Protect N wr investment! Pee speci : QUIN-CIP’ Reciprocating ‘Compressor Cl Parts Manual for QR-25° Series Compressor Model 350 - Record of Change 104 I He “Pipeline Construction Equipment” s0217-104 12539 East Skelly Drive Tulsa, Oklahoma USA 74128-2412 Phone (918) 437-0770 + FAX (918) 437-0773INTRODUCTION ‘This manual provides information for the following QR-25 Series, Model 350 Compressor versions, per Record of Change 104: 350P Control Version P. plain head assembly & no controls 350L Control Version L. head assembly with 2 unloader towers & a hydraulic unloader 3508 Control Version S head assembly with 2 unloader towers & a pilot valve ‘350LS Control Version LS head assembly with 2 unloader towers, a hydraulic unloader, & a pilot valve with a check valve assembly 850LVD Control Version LVD head assembly with 2 unloader towers, a hydraulic udlonder, & a pilot valve with a lockout & check valve ‘The Model 350 is an aircooled, two stage, two cylinder, pressure lubricated compressor, with up to 200 P.S.I. continuous pressure ca- pability (201 to 360 P.8.. intermittant pressure capability with proper configuration; consult factory). It has a 6” low pressure piston bore & 31/4” high pressure piston bore x 3 1/." stroke, and can be run at 400-940 R.P.M. Available options included in this manual: high pressure rated cylinder & head ‘spin-on oi} filter shooded air filter ‘hooded air filter/silencer Summary of changes since previous printing (dated May 1, 1989): *new inspection plate to crankcase *removed side sealer rings from piston & connect- ‘ing rod. group *added Basic Compressor Repair Kit a QUINCY COMPRESSOR IN COMPRESSOR "50217-108 T “ane 1991TABLE OF CONTENTS Serial Number Identification Ordering Replacement Parts Crankcase Group.. ‘Crankshatt Groups .. Bearing Carrier Groups with oll filter (standard) .. less oll filter (optional)... Connecting Rod & Piston Groups low pressure side. high pressure side... Cylinder & Head Groups control version P control versions L, $, LS, LVD Head Assemblies control version P..... control versions L, $, LS, LVD Control Groups 10-11 we 213, version L.. version S$ 26-27 version LS. 28-29 version LVD 3031 Pilot Vaives... 