3144

Description Of Part

Item

ENGINE ASSY, (includes items 1thru


40
63 & 68 on page 5-3 and all on 5-4)
CUMMINS ENGINE
41
FAN ASSY
42
WIRING HARNESS, (engine)
TY-RAP
43
FUEL LINE HOSE, 5/16
44
HOSE CLAMP
45
BALL JOINT
HEX NUT, #10-32
46
THROTTLE CABLE BRACKET
HEX HD CAPSCREW, 1/4-20 x 1
47
LOCKWASHER, 1/4
48
HEX NUT, 1/4-20
49
PRESSURE SWITCH
* 50
OIL PRESSURE SENDER
* 51
TAPPED BAR
52
TUBE FITTING
NYLON TUBE, 3/8
53
HOSE NIPPLE
54
THROTTLE CABLE
YOKE END
55
CLEVIS PIN
FUEL LINE HOSE, 7/32
56
CONNECTOR
57
HEX HD CAPSREW, M16X22X120
O-RING
58
TUBE ASSY
59
O-RING
60
HOSE ASSY
61
SPLIT FLANGE CLAMP
62
HEX HD CAPSCREW, 7/16-14 x 1-1/2
63
LOCKWASHER, 7/16
64
SUPPORT CLAMP
65
WASHER, 3/8
66
CUSHION CLAMP
67
REAR ENGINE MOUNTING BRACKET
68
LOCKWASHER, M12
HEX HD CAPSCREW M12 x 1.75 x 35
TEST FITTING
SUCTION TUBE

Part No.

Qty.

Description Of Part

8866-2011
8859-1210
9108-3233
8866-2010
8859-1210
8471-7851
9108-3493

1
1
1
1
1
1
10"
Ref

8319-1057

9002-7471
8319-1041
8856-1108
9134-4048
9108-4312
8821-1068

2
4
4
1
1
8

8855-1011

8
Ref

8820-1112

8855-1016
8866-2011
8859-1210
9114-3087
9108-3246
9002-8695
9105-3020
7738-3202
7738-3203
9108-1158
8688-1227
8852-1010
8820-1106
9108-3019

2
1
1
1
1
2
2
1
1
4
3
2
2
1

CONNECTOR, (includes o-ring)


O-RING
TUBE ASSY
CONNECTOR, (includes o-ring)
O-RING
HOSE ASSY
SPLIT FLEX LOOM, 1/2 ID
MAIN PUMP, (see page 10-14
for details
HEX SOC HDCAPSCREW,
M12 x 1.75 x 75
HARDENED WASHER
HEX HD CAPSCREW, M8 x 1.25 x 70
WASHER, 5/16
PUMP MOUNT PLATE
COUPLING ASSY, (bolts included)
SOCKET HD CAPSCREW,
3/8-16X5/8, (torque to 40-45 ft.lbs.)
LOCKWASHER, 3/8
HYDROSTATIC TRANSMISSION,
(see page 10-15 for details)
HEX HD CAPSCREW, 3/4-10X2-1/4,
(torque to 240-265 ft.lbs.)
LOCKWASHER, 3/4
CONNECTOR, (includes o-ring)
O-RING
INTAKE TUBE
HOSE
BAND CLAMP
TEST COUPLING
PRIMARY FUEL FILTER
SECONDARY FUEL FILTER
SPECIAL WASHER
LORD MOUNT
LOCKNUT, 5/8-11
HEX HD CAPSCREW, 5/8-11X4-1/2
PUMP MOUNT & FLYWHEEL
COUPLING, (includes items 50 & 51)
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

* Changed part number on item 50; description on items 50 & 51.

5-3

ENGINE & ATTACHING PARTS


Engine Right Side View (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-91

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1
2

8471-2738
8320-1135

2
4

3
4
5
6
7
8
9
10
11
12
13
14

8855-1012
9109-3001
9108-3106
9108-1285
8319-1021
8319-1013
9108-3115
9108-3113
9108-3114
9108-4001
9108-4162
9108-4002

4
1
1
1
9
4
1
1
1
1
1
1

SPLIT FLANGE CLAMP


HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
LOCKWASHER, 7/16
TUBE ASSY
O-RING
TUBE SUPPORT
HEX HD CAPSCREW, M10X1.5X30
LOCKWASHER, M10
NEG. GROUND CABLE
NEG. BATTERY CABLE
POS. BATTERY CABLE
OIL FILTER ELEMENT
FAN /ALT. BELT
ALTERNATOR

15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

9108-4003
8319-1006
8668-3480
8688-3260

1
4
1
1

8319-1021
8319-1013
9020-6124
8871-1384
8856-1109
8319-1032
8319-1004
8319-1010
8856-1111
8584-1150

8
8
1
1
4
1
1
1
1
1

STARTER
HEX HD CAPSCREW, M10X1.5X40
BUTT CONNECTOR
3/8 EYELET
WIRE, #16 RED
HEX HD CAPSCREW, M10X1.5X30
LOCKWASHER, M10
WATER TEMPERATURE SENDER
REDUCING BUSHING, 1/2X1/4
FLAT WASHER, 3/8
HEX HD CAPSCREW, M12X1.75X35
HEX HD CAPSCREW, M12X1.75X30
LOCKWASHER, M12
FLAT WASHER, 1/2
SUPPORT CLAMP

Item

Part No.

Qty.

9108-5053

Ref

9108-4001
7738-3202
7738-3203
9108-3218
9020-6262

1
1
1
1
1

Description Of Part
CUMMINS ENGINE FILTER KIT
(includes all items)
OIL FILTER
PRIMARY FUEL, FILTER ELEMENT
SECONDARY FUEL, FILTER ELEMENT
FUEL FILTER
AIR FILTER ELEMENT

5-4

ENGINE & ATTACHING PARTS


(9108-5074) Engine Right Side View
Starting Serial No. 0177074
Original Issue 7-93
Revised 11-15-95

VIEW A - A
PCN 940794 / 950279 RS

* Changed part numbers on items 16, 17, 18, 23, 24, 27, 28, 29, 44 & 45.
Added items 46 thru 53. Changed quantity of item 2.

5-4

ENGINE & ATTACHING PARTS


(9108-5074) Engine Right Side View
Starting Serial No. 0177074
Original Issue 7-93
Revised 11-15-95

Item

Item

Part No.
9108-5074

1
2

8471-2738
8320-1135

3
4
5
6
7
8
9
10
11
12
13
14
15
* 16
* 17
* 18
19
20
21
22
* 23
* 24
25
26
* 27

8855-1012
9108-3418
9108-3106
9002-7187
9108-6055
8319-1021
8319-1013
9020-6124
8871-1384
8319-1007
8594-1016
8856-1108
8319-1011
9108-3482
9002-8660
8866-2005
8319-1004
8319-1010
8856-1111
8584-1150
9108-3481
8859-1204
8871-1284
9020-5792
8866-2224

Qty.

Part No.

Qty.

9108-5053

Ref

9108-4001
7738-3202
7738-3203
9108-3218
9020-6262

1
1
1
1
1

Description Of Part
CUMMINS ENGINE FILTER KIT,
(includes all items)
OIL FILTER
PRIMARY FUEL FILTER ELEMENT
SECONDARY FUEL FILTER ELEMENT
FUEL FILTER
AIR FILTER ELEMENT

Description Of Part

Ref ENGINE ASSY (includes all items


on pages 5-3 & 5-4)
8 SPLIT FLANGE CLAMP
16 HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
16 LOCKWASHER, 7/16
1 TUBE ASSY
3 O-RING
1 TY-RAP
1 EXHAUST TUBING
9 HEX HD CAPSCREW, M10X1.5X30
16 LOCKWASHER, M10
1 WATER TEMPERATURE SENDER
1 REDUCING BUSHING, 1/2X1/4
1 HEX HD CAPSCREW, M8X1.25X16
1 SUPPORT CLAMP
1 FLAT WASHER, 5/16
1 LOCKWASHER, M8
1 POSITIVE BATTERY CABLE
2 SUPPORT CLAMP
2 CONNECTOR (includes item 24)
4 HEX HD CAPSCREW, M12X1.75X30
4 LOCKWASHER, M12
3 FLAT WASHER, 1/2
1 SUPPORT CLAMP, 1-1/16
1 NEGATIVE BATTERY CABLE
2 O-RING
1 PIPE PLUG, 3/4
1 CUSHION CLAMP
1 SWIVEL NUT BRANCH TEE

PCN 940794 / 950279 RS

Item

Part No.

Qty.

* 28
* 29
30
31
32
33

8471-8221
9108-3266
9108-3095
8866-2018
8866-2119

1
1
1
1
1
Ref

34

8820-1066

35
36
37
38
39
40
41
42
43
* 44
* 45
* 46

8855-1013
9108-6133
8319-1006
8856-1109
9108-6130
8319-1005
9108-6131
9108-4001
9108-4162
9108-3455
9108-3456
8866-2421

2
1
5
7
1
2
1
1
1
1
1
2

* 47
* 48
* 49
* 50
* 51
* 52
* 53

8859-1207
9040-2427
9020-5205
8320-1155
8209-2118
9003-0271
8688-3106

2
1
1
12
18"
1
2

Description Of Part
HOSE ASSY
TUBE ASSY
TUBE ASSY
STRAIGHT THREAD CONNECTOR
ELBOW, 45 DEGREES (swivel nut)
TRACTION LOCK VALVE (see page
10-23 for details)
HEX HD CAPSCREW, 1/2-13X1-1/4,
GR5
LOCKWASHER, 1/2
FLOW DIVIDER BRACKET
HEX HD CAPSCREW, M10X1.50X40
FLAT WASHER, 3/8
TUBE SUPPORT
HEX HD CAPSCREW, M10X1.5X45
TUBE SUPPORT
OIL FILTER
FAN/ALTERNATOR BELT
ALTERNATOR
STARTER
ELBOW, 45 DEGREES (includes item
47)
O-RING
STARTER SOLENOID
JUMPER WIRE
HEX HD CAPSCREW, 7/16-14 x 1 3/4
HOSE, 5/16
HOSE BARB
HOSE CLAMP

* Changed part numbers on items 16, 17, 18, 23, 24, 27, 28, 29, 44 & 45.
Added items 46 thru 53. Changed quantity of item 2.

5-4

ENGINE & ATTACHING PARTS


(9108-5109) Engine Right Side View
Starting Serial No. 0177189
Original Issue 5-96

Item

Part No.

Qty.

Description Of Part

9108-5053

9108-4001
7738-3202
7738-3203

1
1
1

9108-3218
9020-6262

1
1

CUMMINS ENGINE FILTER KIT,


(includes all items)
OIL FILTER ELEMENT
PRIMARY FUEL, FILTER ELEMENT
SECONDARY FUEL, FILTER
ELEMENT
FUEL FILTER
AIR FILTER ELEMENT

PCN 950715, 950721 KG

5-4

ENGINE & ATTACHING PARTS


(9108-5109) Engine Right Side View
Starting Serial No. 0177189
Original Issue 5-96

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

9108-5109

Ref

1
2
3
4
5
6
7
8
9

8866-2105
8471-8208
8471-2738
8320-1155
8855-1012
9108-3418
9108-3106
9108-3266
8866-2421

1
1
8
12
16
1
4
1
2

8859-1207
8866-2005
8859-1204
9002-8660
8850-1005
2486-1170
8820-1020
8855-1010
9108-6055
8319-1021
8319-1013
9020-5205
9040-2427
9020-6124
8871-1384
9108-3503
9108-3504
8594-1016

2
2
2
2
2
2
2
2
1
9
16
1
1
1
1
1
1
1

27
28
29
30
31
32
33
34
35
36
37
38
39
40

8319-1007
8856-1108
8319-1011
9108-3481
8319-1004
8319-1010
8856-1111
9114-3122
9002-7187
9108-3482
9108-3456
8871-1284
9020-5792

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

ENGINE ASSY(includes items


on pages 5-3 and 5-4)
ELBOW, 90 DEGREES(swivel nut)
HOSE ASSY
SPLIT FLANGE CLAMP
HEX HD CAPSCREW, 7/16-14 x 1-3/4
LOCKWASHER, 7/16
TUBE ASSY
O-RING
TUBE ASSY
CONNECTOR , 45 DEGREES
(includes o-ring)
O-RING
CONNECTOR (includes item 11)
O-RING
SUPPORT CLAMP
HEX NUT, 5/16-18
SUPPORT CLAMP
HEX HD CAPSCREW, 5/16-18 x 1
LOCKWASHER, 5/16
EXHAUST TUBING
HEX HD CAPSCREW, M10 x 1.5 x 30
LOCKWASHER, M10
JUMPER WIRE
STARTER SOLENOID
WATER TEMP SENDER
REDUCER BUSHING
ALTERNATOR (includes item 25)
REGULATOR
SUPPORT CLAMP

1
1
1
1
2
2
3
1
1
1
1
1
1
Ref

41
42
43
44
45
46
47
48
49
50
51
52
53

8820-1066
8855-1013
8866-2224
8471-8221
9114-6058
8319-1006
8856-1109
8320-1135
9108-6130
8319-1005
9116-3201
9108-6131
8866-2064

2
2
1
1
1
5
7
4
1
2
1
1
1

8859-1209

PCN 950715, 950721 KG

Description Of Part
HEX HD CAPSCREW, M8 x 1.25 x 16
WASHER, 5/16
LOCKWASHER, M8
NEGATIVE BATTERY CABLE
HEX HD CAPSCREW, M12 x 1.75 x 30
LOCKWASHER, M12
WASHER, 1/2
SUPPORT CLAMP, 5/8
TY-RAP
POSITIVE BATTERY CABLE
STARTER
PIPE PLUG, 3/4
CUSHION CLAMP
TRACTION LOCK VALVE (see page
10-23 for details)
HEX HD CAPSCREW, 1/2-13 x 1-1/4
LOCKWASHER, 1/2
SWIVEL NUT BRANCH TEE
HOSE ASSY
FLOW DIVIDER BRACKET
HEX HD CAPSCREW, M10 x 1.5 x 40
WASHER, 3/8
HEX HD CAPSCREW, 7/16-14 x 1-1/2
TUBE SUPPORT
HEX HD CAPSCREW, M10 x 1.5 x 45
TUBE ASSY
TUBE SUPPORT
ELBOW, 90 DEGREES (includes
o-ring)
O-RING

5-4

ENGINE & ATTACHING PARTS


(9108-5143) Engine Right Side View
Starting Serial No. 0177368
Original Issue 1-98

Item

MB

Part No.

Qty.

Description Of Part

9108-5053

9108-4001
7738-3202
7738-3203

1
1
1

9108-3218
9020-6262

1
1

CUMMINS ENGINE FILTER KIT,


(includes all items)
OIL FILTER ELEMENT
PRIMARY FUEL, FILTER ELEMENT
SECONDARY FUEL, FILTER
ELEMENT
FUEL FILTER
AIR FILTER ELEMENT

5-4

ENGINE & ATTACHING PARTS


(9108-5143) Engine Right Side View
Starting Serial No. 0177368
Original Issue 1-98

Item

Part No.
9108-5143

1
2
3
4
5
6
7
8
9

8866-2105
8471-8208
8471-2738
8320-1155
8855-1012
9108-3418
9108-3106
9108-3266
8866-2421

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

8859-1207
8866-2005
8859-1204
9002-8660
8850-1005
2486-1170
8820-1020
8855-1010
9108-6055
8319-1021
8319-1013
9020-5205
9040-2427
9114-3314
8871-1384
9108-3503
9108-3504
8594-1016

MB

Qty.

Description Of Part

Ref ENGINE ASSY(includes items 1 thru


63 & 68 on page 5-3 and all on 5-4)
1 ELBOW, 90 DEGREES (swivel nut)
1 HOSE ASSY
8 SPLIT FLANGE CLAMP
12 HEX HD CAPSCREW, 7/16-14 x 1-3/4
16 LOCKWASHER, 7/16
1 TUBE ASSY
4 O-RING
1 TUBE ASSY
2 CONNECTOR , 45 DEGREES
(includes o-ring)
2 O-RING
2 CONNECTOR (includes item 11)
2 O-RING
2 SUPPORT CLAMP
2 HEX NUT, 5/16-18
2 SUPPORT CLAMP
2 HEX HD CAPSCREW, 5/16-18 x 1
2 LOCKWASHER, 5/16
1 EXHAUST TUBING
9 HEX HD CAPSCREW, M10 x 1.5 x 30
16 LOCKWASHER, M10
1 JUMPER WIRE
1 STARTER SOLENOID
1 WATER TEMP SENDER
1 REDUCER BUSHING
1 ALTERNATOR (includes item 25)
1 REGULATOR
1 SUPPORT CLAMP

Item

Part No.

Qty.

27
28
29
30
31
32
33
34
35
36
37
38
39
40

8319-1007
8856-1108
8319-1011
9108-3481
8319-1004
8319-1010
8856-1111
9114-3122
9002-7187
9108-3482
9108-3456
8871-1284
9020-5792

1
1
1
1
2
2
3
1
1
1
1
1
1
Ref

41
42
43
44
45
46
47
48
49
50
51
52
53

8820-1066
8855-1013
8866-2224
8471-8221
9114-6058
8319-1006
8856-1109
8320-1135
9108-6130
8319-1005
9116-3201
9108-6131
8866-2064

2
2
1
1
1
5
7
4
1
2
1
1
1

54

8859-1209
8471-7930

1
1

Description Of Part
HEX HD CAPSCREW, M8 x 1.25 x 16
WASHER, 5/16
LOCKWASHER, M8
NEGATIVE BATTERY CABLE
HEX HD CAPSCREW, M12 x 1.75 x 30
LOCKWASHER, M12
WASHER, 1/2
SUPPORT CLAMP, 5/8
TY-RAP
POSITIVE BATTERY CABLE
STARTER
PIPE PLUG, 3/4
CUSHION CLAMP
TRACTION LOCK VALVE (see page
10-23 for details)
HEX HD CAPSCREW, 1/2-13 x 1-1/4
LOCKWASHER, 1/2
SWIVEL NUT BRANCH TEE
HOSE ASSY
FLOW DIVIDER BRACKET
HEX HD CAPSCREW, M10 x 1.5 x 40
WASHER, 3/8
HEX HD CAPSCREW, 7/16-14 x 1-1/2
TUBE SUPPORT
HEX HD CAPSCREW, M10 x 1.5 x 45
TUBE ASSY
TUBE SUPPORT
ELBOW, 90 DEGREES (includes
o-ring)
O-RING
HOSE ASSY

5-4

ENGINE & ATTACHING PARTS


Fuel Tank& Lines
Starting Serial No. 0177368
Original Issue 8-97

Item

Part No.

Qty.

9115-5016

9115-3031

9114-3316

3
4
5
6
7

MB

8654-1381
8688-3106

Description Of Part

FUEL TANK ASSY (includes


items 1 thru 4, & item 10)
1 FUEL TANK (includes items
4 & 11)
1 FUEL LEVEL SENDER (includes
item 3)
5 SCREW
1 FUEL TANK CAP (w/chain)
3 HOSE CLAMP
14" FUEL LINE HOSE, 5/16 I.D.
Ref FUEL FILTER (I/L)(see page 5-2,
item 12)

Item

Part No.

Qty.

8
9
10
11
12

8348-3497
8471-2746
8871-1283
8820-1095

1
60"
2
1
4

13
14

8856-1008
8855-1015

4
4

Description Of Part
HOSE CLAMP
FUEL LINE HOSE, 5/16 I.D.
HOSE NIPPLE, 90 DEGREES, 1/2X3/8
HEX SOCKET PIPE PLUG, 1/2
HEX HD CAPSCREW, 5/8-11X1-1/2,
GR5
WASHER, 5/8
LOCKWASHER, 5/8
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

5-4

ENGINE & ATTACHING PARTS


(9108-5016) Fuel Tank & Lines
Starting Serial No. 0177148
Original Issue 7-95
Revised 6-22-01

Item

1
2
3
4
5
6
7
8
9
10

Part No.

Qty.

Description Of Part

9108-5016

Ref

FUEL TANK ASSY, (includes items


1 thru 9)
FUEL TANK, (includes items 2 & 3)
FUEL TANK CAP, (w/chain)
HEX SOCKET PIPE PLUG, 1/2
STREET ELBOW, 90 DEGREES, 1/8
HOSE NIPPLE
REDUCING BUSHING, 1/2X1/8
HOSE NIPPLE, 90 DEGREES, 1/2X3/8
FUEL SENDER, (includes item 9)
SCREW
HOSE CLAMP

9108-3501
8654-1381
8871-1283
8871-2011
8874-1805
8871-1385
8471-2746
9040-0654
8348-3497

MPC 1867-AK

1
1
1
1
1
1
1
1
5
4

Item
11
12
13
14
* 15

* 16
* 17

Part No.

Qty.

Description Of Part

8820-1095

11"
1
56"
56"
4

8856-1008
8855-1015

4
4

FUEL LINE HOSE, 5/16" I.D.


FUEL FILTER
FUEL LINE HOSE, 5/16" I.D.
FUEL LINE HOSE, 3/16" I.D.
HEX HD CAPSCREW, 5/8-11X1-1/2,
GR5
WASHER, 5/8
LOCKWASHER, 5/8

9108-3218

* Revised illustration; added items 15, 16 & 17.

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

5-5

ENGINE & ATTACHING PARTS


Fuel Tank& Lines
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-91

Item

Part No.

Qty.

Description Of Part

1
2
3
4
5
6
7
8
9
10
11
12
13
14

9108-3323
8654-1381
8871-1283
8871-2011
8874-1805
7738-6065
8871-2013
9002-7331
9040-0654

1
1
1
1
1
1
1
1
1
5
3
11"
1
56"

FUEL TANK (includes items 2 & 3)


FUEL TANK CAP, (w/chain)
HEX SOCKET PIPE PLUG, 1/2
STREET ELBOW, 90 DEGREES, 1/8
HOSE NIPPLE
PICK-UP TUBE
STREET ELBOW, 90 DEGREES, 3/8
HOSE NIPPLE
FUEL SENDER (includes item 10)
SCREW
HOSE CLAMP
FUEL LINE HOSE, 5/16" I.D.
FUEL FILTER
FUEL LINE HOSE, 5/16" I.D.

8348-3497
9108-3218

5-5

ENGINE & ATTACHING PARTS


(9112-5104) Fuel Tank & Lines
Starting Serial No. 0177368
Original Issue 1-98

Item

Part No.

Qty.

9112-5104

9115-3031

9114-3316

3
4
5
6
7

9108-3491
8654-1381
8688-3106

8
9

8348-3497

MB

Description Of Part

FUEL TANK ASSY (includes


items 1 thru 4, & item 10)
1 FUEL TANK (includes items
4 & 11) (38 gal)
1 FUEL LEVEL SENDER (includes
item 3)
5 SCREW
1 FUEL TANK CAP (w/chain)
3 HOSE CLAMP
14" FUEL LINE HOSE, 3/8 I.D.
Ref FUEL FILTER (I/L)(see page 5-2,
item 12)
1 HOSE CLAMP
60" FUEL LINE HOSE, 5/16 I.D.

Item

Part No.

Qty.

10
11
12

8471-2746
8871-1283
8820-1095

1
1
4

13
14
15
16
17

8856-1008
8855-1015
8871-2011
8874-1805
8871-1385

4
4
1
1
1

Description Of Part
HOSE NIPPLE, 90 DEGREES, 1/2X3/8
HEX SOCKET PIPE PLUG, 1/2
HEX HD CAPSCREW, 5/8-11X1-1/2,
GR5
WASHER, 5/8
LOCKWASHER, 5/8
STREET ELBOW, 90 DEGREES, 1/8
HOSE NIPPLE, 1/8
PIPE BUSHING, 1/2X1/8
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

5-5

ENGINE & ATTACHING PARTS


(9108-5013) Radiator Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-23-98

Item

Part No.

Qty.

9108-5013

Ref

1
2
3
4
5
6

9108-3065
9108-4198
9108-3094
8507-1128
9108-3364
8820-1016

1
1
1
2
1
17

7
8
9
10
11
12
13

8856-1108
8855-1010
8368-3308
9020-5918
8852-1206
8452-1056
2486-1170

12
17
2
2
2
1
1

971217-KG

Description Of Part
RADIATOR ASSY (includes items 1, 2, 6,
thru 14, 19, 20, 21 & 22)
RADIATOR (includes item 2)
RADIATOR CAP, 15 PS1
UPPER RADIATOR HOSE
HOSE CLAMP
LOWER RADIATOR HOSE
HEX HD CAPSCREW, 5/16-18x1/2,
GR5
FLAT WASHER, 5/16
LOCKWASHER, 5/16
SHOCK MOUNT
WASHER
HEX LOCKNUT, 3/8-16
DRAIN COCK
CLAMP

Item

Part No.

Qty.

14
15
16
17
18

9108-1181
9103-3137
8856-1003
8852-1205
9108-3066
9112-5109

1
1
2
2
1
1

19
20
21
22
23
24
25

8688-3327
9108-1541
9108-3085
9108-6041
8856-1006
8855-1013
8820-1067

2
1
1
1
4
4
4

Description Of Part
MOUNTING BRACKET
SHOCK MOUNT
FLAT WASHER, 5/16
HEX LOCKNUT, 5/16-18
OIL COOLER (No Longer Available)
OIL COOLER KIT (includes one
9108-3573 oil cooler and one
8471-9110 hose assy)
HOSE CLAMP
MOUNTING BRACKET
RADIATOR SHROUD
RADIATOR MOUNT
FLAT WASHER, 1/2
LOCKWASHER, 1/2
HEX HD CAPSCREW,1/2-13X1-1/2,
GR5

* Added replacement kit for oil cooler that is no longer available.

5-6

ENGINE & ATTACHING PARTS


(9108-5013) Radiator Assembly
Starting Serial No. 0177069
Original Issue 12-95
Revised 2-23-98

Item
Item

Part No.

Qty.

Description Of Part

9108-5013

Ref

RADIATOR ASSY (includes items


1, thru 8, 12, 13, 14, 18 thru 21
& 34 thru 36)
RADIATOR (includes item 2)
RADIATOR CAP, 15 PSI
UPPER RADIATOR HOSE
HOSE CLAMP
LOWER RADIATOR HOSE
HEX HD CAPSCREW, 5/16-18X1/2,
GR5
WASHER, 5/16
LOCKWASHER, 5/16
SHOCK MOUNT
WASHER
HEX LOCKNUT, 3/8-16
DRAIN COCK
HOSE ASSY
MOUNTING BRACKET
SHOCK MOUNT
FLAT WASHER, 5/16
HEX LOCKNUT, 5/16-18

1
2
3
4
5
6

9108-3065
9108-4198
9108-3094
8507-1128
9108-3364
8820-1016

1
1
1
2
1
16

7
8
9
10
11
12
13
14
15
16
17

8856-1003
8855-1010
8368-3308
9020-5918
8852-1206
8452-1056
8471-7872
9108-1181
9103-3137
8856-1003
8852-1205

12
16
2
2
2
1
1
1
1
2
2

971217-KG

Part No.

Qty.

* 18

9108-3066
9112-5109

1
1

19
20
21
22
23
24
25

8688-3327
9108-1541
9108-3085
9108-6041
8856-1006
8855-1013
8820-1067

2
1
1
1
4
4
4

26
27
28
29

9130-1086
9130-3057
8856-1003
8820-1021

1
1
4
4

30
31
32
33
34
35
36

8820-1020
7714-3006
9108-1654
9003-0271
8866-2227
8866-1345
8866-1408

2
6
2
1
1
1
1

Description Of Part
OIL COOLER (No Longer Available)
OIL COOLER KIT (includes one
9108-3573 oil cooler and one
8471-9110 hose assy)
HOSE CLAMP
MOUNTING BRACKET
RADIATOR SHROUD
RADIATOR MOUNT
FLAT WASHER, 1/2
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-1/2,
GR5
FLAT BAR
DUST SHIELD
FLATWASHER, GR5
HEX HD CAPSCREW, 5/16-18X1-1/4,
GR5
HEX HD CAPSCREW, 5/16-18X1, GR5
WHIZ LOCKNUT, 5/16-18
BAR
FITTING
SWIVEL NUT BRANCH TEE, 3/4TUBE
TUBE END REDUCER, 3/4X3/8
NUT

* Added replacement kit for oil cooler that is no longer available.

5-6

ENGINE & ATTACHING PARTS


(9108-5139) Radiator Assembly
Starting Serial No. 0177368
Original Issue 1-98
Revised 12-20-02

Item

Part No.

Qty.

9108-5139

Ref

1
2
3
4
5
6

9114-3269
9108-4198
9108-3094
8507-1128
9108-3364
8820-1016

1
1
1
2
1
16

7
8
9
10
11
12
* 13
14
15
16
17
18
19

8856-1003
8855-1010
8368-3308
9020-5918
8852-1206
8452-1056
8471-9109
9108-1181
9103-3137
8866-1408
8852-1205
9108-3573
8688-3327

20
16
2
2
2
1
1
1
2
1
4
1
2

SVC

Description Of Part
RADIATOR ASSY, (includes items
1 thru 6,12 of item 7, 8, 12, 13, 14,
16, 18 thru 21, 28, 33 & 34)
RADIATOR, (includes item 2)
RADIATOR CAP, 15 PSI
UPPER RADIATOR HOSE
HOSE CLAMP
LOWER RADIATOR HOSE
HEX HD CAPSCREW, 5/16-18X1/2,
GR5
FLAT WASHER, 5/16
LOCKWASHER, 5/16
SHOCK MOUNT
WASHER
HEX LOCKNUT, 3/8-16
DRAIN COCK
HOSE ASSY
MOUNTING BRACKET
SHOCK MOUNT
NUT
HEX LOCKNUT, 5/16-18
OILCOOLER
HOSE CLAMP

Item

Part No.

Qty.

20
21
22
23
24
25

9108-1541
9108-3085
9108-6174
8856-1006
8855-1013
8820-1067

1
1
1
4
4
4

26
27
28
29

9130-1086
9130-3057
8866-1345
8820-1021

1
1
1
4

30
31
32
33
34
35
36
37
38
39
40

8820-1020
7714-3006
9108-1654
9003-0271
8866-2227
7713-3306
7713-3139
7732-3029
7713-3140
7713-3390
7713-3177

2
6
2
1
1
1
1
1
1
1
1

* Revised part number on item 13.

Description Of Part
MOUNTING BRACKET
RADIATOR SHROUD
RADIATOR MOUNT
FLAT WASHER, 1/2
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-1/2,
GR5
FLAT BAR
DUST SHIELD
REDUCER ADAPTER
HEX HD CAPSCREW, 5/16-18X1-1/4,
GR5
HEX HD CAPSCREW, 5/16-18X1, GR5
WHIZ LOCKNUT, 5/16-18
BAR
FITTING
SWIVEL NUT RUN TEE, 3/4 TUBE
STACK BOLT
HOSE CLAMP
HOSE CLAMP
COVER PLATE
SAFETY CLIP
HEX HD CAPSCREW, 5/16-18X1-3/8

5-6

ENGINE & ATTACHING PARTS


Air Cleaner Piping
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-93

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1
2
3
4
5
6
7
8
9
10
11
12

9103-3028
7738-3154
8871-1210
8870-1023
9002-7713
9108-3129
9108-3127
9108-3128
9108-3124
9108-3126
7710-3138

Ref
1
1
1
1
6
1
1
1
1
1
2

AIR CLEANER (see page 5-8 for details)


INLET CAP
SERVICE INDICATOR
PIPE COUPLING, 1/8
CLOSE NIPPLE, 1/8X3
HOSE CLAMP
REDUCING ELBOW
AIR INTAKE TUBE
AIR INTAKE ELBOW
AIR INTAKE TUBE
AIR INTAKE ELBOW
MOUNTING BAND

13
14
15
16
17
18
19

9108-1327
8820-1020
8856-1108
8852-1305
2492-1332

1
6
8
6
1
1
2

BRACKET
HEX HD CAPSCREW, 5/16-18X1, GR5
FLAT WASHER, 5/16
HEX LOCKNUT, 5/16-18
MUFFLER CLAMP
BRIDGE
NUT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

5-7

ENGINE & ATTACHING PARTS


Air Cleaner Piping
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-17-97

Item

Part No.

1
2
3
4
5
* 6
7
8
9
10
11
12

9103-3028
7738-3154
8871-1210
8870-1023
9116-3129
9108-3129
9108-3127
9108-3128
9108-3124
9108-3126
7710-3138

PCN 950647 MB

Qty.

Description Of Part

Ref AIR CLEANER


(see page 5-8 for details)
1 INLET CAP
1 SERVICE INDICATOR
1 PIPE COUPLING, 1/8
1 CLOSE NIPPLE, 1/8X3
6 HOSE CLAMP
1 REDUCING ELBOW
1 AIR INTAKE TUBE
1 AIR INTAKE ELBOW
1 AIR INTAKE TUBE
1 AIR INTAKE ELBOW
2 MOUNTING BAND

Item
13
14
15
16
17
18
* 19

Part No.

Qty.

8820-1018
8856-1108
8852-1305
2492-1332

4
4
4
1
1
2
1

9116-3137

* Added item 19, changed part number on item 6

Description Of Part
HEX HD CAPSCREW, 5/16-18 x 3/4
FLAT WASHER, 5/16
HEX LOCKNUT, 5/16-18
MUFFLER CLAMP (includes 17 & 18)
BRIDGE
NUT
BAND CLAMP
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

5-7

ENGINE & ATTACHING PARTS


Air Cleaner
Starting Serial No. 0177005
Original Issue 1-90
Revised 10-21-96

Item
1
2
3
4
5

KG

Part No.

Qty.

9020-5663
9020-6606
9020-6262
9020-1414
9020-0807

1
1
1
1
1
1

* Corrected artwork.

Description Of PartAIR CLEANER (includes items 1 thru 5)


COVER W/NUT
ELEMENT
WING NUT W/SEAL
VACUATOR
BODY ( not sold separately order P/N
9020-5663)

5-8

ENGINE & ATTACHING PARTS


Exhaust System
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-22-97

* NOTE:

In order to improve the product life of item


5, we have developed a muffler mounting kit for
service replacement. Order part number 9108-5146
which includes two 9114-1466 muffler mounts and
two 8368-3175 muffler clamps.

Item

Part No.

Qty.

9108-3560
8368-3175

1
2

3
4
* 5
6
7

9108-3253
8855-1011
8820-1031

2
4
2
4
4

9108-3250

* 1
* 2

MB

Description Of Part
TAIL PIPE
MUFFLER CLAMP (includes items
3 & 4)
BRIDGE
NUT
MUFFLER BRACKET (see above note)
LOCKWASHER, 3/8
HEX HD CAPSCREW, 3/8-16X1-1/2,
GR5
MUFFLER

Item

* 9
10
11
12
13
14

Part No.

Qty.

9108-3427
9108-6055
8319-1013
8319-1021
9104-1016
7721-3031

1
1
4
4
1
2

Description Of Part
FLEXIBLE CONNECTOR
EXHAUST TUBE
LOCKWASHER M10
HEX HD CAPSCREW, M10X1.5X30
EXHAUST SLEEVE
SEAL CLAMP
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

* Changed part numbers on items 1, 2 & 9, Added items 13 & 14 and service note.

5-9

ENGINE & ATTACHING PARTS


Exhaust System
Starting Serial No. 0177329
Original Issue 12-97

Item

Part No.

Qty.

1
2

9108-3560
2492-1332

1
3

9108-3250
9112-3165
7721-3031
9104-3150
9108-6055
8319-1013
8319-1021

2
4
2
1
2
1
1
4
4

3
4
5
6
7
8
9
10
11

Description Of Part
TAIL PIPE
MUFFLER CLAMP (includes items
3 & 4)
BRIDGE
NUT
MUFFLER
EXHAUST PIPE
CLAMP (includes hardware)
FLEXIBLE TUBING
EXHAUST TUBE
LOCKWASHER, M10
HEX HD CAPSCREW, M10X1.5X30
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

MB

5-9

DRIVE TRAIN
(9108-3267) Front Axle Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 4-92

Item

Part No.

Qty.

9108-3267

Ref

Ref

Ref

Ref

Description Of Part
FRONT AXLE ASSY (includes items 1
thru 4)
AXLE HOUSING ASSY (see page 6-2
for details)
WHEEL END ASSY (see page 6-5 for
details)
CARRIER ASSY (see page 6-3 for
details)
BRAKE ASSY ( see page 6-4 for
details)

6-1

DRIVE TRAIN
(9109-5023) Front Axle Assembly - 522
(9112-5047) Front Axle Assembly - 524
Starting Serial No. 0177165
Original Issue 3-96

TO BRAKE
LINE SEE
PAGE 8-1

Item

Part No.

Qty.

9109-5023

9112-5047
1
2

3
4
5
6
7

8859-1205
8866-2006
8859-1204
8866-2005
9112-3130

Description Of Part

FRONT AXLE ASSY - 522C-6


(includes items 1 thru 15)
1 FRONT AXLE ASSY - 524C-6
(includes items 1 thru 15)
Ref FRONT AXLE (see page 6-2 for
details)
Ref FRONT DRIVE MOTOR - 522C-6
(see page 10-17 for details)
Ref FRONT DRIVE MOTOR - 524C-6
(see page 10-16 for details)
2 O-RING
2 CONNECTOR (includes item 3)
2 O-RING
2 CONNECTOR (includes item 5)
1 PARK BRAKE TUBE LINE

PCN 950593, 950594-KG

Item

Part No.

Qty.

Description Of Part

8
9
10

8866-2106
9112-3127
8866-2224

1
1
1

11
12
13
14

9114-3172
8850-1012
9002-7473
8320-1058

1
4
4
4

15

8866-2194

16
17

8859-1206
8471-8153
8471-8021

1
1
1

ELBOW, 90 DEGREES (swivel nut)


SERVICE BRAKE TUBE LINE
SWIVEL NUT BRANCH TEE,
3/8 TUBE
MINI CHECK VALVE
HEX NUT, 3/4-10
HARD WASHER, 3/4
HEX HD CAPSCREW, 3/4-10X3-3/4,
GR8
HEX SOCKET HD PLUG, (includes
o-ring)
O-RING
HOSE ASSY
HOSE ASSY

6-1

DRIVE TRAIN
(9109-5020) Front Axle Assembly - 522
(9108-5110) Front Axle Assembly - 524
Starting Serial No. 0177189
Original Issue 6-96
Revised 10-17-97

TO BRAKE
LINE SEE
PAGE 8-1

Item

Part No.

Qty.

9109-5020

9108-5110
1
2

3
4
5
6
7

8859-1205
8866-2006
8859-1204
8866-2005
9112-3130

PCN 960108 MB

Description Of Part

FRONT AXLE ASSY - 522 (includes


items 1 thru 15)
1 FRONT AXLE ASSY - 524 (includes
items 1 thru 15)
Ref FRONT AXLE (see page 6-2 for
details)
Ref FRONT DRIVE MOTOR - 522
(see page 10-17 for details)
Ref FRONT DRIVE MOTOR - 524
(see page 10-16 for details)
2 O-RING
2 CONNECTOR (includes item 3)
2 O-RING
2 CONNECTOR (includes item 5)
1 PARK BRAKE TUBE LINE

Item

Part No.

Qty.

Description Of Part

8
9
10

8866-2106
9112-3127
8866-2224

1
1
1

11
12
13
14

9114-3172
8850-1012
9002-7473
8320-1058

1
4
4
4

15

8866-2194

* 16
*17

8859-1206
8471-8903
8471-8077

1
1
1

ELBOW, 90 DEGREES (swivel nut)


SERVICE BRAKE TUBE LINE
SWIVEL NUT BRANCH TEE,
3/8 TUBE
MINI CHECK VALVE
HEX NUT, 3/4-10
HARD WASHER, 3/4
HEX HD CAPSCREW, 3/4-10X3-3/4,
GR8
HEX SOCKET HD PLUG, (includes
o-ring)
O-RING
HOSE ASSY
HOSE ASSY

* Changed part number on items 16 & 17.

6-1

DRIVE TRAIN
(9108-4044) Front Axle Housing
Starting Serial No. 0177005
Original Issue 1-90
Revised 4-92

Item

1
2
3
4
5
6
7
8

Part No.

Qty.

9108-4044

8307-3699
9108-4045
7710-4289
9108-4046
9108-4047
9108-4048
9108-4049

Description Of Part

AXLE HOUSING ASSY


(includes items 2, 3, 5, 6,& 12)
Ref AXLE HOUSING
1 FILLER PLUG
2 GREASE FITTING
1 BREATHER
2 INNER BEARING RACE
2 OIL SEAL
12 CAPSCREW
12 WASHER

Item

Part No.

Qty.

9
10
11
12

9108-4050
9108-4051
9108-4052
7710-4343

2
4
2
1

Description Of Part
CAPSCREW
WASHER
CAPSCREW
DRAIN PLUG
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

6-2

DRIVE TRAIN
(9112-3119) Front Axle
Starting Serial No. 0177165
Original Issue 3-96
Revised 4-12-04

SERVICE NOTE: When servicing this axle, it is recommended that on machines with starting serial numbers prior to
0177336, that you:
1). Replace the old style cover plate with the new cover plate kit, p/n 9114-5130.
2). Then refill the axle with 40 pints of mobil 424 fluid instead of 33 pints.

Item

Qty.

Description Of Part

9112-3119

9114-5130

FRONT AXLE, (includes all items on


pages 6-2, 6-3, 6-4 & 6-5)
COVER PLATE KIT, (includes new
style items 11 and 12)
WHEEL FLANGE ASSY, (see page
6-5 for details)
LEFT & RIGHT HOUSING ASSY,
(see page 6-5 for details)
CENTER HOUSING ASSY, (includes
item 9)
BRAKE ASSY, (see page 6-4 for
details)
CARRIER ASSY, (see page 6-3
for details)
DRAIN PLUG
VENT PLUG
LUBE FITTING
BUSHING
TRUNNION OIL SEAL
COVER-OLD STYLE, (starting S/N
0177165), NO LONGER AVAILABLE
COVER-NEW STYLE, (starting S/N
0177336)
LEVEL PLUG-OLD STYLE, (starting
S/N 0177165)
LEVEL PLUG-NEW STYLE, (starting
S/N 0177336)
CAPSCREW, M8X1.25X16.0

Ref

Ref

9114-4326

Ref

Ref

6
7
8
9
10
* 11

*12

13
LK

Part No.

9114-4327
9114-4328
9114-4329
9108-4046
9108-4047

3
1
2
2
2
1

9114-1511

9114-4331

8871-1284

9114-4332

* Revised items 11 & 12.

6-2

DRIVE TRAIN
(9108-4163) Front Axle Differential Carrier
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-27-07

JM

* Revised part number on item 40.

6-3

DRIVE TRAIN
(9108-4163) Front Axle Differential Carrier
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-27-07

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14

15
16
17
18
19
20
21
22
- 23
24
25

JM

Part No.

Qty.

9108-4163
9108-4053
9108-4054

Ref
1
1
Ref
1
8
8
1
1
1
1

9108-4056
9108-4057
9108-4058
9108-4059
9108-4060
9108-4061
9108-4062
9108-4063
9108-4064
9108-4065
9108-4066
9108-4067
9108-4068
9108-4069
9108-4070
9108-4071
9108-4072
9108-4073
9108-4074
9108-4059
9108-4075
9108-4076
9108-4077
9108-4078
9108-4079
9108-4080
8307-3699
9108-4081
9108-4082
9108-4083

4
4
4
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
1
1
AR
AR
AR
1
1
1
1
4
4
1

Description Of Part

Item

26
CARRIER ASSY, (includes all items)
27
NUT
28
WASHER
BRAKE ASSY, (see page 6-4 for details) 29
30
OIL SEAL
CAPSCREW
WASHER
THRUSTWASHER
31
PINION BEARING CONE, (outer)
32
PINION BEARING CAP, (outer)
33
PINION BEARING CAGE, (includes
items 9 & 15)
NUT
WASHER
STUD
34
.125 SPACER
35
.126 SPACER
36
.127 SPACER
37
.128 SPACER
38
.129 SPACER
39
.130 SPACER
* 40
.136 SPACER
41
.142 SPACER
42
.148 SPACER
43
.154 SPACER
44
.158 SPACER
45
PINION BEARING CUP
46
PINION BEARING CONE
47
PINION
48
.003 SHIM
49
.005 SHIM
50
.010 SHIM
51
REAR PINION BEARING
52
REAR PINION LOCKRING
53
DIFFERENTIAL CARRIER ASSY
PLUG
THRUSTWASHER
PINION
SPIDER

Part No.

Qty.

9108-4084
9108-4085
9108-4086
9108-4087
9108-4088
9108-4089
9108-4090
9108-4091
9108-4092
9108-4093
9108-4094

2
2
2
2
AR
AR
AR
AR
16
1
1

9108-4095

9108-4097
9108-4098
9108-4099

2
2
2
4
4
4
2
2
12
12
12
14
1
12
12
1
1
1
1
1

8348-3441
9108-4101
9108-4102
7710-4297
9108-4103
9108-4104
9108-4102
9108-4360
9108-4354
9108-4355
9108-4356
9108-4357

* Revised part number on item 40.

Description Of Part
GEAR
THRUSTWASHER
CLUTCH SPACER
CLUTCH DISC
.005 SHIM
.010 SHIM
.013 SHIM
.015 SHIM
CLUTCH DISC
GEAR ASSY, (includes item 17)
FLANGE HALF DIFF. CASE ASSY,
(includes items 1,19,20,23 thru 31, 33
& 42 thru 48)
DIFFERENTIAL CASE ASSY,
(includes items 23 thru 31, 45 thru 48)
BEARING CONE
BEARING CUP
ADJUSTING RING
DOWEL PIN
WASHER
CAPSCREW
COTTER PIN
BEARING CAP, (includes item 37)
CAPSCREW
WASHER
NUT
CLUTCH DISC
PLAIN HALF DIFF. CASE
CAPSCREW
WASHER
SPLINED SHAFT
INNER SPLINE ADAPTER
OUTER COLLAR
EXTERNAL SNAP RING
INTERNAL SNAP RING
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE

6-3

DRIVE TRAIN
Carrier Assembly
Starting Serial No. 0177165
Original Issue 3-96
Revised 10-24-03

Item

Part No.

Qty.

9114-4382

Ref

9114-4383
9114-4384
9114-4385
1
2
3
4
5
* 6
7
8
9
10

9114-4386
9114-4387
9114-4388
8307-3828
9114-4389
9114-4390
9114-4391
8348-3584
9114-4392

11
12

13
14
15
16
17
18
19
GP

9114-4393
9114-4394
9114-4395
9114-4396
8348-3584

Description Of Part

LIMITED SLIP PLATE STACK KIT


(includes items 10, 11, 12, 13 & 14)
Ref PINION CAGE SHIM KIT (includes
item 23)
Ref DRIVE PINION SHIM KIT (includes
item 27)
Ref LIMITED SLIP SHIM KIT (includes
item 12)
4 CAPSCREW
2 ADJUSTER RING LOCK
2 ADJUSTER RING
2 BEARING CUP
2 BEARING CONE
1 DIFFERENTIAL CASE
12 CAPSCREW, M10X1.0X30.0
12 WASHER
1 SPIRAL GEAR & PINION
8 DRIVE FRICTION DISC (included in
9114-4382 kit)
6 DRIVEN FRICTION DISC (included
9114-4382 kit)
2 SHIM (0.33) (included in shim kit)
2 SHIM (0.38) (included in shim kit)
2 SHIM (0.25) (included in shim kit)
2 SHIM (0.13) (included in shim kit)
2 COMPRESSION DISC (included in
9114-4382 kit)
2 THRUSTWASHER (included in
9114-4382 kit)
2 SIDE GEAR
1 SPIDER
4 THRUSTWASHER
4 PINION GEAR
12 WASHER

Item

Part No.

Qty.

Description Of Part

20
21
22
23

9114-4397
9020-7204
9020-0440

24

9114-4398

12
1
1
4
2
3
1
1

25
26
27

9114-4399
9114-4400

28
29
30
31
32
33
34
35
36

9114-4401
9114-4402
9114-4403
8348-3584
9114-4404
9114-4405
9114-4406
9114-4407
9114-4408

CAPSCREW, M10X1.5X80.0
BEARING CONE
BEARING CUP
SHIM (0.05) (included in shim kit)
SHIM (0.125) (included in shim kit)
SHIM (0.20) (included in shim kit)
SHIM (0.50) (included in shim kit)
PINION CAGE ASSY (includes
items 22 & 29)
WASHER
CAPSCREW, M12X1.75X40.0
SHIM (1.20) (included in shim kit)
SHIM (1.25) (included in shim kit)
SHIM (1.30) (included in shim kit)
SHIM (1.35) (included in shim kit)
SHIM (1.40) (included in shim kit)
SHIM (1.45) (included in shim kit)
SHIM (1.50) (included in shim kit)
BEARING CONE
BEARING CUP
MOTOR ADAPTER FLANGE
WASHER
CAPSCREW, .3750-16UNC-2AX1.25
DRIVEN SLEEVE
PINION NUT, M24X1.5
DRIVE SLEEVE
SNAP RING

* Changed description on item 6.

8
8
1
1
1
1
1
1
1
1
1
1
8
8
1
1
1
1

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

6-3

DRIVE TRAIN
(9108-4055) Brake Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-25-97

Item

1
2
3
4
5
6
7
8
9
10
11

KG

Part No.

Qty.

9108-4055

9108-4211

9108-4212

9108-4213

1
1
1
4
1
2
6
7
4
2
1
8

Description Of Part
BRAKE ASSY (includes items
1 thru 18)
SPRING KIT (includes items
9 & 11)
SEAL KIT (includes items 9,
& items 13 thru 18)
LINING KIT (includes items 4, 5,
6, 7 & 9)
COVER PLATE
SPLINED SHAFT
SOCKET HD SHOULDER BOLT
PRIMARY DISC
ROTOR DISC (thick)
ROTOR DISC
STATOR DISC
SOCKET HD CAPSCREW
CASE GASKET
SPRING PLATE
SPRING

Item
12
13
14
15
16
17
18

Part No.

Qty.
1
1
1
1
1
1
4

Description Of Part
PISTON
BACK-UP RING
O-RING
BACK-UP RING
O-RING
PRESSURE PLATE
SOCKET HD BOLT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
NOTE: ALL REPAIR KITS CONTAIN
TWO TYPES OF GASKETS
(ITEM 9). BE SURE TO
USE THE CORRECT
GASKETS FOR YOUR
MODEL

* Removed items 1 thru 4 from old page that didn't apply. Re-numbered entire page. Art
redrawn to match parts list.

6-4

DRIVE TRAIN
Brake Assembly
Starting Serial No. 0177165
Original Issue 3-96
Revised 5-26-05

Item

Part No.

9114-4442

9114-4369

9114-4370

9114-4371

JD

9114-4372

2
3

9114-4373

9114-4374

9112-4094

6
7

9112-4110
9112-4111

Qty.

Description Of Part

Ref BRAKE SEAL KIT (includes items


6, 7, & 14), (services both sides)
Ref BRAKE PISTON PLATE KIT
(includes items 15, 16, 17 & 18),
(services one side)
Ref BRAKE PLATE & SEAL KIT (includes
items 6, 7, 14, 15, 16, 17 & 18),
(services one side)
Ref PISTON BRAKE SHIM KIT (includes
item 8), (services one side)
1 BRAKE HOUSING (right side only left side included in center housing)
4 HYDRAULIC LINE BLEEDER
Ref DRAIN PLUG (see page 6-2 for
details)
3 CAPSCREW - RIGHT SIDE ONLY,
M8X1.25X40.0
2 BRAKE PISTON & PLATE ASSY
(includes items 6, 7, 9, 10, 14, 15,
& 20)
6 O-RING
2 O-RING

Item

Part No.

9
10
11
12
13
14
15
16
17
18
19
20

9114-4376
9114-4377
9114-4378
8688-1421
9114-4379
9112-4112

9114-4380
9114-4381

* Revised inclusion note on kits.

Qty.
8
8
8
8
2
24
16
16
16
2
2
8
8
2
6
42

Description Of Part
SHIM (0.075) (included in shim kit)
SHIM (0.125) (included in shim kit)
SHIM (0.255) (included in shim kit)
SHIM (0.555) (included in shim kit)
BRAKE PISTON
SPRING
SPRING
WASHER
RETURN SPRING BOLT
O-RING
BRAKE ACTUATING PLATE
FRICTION DISC
STATIONARY DISC
BRAKE REACTION PLATE
BRAKE DISC LOCKPIN
CAPSCREW, M6X1.0X12.0 (allen)
NOTE: QUANTITIES SHOWN ARE
FOR BOTH SIDES.
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

6-4

DRIVE TRAIN
(9108-4164) Front Axle Shaft & Planetary Wheel End
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-7-97

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

KG

Part No.

Qty.

Description Of Part

9108-4164
7710-4343
9108-4105
9108-4106
9108-4107
9108-4108
9108-4109
9108-4110
9108-4111

2
2
2
2
2
2
2
2
2
2

9108-4112
9108-4113
9108-4114
9108-4115
9108-4116
9108-4117
9108-4118
9108-4119

32
32
6
6
6
6
6
2

WHEEL END ASSY (includes all items)


FILLER LEVEL PLUG
PINION SPIDER
THRUST BUTTON
SNAP RING
SUN GEAR
THRUSTWASHER
RING GEAR
PIN
ADJUSTABLE LOCKNUT (includes
item 8)
CAPSCREW
WASHER
SET SCREW
PINION SHAFT
PINION GEAR
THRUSTWASHER
SNAP RING
BEARING CONE

Item

*18
19
20
21
22
23
24
25
26
27
28
29
30

Part No.

