®

<£rosman
' Division

i his manual is intended as an informational guide in

servicing Crosman products. It is not instructional material
and we therefore assume no responsibility for those who use
same without proper factory training.

CROSMAN ARMS
980 Turk Hill Road,
Fairport, New York
14450
7E8 SM-760HD
MODEL 760 (HAMMER DROP) SERVICE
General operating instructions for this model It is not always necessary to disassemble the
are contained in the Owner's Manual and should entire gun in repair work it is hoped that this sec-
be read thoroughly. The detailed drawings, repair tion will assist you in diagnosing the repair pro-
instructions and Disassembly/Assembly pro- blem and will speed up repair time.
cedures must be studied carefully before any
repair work is started. This will insure quicker and
more precise repair of gun.

TROUBLE SHOOTING PROBLEM Ml — Low Power

POSSIBLE CAUSES REPAIR PROCEDURES

1. Seal on Valve Stem 1. See D i s a s s e m b l y / A s s e m b l y

Assembly 1322-011 is Procedures — Valve and Tube
distorted allowing too
PROBLEM I — Gun Will Not Fire little air pressure into
Group (X).
2. Check Seal on Valve Stem
Exhaust Hole. Assembly 1322-011 and replace
entire Assembly if necessary.
POSSIBLE CAUSES REPAIR PROCEDURES 2. Valve Leaks 1. See Problem I — Leaks — Trou-
ble Shooting Section.
1. Interlock 760-087 da- 1. See Disassembly/Assembly 3. Compressed or defec- 1. See D i s a s s e m b l y / A s s e m b l y
maged or not working Procedures Receiver Group (VI). tive Pump Cup 766-035. Procedures — Lever and Pump
properly. 2. Inspect Interlock 760-087 for Group (III).
wear or damage. 2. Inspect and replace Pump Cup
3. If necessary to replace, pry off 766-035 if necessary.
Interlock Retainer 760A090 and 4. Defective or missing 1. See Disassembly/Assembly
remove Interlock Spring 760A088 Gasket 130-036. Procedures — Valve and Tube
Interlock 760-087 and Interlock Group (X).
Bushing 760-089. 2. Replace Breech Gasket 130-036
2. Bolt Lever 760-091 is 1. If Bolt Lever 760-091 is open or if necessary.
open or not completely not completely closed it will inter- 5. C o n n e c t i n g Rod 1. One way to check for this
in closed position. fere with Interlock 760A087 and Assembly 1322-019 is cause is to pump gun two times
prevent gun from firing. too short and will not and fire. If gun does not expel
compress air in Valve pellet, then connecting Rod
Assembly. Assembly 1322-019 may need to
be replaced.
2. See D i s a s s e m b l y / A s s e m b l y
Procedures — Lever and Pump
Group (III).