282 Pilot Valve Repair Ki 33, Differential Setting Chart. Suction Valve Unloader Assemblie: Check Valve Assemblies Gasket Set . “O"Ring Kits VLP. Kit. Recommended Spare Part: Basic Compressor Repair Kit. Decals. vo ano QUINCY COMPRESSOR 0217-108, “ — 7 “une 1991SERIAL NUMBER IDENTIFICATION ‘The serial number identification tag is located on the handhole plate side of the crankease. Fill in the numbers from your compressor’s tag here and refer- ence this page when ordering replace- ment parts. Record of Change No. MODEL SERIAL NO. All replacement parts are to be ordered through an authorized Quiney Compressor Distributor. Insist on gen- uine Quincy parts only! Failure to do so may void warranty. Coltec Industries Qa uincy @ Compressor Division 10891 Serial Number Identification Tag ORDERING REPLACEMENT PARTS Prompt service can be rendered on repair parts orders if the follow- ing information is given: StepD The model number, record of change number, & serial number must be given when ordering replacement parts, Step2 State the exact part number needed. Do not order by item numbers. Step3) State the exact quantity needed. ‘Step4) State the preferred type of transportation. Follow all safety tions outlined in the QR.25 instruction CAUTION! = Rotors Precan meee the = { Donot operate this compressor without. totally enclosed belt guard or any other required safety equipment. DANGER! Air used for breathing or food processing must meet OSHA. 29 . CFR, 1910.134 or F.D.A. 21 CFR. 178.3570 regulations. Failure todo 80 may cause severe injury or death R360 QUINCY COMPRESSOR rs SUINEY COMPRESSOR, ‘0217-108 T ine 1991CRANKCASE GROUP 110628 © R350 QUINCY coMpREssOR S0217-108, 2 “June 1991(For use with diest 1375 NUMBER e491 123676-x12 s7e6xo01 5465-001 6726 123157-210 5703. S982 10628N031 Nene genome neuen | 5 g 1 69x0-3x 6950-2 831, DESCRIPTION CRANKCASE ASSEMBLY CCRANKCASE ‘CUP-BEARING PLUG-PIPE,1/2. NPT. SHIM-BEARING ADJUSTHENT, .005 STEEL ‘SHIM-BEARING ADJUSTHENT, -007 STEEL ‘SHIM-BEARING AQJUSTHENT, .020,;STEEL ‘SHIM-BEARIHG ADJUSTHENT, .002 STEEL PLATE-ADJUSTMENT ( .0015/, 005 ‘CRANKSHAFT END PLAY) SCREW-HEX. »3/8-16 UNC X 1.00,GRADE 5 (3 30FT. LBS.) GUSKET-ZNSPECTION PLATE PLATE-INSPECTION LATE INSPECTION 'SCREN-HEX. »5/16-16 UNC X 1.00,6RADE § (9 12FT.-LBS) OTL GAUGE ASSEMBLY ROD-OIL GAUGE (N.S.S. ORDER 6726x001) KNOB-OTL GAUGE (1.3.8. ORDER 67264001) “O"RTNG-1/8 WIDE X 1.00 0.0. BALL BREATHER. PIN-DRIVE. FLATWASHER-B/16 MAINTENANCE PARTS ADJUSTMENT PLATE ASSERBLY INCLUDES: PLATE~ADJUSTHENT ‘SEAL-OTL, PARTS FOR SPECIAL APPLICATIONS 2 22789-2190 FOP pho! ‘synthetic lubricants) FINGA/2 MIE K 1-00 0.0~ @ Indicates torque value in foot pounds (dry threads) quant NSS ‘0217-108 ‘as required [Not Sold Separate QUINCY COMPRESSOR “ine 1991CRANKSHAFT GROUPS Rao ‘0217-108CRANKSHAFT GROUP 110629 PART DESCRIPTION Wh0z21-001 CRANKSHAFT ASSEMBLY 1 J/1 1 190220-001 CRANKSHAFT IN,S-S. SORDER 11021-0011 az 1 are. ‘CONE BEARING vs 1 40775 ‘CONE -BEARING 174 11034 ORT ECE PIPE W502 a7RES PLUG-PIPE»1/8 NPT 3/6 1-110 705-F17PIN-ROLL 3/16 x 1.38 2 1 110525 SHEAVE ASSEMBLY 2-1 10523 SHEAVE,19-172",36,B SECT,CCH (W.S.S. SORDER 110523K) RATELY ORDER 110525%) 2/2 2 ARAB TA-N22_SCREM-HEX. »1/2-20 UNF X 3.25,GRADE 5 (2 SOFT.-IBS.> 2/3 2 124378-Noz NUT-SGUARE,1/2-20 UNF z 1 1466 KEV-TAPER CRANKSHAFT GROUP 110629-001 (for basic compressors used on FE 350 units) ITEM PART NUMBER QTY NUMBER DESCRIPTION 1 1 CRANKSHAFT ASSEMBLY wo CRANKSHAFT. (N.5.S. SORDER 110221-001) weo1 (CONE -BEARING wo1 (CONE “BEARING we 1 ORIFICE-PIPE PLUG,1/6 NET wee SLUG-PIPE,1/8 NPT 376 1 NO705-FAPPIN-ROLL 3/16 2.38 2 1 110975K SHEAVE ASSEMBLY 21 1120975 SHEAVE,.16"".26,0 SECT, CCH (N.S.S. }ORDER 110975K) 2/2 2 B45 71-N2z_SCREW-HEK, ,1/2-20 UNF X 5.25,0RADE 5 (9 90PT.-LBS, ) 2752 12378-Noz MUT-SQUARE,1/2-20 UNF 3 1 1666 KEY-TAPER, @ Indicates torque value in foot pounds (dry threads) NSS. = Not Sold Separate ‘Nols: For reversal of compressor rotation refer to QR-25 instruction manual eho QUINCY COMPRESSOR a UIE COMPRESSOR “ne 1991BEARING CARRIER GROUP 110820-001 Guith ol fier) eno QUINCY COMPRESSOR ‘0217-108 ° ane 1997BEARING CARRIER GROUP 110820-001 (with oil fiter ITEM PART NUMBER QTY NUMBER DESCRIPTION a 1110812003 BEARING CARRIER ASSEFBLY Vt 114912 BEARING CARRIER TNCLUDES: 1 2720 ‘cUP-BEARING 2 160005 BUSHING-BRONZE % V2 1 328157-252 “O"RIMG-3/32 MIDE X 5.44 0.0. (OTL PUMP COVER PLATE) * 1/3 1125157112 “ovRING-3/32 MIDE X .69 0.0. (BAYONET OTL OALRE) 14 1160002001 DRIVESHAFT-BEARING CARRIER 1/51 160075-001 KEY-DRIVESHAFT. 36 «1160003 GEROTOR-PUEP. V7 1 6285 RING-RETAINING 18 = 1 110813-001HOUSING-OTL PUMP. 4/36 (160077-416 SCREH-NEX. 174-20 UNC X 1.25,H/TOOTH WASHER [2 6FT.-LBS. vo 2 ang PLUG-PIPE, 1/4 NPT. wn 1 5409 -REN-ADJUSTHENT * 12 1 125157-011 “O"RING-1/16 MIDE X -99 0.0. (OTL PRESSURE ADJUSTHENT SCREW) ATS 1 Az4369-Po2 yarmusT=9/16-18 UNF we eo SPRING V5 1 er BALL 16 1 e1160——PLUG-PrPE,1/8 NT. z 1 BBoz (GASKET-BEARING CARRIER 3 © © 123470-L12 SCREH-HEX. .3/8-16 UNC X 1.00,GRADE 5 (9 75FT.-LBS.1 4 1 110ezzGAUGE-PRESSURE 5 1 6679 GASKET-OTL INLET BRACKET 6 2 10659 TuBe-aTL PICKUP 7 2 123115-06e LockMASHER-3/8 3 2 125478-L11 SCREW-HEX. ,3/8-16 UNC X .B8,GRADE 5 (9 75FT.