Qty.

8368-4127
9108-4120
9108-4121
9108-4122
8308-1152
9108-4123
9108-4124
9108-4125
9108-4126
9108-4127
9108-4128
9108-4129
9108-4130
9108-4131

2
2
2
2
24
24
2
2
24
14
14
28
28
2

* Added part number to item 18 for service.

Description Of Part
BEARING CUP (pressed into hub)
WHEEL HUB (includes item 18)
OIL SEAL
BRAKE DISC
WASHER
CAPSCREW
SPINDLE
BRAKE ADAPTER
WHEEL STUD
CAPSCREW
CAPSCREW (w/o brake adapter)
WASHER
NUT
AXLE SHAFT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

6-5

DRIVE TRAIN
(9114-4339) (9114-4337) Left/Right Housing Assembly
(9114-4333) (9114-4335) Axle Shaft and Wheel Flange Assembly
Starting Serial No. 0177165
Original Issue 3-96
Revised 5-7-97

Item

Part No.

Qty.

Description Of Part

9114-4333

2
3

9114-4334
9114-4335

28
2

4
5
6
7
8

9020-3543
9114-4336
8698-4451
8698-4452
9114-4337

24
2
2
2
1

9114-4338

Ref

9114-4339

9114-4340

Ref

9114-4341
9114-4342
9114-4343
9114-4344

4
32
8
14

9114-4345

14

9114-4346
9114-4347

2
4

AXLE SHAFT ASSY (includes items


2, 3, 4 & 5)
CAPSCREW, M20X1.5X50.0
WHEEL FLANGE ASSY (includes
item 4)
WHEEL BOLT
SHAFT OIL SEAL
BEARING CONE
BEARING CUP
HOUSING ASSY - RIGHT SIDE
(shown)(includes items 7, 16 & 17)
RING GEAR & HOUSING ASSY RIGHT SIDE (shown) (includes items
7, 16, 17 & 29)
HOUSING ASSY - LEFT SIDE
(not shown) (includes items 7 & 17)
RING GEAR & HOUSING ASSY LEFT SIDE (not shown) (includes
items 7, 17 & 29)
SET SCREW
WASHER
NUT, M14X1.5-6H
CAPSCREW - RIGHT SIDE,
M14X1.5X212.0
CAPSCREW - LEFT SIDE,
M14X1.5X120.0
SPACER - 19mm
SPACER - 26mm

9
10
11
12

* 13

KG

Item

Part No.

Qty.

9114-4348

9114-4349

16
17
18
19

9114-4350
9114-4351
9114-4352
9114-4353
9114-4354
9114-4355

2
2
2
2
2
2

20
21
22
23
24
25
26
27
28

9114-4356
9114-4357
9114-4358
9114-4359
9114-4360
9114-4361
9114-4362
9114-4363
9114-4364

6
6
6
6
6
6
6
6
1

9114-4365

9114-4366
9114-4367
9114-4368

2
2
2

*14

*15

29
30
31

* Changed quantities and descriptions on items 13, 14 & 15.

Description Of Part
CAPSCREW - USE W/26mm SPACER,
M14X1.5X85 (position at 7 & 5 oclock)
CAPSCREW - USE W/19mm SPACER,
M14X1.5X78 (position at 12 oclock)
STUD - RIGHT SIDE, M14X1.5X232.0
STUD - LEFT SIDE, M14X1.5X112.0
BUSHING
BEARING CUP
BEARING CONE
SPIDER ASSY (includes items
20 & 24)
CAPSCREW, M10X23.0
THRUSTWASHER
KIT ROLLER
SPACER
PLANETARY PINION SHAFT
WASHER
SNAP RING
PLANETARY PINION
SUN GEAR (287.0mm) - RIGHT SIDE
(shown)
SUN GEAR (247.0mm) - LEFT SIDE
(not shown)
RING GEAR
ADJUSTING NUT
CAPSCREW (adjusting nut lock)
NOTE: QUANTITIES SHOWN ARE
FOR BOTH SIDES.

6-5

DRIVE TRAIN
(9112-3024) Rear Steering Axle Drive Hub (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-15-07

Item

1
2
* 3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

LK

Part No.

Qty.

9112-3024
9104-4462
9112-4001
9112-4002

1
Ref
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1

9112-4004
9112-4010
9112-4009
9112-4007
9112-4008
9112-4006
9112-4005
9112-4011
9112-4012
9112-4013
9112-4014
9112-4015
9112-4016
9112-4017

Description Of Part
REAR DRIVE HUB (includes all items)
SEAL KIT (includes items 4, 7 & 19)
COUPLING
INPUT SHAFT
SPINDLE
OIL SEAL
BEARING CONE
BEARING CUP
SEAL
HUB
BEARING CUP
BEARING CONE
THRUSTWASHER
THRUSTWASHER
SPRING
RETAINING RING
RING GEAR
MAGNETIC PLUG
SECONDARY CARRY ASSY, (includes
items 18 & 19)

Item

Part No.

Qty.

18
19
20
21
22
23
24
25
26
27
28
29
30
31

9109-4003
9106-4010
9112-4018
9112-4019
9112-4020
9112-4021
9104-4105
9112-4023
9112-4024
9112-4025
9112-4026
9112-4027
9112-4028
9104-4311

1
1
1
1
1
1
1
1
1
2
12
12
1
12

* Removed part number from item 3.

Description Of Part
LOCKNUT
LOCKSCREW
PRIMARY CARRIER ASSY
PRIMARY SUN GEAR
DISENGAGE PLUNGER
O-RING
THRUSTWASHER
COVER
DISENGAGE COVER
BOLT
BOLT
FLATWASHER
PIPE PLUG
WHEEL BOLT

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

6-6

DRIVE TRAIN
(9108-3462) Rear Steering Axle Drive Hub (524)
Starting Serial No. 0177106
Original Issue 1-90
Revised 2-15-07

Item

Part No.

Qty.

9108-3462

9104-4462
9112-4001
9112-4002
9104-4278

1
2
3
* 4
5
6
7
8
9
10
11
12
13

9020-2501
9020-2500
9104-4360
9106-4006
9106-4005
9106-4007
9104-4100
9104-4282

14
15

9109-4003
9106-4010

LK

Description Of Part

REAR DRIVE HUB (includes


all items)
Ref SEAL KIT (includes items 5, 15 & 28)
1 COUPLING, 8"
1 INPUT SHAFT
1 SPRING
1 SPINDLE
1 OIL SEAL
1 BEARING CONE
1 BEARING CUP
1 HUB
1 BEARING CUP
1 BEARING CONE
1 THRUSTWASHER
1 RING GEAR
1 SECONDARY CARRIER ASSY
(includes items 14 & 15)
1 LOCKNUT
1 LOCKSCREW

Item

Part No.

Qty.

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

9104-4103
9104-4104
9104-4106
9104-4107
9104-4109
9104-4361
9112-4027
9104-4111
9104-4105
9104-4112
9104-4113
9104-4101

1
1
1
1
1
1
12
12
1
1
2
1
1
12
1

9104-4311
9104-4099

* Removed part number from item 4.

Description Of Part
PRIMARY CARRIER ASSY
PRIMARY SUN GEAR
DISENGAGE PLUNGER
O-RING
COVER
PIPE PLUG
FLAT WASHER
HEX HD CAPSCREW, 3/8-16
THRUSTWASHER
DISENGAGE COVER
HEX HD BOLT, 5/16-18X1/2
MAGNETIC PLUG
SEAL
WHEEL BOLT
RETAINING RING
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

6-6

DRIVE TRAIN
(9112-3145) Rear Steering Axle Drive Hub
Starting Serial No. 0177419
Original Issue 11-97

Bearing Locknut Tool - 9114-4325

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

MB

Part No.

Qty.

9112-3145

9112-4001
9112-4113
9112-4114
9112-4007
9112-4004
9112-4010
9112-4009
9104-4311
9114-4178
9114-4179
9114-4180
9114-4181
9114-4182
9114-4183
9112-4014
9103-4390
9114-4175

Description Of Part

REAR DRIVE HUB (includes


all items)
Ref SEAL KIT
1 COUPLING, 8"
1 INPUT SHAFT
1 SPINDLE
1 BOOT SEAL
1 OIL SEAL
1 BEARING CONE
1 BEARIN G CUP
12 WHEEL BOLT, 3/4-16
1 HUB
1 BEARING CUP
1 BEARING CONE
1 THRUSTWASHER
1 LOCKWASHER
1 BEARING LOCKNUT
2 RETAINING RING
2 THRUSTWASHER
1 DISENGAGE SPRING

Item

Part No.

Qty.

18
19
20
21
22
23
24
25
26
27
28
29
30
31

9114-4184
9104-4101
9114-4185
9114-4186
9114-4187
9104-4105
9104-4106
9104-4107
9114-4188
9114-4189
9112-4027
9112-4028
9112-4024
9112-4025

1
1
1
1
1
1
1
1
1
12
12
1
1
2

Description Of Part
RING GEAR
MAGNETIC PLUG
SECONDARY CARRIER ASSY
PRIMARY CARRIER ASSY
PRIMARY SUN GEAR
THRUSTWASHER
PLUNGER
O-RING
COVER
HEX HD BOLT, GR8
FLAT WASHER
PIPE PLUG
DISENGAGE COVER
HEX HD BOLT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
QUANTITIES SHOWN ARE FOR
ONE HUB ASSEMBLY ONLY.

6-6

DRIVE TRAIN
(9109-3006) Rear Steering Axle Non Drive Hub (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-20-93

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Part No.

Qty.

9109-3006

9104-4311
9109-4008
9112-4007
9112-4004
9112-4010
9112-4009
9112-4008
9112-4005
9112-4006
9112-4011
9109-4004
9109-4015
9109-4003
9109-4001
9112-4016
9112-4028
9109-4013
9112-4027

12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
12

Description Of Part
NON-DRIVING HUB ASSY
(includes all items)
WHEEL BOLT
OUTPUT SHAFT
SEAL BOOT
OIL SEAL
BEARING CONE
BEARING CUP
HUB
BEARING CONE
BEARING CUP
THRUSTWASHER
SPLINED SPACER
LOCKSCREW
LOCKNUT
COVER
MAGNETIC PLUG
PIPE PLUG
HEX HD BOLT
WASHER

6-7

DRIVE TRAIN
Wheels & Tires
Starting Serial No. 0177005
Original Issue 1-90
Revised 10-17-97

PCN 970966 MB

Item

Part No.

Qty.

1
2
3
4

9112-5002
9112-5003
9104-3298
9104-3146
9108-3385
9103-3104

1
1
1
12
1
1

Description Of Part
R.H. TIRE ASSY (includes items 1,3, & 4)
L.H. TIRE ASSY (includes items 1,3, & 4)
WHEEL
LUG NUT
VALVE
TIRE (not illustrated)

* Changed part numbers on tire assys & item 4.

6-8

CONTROLS
Tilt & Sway
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-93

Item

Part No.

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

9020-0638
9108-6111
9108-6112
9002-8662
8856-1113
9108-1354
8863-1338
8882-1004
8850-1406
9002-7987
9108-6081
9002-1552
8863-1301
9108-3136

2
1
1
3
AR
1
1
2
2
2
2
2
2
4

Description Of Part
KNOB
LEVER ASSY, SWAY
LEVER ASSY TILT
WAVE BEND WASHER
FLAT WASHER, 5/8
SHAFT
COTTER PIN, 3/16X1-3/4
YOKE END
HEX JAM NUT, 3/8-24
SPRING CLEVIS
ROD LINKAGE
CLEVIS PIN
COTTER PIN, 1/16X1/2
BUSHING

7-1

CONTROLS
Lift & Crowd
Starting Serial No. 0177005
Original Issue 1-90
Revised 1-26-94

Item

Part No.

Qty.

1
2
3
4
5
6
7
8
9

9108-6113
9020-0638
9108-3136
9002-8662
8856-1113
8850-1008
9108-6064
9020-0406
8850-1406

1
1
6
3
AR
1
1
3
4

RS

Description Of Part
HANDLE WELDMENT
KNOB
BUSHING
WAVE BEND WASHER
FLAT WASHER, 5/8
HEX NUT, 1/2-13
BELLCRANK
BALL JOINT
HEX JAM NUT, 3/8-24

Item

Part No.

Qty.

10
11
12
13
14
15
16
17
18

9040-0543
9108-6031
9020-3502
9106-6021
9106-6020
9002-1152
8863-1301
9108-6063
8850-1108

1
1
2
1
1
2
2
1
1

Description Of Part
ROD
BELL CRANK
SOCKET HD SHOULDER BOLT
LINKAGE ROD
LINKAGE ROD
CLEVIS PIN
COTTER PIN, 1/16X1/2
BELLCRANK
HEX JAM NUT, 1/2-13

7-2

CONTROLS
Accelerator Linkage
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-4-99

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

*1
2
3
4
5
6

9103-6022
9108-6132
9103-1088
8850-1404
8668-3118
8825-1018

1
1
1
2
3
1

7
8
9
10
11

9002-8946
8856-1111
9103-1087
9103-3281
8856-1109

2
1
1
1
1

ACCELERATOR PEDAL WELDMENT


FLOOR PLATE WELDMENT
ROD
HEX JAM NUT, 1/4-28
BALL JOINT
SOCKET HEAD SHOULDER SCREW,
3/8X1/2
WAVE BEND WASHER
FLAT WASHER, 1/2
BELLCRANK
BEARING (not shown)
FLAT WASHER, 3/8

12
13
14
15
16
17
18
19
20
21
22
23

8850-1105
9002-1584
8863-1318
9108-3404
9002-8977
8863-3001
8863-1301
8820-1005
8855-1009
8850-1616
9020-7801
9108-1243

1
1
1
1
1
1
1
2
2
2
1
1

KG

Description Of Part
HEAVY HEX JAM NUT, 5/16-18
CLEVIS PIN
COTTER PIN 1/8X1
THROTTLE CABLE
YOKE
YOKE PIN, 1/4
COTTER PIN, 1/16X1/2
HEX HD CAPSCREW, 1/4-20X1, GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
SPRING
THROTTLE CABLE BRACKET

* Changed description and revised the art on item 1.

7-3

CONTROLS
(9114-3118) Accelerator Pedal Assy
Starting Serial No. 0177122
Original Issue 12-95
Revised 1-18-02

VIEW SHOWN WITH BOOT


& PIN REMOVED

7
8
6
13
14
15

10
11

13
14
15
16

13
14
15

Item

* 2
* 3
* 4
5

* 6
7
8

SVC

3
17
18

4
5

12

TO ENGINE

THIS ASSEMBLY COMES WITH A DIFFERENT CABLE


SUPPORT, (not shown). THE CABLE SUPPORT SHOWN IS
THE PROPER REPLACEMENT AND NEEDS TO BE
ORDERED SEPARATELY.

Part No.

Part No.

Qty.

Description Of Part

Item

9114-3118

9114-4196

9
10
11
12

9114-4197
9114-4198

1
1

9112-1210
9020-7801

1
1
1
1
1
1
1
1

ACCELERATOR PEDAL ASSY,


(includes items 3 thru 11)
CABLE ATTACH KIT, (includes items
3 thru 5), (discard clevis and clevis
pin, not shown, and replace with
items 17 & 18)
BOOT KIT, (includes items 6 thru 9)
HEEL REST KIT, (includes items 10
& 11)
THROTTLE CABLE SUPPORT
SPRING
HAIRPIN COTTER
LOCK PLATE
CAPSCREW
BOOT
PIN
HAIRPIN COTTER

Qty.

Description Of Part

1
1
2
Ref

JAM NUT
HEEL REST
SCREW, (self tap)
THROTTLE CABLE, (see pages 5-1
& 5-3 for details)
HEX HD CAPSCREW, 1/4-20X3/4,
GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
FLAT WASHER, 1/4
CLEVIS
CLEVIS PIN

13

8820-1003

14
15
16
* 17
* 18

8855-1009
8850-1004
8856-1107
9002-8977
9002-1552

5
5
1
1
1

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

* Revised illustration, inclusion note on Cable Attach Kit and


items 2, 3, 4, 6 & 17; added item 18.

7-3

CONTROLS
(9114-3342) Accelerator Pedal Assy
Starting Serial No. 0177368
Original Issue 1-98
Revised 1-18-02

VIEW SHOWN WITH BOOT


& PIN REMOVED

7
8
6
13
14
15

10
11

13
14
15
16

13
14
15

3
17
18

Description Of Part

Item

9114-3342

9114-4432

9
10
11
12

9114-4197
9114-4433

1
1

9112-1210
9020-7801

1
1
1
1
1
1
1
1

ACCELERATOR PEDAL ASSY,


(includes items 3 thru 11)
CABLE ATTACH KIT, (includes items
3 thru 5), (discard clevis and clevis
pin, not shown, and replace with
items 17 & 18)
BOOT KIT, (includes items 6 thru 9)
HEEL REST KIT, (includes items 10
& 11)
THROTTLE CABLE SUPPORT
SPRING
HAIRPIN COTTER
LOCK PLATE
CAPSCREW
BOOT
PIN
HAIRPIN COTTER

* 6
7
8
SVC

TO ENGINE

THIS ASSEMBLY COMES WITH A DIFFERENT CABLE


SUPPORT, (not shown). THE CABLE SUPPORT SHOWN IS
THE PROPER REPLACEMENT AND NEEDS TO BE
ORDERED SEPARATELY.

Qty.

* 2
* 3
* 4

12

Part No.

Item

4
5

Part No.

Qty.

Description Of Part

1
1
2
Ref

JAM NUT
HEEL REST
SCREW, (self tap)
THROTTLE CABLE, (see pages 5-1
& 5-3 for details)
HEX HD CAPSCREW, 1/4-20X3/4,
GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
FLAT WASHER, 1/4
CLEVIS
CLEVIS PIN

13

8820-1003

14
15
16
* 17
* 18

8855-1009
8850-1004
8856-1107
9002-8977
9002-1552

5
5
1
1
1

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

* Revised illustration, Cable Attach Kit, part number on Heel Rest Kit and
items 2, 3, 4, 6 & 17; added item 18 and note above parts list.

7-3

CONTROLS
Steering Column
Starting Serial No. 0177005
Original Issue 1-90
Revised 10-16-96

Item

Part No.

9108-3081

KG

3
4

9108-1264
8820-1008

8820-1037

6
7
8
9

8855-1011
8820-1033
8855-1011

Qty.

Description Of Part

Item

10
REVERSING MASTER SWITCH ASSY
11
(includes items 18, 19 & 20)
12
Ref STEERING COLUMN
13
(see page 7-5 for details)
14
1 SHIFT BRACKET
15
4 HEX HD CAPSCREW, 1/4-20X1-3/4,
16
GR5
17
2 HEX HD CAPSCREW, 3/8-16X1-1/2,
18
GR5
2 LOCKWASHER, 3/8
* 19
2 HEX HD CAPSCREW, 3/8-16X3/4, GR5 * 20
2 LOCKWASHER, 3/8
Ref STEERING ORBITROL,
(see page 10-20 for details)
1

* Added items 19 & 20

Part No.

Qty.

9020-4057
9108-3235
8668-3480
8903-1196
8348-3113
8348-3114

30"
1
5
9
1
1
6"
1
2
1
1

9108-4240
9108-4268
9108-3428
9108-4345

Description Of Part
MULTIPLE CONDUCTOR CABLE
ROMEX CONNECTOR
BUTT CONNECTOR
PRESSURE TERMINAL
3-WAY CONNECTOR (female)
3-WAY CONNECTOR (male)
16 GA. WIRE
KNOB
FORWARD/REVERSE SWITCH
FORWARD/REVERSE DECAL
HANDLE ASSY W/KNOB
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE

7-4

CONTROLS
Steering Column
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-17-97

Item

Part No.

Qty.

9114-5030

9108-3081

2
3
4

9108-1264
8820-1008

*5
6
7

8820-1035
8855-1011
8820-1033

8
9
10

9108-4240
9108-3491

PCN 960007 MB

Description Of Part

REVERSING MASTER SWITCH ASSY


(includes items 1, and 9 thru 20)
1 REVERSING MASTER SWITCH
(includes items 18, 19 & 20)
Ref STEERING COLUMN (see page 7-5)
1 SHIFT BRACKET
4 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
2 HEX HD CAPSCREW, 3/8-16 x 1, GR5
4 LOCKWASHER, 3/8
2 HEX HD CAPSCREW, 3/8-16 x 3/4,
GR5
Ref STEERING ORBITROL, (see page
10-20 for details)
1 KNOB
1 GASKETED SCREW

Item

Part No.

Qty.

11
12
13
14

9108-3454
9108-3235
9114-3134
8096-3057

2
1
1
1

15
16
17

8096-3068
8096-3066
8096-3059

5
5
1

18
19
20

9108-3428
9108-4268
9108-4345

1
2
1

* Changed part numbers on item 5.

Description Of Part
BUS BAR WIRE
ROMEX CONNECTOR
FWD/REV HARNESS
2-WAY CONNECTOR (tower end)
(includes 2 of items 15 and 16)
FEMALE PIN TERMINAL
CABLE SEAL
3-WAY CONNECTOR (tower end)
(includes 3 of items 15 and 16)
FORWARD/REVERSE DECAL
FORWARD/REVERSE SWITCH
HANDLE ASSY
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

7-4

CONTROLS
Steering Column
Starting Serial No. 0177005
Original Issue 1-90

Item

Part No.

Qty.

1
2
3
4
5
6
7

9060-0274
9020-0266
9020-2230
8830-1311
8850-1616
9060-0273
9060-0267

1
1
1
2
2
1
1

8
9
10
11
12

9020-1347
9020-1346
9020-1348
9020-1349
9020-1350

1
2
1
1
1

Description Of Part
STEERING CAP
STEERING WHEEL NUT
SPINNER KNOB (includes items 4 & 5)
FLAT HD MACHINE SCREW,1/4-20X1
HEX NUT, 1/4-20
STEERING WHEEL
STEERING COLUMN ASSY (includes
items 8 thru 12)
RETAINING RING
RETAINING RING
BEARING
SHAFT
TUBE & FLANGE

7-5

CONTROLS
Steering Column & Attaching Parts
Starting Serial No. 0177368
Original Issue 1-98
Revised 8-2-00

NOTE: WHEN ITEM 9 IS ORDERED,


REPLACE SCREWS PROVIDED
FROM VENDOR WITH ITEM 11.

Tie Strap &


Boot Kit

Item

Part No.

Qty.

1
2
3

9114-4190
9114-4448
9060-0274
9114-4191
8830-1311

Ref
1
1
1
2

4
5
6
7
8

9020-2230
8850-1616
9060-0273
9114-4192
9116-3012

9136-3025
9114-4458
8319-1059

* 10

11
12
13
14
15

8820-1035
8855-1011
9112-3126

Description Of Part

STEERING CONTROL UNIT SEAL KIT


TIE STRAP & BOOT KIT
STEERING CAP
STEERING WHEEL NUT
FLAT HD MACHINE SCREW,
1/4-20X1
1 SPINNER KNOB
2 HEX NUT, 1/4-20
1 STEERING WHEEL
1 WASHER
1 STEERING COLUMN (includes
items 2 & 7)
1 F/N/R SHIFTER (includes item10)
1 CLAMP SET
2 HEX SOC CAPSCREW, M5X0.8,
(torque to 30-35 in.-lbs.)
2 HEX HD CAPSCREW, 3/8-16X1, GR5
2 LOCKWASHER, 3/8
1 STEERING CONTROL UNIT
Ref DASH WIRING HARNESS (see page
11-4 for details)
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

JP

* Added note to illustration & part number to item 10.

7-5

CONTROLS
(9109-5053) Floorplate Assembly(524)
(9131-5010) Floorplate Assembly(522)
Starting Serial No. 0177122
Original Issue 12-95

GREY ITEMS: SHOWN AS VISUAL AID ONLY.


NOT INCLUDED IN THIS ASSEMBLY.
FOR HOSES AND FITTINGS - SEE PAGE 8-5.

Item

Part No.

Qty.

9109-5053

1
2

9020-6198

AR
Ref

9112-6051
9112-6050

1
1
Ref

PCN 950256 RS

Description Of Part
FLOORPLATE ASSY (includes items 1,
3 thru 9)
TRIM-LOK
DASH HARNESS(see page 11-7 for
details)
FLOORPLATE WELDMENT(524)
FLOORPLATE WELDMENT(522)
INCHING VALVE(see page 10-16 for
details)

Item
5
6
7
8
9

Part No.

Qty.

Description Of Part

Ref

FOOT SWITCH(see page 7-7 for


details)(524 only)
Ref BRAKE PEDAL AND LINKAGE
(see page 7-7 for details)
Ref ACCELERATOR ASSY(see page 7-3
for details)
Ref BRAKE VALVE(see page 10-13)
Ref SOLENOID VALVE(see page 10-14)

7-6

CONTROLS
(9109-5022) Floorplate Assembly - 522
(9112-5053) Floorplate Assembly - 524
Starting Serial No. 0177165
Original Issue 3-96

NOT USED
ON 522

NOT USED
ON 522

THIS PAGE SHOWN AS VISUAL AID ONLY.


FOR HOSES AND FITTINGS SEE ASSY
BREAKDOWN PAGES.

Item

Part No.

Qty.

9109-5022

9112-5053

1
2

9020-6198

3
4

9112-6051

Description Of Part

FLOORPLATE ASSY - 522 (includes


items 1, 2, 3, 4, 6 thru 9, plus various
items on see pages)
1 FLOORPLATE ASSY - 524 (includes
items 1 thru 9, plus various items on
see pages)
AR TRIM-LOK
Ref DASH HARNESS (see pages 11-3 &
11-4 for details)
1 FLOORPLATE WELDMENT
Ref INCHING VALVE(see page 10-13
for details)

PCN 950593, 950594-KG

Item
5
6
7
8
9

Part No.

Qty.

Description Of Part

Ref FOOT SWITCH - NOT USED ON


522 (see page 7-7 for details)
Ref BRAKE PEDAL AND LINKAGE
(see page 7-7 for details)
Ref ACCELERATOR ASSY (see page
7-3 for details)
Ref BRAKE VALVE (see page 10-10
for details)
Ref SOLENOID VALVE (see page
10-11 for details)

7-6

CONTROLS
(9109-5024) Floorplate Assembly - 522
(9108-5111) Floorplate Assembly - 524
Starting Serial No. 0177189
Original Issue 6-96

NOT USED
ON 522

NOT USED
ON 522

THIS PAGE SHOWN AS VISUAL AID ONLY.


FOR HOSES AND FITTINGS SEE ASSY
BREAKDOWN PAGES.

Item

Part No.

Qty.

9109-5024

9108-5111

1
2

9020-6198

3
4

9112-6051

Description Of Part

FLOORPLATE ASSY - 522 (includes


items 1, 2, 3, 4, 6 thru 9, plus various
items on see pages)
1 FLOORPLATE ASSY - 524 (includes
items 1 thru 9, plus various items on
see pages)
AR TRIM-LOK
Ref DASH HARNESS (see pages 11-3 &
11-4 for details)
1 FLOORPLATE WELDMENT
Ref INCHING VALVE(see page 10-13
for details)

PCN 950720, 950723-KG

Item
5
6
7
8
9

Part No.

Qty.

Description Of Part

Ref FOOT SWITCH - NOT USED ON


522 (see page 7-7 for details)
Ref BRAKE PEDAL AND LINKAGE
(see page 7-7 for details)
Ref ACCELERATOR ASSY (see page
7-3 for details)
Ref BRAKE VALVE (see page 10-10
for details)
Ref SOLENOID VALVE (see page
10-11 for details)

7-6

BRAKES
Brake & Inching Linkage
Starting Serial No. 0177005
Original Issue 1-90
Revised 8-93

Item

Part No.

1
2
3

9108-6132
8820-1022

4
5
6
7
8
9
10
11
12
13
14

8855-1010
8850-1005
9108-6090
9108-1322
8858-1303
9108-3312
8855-1010
8850-1405
9104-3286
9108-1332
8850-1406

Qty.

Description Of Part

Ref BRAKE VALVE


(see page 10-10 for details)
1 FLOOR PLATE WELDMENT
3 HEX HD CAPSCREW, 5/16-18X1-1/2,
GR5
3 LOCKWASHER, 5/16
6 HEX NUT, 5/16-18
1 BRAKE PEDAL
1 PIVOT PIN
2 RETAINING RING
1 CAM ROLLER
7 LOCKWASHER, 5/16
1 HEX JAM NUT, 5/16-24
1 SPRING
1 LINKAGE ROD
2 HEX JAM NUT, 3/8-24

Item

Part No.

15
16
17

8822-1004
9002-7987

18

8821-2228

19
20
21
22
23

9108-3136
9108-5045
9108-3336
9108-3311
8820-1020

24
25

8850-1110
8820-1103

Qty.

Description Of Part

2 YOKE END
2 CLEVIS PIN
Ref INCHING VALVE,
(see page 10-13 for details)
2 SOCKET HD CAPSCREW,
5/16-18x1-1/4, GR8
4 BUSHING
1 SWITCH CABLE
1 CORD CONNECTOR
1 FOOT SWITCH
3 HEX HD CAPSCREW, 5/16-18X1,
GR5
2 JAM NUT, 5/8-11
1 HEX HD CAPSCREW, 5/8-11X3-1/2,
GR5

7-7

CONTROLS
Brake & Inching Linkage
Starting Serial No. 0177122
Original Issue 12-95

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Ref

BRAKE VALVE,
(see page 10-10 for details)
FLOOR PLATE WELDMENT
HEX HD CAPSCREW, 5/16-18X1-1/2,
GR5
LOCKWASHER, 5/16(Qty.= 4 on 522)
HEX NUT 5/16-18(Qty. = 3 on 522)
BRAKE PEDAL
SHAFT
SQUARE HD CAPSCREW,
1/4-20X1/2
CAM ROLLER
HEX JAM NUT, 5/16-24
SPRING
LINKAGE ROD
HEX JAM NUT, 3/8-24
YOKE END

15
16

9002-7987

17

8821-2228

18
19

9108-3136

20
21
22

9108-3336
9108-3311
8820-1024

23
24

8850-1110
8820-1103

25

8826-1024

2
3

9112-6051
8820-1022

1
3

4
5
6
7
8

8855-1010
8850-1005
9114-6059
9020-0284
8844-1001

7
6
1
1
2

9
10
11
12
13
14

9108-3312
8850-1405
9104-3286
9108-1332
8850-1406
8882-1004

1
1
1
1
2
2

PCN 950255 RS

Qty.

Description Of Part

2 CLEVIS PIN
Ref INCHING VALVE,
(see page 10-16 for details)
2 SOCKET HD CAPSCREW,
5/16-18X1-1/4, GR8
4 BUSHING
Ref DASH HARNESS
(see page 11-6for details)
1 CORD CONNECTOR(524 only)
1 FOOT SWITCH(524 only)
3 BUTTON HD CAPSCREW, 5/16-18X1,
GR5(524 only)
2 JAM NUT, 5/8-11(524 only)
1 HEX HD CAPSCREW, 5/8-11X3-1/2,
GR5(524 only)
3 BUTTON HD CAPSCREW, 5/16-11 x 3 1/2,
GR5(524 only)

7-7

CONTROLS
Brake & Inching Linkage
Starting Serial No. 0177165
Original Issue 3-96
Revised 6-4-96

Item

Part No.

1
2
3

9112-6051
8820-1022

8855-1010

8850-1005

6
7
8

9114-6059
9020-0284
8844-1001

9
10

9108-3312
8820-1103

11

8850-1405

KG

Qty.

Description Of Part

Item

12
Ref BRAKE VALVE, (see page 10-10 for
13
details)
14
1 FLOOR PLATE WELDMENT
3 HEX HD CAPSCREW, 5/16-18X1-1/2, 15
16
GR5
17
7 LOCKWASHER, 5/16 (qty. of 4 used
on 522)
18
6 HEX NUT 5/16-18 (qty. of 3 used on
522)
19
1 BRAKE PEDAL
20
1 SHAFT
2 SQUARE HD SET SCREW,
21
1/4-20X1/2
22
1 CAM ROLLER
1 HEX HD CAPSCREW, 5/8-11X3-1/2, *23
GR5 (524)
24
1 HEX JAM NUT, 5/16-24

* Changed part number on item 23.

Part No.

Qty.

9104-3214
9108-1332
8850-1406
8882-1004
9002-7987

1
1
2
2
2
Ref

8821-2228
9108-3136

9114-3141
9108-3311
8826-1024
8850-1110

Description Of Part

SPRING
LINKAGE ROD
HEX JAM NUT, 3/8-24
YOKE END
CLEVIS PIN
INCHING VALVE, (see page 10-13
for details)
2 SOCKET HD CAPSCREW,
5/16-18X1-1/4, GR8
4 BUSHING
Ref DASH HARNESS (see page 11-3 for
522 & 11-4 for 524 details)
1 CORD CONNECTOR (524 only)
1 FOOT SWITCH (524 only)
3 BUTTON HD CAPSCREW, 5/16-18X1,
GR5 (524 only)
2 JAM NUT, 5/8-11 (524 only)

7-7

CONTROLS
Brake & Inching Linkage
Starting Serial No. 0177368
Original Issue 1-98

Item

Part No.

1
2
3

9112-6051
8820-1022

8855-1010

8850-1005

6
7
8

9114-6059
9020-0284
8844-1001

9
10

9108-3312
8820-1103

11

8850-1405

MB

Qty.

Description Of Part

Ref BRAKE VALVE, (see page 10-10 for


details)
1 FLOOR PLATE WELDMENT
3 HEX HD CAPSCREW, 5/16-18X1-1/2,
GR5
7 LOCKWASHER, 5/16 (qty. of 4 used
on 522)
6 HEX NUT 5/16-18 (qty. of 3 used on
522)
1 BRAKE PEDAL
1 SHAFT
2 SQUARE HD SET SCREW,
1/4-20X1/2
1 CAM ROLLER
1 HEX HD CAPSCREW, 5/8-11X3-1/2,
GR5 (524)
1 HEX JAM NUT, 5/16-24

Item

Part No.

Qty.

12
13
14
15
16
17

9104-3214
9108-1332
8850-1406
8882-1004
9002-7987

1
1
2
2
2
Ref

18

8821-2228

19
20

9108-3136

21
22
23

8850-1110
9116-3093
8826-1024

Description Of Part

SPRING
LINKAGE ROD
HEX JAM NUT, 3/8-24
YOKE END
CLEVIS PIN
INCHING VALVE, (see page 10-13
for details)
2 SOCKET HD CAPSCREW,
5/16-18X1-1/4, GR8
4 BUSHING
Ref DASH HARNESS (see page 11-3 for
522 & 11-4 for 524 details)
2 JAM NUT, 5/8-11 (524 only)
1 FOOT SWITCH (524 only)
3 BUTTON HD CAPSCREW, 5/16-18X1,
GR5 (524 only)

7-7

BRAKES
Service Brake Lines
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-93

Item

Part No.

1
2
3
4
5

9020-7856
8363-3002
8866-2105
7713-3089

Qty.

Description Of Part

Ref BRAKE VALVE (see page 10-10 for


details)
1 COPPER GASKET
3 STRAIGHT ADAPTER
3 ELBOW, 90 DEGREES (swivel nut)
1 TEST FITTING

Item

Part No.

Qty.

6
7
8
9
10
11

9104-3163
8471-8021
8866-1305
9108-3303
9108-3302

1
1
1
1
2
2

Description Of Part
TUBE
HOSE ASSY
UNION TEE, 1/4 TUBE
BRAKE LINE
BRAKE LINE
BRAKE ASSY (see page 8-2 for details)

8-1

BRAKES
Service/Park Brake Lines
Starting Serial No. 0177165
Original Issue 3-96
Revised 10-17-97

TO PARK BRAKE
SEE PAGE 6-1
TO SERVICE BRAKE
SEE PAGE 6-1

Item

Part No.

1
2

* 3

8866-2005
8859-1204
8471-8903

4
5
6
7
* 8

PCN 960108 MB

9020-7856
8363-3002
8866-2105
8471-8077

Qty.

Description Of Part

Ref SOLENOID VALVE (see page 10-11


starting S/N 0177122 for details)
1 CONNECTOR (includes o-ring)
1 O-RING
1 HOSE ASSY
Ref BRAKE VALVE (see page 10-10
starting S/N 0177165 for details)
1 COPPER GASKET
1 STRAIGHT ADAPTER
1 ELBOW, 90 DEGREES (swivel nut)
1 HOSE ASSY

* Changed part numbers on items 3 &8.

8-1

BRAKES
Service Brake
Starting Serial No. 0177005 Thru 0177164
Original Issue 1-90
Revised 5-31-05

!
Item

1
2
3
4
5
6
7
8

JD

NOTE: FOR MACHINES WITH S/N 0177165 AND AFTER, SEE SECTION
6 FOR BRAKE INFORMATION.

Part No.

Qty.

9108-4151

Ref

9108-4152
9102-4051
9102-4052
9102-4053
9102-4054
9102-4055
9102-4056
9102-4057

1
2
4
4
4
4
2
2

Description Of Part
BRAKE CALIPER ASSY (includes items 1
thru 13)
HOUSING
BLEEDER SCREW
DUST SEAL
PISTON
BACK-UP RING
O-RING
O-RING
CAP

Item

Part No.

Qty.

9
10
11
12
* 13

9102-4058
9102-4059
9102-4060
9102-4061
9102-4062

1
4
4
8
2

14
15

9108-4153
9108-4154

8
8

* Added note on item 13.

Description Of Part
PLUG
PLUG
HOUSING PLATE
CAPSCRW
LINING ASSY (includes lining
compound & backing plate),
(enough to service one caliper)
WASHER
CAPSCREW

8-2

BRAKES
Brake & Inching Linkage
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-13-96

GO TO THE CONTROLS
SECTION, PAGE 7-7 FOR
DETAILS.

KG

* This page has been moved to the controls section page 7-7.

8-3

BRAKES
Inching & Parking Brake (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-13-96

Item

Part No.

1
2
3
4
5
6
7

8859-1202
8866-2003
8471-7869
8866-2103
8866-2017
8859-1204

8
9

8820-1008

10
11

8855-1009
8866-2064
8859-1204
8866-2005
8859-1204
8471-7852
8866-2239
9105-3426

12
13
14
15
16

KG

Qty.

Description Of Part

Ref FRONT AXLE DRIVE MOTOR (see


page 10-17 for details)
Ref BRAKE ASSY (see page 6-4 for details)
1 O-RING
1 CONNECTOR (includes item 3)
1 HOSE ASSY
1 ELBOW, 90 DEGREES (swivel nut)
1 CONNECTOR (includes o-ring)
1 O-RING
Ref SOLENOID VALVE
(sse page 10-11 for details)
2 HEX HD CAPSCREW, 1/4-10x1-3/4,
GR5
2 LOCKWASHER, 1/4
2 ELBOW, 90 DEGRES (includes o-ring)
1 O-RING
1 CONNECTOR (includes o-ring)
1 O-RING
1 HOSE ASSY
2 SWIVEL NUT RUN TEE, 3/8 TUBE
1 CONNECTOR
Ref HYDROSTATIC TRANSMISSION ASSY
( see page 10-15 for details)

* Corrected page number.

Item

Part No.

Qty.

17
18
19

9108-3213
8471-7817
8866-1109

1
1
1

20
21
22
23
24

8859-1204
8866-2139
8471-7889

25
26
27
28
29

9105-3426
8471-7853
8866-2105
9108-3306

30
31
32
33
34
35

9108-3310
8471-7892
8471-7890
8866-1305
8866-1364
8471-6358

Description Of Part

CONNECTOR
HOSE ASSY
ELBOW, 90 DEGREES
(includes o-ring)
Ref INCHING VALVE
(see page 10-13 for details)
1 O-RING
1 RUN TEE (includes item 21)
1 HOSE ASSY
Ref FLOW DIVIDER VALVE
(see page 10-19 for details)
1 CONNECTOR
1 HOSE ASSY
1 ELBOW, 90 DEGREE, (swivel nut)
1 CONNECTOR
Ref BRAKE VALVE ASSY
(see page 10-10 for details)
2 ELBOW, 90 DEGREES
1 HOSE ASSY
1 HOSE ASSY
1 UNION TEE, 3/8 TUBE
1 CAP
1 HOSE ASSY

8-4

BRAKES
Inching & Parking Brake Lines (522)
Starting Serial No. 0177064
Original Issue 4-93
Revised 3-13-96

Item

Part No.

1
2
3
4
5
* 6

8859-1202
8866-2003
8471-7869
8866-2017
8859-1204

7
* 8
9
10
11
12
13
14
15
16

KG

8866-2064
8859-1204
8471-7889
8866-2139
8859-1204
8861-3064
8471-7817
8866-2017

Qty.

Description Of Part

Ref FRONT AXLE DRIVE MOTOR


(see page 10-17 for details)
Ref BRAKE ASSY (see page 6-4 for details)
1 O-RING
1 CONNECTOR (includes item 3)
1 HOSE ASSY
1 CONNECTOR (includes o-ring)
1 O-RING
Ref SOLENOID VALVE (see page 6-4 for
details)
2 ELBOW, 90 DEGREES (includes o-ring)
1 O-RING
1 HOSE ASSY
1 RUN TEE (includes item 11)
3 O-RING
Ref INCHING VALVE (see page 10-13 for
details)
1 ELBOW,90 DEGREES(includes item11)
1 HOSE ASSY
1 CONNECTOR (includes item 11)
Ref HYDROSTATIC TRANSMISSION ASSY
( see page 10-15 for details)

* Changed page number.

Item

Part No.

Qty.

17
18
19
20
21
22

9105-3426
8866-2239
8471-7852
9020-4096
8866-2105
8820-1008

1
1
1
1
1
2

23
24

8855-1009

25
26
27
28

9105-3426
8471-7853
9108-3306

29
30
31
32
33

9108-3310
8866-1305
8471-7890
8471-6358
7713-3197

Description Of Part

CONNECTOR
CONNECTOR
HOSE ASSY
HOSE ASSY
ELBOW, 90 DEGREE, (swivel nut)
HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
2 LOCKWASHER, 1/4
Ref FLOW DIVIDER VALVE
(see page 10-19 for details)
1 CONNECTOR
1 HOSE ASSY
1 CONNECTOR
Ref BRAKE VALVE ASSY
(see page 10-10 for details)
2 ELBOW, 90 DEGREES
1 UNION TEE, 3/8 TUBE
2 HOSE ASSY
1 HOSE ASSY
1 HOSE ASSY

8-4

BRAKES
Inching & Parking Brake Lines (522)
Starting Serial No. 0177165
Original Issue 3-96
Revised 6-4-96

TO

JO

YS

TIC

TO

JO

CE
ERVI
TO S E SEE
K
YS
BRA 8-1
TIC
AGE
P
K

UMP
TO D ge 9-2)
pa
(see

ARK
TO P E SEE
K
A
R
B
E 6-1
PAG

Item

C
AULI
YDR
TO H RVOIR
RESE

Part No.

1
2
3
4
5
6
7
8
9
10

8859-1204
8866-2017
9105-3426
8859-1207
8866-2239
8471-7905
8471-7852
8866-2139
8471-7889

11
12
13
14

8471-6726
8866-1305
8471-7890
9108-3310

15

8866-2064

16

8859-1206

KG

Qty.

Description Of Part

Ref HYDROSTATIC TRANSMISSION


ASSY (see page 10-15 for details)
5 O-RING
1 CONNECTOR (includes item 2)
2 CONNECTOR (includes o-ring)
2 O-RING
3 SWIVEL NUT RUN TEE, 3/8 TUBE
1 HOSE ASSY
1 HOSE ASSY
1 RUN TEE (includes item 2)
1 HOSE ASSY
Ref INCHING VALVE (see page 10-13
for details)
1 HOSE ASSY
1 UNION TEE, 3/8 TUBE
2 HOSE ASSY
2 ELBOW, 90 DEGREES (includes
item 16)
3 ELBOW, 90 DEGREES (includes
item 2)
3 O-RING

Item

Part No.

17
18

7713-3197

19
20
21
22

9108-3306
8866-2105
8471-7853

23
24

8471-8153

25

8866-2005
8859-1204

26
27

8820-1008

28
29
30

8856-1107
8855-1009
9020-4096

Qty.

Description Of Part

1 HOSE ASSY
Ref BRAKE VALVE (see page 10-10
for details)
1 CONNECTOR (includes item 16)
1 ELBOW, 90 DEGREES (swivel nut)
1 HOSE ASSY
Ref FLOW DIVIDER VALVE (see page
10-9 for details)
1 HOSE ASSY
Ref FRONT DRIVE MOTOR (see page
10-17 for details)
1 CONNECTOR (includes o-ring)
1 O-RING
Ref SOLENOID VALVE ASSY (see
page 10-11 for details)
2 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
2 FLAT WASHER
2 LOCKWASHER, 1/4
1 HOSE ASSY

* Corrected item numbers shown on two elbows connected to solenoid valve.

8-4

BRAKES
Inching & Parking Brake Lines (522)
Starting Serial No. 0177189
Original Issue 6-96
Revised 10-24-97

TO

JO

YS

TIC

CE
ERVI
TO S E (see
K
BRA -1)
8
e
g
a
p

UMP
TO D ge 9-2)
pa
(see

ARK
TO P E (see
K
BRA -1)
8
e
g
pa

C
AULI
YDR
TO H RVOIR
RESE

TO JOYSTICK

Item

Part No.

1
2
3
4
5
6
7
8
9
10

8859-1204
8866-2018
9105-3426
8859-1207
8866-2239
8471-7460
8471-7852
8866-2139
8471-7889

11
12
13
14

8471-6726
8866-1305
8471-7890
9108-3310

15

8866-2064

16
17

8859-1206
7713-3197

MB

Qty.

Description Of Part

Ref HYDROSTATIC TRANSMISSION


ASSY (see page 10-15 for details)
4 O-RING
1 CONNECTOR (includes item 33)
1 CONNECTOR (includes o-ring)
1 O-RING
3 SWIVEL NUT RUN TEE, 3/8 TUBE
1 HOSE ASSY
1 HOSE ASSY
1 RUN TEE (includes item 2)
1 HOSE ASSY
Ref INCHING VALVE (see page 10-13
for details)
1 HOSE ASSY
1 UNION TEE, 3/8 TUBE
2 HOSE ASSY
2 ELBOW, 90 DEGREES (includes
item 16)
3 ELBOW, 90 DEGREES (includes
item 2)
3 O-RING
1 HOSE ASSY

Item

Part No.

18
19
20
21
22

9108-3306
8866-2105
8471-7853

*23

8471-8903

25

8866-2005
8859-1204

24

26
27

8820-1008

28
29
30
31

8856-1107
8855-1009
9020-4096
9108-3222

32
33

8859-1207
8859-1205

* Changed part number on item 23.

Qty.

Description Of Part

Ref BRAKE VALVE (see page 10-10


for details)
1 CONNECTOR (includes item 16)
1 ELBOW, 90 DEGREES (swivel nut)
1 HOSE ASSY
Ref FLOW DIVIDER VALVE (see page
10-9 for details)
1 HOSE ASSY
Ref FRONT DRIVE MOTOR (see page
10-17 for details)
1 CONNECTOR (includes o-ring)
1 O-RING
Ref SOLENOID VALVE ASSY (see
page 10-11 for details)
2 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
2 FLAT WASHER
2 LOCKWASHER, 1/4
1 HOSE ASSY
1 STRAIGHT THREAD REDUCING
CONNECTOR (includes item 32)
1 O-RING
1 O-RING

8-4

BRAKES
Inching & Parking Brake Lines (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-13-96

Item

Part No.

1
2
3
4
5
6
* 7

8859-1202
8866-2003
8471-7869
8866-2103
8866-2017
8859-1204

8
9
10
11
12
13
14

9108-3212
8866-2105
8471-7852
8866-2239
9105-3426

15
16
17
18

9108-3213
8471-7817
8866-1109

19
20
21

8859-1204
8866-2139
8471-7890

KG

Qty.

Description Of Part

Ref FRONT DRIVE MOTOR


(see page 10-16 for details)
Ref BRAKE ASSY (see page 6-4 for details)
1 O-RING
1 CONNECTOR (includes item 3)
1 HOSE ASSY
1 ELBOW, 90 DEGREES (swivel nut)
1 CONNECTOR (includes o-ring)
1 O-RING
Ref SOLENOID VALVE
(see page 10-11 for details)
2 MALE BRANCH TEE
1 ELBOW, 90 DEGREES (swivel nut)
1 HOSE ASSY
2 SWIVEL NUT RUN TEE, 3/8 TUBE
1 CONNECTOR
Ref HYDROSTATIC TRANSMISSION ASSY
(see page 10-15 for details)
1 CONNECTOR
1 HOSE ASSY
1 ELBOW, 90 DEGREES`
Ref INCHING VALVE
(see page 10-13 for details)
1 O-RING
1 RUN TEE (includes item 19)
1 HOSE ASSY

* Changed page number

Item

Part No.

22
23

9108-3310

24
25
26
27
28

9108-3306
8866-2105
8471-7853
9105-3426

29
30
31
32
33
34

8471-7890
8866-1305
8471-6358
8471-7893
8471-7890
8866-2064

35
36
37
38
39

8859-1204
8471-7537
7713-3430
8866-2005
8859-1204
9112-3026

40

8820-1008

41
42

8855-1009
8866-1364

Qty.

Description Of Part

2 ELBOW, 90 DEGREES
Ref BRAKE VALVE ASSY (see page
10-10 for details)
1 CONNECTOR
2 ELBOW, 90 DEGREES(swivel nut)
1 HOSE ASSY
1 CONNECTOR
Ref FLOW DIVIDER ASSY (see page
10-9 for details)
1 HOSE ASSY
1 UNION TEE, 3/8 TUBE
1 HOSE ASSY
1 HOSE ASSY
1 HOSE ASSY
3 ELBOW, 90 DEGREES(includes
o-ring)
1 O-RING
1 HOSE ASSY
1 HOSE ASSY
1 CONNECTOR (includes item 38)
1 O-RING
1 DIFFERENTIAL LOCK VALVE
(9108-3424)
4 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
4 LOCKWASHER, 1/4
1 CAP

8-5

BRAKES
Inching & Parking Brake Lines (524)
Starting Serial No. 0177064
Revised 3-13-96

Item

Part No.

1
2
3
4
5
* 6

8859-1202
8866-2003
8471-7869
8866-2017
8859-1204

7
* 8
9
10
11
12
13
14

8866-2064
8859-1204
8471-7890
9108-3213
8471-7893
8866-2139
8859-1204

15

8866-2064

16
17
18

8471-7817
8866-2017

19

9105-3426

KG

Qty.

Description Of Part

Ref FRONT DRIVE MOTOR


(see page 10-16 for details)
Ref BRAKE ASSY (see page 6-4 for details)
1 O-RING
1 CONNECTOR (includes item 3)
1 HOSE ASSY
1 CONNECTOR (includes o-ring)
1 O-RING
Ref SOLENOID VALVE
(see page 10-11 for details)
2 ELBOW, 90 DEGREES (includes o-ring)
1 O-RING
3 HOSE ASSY
2 MALE BRANCH TEE
1 HOSE ASSY
1 RUN TEE (includes item 13)
4 O-RING
Ref INCHING VALVE
(see page 10-13 for details)
1 ELBOW, 90 DEGREES
(includes item 13)
1 HOSE ASSY
1 CONNECTOR (includes item 13)
Ref HYDROSTATIC TRANSMISSION
ASSY (see page 10-15 for details)
1 CONNNECTOR

* Changed page number.

Item

Part No.

Qty.

20
21
22
23
24

8866-2239
8471-7852
9020-4096
8866-2105
8820-1008

2
1
1
3
4

25
26
27
28
29

8855-1009
8471-7537
7713-3430
8866-2005
9112-3026

30
31
32
33
34

9105-3426
8471-7853
9108-3306

35
36
37
38

9108-3310
8866-1305
8471-6358
7713-3197

Description Of Part

SWIVEL NUT RUN TEE, 3/8 TUBE


HOSE ASSY
HOSE ASSY
ELBOW, 90 DEGREES (swivel nut)
HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
4 LOCKWASHER, 1/4
1 HOSE ASSY
1 HOSE ASSY
1 CONNECTOR (includes item 13)
1 DIFFERENTIAL LOCK VALVE
(9108-3424)
Ref FLOW DIVIDER VALVE
(see page 10-9 for details)
1 CONNECTOR
1 HOSE ASSY
1 CONNECTOR
Ref BRAKE VALVE (see page
10-10 for details)
2 ELBOW, 90 DEGREES
1 UNION TEE, 3/8 TUBE
1 HOSE ASSY
1 HOSE ASSY

8-5

BRAKES
Inching & Parking Brake Lines (524)
Starting Serial No. 0177074
Revised 3-13-96

Item

Part No.

1
2
3
4
5
* 6

8859-1202
8866-2003
8471-7869
8866-2017
8859-1204

7
* 8
9

8866-2064
8859-1204
8820-1008

10
11
12
13
14
15
16
17
18

8855-1009
8866-2239
9020-4096
8471-7852
8471-7890
8471-7889
8866-2139
8859-1204

19

7713-3089

KG

Qty.

