SHEET 1 OF 4

DESIGN CALCULATION FOR

MAKER'S No. EC

TYPE OF BOILER

:ECONOMISER COIL

DESIGN CODE

: IBR 1950

TOTAL HEATING SURFACE : 0.3835 sq.m

AREA
DESCRIPTION
ECONOMISER COIL

PREPARED

TEMP. C

Pr. Kg/cm

180.00

17.00

CHECKED

APPROVED & DATE

NAME :

NAME :

NAME :

SIGN:

SIGN :

SIGN :

DATE

SHEET 2 OF 4

THICKNESS CALCULATION FOR ECONOMISER COILS : (IBR 338)

Reference Drawing No.: EC-00-A4-001/00
Material size(Dia)=
Material Spec.

25 x 1.6

mm

SA 210 Gr.A1

f x (t - c)
WP =

WP x D

---------------

Eqn.87

----------------

t=

D-t+c

2 x f - WP

Where,
2

WP = Working Pressure in Kg/cm =

17.00

Kg/cm

t = Min. thickness required in mm

D = External Dia of tube =
25
mm
Allow stress for material SA 210 Gr.A1 as per ASME section - II Part f=
D at metal working temp. 180 C =
2
c = (for working pressure below 70 Kg/cm ) =

2
1203.27 Kg/cm

mm

17 x 25
t=

--------------------

+0

2 x 1203.27 - 17
=

0.18

mm

= Nom.Thickness + Neg.Tolerance (

0.00

%)

= 0.18 + 0
=

0.18

mm

Min.Thickness Reqd. =
Provided Thickness t, =

0.18 mm
1.60 mm

Working Pressure Calculation for provided thickness of tube.

Min.Thickness Provd. , t

=
=
=

Nom.Thickness - Neg. Tolerance (0.00%)

1.60
- 0.00
1.60
mm

2 x 1203.27 x (1.6 - 0)
WP =

--------------------------------25 - 1.6 + 0

2
164.55 Kg/cm >

2
17.00 Kg/cm

+c

SHEET 3 OF 4

THICKNESS CALCULATION FOR ECONOMISER BEND COILS : (IBR 338)

Reference Drawing No.: EC-00-A4-001/00
Matl. size(DiaxThk)

Material Spec.

25

1.6

mm

Matl. Temp.

SA 210 GR. A1

180

2 x f x (t - c)
WP =

WP x D

-----------

Eqn.87

--------------

t=

D-t+c

+c

2 x f - WP

Where,
2
WP = Working Pressure in Kg/cm

17.00

t = Min. thickness required in mm

D = External Dia of tube =

25 mm

f = Allow stress for material SA 210 GR. A1 as per ASME section - II Part -D
at metal working temp. 180 C =
2
c = (for working pressure above 70 Kg/cm )

1203.27 Kg/cm

mm

17 x 25
t = -------------------- + 0.75
2 x 1203.27 - 17
= 0.18
mm
= Nom.Thickness + Neg.Tolerance (0%)
= 0.18 +
0
= Nom.Thickness + Thin. Allowance (12.5%)
= 0.18
+ 0.0222
= 0.20 mm
Min.Thickness Reqd.
Provided Thickness

0.20

mm

t, =

1.6

mm

Neg. Tol.
Thin. Allow

Working Pressure Calculation for provided thickness of tube.

Min.Thickness Provided , t

= Nom.Thickness - Neg. Tolerance (0%)

=

1.60

0.00

= Nom.Thickness - Thinnin. Allowance (12.5%)

=

1.60

1.40

0.2

2 x 1203.27 x (1.4 - 0)
WP =

-----------------------25 - 1.4 + 0

142.76

Kg/cm 2 >

17.00

Kg/cm 2

0
12.5

SHEET 4 OF 4

DRAWING LIST
MAKER'S No. SHC
S.No
1

Drawing No.
EC-00-A4-001/00

Description
Economiser Coil