-LBS.1 8 1 1os2sstup-orL FuuTeR MAINTENANCE PARTS * 10 1 nosts-co1 6 PACk-o2L FILTER ELE « 160079 REPATR_KIT-CIL PUP INCLUDES: * 2 125157-152 “O"RING-3/32 WIDE x 3.49 0.0. (OIL PUMP COVER PLATED * 1 125157-112 “O"RING-3/32 HIDE X .69 0,0, {BAYONET OIL GAUGE) 1 160002-001 DRIVESHAFT-BEARING CARRIER 1 160075-001 1 160003 1 62es. * 1 128157011 = (OTL PRESSURE ADJUSTHENT SCREM) * 1008121003 REPLACEMENT BEARING CARRIER ASSEMILY TACLUDES 1 -110812-003 BEARING CARRIER ASSEMELY 3 1014 orl -FrLrer 2 Noses §——su-oTLFitreR 1 502 GASKET-BEARING CARRIER 1 6679 GASKET-OTL INCET BRACKET @ Insontes torque value in font pounds (dry threads) * can aot be used wit dieser ov pharphate eter syihelis hbricants. Note: Tighten ail bots & cayscewe in ny bolt pattern evenly bringing each bolt to torque in even increments ‘hile moving aboot the ht patern This is patcuarly true of connecting cod! & head bolt R350 QUINCY COMPRESSOR ce UNCY COMPRESSOR, re 1991BEARING CARRIER GROUP 110820 (less oil filter) ero QUINCY COMPRESSOR ‘0217-104 8 ine 1997BEARING CARRIER GROUP 110820 (less oil filter) ITEM PART. NUMBER QTY NUMBER DESCRIPTION 1 Y tesiz-ooe seanm canner ASSEPOLT 1 hose Beanus canaten inetupess 2 emo upepeaRiN 2 Tgo00s —uswinronowe = ve 1 lesasr-ise “ormmn-s/s¢ RIDE X 5.46 0.0, (OTL PUMP caver PLATE) "175 1 eniby-ile “ormne-s/32 WIDE x 690.0. (BATONET OTL GAUGED We} Leaoog-aot_pRIVESIArr-oenRavo caneae® is 1 eoors-aot REY-DRIVESHRFT ie 1 eooos Genoron-rure Vr 1 bea’ ineemeratrne Ve 1 ees Rousiwoort Pome V5 6 eoorrune See. 176-20 UNC 1.25,H/TOOTH MASHER 9 6FT.-LBS. 1 Yio eng ptystepesice Nor Taz mes Semeweanaustmen = Yaz 1 Taeisr-o11 *omtnoci/ie MIDE X 64 0.0, (OTL PRESSURE ADJUSINENT ScReM) Aas 1 geseocnoz Jugwr9/46-38 UNF ae Nee? Spee ys 1 tet ate 21 ite Gasker-seanns canezen 58 eseze-txe SemscvExe 27a-16 WME X 1.00,0RA0E 5 (9 75FT, 85. 4 1 Hoge" Sager pressune 51 tere Gasmercone IHLET BRACKET € 1 tanesy —Tupecorr prexur 5 Yestis-ose Locnuusnens si 3 Takaractta SOREMCHEX 378-16 UME X .05,0RADE 5 (9 75FT.-L05.1 MAINTENANCE PARTS . 160079 pepate RxT-OnL PURE ineuures . 2 aesasz-ase "OPRING-3/32 MIDE X 3.49 0.0. ‘OTL PUMP COVER PLATED : 1 Lzsinr-iie “ovmtne-3/32 mae X -69'0-0. {BAYONET OTL CROCE) 1 1esoog-on1ontvEsraPr sean cAnmreR 1 Jeo07e-001 KEY-DRIVESHAFT 2 Isooas””" Genoron pure 2 faa nosnevarranc . 