Description Of Part

Ref FRONT DRIVE MOTOR


(see page 10-16 for details)
Ref BRAKE ASSY (see page 6-4 for details)
1 O-RING
1 CONNECTOR (includes item 3)
1 HOSE ASSY
1 CONNECTOR (incudes o-ring)
1 O-RING
Ref SOLENOID VALVE ASSY
(see page 10-11 for details)
1 ELBOW, 90 DEGREES (includes o-ring)
1 O-RING
2 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
2 LOCKWASHER, 1/4
3 SWIVEL NUT RUN TEE, 3/8 TUBE
1 HOSE ASSY
1 HOSE ASSY
2 HOSE ASSY
1 HOSE ASSY
1 RUN TEE (includes item 17)
3 O-RING
Ref INCHING VALVE
(see page 10-13 for details)
1 TEST FITTING

* Changed page number.

Item

Part No.

Qty.

20

8866-2064

21
22
23
24
25

7713-3197
8471-7817
8866-2017
9104-3163

26
27
28
29
30
31

9105-3426
8471-6726
8866-1305
8471-8021
9108-3310

32
33
34
35
36

9108-3306
8866-2105
8471-7853
9105-3426

37
* 38

9020-7856
8866-2005
8859-1204

Description Of Part

ELBOW, 90 DEGREES
(includes item 17)
1 HOSE ASSY
1 HOSE ASSY
1 CONNECTOR (includes item 17)
1 TUBE ASSY
Ref HYDROSTATIC TRANSMISSION
ASSY ( see page 10-15 for details)
1 CONNECTOR
1 HOSE ASSY
1 UNION TEE, 3/8 TUBE
1 HOSE ASSY
2 ELBOW, 90 DEGREES
Ref BRAKE VALVE,
(see page 10-10 for details)
1 CONNECTOR
2 ELBOW, 90 DEGREES (swivel nut)
1 HOSE ASSY
1 CONNECTOR
Ref FLOW DIVIDER VALVE
(see page 10-19 for details)
1 COPPER GASKET
1 CONNECTOR (includes o-ring)
1 O-RING

8-5

BRAKES
Inching & Parking Brake Lines (524)
Starting Serial No. 0177165
Original Issue 3-96

TO

JO

YS

TIC

K
TO

JO

CE
ERVI
TO S E SEE
K
YS
BRA 8-1
TIC
AGE
P
K

UMP
TO D ge 9-2)
pa
(see

ARK
TO P E SEE
K
A
BR
E 6-1
PAG

Item

Part No.

1
2
3
4
5
6
7
8
9
10

8859-1204
8866-2017
9105-3426
8859-1207
8866-2239
8471-7817
8471-7852
8866-2139
8471-7889

11
12
13
14

8471-6726
8866-1305
8471-7890
9108-3310

15

8866-2064

16

8859-1206

KG

C
AULI
YDR
TO H RVOIR
RESE

Qty.

Description Of Part

Ref HYDROSTATIC TRANSMISSION


ASSY (see page 10-15 for details)
5 O-RING
1 CONNECTOR (includes item 2)
2 CONNECTOR (includes o-ring)
2 O-RING
3 SWIVEL NUT RUN TEE, 3/8 TUBE
1 HOSE ASSY
1 HOSE ASSY
1 RUN TEE (includes item 2)
1 HOSE ASSY
Ref INCHING VALVE (see page 10-13
for details)
1 HOSE ASSY
1 UNION TEE, 3/8 TUBE
2 HOSE ASSY
2 ELBOW, 90 DEGREES (includes
item 16)
3 ELBOW, 90 DEGREES (includes
item 2)
3 O-RING

Item

Part No.

17
18

7713-3197

19
20
21
22

9108-3306
8866-2105
8471-7853

23
24

8471-8153

25

8866-2005
8859-1204

26
27

8820-1008

28
29
30

8856-1107
8855-1009
9020-4096

Qty.

Description Of Part

1 HOSE ASSY
Ref BRAKE VALVE (see page 10-10
for details)
1 CONNECTOR (includes item 16)
1 ELBOW, 90 DEGREES (swivel nut)
1 HOSE ASSY
Ref FLOW DIVIDER VALVE (see page
10-9 for details)
1 HOSE ASSY
Ref FRONT DRIVE MOTOR (see page
10-16 for details)
1 CONNECTOR (includes o-ring)
1 O-RING
Ref SOLENOID VALVE ASSY (see
page 10-11 for details)
2 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
2 FLAT WASHER
2 LOCKWASHER, 1/4
1 HOSE ASSY

8-5

BRAKES
Inching & Parking Brake Lines (524)
Starting Serial No. 0177189
Original Issue 6-96

TO

JO

YS

TIC

K
TO

JO

CE
ERVI
TO S E SEE
K
YS
BRA 8-1
TIC
AGE
P
K

UMP
TO D ge 9-2)
pa
(see

ARK
TO P E SEE
K
A
BR
E 6-1
PAG

Item

Part No.

1
2
3
4
5
6
7
8
9
10

8859-1204
8866-2018
9105-3426
8859-1207
8866-2239
8471-7460
8471-7852
8866-2139
8471-7889

11
12
13
14

8471-6726
8866-1305
8471-7890
9108-3310

15

8866-2064

16
17

8859-1206
7713-3197

IC
AUL
YDR OIR
H
TO
ERV
RES

Qty.

Description Of Part

Ref HYDROSTATIC TRANSMISSION


ASSY (see page 10-15 for details)
4 O-RING
1 CONNECTOR (includes item 33)
1 CONNECTOR (includes o-ring)
1 O-RING
3 SWIVEL NUT RUN TEE, 3/8 TUBE
1 HOSE ASSY
1 HOSE ASSY
1 RUN TEE (includes item 2)
1 HOSE ASSY
Ref INCHING VALVE (see page 10-13
for details)
1 HOSE ASSY
1 UNION TEE, 3/8 TUBE
2 HOSE ASSY
2 ELBOW, 90 DEGREES (includes
item 16)
3 ELBOW, 90 DEGREES (includes
item 2)
3 O-RING
1 HOSE ASSY

PCN 950720, 950721 KG

Item

Part No.

18
19
20
21
22

9108-3306
8866-2105
8471-7853

23
24

8471-8153

25

8866-2005
8859-1204

26
27

8820-1008

28
29
30
31

8856-1107
8855-1009
9020-4096
9108-3222

32
33

8859-1207
8859-1205

Qty.

Description Of Part

Ref BRAKE VALVE (see page 10-10


for details)
1 CONNECTOR (includes item 16)
1 ELBOW, 90 DEGREES (swivel nut)
1 HOSE ASSY
Ref FLOW DIVIDER VALVE (see page
10-9 for details)
1 HOSE ASSY
Ref FRONT DRIVE MOTOR (see page
10-16 for details)
1 CONNECTOR (includes o-ring)
1 O-RING
Ref SOLENOID VALVE ASSY (see
page 10-11 for details)
2 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
2 FLAT WASHER
2 LOCKWASHER, 1/4
1 HOSE ASSY
1 STRAIGHT THREAD REDUCING
CONNECTOR (includes item 32)
1 O-RING
1 O-RING

8-5

BRAKES
Inching & Parking Brake Lines (524)
Starting Serial No. 0177189
Original Issue 6-96

TO

JO

YS

TIC

CE
ERVI
TO S E (see
K
BRA -1)
8
page

UMP
TO D ge 9-2)
pa
(see

ARK
TO P E (see
K
A
BR
8-1)
page

C
AULI
YDR
TO H RVOIR
RESE

TO JOYSTICK

Item

Part No.

1
2
3
4
5
6
7
8
9
10

8859-1204
8866-2018
9105-3426
8859-1207
8866-2239
8471-7460
8471-7852
8866-2139
8471-7889

11
12
13
14

8471-6726
8866-1305
8471-7890
9108-3310

15

8866-2064

16
17

8859-1206
7713-3197

MB

Qty.

Description Of Part

Ref HYDROSTATIC TRANSMISSION


ASSY (see page 10-15 for details)
4 O-RING
1 CONNECTOR (includes item 33)
1 CONNECTOR (includes o-ring)
1 O-RING
4 SWIVEL NUT RUN TEE, 3/8 TUBE
1 HOSE ASSY
1 HOSE ASSY
1 RUN TEE (includes item 2)
1 HOSE ASSY
Ref INCHING VALVE (see page 10-13
for details)
1 HOSE ASSY
1 UNION TEE, 3/8 TUBE
2 HOSE ASSY
2 ELBOW, 90 DEGREES (includes
item 16)
3 ELBOW, 90 DEGREES (includes
item 2)
3 O-RING
1 HOSE ASSY

Item

Part No.

18
19
20
21
22

9108-3306
8866-2105
8471-7853

*23

8471-8903

25

8866-2005
8859-1204

24

26
27

8820-1008

28
29
30
31

8856-1107
8855-1009
9020-4096
9108-3222

32
33

8859-1207
8859-1205

* Changed part number on item 23.

Qty.

Description Of Part

Ref BRAKE VALVE (see page 10-10


for details)
1 CONNECTOR (includes item 16)
1 ELBOW, 90 DEGREES (swivel nut)
1 HOSE ASSY
Ref FLOW DIVIDER VALVE (see page
10-9 for details)
1 HOSE ASSY
Ref FRONT DRIVE MOTOR (see page
10-16 for details)
1 CONNECTOR (includes o-ring)
1 O-RING
Ref SOLENOID VALVE ASSY (see
page 10-11 for details)
2 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
2 FLAT WASHER
2 LOCKWASHER, 1/4
1 HOSE ASSY
1 STRAIGHT THREAD REDUCING
CONNECTOR (includes item 32)
1 O-RING
1 O-RING

8-5

HYDRAULIC CIRCUITS
Oil Supply & Pressure Lines
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-93

Item Part No.


1

Qty.
Ref

2
3
4
5
6

9108-3245
9108-3118
9002-8695
9108-3246

1
1
2
1
Ref

7
8
9
10
11

8866-2067
8859-1207
9108-3232
8471-7931
8866-2061

1
1
1
1
1

12
13

8859-1209

1
Ref

14

8866-2061

15
16
17
18
19

8859-1209
8366-1316
9108-3293
8471-7803
8366-2008

1
1
1
1
1

20

8859-1207

Description Of Part
HYDROSTATIC DRIVE TRANSMISSION
(see page 10-15 for details)
STR. THREAD CONNECTOR
INTAKE TUBE
BAND CLAMP
HOSE ASSY
MAIN HYDRAULIC CONTROL VALVE,
(see page 10-7 for details)
ELBOW, 90 DEGREES (includes item 8)
O-RING
TUBE ASSY
HOSE ASSY
ELBOW, 90 DEGREES
(includes item 12)
O-RING
PRIORITY FLOW CONTROL VALVE,
(see page 10-8 for details)
ELBOW, 90 DEGREES
(includes item 15)
O-RING
STR. THREAD CONNECTOR
TUBE ASSY
HOSE ASSY
STR. THREAD CONNECTOR
(includes item 20)
O-RING

Item

Part No.

21

Qty. Description Of Part


Ref

22
23
24
25
26

8866-2106
8688-3469
8866-2239
8471-7832

1
1
1
1
Ref

27
28
29
30
31
32
33
34
35
36

9108-3306
8866-2239
8866-2008
8859-1207
8471-7851
9108-3233
7713-3089
8866-2010
8859-1209

1
1
1
1
1
1
1
1
1
Ref

37
38
39
40
41
42
43

8866-2011
8859-1210
9108-3144
9002-8482
7713-3166
9108-3145

1
1
1
2
1
1
Ref

FLOW DIVIDER VALVE,


(see page 10-9 for details)
ELBOW, 90 DEGREES (swivel nut)
REDUCER
SWIVEL NUT RUN TEE, 3/8 TUBE
HOSE ASSY
FRT. DRIVE MOTOR ASSY
(see page 10-16 & 10-17, for details)
ADAPTER
SWIVEL NUT RUN TEE, 3/8 TUBE
CONNECTOR, (includes item 30)
O-RING
HOSE ASSY
TUBE ASSY
TEST FITTING
CONNECTOR, (includes item 35)
O-RING
MAIN HYDRAULIC PUMP
(see page 10-14 for details)
CONNECTOR, (includes item 38)
O-RING
SUCTION TUBE
HOSE CLAMP
HOSE ASSY
SUCTION TUBE
HYDRAULIC RESERVOIR ASSY
(see page 10-19 for details)

9-1

HYDRAULIC CIRCUITS
Oil Supply & Pressure Lines
Starting Serial No. 0177189
Original Issue 6-96

Item Part No.


1
2
3
4
5
6

Qty.
Ref

8866-2011

8859-1210
9114-3087
9002-8695
9108-3246

1
1
2
1
Ref

7
8
9
10
11

8866-2067
8859-1207
9108-3232
8471-7931
8866-2061

1
1
1
1
1

12
13

8859-1209

1
Ref

14

8866-2061

15
16
17
18
19

8859-1209
8366-1316
9108-3293
8471-7803
8366-2008

1
1
1
1
1

20

8859-1207

Description Of Part
HYDROSTATIC DRIVE TRANSMISSION
(see page 10-15 for details)
STR. THREAD CONNECTOR,
(includes o-ring)
O-RING
INTAKE TUBE
BAND CLAMP
HOSE ASSY
MAIN HYDRAULIC CONTROL VALVE,
(see page 10-7 for details)
ELBOW, 90 DEGREES (includes item 8)
O-RING
TUBE ASSY
HOSE ASSY
ELBOW, 90 DEGREES
(includes item 12)
O-RING
PRIORITY FLOW CONTROL VALVE,
(see page 10-8 for details)
ELBOW, 90 DEGREES
(includes item 15)
O-RING
STR. THREAD CONNECTOR
TUBE ASSY
HOSE ASSY
STR. THREAD CONNECTOR
(includes item 20)
O-RING

PCN 950721, 950724 KG

Item

Part No.

21

Qty. Description Of Part


Ref

22
23
24
25
26

8866-2106
8688-3469
8866-2239
8471-7832

1
1
1
1
Ref

27

9105-3426

8859-1207
8866-2239
8866-2008
8859-1207
8471-7851
9108-3233
7713-3089
8866-2010
8859-1209

1
1
1
1
1
1
1
1
1
Ref

8866-2011
8859-1210
9108-3144
9002-8482
7713-3166
9108-3145

1
1
1
2
1
1
Ref

28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

FLOW DIVIDER VALVE,


(see page 10-9 for details)
ELBOW, 90 DEGREES (swivel nut)
REDUCER
SWIVEL NUT RUN TEE, 3/8 TUBE
HOSE ASSY
FRT. DRIVE MOTOR ASSY
(see page 10-16 & 10-17, for details)
STR. THREAD ADAPTER (includes
o-ring)
O-RING
SWIVEL NUT RUN TEE, 3/8 TUBE
CONNECTOR, (includes item 30)
O-RING
HOSE ASSY
TUBE ASSY
TEST FITTING
CONNECTOR, (includes item 35)
O-RING
MAIN HYDRAULIC PUMP
(see page 10-14 for details)
CONNECTOR, (includes item 38)
O-RING
SUCTION TUBE
HOSE CLAMP
HOSE ASSY
SUCTION TUBE
HYDRAULIC RESERVOIR ASSY
(see page 10-19 for details)

9-1

HYDRAULIC CIRCUITS
Dump Circuit (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-23-98

SEE PAGE 8-4

Item

SERVICE NOTE:
If oil cooler 9108-3066 has been replaced with
9112-5109 oil cooler kit, be sure when replacing
item 23, the correct hose is used.

Part No.

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

8866-2142
8859-1207
8471-7839
9108-3424
8866-2005
8859-1204
8471-7930
8866-2239
8471-7816
9130-3059
8866-1362
8471-7835
8866-2239
9108-3306

17

8866-2064

KG

Qty.

Description Of Part

Ref HYDROSTATIC DRIVE


TRANSMISSION
(see page 10-15 for details)
1 RUN TEE (includes item 3)
1 O-RING
1 HOSE ASSY
1 DIFFERENTIAL-LOCK VALVE
1 CONNECTOR (includes item 7)
1 O-RING
2 HOSE ASSY
1 SWIVEL NUT RUN TEE- 1/4 TUBE
1 HOSE ASSY
1 TUBE ASSY
1 HEX CAP- 1/4 TUBE
1 HOSE ASSY
1 SWIVEL NUT RUN TEE-1/4 TUBE
1 STRAIGHT THREAD ADAPTER
Ref FRONT DRIVE MOTOR ASSY,
(see page 10-16 for details)
1 MALE ELBOW, 90 DEGREES

Item

Part No.

18
19
20
21
22
* 23

8471-7872
8866-2227
8866-1345
8471-7810
8471-7906
8471-9110

24
25
26
27
28

8866-2108
8866-2008
8859-1207

Qty.

Description Of Part

Ref SOLENOID VALVE,


(see page 10-11 for details)
1 HOSE ASSY
1 SWIVEL NUT BRANCH TEE, 3/4 TUBE
1 TUBE END REDUCER, 3/4X3/8
1 HOSE ASSY
1 HOSE ASSY (use with 9108-3066)
1 HOSE ASSY (use with oil cooler kit,
9112-5109)
Ref OIL COOLER ASSY,
(see page 5-6 for details)
1 ELBOW, 90 DEGREES, SWIVEL NUT
1 CONNECTOR, (includes item 27)
1 O-RING
Ref MAIN HYDRAULIC CONTROL VALVE
ASSY (see page 10-7 for details)

* Added service note and additional hose to item 23.

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE FOR
SERVICE.

9-2

HYDRAULIC CIRCUITS
Dump Circuit (524)
Starting Serial No. 0177189
Original Issue 6-96
Revised 2-23-98

TO STEERING
ORBITROL (see
page 9-10)

SEE PAGE 8-4

SERVICE NOTE:
If oil cooler 9108-3066 has been replaced with
9112-5109 oil cooler kit, be sure when replacing
item 23, the correct hose is used.
Item

Part No.

1
2
3
4
5

8866-2008
8859-1207
8471-7839

6
7
8
9
10
11
12
13
14
15

8866-2005
8859-1204
8471-7930
8866-2239
8471-7908
9130-3059
8866-1362
8471-7835
8866-2239
9105-3426
8859-1207

16
17

8866-2064
8859-1204

18

PCN 971217-KG

Qty.

Description Of Part

Ref HYDROSTATIC DRIVE


TRANSMISSION
(see page 10-15 for details)
1 CONNECTOR (includes item 3)
1 O-RING
1 HOSE ASSY
Ref DIFFERENTIAL-LOCK VALVE (see
page 10-23 for details)
1 CONNECTOR (includes item 7)
1 O-RING
2 HOSE ASSY
1 SWIVEL NUT RUN TEE- 1/4 TUBE
1 HOSE ASSY
1 TUBE ASSY
1 HEX CAP- 1/4 TUBE
1 HOSE ASSY
1 SWIVEL NUT RUN TEE-1/4 TUBE
1 STRAIGHT THREAD ADAPTER,
(includes o-ring)
1 O-RING
Ref FRONT DRIVE MOTOR ASSY,
(see page 10-16 for details)
1 ELBOW, 90 DEGREES (includes
o-ring)
1 O-RING
Ref SOLENOID VALVE,
(see page 10-11 for details)

Item

Part No.

Qty.

19
20
21

8471-7872
8866-2227
8866-1345

1
1
1

22
23

8866-1408
8471-7810
8471-7906
8471-9110

24
25
26
27
28

8866-2108
8866-2008
8859-1207

29
30
31
32
33

8866-1010
8866-2242
7713-3053
7713-3052
8820-1010

34
35
36

8850-1004
8855-1009
8856-1107

Description Of Part

HOSE ASSY
SWIVEL NUT BRANCH TEE, 3/4 TUBE
TUBE END REDUCER, 3/4X3/8,
(includes nut)
1 NUT
1 HOSE ASSY
1 HOSE ASSY (use with 9108-3066)
1 HOSE ASSY (use with oil cooler kit,
9112-5109)
Ref OIL COOLER ASSY,
(see page 5-6 for details)
2 ELBOW, 90 DEGREES, SWIVEL NUT
1 CONNECTOR, (includes item 27)
1 O-RING
Ref MAIN CONTROL VALVE ASSY (see
page 10-7 for details)
1 MALE CONNECTOR, 3/8X1/2 TUBE
1 SWIVEL NUT RUN TEE
1 CLAMP SET
1 COVER PLATE
2 HEX HD CAPSCREW, 1/4-20X2-1/4,
GR5
2 HEX NUT, 1/4-20
2 LOCKWASHER, 1/4
2 FLAT WASHER, 1/4

* Added service note and additional hose to item 23.

9-2

HYDRAULIC CIRCUITS
Dump Circuit (524)
Starting Serial No. 0177368
Original Issue 2-98
Revised 12-20-02

TO STEERING
ORBITROL (see
page 9-10)

Item

Part No.

1
2
* 3
4
5
6

* 7
8

* 9
10
11
12
13
* 14
* 15

8866-2008
8859-1207
8471-7839
8866-2005
8859-1204
8471-7930
8866-2239
8471-7908
9130-3059
8866-1362
8471-7835
8856-1107
9105-3426

16

* 17

SVC

SEE PAGE 8-4

Qty.

Description Of Part

Item

Ref

HYDROSTATIC DRIVE
TRANSMISSION, (see page 10-15 for
details)
CONNECTOR, (includes item 3)
O-RING
HOSE ASSY
DIFFERENTIAL-LOCK VALVE, (see
page 10-23 for details)
CONNECTOR, (includes item 7)
O-RING
HOSE ASSY
SWIVEL NUT RUN TEE, 3/8 TUBE
HOSE ASSY
TUBE ASSY
HEX CAP, 1/4 TUBE
HOSE ASSY
FLAT WASHER, 1/4
STRAIGHT THREAD ADAPTER,
(includes item 3)
FRONT DRIVE MOTOR ASSY,
(see page 10-16 for details)
ELBOW, 90 DEGREES, (includes
item 7)

18

1
3
1
Ref
1
2
2
9
1
1
1
1
2
1
Ref

8866-2064

* 19

Part No.

Qty.
Ref

8471-9109
8866-2227
8866-1345

1
1
1

8866-1408
8471-7810
8471-9110

1
1
1
Ref

* 26
* 27

8866-2108
8866-2008
8855-1009

2
1
2
Ref

29
30
31
32
33

8866-1010
8866-2242
7713-3053
7713-3052
8820-1010

1
1
1
1
2

34

8850-1004

20
21

22
23
24
25

28

* Revised parts list.

Description Of Part
SOLENOID VALVE, (see page 10-11
for details)
HOSE ASSY
SWIVEL NUT BRANCH TEE, 3/4 TUBE
TUBE END REDUCER, 3/4X3/8,
(includes nut)
NUT
HOSE ASSY
HOSE ASSY
OIL COOLER ASSY, (see page 5-6 for
details)
ELBOW, 90 DEGREES, (swivel nut)
CONNECTOR, (includes item 3)
LOCKWASHER, 1/4
MAIN CONTROL VALVE ASSY, (see
page 10-7 for details)
MALE CONNECTOR, 3/8X1/2 TUBE
SWIVEL NUT RUN TEE, 3/4 TUBE
CLAMP SET
COVER PLATE
HEX HD CAPSCREW, 1/4-20X2-1/4,
GR5
HEX NUT, 1/4-20

9-2

HYDRAULIC CIRCUITS
Dump Circuit (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-23-98

SEE PAGE 8-3

Item

SERVICE NOTE:
If oil cooler 9108-3066 has been replaced with
9112-5109 oil cooler kit, be sure when replacing
item 16, the correct hose is used.

Part No.

1
2
3
4
5
6
7
8
9
10
11

8866-2142
8859-1207
8471-7839
9108-3189
8471-7816
8866-1362
8471-7835
8866-2239
9108-3306

12

8471-7872

PCN 950978-KG

Qty.

Description Of Part

Ref HYDROSTATIC DRIVE TRANSMISSION


(see page 10-15 for details)
1 RUN TEE (includes item 3)
1 O-RING
1 HOSE ASSY
1 TUBE ASSY
1 HOSE ASSY
1 HEX CAP-1/4 TUBE
1 HOSE ASSY
1 SWIVEL NUT RUN TEE- 1/4 TUBE
1 STRAIGHT THREAD ADAPTER
Ref FRONT DRIVE MOTOR ASSY,
(see page 10-17 for details)
1 HOSE ASSY

Item
13
14
15
*16

Part No.

Qty.

8866-2227
8866-1345
8471-7810
8471-7906
8471-9110

1
1
1
1
1

17
18
19
20
21

8866-2108
8866-2008
8859-1207

22

8866-1364

Description Of Part

SWIVEL NUT RUN TEE- 1/4 TUBE


TUBE END REDUCER, 3/4X3/8
HOSE ASSY
HOSE ASSY (use with 9108-3066)
HOSE ASSY (use with oil cooler kit,
9112-5109)
Ref OIL COOLER ASSY,
(see page 5-6 for details)
1 ELBOW, 90 DEGREES (swivel nut)
1 CONNECTOR (includes item 20)
1 O-RING
Ref MAIN HYDRAUULIC CONTROL VALVE,
(see page 10-7 for details)
1 HEX CAP, 3/8 TUBE

* Added service note and additional hose to item 16.

9-3

HYDRAULIC CIRCUITS
Dump Circuit (522)
Starting Serial No. 0177189
Original Issue 6-96
Revised 2-23-98

SEE PAGE 8-4

Item

SERVICE NOTE:
If oil cooler 9108-3066 has been replaced with
9112-5109 oil cooler kit, be sure when replacing
item 16, the correct hose is used.

Part No.

1
2
3
4
5
6
7
8
9
10

8866-2008
8859-1207
8471-7839
9130-3059
8471-7908
8866-1362
8471-7835
8866-2239
9105-3426
8859-1207

11
12
13
14

8471-7872
8866-2227
8866-1345
8866-1408

PCN 971217-JH

Qty.

Description Of Part

Ref HYDROSTATIC DRIVE TRANSMISSION


(see page 10-15 for details)
1 CONNECTOR (includes item 3)
1 O-RING
1 HOSE ASSY
1 TUBE ASSY
1 HOSE ASSY
1 HEX CAP-1/4 TUBE
1 HOSE ASSY
1 SWIVEL NUT RUN TEE- 1/4 TUBE
1 STRAIGHT THREAD ADAPTER
(includes o-ring)
1 O-RING
Ref FRONT DRIVE MOTOR ASSY,
(see page 10-17 for details)
1 HOSE ASSY
1 SWIVEL NUT RUN TEE- 1/4 TUBE
1 TUBE END REDUCER, 3/4X3/8,
(includes nut)
1 NUT

Item

Part No.

Qty.

15

8471-7810
8471-7906
8471-9110

1
1
1

*16
17
18
19
20
21

8866-2108
8866-2008
8859-1207

22
23
24
25
26

8866-1364
8866-1010
7713-3053
7713-3052
8820-1010

27
28
29

8850-1004
8855-1009
8856-1107

Description Of Part

HOSE ASSY
HOSE ASSY (use with 9108-3066)
HOSE ASSY (use with oil cooler kit,
9112-5109)
Ref OIL COOLER ASSY,
(see page 5-6 for details)
2 ELBOW, 90 DEGREES (swivel nut)
1 CONNECTOR (includes item 20)
1 O-RING
Ref MAIN CONTROL VALVE, (see page
10-7 for details)
1 HEX CAP, 3/8 TUBE
1 MALE CONNECTOR, 3/8X1/2 TUBE
1 CLAMP SET
1 COVER PLATE
2 HEX HD CAPSCREW, 1/4-20X2-1/4,
GR5
2 HEX NUT, 1/4-20
2 LOCKWASHER, 1/4
2 FLAT WASHER, 1/4

* Added service note and additional hose to item 16.

9-3

HYDRAULIC CIRCUITS
Dump Circuit (522)
Starting Serial No. 0177368
Original Issue 2-98

SEE PAGE 8-4

Item

Part No.

1
2
3
4
5
6
7
8
9
10

8866-2008
8859-1207
8471-7839
9130-3059
8471-7908
8866-1362
8471-7835
8866-2239
9105-3426
8859-1207

11
12
13
14

8471-7872
8866-2227
8866-1345
8866-1408

PCN 971217-JH

Qty.

Description Of Part

Ref HYDROSTATIC DRIVE TRANSMISSION


(see page 10-15 for details)
1 CONNECTOR (includes item 3)
1 O-RING
1 HOSE ASSY
1 TUBE ASSY
1 HOSE ASSY
1 HEX CAP-1/4 TUBE
1 HOSE ASSY
1 SWIVEL NUT RUN TEE- 1/4 TUBE
1 STRAIGHT THREAD ADAPTER
(includes o-ring)
1 O-RING
Ref FRONT DRIVE MOTOR ASSY,
(see page 10-17 for details)
1 HOSE ASSY
1 SWIVEL NUT RUN TEE- 1/4 TUBE
1 TUBE END REDUCER, 3/4X3/8,
(includes nut)
1 NUT

Item

Part No.

15
16
17

8471-7810
8471-9110

18
19
20
21

8866-2108
8866-2008
8859-1207

22
23
24
25
26

8866-1364
8866-1010
7713-3053
7713-3052
8820-1010

27
28
29

8850-1004
8855-1009
8856-1107

Qty.

Description Of Part

1 HOSE ASSY
1 HOSE ASSY
Ref OIL COOLER ASSY,
(see page 5-6 for details)
2 ELBOW, 90 DEGREES (swivel nut)
1 CONNECTOR (includes item 20)
1 O-RING
Ref MAIN CONTROL VALVE, (see page
10-7 for details)
1 HEX CAP, 3/8 TUBE
1 MALE CONNECTOR, 3/8X1/2 TUBE
1 CLAMP SET
1 COVER PLATE
2 HEX HD CAPSCREW, 1/4-20X2-1/4,
GR5
2 HEX NUT, 1/4-20
2 LOCKWASHER, 1/4
2 FLAT WASHER, 1/4

9-3

HYDRAULIC CIRCUITS
(524) Drive Circuit - Front
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-22-95

TO
DUMP
CIRCUIT
(see page 9-2)

TO
FLOW
DIVIDER
VALVE
(see page 9-1)

Item

Part No.

Qty.

1
2
3
4

9020-5792
8471-2738
9108-3418
8320-1135

2
10
1
20

5
6
7

8855-1012
9108-3106

8
9
10

8471-7911
8866-2239

11
12
13
14

9108-3339
8471-7866
9108-3419

KG

Description Of Part

CUSHION CLAMP
SPLIT FLANGE CLAMP
TUBE ASSY
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
20 LOCKWASHER, 7/16
3 O-RING
Ref TRACTION LOCK VALVE (see page
10-23 for details)
1 HOSE ASSY
1 SWIVEL NUT RUN TEE, 3/8 TUBE
Ref FRONT DRIVE MOTOR (see page
10-16 for details)
2 O-RING
2 HOSE ASSY
1 TUBE ASSY
Ref HYDROSTATIC TRANSMISSION
PUMP (see page 10-15 for details)

Item

Part No.

Qty.

Description Of Part

15

8866-2062

16
17
18
19
20
21

8859-1202
8471-7856
8866-2003
8859-1202
8471-2739
8856-1013
8320-1120

2
2
2
2
4
8
8

9108-3342
8471-7946
8866-2018
8859-1205
8866-2119
9108-3095
9108-3306
8471-7832

1
1
1
1
1
1
1
1

ELBOW, 90 DEGREES (includes


o-ring)
O-RING
HOSE ASSY
CONNECTOR (includes item 18)
O-RING
SPLIT FLANGE CLAMP
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-3/4,
GR5
STRAIGHT THREAD CONNECTOR
HOSE ASSY
CONNECTOR (includes o-ring)
O-RING
ELBOW, 45 DEGREES (swivel nut)
TUBE ASSY
STRAIGHT THREAD ADAPTER
HOSE ASSY

22
23
24
25
26
27
28

* Drive circuit (front & rear) separated & re-drawn to make circuits easier to follow.
Also multiple hose & tubing changes.

9-4

HYDRAULIC CIRCUITS
(524) Drive Circuit - Front
Starting Serial No. 0177074
Original Issue 7-93
Revised 5-22-95

TO DUMP CIRCUIT
(see page 9-2)

TO FLOW DIVIDER
VALVE (see page 9-1)

Item

Part No.

Qty.

1
2
3
4

9020-5792
8471-2738
9108-3418
8320-1135

2
10
1
20

5
6
7

8855-1012
9108-3106

8
9
10

8471-7835
8866-2239

11
12
13
14

9108-3339
8471-8476
9108-3419

15

8866-2062
8859-1202

KG

Description Of Part

CUSHION CLAMP
SPLIT FLANGE CLAMP
TUBE ASSY
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
20 LOCKWASHER, 7/16
3 O-RING
Ref TRACTION LOCK VALVE (see page
10-23 for details)
1 HOSE ASSY
1 SWIVEL NUT RUN TEE, 3/8 TUBE
Ref FRONT DRIVE MOTOR (see page
10-16 for details)
2 O-RING
2 HOSE ASSY
1 TUBE ASSY
Ref HYDROSTATIC TRANSMISSION
PUMP (see page 10-15 for details)
2 ELBOW, 90 DEGREES (includes
o-ring)
2 O-RING

Item

Part No.

Qty.

Description Of Part

16
17
18
19
20
21

8471-7865
8866-2003
8859-1202
8471-2739
8856-1013
8320-1120

2
2
2
4
8
8

22
23
24

9108-3342
8471-7946
8866-2018
8859-1205
8866-2119
9108-3475
9108-3306
8471-7832
9108-3095

1
1
1
1
1
2
1
1
1

HOSE ASSY
CONNECTOR (includes item 18)
O-RING
SPLIT FLANGE CLAMP
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-3/4,
GR5
STRAIGHT THREAD CONNECTOR
HOSE ASSY
CONNECTOR (includes o-ring)
O-RING
ELBOW, 45 DEGREES (swivel nut)
TEST COUPLING
STRAIGHT THREAD ADAPTER
HOSE ASSY
TUBE ASSY

25
26
27
28
29

* Drive circuit (front & rear) separated & re-drawn to make circuits easier to follow.
Also multiple hose & tubing changes.

9-4

HYDRAULIC CIRCUITS
(524) Drive Circuit - Front
Starting Serial No. 0177165
Original Issue 3-96

TO DUMP CIRCUIT
(see page 9-2)

TO FLOW DIVIDER
VALVE (see page 9-1)

Item

Part No.

Qty.

1
2
3
4

9020-5792
8471-2738
9108-3418
8320-1155

2
10
1
8

5
6
7

8855-1012
9108-3106

8
9
10

8471-7835
8866-2239

11
12
13
14

9108-3339
8471-8760
9108-3419

15

8866-2062
8859-1202

KG

Description Of Part

CUSHION CLAMP
SPLIT FLANGE CLAMP
TUBE ASSY
HEX HD CAPSCREW, 7/16-14X1-3/4,
GR8
20 LOCKWASHER, 7/16
3 O-RING
Ref TRACTION LOCK VALVE (see page
10-23 for details)
1 HOSE ASSY
1 SWIVEL NUT RUN TEE, 3/8 TUBE
Ref FRONT DRIVE MOTOR (see page
10-16 for details)
2 O-RING
2 HOSE ASSY
1 TUBE ASSY
Ref HYDROSTATIC TRANSMISSION
PUMP (see page 10-15 for details)
2 ELBOW, 90 DEGREES (includes
o-ring)
2 O-RING

Item

Part No.

Qty.

16
17
18
19
20
21

8471-7865
8866-2003
8859-1202
8471-2739
8856-1013
8320-1120

2
2
2
8
16
16

22
23
24

9108-3342
8471-7946
8866-2018
8859-1205
8866-2119
9105-3020
9108-3306
8471-7832
9108-3095
8320-1135

1
1
1
1
1
2
1
1
1
8

25
26
27
28
29
30

Description Of Part
HOSE ASSY
CONNECTOR (includes item 18)
O-RING
SPLIT FLANGE CLAMP
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-3/4,
GR5
STRAIGHT THREAD CONNECTOR
HOSE ASSY
CONNECTOR (includes o-ring)
O-RING
ELBOW, 45 DEGREES (swivel nut)
TEST COUPLING
STRAIGHT THREAD ADAPTER
HOSE ASSY
TUBE ASSY
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8

9-4

HYDRAULIC CIRCUITS
(524) Drive Circuit - Front
Starting Serial No. 0177189
Original Issue 6-96

TO FLOW DIVIDER
VALVE (see page 9-1)

CUIT
P CIR 2)
M
U
TO D page 9(see

SEE PAGE 8-5

Item

Part No.

Qty.

1
2
3
4

9020-5792
8471-2738
9108-3418
8320-1155

2
10
1
8

5
6
7

8855-1012
9108-3106

8
9
10

8471-7835
8866-2239

11
12
13
14

9108-3339
8471-8657
9114-3055

15

9002-7906

16

8859-1204
8471-8861

Description Of Part

CUSHION CLAMP
SPLIT FLANGE CLAMP
TUBE ASSY
HEX HD CAPSCREW, 7/16-14X1-3/4,
GR8
20 LOCKWASHER, 7/16
4 O-RING
Ref TRACTION LOCK VALVE (see page
10-23 for details)
1 HOSE ASSY
1 SWIVEL NUT RUN TEE, 3/8 TUBE
Ref FRONT DRIVE MOTOR (see page
10-16 for details)
4 O-RING
2 HOSE ASSY
1 TUBE ASSY
Ref HYDROSTATIC TRANSMISSION
PUMP (see page 10-15 for details)
2 ELBOW, 90 DEGREES (includes
o-ring)
2 O-RING
2 HOSE ASSY

PCN 950721, 950722 KG

Item

Part No.

Qty.

17
18
19
20
21

8866-2003
8859-1202
8471-2739
8856-1013
8320-1120

2
2
8
16
16

22
23
24
25

8866-2017
8471-8930
8859-1204
8866-2064

1
1
2
1

26
27

9105-3020
9105-3426

2
1

28
29
30

8471-7832
9116-3201
8320-1135

1
1
8

31
32
33
34

8859-1207
8859-1205
8866-2018
8471-7460

1
1
1
1

Description Of Part
CONNECTOR (includes item 18)
O-RING
SPLIT FLANGE CLAMP
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-3/4,
GR5
CONNECTOR (includes item 24)
HOSE ASSY
O-RING
ELBOW, 90 DEGREES (includes
item 24)
TEST COUPLING
STRAIGHT THREAD ADAPTER
(includes item 31)
HOSE ASSY
TUBE ASSY
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
O-RING
O-RING
CONNECTOR (includes item 32)
HOSE ASSY

9-4

HYDRAULIC CIRCUITS
(524) Drive Circuit - Rear
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-19-98

RIGHT

LEFT

H
RIG

FR

KG

T
ON

OF

MA

IN
CH

* Added item 63

TR

EA

T
LEF

RE

AR

9-4

HYDRAULIC CIRCUITS
(524) Drive Circuit - Rear
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-19-98

Item

Part No.

1
2
3
4
5
6

9108-3213
8866-2237
8471-8181
8471-7597
8820-1008

7
8
9
10
11

8856-1001
8855-1009
8471-7830
7713-3089
8866-2421

12
13
14
15
16

8859-1020
8471-7878
9108-3266
9108-3106
8866-1009

17

8320-1135

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

8855-1012
8471-2738
9104-3163
8866-2008
8859-1207
8866-2142
8365-1133
8866-2240
8471-8182
8471-8183
9108-3095
9108-3419
8859-1508
9108-3194
9108-3465

KG

Qty.

Description Of Part

Item

Ref SOLENOID VALVE (see page 10-11


33
for details)
34
1 ADAPTER, 1/4 TUBE
1 SWIVEL NUT RUN TEE, 1/4 TUBE
35
2 HOSE ASSY
36
1 HOSE ASSY
37
2 HEX HD CAPSCREW, 1/4-20X1-3/4,
38
GR5
39
2 PLAIN WASHER, 1/4
40
2 LOCKWASHER, 1/4
1 HOSE ASSY
41
1 TEST FITTING
2 ELBOW, 45 DEGREES (includes
42
o-ring)
2 O-RING
43
2 HOSE ASSY
44
1 TUBE ASSY
45
4 O-RING
46
1 MALE CONNECTOR, 3/8X3/8 TUBE
47
Ref TRACTION LOCK VALVE (see page
48
10-23 for details)
49
20 HEX HD CAPSCREW, 7/16-14X1-1/2,
50
GR8
51
20 LOCKWASHER, 7/16
10 SPLIT FLANGE CLAMP
52
1 TUBE ASSY
53
2 CONNECTOR (includes item 22)
4 O-RING
54
1 RUN TEE (includes item 22)
55
1 REDUCER, W/ADAPTER
56
1 SWIVEL NUT RUN TEE, 1/2 TUBE
57
1 HOSE ASSY
58
1 HOSE ASSY
1 TUBE ASSY
59
1 TUBE ASSY
60
10 O-RING
61
1 TUBE ASSY
62
1 TUBE ASSY
* 63

* Added item 63.

Part No.

Qty.

9108-3040
8866-2425

1
2

9108-3463
9108-3466
9108-5064
8866-2306
8859-1209
8866-2087
9108-1522
9108-1523
8820-1036
9108-1201
9002-7470
8855-1011
8850-1006
9112-3092
9002-7470
9108-3449
8820-1035

9020-5792

8859-1205
8866-2018
8866-2239
8471-7597
9105-3426
9108-3306
8859-1206
9108-3191
8471-7824
9002-3155

Description Of Part

TUBE ASSY
ELBOW, 45 DEGREES (includes
item 39)
1 TUBE ASSY
1 TUBE ASSY
2 RESTRICTOR
2 CONNECTOR, (includes item 39)
4 O-RING
1 ELBOW, 45 DEGREES (includes
item 22)
1 R.H. TUBE SUPPORT
1 L.H. TUBE SUPPORT
4 HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5
4 TUBE CLAMP
4 HARDENED WASHER, 3/8
12 LOCKWASHER, 3/8
4 HEX NUT, 3/8-16
4 STUD
4 HARD WASHER
4 HEX NUT, 1/2-13
4 HEX HD CAPSCREW, 3/8-16X1, GR5
Ref REAR DRIVE MOTOR (see page
10-21 for details)
1 CUSHION CLAMP
Ref HYDROSTATIC TRANSMISSION
PUMP (see page 10-15 for details)
1 O-RING
1 CONNECTOR (includes item 54)
2 SWIVEL NUT RUN TEE, 3/8 TUBE
1 HOSE ASSY
1 STRAIGHT THREAD REDUCING
CONNECTOR (includes item 22)
1 STRAIGHT THREAD CONNECTOR
1 O-RING
1 TUBE ASSY
2 HOSE ASSY
2 O-RING (one each side)

9-4

HYDRAULIC CIRCUITS
(524) Drive Circuit - Rear
Starting Serial No. 0177074
Original Issue 7-93
Revised 2-19-98

RIGHT

LEFT

FR

KG

O
NT

FM

AC

E
HIN

* Added item 61.

T
IGH

RE

AR

T
LEF

RE

AR

9-4

HYDRAULIC CIRCUITS
(524) Drive Circuit - Rear
Starting Serial No. 0177074
Original Issue 7-93
Revised 2-19-98

Item

Part No.

1
2
3
4
5
6

8866-2017
8866-2237
8471-8181
8866-1109
8820-1008

7
8
9
10
11

8856-1001
8855-1009
8471-7930
8866-2239
8866-2421

12
13
14
15

8859-1020
8471-7878
9108-3266
9108-3106
8866-2005

16
17

8320-1135

18
19
20
21
22
23
24
25
26
27
28
29
30
31

8855-1012
8471-2738
8859-1204
8866-2008
8859-1207
8866-2242
8365-1133
8866-2240
8471-8182
8471-8183
9108-3095
9108-3419
8859-1508
8471-7824

KG

Qty.

Description Of Part

Item

Ref SOLENOID VALVE (see page 10-11


32
for details)
33
1 ADAPTER, 1/4 TUBE
34
1 SWIVEL NUT RUN TEE, 1/4 TUBE
2 HOSE ASSY
35
1 ELBOW, 90 DEGREES
36
2 HEX HD CAPSCREW, 1/4-20X1-3/4,
37
GR5
38
2 PLAIN WASHER, 1/4
39
2 LOCKWASHER, 1/4
40
2 HOSE ASSY
2 SWIVEL NUT RUN TEE, 3/8 TUBE
41
2 ELBOW, 45 DEGREES (includes
o-ring)
42
2 O-RING
2 HOSE ASSY
43
1 TUBE ASSY
44
4 O-RING
45
2 STRAIGHT THREAD CONNECTOR
46
(includes item 20)
47
Ref TRACTION LOCK VALVE (see page
48
10-23 for details)
49
20 HEX HD CAPSCREW, 7/16-14X1-1/2,
50
GR8
51
20 LOCKWASHER, 7/16
10 SPLIT FLANGE CLAMP
52
2 O-RING
53
2 CONNECTOR (includes item 22)
54
4 O-RING
1 SWIVEL NUT RUN TEE, 3/4 TUBE
55
1 REDUCER, W/ADAPTER
1 SWIVEL NUT RUN TEE, 1/2 TUBE
56
1 HOSE ASSY
57
1 HOSE ASSY
58
1 TUBE ASSY
59
1 TUBE ASSY
60
10 O-RING
2 HOSE ASSY
* 61

* Added item 61.

Part No.

Qty.

9108-3465
9108-3464
8866-2425

1
1
2

9108-3463
9108-3466
9108-5064
8866-2306
8859-1209
8866-2087
9108-1522
9108-1523
8820-1036
9108-1201
9002-7470
8855-1011
8850-1006
9112-3092
9002-7471
9108-3449
8820-1035

9020-5792
9108-3475

9105-3426
8471-8221
8471-8207
9108-3306
8859-1206
8866-2224
9002-3155

Description Of Part

TUBE ASSY
TUBE ASSY
ELBOW, 45 DEGREES (includes
item 39)
1 TUBE ASSY
1 TUBE ASSY
2 RESTRICTOR
2 CONNECTOR (includes item 39)
4 O-RING
1 ELBOW, 45 DEGREES (includes
item 22)
1 R.H. TUBE SUPPORT
1 L.H. TUBE SUPPORT
4 HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5
4 TUBE CLAMP
4 HARDENED WASHER, 3/8
12 LOCKWASHER, 3/8
4 HEX NUT, 3/8-16
4 STUD
4 HARD WASHER
4 HEX NUT, 1/2-13
4 HEX HD CAPSCREW, 3/8-16X1, GR5
Ref REAR DRIVE MOTOR (see page
10-21 for details)
1 CUSHION CLAMP
2 TEST COUPLING
Ref HYDROSTATIC TRANSMISSION
PUMP (see page 10-15 for details)
1 STRAIGHT THREAD REDUCING
CONNECTOR (includes item 18)
1 HOSE ASSY
1 HOSE ASSY
1 STRAIGHT THREAD CONNECTOR
1 O-RING
1 SWIVEL NUT BRANCH TEE,
3/8 TUBE
2 O-RING (one each side)

9-4

HYDRAULIC CIRCUITS
(524) Drive Circuit - Rear
Starting Serial No. 0177189
Original Issue 6-96
Revised 2-19-98

RIGHT

LEFT

FR

KG

ON

F
TO

MA

E
HIN

* Added item 82.

T
IGH

RE

AR

T
LEF

RE

AR

9-4

HYDRAULIC CIRCUITS
(524) Drive Circuit - Rear

Item

Part No.

1
2
3
4
5

8866-2017
8866-2237
8471-8181
8866-2064

8859-1204
8820-1008

7
8
9
10
11

8856-1001
8855-1009
8471-7930
8866-2239
8866-2421

12
13
14
15

8859-1207
8471-7878
9108-3266
9108-3106
8866-2005

16
17

8320-1135

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

8855-1012
8471-2738
8859-1204
8866-2008
8859-1207
8866-2242
8365-1133
8866-2240
8471-8182
8471-8183
9116-3201
9114-3055
8859-1508
9108-3191
9108-3465
9108-3464
8866-2425

35
36
37
38
39
40

9108-3463
9108-3466
9108-5064
8866-2306
8859-1209
8866-2087

41

9108-1522
9108-1523
8820-1036

42
43
44
45
46
47
48
49
50
51

9108-1201
9002-7470
8855-1011
8850-1006
9112-3092
9002-7471
9108-3449
8820-1035

52

9020-5792

KG

Qty.

Description Of Part

Starting Serial No. 0177189


Original Issue 6-96
Revised 2-19-98

REAR DRIVE HOSE CLAMP LOCATIONS

Ref SOLENOID VALVE (see page 10-11


for details)
1 ADAPTER, 1/4 TUBE
1 SWIVEL NUT RUN TEE, 1/4 TUBE
2 HOSE ASSY
1 ELBOW, 90 DEGREES (includes
o-ring)
1 O-RING
2 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
2 PLAIN WASHER, 1/4
2 LOCKWASHER, 1/4
2 HOSE ASSY
2 SWIVEL NUT RUN TEE, 3/8 TUBE
2 ELBOW, 45 DEGREES (includes
o-ring)
2 O-RING
2 HOSE ASSY
1 TUBE ASSY
4 O-RING
3 STRAIGHT THREAD CONNECTOR
(includes item 20)
Ref TRACTION LOCK VALVE (see page
10-23 for details)
8 HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
16 LOCKWASHER, 7/16
8 SPLIT FLANGE CLAMP
3 O-RING
2 CONNECTOR (includes item 22)
Item Part No. Qty.
Description Of Part
4 O-RING
1 SWIVEL NUT RUN TEE, 3/4 TUBE
53 9105-3020
2 TEST COUPLING
1 REDUCER, W/ADAPTER
54
Ref HYDROSTATIC TRANSMISSION
1 SWIVEL NUT RUN TEE, 1/2 TUBE
PUMP (see page 10-15 for details)
1 HOSE ASSY
55 9108-3222
1 STRAIGHT THREAD REDUCING
1 HOSE ASSY
CONNECTOR (includes item 22)
1 TUBE ASSY
56 8471-8221
1 HOSE ASSY
1 TUBE ASSY
57 7713-3447
1 HOSE ASSY
10 O-RING
58 9108-3306
1 STRAIGHT THREAD CONNECTOR
2 HOSE ASSY
59 8859-1206
1 O-RING
1 TUBE ASSY
60 8866-2224
1 SWIVEL NUT BRANCH TEE,
1 TUBE ASSY
3/8 TUBE
2 ELBOW, 45 DEGREES (includes
61 8320-1155
8 HEX HD CAPSCREW, 7/16-14X1-3/4
item 39)
62 8866-2103
1 ELBOW, 90 DEGREES (swivel nut)
1 TUBE ASSY
63 9108-3194
1 TUBE ASSY
1 TUBE ASSY
64 8471-7824
2 HOSE ASSY
2 RESTRICTOR
65 8866-2105
2 ELBOW, 90 DEGREES (swivel nut)
2 CONNECTOR (includes item 39)
66 8471-8208
1 HOSE ASSY
4 O-RING
67 7713-3089
1 TEST FITTING
1 ELBOW, 45 DEGREES (includes
68 9104-3163
1 TUBE ASSY
item 22)
69 9002-7187 12 NYLON TIE
1 R.H. TUBE SUPPORT
70 8820-1018
2 HEX HD CAPSCREW, 5/16-18X3/4,
1 L.H. TUBE SUPPORT
GR5
4 HEX HD CAPSCREW, 3/8-16X1-1/4,
71 8856-1108
4 WASHER
GR5
72 9130-3049
2 HOSE SUPPORT (one each side)
4 TUBE CLAMP
73 8850-1005
2 HEX NUT
4 HARDENED WASHER, 3/8
74 7713-3053
4 CLAMP SET
12 LOCKWASHER, 3/8
75 7713-3052
4 COVER PLATE
4 HEX NUT, 3/8-16
76 7713-3209
8 HEX HD CAPSCREW, 1/4-20X1-3/8
4 STUD
77 7713-3306
2 STACK BOLT
4 HARD WASHER
78 7713-3390
2 SAFETY CLIP
4 HEX NUT, 1/2-13
79 8820-1023
2 HEX HD CAPSCREW, 5/16-18X1-3/4,
4 HEX HD CAPSCREW, 3/8-16X1, GR5
GR6
Ref REAR DRIVE MOTOR (see page
80 7732-3029
4 HOSE CLAMP
10-21 for details)
81 7713-3137
2 COVER PLATE
1 CUSHION CLAMP
* 82 9002-3155 2 O-RING (one each side)

* Added item 82.

9-4

HYDRAULIC CIRCUITS
Drive Circuit (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 4-92

Item

Part No.

1
2

8320-1135

3
4
5
6
7
8
9
10
11

8855-1012
8471-2738
9108-3426
8866-2239
9108-3104
9109-3001
8471-4006
8471-7865
8866-2062
8859-1202
9108-3339
8866-2062
8859-1202

13
14

Qty.

Description Of Part

Ref HYDROSTATIC TRANSMISSION PUMP


(see page 10-15 for details)
8 HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
8 LOCKWASHER, 7/16
4 FLANGE HALF
1 CONNECTOR
1 SWIVEL NUT RUN TEE, 3/8 TUBE
1 TUBE ASSY
1 TUBE ASSY
2 CAP
2 HOSE ASSY
2 ELBOW, 90 DEGREES (includes o-ring)
2 O-RING
2 O-RING
2 ELBOW, 90 DEGRES (includs o-ring)
2 O-RING

Item

Part No. Qty.