PROBLEM II — Leaks PROBLEM IV — Gun Fails To

POSSIBLE CAUSES REPAIR PROCEDURES Exhaust Air
1. Defective Valve Stem 1. See D i s a s s e m b l y / A s s e m b l y POSSIBLE CAUSES REPAIR PROCEDURES
Assembly 1322-011. Procedures — Valve and Tube
Group (X) 1. Gun has been over 1. If gun pumps very hard,
2. Valve Stem Assembly 1322-011, pumped. compression build-up will indicate
must be replaced if damaged or gun has been over-pumped, not
defective. allowing Hammer to exhaust any
2. D e f e c t i v e Check 1. If Lever kicks back when pump- air.
Valve 1400A029. ing gun, it will indicate that the 2. See D i s a s s e m b l y / A s s e m b l y
Check Valve 1400A029 is defec- Procedures — Valve and Tube
tive. Group (X).
2. See D i s a s s e m b l y / A s s e m b l y NOTE: Place Valve Assembly
Procedures — Valve and Tube 760A101 on bench with Valve
Group (X). Stem Assembly 1322-011 facing
3. Replace Check Valve up and exhaust hole away from
1400A029. you. Then hit V a l v e Stem
Assembly 1322-011, thereby ex-
pelling the air.
2. D i s t o r t e d S e a l or
C o m p r e s s e d r i n g on
Valve Stem Assembly
1322-011.
PROBLEM V — Lever Does Not
Stay In Locked Position
POSSIBLE CAUSES
1. Worn Detent Plug
760-063.
PROBLEM VI — Fails To
Shoot Pellets or BBs
POSSIBLE CAUSES
1. Barrel 760-093 is jam-
med with BBs or Pellets.
PROBLEM VII — Gun Fails To Cock
POSSIBLE CAUSES
1. Worn or d e f e c t i v e
Sear 760-084.
Disconnected or impro-
perly installed Trigger
Spring 761A005.
1. See D i s a s s e m b l y / A s s e m b l y
Procedures — Valve and Tube
Group (X).
2. Inspect Seal on Valve Stem
Assembly 1322-011 and replace if
necessary.
NOTE: B e f o r e t u r n i n g V a l v e
Assembly 769A101 apart follow
instructions as given in Repair
Procedures of Problem IV, -1.
REPAIR PROCEDURES
1. See D i s a s s e m b l y / A s s e m b l y
Procedures — Lever and Pump
Group (III).
2. Inspect Detent Plug 760-063
and replace if necessary.
3. To replace Detent Plug 760-063,
punch it out of Lever/Link
Assembly 760A043.
4. If new Detent Plug 760-063 is
not available, compress
Lever/Link Assembly 760A043
opening with pliers so that inside
of Lever/Link Assembly 760A043
will be tightened against Detent
Plug 760-063.
REPAIR PROCEDURES
1. See D i s a s s e m b l y / A s s e m b l y
Procedures — Barrel Group (IV).
2. Inspect inside of Barrel
760-093 to make sure that outer
shells of Pellet is not in Barrel and
that no other obstructions are
visible.
3. Inspect for jammed BBs. Over-
sized or reused BBs may be the
cause of jamming.
NOTE: Customer should be advis-
ed that Crosman Super BBs
should be the only ammunition us-
ed and that reused BBs may jam
gun.
REPAIR PROCEDURES
1. See D i s a s s e m b l y / A s s e m b l y
Procedures — Trigger and Sear
Group (VIII).
2. Inspect Sear 760-084 and
replace if necessary.
1. See Disassembly/Assembly
Procedures — Trigger and Sear
Group (VIII).
2. Inspect Trigger Spring 761A005
and r e p l a c e A s s e m b l y if
necessary.
PROBLEM VIII - BBs Fail To
Drop Into Chambers
POSSIBLE CAUSES
1. M a g n e t on Bolt
A s s e m b l y 760-098 is
too long or loose.
2. Foreign material or
Pellets in BB Cham-
ber or Magazine.
PROBLEM IX - BBs Roll Out Of
Magazine When Bolt Is Pulled Back;
BBs Roll Back Into Reservoir
POSSIBLE CAUSES
1. Magnet on B o l t
A s s e m b l y 760-098 is
missing.
2. BB Retainer 760A021
is broken or worn.
PROBLEM X - BBs Roll Out Of
Barrel When Bolt Is Closed
POSSIBLE CAUSES
1. M a g n e t on B o l t
A s s e m b l y 760-098 is
weak or missing.
PROBLEM X! — Pellets Move Info
Barrel Chamber With Difficulty
POSSIBLE CAUSES