2 Testsr-o1 "arRiNe-a/Te MIDE X 66 0,0. (OTL PRESSURE AD.ASTHENT ScREH) {10812002 | REPLAREIENT BEARING CARRIER ASSEMBLY Teuivese 2 n10012-002 BEARING CARRIER_ASSEIBLY 1 sane °°? Seater eoeaeine conten 1 Gers asMercore IMeT BRACKET PARTS _FOR SPECIAL APPLICATIONS (For use with diester or phosphate ester synthetic lubricants) 3/2 1 2274-152. “OMRING-3/32 WIDE X 5.90 0.D. COLL PUMP COVER PLATE) 51 22749-2112 “O"RING-3/32 WIDE X .69 0.0. (BAYONET OIL CAUCE) 1/121 -22749-011 “OMRTWG-1/26 HIDE X 14% 0.0, (OIL PRESSURE ADJUSTHENT SCREH) 160079-001 REPATR KXT-OTL PU TRCLUDES: 122749152 —"ONRING-3/32 WIDE X 3.46 0.D. COIL PUMP COVER PLATE) 122749112 "ONRING-3/32 WIDE X .69 0.D, (BAYONET OIL GAUGE) 21 160002-001 DRIVESHAFT-BEARING CARRIER 1 160075-001 KEY-DRIVESHAFT. 1 160005 GEROTOR-PUMP. 1 6265 RING-RETAINING x 2769-011 "O"RING-1/26 HIDE X .49 0.0. (OTL PRESSURE ADSTHENT SCREM? @ Indicates torque value in foot pounds (dry threads) *'can not bo used with diester or phosphate ester symthetic lubricants, Note: Tighten all bolts & capscrews in any bolt pattern evenly bringing each bolt to torque in even ineroments wale moving about the bolt pattern, ‘This ix particularly true of connecting rod & head bohs RO QUINCY COMPRESSOR EE S0217-108, ° “kane 19)CONNECTING ROD & PISTON GROUP 110462 (low pressure side) 2x0 QUINCY COMPRESSOR SO2V7-108 0 “une 1991CONNECTING ROD & PISTON GROUP 110462 ITEM 1 2 wt ve 1 ve 2 we 2 2 2 5 1 4 1 5 1 6 5 7 2 a z “7 a “7 2 6 2 4 2 2 3 1 3 2 1 3 a 1 a 2 1 1 i 2 1 a 1 2 : X 1 2 a a 2 @ R60 ‘027-108 PART NUMBER QTY NUMBER 40081 310803 saa 1564 2319 3548 3647 3690 soaso 9167 6656 126672-408 S656rR 6656-010PR 8640-010 8640-020 ‘75274 0680 9147 5787-010 9167-010 -90480-010 5787-070 5867-020, 5360-020 ecaax 7527 2640 2668 667 sexmnr0 8640-010 9647 3648 5767-010 5787-020 onax 0081 6656PR Jess71-r08 6eemas sone 6656-010 14671-4038 (low pressure side) DESCRIPTION CONNECTING ROD ASSEMBLY (N.S.S.sORDER 6655X) ROD-CONNECTING (N.S.S.sORDER G655X) BUSKING-CONNECTING ROD (N.S.S. jORDER 64435R) BOLT-CONNECTING ROD»7/16-20 UNC x 3-25 WASHER-CONNECTING ROD ‘RING-RETAINING PIN-PISTON RING-PISTON INSERT-COMNECTING ROD (SOLD TN PATRS ONLYJSEE HATNTENANCE PARTS) LOCKNUT-7/16-20 UNF (2 4OFT.-LBS. > MAINTENANCE PARTS INSERTS(PAIR-CON ROD BEARING; {STANDARD | INSERTS(PAIR )-CON ROD BEARINO,( .010 UNDERSIZE) PISTON-COMPRESSORLL.P. PISTON-COMPRESSOR, +010 OVERSIZE? 'P.(020 OVERSIZE) (STANDARD) MO COLOR CODE RING-PISTON PISTON ASSEMBLY oL. INCLUDES: RING SET-PISTONGL.P. (STANDARD NO COLOR CODE PISTON-COMPRESSOR,L. RING-RETAINING PIN-PISTON. PISTON ASSEMBLY L.P.(.010 OVERSIZE? INCLUDES: PISTON-COMPRESSOR,L.P.(.010 OVERSIZE} PIN-PISTON RING-RETATAING RING SET-PISTONL.P.