15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

8471-7830
9104-3163
7713-3089
8866-2105
8866-1384
2486-1170
8820-1003
8855-1009
8859-1509
8850-1008
8855-1013
9002-8660
8856-1111
8820-1066

Description Of Part

Ref FRONT DRIVE MOTOR


(see page 10-17 for details)
1 HOSE ASSY
1 TUBE ASSY
1 TEST COUPLING
1 ELBOW, 90 DEGREES (swivel nut)
2 HEX PLUG, 1/4 TUBE
2 TUBE CLIP
2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
2 LOCKWASHER, 1/4
2 O-RING
2 HEX NUT, 1/2-13
2 LOCKWASHER, 1/2
2 SUPPORT CLAMP
2 FLAT WASHER, 1/2
2 HEX HD CAPSCREW, 1/2-13X1-1/4,
GR5

9-5

HYDRAULIC CIRCUITS
Drive Circuit (522)
Starting Serial No. 0177165
Original Issue 3-96

Item

Part No.

1
2

8320-1135

3
4
5
6
7
8
9
10
11

8855-1012
8471-2738
9105-3426
8866-2239
9108-3419
9020-5792
8471-4006
8471-7865
8866-2062

12
13
14
15
16
17

KG

8859-1202
8471-8760
9108-3339
8866-2003

8471-7830
9104-3163

Qty.

Description Of Part

Ref HYDROSTATIC TRANSMISSION


ASSY (see page 10-15 for details)
8 HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
8 LOCKWASHER, 7/16
4 FLANGE HALF
1 CONNECTOR (includes item 35)
2 SWIVEL NUT RUN TEE, 3/8 TUBE
1 TUBE ASSY
2 CUSHION CLAMP
2 CAP
2 HOSE ASSY
2 ELBOW, 90 DEGREES (includes
o-ring)
2 O-RING
2 HOSE ASSY
4 O-RING
2 CONNECTOR (includes item 25)
Ref FRONT DRIVE MOTOR, (see page 1017 for details)
1 HOSE ASSY
1 TUBE ASSY

Item

Part No.

Qty.

Description Of Part

18
19
20
21
22

7713-3089
8866-2105
8866-1384
2486-1170
8820-1003

1
1
2
2
2

23
24
25
26
27
28

8855-1009
8662-1230
8859-1202
8471-2739
8856-1013
8320-1120

2
1
2
8
16
16

29
30
31
32

9108-3342
8471-7946
8866-2119
8866-2018
8859-1205
9105-3020
9108-3106
8859-1207
8471-7852
9108-3095

1
1
1
1
1
2
2
1
1
1

TEST COUPLING
ELBOW, 90 DEGREES (swivel nut)
HEX CAP, 3/8 TUBE
TUBE CLIP
HEX HD CAPSCREW, 1/4-20X3/4,
GR5
LOCKWASHER, 1/4
TUBE CLIP
O-RING
FLANGE HALF
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-3/4,
GR5
STRAIGHT THREAD CONNECTOR
HOSE ASSY
ELBOW, 45 DEGREES (swivel nut)
CONNECTOR (includes o-ring)
O-RING
STAUFF TEST COUPLING
O-RING
O-RING
HOSE ASSY
TUBE ASSY

33
34
35
36
37

9-5

HYDRAULIC CIRCUITS
Drive Circuit (522)
Starting Serial No. 0177189
Original Issue 6-96
To Flow
Divider Valve
(see page 9-1)

mp
To Du ge 9-2)
a
(see p

See

Item

Part No.

1
2

8320-1135

3
4
5
6
7
8
9
10
11

8855-1012
8471-2738
9108-3222
8866-2239
9114-3055
9020-5792
8471-4006
8471-8861
9002-7906

12
13
14
15
16
17
18
19
20
21

KG

8859-1204
8471-8657
9108-3339
8866-2003

8471-7830
9104-3163
7713-3089
8866-2105
8866-1384
2486-1170

Qty.

pa

ge

8-4

Description Of Part

Ref HYDROSTATIC TRANSMISSION


ASSY (see page 10-15 for details)
8 HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
8 LOCKWASHER, 7/16
4 FLANGE HALF
1 CONNECTOR (includes item 35)
2 SWIVEL NUT RUN TEE, 3/8 TUBE
1 TUBE ASSY
2 CUSHION CLAMP
2 CAP
2 HOSE ASSY
2 ELBOW, 90 DEGREES (includes
o-ring)
2 O-RING
2 HOSE ASSY
4 O-RING
2 CONNECTOR (includes item 25)
Ref FRONT DRIVE MOTOR, (see page 1017 for details)
1 HOSE ASSY
1 TUBE ASSY
1 TEST COUPLING
1 ELBOW, 90 DEGREES (swivel nut)
2 HEX CAP, 3/8 TUBE
2 TUBE CLIP

Item

Part No.

Qty.

Description Of Part

22

8820-1003

23
24
25
26
27
28

8855-1009
8662-1230
8859-1202
8471-2739
8856-1013
8320-1120

2
1
2
8
16
16

29

8866-2017

30
31

8471-8930
8866-2064

1
1

32
33
34
35
36
37
38
39
40
41
42
43

8859-1204
9105-3020
9108-3106
8859-1207
8471-7852
9109-3017
8859-1205
8866-2018
8471-7460
8471-7835
8471-7832
9105-3426

2
2
2
2
1
1
1
1
1
1
1
1

HEX HD CAPSCREW, 1/4-20X3/4,


GR5
LOCKWASHER, 1/4
TUBE CLIP
O-RING
FLANGE HALF
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-3/4,
GR5
STRAIGHT THREAD CONNECTOR
(includes item 32)
HOSE ASSY
ELBOW, 90 DEGREES (includes
item 32)
O-RING
STAUFF TEST COUPLING
O-RING
O-RING
HOSE ASSY
TUBE ASSY
O-RING
CONNECTOR (includes item 38)
HOSE ASSY
HOSE ASSY
HOSE ASSY
STRAIGHT THREAD ADAPTER
(includes item 35)

9-5

HYDRAULIC CIRCUITS
Lift Cylinder
Starting Serial No. 0177005
Original Issue 1-90
Revised 4-4-97

Item

Part No.

KG

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

9108-3050
8471-7860
9108-1432
9108-1433
8820-1065
8855-1013
9108-1313
7713-3139
7713-3140
7713-3177
9108-3224
9108-3225
8866-2007
8859-1206

17

7713-3240

Qty.

Description Of Part

Ref LIFT CYLINDER ASSY


(see page 10-1 for details)
2 HYDRAULIC SWIVEL
2 HOSE ASSY
1 PIN
1 PIN
2 HEX HD CAPSCRREW, 1/2-13X1, GR5
2 LOCKWASHER, 1/2
2 KEEPER PLATE
1 CLAMP SET
2 COVER PLATE
2 HEX HD CAPSCREW
1 TUBE ASSY
1 TUBE ASSY
2 CONNECTOR (includes item 15)
2 O-RING
Ref MAIN HYDRAULIC CONTROL VALVE
(see page 10-7 for details)
1 CLAMP SET

* Changed position of items 12 & 13 in art.

9-6

HYDRAULIC CIRCUITS
Crowd Cylinder
Starting Serial No. 0177005
Original Issue 1-90
Revised 11-08-05

Item

Part No.

JD

Qty.

Description Of Part

Ref

8866-2065

3
4
5
6
7
8
9
10
11
12
13

8859-1205
8471-7885
8471-7884
9108-3226
9108-3230
7713-3139
7713-3140
7713-3177
8866-2007
8859-1206

14
15
16
* 17
* 18
* 19

7713-3893
7713-3052
7713-3209
8858-1140
9108-1437
9108-1438

HYDRAULIC CYLINDER ASSY CROWD


(see page 10-2 for details)
2 ELBOW, 90 DEGREES
(includes item 3)
2 O-RING
1 HOSE ASSY
1 HOSE ASSY
1 TUBE ASSY
1 TUBE ASSY
2 CLAMP SET
2 COVER PLATE
2 HEX HD CAPSCREW
2 CONNECTOR (includes item 12)
2 O-RING
Ref MAIN HYDRAULIC CONTROL VALVE
(see page 10-7 for details)
2 CLAMP SET
2 COVER PLATE
4 HEX HD CAPSCREW, 1/4-20X1-3/8
4 RETAINING RING
1 CROWD CYLINDER PIN
1 CROWD CYLINDER PIN

* Revised illustration and added items 17 thru 19.

9-7

HYDRAULIC CIRCUITS
Tilt & Tilt Compensating Cylinder
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-93

Item

Part No.

1
2
3
4
5
6
7
8

8859-1207
9105-3450
7713-3136
7713-3137
8471-7886
8852-1205
8841-1036

9
10
11
13
14

9108-3290
9002-7179
8471-7563
8866-2065

Qty.

Description Of Part

Ref TILT CYLINDER ASSY


(see page 10-3 for details)
2 O-RING
1 STR. THREAD ELBOW, 90 DEGREE
3 CLAMP SET
3 COVER PLATE
2 HOSE ASSY
2 HEX LOCKNUT, 5/16-18
2 ROUND HD CARRIAGE BOLT,
5/16-18X3/4
1 HOSE CARRIER
2 BULKHEAD FITTING (includes item 11)
2 BULKHEAD FITTING NUT
2 HOSE ASSY
2 ELBOW, 90 DEGREES
(includes item 15)

Item

Part No. Qty.

15
16

8859-1205

17
18
19
20
21

9108-3227
9108-3228
8866-2019
8859-1206

22

8820-1023

23
24
25

9105-3426
8866-2105
9020-7463

Description Of Part

2 O-RING
Ref TILT COMPENSATION CYLINDER ASSY
(see page 10-4 for details)
1 TUBE ASSY
1 TUBE ASSY
2 CONNECTOR (includes item 20)
2 O-RING
Ref MAIN CONTROL VALVE
(see page 10-17 for details)
3 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
1 CONNECTOR
1 ELBOW, 90 DEGREES (swivel nut)
2 CUSHION CLAMP

9-8

CIRCUITS
Sway Cylinder
Starting Serial No. 0177005
Revised 12-91

Item

Part No.

1
2
3

8820-1040

4
5
6
7

8855-1011
9108-1396
9020-7352
8820-1104

8
9
10
11
13
14

8850-1010
9002-8935
8866-2003
8859-1202
8866-1341
8866-2059

15
16

8859-1206

Qty.

Description Of Part

Ref SWAY CYLINDER (see page 10-5 for


details)
Ref DUAL P.O. CHACK VALVE, (see page
10-12 for details)
3 HEX HD CAPSCREW, 3/8-16X2-1/4,
GR5
3 LOCKWASHER, 3/8
1 PIN
1 PIN
1 HEX HD CAPSCREW, 3/8-16X3-3/4,
GR5
1 HEX NUT, 5/8-11
2 RETAINING RING
2 CONNECTOR, (includes item 11)
2 O-RING
2 TUBE END REDUCER (1/2X1/4)
2 ADAPTER, 90 DEGREES, 5/8-12
(includes item 15)
2 O-RING
Ref MAIN HYDRAULIC CONTROL VALVE
(see page 10-7 for details)

9-9

HYDRAULIC CIRCUITS
Sway Cylinder
Starting Serial No. 0177165
Original Issue 3-96
Revised 10-17-97

Item

Part No.

1
2

MPC 1945 MB

8820-1040

4
5
6
7
*8
9
10
11
12

8855-1011
9114-1316
9020-7352
9002-8935
8866-2082
8859-1202
8471-7861
8866-1341
8866-2059

13
14

8859-1206

15

8866-1406

Qty.

Description Of Part

Ref SWAY CYLINDER - IOWA (see page


10-5 for details)
Ref DUAL P.O. CHECK VALVE (see
page 10-12 for details)
3 HEX HD CAPSCREW, 3/8-16X2-1/4,
GR5
3 LOCKWASHER, 3/8
1 PIN
1 PIN
4 RETAINING RING
2 CONNECTOR (includes item 9)
2 O-RING
2 HOSE ASSY
2 TUBE-END REDUCER, 1/2x1/4
2 ADAPTER, 90 DEGREES, 5/8-1/2
(includes item 13)
2 O-RING
Ref MAIN HYDRAULIC CONTROL
VALVE (see page 10-7 for details)
2 NUT (used with item 11)

* Changed part numbers on item 8.

9-9

HYDRAULIC CIRCUITS
Steering Cylinder
Starting Serial No. 0177005
Original Issue 1-90
Revised 1-12-98

Item

Part No.

1
2
3
4
5
6

8471-8187
8866-2240
8866-2026
8859-1015
8471-8202
8866-2064

7
8

8859-1204

9
10
11
12
13
14

8866-2019
8859-1206
8471-7854
8866-2003
8859-1202
8471-7858

MB

Qty.

Description Of Part

Ref STEERING CYLINDER


(see page 10-6 for details)
1 HOSE ASSY
2 SWIVEL NUT RUN TEE, 1/2 TUBE
2 CONNECTOR (includes o-ring)
2 O-RING
2 HOSE ASSY
2 ELBOW, 90 DEGREES
(includes item 7)
2 O-RING
Ref PRIORITY FLOW CONTROL VALVE,
(see page 10-8 for details)
1 CONNECTOR (includes item 10)
1 O-RING
1 HOSE ASSY
1 CONNECTOR (includes item 13)
1 O-RING
1 HOSE ASSY

Item

Part No.

Qty.

15

8866-2062

16
17

8859-1202

18
19
20
21
22
23

8866-2006
8859-1205
8866-2018
8471-7810
8866-2065

24
25
26
27

7713-3052
7713-3209
7713-3053
8471-8188

* Page redone.

Description Of Part

ELBOW, 90 DEGREES, (includes


item 16)
1 O-RING
Ref STEERING ORBITROL
(see page 10-20 for details)
1 STEER COLUMN (see page 7-5
for details)
2 CONNECTOR (includes item 20)
4 O-RING
1 CONNECTOR (includes item 20)
1 HOSE ASSY
1 ELBOW, 90 DEGREES
(includes item 20)
2 COVER PLATE
4 HEX HD CAPSCREW, 1/4-20X1-3/8
2 CLAMP SET
1 HOSE ASSY

9-10

HYDRAULIC CIRCUITS
Joystick Circuit
Starting Serial No. 0177122
Original Issue 11-95
Revised 10-24-97

Item

Part No.

2
3
4
* 5

8866-2005
8859-1204
9114-1307

8826-1017

8855-1009

MB

Qty.

Description Of Part

Ref MAIN HYDRAULIC CONTROL


VALVE ASSY (see page 10-9 for
details)
10 CONNECTOR (includes item 3)
10 O-RING
1 JOYSTICK MOUNT WELDMENT
Ref JOYSTICK (see page 10-22 for
details)
4 SOCKET BUTTON HD CAPSCREW,
1/4-20X7/8, GR5
4 LOCKWASHER, 1/4

Item
8
9
10
11
* 12
13
14
15
16
17

Part No.

Qty.

8850-1004
9114-6047
7714-3006
7714-3003
9020-6199
9020-4096
7713-3197
8471-7458
8471-7519
9002-7187

4
1
2
2
AR
1
1
2
2
AR

Description Of Part
HEX NUT, 1/4-20
COVER
WHIZ LOCKNUT, 5/16-18
WHIZ-LOC SCREW, 5/16-18X5/8
TRIM LOK
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
TIE WRAP

* Changed part number on item 12, changed (see page) on item 5.

9-11

HYDRAULIC CIRCUITS
Joystick Circuit
Starting Serial No. 0177064
Original Issue 4-93

Item

Part No.

RS

2
3
4
5

8866-2005
8859-1204
9112-6035

8826-1017

7
8

8855-1009
8850-1004

Qty.

Description Of Part

Ref MAIN HYDRAULIC CONTROL


VALVE ASSY (see page 10-9 for
details)
10 CONNECTOR (includes item 3)
10 O-RING
1 JOYSTICK MOUNT WELDMENT
Ref JOYSTICK (see page 10-24 for
details)
4 SOCKET BUTTON HD CAPSCREW,
1/4-20X7/8, GR5
4 LOCKWASHER, 1/4
4 HEX NUT, 1/4-20

Item

Part No.

Qty.

Description Of Part

9
10
11

9104-6056
8855-1010
8820-1018

1
4
2

12
13
14
15
16
17
18
19

8505-1384
8850-1005
9020-6194
9020-4096
7713-3197
8471-7458
8471-7519
9002-7187

2
2
AR
1
1
2
2
AR

COVER
LOCKWASHER, 5/16
HEX HD CAPSCREW, 5/16-18X3/4,
GR5
WELD STUD, 5/16-18
HEX NUT, 5/16-18
TRIM LOK
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
TIE WRAP

9-11

HYDRAULIC COMPONENTS
(9108-3283) Lift Cylinder Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-18-95

Item

Part No.

Qty.

9108-3283

9108-4173
1
2
3
4
5
6
7
8

RS

9103-3430
9108-4170
8867-1033
9103-4280

Description Of Part

LIFT CYLINDER ASSY


(includes all items)
Ref SEAL KIT,
(includes items 5, 6, 7, 8, 10, 11, 13 & 14)
1 COUNTERBALANCE VALVE
1 TUBE ASSY
2 LUBE FITTING, STRAIGHT, 1/4-28
1 NUT
2 WEAR RING
1 SEAL
1 O-RING
1 O-RING

Item
9
10
11
12
13
14
15
16

Part No.

Qty.

9103-4281

1
1
1
1
1
1
1
2

9108-4172

9108-4171
9108-4167

Description Of Part
PISTON
BACK-UP RING
O-RING
GLAND
SEAL
WIPER
ROD ASSY
BUSHING
NOTE: ONLY ITEMS WITH PART
NUMBER ARE AVAILABLE FOR
SERVICE.

* Enhanced artwork, changed nomenclature to match table of contents.

10-1

HYDRAULIC COMPONENTS
(9108-3282) Crowd Cylinder Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-13-96

Item

*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Part No.

Qty.

9108-3282

9104-4320
9103-3430
9108-4190
9103-4303

9103-4304
9108-4193

9108-4192

9108-4191

Description Of Part

CROWD CYLINDER ASSY


(includes all items)
Ref SEAL KIT, (includes items 4, 5, 6,
7, 10, 11, 13 & 14)
1 COUNTERBALANCE VALVE
1 TUBE ASSY
1 NUT
2 WEAR RING
1 SEAL
1 O-RING
1 O-RING
1 PISTON
1 STOP TUBE
1 BACK-UP RING
1 O-RING
1 GLAND
1 SEAL
1 WIPER
1 ROD ASSY
NOTE: ONLY ITEMS WITH PART
NUMBER ARE AVAILABLE FOR
SERVICE.

KG

* Changed part number on seal kit.

10-2

HYDRAULIC COMPONENTS
(9108-3468) Crowd Cylinder Assembly
Starting Serial No. 0177382
Original Issue 10-97

Item

Part No.

Qty.

9108-3468

9108-4306
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

9108-4347
9108-4348
9120-4460

9108-4349
9108-4350
9116-4023

9114-4017
9108-4351
9108-4352

Description Of Part

CROWD CYLINDER ASSY


(includes all items)
Ref SEAL KIT, (includes items 4 thru 7, 11
thru 13 & 16)
1 COUNTERBALANCE VALVE
1 CASE ASSY
1 LOCKNUT (torque to 200-250 ft-lbs)
2 WEAR RING
1 PISTON SEAL
1 O-RING
1 O-RING
1 PISTON
1 SPACER
1 O-RING
1 BACKUP
1 STEP SEAL
1 U-CUP
1 CAPSCREW
1 HEAD
1 WIPER
1 SHAFT ASSY
NOTE: ONLY ITEMS WITH PART
NUMBER ARE AVAILABLE FOR
SERVICE.

MB

10-2

HYDRAULIC COMPONENTS
(9108-3379) Tilt Cylinder Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-18-95

Item

Part No.

Qty.

9108-3379

9103-4297
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

9103-3430
9108-4216
8867-1033
9103-4286

9108-4291

9108-4299

9108-4217
9108-4176

Description Of Part

TILT CYLINDER ASSY


(includes all items)
Ref SEAL KIT,
(includes items 5, 6, 7, 10, 11, 13 & 14)
1 COUNTERBALANCE VALVE
1 TUBE ASSY
2 LUBE FITTING-STRAIGHT, 1/4-28
1 NUT
2 WEAR RING
1 SEAL
1 O-RING
1 O-RING
1 PISTON
1 BACK-UP RING
1 O-RING
1 GLAND
1 SEAL
1 WIPER
1 ROD ASSY
2 BUSHING
NOTE: ONLY ITEMS WITH PART
NUMBER ARE AVAILABLE FOR
SERVICE.

RS

* Enhanced artwork, changed nomenclature to match table of contents.

10-3

HYDRAULIC COMPONENTS
(9108-3513) Tilt Cylinder - Iowa
Starting Serial No. 0177382
Original Issue 10-97
Revised 6-27-07

Item

* 1
2
3
4
5
6
7
8
9
10
JM

Part No.

Qty.

Description Of Part

Item

9108-3513

9108-4370

9140-4352
9114-4128
9108-3473
9112-4076
9106-4017

2
2
1
1
1
2
1
1
1
1

TILT CYLINDER ASSY (includes all


items)
SEAL KIT (includes items 6 thru 9,
11, 12 & 14 thru 16)
BUSHING
GREASE FITTING
COUNTERBALANCE VALVE
CASE ASSY
LOCKNUT (torque to 650-750 ft.lbs.)
WEAR RING
SEAL
O-RING
O-RING
PISTON

11
12
13
14
15
16
17
18
19
20

9104-4274

Part No.

9108-4371
9108-4372
9108-4373

9112-4078
9112-4096

* Revised part number on item 1.

Qty.
1
1
1
1
1
1
1
1
1
1

Description Of Part
BACK-UP RING
O-RING
GLAND
SNAP RING
WEAR RING
STEP SEAL
U-CUP
WIPER
SHAFT ASSY
SELF TAPPING SCREW, #10-24
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

10-3

HYDRAULIC COMPONENTS
(9108-3285) Compensating Cylinder Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-18-95

Item

Part No.

Qty.

9108-3285

9108-4169
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

9103-4168
8867-1033
9108-4167
9103-4280

9108-4165

9108-4282

9108-4166

Description Of Part

TILT COMPENSATING CYLINDER


ASSY
Ref SEAL KIT,
(includes items 5, 6, 7, 8, 10, 11, 13 & 14)
1 TUBE ASSY
2 LUBE FITTING-STRAIGHT, 1/4-28
2 BUSHING
1 NUT
2 WEAR RING
1 SEAL
1 O-RING
1 O-RING
1 PISTON
1 BACK-UP RING
1 O-RING
1 GLAND
1 SEAL
1 WIPER
1 ROD ASSY
NOTE: ONLY ITEMS WITH PART
NUMBER ARE AVAILABLE FOR
SERVICE.

RS

* Enhanced artwork, changed nomenclature to match table of contents.

10-4

HYDRAULIC COMPONENTS
(9108-3286) Sway Cylinder Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-18-95

Item

Part No.

Qty.

9108-3286

9108-4189
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

RS

9108-4185
8867-1033
9108-4176
9108-4184
9108-4219
9108-4220
9108-4221
9108-4222
9108-4186
9108-4223
9108-4224
9108-4188
9108-4225
9108-4226
9108-4187

Description Of Part

SWAY CYLINDER ASSY


(includes all items)
Ref SEAL KIT
(includes items 5, 6, 7, 8, 10, 11, 13, & 14)
1 TUBE ASSY
2 LUBE FITTING, STRAIGHT, 1/4-28
4 BUSHING
1 NUT
1 WEAR RING
1 SEAL
1 O-RING
1 O-RING
1 PISTON
1 BACKUP RING
1 O-RING
1 GLAND
1 SEAL
1 WIPER
1 ROD ASSY

* Enhanced artwork, changed nomenclature to match table of contents.

10-5

HYDRAULIC COMPONENTS
(9108-3520) Sway Cylinder Assembly
Starting Serial No. 0177165
Original Issue 3-96

Item

Part No.

Qty.

9108-3520

9108-4189
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
KG

9108-4342
8867-4343
9108-4176
9108-4184
9108-4219
9108-4220
9108-4221
9108-4222
9108-4186
9108-4223
9108-4224
9108-4188
9108-4225
9108-4226
9108-4344
9108-4332

Description Of Part

SWAY CYLINDER ASSY


(includes all items)
Ref SEAL KIT (includes items 5, 6, 7, 8, 10,
11, 13, & 14)
1 TUBE ASSY
2 LUBE FITTING, STRAIGHT, 1/4-28
4 BUSHING
1 NUT
1 WEAR RING
1 SEAL
1 O-RING
1 O-RING
1 PISTON
1 BACKUP RING
1 O-RING
1 GLAND
1 SEAL
1 WIPER
1 ROD ASSY
1 LOCKING SCREW

10-5

HYDRAULIC COMPONENTS
(9108-3281) Steering Cylinder Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-18-95

Item

Part No.

Qty.

9108-3281

9108-4183
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

9103-4178
9108-4194
8867-1033
9108-4177

9108-4179

9108-4181

9108-4180
9108-4182

Description Of Part

STEERING CYLINDER ASSY


(includes all items)
Ref SEAL KIT,
(includes items 5, 6, 7, 8, 10, 11, 13 & 14)
1 TUBE ASSY
1 BUSHING
2 LUBE FITTING-STRAIGHT, 1/4-28
1 NUT
2 WEAR RING
1 SEAL
1 O-RING
1 O-RING
1 PISTON
1 BACK-UP RING
1 O-RING
1 GLAND
1 SEAL
1 WIPER
1 ROD ASSY
1 BUSHING
NOTE: ONLY ITEMS WITH PART
NUMBER ARE AVAILABLE FOR
SERVICE.

RS

* Enhanced artwork, changed nomenclature to match table of contents.

10-6

HYDRAULIC COMPONENTS
(9108-3532) Steering Cylinder - Iowa
Starting Serial No. 0177368
Original Issue 1-98

Item

1
2
3
4
5
6
7
8
9

MB

Part No.

Qty.

9108-3532

9108-4305

9112-4087
9112-4088
9112-4096
9120-4460

1
1
1
1

9112-4089

2
1
1
1
1

Description Of Part
STEERING CYLINDER ASSY
(includes all items)
SEAL KIT (includes items 5 thru 8,
10, 11 & 13 thru 15)
BUSHING
CASE ASSY
SELF-TAPPING SCREW
LOCKNUT (lubricate & torque to
350-370 ft.lbs.)
WEAR RING
PISTON SEAL
O-RING
O-RING
PISTON

Item
10
11
12
13
14
15
16
17
18
19

Part No.

9112-4090

9112-4108
9104-3246
9114-4128

Qty.
1
1
1
1
1
1
1
1
1
1

Description Of Part
O-RING
BACK-UP RING
CYLINDER HEAD
STEP SEAL
U-CUP
WIPER
ROD ASSY
BUSHING
GREASE FITTING
HEX HD PLUG, 1/8-27 NPT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

10-6

HYDRAULIC COMPONENTS
(9108-3055) Main Hydraulic Control Valve Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-93

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9108-3055

Ref

21

9108-4004

9108-4201
9108-4200
9108-4015

2
AR
5

22
23
24

9108-4016

2
2
1

9108-4005

2
1
1
1
2
2
4

25
26
27
28

9108-4017
9108-4018
9108-4204
9108-4008

1
1
2
1

29

9108-4011

9108-4006

2
2
2
4

30

9108-4011

31

9108-4012

32
33

9108-4013
9108-4014

1
1

18

9108-4007
9108-4009
9108-4206
9108-4207
9108-4010

2
2
2
1
1
1
6

34

19

9108-4202

9108-4013
9108-4019

20

9108-4199

MAIN HYDRAULIC CONTROL VALVE


ASSY
SPOOL POSITIONER
(includes items 2 thru 7)
COLLAR
SPRING
POSITIONER
BONNET
WASHER
SCREW
SPOOL SEAL KIT
(includes item 9 thru 11)
SEAL
WASHER
RETAINER
SPOOL RETAINER
(includes item 13 & 14)
WASHER
SCREW
SPOOL
MAIN RELIEF(includes item 17)
O-RING (inner)
O-RING (outer)
LOAD CHECK PLUG
(includes one of item 19)
LOAD CHECK PLUG SEAL KIT
(one required/ check plug)
RELIEF - 2800 PSI
(includes one of item 21)

1
1
3
3

RELIEF SEAL KIT (one required/relief)


RELIEF SERVICE KIT
VALVE SECTION SEAL KIT
(includes items 22 & 23)
PRESSURE SEAL
EXHAUST SEAL
R.H. END COVER ASSY
(includes items 25 thru 27)
PLUG
PLUG
O-RING (1 required plug)
L.H. END COVER ASSY
(includes items 16 & 17)
VALVE SECTION ASSY
(includes one of each items 1,8,12,15,
and two of item 18)
VALVE SECTION ASSY
(includes one of each items 1,8,12,15,
and two of item 18)
VALVE SECTION ASSY
(includes items 1,8,12,20 & 32)
SPOOL
VALVE SECTION ASSY
(includes one of each items 1,8,12, &
34, and two of item 32)
SPOOL
STUD KIT (includes items 35 & 36)
STUD
NUT

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

RS

35
36

10-7

HYDRAULIC COMPONENTS
(9108-3417) Main Hydraulic Control Valve Assembly
Starting Serial No. 0177064
Original Issue 3-93
Revised 1-8-96

RS

* Added part numbers for items 44 & 45. Reworked art for clarity.

10-7

HYDRAULIC COMPONENTS
(9108-3417) Main Hydraulic Control Valve Assembly
Starting Serial No. 0177064
Original Issue 3-93
Revised 1-8-96

ARTWORK ON PREVIOUS PAGE

Item

Part No.

Qty.

Description Of Part

Item

9108-3417

9108-4019
9108-4015

1
5

25
26
27
28
29

9108-4008

2
3

9108-4009
9108-4206
9108-4207

1
1
1
3
3
2

MAIN HYDRAULIC CONTROL VALVE


ASSY(includes all items)
STUD KIT (includes items 4 & 5)
VALVE SECTION SEAL KIT
(includes items 39 & 40)
L.H. END COVER ASSY
(includes items 2 & 3)
MAIN RELIEF (includes item 31)
O-RING (inner)
O-RING (outer)
STUD
NUT
VALVE SECTION ASSY(Hoist & Crowd)
(includes two of item 7, plus items 9
thru 19)
LOAD CHECK PLUG (includes item 8)
LOAD CHECK PLUG SEAL KIT
(one required per check plug)
SOCKET HEAD CAPSCREW, 1/4-20x3
LOCKWASHER, 1/4
BEARING PLATE
BONNET
SEAL
SPUD POSITIONER
WASHER
SPRING
SPRING
STOP SLEEVE
STOP COLLAR
VALVE SECTION ASSY(Tilt)
(includes items 21,22,29 & 33, plus
two of item 36)
SPOOL
SPOOL POSITIONER
(includes items 23 thru 29)
SCREW
WASHER

4
5
6

9108-4277

7
8

9108-4010
9108-4202

6
6

9
10
11
12
13
14
15
16
17
18
19
20

9108-4230
9108-4231
9108-4232
9108-4229
9108-4233
9108-4234
9108-4235
9108-4236
9108-4237
9108-4238
9108-4239
9108-4012

16
16
4
4
4
2
2
2
2
2
2
1

21
22
23
24

RS

9108-4013
9108-4004

2
2
4
4

Part No.

Qty.

9108-4005

2
2
4
2
4

9108-4006

4
4
4
2

34
35
36

9108-4199

4
4
2

37

9108-4201

9108-4200

AR

9108-4014

9108-4278

2
2
1

30
31
32
33

38
39
40
41
42
43
44

9108-4279
9109-4024

1
1
2

45

9109-4023

Description Of Part
BONNET
SPOOL COLLAR
SPRING COLLAR
SPRING
SPOOL SEAL KIT
(includes items 30,31 & 32)
RETAINER
WASHER
SEAL
SPOOL RETAINER
(includes items 34 & 35)
WASHER
SCREW
RELIEF-2800 P.S.I.
(includes one of item 38)
RELIEF SEAL KIT
(one required per relief)
RELIEF SERVICE KIT, NOT
ILLUSTRATED
(includes relief poppet & piston ring)
VALVE SECTION ASSY(Sway)
(includes 2 of item 7, plus items
21,22,29 & 33)
PRESSURE SEAL
PRESSURE SEAL
R.H. END COVER ASSY (includes item
42)
PLUG (includes item 43)
O-RING
HYDRAULIC REMOTE POSITIONER
(includes items 9 thru 19)
HYDRAULIC REMOTE POSITIONER
(includes items 9 thru 13)
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

* Added part numbers for items 44 & 45. Reworked art for clarity.

10-7

HYDRAULIC COMPONENTS
Priority Flow Control Valve
Starting Serial No. 0177005
Original Issue 1-90

Item

Part No.

Qty.

Description Of Part

9103-3240

1
2
3
4
5
6

9020-6548
9020-6549
9020-6550
8859-1206
9020-6552
9020-6553

1
1
1
1
1
1

9020-6554

8
9
10
11
12
13
14
15
16
17

9020-6555
9020-6556
9020-6557
9020-6558
9020-6559
9020-6560
9020-6561
9020-6562
8859-1205
9020-6564

1
1
1
1
1
1
1
1
1
1

PRIORITY VALVE (includes all items)


2500 PSI RELIEF SETTING
HOUSING (includes item 2)
SPOOL
SPRING
O-RING
PLUG
RELIEF CARTRIDGE
(includes items 7 thru 16)
RELIEF VALVE SUB BODY
(includes items 8 thru 10 )
BODY
RING
SCREEN
RELIEF VALVE ADJUSTING SCREW
SPRING GUIDE
SPRING
BALL HOLDER
BALL
O-RING
PLUG

10-8

HYDRAULIC COMPONENTS
(9108-3292) Flow Divider Valve
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-12-96

KG

Item

Part No.

Qty.

9108-3292

2
3
4
5
6
7
8
9

9108-4155
9108-4156
9108-4160
9108-4158
9108-4159

1
1
1
1
1
1
1
1

9108-4157
9108-4161

* Added PSI setting.

Description Of Part
FLOW DIVIDER VALVE - 850 PSI
(includes items 2 thru 9)
SPOOL
SPRING
PLUG (includes item 5)
O-RING
RELIEF (includes item 7)
O-RING
PLUG (includes item 9)
O-RING

10-9

HYDRAULIC COMPONENTS
(9108-3521) Flow Divider Valve
Starting Serial No. 0177165
Original Issue 3-96

KG

Item

Part No.

Qty.

9108-3521

2
3
4
5
6
7
8
9

9108-4155
9108-4156
9108-4160
9108-4158
9108-4159

1
1
1
1
1
1
1
1

9108-4157
9108-4161

Description Of Part
FLOW DIVIDER VALVE - 625 PSI
(includes items 2 thru 9)
SPOOL
SPRING
PLUG (includes item 5)
O-RING
RELIEF (includes item 7)
O-RING
PLUG (includes item 9)
O-RING

10-9

HYDRAULIC COMPONENTS
(9112-3131) Brake Valve
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-12-96

Item

1
2
3
4
5
6
7
8
9
10

KG

Part No.

Qty.

Description Of Part

Item

9108-3294

9112-3131

9108-4043

9108-4042

1
1

DISCONTINUED - POWER BRAKE


VALVE, ORDER P/N 9112-3131
(service items interchange)
POWER BRAKE VALVE (includes
items 1 thru 21)
REPAIR KIT (includes items 1, 4, 6, 9,
12, 13, 15, 16 & 17))
BOOT
PRESSURE REGULATING SPRING
ASSY
HOUSING
O-RING
CAPSCREW
GASKET
RETAINING RING
PUSH ROD
CUP
SPOOL (not available for service,
order 9112-3131)

11
12
13
14
15
16
17
18
19
20
21
22
23

1
1
1
1
1
1
1
1

Part No.

Qty.

8850-1408
9108-1445

1
1
1
1
1
1
1
1
1
3
3
1
1

* Removed item 19 on parts list then re-numbered to match art.

Description Of Part
SPRING
CUP
PISTON RING
SLEEVE & PISTON ASSY
PISTON & POPPET ASSY
O-RING
RING SEAL
SPRING
END CAP
LOCKWASHER
HEX HD CAPSCREW
HEX JAM NUT, 1/2-20
PUSH ROD

NOTE: ONLY ITEMS WITH PART


NUMBER ARE AVAILABLE FOR
SERVICE.

10-10

HYDRAULIC COMPONENTS
(9114-3201) Brake Valve
Starting Serial No. 0177165
Original Issue 3-96

Item

1
2

Part No.

Qty.

Description Of Part

Item

9114-3201

9108-4043

9108-4042

1
1

POWER BRAKE VALVE (includes


items 1 thru 21)
REPAIR KIT (includes items 1, 4, 6, 9,
12, 13, 15, 16 & 17))
BOOT
PRESSURE REGULATING SPRING
ASSY
HOUSING
O-RING
CAPSCREW
GASKET
RETAINING RING
PUSH ROD
CUP
SPOOL (not available for service,
order 9114-3201)
SPRING
CUP

13
14
15
16
17
18
19
20
21
22
23

3
4
5
6
7
8
9
10

1
1
1
1
1
1
1
1

11
12

1
1

KG

Part No.

Qty.

8850-1408
9108-1445

1
1
1
1
1
1
1
3
3
1
1

Description Of Part
PISTON RING
SLEEVE & PISTON ASSY
PISTON & POPPET ASSY
O-RING
RING SEAL
SPRING
END CAP
LOCKWASHER
HEX HD CAPSCREW
HEX JAM NUT, 1/2-20
PUSH ROD

NOTE: ONLY ITEMS WITH PART


NUMBER ARE AVAILABLE FOR
SERVICE.

10-10

HYDRAULIC COMPONENTS
Solenoid Valve
Starting Serial No. 0177005
Original Issue 1-90

Item

1
2
3
4
5

Part No.

Qty.

9020-6739

9020-8066
9020-8067
7738-4267
9020-8071
9020-8072

1
1
1
1
1

Description Of Part
3 WAY SOLENOID VALVE
(includes all items)
NUT
NAME PLATE
COIL
VALVE ASSY (3-way-2 pos.)
VALVE BODY

10-11

HYDRAULIC COMPONENTS
(9104-3446) Solenoid Valve
Starting Serial No. 0177122
Original Issue 12-95

Item

1
2
3
4

PCN 940484 RS

Part No.

Qty.

Description Of Part

9104-3446

9020-8066
9114-4158
9114-4159
8093-4035

1
1
1
1

3-WAY SOLENOID VALVE(includes


all items)
NUT
COIL
CORE ASSY (3-way, 2-position)
VALVE BODY

10-11

HYDRAULIC COMPONENTS
(9108-3262) Dual P.O. Check Valve
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-91

Item

1
2
3
4

Part No.

Qty.

Description Of Part

9108-3262

9104-4002

Ref
1
2
2
2

DUAL P.O. CHECK VALVE ASSY


(includes all items)
SEAL KIT (includes items 3 & 4)
BODY
CHECK VALVE (includes items 3 & 4)
O-RING
O-RING

7713-3248
9108-4227
9108-4228

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE FOR
SERVICE.

10-12

HYDRAULIC COMPONENTS
Inching Valve
Starting Serial No. 0177005
Original Issue 1-90

Item

Part No.

Qty.

9103-3096
9103-4018

1
Ref

Description Of Part
INCHING VALVE
SEAL KIT

10-13

HYDRAULIC COMPONENTS
Inching Valve
Starting Serial No. 0177189
Original Issue 6-96

Item

Part No.

Qty.

Description Of Part

1
2
3
4
5
6

9114-3140
8093-4423
8093-4202

1
1
1
1
1
2

INCHING VALVE (includes all items)


O-RING
O-RING
ACTIVATING LEVER
SOCKET HD CAPSCREW
SOCKET HD CAPSCREW

8821-2228

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE FOR
SERVICE.

PCN 950720 ,950723 KG

10-13

HYDRAULIC COMPONENTS
Main Hydraulic Pump
Starting Serial No. 0177005
Original Issue 1-90
Revised 11-90

Item

1
2
3
4
5
6
7
8
9
10
11
12
13

Part No.

Qty.

9108-3296
9108-4218

1
1

9108-4144
9108-4137
9108-4138
9108-4146
9108-4145
9108-4139
9108-4140
9108-4142
9108-4143
9108-4147
9108-4141
9108-4135
9108-4136

1
1
1
1
1
1
1
1
2
1
1
8
8

Description Of Part
MAIN HYDRAULIC PUMP
SEAL KIT
(includes items 2, 3, 6, 7, 8, & 11)
REAR COVER
SEAL
THRUST PLATE
DRIVE GEAR
DRIVEN GEAR
WEAR PLATE
SEAL
SEAL SPACER
DOWEL PIN
BODY
SHAFT SEAL
HEX HD CAPSCREW
FLAT WASHER

10-14

HYDRAULIC COMPONENTS
(9108-3013) Hydrostatic Transmission Pump
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-28-96

KG

* Changed part number on item 69.

10-15

HYDRAULIC COMPONENTS
(9108-3013) Hydrostatic Transmission Pump
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-28-96

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

KG

Part No.

Qty.

Description Of Part

Item

9108-3013

9108-4132

9108-4269

9108-4023

9108-4270

9108-4271

9108-4272

HYDROSTATIC TRANSMISSION PUMP


(includes all items)
SEAL KIT (includes items 1, 4, 6, 19, 30,
37, 52, 57, 60, 73 & 75)
ROTARY GROUP KIT (includes items
13, 20, 21, 22, 23, 25 & 26)
ROTARY GROUP ASSY
(includes items 3 thru 26, except item 14)
HOUSING ASSY
(includes items 27 thru 45)
STROKING PISTON ASSY
(includes items 38 thru 44)
PORT BLOCK ASSY
(includes items 57 thru 68)
O-RING
FRONT FLANGE
RETAINING RING
O-RING
FRONT COVER
SHAFT SEAL
RETAINING RING
SHIM
SHIM
SUPPORTING DISC
ROLLER BEARING
SHAFT
SWASH PLATE
SLIDE BLOCK
CAGE BEARING SET
BEARING RETAINER BUSHING
WIRE
BEARING FLANGE
O-RING
PISTON
RETAINING PLATE
RETAINING BALL
BELLEVILLE WASHER SET
PRELOAD SHIM
BARREL
CONTROL PLATE
SOCKET HD CAPSCREW, M6X12
LOCKWASHER, M6
STROKING PISTON COVER
O-RING
PLUG
HOUSING
TORSION PIN
SOCKET HD CAPSCREW, M16X80
PLUG
ECCENTRIC SCREW

9108-4273
9108-4024

9108-4274

9108-4029

1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
9
1
1
1
1
1
1
8
8
1
2
5
1
1
4
1
1

Part No.

Qty.

37
38
39
40
41
42
43
44
45
46
47

8093-4416
9108-4036

2
4
2
4
2
1
1
1
1
2
1

48
49

9108-4038

8
1

50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
*69
70
71
72

* Changed part number on item 69.

73
74
75
76
77
78
79

9108-4039

2
2
2
4
1
1
1

9108-4035
9108-4031
8866-2195
9108-4032

1
1
1
2
1
1
1
2
2
1
2
4
1
1
1
2

9108-4134

9108-4276
9108-4033
9108-4034

1
1
2
1
2
4
4

Description Of Part
SEAL LOCKNUT, M12X1.5
JAM NUT, M12X1.5
O-RING
SPRING COLLAR W/ BUSHING
SPRING
SPACER BUSHING
PISTON
PISTON ROD
STROKING PISTON COVER
STROKING TIME ORIFICE
CONTROL VALVE ASSY
(includes items 48 thru 56)
SOCKET HD CAPSCREW, M4X65
PLUG IN CONNECTOR
(solenoid B-Blk)
SPRING
SPRING RETAINER
O-RING
SOCKET HD CAPSCREW, M6X45
CONTROL MODULE GASKET
VALVE HOUSING
PLUG IN CONNECTOR (solenoid
A-Gray)
O-RING
REAR SHAFT BEARING
RETAINING RING
O-RING
SPRING PIN
PIN
PUMP COUPLING
PLUG
PRESSURE OVERRIDE VALVE
PLUG
PLUG
SOCKET HD CAPSCREW, M16X90
CONTROL PIPE KIT (includes fittings)
RELIEF VALVE
PLUG
HIGH PRESSURE RELIEF VALVE
(5000 PSI)
O-RING
CONTROL CARTRIDGE
O-RING
CHARGE PUMP ASSY (includes
items 75, 77, 78 & 79)
PIN
LOCKWASHER, M8
SOCKET HD CAPSCREW, M8X50
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

10-15

HYDRAULIC COMPONENTS
(9108-3461) Hydrostatic Transmission Pump
Starting Serial No. 0177107
Original Issue 6-95
Revised 11-7-97

MB

* Changed starting serial number in upper right corner

10-15

HYDRAULIC COMPONENTS
(9108-3461) Hydrostatic Transmission Pump
Starting Serial No. 0177107
Original Issue 6-95
Revised 11-7-97

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
MB

Part No.

Qty.

Description Of Part

Item

9108-3461

9108-4132

9108-4269

9108-4023

9108-4270

9108-4271

9108-4272

HYDROSTATIC TRANSMISSION PUMP


(includes all items)
SEAL KIT (includes items 1, 4, 6, 19,
30, 37, 52, 57, 60, 73 & 75)
ROTARY GROUP KIT (includes items
13, 20, 21, 22, 23, 25 & 26)
ROTARY GROUP ASSY
(includes items 3 thru 26, except item 14)
HOUSING ASSY
(includes items 27 thru 45)
STROKING PISTON ASSY
(includes items 38 thru 44)
PORT BLOCK ASSY
(includes items
57 thru 68)
O-RING
FRONT FLANGE
RETAINING RING
O-RING
FRONT COVER
SHAFT SEAL
RETAINING RING
SHIM
SHIM
SUPPORTING DISC
ROLLER BEARING
SHAFT
SWASH PLATE
SLIDE BLOCK
CAGE BEARING SET
BEARING RETAINER BUSHING
WIRE
BEARING FLANGE
O-RING
PISTON
RETAINING PLATE
RETAINING BALL
BELLEVILLE WASHER SET
PRELOAD SHIM
BARREL
CONTROL PLATE
SOCKET HD CAPSCREW, M6X12
LOCKWASHER, M6
STROKING PISTON COVER
O-RING
PLUG
HOUSING
TORSION PIN
SOCKET HD CAPSCREW, M16X80
PLUG
ECCENTRIC SCREW

9108-4273
9108-4024

9108-4274

9108-4029

1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
9
1
1
1
1
1
1
8
8
1
2
5
1
1
4
1
1

Part No.

Qty.

37
38
39
40
41
42
43
44
45
46
47

8093-4416
9108-4036

2
4
2
4
2
1
1
1
1
2
1

48
49

9108-4038

8
1

50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
*69
70
71
72
73
74
75
76

9108-4039

2
2
2
4
1
1
1

9108-4035
9108-4031
8866-2195
9108-4032

1
1
1
2
1
1
1
2
2
1
2
4
1
1
1
2

9108-4134

9108-4276
9108-4033
9108-4034

77
78
79

* Changed starting serial number in upper right corner

1
1
2
1
2
4
4

Description Of Part
SEAL LOCKNUT, M12X1.5
JAM NUT, M12X1.5
O-RING
SPRING COLLAR W/ BUSHING
SPRING
SPACER BUSHING
PISTON
PISTON ROD
STROKING PISTON COVER
STROKING TIME ORIFICE
CONTROL VALVE ASSY (includes
items 48 thru 56)
SOCKET HD CAPSCREW, M4X65
PLUG IN CONNECTOR
(solenoid B-Blk)
SPRING
SPRING RETAINER
O-RING
SOCKET HD CAPSCREW, M6X45
CONTROL MODULE GASKET
VALVE HOUSING
PLUG IN CONNECTOR
(solenoid A-Gray)
O-RING
REAR SHAFT BEARING
RETAINING RING
O-RING
SPRING PIN
PIN
PUMP COUPLING
PLUG
PRESSURE OVERRIDE VALVE
PLUG
PLUG
SOCKET HD CAPSCREW, M16X90
CONTROL PIPE KIT (includes fittings)
RELIEF VALVE
PLUG
HIGH PRESSURE RELIEF VALVE
(5500 PSI)
O-RING
CONTROL CARTRIDGE
O-RING
CHARGE PUMP ASSY
(includes items 75, 77, 78 & 79)
PIN
LOCKWASHER, M8
SOCKET HD CAPSCREW, M8X50
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

10-15

HYDRAULIC COMPONENTS
(9108-3499) Hydrostatic Transmission Pump
Starting Serial No. 0177189
Original Issue 5-96
Revised 1-17-07

LK

10-15

HYDRAULIC COMPONENTS
(9108-3499) Hydrostatic Transmission Pump
Starting Serial No. 0177189
Original Issue 5-96
Revised 1-17-07

Item

*2
3
4
5
6
7
8
9
10

LK

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9108-3499

1
AR

23
24
25
26
27
28
29
30
31
32

9114-4095
9108-4326

9108-4317

HYDROSTATIC TRANSMISSION
PUMP (includes all items)
SEAL KIT (includes items 2, 6, 7, 14,
15, 22, 25, 27, 28, 31, 32, 33, 34, 35,
36, 38, 41 plus additional items not
illustrated)
SNAP RING
SHAFT SEAL
SHAFT ASSY
HOUSING ASSY
PIN
PLUG
O-RING
BUSHING
STROKING PISTON ASSY
STROKING PISTON COVER KIT
(includes items 7 & 11)
CAPSCREW, M8X20
PLUG (includes item 36)
STROKING ORIFICE
O-RING
DA CONTROL ASSY (includes
items 16 & 17)
HERSHMAN CONNECTOR (black)
HERSHMAN CONNECTOR (gray)
O-RING
PLUG (includes item 18)
STROKING PISTON COVER KIT
(includes items 7 & 11)
JAM NUT
SEAL NUT

1
1
1
3
1
1
1
1
1
2

ECCENTRIC SCREW
ROTARY GROUP ASSY
O-RING
PLUG
O-RING
O-RING
POR ASSY (includes items 27 & 28)
PLUG (includes item 31)
O-RING
RELIEF VALVE (includes one each of
items 33 thru 35)
O-RING
O-RING
O-RING
O-RING
WEAR PLATE
O-RING
CHARGE PUMP ASSY (includes
items 37, 38, 40 & 41)
CAPSCREW, M12X35
O-RING
DA CARTRIDGE ASSY
CHARGE PRESSURE RELIEF
VALVE (includes item 35)
PORT BLOCK ASSY (includes
items 25, 26, 27, 28 & 29)
ROLLER BEARING

8093-4052
9108-4389
9108-4318
9108-4319
9108-4320
9108-4321
9108-4322
9108-4323

11
12
13
14
15

8093-4077
8093-4084
9114-4093

16
17
18
19
20

9108-4038
9108-4039

21
22

9114-4094

9108-4324

8093-4082
9108-4325

2
1
1
1
2
4
4
2
1
1
8
5
2
1
1
1
1
2
2
1
1
1

33
34
35
36
37
38
39

9108-4327
9108-4328
8093-4340
9108-4032

9108-4329
9108-4330

3
2
3
5
1
1
1

40
41
42
43

9108-4331
9114-4099
9114-4098

4
1
1
1

44

9108-4332

* 45

9108-4390

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE FOR
SERVICE.

* Added part number to item 2 and added item 45.

10-15

HYDRAULIC COMPONENTS
Front Drive Motor (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 9-6-95

FOR OUR APPLICATION THIS DRIVE


MOTOR IS UTILIZED IN A 180 DEGREE
INVERSION.
Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
KG

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9108-3044

15

9114-4153

9114-4152

1
4
1
1
1
1
1
1
1
1
1
1
1
1

FRONT DRIVE MOTOR ASSY


(includes all items)
FRONT DRIVE MOTOR SEAL KIT
CAPSCREW, M8X16
FRONT COVER
O-RING (included in seal kit)
SHAFT SEAL (included in seal kit)
SNAP RING
ROTARY GROUP (includes item 5)
CONTROL LENS
HOUSING
PLUG
STOP SCREW
SEAL NUT (included in seal kit)
GASKET (included in seal kit)
SWIVEL TRUNNION (included with
item 21)
DOWEL PIN (included with item 21)

16
17
18

9114-4157

3
8
1

19
20
21

9109-4020
9114-4151

3
1
1

DA CONTROL ASSY (includes


item 23)
O-RING (included with item 21)
CAPSCREW (included with item 21)
STROKING PISTON COVER
(includes item 25)
O-RING (included in seal kit)
FLUSHING VALVE
PORTING BLOCK ASSY (includes
items 13, 14, 16 & 17)
CHECK VALVE KIT
FITTING
SHUTTLE ORIFICE KIT
PLUG (included with item 18)

9108-4314

9114-4150
9108-4315
9114-4149

22
23
24
25

* Art & Parts list completely redone.