1. D e f e c t i v e Barrel
Chamber.
2. Burrs on Exhaust hole
on B a r r e l S u p p o r t
760-074.
REPAIR PROCEDURES
1. See Bolt Lever Bolt Assem-
bly and Hammer Group (IX).
2. Inspect Bolt Assembly 760-098
and replace if necessary.
1. See D i s a s s e m b l y / A s s e m b l y
Procedures — Receiver Group
(VI).
2. I n s p e c t Chamber and
Magazine and clear areas.
REPAIR PROCEDURES
1. See Disassembly/Assembly
Procedures — Bolt Assembly and
Hammer Group (IX).
2 . R e p l a c e Bolt A s s e m b l y
760-098 if magnet is missing.
1. See D i s a s s e m b l y / A s s e m b l y
Procedures — BB Retainer Group
(VII).
2. Remove Right Hand Receiver
760-095 replace BB Retainer
760A021.
REPAIR PROCEDURES
1. See D i s a s s e m b l y / A s s e m b l y
Procedures — Bolt Lever, Bolt
Assembly and Hammer Group (IX).
2. Replace Bolt Assembly 760-098
if magnet is weak or missing.
REPAIR PROCEDURES
1. See D i s a s s e m b l y / A s s e m b l y
Procedures — Barrel Group (IV).
2. Inspect Chamber of Barrel
760-093 for burrs, deformities and
foreign matter.
3. Replace Barrel 760-093 if
necessary.
1. See D i s a s s e m b l y / A s s e m b l y
Procedures — Barrel Group (IV).
2. Inspect Barrel Support 760-074
and replace if necessary.
 PROBLEM XII - - Gun Fails to Build B. ASSEMBLY
Up Compression 1. Close Lever Assembly 760A043 and slide
Forearm 760A010 over Lever Assembly
POSSIBLE CAUSES REPAIR PROCEDURES
760A043.
1. Pump Cup 766-035 is 1. Open Pump Lever and place NOTE: The two holes in Forearm 760A010
defective or needs lubri- a few drops of Pellgunoil on are not centered. The hole that measures
cation. Pump Cup 766-035 and Felt oil 1 5/8” from the end of forearm 760A010
retainer on Connecting Rod should go against Receiver. If Forearm
Assembly 1322-019. Test by
760A010 is put on the wrong way, it will hit
pumping.
2. If the above does not work, it
Front Barrel Guide 760B008 when opened
will be necessary to replace to pump.
Pump Cup. 2. Place a 1/8” long nose punch in one hole
3. See Disassembly/Assembly and drive one Forearm Pin 760-106 into
Procedures - - Lever and Pump opposite hole.
Group (III). 3. Remove Punch and put Forearm Pin 760-
2. Pump Tube 760-094 is 1. See Disassembly/Assembly 106 into that hole.
scored. Procedures - - Lever and Pump
Group (X).
2. Inspect Pump Tube 760-094 III LEVER AND PUMP GROUP
by washing it out and holding it A. DISASSEMBLY
up to the light. Check inside of 1. Remove front Set Screw 760A027 from Barrel
Pump Tube for thin lines or 760-093 with a 3/32” Allen wrench.
score marks. 2. Open Lever/Link Assembly 760A043.
3. If lines and scores are located 3. Clamp Pump Tube 760-094 in vise so that about
in area of Pump piston, Pump 1½” of Pump Tube 760-094 is protruding from
Tube 760-094 must be replaced. vise.
4. Remove Pivot Pin Retainer 760-072 and punch
DISASSEMBLY AND ASSEMBLY out Pivot Pin 760-071.
5. Slide forward the Front Barrel Guide 760B008.
Study the drawing carefully as you read disassembly and 6. Slide from Pump Tube 760-094 the Pump
assembly procedures and prior to disassembly of your first Assembly (includes Connecting Rod Assembly
gun. Assembly is in reverse of disassembly, but special 1322-019, Pump Cup 766-035. Plunger Guide
notations have been made throughout this section to assist Pin 101-033 and Lever/Link Assembly
in the assembly procedures. 760A043).
7. Remove Pump Guide Pin 101-033.
General Information 8. Pump Cup 766-035 is removed from Connecting
1. Instructions are defined in Assembly Groups such as the Rod Assembly 1322-019 by pulling it out.