{ .010 OVERSIZE 11L.BLUE) PISTON ASSERELY.tP_( 020 OVERSIZE) TWCLUDES: PISTON-COMPRESSOR PIN-PISTON RING-RETAINING RING SET-PISTON,L.P.( .020 OVERSIZE 1 YELLOW) REPLACEMENT CONNECTING ROO ASSEMBLY (STANDARD) CONNECTING ROD ASSEFBLY (H.S.S. ORDER 6655X) INSERTS(PAIR}-CON ROD BEARING, (STANDARD) LocknT-7/16-20 UNF REPLACEMENT COMMECTING ROD ASSEMBLY ¢ .010 UMDERSIZE) INCLUDES: CONNECTING ROD ASSEMBLY (N.S.S. JORDER 6655X) INSERTS( PAIR )-CON ROD BEARING,( .010 UNDERSIZE) LocknaT-7726-20 UNF 020 OVERSIZE) Wieate torque value in Foot pounds (dry threads) * pair requited for each connecting rod assembly NSS. ~ Not Sold Separsie "Note: Tighten all bois capscrews in any bolt pattrn evenly bringing cech Dall to torque in even increments White moving about tke ovt pattern” ‘This ie particularly ue of connecting rod & head bolls QUINCY COMPRESSOR 7 une 199)CONNECTING ROD & PISTON GROUP 110463 (high pressure side) GROOVE Beto QUINGY COMPRESSOR ‘50207108 2 “une 1991CONNECTING ROD & PISTON GROUP 110463 Chigh pressure side) TEM Parr NUMBER QTY NUMBER DESCRIPTION 1 1110808 COMMECTING OD ASSEMBLY (W.S.S. ORDER 110606) 1/1 1 Hoacz —ROp-CORRMECTING (HSS. ORDER Ti0606K) W/Z Z_~—-120790-010 BEARTNG (EEDLE)-COnmEECTING 200 ws} lee BOLT CONNECTING RO0,7/16-20 UMC X 3.25 va 2 las. HASHER-cOMECTING ROO 5 L—-Agao1-eo1 oRIFICe-PIPE PLUS z 2 O68 RING-RETATHING. z 1 Ho1s0-00¢ | PIN-PISTON (N.5.5.sORDER 110190-051) 4 1 Sas6-001 PISTON-coMPRESSOR=H.P. 5 2 7968 ‘ 1 7366 7 1 6397 8 2 Lzea7s-rna LOcKNUT-7/16-20 UME 13 4OFT,-LBS. 1 ° 2 6656 INSERT-CONBECTING ROO (SOLO "IN PATRS ONLY)SEE MAINTENANCE PARTS) to 2 nies, a3 1 seseoe RT STANDARD } n 3 1 6666-010PR INSERTSLPATR)-COW ROD BEARING, (010 UMDERSIZE > a 1 5eac-011 PrsTon-comacsson,H.P.( 010 OVERSIZE) 4 A Seeb-021 PISTON-COMPRESSOR,H.P.( 020 OVERSIZE} eran, 2 ness 1 6997 2 18 1 7366 s72-010 IMELUDES: 5 Sans-o10—RING-PISTON z ‘RINO-PrSTOR. 1 ‘RENG-PISTON EXPANDER (RING SET-PISTON,WP.( 020 OVERSIZE 1CYELLOM) mctunes: 3 soa9-ozoRING-PISTON 2 7364-020 RING-PISTON,RATL 1 7966-020 RING-PISTON; EXPANDER ‘sosexm01 PESTON ASSEMELY,N.P.(STAMDARD? neues: 1 se66-001_PISTON-COMPRESSOR HP. 2 L10190-008 PIN-PESTON IN.S.5.10R0ER 110190-081) 2 eee RENG-RETAINING 1 ons RING SET-PESTONH.P. (STANDARD) HO COLOR CODE SOMOWOLL PESTON ASSEMBLY.H.P-1, O18 OVERSIZE) Inctwoes: 1 Sen6-011_—PISTON-COMPRESSOR-H.P.< 010 OVERSIZE) 1 120190-004 PEN-PISTON IN.5.5. ORDER 10190-0611 2 ane RING-RETAINING 1 s7ea-o10 RING SET-PISTON,H.P.