8392-4135
9114-4248
8392-4123

2
2
1
1

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

10-16

HYDRAULIC COMPONENTS
(9116-3044) Front Drive Motor (524)
Starting Serial No. 0177189
Original Issue 5-96

FOR OUR APPLICATION THIS DRIVE


MOTOR IS UTILIZED IN A 180 DEGREE
INVERSION.
Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
KG

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9116-3044

1
AR

17
18
19

8093-4080

9109-4025

9109-4033

4
1
1

9109-4026
9109-4027

1
1
1
1
1
1
1
1
2
1
1
1
1
6
2
1

FRONT DRIVE MOTOR ASSY


(includes all items)
SEAL KIT (includes items 3,4, 6, 9,
13, 14, 16, 18, 23)
SNAP RING
SHIM
SHAFT SEAL
O-RING
PLUG (includes item 5)
O-RING
PLUG (includes item 6)
STOP SCREW, M12X90
SEAL NUT
HOUSING
STOP SCREW, M12X80
ROTARY GROUP
O-RING
O-RING
CHECK VALVE KIT (includes o-rings)
O-RING

20
21

9114-4248
9109-4034

2
1

22
23
24

9109-4035
9116-4017

8
1
1

25
26
27
28
29

9109-4037
9109-4038
9109-4039
8392-4123
9109-4040

4
1
1
1
2

CAPSCREW
SEAL NUT
DA1 CONTROL KIT (includes items
16, 17, 18 & 20)
FITTING
REAR COVER ASSY (includes item
22)
CAPSCREW, M16X45
O-RING
FLUSHING VALVE ASSY (includes
items 23, 25, 26, 27 & 29)
CAPSCREW, M8X50
FLUSHING ORIFICE
PLUG
SWIVEL TIME ORIFICE
PLUG

9109-4028
9109-4029
8091-4241
9109-4030
9109-4031
9109-4032

8091-4235

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE FOR
SERVICE.

10-16

HYDRAULIC COMPONENTS
Front Drive Motor (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 9-6-95

FOR OUR APPLICATION THIS DRIVE


MOTOR IS UTILIZED IN A 180 DEGREE
INVERSION.
Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14

KG

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9109-3002

15

9114-4153

9114-4152

1
4
1
1
1
1
1
1
1
1
1
1
1
1

FRONT DRIVE MOTOR ASSY


(includes all items)
FRONT DRIVE MOTOR SEAL KIT
CAPSCREW, M8X16
FRONT COVER
O-RING (included in seal kit)
SHAFT SEAL (included in seal kit)
SNAP RING
ROTARY GROUP (includes item 5)
CONTROL LENS
HOUSING
PLUG
STOP SCREW
SEAL NUT (included in seal kit)
GASKET (included in seal kit)
SWIVEL TRUNNION (included with
item 21)
DOWEL PIN (included with item 21)

16
17
18

9114-4157

3
8
1

19
20
21

9109-4021
9114-4151

3
1
1

DA CONTROL ASSY (includes


item 23)
O-RING (included with item 21)
CAPSCREW (included with item 21)
STROKING PISTON COVER
(includes item 25)
O-RING (included in seal kit)
FLUSHING VALVE
PORTING BLOCK ASSY (includes
items 13, 14, 16 & 17)
CHECK VALVE KIT
FITTING
SHUTTLE ORIFICE KIT
PLUG (included with item 18)

9108-4314

9114-4150
9108-4315
9114-4149

22
23
24
25

* Art & Parts list completely redone.

8392-4135
9114-4248
8392-4123

2
2
1
1

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

10-17

HYDRAULIC COMPONENTS
(9109-3016) Front Drive Motor (522)
Starting Serial No. 0177189
Original Issue 5-96

FOR OUR APPLICATION THIS DRIVE


MOTOR IS UTILIZED IN A 180 DEGREE
INVERSION.
Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
KG

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9109-3016

1
AR

17
18
19

8093-4080

9109-4025

9109-4033

4
1
1

9109-4026
9109-4027

1
1
1
1
1
1
1
1
2
1
1
1
1
6
2
1

FRONT DRIVE MOTOR ASSY


(includes all items)
SEAL KIT (includes items 3,4, 6, 9,
13, 14, 16, 18, 23)
SNAP RING
SHIM
SHAFT SEAL
O-RING
PLUG (includes item 5)
O-RING
PLUG (includes item 6)
STOP SCREW, M12X90
SEAL NUT
HOUSING
STOP SCREW, M12X80
ROTARY GROUP
O-RING
O-RING
CHECK VALVE KIT (includes o-rings)
O-RING

20
21

9114-4248
9109-4034

2
1

22
23
24

9109-4035
9109-4036

8
1
1

25
26
27
28
29

9109-4037
9109-4038
9109-4039
8392-4123
9109-4040

4
1
1
1
2

CAPSCREW
SEAL NUT
DA1 CONTROL KIT (includes items
16, 17, 18 & 20)
FITTING
REAR COVER ASSY (includes item
22)
CAPSCREW, M16X45
O-RING
FLUSHING VALVE ASSY (includes
items 23, 25, 27 & 29)
CAPSCREW, M8X50
FLUSHING ORIFICE
PLUG
SWIVEL TIME ORIFICE
PLUG

9109-4028
9109-4029
8091-4241
9109-4030
9109-4031
9109-4032

8091-4235

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE FOR
SERVICE.

10-17

HYDRAULIC COMPONENTS
Manifold Assembly
Starting Serial No. 0177005
Original Issue 1-90

Item
1
2
3

Part No.

Qty.

Description Of Part

9108-5051
9108-1491
8866-2175
8859-1205
9108-3345

1
1
1
1
2

MANIFOLD ASSY (includes all items)


MANIFOLD BLOCK
HEX HD PLUG (includes o-ring)
O-RING
RELIEF CARTRIDGE

10-18

HYDRAULIC COMPONENTS
(9108-5015) Hydraulic Reservoir & Filter
Starting Serial No. 0177005
Original Issue 1-90
Revised 11-2-95

Item

* 1
2
3
4
5
6
7
8
9
10
* 11
12
* 13

Part No.

Qty.

Description Of Part

9108-5015

9114-3133
9108-3301
9108-3200
9108-3069
9108-3070

1
1
1
1
1
1

9130-3058
9108-1679
8856-1003
8820-1020

2
2
2
1
1
4
4

HYDRAULIC RESERVOIR ASSY


(includes all items)
HYDRAULIC OIL TANK, (includes item 2)
PLUG
TANK FILTER
STRAIGHT CONNECTOR
FILLER BREATHER
FLUID LEVEL GAUGE,
(includes items 7,8 & 9)
ROUND HD SCREW, PORTED
LOCKWASHER
O-RING
RESERVOIR RETURN TUBE
FILTER SUPPORT
FLAT WASHER, 1/2
HEX HD CAPSCREW, 5/16-18X1,
GR5

PCN 940177 RS

Item

Part No.

Qty.

Description Of Part

* 14
15
16

9114-3160
9108-4021
9108-3077

1
1
1

17
18
19
20

9108-4022
9108-3241
9108-3242
8820-1036

1
1
1
3

21
22
23
* 24

8856-1004
8855-1011
8850-1006
9114-3144

6
3
3
1

SUCTION FILTER (includes item 24)


FILTER ELEMENT
RETURN FILTER
(includes item 15 & 17)
COLOR CODED GAUGE
90 DEGREE CONNECTOR
45 DEGREE CONNECTOR
HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5
FLAT WASHER, 3/8
LOCKWASHER, 3/8
HEX NUT, 3/8-16
FILTER ELEMENT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

* Changed part number on item 1, 11 & 13, changed quantity on item 14 & added item 24.

10-19

HYDRAULIC COMPONENTS
(9112-3126) Steering Orbitrol
Starting Serial No. 0177122
Original Issue 12-95

Item

1
2
3
4
5
6

Part No.

Qty.

Description Of Part

Item

9112-3126

9112-4092

STEERING ORBITROL
(includes all items)
SEAL KIT
(includes items 1, 6, 14, 17 and 19)
DUST SEAL RING
CHECK VALVE
HOUSING (includes items 9 & 12)
BALL, 8.5mm
THREAD BUSHING
O-RING/KIN-RING,
O-RING/ROTO GLYD RING
BEARING ASSY
RING
SPOOL
SPRING SET
CROSS PIN
SLEEVE

13
14
15
16
17
18
19
20
21
22
23

9112-4093

7
8
9
10
11
12

PCN 950255 RS

1
1
1
1
1
1
1
1
1
1
1
1

Part No.

Qty.
1
1
1
1
2
1
7
1
6
1
2

Description Of Part
CARDON SHAFT
O-RING
DISTRIBUTOR PLSTE
GEAR WHEEL SET
O-RING
END COVER
WASHER
SCREW W/PIN
SCREW
NAME PLATE
DRIVE SCREW
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

10-20

HYDRAULIC COMPONENTS
Steering Orbitrol
Starting Serial No. 0177005
Original Issue 1-90

Item

Part No.

9108-3053
9020-6567

Qty.

Description Of Part

Ref STEERING ORBITROL ASSEMBLY


Ref SEAL KIT

10-20

HYDRAULIC COMPONENTS
(9108-3401) Rear Drive Motor
Starting Serial No. 0177005
Original Issue 1-90
Revised 9-8-00

Item

Part No.

Qty.

9108-3401

2
3
4
5
6
7
8
9
10

9108-4358
9108-4214
9108-4215
9002-3155
9108-4365
9108-4364
9108-4366
9108-4367

1
2
1
2
2
1
10
1
7

Description Of Part
REAR DRIVE MOTOR, (includes all
items)
SEAL KIT
LIP SEAL
RETAINING RING
O-RING
GASKET
5 BOLT COVER
PLUG
BOLT, (torque to 4 ft. lbs.)
7 BOLT COVER
BOLT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE

SVC

* Revised illustration and parts list.

10-21

HYDRAULIC COMPONENTS
(9130-3037) Joystick Assembly
Starting Serial No. 0177064
Original Issue 3-93
Revised 11-03-05

2
8

9
7

10

16
4

11

12

13
17

14
15

!
NOTE: THE BOSCH REXROTH CORPORATION JOYSTICK
HANDLE SWITCH IS NOT A FIELD SERVICEABLE
COMPONENT. ANY ATTEMPT BY NON-FACTORY
AUTHORIZED PERSONNEL TO REPAIR OR REPLACE
THE SWITCH WILL VOID THE WARRANTY AND CAN
RESULT IN A JOYSTICK MALFUNCTION.

Item

1
2
3
4
5
6
*7
8
9
10
JD

Part No.

Qty.

Description Of Part

Item

9130-3037
9140-4326
8093-4658
8093-4656
8093-4241
8026-4140

8093-4498
9140-4327
9150-4028

4
4
1

JOYSTICK ASSY, (includes all items)


SEAL KIT, (includes items 11 thru 15)
CAP
HANDLE GRIP KIT
BOOT
CARDAN KIT, (includes item 5)
SHIM
RETAINING PLATE
STANDARD SPRING, (packs of two),
(port 2 & 4)
PLUNGER & GUIDE KIT
REGULATING KIT
HEAVY SPRING, (packs of two),
(port 1 & 3)

11
12
13
14
15
16
17

9130-4026
9150-4029

1
1
1
1
1
1
AR
1
1

Part No.

* Changed part number on item 7.

Qty.
1
1
2
1
1
1
1

Description Of Part
O-RING
O-RING
PIN
O-RING
SCREW
UPPER BODY
LOWER BODY

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

10-22

HYDRAULIC COMPONENTS
(9108-3424) Traction Lock Valve (524)
Starting Serial No. 0177074
Original Issue 2-94

Item

Part No.

Qty.

9108-3424

9108-4284
1
2
3
4
5
6

9108-4285
9108-4286
9108-4287
9108-4288
9108-4289

7
8
9
10
11
12
13
14
15
16
17
KG

9108-4290
9108-4291
9108-4292
9108-4293
9108-4294
9108-4295
9108-4296

Description Of Part

TRACTION LOCK VALVE


(includes all items)
Ref SEAL KIT (includes items 3, 4, 9, 12, 16,
17, 18, 21, 24, 25, 28, 29 & 30)
8 HEX HD CAPSCREW, M10X30
2 COVER
2 BACK-UP RING
2 O-RING
2 SPRING
1 SPOOL
(not sold separately, order P/N 9108-3424)
1 HOUSING
(not sold separately, order P/N 9108-3424)
2 PLUG(includes item 9)
2 O-RING
2 HEX HD CAPSCREW, M6 x 16
1 COVER
1 O-RING
1 SPRING
1 RETAINING RING
1 SPRING RETAINER
4 BACK-UP RING
2 O-RING

Item

Part No.

Qty.

Description Of Part

18
19

9108-4297

2
2

O-RING
RELIEF VALVE CARTRIDGE
(includes items 16, 17 & 18)
PLUG(includes item 21)
O-RING
ORIFICE
SPOOL
(not sold separately, order P/N 9108-3424)
O-RING
O-RING
HEX HD CAPSCREW, M6 x 30
COVER
O-RING
O-RING
O-RING
SOLENOID VALVE(includes items 28,
29 & 30)
CONNECTOR
TERMINAL

20
21
22
23

9108-4298

24
25
26
27
28
29
30
31

9108-4300
9108-4303
8093-4205
9108-4301

9108-4302

1
1
2
1
1
1
1
1

32
33

9108-3441
9108-3442

1
2

9108-4299

1
1
1
1

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

10-23

HYDRAULIC COMPONENTS
(9108-3459) Traction Lock Valve (524)
Starting Serial No. 0177105
Original Issue 6-95

Item

Part No.

Qty.

9108-3459

9108-4284
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

KG

9108-4286
9108-4285
9108-4287
9108-4288
9108-4289
9108-4290
9114-4009
9108-4291
9108-4292
9108-4293
9108-4294
9108-4295
9108-4296
9108-4297

Description Of Part

TRACTION LOCK VALVE


(includes all items)
Ref SEAL KIT (includes items 5, 6, 9, 12,
17, 18, 19, 21, 25, 27, 29, 30 & 31)
1 VALVE BODY (not sold separately,
order P/N 9108-3459)
1 SPOOL (not sold separately, order
P/N 9108-3459)
2 COVER
8 HEX HD CAPSCREW, M10X30
2 BACK-UP RING
2 O-RING
2 SPRING
2 PLUG (includes item 9)
2 O-RING
2 HEX HD CAPSCREW, M6X16
1 COVER
1 O-RING
1 SPRING
1 RETAINING RING
1 SPRING RETAINER
2 RELIEF VALVE CARTRIDGE
(set at 5800 PSI)
(includes items 17, 18 & 19)

Item

Part No.

Qty.

17
18
19
20
21
22
23
24
25
26

8381-4056
9114-4010
8381-4054
9108-4298
9114-4011
9108-4299
8093-4205
9108-4301
9108-4300

2
4
2
1
1
1
2
1
1
1

27
28

9108-4303
9108-4302

1
1

29
30
31
32

9114-4012
9114-4013
9114-4014
9114-4015

1
1
1
1

Description Of Part
O-RING
BACK-UP RING
O-RING
PLUG (includes item 21)
O-RING
ORIFICE
HEX HD CAPSCREW, M6X30
COVER
O-RING
SPOOL (not sold separately,
order P/N 9108-3459)
O-RING
SOLENOID VALVE
(includes items 29, 30 & 31)
O-RING
O-RING
O-RING
CONNECTOR
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

10-23

ELECTRICAL
Engine Wiring (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 4-92

Item

Part No.

1
2
3
4

9108-4002
9020-6124
2492-1393

5
6
7
8
9
10
11

9040-0654
9040-2427
9108-1462
9020-5205
9108-4003
8203-3996

Qty.
Ref
Ref
Ref
Ref

Description Of Part

ALTERNATOR
WATER TEMP. SENDER
HORN
FUEL SHUT-OFF VALVE
(included w/ engine)
Ref FUEL LEVEL SENDER
Ref STARTER SOLENOID RELAY
1 JUMPER WIRE
1 JUMPER WIRE
Ref STARTER
57" WIRE LOOM
Ref TRAVEL ALARM GROUND WIRE
(included w/ travel alarm)

Item

Part No.

Qty.

12
13
14
15
16
17

9123-3012
9108-3406
9020-7319

Ref
1
1
Ref
Ref
1

18
19
20
21
22

2474-1047
9103-3246
9108-3111
9108-5025
9020-6739

9108-3048

Description Of Part

TRAVEL ALARM
PUMP HARNESS
JUMPER WIRE
FWD/REV. SWITCH GROUND
PLUG-IN CONNECTORS
ENGINE WIRING HARNESS
(includes item 15)
Ref PRESSURE SWITCH
Ref OIL PRESSURE SENDER
1 DASH WIRING HARNESS
Ref FWD/REV. SWITCH
2 VALVE

11-1

ELECTRICAL
(9114-3192) Engine Wiring
Starting Serial No. 0177122
Original Issue 12-95

NOT USED

Wire
Wire
Designation Color/Stripe
BAT
HR MTR
HORN
FUL GAG
START-C
ALT EXC-B
PS IGN
OIL GAG
CLT TMP
REV
FWD
4x4
TRC LOK
FUL SOL
REV-B
SNSR
ALT BAT
GND-1
GND-2
GND-3
GND-4
GND-5
STRT-SOL

Remarks

RED
ALT.(BAT.) TO IGN. SW. (BAT.)
BLU/RED
OIL PRESS. SW. TO HR. METER
VIOLET/YELO HORN
BLU/BLK
FUEL GAUGE
VIOLET/BRN STARTER RELAY
VIOLET/RED ALTERNATOR EXCITER (ALT. PLUG)
ORNG/YELO OIL PRESS. SW.
BLU/BRN
OIL PRESS. GAUGE
BLU/VIOLET WATER TEMP. GAUGE
BRN/YELO
FWD/REV VALVE
BRN/WHITE FWD/REV VALVE
BRN
4x4 VALVE
BRN/GREY
TRACTION LOCK VALVE
VIOLET
FUEL SOLENOID
BLU
BACKUPALARM
RED/BLK
SNSR (ALT. PLUG)
RED/WHITE ALTRNTR TO STARTER BAT. POST
BLK
FWD/REV VALVE TO GROUND
BLK
FWD/REV VALVE TO GROUND
BLK
4x4 VALVE TO GROUND
BLK
TRACTION LOCK VLV TO GROUND
BLK
BACKUPALARM TO GROUND
RED/VIOLET ALT BAT TO STARTER SOLENOID

PCN 940484 RS

Item

Part No.

Qty.

Description Of Part

9114-3192

2
3
4
5
6

8348-1286
8348-1285
9108-3440
9108-4038
8368-3254
9002-6803
8096-3057
8096-3058

1
1
1
2
1
3
2
2

ENGINE WIRING HARNESS (includes


all items)
PANEL NUT
LOCKWASHER
ELECTRICAL CONNECTOR
RECEPTACLE
3 CONTACT PLUG (includes pins)
PIN
TOWER
SHROUD

7
8

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

11-1

ELECTRICAL
Engine Wiring (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 4-92

Item

Part No.

Qty.

1
2
3
4

9108-4002
9020-6124
2492-1393

Ref
Ref
Ref
Ref

5
6
7
8
9
10
11

9040-0654
9040-2427
9108-1462
9020-5205
9108-4003
8203-3996

Ref
Ref
1
1
Ref
57"
Ref

12
13
14

9123-3012
9108-3406
9020-6739

Ref
1
1

Description Of Part
ALTERNATOR
WATER TEMP. SENDER
HORN
FUEL SHUT-OFF VALVE
(included w/ engine)
FUEL LEVEL SENDER
STARTER SOLENOID RELAY
JUMPER WIRE
JUMPER WIRE
STARTER
WIRE LOOM
TRAVEL ALARM GROUND WIRE
(included w/ travel alarm)
TRAVEL ALARM
PUMP HARNESS
2WD/4WD VALVE

Item

Part No. Qty.

15
16
17

9108-3048

18
19
20
21
22
23
24
25

2474-1047
9103-3246
9108-3111
9108-5025
9020-6739
9020-7719
9108-5045
9108-3311

Description Of Part

Ref FWD/REV. SWITCH GROUND


Ref PLUG-IN CONNECTORS
1 ENGINE WIRING HARNESS
(includes item 15)
Ref PRESSURE SWITCH
Ref OIL PRESSURE SENDER
1 DASH WIRING HARNESS
Ref FWD/REV. SWITCH
2 VALVE
3 JUMPER WIRE
1 SWITCH CABLE
1 FOOT SWITCH
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

11-2

ELECTRICAL
(9114-3192) Engine Wiring
Starting Serial No. 0177122
Original Issue 12-95

Wire
Wire
Designation Color/Stripe
BAT
HR MTR
HORN
FUL GAG
START-C
ALT EXC-B
PS IGN
OIL GAG
CLT TMP
REV
FWD
4x4
TRC LOK
FUL SOL
REV-B
SNSR
ALT BAT
GND-1
GND-2
GND-3
GND-4
GND-5
STRT-SOL

Remarks

RED
ALT.(BAT.) TO IGN. SW. (BAT.)
BLU/RED
OIL PRESS. SW. TO HR. METER
VIOLET/YELO HORN
BLU/BLK
FUEL GAUGE
VIOLET/BRN STARTER RELAY
VIOLET/RED ALTERNATOR EXCITER (ALT. PLUG)
ORNG/YELO OIL PRESS. SW.
BLU/BRN
OIL PRESS. GAUGE
BLU/VIOLET WATER TEMP. GAUGE
BRN/YELO
FWD/REV VALVE
BRN/WHITE FWD/REV VALVE
BRN
4x4 VALVE
BRN/GREY
TRACTION LOCK VALVE
VIOLET
FUEL SOLENOID
BLU
BACKUP ALARM
RED/BLK
SNSR (ALT. PLUG)
RED/WHITE ALTRNTR TO STARTER BAT. POST
BLK
FWD/REV VALVE TO GROUND
BLK
FWD/REV VALVE TO GROUND
BLK
4x4 VALVE TO GROUND
BLK
TRACTION LOCK VLV TO GROUND
BLK
BACKUP ALARM TO GROUND
RED/VIOLET ALT BAT TO STARTER SOLENOID

PCN 940484 RS

Item

Part No.

Qty.

Description Of Part

9114-3192

2
3
4
5
6

8348-1286
8348-1285
9108-3440
9108-4038
8368-3254
9002-6803
8096-3057
8096-3058

1
1
1
2
1
3
2
2

ENGINE WIRING HARNESS (includes


all items)
PANEL NUT
LOCKWASHER
ELECTRICAL CONNECTOR
RECEPTACLE
3 CONTACT PLUG (includes pins)
PIN
TOWER
SHROUD

7
8

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

11-2

ELECTRICAL
Dash Panel (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-27-07

Item

Part No.

Qty.

1
2
3
4
5
6
7
8
9

9108-1371
9020-5687
9103-3247
9020-5686
7738-3709
9020-5688
9103-3084
9108-3259
9103-3317
7738-4578
7716-3144
9020-0434

1
1
1
1
1
1
1
1
1
1
1
1

*
10
11

JM

Description Of Part
DASH PANEL
WATER TEMP. GAUGE
OIL PRESSURE GAUGE
FUEL GAUGE
VOLTMETER
HOURMETER
BRAKE WARNING LIGHT
ROCKER SWITCH
IGN. START SWITCH
KEY
BLANK PLUG
BUTTON SWITCH

Item

Part No. Qty.

12
13

9108-1480
8830-1141

1
4

14
15
16
17
18
19
20
21
22

8855-1010
9108-3260
9103-3111
8855-4917
8850-1613
9108-3110
8348-3114
8698-3188
9108-3221

4
1
1
4
4
1
1
16
1

* Added additional line under item 9.

Description Of Part
COVER PLATE
ROUND HD MACHINE SCREW,
5/16-18X3/4
LOCKWASHER, 5/16
15A CIRCUIT BREAKER
10A CIRCUIT BREAKER
LOCKWASHER, #10
HEX NUT, #10-32
DASH WIRING HARNESS
3-WAY CONNECTOR
EYELET #10
BUTTON PLUG

11-3

ELECTRICAL
Dash Panel
Starting Serial No. 0177122
Original Issue 12-95
Revised 6-27-07

PARTIAL VIEW FROM ABOVE DASH


WITH PANEL REMOVED FOR CLARITY

PARTIAL VIEW FROM UNDER DASH

TRC LOK
NOT USED

STEERING
COLUMN
MOUNT

GND-2
GND-3

TO REVERSE
MASTER SWITCH.

IGN-C
PRK IGN

ACC-A
ACC-B

IGN-A
IGN-B
ALT EXC-A
VLT GAG
ACC-A

START-A
BAT
BAT

BAT
BAT
BAT

IGN-C
IGN-A

ENLARGED VIEW OF IGNITION


SWITCH CONNECTION

Item

Part No.

1
2

9114-1193

3
4

9114-3193

5
6

7714-3003
7714-3006

JM

Qty.

Description Of Part

1 DASH PANEL
Ref GAUGE PANEL WIRING HARNESS
(see page 11-6 for details)
1 DASH PANEL WIRING HARNESS
Ref GAUGE PANEL (see page 11-6
for details)
7 WHIZ-LOC SCREW
4 WHIZ-LOC NUT

Item

Part No.

7
8
9
10

8826-1022
2486-1170
8850-1006

11

9103-3317
7738-4578
7736-3268

*
12

* Added additional line under item 11.

Qty.

Description Of Part

4 HEX HD CAPSCREW, 5/16-18 x 3/4


2 CLAMP
3 HEX NUT, 3/8-16
Ref ENGINE WIRING HARNESS
(see page 11-1 for details)
1 IGNITION SWITCH
1
KEY
3 15 AMP FUSE

11-3

ELECTRICAL
Dash Panel (522)
Starting Serial No. 0177368
Original Issue 1-98
Revised 6-27-07

Item

Part No.

1
2

9114-1513

3
4

9114-3349

5
6
7
8
9
10

7714-3003
7714-3006
8826-1022
2486-1170
8850-1006

11

9103-3317
7738-4578
7736-3268
2477-1004
8832-1029

*
12
13
14

JM

Qty.

Description Of Part

1 DASH PANEL
Ref GAUGE PANEL WIRING HARNESS
(see page 11-6 for details)
1 DASH PANEL WIRING HARNESS
Ref GAUGE PANEL (see page 11-6
for details)
7 WHIZ-LOC SCREW
4 WHIZ-LOC NUT, 5/16
4 HEX HD CAPSCREW, 5/16-18 x 3/4
2 CLAMP
3 HEX NUT, 3/8-16
Ref ENGINE WIRING HARNESS
(see page 11-1 for details)
1 IGNITION SWITCH
1
KEY
4 15 AMP FUSE
1 HORN BUTTON
1 SELF TAP SCREW, #10-24X5/16

* Added additional line under item 11.

11-3

ELECTRICAL
Dash Panel
Starting Serial No. 0177122
Original Issue 12-95
Revised 6-27-07

PARTIAL VIEW FROM ABOVE DASH


WITH PANEL REMOVED FOR CLARITY

PARTIAL VIEW FROM UNDER DASH

TRC LOK
4X4

STEERING
COLUMN
MOUNT
GND-2
GND-3

TO REVERSE
MASTER SWITCH.

IGN-C
PRK IGN

ACC-A
ACC-B

IGN-A
IGN-B

START-A
BAT
BAT

ALT EXC-A
VLT GAG
ACC-A

BAT
BAT
BAT

IGN-C
IGN-A

ENLARGED VIEW OF IGNITION


SWITCH CONNECTION

Item

Part No.

1
2

9114-1193

3
4

9114-3193

5
6

7714-3003
7714-3006

JM

Qty.

Description Of Part

1 DASH PANEL
Ref GAUGE PANEL WIRING HARNESS
(see page 11-7 for details)
1 DASH PANEL WIRING HARNESS
Ref GAUGE PANEL (see page 11-7
for details)
7 WHIZ-LOC SCREW
4 WHIZ-LOC NUT

Item

Part No.

7
8
9
10

8826-1022
2486-1170
8850-1006

11

9103-3317
7738-4578
7736-3268

*
12

* Added additional line under item 11.

Qty.

Description Of Part

4 HEX HD CAPSCREW, 5/16-18 x 3/4


2 CLAMP
3 HEX NUT, 3/8-16
Ref ENGINE WIRING HARNESS
(see page 11-2 for details)
1 IGNITION SWITCH
1
KEY
3 15 AMP FUSE

11-4

ELECTRICAL
Dash Panel (524)
Starting Serial No. 0177368
Original Issue 1-98
Revised 6-27-07

Item

Part No.

Qty.

1
2

9114-1513

1
Ref

3
4

9114-3349

5
6
7
8
9
10

7714-3003
7714-3006
8826-1022
2486-1170
8850-1006

11

9103-3317
7738-4578
7736-3268
2477-1004
8832-1029

*
12
13
14

JM

Description Of Part

DASH PANEL
GAUGE PANEL WIRING HARNESS
(see page 11-7 for details)
1 DASH PANEL WIRING HARNESS
Ref GAUGE PANEL (see page 11-7
for details)
7 WHIZ-LOC SCREW
4 WHIZ-LOC NUT, 5/16
4 HEX HD CAPSCREW, 5/16-18 x 3/4
2 CLAMP
3 HEX NUT, 3/8-16
Ref ENGINE WIRING HARNESS
(see page 11-2 for details)
1 IGNITION SWITCH
1
KEY
4 15 AMP FUSE
1 HORN BUTTON
1 SELF TAP SCREW, #10-24X5/16

* Added additional line under item 11.

11-4

ELECTRICAL
Dash Panel (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-27-07

Item

Part No.

Qty.

1
2
3
4
5
6
7
8
9

9108-1371
9020-5687
9103-3247
9020-5686
7738-3709
9020-5688
9103-3084
9108-3259
9103-3317
7738-4578
9108-3084
9020-0434

1
1
1
1
1
1
1
1
1
1
1
1

*
10
11

JM

Description Of Part
DASH PANEL
WATER TEMP. GAUGE
OIL PRESSURE GAUGE
FUEL GAUGE
VOLTMETER
HOURMETER
BRAKE WARNING LIGHT
ROCKER SWITCH
IGN. START SWITCH
KEY
ROCKER SWITCH
BUTTON SWITCH

Item

Part No. Qty.

12
13

9108-1480
8830-1141

1
4

14
15
16
17
18
19
20
21
22

8855-1010
9108-3260
9103-3111
8855-4917
8850-1613
9108-3110
8348-3114
8698-3188
9108-3221

4
1
1
4
4
1
1
16
1

* Added additional line under item 9.

Description Of Part
COVER PLATE
ROUND HD MACHINE SCREW,
5/16-18X3/4
LOCKWASHER, 5/16
15A CIRCUIT BREAKER
10A CIRCUIT BREAKER
LOCKWASHER, #10
HEX NUT, #10-32
DASH WIRING HARNESS
3-WAY CONNECTOR
EYELET #10
BUTTON PLUG

11-4

ELECTRICAL
Battery & Cables
Starting Serial No. 0177005
Original Issue 1-90

Item

Part No.

Qty.

1
2
3
4
5
6

9108-3291
9108-1640
9108-1517
7714-3006
9108-3114
9108-3115

1
2
1
2
1
1

Description Of Part
BATTERY
HOLD-DOWN STUD
BATTERY HOLD-DOWN
WHIZ LOCKNUT 5/16-18
POSITIVE BATTERY CABLE
NEGATIVE BATTERY CABLE

11-5

ELECTRICAL
Battery & Cables
Starting Serial No. 0177122
Original Issue 12-95
Revised 9-21-05

2
2

5
8

10

5
7

Item

Part No.

Qty.

* 1

8097-3021

2
3
4
5
6
7
8
9
10

7738-3567
9114-3124
9114-3099
8594-1017
9108-1640
9114-1429
7714-3006
7714-3015
7714-3003
1440-3416

2
1
1
4
2
1
2
1
2
AR

Description Of Part
BATTERY (12 volt, 1000 CCA) TOP
STUD, 3/8-16 UNC THREAD, BCI
GROUP 31
BATTERY POST TERMINAL
NEGATIVE BATTERY CABLE
POSITIVE BATTERY CABLE
SUPPORT CLAMP
HOLD DOWN STUD
BATTERY HOLD DOWN
WHIZ LOCKNUT, 5/16-18
WHIZ LOCKNUT, 3/8-16
WHIZ LOCK SCREW, 5/16-18X5/8
DI-ELECTRIC GREASE (add to caps of
jump terminals on battery cables)
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

JD

*Revised description and added part number to item 1.

11-5

ELECTRICAL
(9131-5007) Gauge Panel Assembly(522)
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-24-97

Item

1
2
3
4
5
6
7
8
9

Part No.

Qty.

9131-5007

9114-3138
9114-3137
7738-3709
9114-3137
9114-3114
7738-3470
2477-1004
9114-3130
9105-3419
9114-3128

1
1
1
1
1
2
1
1
2
2

PCN 950861 MB

Description Of Part
GAUGE PANEL ASSY (includes all
items)
FORMICA DASH PANEL
PANEL WIRING HARNESS
VOLTMETER
PANEL WIRING HARNESS
TOGGLE - DPDT
BOOT
BUTTON
HOUR METER
TIE WRAP
AMBER DASH LIGHT

Item
10
11
12
13
14
* 15
16
17
18
19
20

Part No.

Qty.

9114-3127
9114-3129
9020-5686
9020-5687
9103-3247
9114-3221
9114-3277
8830-1075
8856-1104
8850-1610
9100-3065

1
3
1
1
1
1
4
4
4
4
1

* Changed part number on item 15

Description Of Part
RED DASH LIGHT
TINNERMAN NUT
FUEL GAUGE
WATER TEMP. GAUGE
OIL PRESSURE GAUGE
GAUGE PROTECTOR
RUBBER SPACER
MACHINE SCREW, #8-32X1"
STEEL PUNCHED WASHER
HEX NUT, #8-32
PLUG BUTTON

11-6

ELECTRICAL
(9131-5007) Gauge Panel Assembly
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-24-97

PCN 950861 MB

* Changed part number on item 15

11-6

ELECTRICAL
(9109-3037) Gauge Panel Assembly
Starting Serial No. 0177368
Original Issue 1-98

MB

Item

Part No.

Qty.

Description Of Part

9109-3037
9136-4004

1
1

2
3
4
5
6

9136-4005
9136-4008
9114-3114
9136-4006
9136-4007

1
1
1
1
1

GAUGE PANEL (includes all items)


PANEL ASSY (includes front & back
plates, acrylic lens & std. labels)
RUBBER BOOT
WIRE HARNESS
PARK BRAKE SWITCH
HOURMETER
4-IN-1 GAUGE (oil, fuel, temp, volts)

11-6

ELECTRICAL
(9114-5031) Gauge Panel Assembly
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-24-97

Item

1
2
3
4
5
6
7
8
9

Part No.

Qty.

9114-5031

9114-3138
9114-3137
7738-3709
9114-3137
9114-3114
7738-3467
7738-3470
2477-1004
9114-3130
9105-3419

1
1
1
1
1
1
2
1
1
2

Description Of Part
GAUGE PANEL ASSY (includes all
items)
FORMICA DASH PANEL
PANEL WIRING HARNESS
VOLTMETER
PANEL WIRING HARNESS
TOGGLE - DPDT
TOGGLE - SPST
BOOT
BUTTON
HOUR METER
TIE WRAP

PCN 950861 MPC-1864 MB

Item
10
11
12
13
14
15
* 16
17
* 18
19
20

Part No.

Qty.

9114-3128
9114-3127
9114-3129
9020-5686
9020-5687
9103-3247
9114-3221
9114-3277
8830-1077
8856-1104
8850-1610

2
1
3
1
1
1
1
4
4
4
4

* Changed part number on items 16 & 18

Description Of Part
AMBER DASH LIGHT
RED DASH LIGHT
TINNERMAN NUT
FUEL GAUGE
WATER TEMP. GAUGE
OIL PRESSURE GAUGE
GAUGE PROTECTOR
RUBBER SPACER
MACHINE SCREW, #8-32X1"
STEEL PUNCHED WASHER
HEX NUT, #8-32

11-7

ELECTRICAL
(9114-5031) Gauge Panel Assembly
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-24-97

PCN 950861 MPC-1864 MB

* Changed part number on item 15

11-7

ELECTRICAL
(9114-3331) Gauge Panel Assembly
Starting Serial No. 0177368
Original Issue 1-98
Revised 1-8-99

JH

Item

Part No.

Qty.

Description Of Part

9114-3331
9136-4004

1
1

2
3
4
5
6
7
* 8
* 9
* 10

9136-4005
7738-3467
9114-3114
9136-4006
9136-4007
9136-4008
7738-3470
9114-3128
9114-3127

1
1
1
1
1
1
2
2
1

GAUGE PANEL (includes all items)


PANEL ASSY (includes front & back
plates, acrylic lens & std. labels)
RUBBER BOOT
TOGGLE SWITCH
PARK BRAKE SWITCH
HOURMETER
4-IN-1 GAUGE (oil, fuel, temp, volts)
WIRE HARNESS
BOOT
AMBER INDICATOR LIGHT
RED INDICATOR LIGHT

* Added items 8 thru 10 and typical switch diagram, for service.

11-7

ELECTRICAL
(9114-3193) Dash Harness
Starting Serial No. 0177122
Original Issue 12-95

Wire
Wire
Designation Color/Stripe
BAT
HR MTR
HORN
FUL GAG
START-C
ALT EXC-B
PS IGN
OIL GAG
CLT TMP
REV
FWD
4x4
TRC LOK
PRK BRK
GND-2
GND-3
SPL ACC
SHT IGN
PRK IGN
ACC-C
ACC-A
ACC-B
IGN-A
IGN-B
START-A
START-B
ALT EXC-A
IGN-C
SFL ACC2

RED
BLU/RED
VIOLET/YELO
BLU/BLK
VIOLET/BRN
VIOLET/RED
ORNG/YELO
BLU/BRN
BLU/VIOLET
BRN/YELO
BRN/WHITE
BRN
BRN/GREY
VIOLET
BLK
BLK
ORANGE
ORNG/BRN
ORNG/BLK
ORNG/RED
ORNG/TAN
ORNG/BLU
ORNG/GREY
ORNG/LT.GRN
VIOLET/BRN
VIOLET/BRN
VIOLET/RED
ORNG/DK GRN
ORNG/VIOLET

PCN 940484 RS

Remarks
ALT.(BAT.) TO IGN. SW. (BAT.)
OIL PRESS. SW. TO HR. METER
HORN
FUEL GAUGE
STARTER RELAY
ALTERNATOR EXCITER (ALT. PLUG)
OIL PRESS. SW.
OIL PRESS. GAUGE
WATER TEMP. GAUGE
FWD/REV VALVE
FWD/REV VALVE
4x4 VALVE
TRACTION LOCK VALVE
PARK BRAKE VALVE
FWD/REV VALVE TO GROUND
2/4x4 VALVE TO GROUND
FREE, FUSED ACC
POWER TO SHIFTER
POWER TO PARK BRAKE
ACCESSORY POWER
POWER TO ACC FUSE
FUSED POWER TO ACC
POWER TO IGN FUSE
FUSED POWER TO IGN
PARK BRAKE SWITCH
PARK BRAKE SWITCH
INDICATOR LIGHT
FUSED POWER TO IGN
FREE, FUSED ACC

Item

Part No.

Qty.

Description Of Part

1
2
3
4
5
6
7
8

9114-3193
9114-3108
8096-3057
8096-3068
8096-3066
8096-3060
8096-3069
8096-3058
7736-3225

1
3
1
2
3
1
5
1
1

9
10
11

7736-3264
7736-3263
8348-1289

1
1
1

DASH HARNESS (includes all items)


FUSE HOLDER
TOWER (includes items 3 and 4)
FEMALE PIN TERMINALS
CABLE SEALS
SHROUD (includes items 4 and 6)
MALE PIN TERMINALS
SHROUD (includes items 4 and 6)
RECEPTACLE
(includes items 9 and 10)
PANEL NUT
LOCKWASHER
PLUG CONNECTOR
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

11-8

ELECTRICAL
(9114-3349) Dash Harness - 522
Starting Serial No. 0177368
Original Issue 1-98

Wire
Wire
Designation Color/Stripe
BAT
HR MTR
HORN
FUL GAG
START-C
ALT EXC-B
PS IGN
OIL GAG
CLT TMP
REV
FWD
4x4
TRC LOK
PRK BRK
GND-2
GND-3
SPL ACC
SHT IGN
PRK IGN
ACC-C
ACC-A
ACC-B
IGN-A
IGN-B
START-A
START-B
ALT EXC-A
IGN-C
SFL ACC2
N-START
GND
BAT-HN
HN-AC

MB

RED
BLU/RED
VIOLET/YELO
BLU/BLK
VIOLET/BRN
VIOLET/RED
ORNG/YELO
BLU/BRN
BLU/VIOLET
BRN/YELO
BRN/WHITE
BRN
BRN/GREY
VIOLET
BLK
BLK
ORANGE
ORNG/BRN
ORNG/BLK
ORNG/RED
ORNG/TAN
ORNG/BLU
ORNG/GREY
ORNG/LT.GRN
VIOLET/BRN
VIOLET/BRN
VIOLET/RED
ORNG/DK GRN
ORNG/VIOLET
BRN/LT. GRN
BLACK
RED
ORNG/VIOLET

Remarks
ALT.(BAT.) TO IGN. SW. (BAT.)
OIL PRESS. SW. TO HR. METER
HORN
FUEL GAUGE
STARTER RELAY
ALTERNATOR EXCITER (ALT. PLUG)
OIL PRESS. SW.
OIL PRESS. GAUGE
WATER TEMP. GAUGE
FWD/REV VALVE
FWD/REV VALVE
2/4 WHEEL DRIVE VALVE
TRACTION LOCK VALVE
PARK BRAKE VALVE
FWD/REV VALVE TO GROUND
2/4x4 VALVE TO GROUND
FREE, FUSED ACC
POWER TO SHIFTER
POWER TO PARK BRAKE
ACCESSORY POWER
POWER TO ACC FUSE
FUSED POWER TO ACC
POWER TO IGN FUSE
FUSED POWER TO IGN
PARK BRAKE SWITCH
PARK BRAKE SWITCH
INDICATOR LIGHT
FUSED POWER TO IGN
FREE, FUSEDACC
BOSCH RELAY TO FNR SHIFTER
BOSCH RELAY TO GROUND
HORN BUTTON
HORN BUTTON

Item

Part No.

Qty.

Description Of Part

1
2
3
4
5
6
7
8
9
10

9114-3349
9114-3108
8096-3065
7736-3225
7736-3264
7736-3263
8096-3057
8096-3068
8096-3057
8348-1286
8348-1285

1
3
1
1
1
1
1
1
2
1
1

DASH HARNESS, (includes all items)


FUSE HOLDER
CABLE SEAL
RECEPTACLECONNECTOR
PANELNUT
LOCKWASHER
WEATHER PACK CONN., (tower end)
FEMALEPINTERMINAL
WEATHER PACK TOWER
PANELNUT
LOCKWASHER

11-8

ELECTRICAL
(9114-3193) Dash Harness
Starting Serial No. 0177122
Original Issue 12-95

Wire
Wire
Designation Color/Stripe
BAT
HR MTR
HORN
FUL GAG
START-C
ALT EXC-B
PS IGN
OIL GAG
CLT TMP
REV
FWD
4x4
TRC LOK
PRK BRK
GND-2
GND-3
SPL ACC
SHT IGN
PRK IGN
ACC-C
ACC-A
ACC-B
IGN-A
IGN-B
START-A
START-B
ALT EXC-A
IGN-C
SFL ACC2

RED
BLU/RED
VIOLET/YELO
BLU/BLK
VIOLET/BRN
VIOLET/RED
ORNG/YELO
BLU/BRN
BLU/VIOLET
BRN/YELO
BRN/WHITE
BRN
BRN/GREY
VIOLET
BLK
BLK
ORANGE
ORNG/BRN
ORNG/BLK
ORNG/RED
ORNG/TAN
ORNG/BLU
ORNG/GREY
ORNG/LT.GRN
VIOLET/BRN
VIOLET/BRN
VIOLET/RED
ORNG/DK GRN
ORNG/VIOLET

PCN 940484 RS

Remarks
ALT.(BAT.) TO IGN. SW. (BAT.)
OIL PRESS. SW. TO HR. METER
HORN
FUEL GAUGE
STARTER RELAY
ALTERNATOR EXCITER (ALT. PLUG)
OIL PRESS. SW.
OIL PRESS. GAUGE
WATER TEMP. GAUGE
FWD/REV VALVE
FWD/REV VALVE
4x4 VALVE
TRACTION LOCK VALVE
PARK BRAKE VALVE
FWD/REV VALVE TO GROUND
2/4x4 VALVE TO GROUND
FREE, FUSED ACC
POWER TO SHIFTER
POWER TO PARK BRAKE
ACCESSORY POWER
POWER TO ACC FUSE
FUSED POWER TO ACC
POWER TO IGN FUSE
FUSED POWER TO IGN
PARK BRAKE SWITCH
PARK BRAKE SWITCH
INDICATOR LIGHT
FUSED POWER TO IGN
FREE, FUSED ACC

Item

Part No.

Qty.

Description Of Part

1
2
3
4
5
6
7
8

9114-3193
9114-3108
8096-3057
8096-3068
8096-3066
8096-3060
8096-3069
8096-3058
7736-3225

1
3
1
2
3
1
5
1
1

9
10
11

7736-3264
7736-3263
8348-1289

1
1
1

DASH HARNESS (includes all items)


FUSE HOLDER
TOWER (includes items 3 and 4)
FEMALE PIN TERMINALS
CABLE SEALS
SHROUD (includes items 4 and 6)
MALE PIN TERMINALS
SHROUD (includes items 4 and 6)
RECEPTACLE
(includes items 9 and 10)
PANEL NUT
LOCKWASHER
PLUG CONNECTOR
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

11-9

ELECTRICAL
(9114-3349) Dash Harness
Starting Serial No. 0177368
Original Issue 1-98

Wire
Wire
Designation Color/Stripe
BAT
HR MTR
HORN
FUL GAG
START-C
ALT EXC-B
PS IGN
OIL GAG
CLT TMP
REV
FWD
4x4
TRC LOK
PRK BRK
GND-2
GND-3
SPL ACC
SHT IGN
PRK IGN
ACC-C
ACC-A
ACC-B
IGN-A
IGN-B
START-A
START-B
ALT EXC-A
IGN-C
SFL ACC2
N-START
GND
BAT-HN
HN-AC

MB

RED
BLU/RED
VIOLET/YELO
BLU/BLK
VIOLET/BRN
VIOLET/RED
ORNG/YELO
BLU/BRN
BLU/VIOLET
BRN/YELO
BRN/WHITE
BRN
BRN/GREY
VIOLET
BLK
BLK
ORANGE
ORNG/BRN
ORNG/BLK
ORNG/RED
ORNG/TAN
ORNG/BLU
ORNG/GREY
ORNG/LT.GRN
VIOLET/BRN
VIOLET/BRN
VIOLET/RED
ORNG/DK GRN
ORNG/VIOLET
BRN/LT. GRN
BLACK
RED
ORNG/VIOLET

Remarks
ALT.(BAT.) TO IGN. SW. (BAT.)
OIL PRESS. SW. TO HR. METER
HORN
FUEL GAUGE
STARTER RELAY
ALTERNATOR EXCITER (ALT. PLUG)
OIL PRESS. SW.
OIL PRESS. GAUGE
WATER TEMP. GAUGE
FWD/REV VALVE
FWD/REV VALVE
2/4 WHEEL DRIVE VALVE
TRACTION LOCK VALVE
PARK BRAKE VALVE
FWD/REV VALVE TO GROUND
2/4 VALVE TO GROUND
FREE, FUSED ACC
POWER TO SHIFTER
POWER TO PARK BRAKE
ACCESSORY POWER
POWER TO ACC FUSE
FUSED POWER TO ACC
POWER TO IGN FUSE
FUSED POWER TO IGN
PARK BRAKE SWITCH
PARK BRAKE SWITCH
INDICATOR LIGHT
FUSED POWER TO IGN
FREE, FUSED ACC
BOSCH RELAY TO FNR SHIFTER
BOSCH RELAY TO GROUND
HORN BUTTON
HORN BUTTON

Item

Part No.

Qty.

Description Of Part

1
2
3
4
5
6
7
8
9
10

9114-3349
9114-3108
8096-3065
7736-3225
7736-3264
7736-3263
8096-3057
8096-3068
8096-3057
8348-1286
8348-1285

1
3
1
1
1
1
1
1
2
1
1

DASH HARNESS (includes all items)


FUSE HOLDER
CABLE SEAL
RECEPTACLE CONNECTOR
PANEL NUT
LOCKWASHER
WEATHER PACK CONN. (tower end)
FEMALE PIN TERMINAL
WEATHER PACK TOWER
PANEL NUT
LOCKWASHER

11-9

MISCELLANEOUS
Complete Decal Lists by Model
For Service Only
Original Issue 12-95

MODEL 522
(All items combine to make a complete set of decals)
Item

Part No.

Qty.

1
2

9108-4283
9108-3321
9109-3004

AR
1
2

Description Of Part
COMMON DECAL KIT
CAPACITY DECAL
"522"

MODEL 524
(All items combine to make a complete set of decals)
Item

Part No.

Qty.

1
2

9108-4283
9108-3321
9108-3320

AR
1
2

Description Of Part
COMMONDECALKIT
CAPACITY DECAL
"524

MODEL 532C-6
(All items combine to make a complete set of decals)
Item

Part No.

Qty.

1
2
3

9108-4283
9112-3117
9113-3001
9103-3018

AR
1
2
2

Description Of Part
COMMON DECAL KIT
CAPACITY DECAL
"532C"
"6"

MODEL 534C-6
(All items combine to make a complete set of decals)
Item

Part No.

Qty.

1
2
3

9108-4283
9112-3117
9112-3035
9103-3018

AR
1
2
2

Description Of Part
COMMON DECAL KIT
CAPACITY DECAL
"534C"
"6"

MODEL 534C-6 TURBO


(All items combine to make a complete set of decals)

PCN 940484 RS

Item

Part No.

Qty.

1
2
3
4
5
6

9108-4283
9112-3117
9112-3035
9103-3018
9132-3001
9132-3002
9132-3003

AR
1
2
2
1
1
1

Description Of Part
COMMONDECALKIT
CAPACITY
"534C
"6"
INSTRUCTION
"TURBO, L.H.
"TURBO, R.H.

12-1

MISCELLANEOUS
Frame Decals
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-13-96

NOTE: KITS 9109-5010 & 9109-5043 INCLUDE ALL ITEMS LISTED BELOW,
EXCEPT ITEM 11, PLUS THE APPROPRIATE ITEMS ON PAGE 12-2.
Item

Part No.

Qty.

1
2
3
4
5
6
7
8
9
10
11

9109-5010
9109-5043
8360-1011
9104-3215
9106-3047
9100-3044
9108-3317
9108-3318
9108-3324
9104-3209
7733-3027
9100-3030
9109-3005

Ref
Ref
1
1
1
1
1
1
1
2
1
1
1

9108-3325

9104-3211

12
KG

Description Of Part
DECAL KIT, 522 (see note)
DECAL KIT, 524 (see note)
ACCIDENT PREVENTION DECAL
LIFTING PERSONNEL DECAL
WARNING DECAL
BOOM OPERATION DECAL
TILT DECAL
SWAY DECAL
SERVICE INSTRUCTION DECAL
PINCH POINT DECAL
MADE IN U.S.A. DECAL
PATENT DECAL
SERIAL NO. & ATTACHMENTS
PLATE (522)
SERIAL NO. & ATTACHMENTS
PLATE (524)
RIDER'S WARNING DECAL

Item

Part No.

Qty.

13
14
15
16
17
18
19
20
21
22
23

7702-3007
9104-3210
9100-3052
7702-3006
9103-3011
8364-1675
9108-3321
9108-3314
9108-3270
9108-3269
9108-3268

1
1
1
1
1
2
1
1
1
1
1

* Corrected page number.

Description Of Part
INSTRUCTION DECAL
COOLING SYSTEM CAUTION DECAL
FUEL WARNING DECAL
HYDRAULIC OIL DECAL
WARNING DECAL
GRADALL DECAL (white)
CAPACITY DECAL
TRACTION DECAL (524 only)
2WD-4WD DECAL (524 only)
PARK BRAKE DECAL
INSTRUMENT PANEL DECAL
NOTE: KITS 9109-5010 & 9109-5043
INCLUDE ALL ITEMS LISTED
BELOW, EXCEPT ITEM 11, PLUS
THE APPROPRIATE ITEMS ON THE
FOLLOWING PAGE.

12-1

MISCELLANEOUS
Frame Decals
Starting Serial No. 0177122
Original Issue 12-95
Revised 3-13-96

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

KG

Part No.

Qty.

Description Of Part

9108-4283

9112-3117
9108-3428
9108-3314
9114-3182
9114-3120
8360-1011
9104-3215
9108-3324
9103-3320
9104-3211
9106-3047
9112-3110
9100-3030
9108-3492
7733-3027
9103-3102
9103-4001
9103-1268
9108-4210

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

522 & 34C COMMON DECAL KIT


(includes all items except 8, 9 & 11 on
on this page & includes all items on
page 12-2)
CAPACITY CHART
FWD/REV DECAL
TRACTION DECAL
PARK BRAKE DECAL
INSTRUMENT PANEL DECAL
ACCIDENT PREVENTION DECAL
LIFTING PERSONNEL DECAL
SERVICE INSTRUCTION DECAL
TILT GAUGE
RIDERS WARNING DECAL
WARNING DECAL
SERIAL NO. & ATTACH PLATE
PATENT DECAL
OIL WARNING DECAL
MADE IN USA DECAL
MANUAL HOLDER
SAFETY MANUAL
SAFETY MANUAL
OPERATOR MANUAL

Item

Part No.