Stock Assembly Group, Receiver Group, etc. NOTE: All parts should be inspected and
2. All air should be exhausted from gun before replaced if necessary. It is recommended that a
new Pump Cup 766-035 be used when
disassembling. reassembling.
3. Remove all Pellets and BBs from Barrel before 9. If Lever and Link Assembly 760A043 is broken,
disassembling. Refer to Owner’s Manual “To Unload a BB bent or badly worn the complete Lever and Link
or Pellet from the Barrel”. Assembly 760A043 will have to be replaced.
4. All lubrication should be with Crosman Pellgunoil, as NOTE: Special procedure for 760 models
regular gun oils containing detergents are harmful to seals. manufactured with Pivot Pin 130-030, Pin
Retainer 760-047 inside Pivot Pin 130-030 and
I STOCK GROUP Retainer Cap 760-048.
A. DISASSEMBLY a. Remove Retainer Cap 760-048, which are
1. Remove Stock Screw 760-070, Lock Washer peened to each end of Pivot Pin 130-030,
by pulling off with end nippers or by
760-054 Stock 760B049. grinding.
b. Put gun in Vise per instructions of #3 of this
II FOREARM GROUP Disassembly Section.
A. DISASSEMBLY c. Punch out Pivot Pin 130-030 by using 3/16”
NOTE: Only remove Forearm 760A010 if it is flat nose punch.
broken or damaged. d. When assembling this 760 model, replace
1. With 1/8” long nose punch, drive out the old Pivot Pin 760-071 and Pin Retainer
two(2) Forearm Pins 760-106 from Lever 760-072.
Assembly 760A043. B. ASSEMBLY
NOTE: Pins must be driven out left side of NOTE: Before assembly, inspect inside of Pump
Tube 760-094 for Burrs, especially around Pivot
Forearm 760A010. Pin Hole.
2. Remove Forearm 760A010.
4
 1. Put together Connecting Rod Assembly
1322-019 and Pump Cup 766-035.
2. Place Pump Guide Pin 101-033 through
Connecting Rod Assembly 1322-019 and
Lever/Link Assembly 760A043.
3. With Pump Assembly parts together, slide
the unit into Pump Tube 760-094.
4. Test for compression before continuing
assembly. Place 3/,6" punch through hole
in Pump Tube 760-094 and Pivot Pin
760-071 hole on Lever. Remove Unit from
vise, pump gun and fire to check for
proper operation. If operation is correct
continue to next step. Otherwise recheck
steps 1-3.
5. With Lever open about 2", place Pump
Tube 760-094 back in vise.
6. Slide front Barrel Guide 760B008 back
onto Pump Tube 760-094.
7. Carefully drive Pivot Pin 760-071 through
Pump Tube 760-094 and Lever/Link
Assembly 760A043 and replace Pivot Pin
Retainer 760-072.
8. Remove from Vise and replace Front Set
Screw 760A027.
IV BARREL GROUP
A. DISASSEMBLY
NOTE: Barrel 760-093 can be removed with-
out disassembling Group I, II, and III.
1. Remove two (2) Rear Sight Screws
160-029, Rear Sight 160-020 and Elevator
160-021.
2. Remove rear and front Set Screws
760A027.
3. Slide out Barrel 760-093 and unjam or
replace if necessary.
B. ASSEMBLY
1. Replace Barrel 760-093.
NOTE: When replacing Barrel 760-093,
be sure that detent spot in Barrel 760-093
is located properly over Set Screw holes
for proper alignment.
2. Replace rear and front Set Screws
760A027.
3. Replace Rear Sight 160-020, Elevator
160-021 and Rear Sight Screws 160-029.
NOTE: Rear Sight Assembly must be
replaced before test firing.
V BB PORT COVER GROUP
A. DISASSEMBLY
1. Turn BB Port Cover 760-082 counterclock-
wise and pry it out.
B. ASSEMBLY
1. Place BB Port Cover 760-082 over hole and
press into place.
VI RECEIVER GROUP
A. DISASSEMBLY
1. Remove Bolt Knob 760-050.
2. Remove two (2) Receiver Screws 760-025
and one (1) Receiver Screw 110-049.
3. Place Bolt Lever 760-091 in upright posi-
tion and l i f t off Right Hand Receiver
Assembly 760A102.
4. Inspect parts inside Right Hand Receiver
