Example 14-4 in Shigley 9" edition (pp. 768-770) ‘A.17-tooth 20° pressure angle spur pinion rotates at 1800 rev/min and transmits 4 hp to a 52-tooth disk gear. The diametral pitch is 10 teeth/inch, the face width is 1.5 inches, and the quality standard is No. 6 ‘The gears are straddle-mounted with bearings immediately adjacent. The pinion is a grade 1 steel with a hardness of 240 Brinell tooth surface and through-hardened core. The gear Is steel, through-hardened also, grade 1 material, with 2 Brinell hardness of 200, tooth surface and core. Poisson's ratio is 0.30, Jp = 0.30, Je = 0.40, and Young’s modulus is 30(10°) psi. The loading is smooth because of motor and load. ‘Assume a pinion life of 10° cycles and a reliability of 0.90, and use Yy=1.3558N°, Zy = 1.4488N°™", ‘The tooth profile is uncrowned. This is a commercial enclosed gear unit. a) Find the factor of safety of the gears in bending, b) Find the factor of safety of the gears in wear. )_ By examining the factors of safety, identify the threat to each gear and to the mesh.Use | b Figures [4-1 and [4-18 to guide fhe proileen Berlin Stress ey eel By Bending Gdom of Sabehy (= BN =) Re ) : oO \N"> fransmified load See allrwable. bending she — oe _Sfress cycle ecto _ a Kus duynamic. fdor i 2 Pemperfue factor Ky = site face Kw = peal factor ee diame pitch b= face wide. Se Iyeol_distibaiien, factor Cnon- windy — PERSHe fh cbr for Contact Stress oe Ex 6 2) __ Cull gone onl) = ¢ es elastic pebicion) _ = Be Ses oes s _ Cy = Surface tonditien factor = L=_geemetry factor for ithing Pesislance Se alltauthle Gnlacoess G2 Stress cycle life. facto = hardness al &dr- fer pi resis face)7 Use Fgures [4-1 amd 1-13 fo guitler fhe proklen Use _Higaces. _felder Ps fil gti etbo 95, — 92 2 Rion. dp (rite. diameler) = p> ie Xe lin Gene d (pith diameter) = ee N= Pitaline velocity = Ta = ae za (ever) Na BOLI Fein . ae sib Jad WE = tao) lyy — Transmitted load = gar BES W*= (b4.8 DF f = | [assume uniform laaalixe) - see fables ein Fisuces “14-1? and 14-18 2fAt WY iin Gi fonin oo ana A a ; A= 50+ S6(1-B) = 59.94 B= os (12- Qe = 03295 Raab y= seEo yer = 1394 Ve : Spat — _ cee cev 0.0535" k= ie (© Oy ——Cepu a, PTH) for punien, Vp = 0.303 ete >) 1 pT) for fear, Vox Ole Recdl F = Sin : P= (0 tw - 0.0 _ - Ke liz cai = 1043 (pinion) 0 be ST ee = 1052 Ger - a (a ial. BY ep ES "C= 7 - Wa Iga_= Ka= [+ Cal aart _ C= Cue (umeroned Peet O07 = Cope = 0039S t 0.0125 F (equ. 32) Te = Comet _fequ 33 shadd le-mouhed pinion) Bee oersnes dd jaceat- te a —OIS= Conan = AYBR+CP™ (eqn. 14-3 A= DALE Br 00178 lD Cae EVb= l ( constant Yrickaess 420°) — Chon. Ti Oene: eee 5g b4IF pai (a=) Ke (ets) Nliom Lor yi ey} ~ 7 O36 J fon gear vee (mts ry tee) 2.40 S 1653 pop Yoo God Zy_using given expressigers [see problem shebewny oe OF Tye 0 — aN Se based on fh (using Fix. 14-2) Sie2 31352 poi Kee L (Rite) - Sye2 28260 psi Kee O85 (Tbe) ee fener a fF, = Slog) 7 , pia Gl) eat eer OUlF psiY Gr cmback stress Cp2 2300p (Table (4-8) Ce= | (Fist 18) exlermah gears Ls Sy — ar Mey met Wu =4 Ge Spur gears T= ces 20" sin 20'/ 3.06 \= al@l 2 CU soot! 7 aa aro es “a — { Gog? F062! psi \ = (2200 6s1)] (e48p isra wow \ (Gm)Vv Lor 7 Sakata Cache Qocptovens, [Seu Ce. = Kylee Gr pininn, Sie > ORF 1. #7 a Stas foe Pe tompace, Se v8. Sug for tncrounenl FeellyNumber of pinion teeth Number of gear teeth mG Pressure angle Pinion rotational speed ‘AGMA Quality level Life Reliability Transmitted power diametral pitch Jp (given) 4g (given) Pitch diameter of pinion Pitch diameter of gear Pitchline velocity Transmitted load Ko (overload factor) Ky (dynamic load factor) A B Yp (Table 14-2) Yq (Table 14-2) F (face width, given as 1.5 in) Ks,p (equation a, p. 739) Ks.g (equation a, p. 739) Km (mounting factor) Fid me Cpt cpm ma Ce Keb (rim thickness) Bending stress (pinion) Bending stress (gear) YNp (given) YNg (given) KR (reliability) KT (temperature) 17 given 82 given 3.06 gear ratio 20 degrees _0.34906585 radians 41800 rpm 6 given 1.00E+08 given 0.9 given 2.9828 kW 40 hp 10 given 0.3 given 0.4 given 47 in 6.2 in, 801.1 ft/min 164.8 Ibs. 1 assume uniform loading 1.377 59.77 0.8255 0.303 0.412 1.5 1.043 1.052 1.22 0.882352941 1 uncrowned teeth 0.0695 1 bearings immediately adjacent 0.15 1.00 1 6417 psi 4853 psi 0.977 0.996 0.85 Afor spur gears) eqn. 14-23) Contact stress (pinion) Contact stress (gear) HB,p Sop HBG Seg ZNp ZN Hardness ratio x cH sHp sig SH,p'2 SH.g'2 240 31352 200 28260 561 6.83 2300 psi"0.5 1 1 o.t2t 70332 psi 70621 psi 240 108380 psi 200 93500 psi 0.948 0.973 12 0.00249 4,005 1.69 1.82 2.85 2.32 Table 14-8