Qty.

Description Of Part

20
21
22
23
24
25
26
27
28
29
30

9108-3318
9108-3317
9130-3047
9104-3209
9103-3011
9108-3494
9108-3497
9108-3510
9108-3492
9108-3509
9104-3210
1440-4645

1
1
1
2
1
1
1
1
1
1
1
AR

1440-4646

AR

SWAY DECAL
TILT DECAL
BOOM OPERATION DECAL
PINCH POINT DECAL
WARNING DECAL
BATTERY WARNING
JUMP START WARNING
FUEL WARNING PLATE
OIL WARNING DECAL
HYDRAULIC OIL PLATE
COOLING SYSTEM CAUTION DECAL
BOESHIELD METAL PROTECTANT,
12 OZ. SPRAY CAN
BOESHIELD METAL PROTECTANT,
1 GAL. CAN

* Corrected page number.

12-1

MISCELLANEOUS
Frame Decals
Starting Serial No. 0177165
Original Issue 3-96
Revised 10-24-97

!
Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

NOTE! ITEM 8, SERVICE INSTRUCTION


DECAL IS NEW. ALL MACHINES AFTER
S/N 0177165 MUST USE 9108-3522 SERVICE
INSTRUCTIONS TO PREVENT DAMAGE
TO THEIR MACHINES.
Part No.

Qty.

Description Of Part

9108-4283

9112-3117
9108-3428
9108-3314
9114-3182
9114-3120
8360-1011
9104-3215
9108-3522
9103-3320
9104-3211
9106-3047
9112-3110
9100-3030
9108-3492
7733-3027
9103-3102
9103-4001
9103-1268
9108-4210

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

522 & 34C COMMON DECAL KIT


(includes all items except 8, 9 & 11 on
this page & includes all items on
page 12-2)
CAPACITY CHART
FWD/REV DECAL
TRACTION DECAL
PARK BRAKE DECAL
INSTRUMENT PANEL DECAL
ACCIDENT PREVENTION DECAL
LIFTING PERSONNEL DECAL
SERVICE INSTRUCTION DECAL
TILT GAUGE
RIDERS WARNING DECAL
WARNING DECAL
SERIAL NO. & ATTACH PLATE
PATENT DECAL
OIL WARNING DECAL
MADE IN USA DECAL
MANUAL HOLDER
SAFETY MANUAL
SAFETY MANUAL
OPERATOR MANUAL

PCN-960534 MB

Item
20
21
22
23
24
25
26
27
28
* 29
30

Part No.

Qty.

Description Of Part

9108-3318
9108-3317
9130-3047
9104-3209
9103-3011
9108-3494
9108-3497
9108-3510
9108-3492
9114-3288
9104-3210
1440-4645

1
1
1
2
1
1
1
1
1
1
1
AR

1440-4646

AR

SWAY DECAL
TILT DECAL
BOOM OPERATION DECAL
PINCH POINT DECAL
WARNING DECAL
BATTERY WARNING
JUMP START WARNING
FUEL WARNING PLATE
OIL WARNING DECAL
HYDRAULIC OIL PLATE
COOLING SYSTEM CAUTION DECAL
BOESHIELD METAL PROTECTANT,
12 OZ. SPRAY CAN
BOESHIELD METAL PROTECTANT,
1 GAL. CAN

* Changed part number on item 29.

12-1

MISCELLANEOUS
Frame Decals
Starting Serial No. 0177368
Original Issue 1-98

!
Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

MB

NOTE! ITEM 8, SERVICE INSTRUCTION


DECAL IS NEW. ALL MACHINES AFTER
S/N 0177165 MUST USE 9108-3522 SERVICE
INSTRUCTIONS TO PREVENT DAMAGE
TO THEIR MACHINES.
Part No.

Qty.

Description Of Part

9108-4283

9108-3486
9108-3428
9108-3314
9114-3182
9114-3120
8060-3022
9114-3289
9108-3539
9103-3320
9114-3283
9114-3287
9108-3548
9100-3030
9108-3492
7733-3027
9103-3102
9103-4001
9103-1268
2460-4126

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

522 & 534C COMMON DECAL KIT


(includes all items except 8, 9 & 11 on
this page & includes all items on
page 12-2)
CAPACITY CHART (std)
FWD/REV DECAL
TRACTION DECAL
PARK BRAKE DECAL
INSTRUMENT PANEL DECAL
ACCIDENT PREVENTION DECAL
LIFTING PERSONNEL DECAL
SERVICE INSTRUCTION DECAL
TILT GAUGE
RIDERS WARNING DECAL
WARNING DECAL
SERIAL NO. & ATTACH PLATE
PATENT DECAL
OIL WARNING DECAL
MADE IN USA DECAL
MANUAL HOLDER
SAFETY MANUAL
SAFETY MANUAL
OPERATOR MANUAL

Item

Part No.

Qty.

Description Of Part

20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

9108-3318
9108-3317
9130-3047
9114-3282
9114-3281
9114-3284
9114-3285
9114-3286
9108-3492
9114-3288
8060-3026
9109-3012
9108-3487
9109-3013
9114-3280
1440-4645

1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
AR

1440-4646

AR

SWAY DECAL
TILT DECAL
BOOM OPERATION DECAL
PINCH POINT DECAL
WARNING DECAL
BATTERY WARNING
JUMP START WARNING
FUEL WARNING PLATE
OIL WARNING DECAL
HYDRAULIC OIL PLATE
COOLING SYSTEM CAUTION DECAL
522 CAPACITY CHART (std)
524 3s CAPACITY CHART (opt)
522 3s CAPACITY CHART (opt)
WARNING DECAL
BOESHIELD METAL PROTECTANT,
12 OZ. SPRAY CAN
BOESHIELD METAL PROTECTANT,
1 GAL. CAN

12-1

MISCELLANEOUS
Boom Decals
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-1-97

2 SECTION BOOM
(3 SECTION BOOM ON NEXT PAGE)
9 (108)
7 (84)
60
36

9 TYP.

57
30

6 7/8 RAD.

Item

Part No.

Qty.

1
2

9103-3023
9100-3016
9104-3134
9100-3018
9104-3135
9112-3042
9112-3043
9100-3020
9104-3136
9020-0445

1
1
1
1
1
1
1
1
1
1

3
4
5
6

Description Of Part
QUICK SWITCH DECAL
1 DECAL, WHITE
1 DECAL, BLACK
2 DECAL, WHITE
2 DECAL, BLACK
3 DECAL, WHITE
3 DECAL, BLACK
4 DECAL, WHITE
4 DECAL, BLACK
PENDULUM

Item

Part No.

Qty.

7
8
9
10
11

9020-0688
9002-6491
8856-1108
9100-3031
9108-3320
9108-3319
9109-3004
9109-3003
9112-3037
9112-3038

1
1
1
1
2
2
2
2
2
2

12

* Added dimensions to decals.

Description Of Part
BEARING
SHOULDER BOLT, 1/4-20
FLAT WASHER, 5/16
ANGLE INDICATOR DECAL
524 DECAL, WHITE
524 DECAL, BLACK
522 DECAL, WHITE
522 DECAL, BLACK
GRADALL DECAL, WHITE
GRADALL DECAL, BLACK

12-2

MISCELLANEOUS
Boom Decals
Starting Serial No. 0177005
Original Issue 1-97
Revised 2-6-97

3 SECTION BOOM
7 5 (89)
65
38 1/4
23 TYP.
17

9 1/4
TYP.

4 1/4
TYP.

57
30

6 7/8 RAD.

Item

Part No.

Qty.

9100-3016
9104-3134
7702-3009
9100-3018
9104-3135
9112-3042
9112-3043
9100-3020
9104-3136
9103-3023
9020-0445

1
1
2
1
1
1
1
1
1
1
1

2
3
4
5
6
7

Description Of Part
"1" DECAL, WHITE (standard)
"1" DECAL, BLACK (optional)
HOLE WARNING DECAL
"2" DECAL, WHITE (standard)
"2" DECAL, BLACK (optional)
"3" DECAL, WHITE (standard)
"3" DECAL, BLACK (optional)
"4" DECAL, WHITE (standard)
"4" DECAL, BLACK (optional)
QUICK SWITCH DECAL
PENDULUM

Item

Part No.

Qty.

8
9
10
11

9020-0688
9002-6491
8856-1108
9100-3031

1
1
1
1

12

9108-3320
9108-3319
9109-3004
9109-3003
9112-3037
9112-3038

2
2
2
2
2
2

13

* Added dimensions to decals.

Description Of Part
BEARING
SHOULDER BOLT, 1/4-20
SAE WASHER, 5/16
BOOM ANGLE DECAL, WHITE
(standard)
524 DECAL, WHITE (standard)
524 DECAL, BLACK (optional)
522 DECAL, WHITE (standard)
522 DECAL, BLACK (optional)
GRADALL DECAL, WHITE (standard)
GRADALL DECAL, BLACK (optional)

12-2

MISCELLANEOUS
Boom Decals
Starting Serial No. 0177368
Origiinal Issue 1-98

2 SECTION BOOM
(3 SECTION BOOM ON NEXT PAGE)
9 (108)
7 (84)
60
36

9 TYP.

57
30

6 7/8 RAD.

Item

Part No.

Qty.

1
2

9114-3290
9100-3016
9104-3134
9100-3018
9104-3135
9112-3042
9112-3043
9100-3020
9104-3136
9020-0445
9020-0688

1
1
1
1
1
1
1
1
1
1
1

3
4
5
6
7

MB

Description Of Part
QUICK SWITCH DECAL
1 DECAL, WHITE
1 DECAL, BLACK
2 DECAL, WHITE
2 DECAL, BLACK
3 DECAL, WHITE
3 DECAL, BLACK
4 DECAL, WHITE
4 DECAL, BLACK
PENDULUM
BEARING

Item

Part No.

Qty.

8
9
10
11

9002-6491
8856-1108
9100-3031
9108-3320
9108-3319
9109-3004
9109-3003
9112-3037
9112-3038
9114-3283
9114-3282

1
1
1
2
2
2
2
2
2
1
2

12
13
14

Description Of Part
SHOULDER BOLT, 1/4-20
FLAT WASHER, 5/16
ANGLE INDICATOR DECAL
524 DECAL, WHITE
524 DECAL, BLACK
522 DECAL, WHITE
522 DECAL, BLACK
GRADALL DECAL, WHITE
GRADALL DECAL, BLACK
WARNING DECAL
WARNING DECAL

12-2

MISCELLANEOUS
Boom Decals
Starting Serial No. 0177368
Original Issue 1-98

3 SECTION BOOM
7 5 (89)
65
38 1/4
23 TYP.
17

9 1/4
TYP.

4 1/4
TYP.

57
30

6 7/8 RAD.

Item

Part No.

Qty.

9100-3016
9104-3134
8060-3019
9100-3018
9104-3135
9112-3042
9112-3043
9100-3020
9104-3136
9114-3290
9020-0445
9020-0688

1
1
2
1
1
1
1
1
1
1
1
1

2
3
4
5
6
7
8

MB

Description Of Part
"1" DECAL, WHITE (standard)
"1" DECAL, BLACK (optional)
HOLE WARNING DECAL
"2" DECAL, WHITE (standard)
"2" DECAL, BLACK (optional)
"3" DECAL, WHITE (standard)
"3" DECAL, BLACK (optional)
"4" DECAL, WHITE (standard)
"4" DECAL, BLACK (optional)
QUICK SWITCH DECAL
PENDULUM
BEARING

Item

Part No.

Qty.

9
10
11

9002-6491
8856-1108
9100-3031

1
1
1

12

9108-3320
9108-3319
9109-3004
9109-3003
9112-3037
9112-3038
9114-3283
9114-3282

2
2
2
2
2
2
1
2

13
14
15

Description Of Part
SHOULDER BOLT, 1/4-20
SAE WASHER, 5/16
BOOM ANGLE DECAL, WHITE
(standard)
524 DECAL, WHITE (standard)
524 DECAL, BLACK (optional)
522 DECAL, WHITE (standard)
522 DECAL, BLACK (optional)
GRADALL DECAL, WHITE (standard)
GRADALL DECAL, BLACK (optional)
WARNING DECAL
WARNING DECAL

12-2

OPTIONAL EQUIPMENT
(9108-5054) Ether Starting Kit
Starting Serial No. 0177005
Original Issue 3-90
Revised 11-7-97

PCN 920229, 930432 MB

* Deleted old item 2, added new item 2.

13-1

OPTIONAL EQUIPMENT
(9108-5054) Ether Starting Kit
Starting Serial No. 0177005
Original Issue 3-90
Revised 11-7-97

Item

Part No.
9108-5054

*2

3
4
5
6
7
8
9
10
11
12
13
14
15

PCN 920229, 930432 MB

9108-3361
9108-1640
9002-7187
9108-1601
8820-1005
8855-1009
8850-1004
8820-1002
7716-3117
8856-1007
9108-1517
9108-3363
8698-3195
8698-3202

Qty.

Description Of Part

Ref ETHER STARTING KIT


(includes all items)
1 QUICK START KIT
2 HOLD DOWN STUD
4 TY-RAP
1 MOUNTING BRACKET
2 HEX HD CAPSCRW, 1/4-20X1,GR5
6 LOCKWASHER, 1/4
2 HEX NUT, 1/4-20
4 HEX HD CAPSCREW,1/4-20X1/8,GR5
1 RUBBER GROMMET
3 FLAT WASHER, 1/4
1 BATTERY (purchase locally)
1 BATTERY HOLD DOWN
1 ETHER DECAL
2 WIRE CONNECTOR
1 WIRE CONNECTOR

* Deleted old item 2, added new item 2.

13-1

OPTIONAL EQUIPMENT
(9108-5105) Ether Starting Kit
Starting Serial No. 0177122
Original Issue 12-95
Revised 11-7-97

PCN 950068 MB

* Changed item 12, added items 15 thru 21.

13-1

OPTIONAL EQUIPMENT
(9108-5105) Ether Starting Kit
Starting Serial No. 0177122
Original Issue 12-95
Revised 11-7-97

Item

1
2
3
4
5
6
7
8
9

Part No.

Qty.

Description Of Part

9108-5105

ETHER STARTING KIT (includes all


items)
QUICK START KIT
TY-WRAP
MOUNTING BRACKET
HEX HD CAPSCREW, 1/4-20 x 1, GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
HEX HD CAPSCREW, 1/4-20 x 5/8, GR5
RUBBER GROMMET
FLAT WASHER, 1/4

9108-3361
9002-7187
9108-1601
8820-1005
8855-1009
8850-1004
8820-1002
7716-3117
8856-1107

PCN 950068 MB

1
4
1
2
6
2
4
1
3

Item
10
11
* 12
13
14
* 15
* 16
* 17
* 18
* 19
* 20
* 21

Part No.

Qty.

9108-1517
9114-3163
8698-3195
8698-3202
7738-3470
9114-3202
8096-3058
8096-3057
8096-3069
8096-3068
8096-3065

1
1
1
2
1
1
1
1
1
2
2
4

* Changed item 12, added items 15 thru 21.

Description Of Part
BATTERY (Purchase locally)
BATTERY HOLDDOWN
TOGGLE SWITCH
WIRE CONNECTOR
WIRE CONNECTOR
BOOT
INSTRUCTION DECAL
2-WAY SHROUD CONNECTOR
2-WAY TOWER CONNECTOR
MALE PIN TERMINAL
FEMALE PIN TERMINAL
CABLE SEAL

13-1

OPTIONAL EQUIPMENT
(9108-5046) L.H. Tilt Sway Control
Starting Serial No. 0177005
Original Issue 3-90
Revised 8-30-02

Item

Part No.

Qty.

9108-5046

Ref

2
3
4
5
6
7

9108-3107
9108-4282
9108-4359
9108-6089
1100-2410
8855-1009
8850-1304
9108-3341
8826-1022

1
1
1
1
3
7
3
1
4

8
9

9112-3062
9108-3393

2
2

TT

Description Of Part
L.H. TILT SWAY CONTROL LEVER ASSY
(includes all items except four of item 4, and
items 7 & 10)
REMOTE VALVE CONTROL
KNOB
BOOT
BRACKET
HEX HD CAPSCREW, 1/4-28X4-1/2, GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-28
TILT/SWAY CONTROL PLATE
ROUND HD MACHINE SCREW,
5/16-18X3/4
CABLE ADAPTER
CONTROL CABLE

* Added part number 9108-4359 to item 1.

13-2

OPTIONAL EQUIPMENT
(9108-5059) Glow Plug Installation
Original Issue 12-90
Revised 11-91

Item

Part No.
9108-5059

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

9108-3372
8668-3330
9108-3374
9108-3380
8870-1002
9108-3375
9108-3371
2477-1004
9103-1495
9103-1278
9103-3251
9103-3252
9108-1582
2486-1170
8820-1016
8855-1010

Qty.

Description Of Part

Ref GLOW PLUG INSTALLATION


(includes all items)
1 THERMOSTAR
1 FUEL CHECK VALVE
1 BANJO CONNECTOR
2 BRASS ADAPTER
1 CLOSE NIPPLE, 1/4X7/8
18" STEEL TUBE, 3/16" O.D.
2 OLIVE
2 TUBE NUT
1 PUSH BUTTON SWITCH
1 JUMPER WIRE
1 JUMPER WIRE
1 BUTTON DECAL
1 INSTRUCTION DECAL
1 SUPPORT BRACKET
1 CLIP
1 HEX HD CAPSCREW, 5/16-18X1/2, GR5
1 LOCKWASHER, 5/16

13-3

OPTIONAL EQUIPMENT
(9114-5033) Glow Plug Installation
Starting Serial No. 0177122
Original Issue 12-95

PARTIAL VIEW FROM ABOVE DASH

PARTIAL VIEW FROM UNDER DASH


ON
OFF

PARTIAL VIEW - ENGINE LEFT SIDE

Item

1
2
3
4
5
6
7
8
9
10

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9114-5033

9114-3164
9114-3163
7738-3470
9114-5034
8698-3190
9114-3108
7736-3268
9114-5035
9108-1676
9108-3374

1
1
1
1
1
1
1
1
1
1

GLOW PLUG INSTALLATION


(includes all items)
INSTRUCTION DECAL
TOGGLE SWITCH
BOOT
WIRING HARNESS
#10 EYELET
FUSE HOLDER
15 AMP FUSE
WIRING HARNESS
STEEL TUBE (cut & bend as req'd.)
BANJO CONNECTOR

11
12
13
14

9108-3375
9108-3371
8668-3330
9108-3380

2
2
1
2

15
16
17
18

8870-1002
9108-1582
2486-1170
8820-1016

1
1
1
1

19
20

8855-1010
9108-3372

1
1

OLIVE
TUBE NUT
FUEL CHECK VALVE
BRASS ADAPTER (includes
nut & sleeve)
CLOSE NIPPLE
SUPPORT BRACKET
CLIP
HEX HD CAPSCREW, 5/16-18 X 1/2,
GR5
LOCKWASHER, 5/16
THERMOSTART

PCN 940526 RS

13-3

OPTIONAL EQUIPMENT
(9112-5101) Glow Plug Installation
Starting Serial No. 0177368
Original Issue 8-97
Revised 12-20-02

Item

Part No.

Qty.

9112-5101

1
2
3
4

9108-3372
8668-3330
9108-3374
9108-3380

1
1
1
2

5
6
7
8
* 9
10

8870-1002
9108-1676
9108-3375
9108-3371
9112-3181
7738-3470

1
1
2
2
1
1

SVC

Description Of Part
GLOW PLUG INSTALLATION,
(includes all items)
THERMOSTAT
FUEL CHECK VALVE
BANJO CONNECTOR
BRASS ADAPTER, (includes nut &
sleeve)
CLOSE NIPPLE
STEEL TUBE
OLIVE
TUBE NUT
TOGGLE SWITCH
BOOT

Item

Part No.

Qty.

Description Of Part

11
12
13
14
15
16
17
18
19

9114-5034
9114-5035
9114-3108
7736-3268
8698-3190
9114-3164
9108-1582
2486-1170
8820-1016

1
1
1
1
1
1
1
1
1

20
21

8855-1010
9112-3176

1
1

WIRING HARNESS
WIRING HARNESS
FUSE HOLDER
15A FUSE
#10 EYELET
INSTRUCTION DECAL
SUPPORT BRACKET
CLIP
HEX HD CAPSCREW, 5/16-18X1/2,
GR5
LOCKWASHER, 5/16
START AID DECAL

* Revised part number on item 9.

13-3

OPTIONAL EQUIPMENT
(9108-5055) Vandal Cover
Starting Serial No. 0177005
Original Issue 12-90
Revised 11-7-97

Item

Part No.
9108-5055

1
2
3
4
5
6
7
8
9
10
11
* 12
MB

9108-1603
9108-1602
9108-3321
9108-3366
8830-1126
8852-1304
9108-3365
8364-1359
9020-6194
8564-1094
8696-1044
9108-3314

Qty.

Description Of Part

Ref VANDAL COVER OPTION


(includes all items)
1 MOUNTING BRACKET
1 COVER
1 CAPACITY DECAL
1 VIBRATION MOUNT
1 ROUND HD MACHINE, 1/4-20X3/4
1 HEX LOCKNUT, 1/4-20
1 PADLOCK
2 RUBBER GROMMET
12" TRIM LOK
1 PADLOCK
3 RUBBER GROMMET
1 TRACTION DECAL

* Added item 12.

13-4

OPTIONAL EQUIPMENT
(9108-5102) Vandal Kit
Starting Serial No. 0177122
Original Issue 12-95

PCN 940526 RS

Item

Part No.

Qty.

1
2
3

9108-5102
9108-3365
9020-6194
8696-1044

1
1
12"
3

Description Of Part
VANDAL KIT (includes all items)
PADLOCK
TRIM-LOK
RUBBER GROMMET

13-4

OPTIONAL EQUIPMENT
(9112-5018) Work Light Package
Original Issue 12-90
Revised 10-3-00

18

14
15
16
17

1
2
4
5
6
7
8
9

11

1
3
4
5
6
7
8
9

13

21

49

20

48

13

GREEN WIRE - BACK UP LIGHT

23
25
26
27
31
32
33

50

RED WIRE - STOP LIGHT


BLACK WIRE - TAIL LIGHT

PCN 000221-SVC

* Revised illustration and parts list.

13-5

OPTIONAL EQUIPMENT
(9112-5018) Work Light Package
Original Issue 12-90
Revised 10-3-00
G

OIL

FUEL

G
S

42

TEMP

- +

41

AUX

AUX

BATT

BATT

43

46

HOURS
VOLTS
G

TO RELAY
ACC

BAT

ST

10

11

TO
IGN. SWITCH
(ACC)

51

TO CIRCUIT BREAKER

IGN

12

TO
IGN. SWITCH
(BATT)

41

ACC

BAT

IGN

TO R.H. FRONT
CAB LIGHT

TO RELAY

39
40

51
TO CAB DOME LIGHT

20

TO REAR
TAIL LIGHT

TO L.H. FRONT
CAB LIGHT

47

21
19
46

54

30
53

TO WORK
LIGHTS SWITCH,
GAUGE LIGHTS

53
30

44
TO
BACK-UP
LIGHT

30

28
Item

TO
BACK-UP
ALARM WIRE
25B OFF FWD/REV
SWITCH

52

TO 10 AMP
CIRCUIT BREAKER

29

44

TO RED WIRE IN
TAIL LIGHT PIGTAIL.

Part No.

Qty.

Description Of Part

9112-5018

9112-5110

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

8096-3050
9002-8960
9112-1148
9112-1149
9112-1150
8820-1035
8856-1109
8855-1011
8850-1006
9002-7319
9020-3376
8668-3480
8698-3188
9002-7214
9101-1009
9002-9955
8832-1022
2486-1167
7716-3102
9112-1188
9112-1151
9112-3066
8832-1039
9020-7220
8698-1178
9112-1145
9112-1146
9136-5045

1
2
1
1
2
2
2
2
2
4
1
2
1
6
1
1
2
1
2
1
1
1
2
1
1
1
1
2

9112-3065
8666-1147
8666-1149

1
38"
38"

WORK LIGHT PACKAGE, (includes


all items)
HALOGEN WORK LIGHT KIT,
(includes the following two items)
UTILITY FLOOD LIGHT
MALE TERMINAL
R.H. LIGHT SUPPORT
L.H. LIGHT SUPPORT
JUMPER WIRE
HEX HD CAPSCREW, 3/8-16X1, GR5
FLAT WASHER, 3/8
LOCKWASHER, 3/8
HEX NUT, 3/8-16
SELF TAPPING SCREW
IN LINE FUSE
BUTT CONNECTOR
EYELET
RUBBER GROMMET
MOUNTING BRACKET
RUBBER GROMMET
SELF TAPPING SCREW, #8-32X3/8
INTERIOR LIGHT
SLIP-ON ELECTRICAL CONNECTOR
JUMPER WIRE
JUMPER WIRE
LIGHT HARNESS
SELF TAPPING SCREW, 10-32X1/2
MOUNTING BAR
BUSS BAR
TAIL LIGHT HOUSING
TAIL LIGHT BRACKET
TAIL LIGHT ASSEMBLY, (includes the
following seven items)
TAIL LIGHT
WIRE, 16 GAUGE, (black)
WIRE, 16 GAUGE, (green)

PCN 000221-SVC

22
24
53
54
55

52
TO
STOP-LIGHT
SWITCH

45

34
35
36
37
38

Item

Part No.

Qty.

Description Of Part

28
29
30
31

8666-1152
8668-3480
8203-3996
8668-3122
9112-1193
9112-1192
9112-1191
8820-1018

38"
3
45"
2
1
1
3
2

32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

8856-1108
8855-1010
8656-1326
9103-3032
8871-2232
8871-1380
8366-3097
7738-3467
7738-3470
9112-1186
9112-1152
9103-3360
9112-1190
9112-1154
9112-1189
9100-3055
8668-3122

2
2
1
1
1
1
1
1
1
1
2
4
1
1
1
1
18

49

9105-3419

13

50
51
52
53
54
55

9112-1181
9112-1187
7738-3410
8688-3071
8698-3041
7736-3191

1
1
2
2
1
1

WIRE, 16 GAUGE, (red)


BUTT CONNECTOR
WIRE LOOM
TIE WRAP
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
HEX HD CAPSCREW, 5/16-18X3/4,
GR5
WASHER, 5/16
LOCKWASHER, 5/16
ADAPTER, 3/8 TUBEX1/4 PIPE
TEST COUPLING
STREET TEE
REDUCING BUSHING, 1/4X1/8
STOPLIGHT SWITCH
LIGHT SWITCH
BOOT
JUMPER WIRE
JUMPER WIRE
GAUGE LIGHTING KIT
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
LIGHTS DECAL
TIE WRAP, (use as needed to tie wires
to hoses under floor & in frame)
TIE WRAP, (use as needed to tie wires
up under dash)
JUMPER WIRE
JUMPER WIRE
RELAY
CIRCUIT BREAKER, 10 AMP
CIRCUIT BREAKER, 20 AMP
CIRCUIT BREAKER BRACKET

* Revised illustration and parts list.

13-5

OPTIONAL EQUIPMENT
(9108-5103) Work Light Package
Starting Serial No. 0177122
Original Issue 12-95
Revised 9-29-00

13
AUX VIEW A-A

FOR CAB ENCLOSURE


(EQUIPPED
MACHINES ONLY! )

1
2
4
5
6
7
8
9

18
19
20
21
22

1
3
5
6
7
8
9

18
19
20
21
22

10

14
15
16
17

18
19
20
21
22

11
13

31
32

4
12

TO BLACK WIRE IN
TAIL LIGHT HARNESS

TO DOME
LIGHT

REV-B
ENGINE HARNESS
BACK-UP
ALARM

GRD-5
ENGINE
HARNESS
B
A

34
TO
TERMINAL C
TAIL LIGHT
HARNESS

11

TO
TERMINAL D
TAIL LIGHT
HARNESS

21
22
30

33

23
24
25
26
27
28
29

21
22
37

40
41

STOPLIGHT SWITCH MOUNTING


ON BRAKE PEDAL
TERMINAL A = GROUND
TERMINAL B = GREEN
TERMINAL C = RED
TERMINAL D = BLACK

PCN 000221-SVC

* Revised illustration and parts list.

13-5

OPTIONAL EQUIPMENT
(9108-5103) Work Light Package
Starting Serial No. 0177122
Original Issue 12-95
Revised 9-29-00

PARTIAL VIEW FROM ABOVE DASH


42
44
ON
OFF

BEACON
PULL
ON

ON
OFF

AUX
LIGHT

LIGHTS

ON

HIGH
OFF
LOW

HEATER
4X4

ON

15

PARK
BRAKE
ON

ALT

DATCON

0 0 0 0 0 0

4X4

HOURS 1/10

HORN

4X2

15

39
43

45

ACC-C
(#12)

15 AMP
FUSE

GND-3

86

30

ACC-C

87A

87

STOP
LIGHT
SWITCH

FROM REV SWITCH

WORK
LIGHT
SWITCH

FWD/REV VALVE

REV-B

11

DOME
LIGHT
SWITCH

RELAY
85

(#16)

VOLTMETER
LIGHT

ACC-C

(#12)

IGNITION-START
SWITCH

(#12)

ENGINE
TEMP
GAUGE
LIGHT

GND-3

TO L.H.FRT CAB LIGHT

TO R.H.FRT CAB LIGHT

TO REAR TAIL LIGHT

OIL
GAUGE
LIGHT

I
B
S

15 AMP
FUSE

REV

46

FUEL
GAUGE
LIGHT

(#16)

OFF

PARK
BRAKE

OFF

STARTING
AID

IG

(#16)

(#16)

ST
IG

BACK-UP
ALARM

FRONT
WORK
LIGHT

ACC

T
BA
BAT

87

AC
C

86

GND-5

47

RELAY

30

85

38

FRONT
WORK
LIGHT

35

TAIL
LIGHT
(BLACK)

TO DOME LIGHT
TO STOP LIGHT SWITCH

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part No.

Qty.

Description Of Part

9108-5103

8096-3050
9114-1182
9114-1183
9105-3419
8820-1035
8856-1109
8855-1011
8850-1006
9002-7319
8688-3260
9114-3270
8668-3122
9002-7214
9101-1009
9002-9955
8832-1022
2486-1167
8096-3055
8096-3056
8096-3068
8096-3069
8096-3066
9020-7220
9112-1145
9112-1146
9136-5045

2
1
1
AR
2
2
2
2
4
2
1
AR
8
1
1
2
1
3
3
3
9
12
1
1
1
2

WORK LIGHT PACKAGE, (includes


all items)
UTILITY FLOOD LIGHT
R.H. LIGHT SUPPORT
L.H. LIGHT SUPPORT
TIE WRAP
HEX HD CAPSCREW, 3/8-16X1, GR5
FLAT WASHER, 3/8
LOCKWASHER, 3/8
HEX NUT, 3/8-16
TAP SCREW, 1/4-20X1
EYELET
LIGHT HARNESS
TIE WRAP
RUBBER GROMMET
MOUNTING BRACKET
RUBBER GROMMET
SELF TAPPING SCREW, #8-32X3/8
INTERIOR LIGHT
W. PACK CONNECTOR, (tower)
W. PACK CONNECTOR, (shroud)
W. PACK CONNECTOR, (female pin)
W. PACK CONNECTOR, (male pin)
W. PACK CONNECTOR, (cable seal)
MOUNTING BAR
TAIL LIGHT HOUSING
TAIL LIGHT BRACKET
TAIL LIGHT ASSEMBLY, (includes the
following seven items)

PCN 000221-SVC

BACK-UP
LIGHT
(GREEN)

ELECTRICAL SCHEMATIC

PARTIAL VIEW FROM UNDER DASH


Item

STOP
LIGHT
(RED)
REAR
TAIL LIGHT
ASSEMBLY

Item

Part No.

Qty.

Description Of Part

27

9112-3065
8666-1147
8666-1149
8666-1152
8668-3480
8203-3996
8668-3122
8820-1018

1
38"
38"
38"
3
45"
2
2

8856-1108
8855-1010
8096-3058
7738-3410
8832-1039
9114-1364
9114-3210
9114-1266

2
2
1
1
1
1
1
1
AR
1
2
2
1
1
1
2
1
4
1
2

TAIL LIGHT
WIRE, 16 GAUGE, (black)
WIRE, 16 GAUGE, (green)
WIRE, 16 GAUGE, (red)
BUTT CONNECTOR
WIRE LOOM
TIE WRAP
HEX HD CAPSCREW, 5/16-18X3/4,
GR5
FLAT WASHER, 5/16
LOCKWASHER, 5/16
W. PACK CONNECTOR, (shroud)
RELAY
SELF TAPPING SCREW, #10-32X1/2
JUMPER WIRE
TAIL LIGHT HARNESS
JUMPER WIRE
WIRE LOOM, (use on all wires)
W. PACK CONNECTOR, (shroud)
JUMPER WIRE
FUSE, 15 AMP
MOUNTING TAB
STOPLIGHT SWITCH
LIGHT SWITCH
FUSE HOLDER
BOOT
GUAGE LIGHTING KIT
JUMPER WIRE
JUMPER WIRE

28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

8096-3062
9114-1265
7736-3268
9114-1197
9114-3117
7738-3467
9114-3108
7738-3470
9103-3360
9114-1258
9114-1259

* Revised illustration and parts list.

13-5

OPTIONAL EQUIPMENT
(9108-5056) Quick Hook Assembly
Starting Serial No. 0177005
Original Issue 12-90
Revised 7-25-06

Item

Part No.
9108-5056

1
2

8855-1011
8820-1034

3
4
5
6
7
8
9
10
11

8867-1001
9108-1574
8863-1343
9108-1573
9108-3368
9108-3367
9108-6119
9015-3001
8834-1022

12
13

9020-5126
7736-3079
8866-2006

14
15

9104-3125
9116-3139
9140-3413

Qty.

Description Of Part

Ref QUICK HOOK ASSY, (includes


all items)
8 LOCKWASHER, 3/8
8 HEX HD CAPSCREW, 3/8-16X7/8,
GR5
2 LUBE FITTING, STRAIGHT, 1/8
1 PIN
2 COTTER PIN
1 ROLLER
1 WIRE ROPE, (7/16" Dia.)
1 WINCH
1 QUICK HOOK WELDMENT
1 SERIAL NO. PLATE
4 ROUND HD DRIVE SCREW,
#10X3/8
2 HOSE ASSY
2 STRAIGHT THREAD CONNECTOR,
(Before S/N 2005283-01)
2 CONNECTOR, (includes 8859-1205
o-ring), (S/N 2005283-01 & After)
1 DUST CAP
1 FEMALE HYDRAULIC COUPLING,
(Before S/N 2005283-01)
1 FEMALE HYDRAULIC COUPLING,
(S/N 2005283-01 & Afte

NP 631735, PCN 990293, ER 46361,


49939 - LK

Item

Part No.

Qty.

16
17

9104-3126
9116-3138

1
1

9140-3414

18
19
20
21
22
23
24
25
26

7713-3136
7713-3137
8820-1023
7713-3270
8856-1002
8820-1005
9114-3276
9114-3275
8866-1110

1
1
1
1
1
1
1
1
2

27
28
29
30
31
32
33

9002-9999
9020-1443
9114-3277
9108-1737
9106-3040
9106-3039
8820-1006

1
1
1
1
2
2
4

* Revised illustration & parts list.

Description Of Part
DUST CAP
MALE HYDRAULIC COUPLING,
(Before S/N 2005283-01)
MALE HYDRAULIC COUPLING,
(S/N 2005283-01 & After)
STAUFF CLAMP SET
STAUFF COVER PLATE
HEX BOLT
STAUFF CLAMP SET
STAUFF COVER PLATE
HEX BOLT
TUBE ASSY
TUBE ASSY
MALE ELBOW, 90 DEGREES,
3/8X1/2 TUBE
WIRE ROPE CLAMP, 7/16
HOOK & BALL
L-HANDLE
WEDGE
CLAMP SET
COVER PLATE
HEX BOLT

13-6

OPTIONAL EQUIPMENT
(9108-5047) Auxiliary Hydraulics
Starting Serial No. 0177005
Original Issue 12-90
Revised 11-14-97

PCN 910289, 950078 MB

* Changed part number on item 11, changed part number and


location on items 32, 33 & 47.

13-7

OPTIONAL EQUIPMENT
(9108-5047) Auxiliary Hydraulics
Starting Serial No. 0177005
Original Issue 12-90
Revised 11-14-97

ARTWORK ON PREVIOUS PAGE

Item

Part No.
9108-5047

1
2
3
4
5

9112-6026
9112-6025
9112-6027
9020-0299
8820-1036

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

8850-1006
8855-1011
9108-3136
9002-8662
9103-3417
9108-3420
8471-8026
9108-3310
8882-1002
8863-3001
8863-1302
8850-1404
9112-6023
9020-7464
9112-3050
9002-7187
8866-1065
8859-1206
9112-3062

Qty.

Description Of Part

Ref AUXILIARY HYDRAULIC ASSY


(includes all items)
1 HANDLE WELDMENT
1 LEVER BRACKET
1 PIN WELDMENT
1 KNOB
4 HEX HD CAPSCREW, 3/8-16 x 1-1/4,
GR5
4 HEX NUT, 3/8-16
4 LOCKWASHER, 3/8
2 BUSHING
2 WAVE BEND WASHER
1 AUXILIARY CONTROL DECAL
1 MAIN CONTROL VALVE
2 HOSE ASSY
2 ELBOW, 90 DEGREES
1 ADJUSTABLE YOKE END
1 YOKE PIN, 1/4
1 COTTER PIN, 1/16 x 3/4
1 HEX JAM NUT, 1/4-28
1 CABLE BRACKET WELDMENT
2 CUSHION CLAMP
1 PUSH-PULL CABLE
10 TIE WRAP
2 UNION, 1/2 TUBE
2 O-RING
1 CABLE ADAPTER BONNET

PCN 910289, 950078 MB

Item

Part No.

Qty.

Description Of Part

25
26
27
28

9108-3343
8866-1348
8866-1407
8820-1018

2
2
2
2

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

8855-1010
8850-1005
9020-7463
8856-1004
9104-3125
9108-3290
8841-1037
8852-1205
8471-7563
9002-7179
9020-6194
1440-2248
9020-6199
9112-3061
8871-2305
9020-4244
9020-4245
8471-8032
9104-3126
7713-3139
7713-3140
7713-3177

2
1
4
2
1
1
4
4
2
4
AR
AR
13"
2
2
1
1
2
1
1
1
1

LONG ELBOW, 90 DEGREES


TUBE END REDUCER, 5/8 x 1/4
NUT, 5/8
HEX HD CAPSCREW, 5/16-18 x 3/4,
GR5
LOCKWASHER, 5/16
HEX NUT, 5/16-18
CUSHION CLAMP
FLATWASHER, 3/8
DUST PLUG
HOSE CARRIER
ROUND HD CARRIAGE BOLT, 5/16-18 x 1
HEX LOCKNUT, 5/16-18
HOSE ASSY
90 DEGREE BULKHEAD FITTING
TRIM-LOCK
ADHESIVE
TRIM-LOCK
BULKHEAD FITTING
REDUCING BUSHING, 1/2 x 1/4
MALE HYDRAULIC COUPLER
FEMALE HYDRAULIC COUPLER
HOSE ASSY
DUST CAP
STAUFF CLAMP SET
STAUFF COVER PLATE
HEX HD CAPSCREW,5/16-18 x 1 3/8

* Changed part number on item 11, changed part number and


location on items 32, 33 & 47.

13-7

OPTIONAL EQUIPMENT
(9108-5050) Cab Enclosure
Starting Serial No. 0177005
Original Issue 12-90
Revised 5-7-97

* Added items 72 thru 77.


KG

13-8

OPTIONAL EQUIPMENT
(9108-5050) Cab Enclosure
Starting Serial No. 0177005
Original Issue 12-90
Revised 5-7-97

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

9108-5050
9002-7319
9108-1499
9020-0680
8821-1510

1
2
1
1
4

8830-1193

5
6
7

8850-1613
8855-1007

4
4
1

8
9
10
11
12
13
14

1440-3190
8820-1005
8850-1004
8856-1107
8855-1009
8859-1005

AR
14
11
10
10
10
1

CAB ENCLOSURE (includes all items)


SELF TAPPING SCREW, 1/4-20X1
MOUNTING ANGLE
DEFROSTER FAN
SOCKET HEAD CAPSCREW,
#10-32X5/8
HEX NUT, #10-32
LOCKWASHER, #10
TOP WINDOW (see page 2-4 for
details)
CAULKING
HEX HD CAPSCREW, 1/4-20X1, GR5
HEX NUT, 1/4-20
FLAT WASHER, 1/4
LOCKWASHER, 1/4
O-RING
RIGHT SIDE WINDOW (see page 2-4
for details)
REAR WINDOW (see page 2-4 for
details)
FRONT WINDOW (see page 2-4 for
details)
WIPER BLADE 15"
WINDSHIELD WIPER ARM
SELF-TAPPING SCREW, 1/2-20X1
WIPER MOTOR
BUTTON GROMMET
SINGLE TUBE CLIP
TAPPING SCREW, 8-32X1/4
JUMPER WIRE
HEX HD CAPSCREW, 1/4-20X3/4,
GR5
EMERGENCY EXIT DECAL
CHANNEL MOLDING
RELEASE FILLER STRIP
FRONT WINDOW FRAME
GROMET
DOOR SLIDING WINDOW
WEATHER STRIP
LEFT SIDE WINDOW FRAME
LEFT SIDE WINDOW (see page 2-4
for details)
DOOR HOLDER

37

1
2
3
4

38
39
40
41
42
43
44
45
46
47
48
49

8850-1613
8855 -1007
8856-1104
9020-6169
8688-3193
9020-6170
9108-5057
9108-3260
8855-4917
8850-1613
9108-1680
8830-1193

8
8
4
1
4
1
1
1
2
2
1
2

50
51
52
53
54
55
56
57
58
59
60
61
63
64
65
66
67
68
69
70
71
*72
*73
*74
* 75

8668-3480
9108-1675
7738-3744
9103-1490
9020-6134
9103-1494
9100-3053
7714-3004
7714-3006
9103-1521
7738-3540
9108-3155
8871-1213
8870-1070
9104-3429
8871-1383
2464-1328
8871-2034
9020-0755
9108-3378
9105-3559
9020-3840
8832-1039
9108-3263
8830-1070

3
1
1
1
1
1
1
4
4
2
1
1
1
1
1
1
1
1
AR
1
3
1
2
1
4

15

16

17
18
19
20
21
22
23
24
25

9130-3465
9103-3464
9002-7319
9020-6023
9002-7214
8869-1387
8832-1020
9020-0381
8820-1003

1
1
34
1
2
1
1
1
1

27
28
29
30
31
32
33
34
35

9108-3376
9108-3348
9108-3392
9108-1671
9002-9955
9130-3067
8366-1145
9108-6115

1
AR
AR
1
1
1
AR
1
1

36

9108-1545

KG

* 76 8852-1604
*77 8856-1104
* Added items 72 thru 77.

4
4

Description Of Part
ROUND HD MACHINE SCREW,
10-32X1/2
HEX NUT, #10-32
LOCKWASHER, #10
FLAT WASHER, #8
HEATER HOSE
HOSE CLAMP
HEATER HOSE
CAB DOOR (includes 72 thru 77)
15 AMP CIRCUIT BREAKER
LOCKWASHER, #10
HEX NUT, #10-32
JUMPER WIRE
ROUND HD MACHINE SCREW,
#10-32X1/2
CRIMP-ON CONNECTOR
JUMPER WIRE
HEATER SWITCH
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
HEATER DECAL
WHIZ LOK SCREW
WHIZ LOK NUT
HEATER MOUNTING BRACKET
COOLANT RESTRICTOR ORIFICE
TRUCK VALVE
COUPLING, 1/2"
PIPE NIPPLE, 1/2X2-1/2"
HEATER
PIPE BUSHING, 1/2X3/8"
SHUT-OFF VALVE
STREET ELBOW, 45 DEGREES, 1/2
WEATHER STRIP
INSULATION PANEL
PUSH ON INSULATION CAP
PULL HANDLE (on inside of cab door)
SELF TAPPING SCREW
FLUSH LOCK
RD.HD. MACHINE SCREW,
#8-32X1/2
LOCKNUT, #8-32
FLAT WASHER, #8

13-8

OPTIONAL EQUIPMENT
(9114-5050) Cab Enclosure
Starting Serial No. 0177122
Original Issue 12-95
Revised 5-7-97

VIEW B-B

VIEW OF INSIDE OF CAB DOOR

VIEW A-A

KG

* Pages re-done entirely to match cab enclosure page in other manuals.

13-8

OPTIONAL EQUIPMENT
(9114-5050) Cab Enclosure
Starting Serial No. 0177122
Original Issue 12-95
Revised 5-7-97

VIEW C-C

Item

Part No.

Qty.

9114-5050

1
2
3
4
5
6

9105-3559
9108-3378
9002-9955
9108-1499
9020-0680
8821-1030

7
8

7714-3017

9
10
11
12

9114-3190
1440-3190
9002-7319

13
14
15

8366-1145
9108-6115

16

8820-1001

17
18

9108-1545
7714-3016

19
20
21
22
23
24
25
26
27
29
30
31

7714-3017
8348-3078
8096-3058
9020-6169
8668-3193
9114-1459
9108-5057
8096-3069
8096-3067
8856-1107
9108-3348
9108-3392

32
33
34

9114-1332
9105-3419
8368-3181

KG

Description Of Part

CAB ENCLOSURE (includes all


items)
3 INSULATION CAP
1 INSULATION PANEL
1 RUBBER GROMMET
1 MOUNTING ANGLE
1 DEFROSTER FAN
4 HEX HD CAPSCREW, 5/16-18X3-1/2
GR5
4 WHIZ-LOK NUT, #10-24
Ref TOP WINDOW (see page 2-4 for
details)
AR GASKA-TAPE
AR VULKEM CAULK
43 SELF-TAPPING SCREW, 1/4-20X1
Ref DOOR SLIDING WINDOW (see
page 2-4 for details)
14' WEATHER STRIP
2 LEFT SIDE WINDOW FRAME
Ref LEFT SIDE WINDOW (see page
2-4 for details)
5 HEX HD CAPSCREW, 1/4-20X1/2,
GR5
1 DOOR HOLDER
9 WHIZ-LOK SCREW,
#10-24X3/4
9 HEX NUT, #10-32
1 CRIMP ON CONNECTOR
1 SHROUD
1 HEATER HOSE
4 HOSE CLAMP
1 HEATER HOSE
1 CAB DOOR (includes 60 thru 65)
1 MALE PIN TERMINAL
2 CABLE SEAL
5 WASHER, 1/4
10' CHANNEL MOULDING
10' RELEASE FILLER STRIP (locate
release cord just below wiper motor
with knot located at loose end of cord)
1 FRONT WINDOW FRAME
3 TY-RAP
3 TY-RAP BASE

Item

Part No.

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

9020-6023
9002-7214
9103-3464
9103-3465
7738-3744
8698-3188
9108-1680
8668-3480
9114-3108
7736-3268
9114-1374
2464-1328
9112-3125
7738-3540
9108-3155
7714-3004
7714-3006
9104-3429
8871-1383
9103-1521
8820-1005

57
58

8871-2034
9108-3376

59
60
61
62
63

9114-3220
9020-3840
8832-1039
9108-3263
8830-1070

64
65

8852-1604
8856-1104

Qty.

Description Of Part

Ref FRONT WINDOW (see page 2-4 for


details)
1 WIPER MOTOR
2 BUTTON GROMMET
1 WINDSHIELD WIPER ARM
1 WIPER BLADE, 15"
1 HEATER SWITCH
1 RING TERMINAL
1 JUMPER WIRE
1 CRIMP ON CONNECTOR
2 FUSE HOLDER
2 15 AMP FUSE
1 JUMPER WIRE
1 SHUT-OFF VALVE
1 HEATER HARNESS
1 ORIFICE
1 TRUCK VALVE
4 WHIZ-LOK SCREW
4 WHIZ-LOK NUT
1 HEATER
1 PIPE BUSHING, 1/2X3/8
2 HEATER MOUNTING BRACKET
4 HEX HD CAPSCREW, 1/4-20X1,
GR5
1 STREET ELBOW, 1/2X45
1 EMERGENCY EXIT DECAL (not
shown)(located on corner post of cab
next to emergency release cord)
78' TRIM - LOK
1 PULL HANDLE (on inside of door)
2 SELF TAPPING SCREW
1 FLUSH LOCK
4 RD.HD. MACHINE SCREW,
#8-32X1/2"
4 LOCKNUT, #8-32
4 FLAT WASHER, #8

* Pages re-done entirely to match cab enclosure page in other manuals.

13-8

OPTIONAL EQUIPMENT
(9114-5096) Cab Enclosure
Starting Serial No. 0277368
Original Issue 8-97
Revised 12-20-02

4
15
16

8
10

21
22

12
13
27
28

VIEW A-A

7
18
29

39
46
47

52

17

1
29

14

11

9
2
29

51
45

62
63

VIEW B-B

14

9
61

26
27
28

65
66
67
68

20
19

34
35
36

80

E
240

16

100

10

FUEL

TEMP

OIL

26
27
28

VOLTS
-

HEATER
HIGH

LOW
DRIVE
4X4

PARK
BRAKE

ON

23
25
24
25

QUARTZ

64

0 0 0 0 0 0

OFF

ALT

4X2

FRONT VIEW OF GAUGE PANEL

31
37

LT

GND

40

+12V

OIL

TEMP

FUEL

42
48
B

T
BA

BAT

ST

HN-AC

IG

44
ACC

HORN

AC
C

IG

VIEW C-C

33
38

(REF) 24" FAN

LEAD

41
A

ENLARGED
FRONT VIEW
OF ENGINE

32

50
49
30

43
HEATER

FAN

REAR VIEW OF DASH

SVC

WIPER
MOTOR

ENLARGED REAR VIEW


OF ENGINE

* Revised illustration, part number on items 30, 39 thru 44, 46, 47 & 53
thru 59 and description on item 38; added items 60 thru 68.

13-8

OPTIONAL EQUIPMENT
(9114-5096) Cab Enclosure
Starting Serial No. 0277368
Original Issue 8-97
Revised 12-20-02

55
56
57
B

RED

ORANGE

WIRE
DESIGNATION

PIN
DESIGNATION

WEATHER PACK TOWER


(2-WIRE) #12015792

53

54
58
59
60

Item

Part No.

Qty.

1
2
3

9114-5096
9114-1332
9108-6115
9108-5057

1
1
1
1

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
* 30
31
32
33
34
35

SVC

Description Of Part

CAB ENCLOSURE, (includes all items)


FRONT WINDOW FRAME
LEFT SIDE WINDOW FRAME
CAB DOOR ASSY, (includes items 61
thru 68)
9108-3450
1 FRONT WINDOW
9108-3434
1 LEFT SIDE WINDOW
9130-3067
1 DOOR SLIDING WINDOW
9114-3090
1 TOP WINDOW
9108-3392 10' RELEASE FILLER STRIP
8366-1145 14' WEATHER STRIP
9108-3348 10' CHANNEL MOLDING
9114-3220 78" TRIM-LOK
9020-6023
1 WIPER MOTOR
9002-7214
2 BUTTON GROMMET
9002-7319 41 SELF TAPPING SCREW, 1/4-20X1
9103-3464
1 WINDSHIELD WIPER ARM
9103-3465
1 15" WIPER BLADE
9108-3376
1 EMERGENCY EXIT DECAL
9114-3190 12.2' GASKA-TAPE
9108-3378
1 INSULATION PANEL
9105-3559
3 PUSH ON INSULATION CAP
8820-1001
5 HEX HD CAPSCREW, 1/4-20X1/2,
GR5
8856-1107
5 FLAT WASHER, 1/4
9020-6169
1 HEATER HOSE
9114-1459
1 HEATER HOSE
8668-3193
4 HOSE CLAMP
9108-1545
1 DOOR HOLDER
7714-3016
9 WHIZ LOCK SCREW, #10-24X3/4
7714-3017
9 WHIZ LOCK NUT, #10-24
1440-3190 AR VULKEM CAULK
8871-2034
1 STREET ELBOW - 45 DEGREES, 1/2
9108-3155
1 TRUCK VALVE
8668-3480
1 CRIMP-ON CONNECTOR
9114-3108
2 FUSE HOLDER
9114-3361
2 HEATER DECAL
7738-3470
2 BOOT

Item

Part No.

Qty.