Assembly 760A102. If necessary pry off
Interlock Retainer 760A090; and remove
Interlock Spring 760A088, Interlock
760-087 and Interlock Bushing 760-089.
Replace worn parts.
B. ASSEMBLY
1. Replace Interlock Assembly into Right
Hand Receiver 760-095 in reverse order of
disassembly.
2. NOTE: Before replacing Right Hand
Receiver Assembly 760A102, make sure
that all parts located in Left Hand Recei-
ver 760-096 are in proper position. Pull
back Bolt Lever 760-091 and Bolt Assem-
bly 760-098 so that Sear 760-084 latches
on last click in cocked position. This will
move Bolt Assembly 760-098 away from
Interlock 760-087.
3. Replace Right Hand Receiver Assembly
760A102.
NOTE: If difficulty is encountered in
assembling Right Hand Receiver 760A102,
check to see if Barrel Support 760-074 is
lined up with hole in Right Hand Receiver
760A102. It is helpful to put Lever Assem-
bly in open position and to make sure that
Bolt Assembly is back completely.
VII BB RETAINER GROUP
A. DISASSEMBLY
1. NOTE: To repair this group, it is necessary
to remove Receiver Group VI.
Remove BB Retainer 760A021 (see
Receiver Group (VI).
NOTE: If BB Retainer 760A021 moves
back and forth too freely, this will indicate
that detent button on BB Retainer
760A021 is broken or worn and part must
be replaced.
VIII TRIGGER AND SEAR GROUP
A. DISASSEMBLY
NOTE: To repair this part of gun it is only
necessary to remove Receiver Group (VI) and
BB Retainer Group VII.
1. Pry Trigger Spring 761A005 forward and
remove Safety 760-017 from Left Hand
Receiver 760-096.
2. Lift Trigger Spring 761A005 from Trigger
Assembly 760A100 and unhook from Sear
760-084.
3. Pull out Trigger Pivot Pin 760-016 from
Sear 760-084 and remove Sear 760-084.
4. Lift out Trigger Pivot Pin 760-016 from Left
Hand Receiver 760-096 and remove
Trigger Assembly 760A100.
5. Remove Trigger Return Spring 760-104.
B. ASSEMBLY
1. Replace Trigger Return Spring 760-104
over rear Trigger boss with hooked end
down and to rear of casting as shown in
E.V.P.
 2. Place Trigger Pivot Pin 760-016 in rear
boss.
3. Slide Trigger Assembly 760A100 over Trig-
ger Pivot Pin 760-016 and hook Trigger
Return Spring 760-104 on top rear of Trig-
ger Assembly 760A100.
NOTE: Test Trigger Assembly 760A100
for spring tension.
4. Place Trigger Pivot Pin 760-016 in hole for-
ward of Trigger Assembly 760A100.
5. Place Sear 760-084 over Pivot Pin 760-016
and make sure hole in Sear 760-084 is
located over Pivot Pin 760-016 on Trigger
Assembly 760A100.
6. Hook Trigger Spring 760A005 in small
hole in Sear 760-084 and at same time
slide Trigger Spring 761A005 over Pivot
Pin 760-016. Allow Trigger Spring 761A005
to rest against casting and over Safety
hole.
7. Slide Safety 760-017 in from left side of
Left Hand Receiver 760-096, moving Trig-
ger Spring 761A005 forward so that it will
hold the Safety 760-017 in place.
!X BOLT LEVER AND BOLT ASSEMBLY
AND HAMMER GROUP
A. DISASSEMBLY
NOTE: It is only necessary to remove
Groups VI and VII to work on this group.
1. Lift Barrel 760-093, Pump Tube 760-094,
Lever/Link Assembly 76A043, Bolt Assem-
bly 760-098 and Bolt Lever 760-091 as one
unit from Left Hand Receiver 760-096.
2. Remove Bolt Assembly 760-098 and Bolt
Lever 760-091 from Pump Tube 760-094.
3. Slide from rear of Pump Tube 760-094, the
Tube Plug 760-081, Hammer Spring
760-080 and Hammer Assembly 760B099.
4. NOTE: All parts should be inspected for
damage, wear or any other defect and re-
place if necessary.
B. ASSEMBLY
1. Slide Hammer Assembly 760B099, Ham-
mer Spring 760-080 and Tube Plug 760-081
into rear of Pump Tube 760-094.