36
37
* 38
* 39
* 40
* 41
* 42
* 43
* 44

7738-3744
7738-3540
7736-3268
9020-0680
9134-3040
9112-3182
7714-3004
9114-1374
9112-5106

2
1
2
1
1
1
4
1
1

* 46
* 47

45

9002-9955
7714-3017
8821-1030

48
49
50
51
52
* 53
* 54
* 55
* 56
* 57
* 58
* 59

7714-3006
8871-1383
2464-1328
9002-7319
9108-1499
9104-3429
8203-3996
8096-3057
8096-3068
8096-3067
9103-1521
8820-1003

* 60
* 61
* 62
* 63
* 64
* 65
* 66

8855-1009
9108-6124
9020-3480
8832-1039
7716-3064
9108-3263
8830-1070

* 67
* 68

8852-1604
8856-1104

Description Of Part

TOGGLE SWITCH
COOLANT RESTRICTOR ORIFICE
FUSE, 15 AMP
FAN
CRIMP-ON CONNECTOR
HEATER HARNESS
WHIZ LOCK SCREW
JUMPER WIRE
HEATER ASSY, (includes items 53 thru
60)
1 RUBBER GROMMET
4 WHIZ LOCK NUT, #10-24
4 SOCKET HD CAPSCREW, #10-24X
3/4, GR8
4 WHIZ LOCK NUT
1 REDUCING BUSHING
1 SHUT OFF VALVE
2 SELF TAPPING SCREW, 1/4-20X1
1 MOUNTING ANGLE
1 HEATER
6" FLEX LOOM
1 TOWER
2 FEMALE PIN TERMINAL
2 CABLE SEALS
2 HEATER MOUNTING BRACKET
4 HEX HD CAPSCREW, 1/4-20X3/4,
GR5
4 LOCKWASHER, 1/4
1 DOOR PLATE WELDMENT
1 HANDLE
2 SELF TAPPING SCREW, #10-32X1/2
169" WEATHER STRIP
1 FLUSH LOCK
4 ROUND HD MACHINE SCREW,
#8-32X1/2
4 HEX LOCKNUT, #8-32
4 FLAT WASHER, #8

* Revised illustration, part number on items 30, 39 thru 44, 46, 47 & 53
thru 59 and description on item 38; added items 60 thru 68.

13-8

OPTIONAL EQUIPMENT
(9112-5023) Joystick Installation
Original Issue 5-91
Revised 3-93

Item

Part No.

Qty.

9112-5023

1
2
3
4
5

9104-3063
8866-2005
8859-1204
9112-6035

6
7
8
9
10

8820-1004
8855-1009
8850-1004
9104-6056
8855-1010

Description Of Part

JOYSTICK INSTALLATION ASSY


(includes all items)
1 SEAT (not illustrated)
10 CONNECTOR (includes item 3)
10 O-RING
1 JOYSTICK MOUNT WELDMENT
Ref JOYSTICK ASSY
(see page 13-10 for details)
4 HEX HD CAPSCRW, 1/4-20X7/8, GR5
4 LOCKWASHER, 1/4
4 HEX NUT, 1/4-20
1 COVER
4 LOCKWASHER, 5/16

Item

Part No. Qty.

11

8820-1018

12
13
14
15
16
17
18
19
20
21

8505-1384
8850-1005
8866-2239
9020-6194
9020-4096
7713-3197
8471-7458
8471-7519
9002-7187
9112-3075

2
2
2
AR
1
1
2
2
AR
2

Description Of Part
HEX HD CAPSCREW, 5/16-18X3/4,
GR5
WELD STUD, 5/16-18
HEX NUT, 5/16-18
SWIVEL NUT RUN TEE, 3/8 TUBE
TRIM LOK
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
TIE-WRAP
VALVE POSITIONER KIT

13-9

OPTIONAL EQUIPMENT
(9112-3078) Joystick
Original Issue 5-91
Revised 9-6-02

1
2

9
10
4

2
16
5
11

12

13

17
14
7

Item

1
2
3
4
5
6
7
8
9
TT

15

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

9112-3078

1
AR
1
1
1
1
1
AR
1
4
4

10
11
12
13
14
15
16
17

8093-4259

9140-4326
8093-4658
9112-4128
9112-4127
8093-4241
8026-4140

JOYSTICK CONTROLLER, (includes


all items)
SEAL KIT, (includes items 11 thru 15)
CAP
HANDLE GRIP KIT
HANDLE TUBE
BOOT
CARDAN KIT, (includes item 6)
SHIM
RETAINING PLATE
PLUNGER & GUIDE KIT
REGULATING UNIT

1
1
1
2
1
1
1
1

9130-4026
8093-4498
9140-4327

Description Of Part
SPRING, (pack of four)
O-RING
O-RING
DOWELL PIN
O-RING
SCREW
UPPER BODY
LOWER BODY
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

* Revised illustration & parts list; vendor will no longer supply individual components.

13-10

OPTIONAL EQUIPMENT
(9112-5007) Rear Axle Stabilizer Option
Original Issue 9-91
Revised 10-26-93

Item

Part No.
9112-5007

1
2
3
4
5
6
7
8
9
10
11

8866-2244
9103-3230
8471-6426
8866-2065
8859-1205
8320-1073
8866-2085
9111-3003
8852-1206
9111-1002
8830-1099

12
13
14

9112-1018
9002-7187
9104-5034

Qty.

Description Of Part

Ref REAR AXLE STABILIZER


(includes all items)
1 SWIVEL NUT RUN TEE, 1" TUBE
1 REDUCER
1 HOSE ASSY
3 ELBOW, 90 DEGREES (includes item 5)
5 O-RING
2 HEX HD CAPSCREW, 3/8-16X4-1/2, GR5
2 ELBOW, 45 DEGREES (includes item 5)
1 STABALIZER
3 HEX LOCKNUT, 3/8-16
1 JUMPER WIRE
2 ROUND HD MACHINE SCREW,
#10-24X 1-3/4
1 BRACKET
4 TY-RAP
1 BOOM SWITCH HARNESS

Item

Part No. Qty.

15
16
17
18
19
20

8855-1007
9104-3199
9104-3123
9112-1013
8858-1140

2
2
1
1
2
Ref

21

8820-1044

22
23
24
25
26
27
28

8867-1008
9104-6114
9112-1017
8471-7888
8471-7887
9104-1227
9104-4475

1
1
1
1
1
1
1

Description Of Part
LOCKWASHER, #10
SQUARE NUT
SWITCH (includes item 28)
STABILIZER BRACKET
SNAP RING
STABALIZER CYLINDER
(see page 13-12 for details)
HEX HD CAPSCREW, 3/8-16X3-1/4,
GR5
LUBE FITTING, STRAIGHT 1/4-28
REAR AXLE WELDMENT
PIN
HOSE ASSY
HOSE ASSY
PIN
LEVER/ ROLLER ASSY

13-11

OPTIONAL EQUIPMENT
(9104-3303) Stabilizer Cylinder Assembly
Original Issue 9-91

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Part No.

Qty.

9104-3303

9104-4330
9104-4334
9103-4286

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

9104-4331
9104-4332

9104-4333
9104-4353
8867-1033

Description Of Part
STABILIZER CYLINDER ASSY
(includes all items)
SEAL KIT(includes items 3,4,5,6,8,10 &11)
TUBE ASSY
LOCKNUT (torque to 590 ft. lbs.)
WEAR RING
SEAL
O-RING
O-RING
PISTON
O-RING
GLAND
SEAL
WIPER
ROD ASSY
BUSHING
LUBE FITTING, STRAIGHT 1/4-28
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

13-12

OPTIONAL EQUIPMENT
(9108-5060) Auxiliary Hydraulics Assembly w/Electrics
Original Issue 11-91
Revised 6-25-99

KG

* Added part breakdown and see page for item 1, 5-button handle.

13-13

OPTIONAL EQUIPMENT
(9108-5060) Auxiliary Hydraulics Assembly W/Electrics
Original Issue 11-91
Revised 6-25-99

ARTWORK ON PREVIOUS PAGE

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9108-5060

Ref

AUXILIARY HYDRAULIC ASSY


(includes all items)
5-BUTTON HANDLE (see page 13-37
for details)
HEAVY HEX JAM NUT, 3/4-10
LEVER WELDMENT
LEVER BRACKET
HEXHDCAPSCREW,3/8-16X1-1/4,GR5
HEX NUT, 3/8-16
LOCKWASHER, 3/8
PIN WELDMENT
BUSHING
HEX HD CAPSCREW, 5/16-18X3/4,GR5
LOCKWASHER, 5/16
RUBBER BUSHING
CONNECTOR BODY
TERMINAL
CABLE CLAMP
AUXILIARY WIRING HARNESS
TY-RAP
LOOM (5/16" I.D)
CUSHION CLAMP
HOSE ASEMBLY
UNION, 1/2 TUBW
HEX NUT, 5/16-18
AUXILIARY CONTROL DECAL
ADJUSTABLE YOKE END
YOKE PIN, 1/4
COTTER PIN, 1/16X3/4
HEX JAM NUT, 1/4-28
CABLE BRACKET WELDMENT
PUSH-PULL CABLE
ELBOW, 90 DEGREES
O-RING
WAVE BEND WASHER
CABLE ADAPTER BONNET

34
35
36
37
38
39
40

9108-3343
8866-1348
8866-1407
9020-7463
9108-3216
9108-3290
8841-1037

2
2
2
4
2
1
4

41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67

8852-1205
8471-7563
9002-7179
9020-6199
9112-3061
8871-2305
9020-4244
9020-4245
8471-8032
9112-1138
9913-3139
7713-3140
7713-3177
9112-1139
7713-3141
7713-3168
9020-7661
8820-1005
8852-1304
8594-1016
9108-3383
7868-3122
9002-8955
9002-8978
9104-3126
9104-3125
9020-6194

4
2
2
28"
1
2
1
1
2
1
1
1
2
1
1
1
1
2
2
1
1
10
1
1
1
1
8"

ELBOW, 90 DEGREES
TUBE END REDUCER, 5/8X3/4 TUBE
NUT
CUSHION CLAMP
CUSHION CLAMP
HOSE CARRIER
ROUND HEAD CARRIAGE BOLT,
5/16-18X1
HEX LOCKNUT, 5/16-18
HOSE ASSY
BULKHEAD FITTING
TRIM-LOK
BULKHEAD ELBOW
REDUCING BUSHING
MALE HYDRAULIC COUPLER
FEMALE HYDRAULIC COUPLER
HOSE ASSY
BRACKET
STAUFF CLAMP SET
STAUFF COVER PLATE
HEX HD CAPSCREW, 5/16-18X1-3/8
RECEPTICAL
WELS PLATE
CLAMP SET
CONTACT SOCKET
HEX HD CAPSCRW, 1/4-20X1, GR5
HEX LOCKNUT, 1/4-20
SUPPORT CLAMP
WIRING HARNESS
TY-WRAP
CONNECTOR BODY
CABLE CLAMP
DUST CAP
DUST PLUG
TRIM-LOCK

* 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

KG

Ref
8850-1112
9112-6024
9112-6025
8820-1036
8850-1006
8855-1011
9112-6027
9108-3136
8820-1018
8855-1010
9112-3051
9002-8956
9002-8958
9002-8978
9040-3396
9002-7187
9020-7464
8471-8040
8866-1065
8850-1005
9103-3394
8882-1002
8863-3001
8863-1302
8850-1404
9112-6023
9112-3050
9108-3310
8859-1206
9002-8662
9112-3062

1
1
1
4
4
4
1
2
2
2
1
1
6
1
1
14
12"
2
2
2
1
1
1
1
1
1
1
1
2
2
2
1

* Added part breakdown and see page for item 1, 5-button handle.

13-13

OPTIONAL EQUIPMENT
(9108-5106) Auxiliary Hydraulic Assembly w/Electric
Starting Serial No. 0177122
Original Issue 12-95
Revised 6-25-99

LIFT
CROWD
TILT
SWAY

KG

* Added part breakdown and see page for 5-button handle.

13-13

OPTIONAL EQUIPMENT
(9108-5106) Auxiliary Hydraulic Assembly w/Electric
Starting Serial No. 0177122
Original Issue 12-95
Revised 6-25-99

ARTWORK ON PREVIOUS PAGE

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9108-5106

Ref

AUXILIARY HYDRAULICS ASSY


(includes all items on both pages)
5 BUTTON HANDLE (see page 13-37
for details)
HEX JAM NUT, 3/4-16
LEVER WELDMENT
LEVER BRACKET
HEX HD CAPSCREW, 3/8-16 x 1 1/4
HEX NUT, 3/8-16
LOCKWASHER, 3/8
PIN WELDMENT
BUSHING
HEX HD CAPSCREW, 5/16-18 x 3/4
LOCKWASHER, 5/16
MOLDED RUBBER BUSHING
3M ADHESIVE
CONNECTOR BODY
TERMINAL
CABLE CLAMP
AUXILIARY WIRING HARNESS
TIE WRAP
LOOM, 5/16 I.D.

20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
39
40
41

9020-7464
8471-8040
8866-1065
8850-1005
9103-3394
8882-1002
8863-3001
8863-1302
8850-1404
9112-6023
9112-3050
9108-3310
8859-1206
9002-8662
9112-3062
9108-3343
8866-1348
8866-1407
9002-8968
9103-3391
8698-3193

2
2
2
1
1
1
1
1
1
1
1
2
2
2
1
2
2
2
1
1
1

CUSHION CLAMP, 3/4


HOSE ASSY
UNION, 1/2 TUBE
HEX NUT, 5/16
AUXILIARY CONTROL DECAL
YOKE END
CLEVIS PIN
COTTER PIN, 1/16 x 3/4
HEX JAM NUT, 1/4-28
CABLE BRACKET WELDMENT
PUSH-PULL CABLE
ELBOW, 90 DEGREE (includes item 32)
O-RING
WAVE BEND WASHER
CABLE ADAPTER BONNET
ELBOW, 90 DEGREES
TUBE END REDUCER, 5/8 TO 3/4
NUT, 5/8
CONNECTOR
INSULATED RING TERMINAL
MALE BULLET

* 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

KG

Ref
8850-1112
9112-6024
9112-6025
8820-1036
8850-1006
8855-1011
9112-6027
9108-3136
8820-1018
8855-1010
9112-3051
1440-2248
9002-8956
9002-8958
9002-8978
9040-3396
9002-7187
8203-3993

1
1
1
4
4
4
1
2
2
2
1
AR
1
6
1
1
14
12"

* Added part breakdown and see page for 5-button handle.

13-13

OPTIONAL EQUIPMENT
(9108-5106) Auxiliary Hydraulic Assembly w/Electric
Starting Serial No. 0177122
Original Issue 12-95
Revised 6-25-99

FROM
DASH
IN CAB.

TO CLAMPS
ON RIGHT
SIDE
CHIMNEY
PLATE.

PARTIAL VIEW
A-A
PARTIAL VIEW
B-B

Item

Part No.
9108-5106

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

KG

9020-7463
9108-3216
9104-3125
9108-3290
8841-1037
8852-1205
8471-7563
9002-7179
9020-6194
1440-2248
9020-6199
9112-3061
8871-2305
9020-4244
9020-4245
8471-8032

Qty.

Description Of Part

Ref AUXILIARY HYDRAULICS ASSY


(includes all items on both pages)
4 CUSHION CLAMP
2 CUSHION CLAMP
1 DUST PLUG
1 HOSE CARRIER
4 R.H. CARRIAGE BOLT, 5/16-18 x 1
4 LOCKNUT, 5/16-18
2 HOSE ASSY
2 ELBOW, 90 DEGREES, BLKHD
AR TRIM-LOK
AR 3M ADHESIVE
AR TRIM-LOK
2 BULKHEAD FITTING
2 PIPE BUSHING, 1/2 x 1/4
1 MALE HYDRAULIC COUPLER
1 FEMALE HYDRAULIC COUPLER
2 HOSE ASSY

Item

Part No.

Qty.

Description Of Part

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

9112-1138
7713-3139
7713-3140
7713-3177
9112-1139
7713-3141
7713-3168
9020-7661
8820-1005
8852-1304
8594-1016
9108-3383
8668-3122
9002-8955
9002-8978
9040-3396
9104-3126

1
1
2
2
1
1
1
1
2
2
1
1
10
1
1
Ref
1

QUICK DISCONNECT BRACKET


STAUFF CLAMP SET, 5/8
STAUFF COVER PLATE
HEX HD CAPSCREW, 5/16-18 x 1 3/8
RECEPTACLE BRACKET
WELD PLATE
CLAMP SET
6 CONTACT SOCKET
HEX HD CAPSCREW, 1/4-20 x 1
FLEX LOCKNUT, 1/4-20
SUPPORT CLAMP
WIRING HARNESS
TY-WRAP
CONNECTOR BODY
CABLE CLAMP
AUXILIARY WIRING HARNESS
DUST CAP

* Added part breakdown and see page for 5-button handle.

13-13

OPTIONAL EQUIPMENT
(9108-5083) Auxiliary Hydraulic Assembly W/Electric
3S-Boom
Starting Serial No. 0177005
Original Issue 11-97
Revised 6-25-99

KG

* Added part breakdown and see page for 5-button handle.

13-13

OPTIONAL EQUIPMENT
(9108-5083) Auxiliary Hydraulic Assembly W/Electric
3S-Boom
Starting Serial No. 0177005
Original Issue 11-97
Revised 6-25-99

ARTWORK ON PREVIOUS PAGE

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

9112-5083

Ref

AUXILIARY HYDRAULICS ASSY


(includes all items on both pages)
5 BUTTON HANDLE (see page 13-37
for details)
HEX JAM NUT, 3/4-16
LEVER WELDMENT
LEVER BRACKET
HEX HD CAPSCREW, 3/8-16 x 1 1/4
HEX NUT, 3/8-16
LOCKWASHER, 3/8
PIN WELDMENT
BUSHING
HEX HD CAPSCREW, 5/16-18 x 3/4
LOCKWASHER, 5/16
MOLDED RUBBER BUSHING
3M ADHESIVE
CONNECTOR BODY
TERMINAL
CABLE CLAMP
AUXILIARY WIRING HARNESS
TIE WRAP
LOOM, 5/16 I.D.

20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

9020-7464
8471-8026
8866-1065
8850-1005
9103-3394
8882-1002
8863-3001
8863-1302
8850-1404
9112-6023
9112-3050
9108-3310
8859-1206
9002-8662
9112-3062
9108-3343
8866-1348
8866-1407
8698-3193
9002-8968
9103-3391

2
2
2
1
1
1
1
1
1
1
1
2
2
2
1
2
2
2
1
1
1

*1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

KG

Ref
8850-1112
9112-6024
9112-6025
8820-1036
8850-1006
8855-1011
9112-6027
9108-3136
8820-1018
8855-1010
9112-3051
1440-2248
9002-8956
9002-8958
9002-8978
9040-3396
9002-7187
8203-3993

1
1
1
4
4
4
1
2
2
2
1
AR
1
6
1
1
14
12"

* Added part breakdown and see page for 5-button handle.

Description Of Part
CUSHION CLAMP, 3/4
HOSE ASSY
UNION, 1/2 TUBE
HEX NUT, 5/16
AUXILIARY CONTROL DECAL
YOKE END
CLEVIS PIN
COTTER PIN, 1/16 x 3/4
HEX JAM NUT, 1/4-28
CABLE BRACKET WELDMENT
PUSH-PULL CABLE
ELBOW, 90 DEGREE (includes item 32)
O-RING
WAVE BEND WASHER
CABLE ADAPTER BONNET
ELBOW, 90 DEGREES
TUBE END REDUCER, 5/8 TO 3/4
NUT, 5/8
MALE BULLET
CONNECTOR
INSULATED RING TERMINAL

13-13

OPTIONAL EQUIPMENT
(9108-5083) Auxiliary Hydraulic Assembly w/Electric
3S-Boom
Starting Serial No. 0177005
Original Issue 11-97
Revised 6-25-99

Item

Part No.
9108-5083

1
2
3
4
5
6
7
8
9
10
11
12
13

8471-8281
9040-3396
9108-3437
9002-7187
7713-3168
9108-3216
9020-7463
7713-3140
7713-3177
9112-3055
9112-6031
9112-6032
8820-1017

14
15
16
17
18
19
20
21
22
23
24

8855-1010
9002-7179
9112-3054
9112-1134
8850-1008
8850-1108
9112-6008
8471-8041
9112-6080
9112-3061
8871-2305

KG

Qty.

Description Of Part

Ref AUXILIARY HYDRAULICS ASSY


(includes all items on both pages)
2 HOSE ASSY
1 AUX. WIRING HARNESS
1 AUX. WIRING HARNESS
8 NYLON TIES
1 STAUFF CLAMP SET
4 CUSHION CLAMP
8 CUSHION CLAMP
1 STAUFF COVER PLATE
1 HEX BOLT
2 STRAIN RELIEF FITTING
1 CABLE TAKE-UP WELD
1 CABLE TAKE-UP SUPPORT
2 HEX HD CAPSCREW, 5/16-18X5/8,
GR5
4 LOCKWASHER, 5/16
4 BULKHEAD FITTING, 90 DEGREES
3 COMPRESSION SPRING
3 SPRING RETAINER
3 HEX NUT, 1/2-13
3 HEAVY HEX JAM NUT, 1/2-13
2 HOSE TAKE-UP WELD
2 HOSE ASSY
1 HOSE GUARD
2 BULKHEAD FIITTING
2 REDUCING BUSHING

Item

Part No.

Qty.

25
26
27
28
29
30

9020-4244
9020-4245
9020-7661
8820-1005
8852-1304
8820-1034

1
1
1
2
2
2

31
32
33
34
35
36
37

9020-6194
9020-6199
1440-2248
8856-1109
8855-1011
9112-6029
8820-1019

38
39
40
41
42
43
44
45
46
47
48
49

8850-1005
9112-3056
9108-1326
9020-3040
8858-1320
8320-1123
9002-7471
8471-8280
9002-8955
9002-8978
7713-3141
9112-1139

* Added part breakdown and see page for 5-button handle.

Description Of Part

MALE HYDRAULIC COUPLER


FEMALE HYDRAULIC COUPLER
6 CONTACT SOCKET
HEX HD CAPSCREW, 1/4-20X1, GR5
HEX LOCKNUT, 1/4-20
HEX HD CAPSCREW, 3/8-16X7/8,
GR5
3.5" TRIM LOCK
13" TRIM LOCK
A.R. 3M ADHESIVE
2 FLATWASHER, 3/8
2 LOCKWASHER, 3/8
1 HOSE & CABLE SUPPORT
2 HEX HD CAPSCREW, 5/16-18X7/8,
GR5
2 HEX NUT, 5/16-18
1 AUX. HOSE SHEAVE
1 HOSE REEL SUPPORT
1 THRUST WASHER
1 RETAINING RING EXT.
3 HEX HD CAPSCREW, 1/2-13X1,GR5
3 HARDENED FLAT WASHER, 1/2
2 HOSE ASSY
1 CONNECTOR BODY
1 CABLE CLAMP
1 STAUFF BASE PLATE
1 RECEPTICAL BRACKET

13-13

OPTIONAL EQUIPMENT
(9108-5058) 48" Slope Piler Carriage
Original Issue 12-91
Revised 6-19-06

Item

Part No.
9108-5058
9108-3405

1
2
*3

9108-6121
9108-6122

4
*5
6
7
8
9
* 10
11
* 12

9108-3248
3423263
9020-4007
9103-3186
9108-1577
9108-1594
9020-5870
9103-1236
8820-1535

* 13

8820-1534
9108-1313
8820-1065
8855-1013
8852-1016
8867-1022
8856-1109
8850-1016
0510-1441
9108-1622
8471-6434
8366-1316

14
15
16
17
* 18
19
20
21
22
23
24

Qty.

Description Of Part

Ref 48" SLOPE PILER CARRIAGE,


(includes all items)
1 CAPACITY DECAL, (not shown)
1 CAPACITY DECAL, (524 3s), (not
shown)
1 CARRIAGE WELDMENT
1 ADAPTER WELDMENT
Ref SWAY CYLINDER, (see page
13-15 for details)
1 BUSHING
2 PIN
1 TUBE
2 BEARING PAD
1 TAP BOLT
1 THRUST WASHER
AR SHIM
2 SPACER
4 HEX HD CAPSCREW, 3/8-24X1-1/4,
GR5
4 HEX HD CAPSCREW, 3/8-24X1, GR5
3 KEEPER PLATE
6 HEX HD CAPSCREW, 1/2-13X1, GR5
6 LOCKWASHER, 1/2
1 HEX LOCKNUT, 1-8
2 LUBE FITTING, 90 DEGREES, 1/8
4 FLAT WASHER, 3/8
1 HEX NUT, 1-8
1 WASHER, 1-1/16
1 PIN
2 HOSE ASSY
2 CONNECTOR

ER 46361, 48269, 49530,


49939, 50170 LK

Item

* 25

Part No.

Qty.

8866-1010

8866-2018

* 26

9116-3138
9140-3414

* 27

9116-3139

9140-3413
28
29
30
31
32
* 33

8834-1022
9015-3001
9104-3125
9104-3126
8866-2105

34

8820-1040

35

*36
37
38

8855-1011
9045-1058
9020-0003
8820-1105

39
40
41

8852-1310
8452-1062
7714-3015

* Revised illustration & parts list.

Description Of Part

CONNECTOR, (Before S/N


2005283-01)
2 CONNECTOR, (S/N 2005283-01 &
After)
1 MALE QUICK DISCONNECT, (Before
S/N 2005283-01)
1 MALE QUICK DISCONNECT, (S/N
2005283-01 & After)
1 FEMALE QUICK DISCONNECT,
(Before
S/N 2005283-01)
1 FEMALE QUICK DISCONNECT, (S/N
2005283-01 & After)
4 DRIVE SCREW, #10X3/8
1 SERIAL NUMBER PLATE
1 DUST PLUG
1 DUST CAP
2 ELBOW, 90 DEGREES, (swivel nut)
Ref DUAL P.O. CHECK VALVE, (see
page 13-16 for details)
3 HEX HD CAPSCREW, 3/8-16X2-1/4,
GR5
3 LOCKWASHER, 3/8
1 FORK PIN
2 COLLAR
2 HEX HD CAPSCREW, 5/8-11X4,
GR5
2 LOCKNUT, 5/8-11
1 SUPPORT CLAMP
1 WHIZ-LOK NUT, 3/8-16

13-14

OPTIONAL EQUIPMENT
(9108-3286) Sway Cylinder Assembly
* Starting Serial No. 0177005 thru 0177159
Original Issue 12-91
Revised 1-16-98

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

KG

Part No.

Qty.

Description Of Part

9108-3286

9108-4189

9108-4185
8867-1033
9108-4176
9108-4184
9108-4219
9108-4220
9108-4221
9108-4222
9108-4186
9108-4223
9108-4224
9108-4188
9108-4225
9108-4226
9108-4187

1
2
2
1
1
1
1
1
1
1
1
1
1
1
1

SWAY CYLINDER ASSY


(includes all items)
SEAL KIT(includes items 5,6,7,8,10,
11,13, & 14)
TUBE ASSY
LUBE FITTING, STRAIGHT,1/4-28
BUSHING
NUT
WEAR RING
SEAL
O-RING
O-RING
PISTON
BACKUP RING
O-RING
GLAND
SEAL
WIPER
ROD ASSY

* Changed starting serial number in upper right.

13-15

OPTIONAL EQUIPMENT
(9108-3471) Sway Cylinder Assembly
Starting Serial No. 0177160
Original Issue 1-98
Revised 6-27-07

Item

*1
2
3
4
5
6
7
8

JM

Part No.

Qty.

9108-3471

9108-4308

9140-4352
9114-4128
9112-4083
9114-4017
9103-4156

2
2
1
1
1
2
1
1

Description Of Part
SLOPE PILER CARRIAGE SWAY
CYLINDER ASSY
(includes all items)
SEAL KIT (includes items 6 thru 9,
11, 12, & 14 thru 16)
BUSHING
GREASE FITTING
CASE ASSY
CAPSCREW, #8X32X.375
LOCKNUT (lubricate & torque to
350-400 ft.lbs.)
WEAR RING
PISTON SEAL
O-RING

Item
9
10
11
12
13
14
15
16
17

Part No.
9112-4084

9112-4085

9112-4086

* Revised part number on item 1.

Qty.
1
1
1
1
1
1
1
1
1

Description Of Part
O-RING
PISTON
O-RING
BACK-UP RING
CYLINDER HEAD
STEP SEAL
U-CUP
WIPER
ROD ASSY

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE
FOR SERVICE.

13-15

OPTIONAL EQUIPMENT
(9108-3262) Dual P.O. Check Valve
Original Issue 12-91

Item

Part No.

Qty.

9108-3262

9104-4002
1
2
3
4

7713-3248
9108-4227
9108-4228

Description Of Part

DUAL P.O. CHECK VALVE ASSY


(includes all items)
Ref SEAL KIT(includes items 3 & 4)
1 BODY
2 CHECK VALVE (includes items 3&4)
2 O-RING
2 O-RING
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

13-16

OPTIONAL EQUIPMENT
(9045-5035) and (9045-5037) 6 Ft. Mast Assemblies
Original Issue 12-91
Revised 7-06-06

Item

Part No.

Qty.

9045-5035

9045-5037
9108-3384
1

2
3
4

9045-6002
8471-7640
9116-3138
9140-3414

5
6
7

9104-3126
2443-1386
8820-1037

Description Of Part

6 FT. MAST ASSY, (48" carriage),


(includes all items)
1 6 FT. MAST ASSY, (66" carriage),
(includes all items)
1 522/524 CAPACITY CHART,
(located in cab)
Ref CARRIAGE WELDMENT - 48",
(see page 13-39 for details)
Ref CARRIAGE WELDMENT - 66",
(see page 13-39 for details)
1 ADAPTER WELDMENT
1 HOSE ASSY
1 MALE HYDRAULIC COUPLING,
(Before S/N 2005283-01)
1 MALE HYDRAULIC COUPLING,
(S/N 2005283-01 & After)
1 DUST CAP
2 CLAMP
2 HEX HD CAPSCREW, 3/8-16X1-1/2,
GR5

ER 46361, 49939 - LK

Item

Part No.

Qty.

8
9

8856-1004
8866-1013

2
1

8866-2006
10
11

8866-1016
8866-1180

12
13
14
15
16
17

8850-1006
8855-1011
9015-3001
8834-1022
9045-1039

18

* Revised items 4 & 9.

Description Of Part

FLAT WASHER, 3/8


MALE CONNECTOR, 1/2X1/2 TUBE,
(Before S/N 2005283-01)
1
CONNECTOR, (includes 8859-1205 oring), (S/N 2005283-01 & After)
1
MALE CONNECTOR, 5/8X1/2 TUBE
1
FEMALE ELBOW, 90 DEGREES,
1/2X1/2 TUBE
2
HEX NUT, 3/8-16
2
LOCKWASHER, 3/8
1
SERIAL NO. PLATE
4
DRIVE SCREW, #10X3/8
1
STOP TUBE
Ref OUTER RAIL ASSY, (see page 13-40
for details)
Ref RAIL CYLINDER ASSY, (see page
13-38 for details)
NOTE: QUANTITIES SHOWN ARE
FOR ONE MAST ASSY ONLY.

13-17

OPTIONAL EQUIPMENT
(9055-5013) 100 Degree Drywall Swing Fork Asembly
Original Issue 12-91
Revised 7-13-06

LK

13-18

OPTIONAL EQUIPMENT
(9055-5013) 100 Degree Drywall Swing Fork Asembly
Original Issue 12-91
Revised 7-13-06

Item

Part No.

Qty.

9055-5013

9055-6004
9104-1326
8858-1136
9045-3034
9104-1324
8867-1008
9141-1073
8320-1024
9104-3125
9116-3139

1
2
4
2
2
2
2
4
1
1

9140-3413

8866-1013

8866-2006

9104-3126
9116-3138

1
1

9140-3414

14
15
16
17
18
19

8471-8067
9104-1325
9104-1327
8867-1022
9104-1322
8320-1026

2
2
2
2
2
4

20

8820-1008

21
22
23
24
25

8856-1002
9104-3186
9104-1361
9104-1362
8859-1205

2
1
2
2
2

1
2
3
4
5
6
7
8
9
10

11

12
13

Description Of Part
100 DEGREE DRYWALL SWING
FORK ASSY, (includes all items)
DRYWALL CARRIAGE WELDMENT
PIVOT PIN
EXTERNAL RETAINING RING
HYDRAULIC CYLINDER ASSY
PIVOT PIN
LUBE FITTING, STRAIGHT, 1/4-28
LOCKING PLATE
HEX HD CAPSCREW, 3/8-16X1, GR8
DUST CAP
HYDRAULIC COUPLER, FEMALE,
(Before S/N 2005283-01)
HYDRAULIC COUPLER, FEMALE,
(S/N 2005283-01 & After)
MALE CONNECTOR, 1/2X1/2 TUBE,
(Before S/N 2005283-01)
CONNECTOR, (includes 8859-1205
o-ring), (S/N 2005283-01 & After)
DUST CAP
HYDRAULIC COUPLER, MALE,
(Before S/N 2005283-01)
HYDRAULIC COUPLER, MALE,
(S/N 2005283-01 & After)
HOSE ASSY
PIVOT PIN
BUSHING
LUBE FITTING, 90 DEGREES, 1/8
LOCKING PLATE
HEX HD CAPSCREW, 1/2-13X1-1/2,
GR8
HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
FLAT WASHER, 1/4
DOUBLE PILOT CHECK VALVE
FITTING
ORIFICE FITTING
O-RING

ER 46361, 48255, 48655,


49939 - LK

Item

Part No.

Qty.

26

8866-2084

27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51

8859-1204
9020-4097
7713-3201
8866-2105
8866-2018
8859-1205
8866-2152
8859-1204
8820-1105
8852-1310
9020-0003
9045-3013
9045-1020
9104-1356
9104-6062
9103-3038
9103-3039
8863-1449
9114-1350
9114-6053
9114-6054
9104-3221
9015-3001
8834-1022
9055-3012
8824-1053

2
2
2
6
2
2
2
2
4
4
4
2
2
6
1
1
2
2
2
1
1
2
1
4
2
14

52
53
54
55
56
57
58
59

8855-1011
8850-1006
9055-3013
9108-3249
7713-3140
7713-3177
9114-3282
8866-2106

8
8
2
1
1
1
2
2

* Revised illustration & parts list.

Description Of Part
ELBOW, 45 DEGREES, (includes
item 27)
O-RING
HOSE ASSY
HOSE ASSY
ELBOW, 90 DEGREES, (swivel nut)
CONNECTOR, (includes item 32)
O-RING
BRANCH TEE, (includes item 34)
O-RING
HEX HD CAPSCREW, 5/8-11X4, GR5
HEX LOCKNUT, 5/8-11
COLLAR
DRYWALL FORK
FORK PIN
SPACER
PIVOT WELDMENT
CHAIN, 24"
CHAIN CONNECTION
ROLL PIN, 1/8X1-1/2
PIN
SUPPORT BRACKET, L.H.
SUPPORT BRACKET, R.H.
DETENT PIN
SERIAL NO. PLATE
DRIVE SCREW, #10X3/8
SIDE DRYWALL GUARD
SOCKET FLAT HD CAPSCREW,
3/8-16X1-1/2
LOCKWASHER, 3/8
HEX NUT, 3/8-16
BOTTOM DRYWALL GUARD
CLAMP SET
COVER PLATE
HEX HD CAPSCREW, 5/16-18X1-3/8
PINCH POINT DECAL
ELBOW, 90 DEGREES, (swivel nut)

13-18

OPTIONAL EQUIPMENT
(9103-3366) Swing Cylinder Assembly
Original Issue 12-91

Item

Part No.

Qty.

9103-3366

9103-4301
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

RS

9103-4302
9108-4194
8867-1033
9103-4303
9104-4463
9104-4464
9104-4465
9104-4466
9103-4304
9104-4467
9103-4305
9104-4468
9104-4469
9103-4306
9104-4470

Description Of Part

SWING CYLINDER ASSY


(includes all items)
Ref SEAL KIT (includes items 5,6,7,8,10,
12 & 13)
1 TUBE ASSY
1 BUSHING
1 LUBE FITTING, STRAIGHT, 1/4-28
1 LOCKNUT (torque to 235 ft. lbs. )
2 WEAR RING
1 SEAL
1 O-RING
1 O-RING
1 PISTON
1 O-RING
1 GLAND
1 SEAL
1 WIPER
1 ROD ASSY
1 BUSHING

13-19

OPTIONAL EQUIPMENT
(9045-3034) Swing Cylinder Assembly
Original Issue 7-10-06

9
9
11

14

18

15
13

12

16

3
6
7

8
10
17

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

10

Part No.

Qty.

Description Of Part

9045-3034

9114-4006

9114-4125
9103-4157
9114-4038
9116-4020
9116-4021
9116-4019
9114-4039
9116-4022
9103-4435
9103-4436
9116-4024
9120-4468
9116-4025
9112-4096
9114-4040
9120-4469
9112-4087
9103-4437

1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1

SWING CYLINDER, (includes


all items)
SEAL KIT, (includes items 4 thru 6,
8, 11 thru 13, 16 & 18)
GREASE FITTING
BUSHING
LOCKNUT
PISTON SEAL
O-RING
WEAR RING
PISTON
O-RING
BARREL
PISTON ROD
BACK-UP RING
U-CUP
STEP SEAL
SELF TAPPING SCREW
CYLINDER HEAD
WIPER
BUSHING
O-RING
NOTE: ONLY ITEMS WITH
PART NUMBERS ARE
AVAILABLE FOR SERVICE.

LK

13-19

OPTIONAL EQUIPMENT
(9045-5044)100 Degree Swing Fork Assembly
Original Issue 12-91
Revised 7-10-06

Item

Part No.
9045-5044

1
2
3

9104-6061
9104-6062

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

9104-1322
9141-1073
9104-1324
9104-1325
9104-1326
8320-1024
8320-1026
8858-1136
8867-1022
9104-1327
9055-1013
9020-0003
8820-1105
8852-1310
9114-6053
9114-1350
9114-6054
8863-1449
9104-3221
9104-1356
9015-3001
8834-1022
9103-3039
9103-3038
8867-1008
9104-3186
8471-8067

Qty.

Description Of Part

Ref 100 DEGREE SWING FORK ASSY,


(includes all items)
1 CARRIAGE WELDMENT
1 PIVOT PIN
Ref CYLINDER ASSY,
(see page 13-19 for details)
2 LOCKING PLATE
2 LOCKING PLATE
2 PIVOT PIN
2 PIVOT PIN
2 PIVOT PIN
4 HEX HD CAPSCREW, 3/8-16X1
4 HEX HD CAPSCREW, 1/2-13X1-1/2
4 SNAP RING
2 LUBE FITTING, 90 DEGREES,1/8
2 BUSHING
1 FORK PIN
2 COLLAR
2 HEX HD CAPSCREW, 5/8-11X4,GR5
2 HEX LOCKNUT, 5/8-11
1 L.H. SUPPORT BRACKET
2 PIN
1 R.H. SUPPORT BRACKET
2 ROLL PIN, 1/8X1-1/2
2 DETENT PIN
6 SPACER
1 SERIAL NUMBER PLATE
4 DRIVE SCREW
2 CHAIN CONNECTION
24" CHAIN
2 LUBE FITTING, STRAIGHT, 1/4-28
1 DOUBLE PILOT CHECK VALVE
2 HOSE ASSY

ER 46361, 48255, 48655, 49939 - LK

Item

Part No.

Qty.

31
32
33

9020-4097
7713-3201
8866-2084
8859-1204
8866-2105
8866-2152
8859-1204
8866-2018
9104-1361
8866-1013

2
2
2
2
6
2
2
2
2
2

8866-2006

9116-3139

9140-3413

9116-3138

9140-3414

9104-3125
9104-3126
8820-1008
8856-1002
9104-1362
9108-3249
7713-3140
7713-3177
9108-3386
9114-3282
8866-2106

1
1
2
2
2
1
1
1
1
2
2

34
35
36
37
38

39

40

41
42
43
44
45
46
47
48
49
50
51

* Revised parts list.

Description Of Part
HOSE ASSY
HOSE ASSY
ELBOW, 45 DEGREES, (includes o-ring)
O-RING
ELBOW, 90 DEGREES, (swivel nut)
BRANCH TEE, (includes o-ring)
O-RING
CONNECTOR, (includes o-ring)
FITTING
MALE CONNECTOR, 3/8X5/8 TUBE,
(Before S/N 2005283-01)
CONNECTOR, (includes 8859-1205
o-ring), (S/N 2005283-01 & After)
FEMALE QUICK DISCONNECT,
(Before S/N 2005283-01)
FEMALE QUICK DISCONNECT, (S/N
2005283-01 & After)
MALE QUICK DISCONNECT,
(Before S/N 2005283-01)
MALE QUICK DISCONNECT, (S/N
2005283-01 & After)
DUST CAP
DUST CAP
HEX HD CAPSCRW, 1/4-20X1-3/4,GR5
FLAT WASHER, 1/4
ORIFICE FITTING
CLAMP SET
COVER PLATE
HEX HD CAPSCREW
CAPACITY DECAL, (inside cab)
PINCH POINT DECAL
ELBOW, 90 DEGREES, (swivel nut)

13-20

OPTIONAL EQUIPMENT
(9108-5062) Deluxe Light Package
Starting Serial No. 0177005 thru 0177121
Original Issue 2-92
Revised 10-2-00

68
71
73

38
48
49
50
52

R.H. LIGHT ASSY


TERMINAL A = GREEN 3B
TERMINAL B = BLACK
TERMINAL C = RED/BACK

38
48
49
51
52

TO FUSE FROM
IGNITION SWITCH
(FOR DOME LIGHT)

B
A

38
46
47
48

33
46

70
72
73

7
8
9
10

C B
A

68
73

L.H. LIGHT ASSY


TERMINAL A = GREEN 3C
TERMINAL B = BLACK
TERMINAL C = GRAY/RED

14
11

FRONT OF CAB

TO DOME LIGHT

AUX

FUEL

TEMP

OIL

VOLTS

HOURS

TO 15 AMP
BREAKER

28 34

BRAKE

23

AUX

BATT

BATT

22

I
G

26
ST
IG
N

20
21

ACC

T
BA
BAT

LIGHTS

13
24
32
65

AC
C

29

11

TO RELAY

35

TO DIMMER
SWITCH B

TO BOOM
LIGHTS
BLACK WIRE
IN FRONT
HARNESS

TO CAB
DOME LIGHT

1
2
3
4
5

TO TAIL
LIGHTS

33

TO 15 AMP
BREAKER

36
37
38

25
27

PCN 000221-SVC

66

TO RELAY

12

H
R

N
IG

30
64

31

TO TURN SIGNAL SWITCH


(GREY/BLACK WIRE)

15
16
17
18
19

* Revised illustration and parts list; added S/N range.

FLOOR PLATE

13-21

OPTIONAL EQUIPMENT
(9108-5062) Deluxe Light Package
Starting Serial No. 0177005 thru 0177121
Original Issue 2-92
Revised 10-2-00

61
38
46
47
48

62

26

62

45

44
57
58
59
60

BLACK
RED/GREEN

GRAY
BROWN

38
46
47
48

GRAY

BLACK

BROWN

RED

4
39

4
39

44
54
56
57
58

44
55
56
57
58

41
42
43
44

40
42
43
44

PARK
LIGHT
(BLACK)

TURN
LIGHT
(RED)

LO-BEAM
LIGHT
(BROWN)

HI-BEAM
LIGHT
(GRAY)

TO
IGN. SWITCH
(BATT)

53

BROWN

BLACK

(#14) BLACK

BLK/GREY

(#16)

BLACK

(#10)

WHITE
YELLOW

STOP
LIGHT
SWITCH

(#16) BLACK
(#16) BROWN
(#16) BLACK

(#14)
BLACK

25B

FROM
REV. SWITCH

ENGINE
TEMP
GAUGE
LIGHT

B
DIMMER
SWITCH

FUEL
GAUGE
LIGHT

WORK
LIGHT

OIL
GAUGE
LIGHT

WORK
LIGHT

(#16) BLACK

25B

WORK
LIGHT
SWITCH

VOLTMETER
LIGHT

86

30

N.O.
RELAY
#2
R

87

87A

85

(#16) BLACK

25A

TO
FWD/REV 25B
VALVE

25B
3C

(#16) BLACK

3A

HEADLIGHT
SWITCH

3A

BACK-UP
ALARM

3B

78

(#16) RED/BLACK

CAB/CHASSIS
CONNECTION

(#16) BLACK

81

15 AMP.
CIRCUIT
BREAKER

BLUE
YELLOW

25A

63

15 AMP.
CIRCUIT
BREAKER

(#14) BLACK

25

TO
TURN SIGNAL
FLASHER

74
75
76
77

15 AMP.
CIRCUIT
BREAKER

DOME
LIGHT

(#14)

TO
STOP-LIGHT
SWITCH

TO
HEADLIGHT
SWITCH

BUSS BAR

DOME
LIGHT
SWITCH

TURN
SIGNAL
SWITCH

BLACK

(#16)
BLACK

74
74
80

78

66
TO WORK
LIGHTS SWITCH

FLASHER
N.O.
RELAY
#1
87

87A

RED

30

86

6 AMP.
CIRCUIT
BREAKER

(#14) BROWN

GRAY

(#14) GRAY

IGNITION-START
SWITCH

BLACK

(#16)
BLACK

GREEN

BLACK

FRONT OF BOOM

(#16)
BLACK

80

(#14) BLACK

(#16)

35

74

(#14) RED

(#14) RED/GREEN

28
79

PARK
LIGHT
(BLACK)

(#10) BLACK

85

80

TURN
LIGHT
(RED)

(#14) BROWN

(#14) BLACK

TO
IGN. SWITCH
(ACC)

31

LO-BEAM
LIGHT
(BROWN)

HI-BEAM
LIGHT
(GRAY)
(#14)
GRAY

(#14) GRAY
(#14) BROWN

(#16) GREY/RED
(#16) BLACK

(#16)
BLACK

BACKUP
LIGHT
(GREEN)

TURN/STOP
LIGHT
(RED)

TAIL
LIGHT
(BLACK)

TAIL
LIGHT
(BLACK)

TURN/STOP
LIGHT
(RED)

BACKUP
LIGHT
(GREEN)

VIEW INSIDE CAB

PCN 000221-SVC

* Revised illustration and parts list; added S/N range.

13-21

OPTIONAL EQUIPMENT
(9108-5062) Deluxe Light Package
Starting Serial No. 0177005 thru 0177121
Original Issue 2-92
Revised 10-2-00

THIS OPTION DRAWS


APPROX. 41 AMPS. TOTAL

Item

Part No.

Qty.

9108-5062

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

9020-0999
8098-3168
9101-3026
8698-3193
8668-3480
9002-7214
9101-1009
9002-9955
8832-1022
2486-1167
9112-1151
8668-3122
8830-1191
9105-3419
8656-1326
9103-3032
8871-2232
8871-1380
8366-3097
7738-3467
7738-3470
9103-3360
9112-1152
8855-1007
9112-1190
9108-1613
9112-1154
9112-1189
9100-3055
9020-3376
9112-1186
8668-3127
9108-3400
9108-1614
9112-1187
8668-3136
8820-1002
8855-1009
9108-3398
9108-1610
9108-1612
8820-1036

1
1
1
14
4
2
1
1
2
1
1
18
1
13
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
30
1
1
1
6

43
44
45

8856-1004
8855-1011
9108-3399

6
10
1

PCN 000221-SVC

Description Of Part
DELUXE LIGHT PACKAGE, (includes
all items)
TURN SIGNAL SWITCH
FLASHER SWITCH
PIG TAIL CONNECTOR
BULLET CONNECTOR
BUTT CONNECTOR
RUBBER GROMMET
MOUNTING BRACKET
RUBBER GROMMET
SELF TAPPING SCREW, #8-32X3/8
INTERIOR LIGHT
JUMPER WIRE
TIE-RAP
RD HD MACH SCREW, #10-32X3/8
TIE-RAP
ADAPTER
TEST COUPLING
STREET TEE, 1/4
REDUCING BUSHING, 1/4X1/8
STOPLIGHT SWITCH
LIGHT SWITCH
BOOT
GAUGE LIGHTING KIT
JUMPER WIRE
LOCKWASHER, #10
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
LIGHTS DECAL
IN-LINE FUSE, 6 AMP
JUMPER WIRE
HEADLAMP SWITCH
REAR WIRING HARNESS
JUMPER WIRE
JUMPER WIRE
DIMMER SWITCH
HEX HD CAPSCREW, 1/4-20X5/8, GR5
LOCKWASHER, 1/4
LAMP KIT
L.H. FRONT BRACKET
R.H. FRONT BRACKET
HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5
FLAT WASHER, 3/8
LOCKWASHER, 3/8
FRONT WIRING HARNESS

Item

Part No.

Qty.

Description Of Part

46
47
48
49

8366-1336
8662-1230
8850-1004
9136-5045

27
21
27
2

50
51
52
53
54
55
56

9112-3065
8666-1147
8666-1149
8666-1152
8668-3480
8203-3996
8668-3122
9108-1608
9108-1609
9112-1146
9112-1193
9108-1606
9108-1607
8820-1037

1
38"
38"
38"
3
45"
2
1
1
2
1
1
1
2

57
58
59

8856-1109
8850-1006
9112-5110

4
4
2

60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81

8096-3050
9002-8960
8820-1035
9112-1150
9108-3397
9108-1661
8698-3188
8850-1613
9108-1660
8096-3062
8096-3069
8096-3067
8096-3055
8096-3060
8096-3068
8096-3066
9103-3462
7736-3191
8698-1178
8832-1039
7738-3410
9112-1188
9112-1191
9108-1665

1
2
2
2
1
1
1
1
1
2
14
8
1
2
1
7
3
1
1
2
2
1
3
1

WELD STUD, 1/4-20X5/8


SUPPORT CLAMP
HEX NUT, 1/4-20
TAIL LIGHT ASSEMBLY, (includes the
following seven items)
TAIL LIGHT
WIRE, 16 GAUGE, (black)
WIRE, 16 GAUGE, (green)
WIRE, 16 GAUGE, (red)
BUTT CONNECTOR
WIRE LOOM
TIE WRAP
L.H. REAR LIGHT BRACKET
R.H. REAR LIGHT BRACKET
TAIL LIGHT BRACKET
JUMPER WIRE
L.H. LIGHT BRACKET
R.H. LIGHT BRACKET
HEX HD CAPSCREW, 3/8-16X1-1/2,
GR5
FLAT WASHER, 3/8
HEX NUT, 3/8-16
HALOGEN WORKLIGHT KIT,
(includes the following two items)
UTILITY FLOOD LIGHT
MALE TERMINAL
HEX HD CAPSCREW, 3/8-16X1, GR5
JUMPER WIRE
WIRING HARNESS
JUMPER WIRE
EYELET
HEX NUT, #10-32
JUMPER WIRE
W. PACK CONNECTOR, (shroud)
W. PACK CONNECTOR, (male pin)
W. PACK CONNECTOR, (cable seal)
W. PACK CONNECTOR, (tower)
W. PACK CONNECTOR, (shroud)
W. PACK CONNECTOR, (female pin)
W. PACK CONNECTOR, (cable seal)
CIRCUIT BREAKER, 15 AMP
CIRCUIT BREAKER BRACKET
BUSS BAR
SELF TAPPING SCREW, #10-32X1/2
RELAY
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE

* Revised illustration and parts list; added S/N range.

13-21

OPTIONAL EQUIPMENT
(9108-5104) Deluxe Light Package
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-4-00

13
14
15
16
17

7
8
9
10

TO FUSE FROM IGNITION SWITCH


(FOR DOME LIGHT)

1
2
3
4
5
12
11
6

TO DOME LIGHT

28
29
ON

24
32
33

30

FROM 15 AMP FUSE


ON DASH

OFF

BEACON
PULL
ON

OFF

AUX
LIGHT

HIGH

ON

OFF
LOW

HEATER
4X4

ON

OFF

31

ON

LIGHTS

LIGHTS

PARK
BRAKE

PARK
BRAKE
ON

ALT

OFF

STARTING
AID

DATCON

0 0 0 0 0 0

4X4

HOURS 1/10

HORN

4X2

DIMMER SWITCH MOUNTING


ON FLOOR PLATE

36
15

TO BACK-UP
ALARM
C
B
A

16
17
26

18
19
21
24
25

FOR R.H. LIGHT ASS'Y


TERMINAL A = GREEN 3B
TERMINAL B = BLACK
TERMINAL C = RED/BLACK

22

27
13
15
17

15

15

37
38

TO TURN SIGNAL SWITCH


(BLK/GRAY WIRE)

STOPLIGHT SWITCH MOUNTING


ON BRAKE PEDAL

34
35

18
20
21
24
25
22
23
24
25

C B
A

16
17
FOR L.H. LIGHT ASS'Y
TERMINAL A = GREEN 3C
TERMINAL B = BLACK
TERMINAL C = GRAY/RED

PCN 000221-SVC

* Total revision of page.

13-21

OPTIONAL EQUIPMENT
(9108-5104) Deluxe Light Package
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-4-00

69

69

60
65
66
67
68

22
23
24
25

60
64
66
67
68

71

52
TO WORK LIGHT
SWITCH

13
15
17
39
40

16
17
70

16
17
70

VIEW

A-A

61

22
23
24
25

GRAY

BLACK

BROWN

RED/GREEN

END VIEW
OF SHROUD
(L.H. HEADLIGHT)

16
62
63

4
55

GRAY

BLACK

BROWN

RED

END VIEW
OF SHROUD
(R.H. HEADLIGHT)

PCN 000221-SVC

4
55

57
58
59
60

56
58
59
60

* Total revision of page.

13-21

OPTIONAL EQUIPMENT
(9108-5104) Deluxe Light Package
PARK
LIGHT
(BLACK)

TURN
LIGHT
(RED)

LO-BEAM
LIGHT
(BROWN)

LO-BEAM
LIGHT
(BROWN)

HI-BEAM
LIGHT
(GRAY)

HI-BEAM
LIGHT
(GRAY)

TURN
LIGHT
(RED)

Starting Serial No. 0177122


Original Issue 12-95
Revised 10-4-00

PARK
LIGHT
(BLACK)

(#14)
GRAY

(#14) GRAY

(#14) BROWN

(#14) BROWN

52 51 50

(#14) RED

(#14) RED/GREEN

(#14) BLACK

(#14) BLACK
(#10) BLACK

49

41

(#16)

15 AMP
FUSE

15 AMP
FUSE

TO TAIL LIGHT

BLK/GREY

BROWN

15 AMP
FUSE

WHITE
YELLOW

BLACK

(#14) BLACK

BLACK

BLUE
YELLOW

(#16)

BLACK

(#10)

(#16)

DOME
LIGHT
SWITCH

TURN
SIGNAL
SWITCH

87

87A

BLACK WIRE TO
FRONT HARNESS
#9108-3399

FLASHER
N.O.
RELAY
#1

85

TO DIMMER SWITCH

RED

30

86

BLACK

(#14) BROWN

GRAY

IGNITION-START
SWITCH

(#14) GRAY

GREEN

BLACK

STOP
LIGHT
SWITCH

TO WORK LIGHT

(#16) BLACK

DOME
LIGHT

GND-3

(#16) BROWN
(#16) BLACK

25B

(#14)
BLACK

25A

25B

25B

3A

BACK-UP
ALARM

3B

3C

(#16) GREY/RED
(#16) BLACK

Item

TAIL
LIGHT
(BLACK)

TURN/STOP
LIGHT
(RED)

30

48

IG

IG

85

TO DOME LIGHT
TO FLASHER
TO STOP LIGHT SWITCH

53

BACKUP
LIGHT
(GREEN)

42 43 44

86
87

85

(#16)
TAIL
LIGHT
(BLACK)

RELAY #1

86
87

TO
CAB/CHASSIS
FOR
FWD/REV VALVE
& BACK-UP
SWITCH

BLACK
TURN/STOP
LIGHT
(RED)

30

TO
CAB/CHASSIS
FOR
REV. SWITCH

25A

TO
FWD/REV
VALVE

3A

(#16) RED/BLACK

(#16) BLACK

HEADLIGHT
SWITCH
(#16) BLACK

CAB/CHASSIS
CONNECTION

ACC

54

85

WORK
LIGHT

BACKUP
LIGHT
(GREEN)

ACC-C

25B

(#16) BLACK

(#14) BLACK

BLACK

(#14)

(#16)
BLACK

87A

ST

RELAY #2
87

T
BA

GND-3

86

30

N.O.
RELAY
#2

BAT

VOLTMETER
LIGHT

WORK
LIGHT

ENGINE
TEMP
GAUGE
LIGHT

CAB WALL
SEE VIEW A-A

DIMMER
SWITCH

WORK
LIGHT
SWITCH

AC

OIL
GAUGE
LIGHT

45

FROM
REV. SWITCH

FUEL
GAUGE
LIGHT

11 47
30 46

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9108-5104

33

8820-1002

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

9020-0999
8668-3381
9101-3026
8698-3193
8668-3480
9002-7214
9101-1009
9002-9955
8832-1022
2486-1167
9112-1151
9105-3419
8096-3055
8096-3056
8096-3068
8096-3069
8096-3066
9136-5045

1
1
1
14
3
2
1
1
2
1
1
7
3
1
3
17
12
2
1
38"
38"
38"
3
45"
2
1
1
1
27
21
30
27
2
1
1
1
1
1
1

34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

7738-3467
7738-3470
8668-3127
9114-3108
7736-3268
7738-3410
8832-1039
9103-3360
9112-1186
9112-1187
9108-1686
9114-1265
9108-1687
9108-1688
9108-1689
9112-1216
9108-3400
9108-1614
9108-1613
9108-1665
9112-1193
9108-3398
9108-1610
9108-1612
8820-1036

1
1
1
3
3
2
2
4
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
6

19
20
21
22
23
24
25
26
27
28
29
30
31
32

9112-3065
8666-1147
8666-1149
8666-1152
8668-3480
8203-3996
8668-3122
9108-1608
9108-1609
9112-1146
8366-1336
8662-1230
8855-1009
8850-1004
8096-3060
9108-3400
9114-1197
9114-3117
9114-1256
9114-1257
8668-3136

DELUXE LIGHT PACKAGE, (includes all


items)
TURN SIGNAL SWITCH
FLASHER SWITCH
PIG TAIL CONNECTOR
BULLET CONNECTOR
BUTT CONNECTOR
RUBBER GROMMET
MOUNTING BRACKET
RUBBER GROMMET
SELF-TAPPING SCREW, #8-32 x 3/8
INTERIOR LIGHT
JUMPER WIRE
TIE WRAP
W. PACK CONNECTOR, (tower)
W. PACK CONNECTOR, (shroud)
W. PACK CONNECTOR, (female pin)
W. PACK CONNECTOR, (male pin)
W. PACK CONNECTOR, (cable seal)
TAIL LIGHT ASSEMBLY, (includes the
following seven items)
TAIL LIGHT
WIRE, 16 GAUGE, (black)
WIRE, 16 GAUGE, (green)
WIRE, 16 GAUGE, (red)
BUTT CONNECTOR
WIRE LOOM
TIE WRAP
L.H. REAR LIGHT BRACKET
R.H. REAR LIGHT BRACKET
TAIL LIGHT BRACKET
WELD STUD, 1/4-20 x 5/8
SUPPORT CLAMP
LOCKWASHER, 1/4
HEX NUT, 1/4-20
W. PACK CONNECTOR, (shroud)
REAR WIRING HARNESS
MOUNTING TAB
STOPLIGHT SWITCH
JUMPER WIRE
JUMPER WIRE
DIMMER SWITCH

59
60
61
62
63
64
65
66

8856-1004
8855-1011
9108-3399
8096-3062
8096-3067
9108-1606
9108-1607
8820-1037

6
8
1
2
8
1
1
2

67
68
69
70
71

8856-1109
8850-1006
8096-3050
8096-3058
9108-3397

2
2
2
2
1

HEX HD CAPSCREW, 1/4-20 x 5/8,


GR5
LIGHT SWITCH
BOOT
HEAD LAMP SWITCH
FUSE HOLDER
FUSE, 15 AMP
RELAY
SELF-TAPPING SCREW, #10-32 x 1/2
GAUGE LIGHTING KIT
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
REAR WIRING HARNESS
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
HEAD/TURN/PARK/LAMP KIT
L.H. FRONT BRACKET
R.H. FRONT BRACKET
HEX HD CAPSCREW, 3/8-16 x 1-1/4,
GR5
FLAT WASHER, 3/8
LOCKWASHER, 3/8
FRONT WIRING HARNESS
W. PACK CONNECTOR, (shroud)
W. PACK CONNECTOR, (cable seal)
L.H. LIGHT BRACKET
R.H. LIGHT BRACKET
HEX HD CAPSCREW, 3/8-16 x 1-1/2,
GR5
FLAT WASHER, 3/8
HEX NUT, 3/8-16
UTILITY FLOOD LIGHT
W. PACK CONNECTOR, (shroud)
WIRING HARNESS

PCN 000221-SVC

* Total revision of page.

13-21

OPTIONAL EQUIPMENT
(9112-5021) Beacon Light Package
Original Issue 2-92
Revised 11-14-97

Item

1
2
3
4
5
6
8
9
10
11
12
13
MB

Part No.

Qty.

9112-5021

Ref

9020-0685
9112-1151
8668-3480
9002-7214
8850-1004
8668-3122
9105-3419
9020-0171
9100-3056
9020-0506
9112-1153
9112-1151

1
1
1
3
2
6
6
1
1
1
1
1

Description Of Part
BEACON LIGHT PACKAGE,
(includes all items)
ROTATING BEACON
JUMPER WIRE
BUTT CONNECTOR
RUBBER GROMMET
HEX NUT, 1/4-20
TY-WRAP
TY-WRAP
LIGHT SWITCH
BEACON DECAL
CIRCUIT BREAKER, (30 amp )
JUMPER WIRE
JUMPER WIRE

* Deleted item 7 Changed part number on item 9.

13-22

OPTIONAL EQUIPMENT
( 9112-5042) Beacon Light Package
Starting Serial No. 0177122
Original Issue 12-95
Revised 11-21-97

Item

Part No.
9112-5042

1
2
3
4
5
6
7
8
9
10
11
12
13
14
MB

* Added item 14.

9020-0685
9112-1151
8668-3480
9002-7214
9105-3419
9112-1215
9002-7319
7738-3467
7738-3470
9114-3108
7736-3268
9114-1259
9112-1216
9112-1151

Qty.

Description Of Part

Ref BEACON LIGHT PACKAGE


(includes all items)
1 ROTATING BEACON
1 JUMPER WIRE
1 BUTT CONNECTOR
5 RUBBER GROMMET
6 TIE WRAP
1 BRACKET
2 DRILL & TAP SCREW, 1/4-20 x 1
1 TOGGLE-SPST
1 BOOT
1 FUSE HOLDER
1 15 AMP FUSE
1 JUMPER WIRE
1 JUMPER WIRE
1 JUMPER WIRE

13-22

OPTIONAL EQUIPMENT
(9045-5043) Drywall Carriage Assembly
Original Issue 2-92
Revised 11-14-97

Item

Part No.
9045-5043

MB

1
2
3
*4
5
6
7

9045-6004
9045-3013
9045-1020
9020-0003
8820-1105
8852-1310
9015-3001

8
9
10

8834-1022
9055-3012
8824-1053

11
12
13

8855-1011
8850-1006
9055-3013

Qty.

Description Of Part

Ref DRYWALL CARRIAGE ASSY


(includes all items)
1 DRYWALL CARRIAGE WELDMENT
2 DRYWALL FORK
2 FORK PIN
4 COLLAR TUBE
4 HEX HD CAPSCREW 5/8-11X4,GR5
4 HEX LOCKNUT,5/8-11
1 ATTACHMENT SERIAL
NUMBER PLATE
4 DRIVE SCREW, #10-32
2 SIDE DRYWALL GUARD
14 SOCKET FLAT HD SCREW,
3/8-16X1-1/2
8 LOCKWASHER, 3/8
8 HEX NUT, 3/8-16
2 BOTTOM DRYWALL GUARD

* Changed qty on item 4.

13-23

OPTIONAL EQUIPMENT
(9108-5081) Three Section Boom
Original Issue 6-93
Revised 5-1-05

SVC

* Revised part number on item 85.

13- 24

OPTIONAL EQUIPMENT
(9108-5081) Three Section Boom
Original Issue 6-93
Revised 5-1-05

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

22
23
24
25

26
27
28
29
30
31
32
33

34
35

36
37
38

SVC

Part No.

Qty.

9108-5081

9108-6140
9108-6141
9108-6142
9020-6194
1440-2248
9112-1196
8856-1109
8855-1011
8820-1034
9112-1122
8856-1111
9112-6009
8852-1208
9112-5030
9112-3102
9104-1451
9112-1045
8320-1073
8852-1306
9103-3187
8820-1532

1
1
1
AR
AR
1
42
8
8
1
4
1
4
2
2
5
2
1
1
1
AR

8820-1534

22

9108-1171
9108-3063
9108-1172
8820-1568

2
4
4
4

8820-1564

AR

9002-7471
9103-3186
9103-1236
9020-5870
9112-3021
9112-1083
9112-1082
8820-1534

18
8
10
24
2
4
8
4

8820-1535

AR

9103-3185
8820-1535

2
8

8820-1536

AR

8820-1046
9112-1066
8320-1017

1
2
4

Description Of Part
THREE SECTION BOOM ASSEMBLY
(includes all items)
BOOM WELDMENT, FIRST SECTION
BOOM WELDMENT, SECOND SECTION
BOOM WELDMENT, THIRD SECTION
TRIM-LOCK
3M-ADHESIVE
EXTEND CABLE PIN
FLAT WASHER, 3/8
LOCKWASHER, 3/8
HEX HD CAPSCREW,3/8-16X7/8,GR5
GUIDE BAR
WASHER, 1/2
EXTEND CABLE BRACKET
HEAVY LOCKNUT, 1/2-13 (nylok)
EXTEND SHEAVE ASSY(includes item 15)
BUSHING
THRUST WASHER(SHIM)
RETAINER ROLLER
HEX HD CAPSCREW, 3/8-16X4-1/2,GR5
HEX LOCKNUT, 3/8-16 (nylok)
BEARING PAD
HEX HD CAPSCRW,3/8-24X3/4, GR5
(torque to 32-37 ft. lbs.)
HEX HD CAPSCRW,3/8-24X1, GR5
(torque to 32-37 ft. lbs.)
SHIM
BEARING PAD
SPACER (.132 thick )
HEX HD CAPSCREW,1/2-20X2, GR5
(torque to 68-78 ft. lbs.)
HEX HD CAPSCREW,1/2-20X1, GR5
(torque to 68-78 ft. lbs.)
FLAT WASHER, 1/2
BEARING PAD
SPACER (.06 thick)
SHIM (.06 thick)
BEARING PAD
SPACER (.06 thick)
SHIM (.06 thick)
HEX HD CAPSCRW,3/8-24X1,GR5
(torque to 32-37 ft. lbs.)
HEX HD CAPSCREW,3/8-24X1-1/4, GR5
(torque to 32-37 ft. lbs.)
BEARING PAD
HEX HD CAPSCREW,3/8-24X1-1/4, GR5
(torque to 32-37 ft. lbs.)
HEX HD CAPSCREW,3/8-24X1-1/2,
GR5 (torque to 32-37 ft. lbs.)
HEX HD CAPSCREW, 3/8-16X3-3/4
CROWD CYLINDER RETAINER
HEX HD CAPSCREW,3/4-10X2-3/4, GR8,
SELF-LOCKING (nylok), (torque to 340
(+25-0) ft. lbs. )

Item

Part No.

Qty. Description Of Part

39
40

9002-7473
9112-6010

15
1

41
42
43
44
45
46
47

7713-3893
7713-3052
7713-3209
8471-7862
8471-7863
8867-1001
8320-1039

2
2
4
1
1
4
8

48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74

8850-1012
9112-1023
9112-1024
9112-1157
8656-1308
9112-3022
8859-1205
9112-1041
8858-1320
9112-1079
8850-1314
8850-1414
8859-1207
9105-3450
8471-7896
9020-6199
8688-1002
9002-7179
9112-1125
8820-1020
8855-1010
8850-1005
8471-8281
8664-1158
8850-1112
9108-1087
8320-1026

9
2
2
2
2
2
2
1
3
2
2
2
3
1
2
AR
2
4
1
2
2
2
2
1
1
1
4

75
76
77
78
79
80
81
82

9108-3432
9108-3431
9112-1080
8858-1310
9108-3297
9108-1447
9112-1081
8820-1565

1
2
1
2
4
4
6
6

8820-1566

AR

* Revised part number on item 85.

WASHER, 3/4
CROWD CYLINDER MOUNTING
BRACKET
STAUFF CLAMP SET
STAUFF COVER PLATE
HEX HD CAPSCREW,1/4-20X1-3/8
HOSE ASSY
HOSE ASSY
LUBE FITTING, 1/8
HEX HD CAPSCREW, 3/4-10X2-1/2,
GR8,SELF-LOCKING (nylok)
(torque to 240-265 ft.)
HEX NUT, 3/4-10
SHIM (.0598 thick)
SHIM (.0359 thick)
SHIM (.134 thick)
STRAIGHT THREAD ADAPTER
ADAPTER, 90 DEGREES
O-RING
CROWD CYLINDER PIN
RETAINING RING
WASHER, 7/8
HEX NUT, 7/8-14
HEX JAM NUT, 7/8-14
O-RING
STRAIGHT FITTING, 90 DEGREES
HOSE ASSY
TRIM LOCK
LUBE FITTING
BULKHEAD FITTING, 90 DEGREES
BULKHEAD BRACKET
HEX HD CAPSCREW,5/16-18X1,GR5
LOCKWASHER, 5/16
HEX NUT, 5/16-18
HOSE ASSY
PIN KEEPER
HEAVY HEX JAM NUT
CABLE ADJUSTMENT BLOCK
HEX HD CAPSCREW,1/2-13X1-1/2,
GR8, SELF LOCKING (nylok)
(torque to 68-78 ft.lbs.)
RETRACTION CABLE
EXTENSION CABLE
EXTENSION CABLE PIN
RETAINING RING
BEARING PAD
SPACER ( .132 thick)
SHIM (.06 thick)
HEX HD CAPSCREW, 1/2-20X1-1/4,
GR5 (torque to 68 -78ft. lbs.)
HEX HD CAPSCREW,1/2-20X1-1/2,
GR5 (torque to 68 -78ft. lbs.)

13- 24

OPTIONAL EQUIPMENT
(9108-5081) Three Section Boom
Original Issue 6-93
Revised 5-1-05

Item

Part No.

Qty.

Description Of Part

83

8820-1562

8820-1563

AR

9112-3018
9112-6071

2
1
Ref

87
88
89

9108-3298
9112-3019
8820-1538

2
6
4

90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107

9020-7463
8471-8280
9112-6008
9112-3054
9112-1134
8850-1008
8850-1108
9112-1022
8820-1608
8688-1276
8688-1273

8
2
2
2
2
2
2
1
2
2
2
AR
1
1
1
1
1
Ref

108
109
110

9112-1197
9103-3445
9112-5031

1
1
1

111
112
113
114
115

9112-3102
9112-1056
8820-1043
8852-1306
8320-1123

1
2
2
2
3

116
117
118
119
120
121

9112-3016
9020-3040
9108-1326
8871-2011
8855-1013
9112-3116

1
1
1
1
1
1

HEX HD CAPSCREW, 1/2-20X3/4,GR5


(torque to 68-78 ft. lbs.)
HEX HD CAPSCREW, 1/2-20X7/8,
GR5, (torque to 68 - 78 ft. lbs.)
SPRING
HOSE GUARD
CROWD CYLINDER
(see page 13-25 for details)
BUSHING
BEARING PAD
HEX HD CAPSCREW, 3/8-24X2, GR5
(torque to 32-37 ft. lbs.)
CUSHION CLAMP
HOSE ASSY
HOSE TAKE UP WELDMENT
COMPRESSION SPRING
SPRING RETAINER
HEX NUT, 1/2-13
HEX JAM NUT,1/2-13
BEARING PLATE
HEX HD CAPSCREW, 3/4-16X1-1/2
TUBE FITTING, 90 DEGREES
STRAIGHT TUBE FITTING
NYLON TUBING, 1/4
PIN WELDMENT
HEX HD CAPSCREW, 1/2-13 x 1
SPECIAL WASHER
STRAIGHT THREAD CONNECTOR
ELBOW, 90 DEGREES (swivel nut)
TILT CYLINDER
(see page 10-3 for details)
RETRACTION SHEAVE PIN
LUBE FITTING, STRAIGHT,1/8
REFRACTION SHEAVE ASSEMBLY
(includes item 111)
BUSHING
RETAINER ROLLER
HEX HD CAPSCREW,3/8-16X3,GR5
HEX LOCKNUT, 3/8-16 (nylok)
HEX HD CAPSCREW, 1/2-13X11,GR8
SELF-LOCKING (nylok)
(torque to 68 to 78 ft. lbs.)
HOSE SHEAVE
THRUST WASHER
HOSE REEL SUPPORT
STREET ELBOW, 90 DEGREES
LOCKWASHER, 1/2
HITCH PIN CLIP

84

* 85
86

9114-6052
8820-1065
8362-1283
9105-3426
8866-2105

NOTE: ONLY ITEMS WITH PART


NUMBERS ARE AVAILABLE FOR
SERVICE.

SVC

* Revised part number on item 85.

13- 24

OPTIONAL EQUIPMENT
(9108-5080) Crowd Cylinder Assembly
Original Issue 6-93
Revised 6-28-99

NOTE: See next page (9138-5016) Crowd


Cylinder for service only.
Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

KG

Part No.

Qty.

9108-5080

9112-3080
8859-1036
9112-3081
9112-3082
9112-3084
9112-3083
7736-3179
9108-6139
9112-1180
9108-6138
9112-1178
8821-1068

1
1
1
1
4
1
1
1
4
1
1
1

9112-1176
9112-1171
9112-3086
8000-3152
9112-1179
9112-3085
8866-2193
8859-1205
9112-3089

1
1
1
12"
1
1
1
1
1

Description Of Part
CROWD CYLINDER ASSY
(includes all items)
PACKING KIT (includes items 1 thru 6)
O-RING
PISTON SEAL
PISTON WEAR RING
STATIC SEAL
ROD SEAL
ROD WIPER
TUBE WELDMENT
STUD
ROD WELDMENT
STOP WELDMENT
SOCKET HD CAPSCREW,3/8-16X5/8,
GR8
PISTON
CYLINDER HEAD
RETAINING RING
NEOPRENE CORD
SNAP RING WASHER
SNAP RING
HEX HD PLUG (includes o-ring)
O-RING
LOAD CONTROL VALVE

* Added Part Number 9138-5016 on next page, and added note on this page
to see next page for service only.

13-25

HYDRAULIC COMPONENTS
(9138-5016) Crowd Cylinder
FOR SERVICE ONLY
Original Issue 6-99

NOTE #1:
Stop Tube (item 10) must seat against piston
(item 12), NOT Socket HD Capscrew (item 11).

Item

1
2
3
4
5
6
7
8
9
10
11

KG

Part No.

Qty.

9138-5016

9133-3029
8859-1036
9112-3081
9112-3082
9112-3137
8000-3082
8000-3337
8000-3227
9112-1180
9108-6138
9112-1178
8821-1068

Ref
1
1
2
1
1
1
1
4
1
1
1

Description Of Part
CROWD CYLINDER ASSY (includes all
items)
PACKING KIT (includes items 1 thru 7)
O-RING
PISTON SEAL
PISTON WEAR RING
STATIC SEAL
ROD SEAL
ROD WIPER
ROD BEARING
STUD
ROD WELDMENT
STOP TUBE
SOCKET HD CAPSCREW, 3/8-16x5/8,
GR8 (hand torque to 40-45 ft. lbs.)

Item

Part No.

Qty.

12

9112-1176

13
14
15
16
17
18

9112-1307
9112-3086
8000-3152
9112-1179
9112-3085
8866-2193
8859-1205
9112-3089
9103-4276

1
1
12"
1
1
1
1
1
1

1440-3426
1440-4102
9108-6139

AR
AR
1

19

20
21
22

Description Of Part
PISTON (hand torque to
450-475 ft. lbs.)
CYLINDER HEAD
RETAINING RING
NEOPRENE CORD
SNAP RING WASHER
SNAP RING
HEX HD PLUG (includes o-ring)
O-RING
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
SEAL KIT
LOCTITE PRIMER
LOCTITE 277 (red)
TUBE WELDMENT

13-25

OPTIONAL EQUIPMENT
(9103-5101) Pintle Hook Installation
Original Issue 11-93

Item

Part No.
9103-5101

1
2
3

9020-0602
8320-1120
8855-1013

Qty.

Description Of Part

Ref PINTLE HOOK INSTALLATION


(includes all items)
1 PINTLE HOOK
4 HEX HD CAPSCREW, 1/2-13X1-3/4,GR8
4 LOCKWASHER, 1/2

13-26

OPTIONAL EQUIPMENT
(9108-5072) Tilt on Joystick
Original Issue 11-93
Revised 11-14-97

PCN 940411 MB

* Changed part number on items 5, 6, 7 & 24.

13- 27

OPTIONAL EQUIPMENT
(9108-5072) Tilt on Joystick
Original Issue 11-93
11-14-97

Item

Part No.
9108-5072

1
2
3
4
*5
*6
*7
8
9
10
11
12
13
14

8866-2239
8471-8221
9108-3212
9130-3041
8096-3060
8096-3069
8096-3067
9020-7719
9130-1020
9130-1064
9108-5071
8866-2064
8859-1204
9130-3038
8866-2084
8859-1204

PCN 940411 MB

Qty.

Description Of Part

Ref TILT ON JOYSTICK


(includes all items)
2 SWIVEL NUT RUN TEE (3/8 TUBE)
1 HOSE ASSY
1 MALE BRANCH TEE
1 BOOM CONTROL DECAL
1 JUMPER WIRE (black)
1 JUMPER WIRE(yellow)
1 JUMPER WIRE (red)
2 JUMPER WIRE (green)
1 SPACER
1 HYDRAULIC VALVE POSITIONER KIT
1 MODIFIED CONNECTOR
2 ELBOW, 90 DEGREES (includes o-ring)
2 O-RING
1 SOLENOID VALVE
2 ELBOW, 45 DEGREES (includes o-ring)
2 O-RING

Item

Part No.

Qty. Description Of Part

15
16

8471-7537
8820-1011

2
2

17
18
19

8855-1004
8850-1004
8866-2174
8859-1204
9130-1065
9108-3425
9108-3426
8866-2005
8859-1204
9130-3076

2
2
1
1
1
1
1
1
1
1

20
21
22
23

* 24

* Changed part number on items 5, 6, 7 & 24.

HOSE ASSY
HEX HD CAPSCREW, 1/4-20X2-1/
2,GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
HEX HD PLUG (includes o-ring)
O-RING
SPACER
WORK PORT RESTRICTOR (.062)
WORK PORT RESTRICTOR (.070)
CONNECTOR (includes o-ring)
O-RING
JOYSTICK HARNESS
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

13-27

OPTIONAL EQUIPMENT
(9108-5107) Joystick Installation (Tilt On Joystick)
Starting Serial No. 0177122
Original Issue 12-95
Revised 11-21-97

Item

Part No.
9108-5107

1
2
3
4
5
6
7
8
9
10
11
12
13
14

PCN 940526 RS

9130-1064
9108-5071
8866-2064
8866-1204
9130-3038
8093-4037
8866-2084
8866-1204
8471-7537
8820-1011
8855-1004
8850-1004
8866-2174
8859-1204
9130-1065
9108-3425
9108-3426
8866-2005

Qty.

Description Of Part

Ref TILT ON JOYSTICK (includes all items


both pages)
1 HYDRAULIC VALVE POSITIONER KIT
1 MODIFIED CONNECTOR
2 ELBOW, 90 DEGREES (includes o-ring)
2 O-RING
1 SOLENOID VALVE (includes coil)
1 COIL (included w/valve)
2 ELBOW, 45 DEGREES (includes o-ring)
2 O-RING
2 HOSE ASSY
2 HEX HD CAPSCREW, 1/4-20 x 2 1/2
2 LOCKWASHER, 1/4
2 HEX NUT, 1/4-20
1 PLUG, (includes o-ring)
1 O-RING
1 SPACER
1 WORK PORT RESTRICTOR, .062
1 WORK PORT RESTRICTOR, .070
1 CONNECTOR

13-27

OPTIONAL EQUIPMENT
(9108-5107) Joystick Installation (Tilt On Joystick)
Starting Serial No. 0177122
Original Issue 12-95
Revised 11-21-97

TO
SOLENOID
VALVE

Item

Part No.
9108-5107

*1

2
*3
4
5
6
7
8
9
10
11

*12

PCN 960123, 970271 MB

9108-3534
8471-8221
8866-2152
9130-3041
8096-3060
8096-3069
8096-3067
9020-7719
9130-1020
9108-3490
9130-3038
8093-4037
8471-7893

Qty.

Description Of Part

Ref TILT ON JOYSTICK (includes all items


both pages)
1 SWIVEL NUT RUN TEE
1 HOSE ASSY
1 MALE BRANCH TEE
1 BOOM CONTROL DECAL
1 WEATHER PACK SHROUD
3 W.P. MALE PIN TERMINAL
3 W.P. CABLE SEAL
2 JUMPER WIRE, GREEN
1 SPACER
1 JOYSTICK HARNESS
Ref SOLENOID VALVE(see previous page)
1 COIL (included w/valve)
1 HOSE ASSY

* Changed part number on items 1 & 3, added item 12.

13-27

OPTIONAL EQUIPMENT
(9108-5082) Auxiliary Hydraulics-3S Boom
Original Issue 5-94
Revised 11-21-97

PCN 970802 MB

* Changed part number on items 23, changed qty on item 33.

13-28

OPTIONAL EQUIPMENT
(9108-5082) Auxiliary Hydraulics - 3S Boom
Original Issue 5-94
Revised 11-21-97

ARTWORK ON PREVIOUS PAGE

Item

Part No.

Qty.

9108-5082

Ref

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

8471-8041
9112-3061
8871-2305
9020-4245
9104-3125
9020-4244
9104-3126
9112-6008
9112-3054
9112-1134
8850-1008
8850-1108
9002-7179
9020-6194
1440-2248
8471-8281
9112-3016
9108-1326
9020-3040
8858-1320
8320-1123

22
24

9002-7471
9112-6080
8820-1034

25
26
27
28
29
30
31

8855-1011
8856-1109
8471-8280
9020-7463
9020-6199
9112-1125
8820-1019

32

8855-1010

* 23

PCN 970802 MB

Description Of Part

AUXILIARY HYDRAULICS (3S Boom)


(includes all items)
2 HOSE ASSY
2 BULKHEAD FITTING
2 BUSHING, 1/2-1/4
1 FEMALE COUPLER
1 DUST PLUG
1 MALE COUPLER
1 DUST CAP
2 HOSE TAKE-UP WELDMENT
2 COMPRESSION SPRING
2 SPRING RETAINER
2 HEX NUT, 1/2-13
2 HEX JAM NUT, 1/2-13
4 BULKHEAD FITTING, 90 DEGREES
3.5" TRIM LOCK
AR 3M ADHESIVE
2 HOSE ASSY
1 HOSE SHEAVE
1 HOSE REEL SUPPORT
1 THRUSTWASHER
1 RETAINING RING
3 HEX HD CAPSCREW, 1/2-13X1,
(lubricate & torque to 68-78 ft.lbs.)
3 HARDENED FLAT WASHER, 1/2
1 HOSE GUARD
2 HEX HD CAPSCREW, 3/8-16X7/8,
GR5
2 LOCKWASHER, 3/8
2 FLAT WASHER, 3/8
2 HOSE ASSY
8 CUSHION CLAMP, 3/4" I.D.
13" TRIM LOCK
1 BULKHEAD BRACKET
2 HEX HD CAPSCREW, 5/16-18X7/8,
GR5
2 LOCKWASHER, 5/16

Item

Part No.

Qty.

* 33
34
35
36
37

8850-1005
9020-0299
9112-6026
9112-6025
8820-1036

2
1
1
1
4

38
39
40
41
42
43

8850-1006
8855-1011
9112-6027
9108-3136
9002-8662
8820-1018

44
45

8855-1010
9108-3310

46
47
48
49
50
51
52
53
54
55
56
57

8859-1206
8471-8026
9103-3417
8850-1005
8882-1002
8863-3001
8863-1302
8850-1404
9112-6023
8856-1004
9002-7187

58
59
60
61
62
63
64

9020-7464
8866-1065
9112-3062
9112-3050
9108-3343
8866-1348
8866-1407

Description Of Part

HEX NUT, 5/16-18


KNOB
HANDLE
LEVER BRACKET
HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5
4 HEX NUT, 3/8
4 LOCKWASHER, 3/8
1 PIN
2 BUSHING
2 WAVE BEND WASHER
2 HEX HD CAPSCREW, 5/16-18X3/4,
GR5
2 LOCKWASHER, 5/16-18
2 STRAIGHT THREAD ELBOW, 90
DEGREES
2 O-RING
2 HOSE ASSY
1 AUXILIARY CONTROL DECAL
1 HEX NUT, 5/16-18
1 YOKE END
1 CLEVIS PIN
1 COTTER PIN
1 HEX JAM NUT, 1/4-28
1 CABLE BRACKET WELDMENT
2 FLAT WASHER, 3/8
10 TY WRAP
Ref MAIN CONTROL VALVE (see
page 13-29 for details)
2 CUSHION CLAMP
2 UNION, 1/2 FLARE
1 CABLE ADAPTER BONNET
1 PUSH -PULL CABLE
2 LONG ELBOW, 90 DEGREES
2 TUBE END REDUCER, 5/8-1/4
2 NUT

* Changed part number on items 23, changed qty on item 33.

13-28

OPTIONAL EQUIPMENT
(9108-3420) Hydraulic Control Valve Assembly
Original Issue 5-94

Item

Part No.

Qty.

9108-3420

9112-3075

9108-4203
9108-4015

1
5

9108-4008

2
3

9108-4009
9108-4206
9108-4207

4
5
6

9108-4277

1
1
1
3
3
2

9108-4010

9108-4202

9
10
11
12
13
14
15
16
17
18
19
20

9108-4230
9108-4231
9108-4232
9108-4229
9108-4233
9108-4234
9108-4235
9108-4236
9108-4237
9108-4238
9108-4239
9108-4012

16
16
4
4
4
2
2
2
2
2
2
1

21
22

9108-4013
9108-4004

3
3

23
KG

Description Of Part
MAIN HYDRAULIC CONTROL VALVE
ASSY (includes all items)
SPOOL POSITIONER KIT (includes
items 9 thru 19)
STUD KIT (includes items 4 & 5)
VALVE SECTION SEAL KIT
(includes items 40 & 41)
L.H. END COVER ASSY (includes
items 2 & 3)
MAIN RELIEF (includes item 3)
O-RING (inner)
O-RING (outer)
STUD
NUT
VALVE SECTION ASSY (includes
two of item 7, plus items 9 thru 19)
LOAD CHECK PLUG (includes
item 8)
LOAD CHECK PLUG SEAL KIT (one
required per check plug)
SOCKET HD CAPSCREW, 1/4-20X3
LOCKWASHER, 1/4
BEARING PLATE
BONNET
SEAL
SPUD POSITIONER
WASHER
SPRING
SPRING
STOP SLEEVE
STOP COLLAR
VALVE SECTION ASSY (includes
items 21, 22, 30 & 34, plus two of
item 37)
SPOOL
SPOOL POSITIONER (includes
items 23 thru 29)
SCREW

Item

Part No.

Qty.

9108-4005

6
3
3
3
3
3
6

9108-4006

6
6
6
3

35
36
37

9108-4199

6
6
2

38

9108-4201

9108-4200

AR

9108-4014

9108-4278

2
2
1

24
25
26
27
28
29
30
31
32
33
34

39
40
41
42
43
44
45

9108-4279
9108-4280

1
1
1

46

9108-4281

Description Of Part
WASHER
BONNET
POSITIONER
COLLAR
SPRING
COLLAR
SPOOL SEAL KIT (includes
items 31, 32 & 33)
RETAINER
WASHER
SEAL
SPOOL RETAINER (includes
items 35 & 36)
SCREW
WASHER
RELIEF - 2800 P.S.I. (includes
one of item 38)
RELIEF SEAL KIT (one required
per relief)
RELIEF SERVICE KIT, NOT
ILLUSTRATED (includes relief
poppet and piston ring)
VALVE SECTION ASSY (includes
2 of item 7, plus items 21, 22,
30 & 34)
PRESSURE SEAL
PRESSURE SEAL
R.H. END COVER ASSY (includes
item 43)
PLUG (includes item 44)
O-RING
VALVE SECTION ASSY (includes
items 21, 22, 30, 34 & 46)
RELIEF, 1500 P.S.I. (includes
one of item 38)
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.

13-29

OPTIONAL EQUIPMENT
(9104-3353) Engine Block Heater
Original Issue 6-94

Item

KG

Part No.

Qty.

9104-3353

Description Of Part
BLOCK HEATER

13-30

OPTIONAL EQUIPMENT
(9108-5073) Hydraulic Reservoir Heater Installation
Original Issue 12-95
Revised 11-21-97

Item

*2
PCN 940440 MB

Part No.

Qty.

9108-5073

9108-3429
9108-3484

1
1

Description Of Part
HYDRAULIC RESERVOIR HEATER
(includes all items)
HEATING BLANKET
PLUG

* Changed part number on item 2.

13-31

OPTIONAL EQUIPMENT
(9112-5056) Inline Bypass
Original Issue 12-96

KG

Item

Part No.

Qty.

Description Of Part

1
2
3
4

9112-5056
9116-3191
8866-2242
8866-2108
9116-3121

1
1
1
1
1

8859-1207
8866-2087

1
1

6
7
8

8859-1207
8866-2244
8866-2110
8471-7906

1
1
1
1

9
10
11

8471-8925
8471-8926
8471-7872

1
1
-1

INLINE BYPASS (includes all items)


INLINE VALVE
SWIVEL NUT RUN TEE, 3/4 TUBE
ELBOW, 90 DEGREES (swivel nut)
STRAIGHT THREAD ADAPTER,
(includes o-ring)
O-RING
ELBOW, 45 DEGREES (includes
o-ring)
O-RING
SWIVEL NUT RUN TEE, 1" TUBE
ELBOW, 90 DEGREES (swivel nut)
HOSE ASSY (included in standard
machine assy)
HOSE ASSY
HOSE ASSY
HOSE ASSY (remove from std. build)

13-32

OPTIONAL EQUIPMENT
(9109-5027) Low Profile Machine Package
Original Issue 12-96

Item

1
2
3
4
5
6
7
8
9
10

KG

Part No.

Qty.

Description Of Part

9109-5027

Ref

9109-5026
9131-5001
9108-3543
9101-1002
9020-6090
9020-7463
9109-3021
9109-3024
9109-3022
9109-3023

4
1
1
2
1
2
1
1
1
1

LOW PROFILE MACHINE PACKAGE


522-2S (includes all items)
TIRE ASSY
REAR AXLE ASSY
SWAY CYLINDER
STOP BLOCK
ANCHOR CHANNEL
CUSHION CLAMP
CAUTION DECAL
SERVICE INSTRUCTION DECAL
CAPACITY CHART
SERIAL NUMBER PLATE

13-33

OPTIONAL EQUIPMENT
(9108-5120) Low Profile Machine Package
Original Issue 12-96
Revised 12-19-97

Item

1
2
3
4
5
6
7
8
9
10
* 11

Part No.

Qty.

Description Of Part

9108-5120

Ref

9109-5026
9131-5001
9108-3543
9101-1002
9020-6090
9020-7463
9109-3021
9108-3540
9108-3541
9108-3542
9020-7514

4
1
1
2
1
2
1
1
1
1
2

LOW PROFILE MACHINE PACKAGE


524-2S (includes all items)
TIRE ASSY
REAR AXLE ASSY
SWAY CYLINDER
STOP BLOCK
ANCHOR CHANNEL
CUSHION CLAMP
CAUTION DECAL
SERVICE INSTRUCTION DECAL
CAPACITY CHART
SERIAL NUMBER PLATE
TAPPED BAR

PCN 970151 MB

* Added item 11.

13-34

OPTIONAL EQUIPMENT
(9114-5136) Rear Axle Rework Kit
FOR SERVICE ONLY
Original Issue 2-98
Revised 5-31-05

FRONT OF MACHINE

Item

JD

Part No.

Qty.

Description Of Part

9114-5136

1
2
3

9112-3028
9114-5134

1
2
1

4
5

9114-6111
8821-1117

1
2

6
7
8
9

8855-1109
8852-1208
8858-1323
8821-1121

2
2
4
2

10
11
12
13
14
15
16

9112-3030
8859-1032
8692-1268
9112-3029
9114-1424
8855-1153
8821-2321

4
2
2
2
2
2
2

17

9114-5135

18
19
20

9114-6112
9108-1693
9112-3027

1
2
2

REAR AXLE REWORK KIT (includes


all items)
REAR AXLE WELDMENT
BUSHING
LUG REWORK ASSY (includes
items 2 & 4)
LUG WELD
SOCKET HEAD CAPSCREW,
1/2-13x4-1/2, GR8
LOCKWASHER, 1/2
HEX LOCKNUT, 1/2
RETAINING RING
SOCKET HEAD CAPSCREW,
1/2-13x6-1/2, GR8
BACK-UP RING
O-RING
LIP SEAL
O-RING
LOWER KING PIN
LOCKWASHER, 5/8
SOCKET HEAD CAPSCREW,
5/8-11x3-3/4, GR8
LUG REWORK ASSY
(includes items 2 & 18)
LUG WELD
UPPER KING PIN
BUSHING

* Revised illustration.

13-35

OPTIONAL EQUIPMENT
(9133-5026) Rear Axle Advantage Kit
FOR SERVICE ONLY
Original Issue 3-99

1
2
20

21

19
18

12
7

17
19

8
9
16

22
23

18
24

25

UPPER

26
27
28
29

14
15

39

LOWER

40
33

9
14

LEFT
SIDE

10
12 11

38

13

35
36

ENLARGED VIEW

37
41
42

UPPER

43

47
32

33

49

34

36

48
44

14
LOWER

31
RIGHT
SIDE

45
51

50
46

36
30

53
55

JH

54

52

FRONT OF
MACHINE

13-36

OPTIONAL EQUIPMENT
(9133-5026) Rear Axle Advantage Kit
FOR SERVICE ONLY
Original Issue 3-99

NOTE #1: Customer to use existing wheel hubs & hardware, drive motors, drive motor tube assemblies, and drain line
hoses or order separately if replacement is required.
NOTE #2: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max.
gap of 1/16".
NOTE #3: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as
required to maintain no more than 1/16" gap. Must have a minimum of one shim.

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9133-5026

Ref

8852-1312

31
32
33
34

9112-0004
8850-1006
8855-1011
8320-1144

1
2
6
2

2
3

9108-1415
9104-1481

2
2

35

9108-1695

4
5
6
7
8
9
10
11
12
13
14

9112-1239
9104-1439
8852-1306
9112-1240
9112-3030
8859-1032
9112-3027
9112-3029
8859-1104
9112-1091
9116-6012

2
2
2
4
4
4
2
2
4
2
1

36
37
38

8867-1001
9104-1598

6
AR
2

39

9108-1523
9108-1522
8820-1035
8821-1121

1
1
4
2

9112-0003
9104-3247

1
2
12

15
16
17
18
19
20
21
22
23

8692-1268
9112-3028
9108-1693
8858-1323
8867-1022
9104-1732
8859-1019
9104-1459
8850-1416

2
2
2
4
4
AR
2
2
2

24

8320-1140

25
26
27
28
29
30

9114-1424
9104-1596
9104-1449
9104-1450
9104-1451

2
AR
AR
AR
AR
2

REAR AXLE ADVANTAGE KIT


(includes all items except 30, 44,
45 & 48)
HEX LOCKNUT, 3/4-10 (torque to
160-175 ft.lbs.)
DIRT SHIELD
STEERING CYLINDER PIN (knuckle
end)
BUSHING
TIE ROD PIN
LOCKNUT, 3/8-16
BUSHING
BACK-UP RING
O-RING
BUSHING (lower)
O-RING
O-RING
THRUST BUSHING
REAR AXLE WELDMENT
(includes items 10, 16 & 53)
LIP SEAL
BUSHING (upper)
UPPER KING PIN
RETAINING RING
LUBE FITTING, 30 DEGREES, 1/8
SPACER
O-RING
WASHER
HEX JAM NUT,1-14 (torque to
225-250 ft. lbs.)
HEX HD CAPSCREW, 3/8-16X2-3/4,
GR8
LOWER KING PIN
SHIM (20 gauge, see note #3)
SHIM (.060 thick, see note #3)
SHIM (.0478 thick, see note #3)
SHIM (.106 thick, see note #3)
DRIVE HUB (use existing hubs, see
page 2-2, 6-6 & 6-7 for details)

R.H. STEERING KNUCKLE


HEX NUT, 3/8-16
LOCKWASHER, 3/8
HEX HD CAPSCREW, 3/8-16X5-3/4,
GR5
STEERING CYLINDER PIVOT PIN
(axle end)
LUBE FITTING, STRAIGHT, 1/8
SHIM (.060 thick, see note #2)
STEERING CYLINDER ASSY (see
page 10-6 for details)
L.H. TUBE SUPPORT
R.H. TUBE SUPPORT
HEX HD CAPSCREW, 3/8-16X1, GR5
SOCKET HD CAPSCREW,
1/2-13X6-1/2, GR8
L.H. STEERING KNUCKLE
SELF-ALIGNING BUSHING
HARDENED WASHER, 3/4 (use
existing hardware, see page 2-2 for
details)
HEX HD CAPSCREW, 3/4-10X2 (use
existing hardware, see page 2-2 for
details)
TIE ROD (includes item 43)
HEX LOCKNUT, 1/2
CAPSCREW 12 PT., 3/4-10X2, GR8
(use existing hardware, see page 2-2
for details)
SHIM (10 gauge, see note #2)
LOCKWASHER, 5/8
SLOT HD CAPSCREW,
5/8-11X3-3/4,GR8
LIP SEAL
BUSHING
SOCKET HD CAPSCREW,
5/8-11X3-3/4, GR8
HEAVY HEX JAM NUT, 5/8-11

JH

40
41
42
43
44
45

12

46
47
48

9116-6063
8852-1208

1
2
2

49
50
51

9020-1918
8855-1153
8821-2321

AR
2
2

52
53
54

2460-1570
9112-3031
8821-2321

2
2
2

55

8850-1110

13-36

OPTIONAL EQUIPMENT
(9103-3387) 5-Button Handle
Starting Serial No. 0355001
Original Issue 6-99

Item

1
2
3
4
5
6
7
8

KG

Part No.

Qty.

9103-3387

9136-4015
9136-4016
9136-4017
9136-4018
9136-4019
9136-4020
9136-4021
9136-4022

3
5
1
5
1
1
1
1

Description Of Part
5-BUTTON HANDLE (includes
all items)
FACEPLATE SCREW
PUSHBUTTON BOOT
FACEPLATE
PUSHBUTTON SWITCH
FACEPLATE GASKET
HOUSING
CABLE STOP
CABLE (2.75 ft.)

13-37

OPTIONAL EQUIPMENT
(9103-4404) Rail Cylinder Assembly
Starting Serial No. 0355001
Original Issue 8-99

Item

1
2
3
4
5
6
7
8
9
10
11

Part No.

Qty.

9103-4404

0008-3046

Ref

9103-4405

1
1
1
1
1
1
1
1
1
1
1

9103-4406
9103-4407
9103-4408

9103-4409

Description Of Part
RAIL CYLINDER ASSY (includes
all items)
PACKING KIT (includes items 2, 3,
7, 8, 10, & 11)
OUTER TUBE
U-CUP (piston)
WEAR RING
RETAINING RING
CHECK VALVE
PISTON & RAM
O-RING
BACK-UP RING
GLAND NUT
U-CUP (gland nut)
WIPER
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

KG

13-38

OPTIONAL EQUIPMENT
(9045-3031) and (9045-3032) Carriage Assemblies
Starting Serial No. 0355001
Original Issue 8-99
Revised 4-23-07

Item

Part No.

Qty.

Description Of Part

9045-3031

9045-3032

9103-4410
9103-4432
9103-4376
9103-4411
8033686
9103-4413
9103-4377
9103-4414
9103-4415
9103-4416

1
1
4
2
2
2
2
2
2
2

CARRIAGE ASSY, 48", (includes all


items)
CARRIAGE ASSY, 66", (includes all
items)
SHAFT, (48")
SHAFT, (6")
THRUST ROLLER
NUT
LOCKWASHER
NUT
FLAT HD SCREW
GREASE FITTING
BOLT
END RING

2
3
4
*5
6
7
8
9
10

LK

* Changed part number on item 5.

13-39

OPTIONAL EQUIPMENT
(9045-3030) Outer Rail Assembly
Starting Serial No. 0355001
Original Issue 8-99
Revised 4-23-07

Item

1
2
3
4
5
6
7
8
9
10
11
12
13

LK

Part No.

Qty.

Description Of Part

9045-3030

9103-4417

9103-4392
9103-4373
9103-4372
9103-4418
9103-4419
9103-4420
9103-4421
9103-4393
9103-4422

4
4
8
4
2
2
2
2
4
4
2
1
2

OUTER RAIL ASSY, (includes all


items)
CHAIN ASSY, (includes items 1 thru
5)
NUT
PIN, (chain connect)
COTTER PIN
CHAIN ANCHOR
CHAIN
CHAIN SHEAVE
CYLINDER RETAINER
PLUG
SCREW
LOCKWASHER
GUARD
LIFT CYLINDER HEAD
NUT

Item

Part No.

14
15
* 16
17

9103-4423
9103-4424
8033686

18
19
20
21
22
23
24
25

9103-4426
9103-4427
9103-4428
9103-4429
9103-4430
9103-4431
9103-4433
9103-4434

* Changed part number on item 16.

Qty.

Description Of Part

1 CYLINDER RETAINING RING


1 SCREW
1 LOCKWASHER
Ref RAIL CYLINDER ASSY, (see page
13-38 for details)
1 TUBE
1 FITTING
1 FLOW VALVE
1 RETAINING RING
2 BOLT
1 OUTER RAIL
2 LOCKWASHER
2 SCREW
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.

13-40

OPTIONAL EQUIPMENT
(9112-5055) Stop Light Installation
Starting Serial No. 0177005
Original Issue 10-00
I

(#12)

15 AMP
FUSE

(#16)

IGNITION-START
SWITCH

REV

FROM REV SWITCH

STOP
LIGHT
SWITCH
REV-B

FWD/REV VALVE

(#16)

(#16)

ACC

T
BA
ST

TO STOP LIGHT SWITCH

AC
C

BAT

IG
N

NOT USED

GND-5

BACK-UP
ALARM

18
N
IG

17

TAIL
LIGHT
(BLACK)

19
20

STOP
LIGHT
(RED)

BACK-UP
LIGHT
(GREEN)

REAR
TAIL LIGHT
ASSEMBLY

1
2
3
4
5
6

15
16

9
17

7
12
13

14
10

FROM 15 AMP FUSE


ON DASH

10

TO TERMINAL C
IN TAIL LIGHT HARNESS

11
12
13
14

STOPLIGHT SWITCH MOUNTING


ON BRAKE PEDAL

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9112-5055

1
2
3

9112-1145
9112-1146
9136-5045

1
1
1

9112-3065
8666-1147
8666-1149
8666-1152
8668-3480
8203-3996
8668-3122
8820-1108

1
38"
38"
38"
3
45"
2
1

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

8855-1016
8096-3058
9114-1364
9114-3210
9114-1257
8096-3062
8096-3069
8096-3066
8096-3070
9114-1197
9114-3117
9114-1256
9114-1259
9114-3108
7736-3268

1
1
1
1
1
1
5
5
2
1
1
1
1
1
1

LOCKWASHER, 3/4
W. PACK CONNECTOR, (shroud)
JUMPER WIRE
TAIL LIGHT HARNESS
JUMPER WIRE
W. PACK CONNECTOR, (shroud)
W. PACK CONNECTOR, (male pin)
W. PACK CONNECTOR, (cable seal)
W. PACK CONNECTOR, (cavity plug)
MOUNTING TAB
STOPLIGHT SWITCH
JUMPER WIRE
JUMPER WIRE
FUSE HOLDER
FUSE, 15 AMP

8856-1115

STOP LIGHT INSTALLATION,


(includes all items)
TAIL LIGHT HOUSING
TAIL LIGHT BRACKET
TAIL LIGHT ASSEMBLY, (includes the
following seven items)
TAIL LIGHT
WIRE, 16 GAUGE, (black)
WIRE, 16 GAUGE, (green)
WIRE, 16 GAUGE, (red)
BUTT CONNECTOR
WIRE LOOM
TIE WRAP
HEX HD CAPSCREW, 3/4-10X1-1/4,
GR5
FLAT WASHER, 3/4

SVC

13-41

JLG Industries, Inc.


1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: (717) 485-5161
Customer Support Toll Free: (877) 554-5438
Fax: (717) 485-6417

JLG Worldwide Locations


JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
Phone: (61) 265 811 111
Fax: (61) 265 810 122

JLG Latino Americana Ltda.


Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil
Phone: (55) 193 295 0407
Fax: (55) 193 295 1025

JLG Industries (UK)


Unit 4 & 5
Bentley Avenue
M24 2GP Middleton
Stockport
England
Phone: (44) 161 654 1000
Fax: (44) 161 654 1003

JLG EQS
Z.I. De Beaulieu
47400 Fuillet
France
Phone: (33) 553 848 584
Fax: (33) 553 848 588

JLG Deutschland GmbH


Max Planckstrasse 21
D-27721 Ritterhude/lhlpohl
Bei Bremen
Germany
Phone: (49) 421 693 500
Fax: (49) 421 693 5035

JLG Equipment Services Ltd.


Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N.T.
Hong Kong
Phone: (852) 2639 5783
Fax: (852) 2639 5797

JLG Industries (Italia)


Via Po. 22
20010 Pregnana Milanese - MI
Italy
Phone: (39) 029 359 5210
Fax: (39) 029 359 5845

JLG Europe B.V.


Polaris Avenue 63
2132 JH Hoofddorp
The Netherlands
Phone: (31) 235 655 665
Fax: (31) 235 572 493

JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
Phone: (48) 914 320 245
Fax: (48) 914 358 200

JLG Industries (Scotland)


Wright Business Centre
1 Lonmay Road
Queenslie, Glasgow G33 4EL
Scotland
Phone: (44) 141 781 6700
Fax: (44) 141 773 1907

Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755Castellbisbal, Barcelona
Spain
Phone: (34) 937 724 700
Fax: (34) 937 711 762

JLG Industries (Sweden)


Enkopingsvagen 150
Box 704
SE - 17527 Jarfalla
Sweden
Phone: (46) 850 659 500
Fax: (46) 850 659 534

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