2. Properly line up Tube Plug 760-081 with
Hole in Pump Tube 760-094.
3. Place Bolt Lever 760-091 in slot on top of
Bolt Assembly 760-098.
4. Place Bolt Assembly 760-098 on top of
Pump Tube 760-094 and over Hammer
cocking pin on Hammer Assembly
760B099. Cocking pin must be in slot of
Bolt Assembly 760-098 so that Hammer
Assembly 760B099 can cock properly.
5. As one unit, place Pump Tube 760-094 and
Bolt Assembly 760-098 into Left Hand
Receiver 760-096 making sure locating
hole in Pump Tube 760-094 is over boss on
Left Hand Receiver 760-096.
6. Pull Bolt Assembly 760-098 back slightly
to check for tension and proper location.
7. Assembly Trigger and Sear Group (VIII)
and Receiver Group (VI) per Assembly
instructions in those sections.
VALVE AND TUBE GROUP
A. DISASSEMBLY
NOTE: Groups III, VI, VIII and IX must be re-
moved to work on this unit.
1. Remove Breech Gasket 130-036 from ex-
haust hole in Pump Tube 760-094.
2. With Vz" rod or dowel, gently push out
from rear of the pump Tube 760-094, Valve
Assembly 760A101.
3. Disassemble Valve Assembly 760A101 as
follows:
CAUTION: Be sure all air is exhausted
from Valve Assembly 760A101. Tap Valve
Stem on bench to make sure all air is
exhausted.
a. Grip Valve Body 760-075 with a pair of
vise grips.
b. Apply a small amount of heat at center
of Valve Assembly 760A101 to loosen
Locktite.
c. With a pair of pliers loosen two parts,
760-075 and 130B005, of the Valve
Assembly 760A101 and separate.
d. R e m o v e V a l v e Stem A s s e m b l y
1322-011, check Valve Spring 760-103,
Valve Spacer 760-086 and Check
Valve 1400A029.
e. Remove O Rings 130-034 and 130-035
from Check Valve Body 130B055.
B. ASSEMBLY
NOTE: Before reassembly, inspect all parts
for wear or damage. It is recommended that
O Ring 130-034 and 130-035, Check Valve
1400A029 and Valve Stem Assembly
1322-011 be replaced with new parts.
1. Place O Rings 130-034 and 130-035 on
Check Valve Body 130B005.
2. Reassemble Valve Stem Assembly
1322-011, Check Valve Spring 760-103,
Valve Spacer 760-086 and Check
Valve 1400A029 into Valve Assembly
760A101 as shown on E.V.P.
3. Apply a small amount of Locktite to
thread on Check Valve Body 130B005 and
turn two valve parts together and tighten
with pliers.
4. Slide Valve Assembly 760A101 into Pump
Tube 760-094.
NOTE: Be sure to line up exhaust hole in
Valve Assembly 760A101 with exhaust
hole in Pump Tube 760-094.
5. Replace Breech Gasket 130-036 in ex-
hause of Pump Tube 760-094.
6. Then put pump tube in vise upside down
with about one inch of front end of the
tube protruding from vise jaws. Slide
pump piston and lever assembly as one
unit into pump tube. Then place front bar-
rel guide 760B008 in end of tube and
properly line up all holes and replace pivot
pin through tube, barrel guide and lever
pivot hole.
 7. Slide Barrel 760-093 through Barrel Guide
760B008.
8. Place Barrel Support 760-074 as shown on
E.V.P. on Barrel 760-093, making sure it is
properly located over detent spot on
Barrel. Replace Set Screw 760A027 and
tighten.
9. Place Barrel Support 760-074 in exhaust
hole on top of Tube on Breech Gasket
130-036. Line up detent spot properly over
hole in Front Barrel Guide 760B008, replace
Set Screw 760A027 and tighten.
10. Assemble as instructed in Bolt Lever and
Bolt Assembly Group IX -B and then com-
plete the reassembly of all the above
groups.
 Date of Manufacture 7*68102

Make sure to first check serial number

Dec. 1988 -4
Serial II Starts D8100000
on gun. this will be helpful in ordering
the correct parts.

7608126

10062
66SB413
66RT413

SEfiLKU
66-024
130-036
1322C020

TTHB11

FIGURE 111