(.010 OVERSIZEL. BLUED Sovcnozl — FISTUM AESEMMLY,H.P_( L020 OVERSIZE) IACLUDES: 1 $846-021PISTON-COMPRESSOR,N.P.( .020 OVERSIZE) 1 110190-006 PIN-PISTON IW.5.5. ORDER 110190-051) 2 ace 21 57e0-020 RING SET-PISTON.H.P.1 020 OVERSIZE {YELLOW A004 REPLACERENT COMMECTING ROD ASSEMBLY (STANDARD 1 INCLUDES: 1110806 CORRECTING AOD ASSEPBLY (H.S.S. 1ORDER 110800% A escom sens Pare z 2120808 COMMECTING ROO ASSEFBLY H.-S. 4ORDER 120806K) 2 G656-010PR _INGERTSIPAIA}-CON ROO BEARING,( -010 UNDERSIZE ) 2 Yesa7h-noe “LocKMUT~7/16-20 UNF @ Indbeate torque valu n oat pounds (dry threads) pair required for ench connecting rad assemhly NSS. = Not Sold Separate (Nove: Tighien al bolts & capsrews in any bolt patter crerly brieging ech Dol to orque in even meremente ‘while moving about the Bot pattern. Thies pasiculaly tue of connecting fod & head bolts SUNCY COMPRESSOR a NEY COMPRESSOR, % “ene 1997CYLINDER & HEAD GROUP 110631 (control version P} en 350 QUINCY COMPRESSOR ‘50217108 ve ‘June 1997ITE NUMBER QTY na R 1B 6 6 6 v7 18 a9 20 a ze a M POEM gH Groene gH PART NUMBER ‘7382P-002 7s62P-004 7405 7395-1 5827, 5860 5957-001, 5828 5501 5858 123478-m15, 110377F200 310377H200 3103778200 azsr15-o8e 123476-N16 reve Bees. 1254 70-NIS 90506-N16, 125115-06¢ hoszenose. 125670-L11 2728. 10515-0508 3103776200 sena6e 7s82°-002 7405 5860 CYLINDER & HEAD GROUP 110631 (control version P) DESCRIPTION HEAD ASSEMBLY-STANDARD PRESSURE (SEE PAGE 19 FOR PARTS BREAKDOWN HEAD ASSEMBLY-NIGH PRESSURE (SEE PAGE 19 FOR PARTS BREAKDORN) GASKET-CYLINOER TO HEAD CCYLINOER-COMPRESSOR GASKET-CYLINDER TO CRANKCASE ‘GASKET-INTERCOOLER TO HEAD INTERCOOLER GASKET-COHPANION FLANGE FLANGE -DISCHARGE FLANGE “INTAKE 'SCREN-HEX.»7/26-16 UNC X 1.50,GRADE 5 (9 5OFT.-LBS) FELTER-AIR. FILTER-ATR,HOODED FILTER/STLENCER-ATR WOODED LOCKMASHER-1/2 SCREW-HEX. 41/2-15 UNC X 1.75,GRADE 5 (9 65FT.-LBS.1 FLATASHER ‘SCREN-COUNTERSORE »1/2-15 UNC X 4.25,GRADE 8 (9 6SFT.-LBS. SCREW-HEX. »1/2-13 UNC % 1.50,GRADE 5 (head to oyl.:3 65FT.-LBS.) teyl. to eveane, 13 75FT.-LBS.? ‘SCREW-COUNTERBORE ,1/2-13 UNC X 1.25,GRADE'8 (9 é5FT.-LBS. 7 LOCKHASHER-38 : FLATRASHER-578 SCREN-HEX. »3/8-16 UNC X .68,GRADE § (3 SOFT.-L8S.1 FITTING-TURE »90 MALE ELBOW 3/8 TRE X 5/8 PT TUBE-COPPER, 3/8 0.0. |AINTENANCE PARTS ‘ELEMENT-ATH FILTER. REPLICON WEAD ASSEMBLY INCLUDES: HEAD ASSEVBLY-STANOARD PRESSURE (SEE PAGE 19 FOR PARTS BREAKDOWN) GASKET-CYLINOER TO HEAD GASKET-INTERCOOLER TO HEAD @ Indicates torque valve in foot pounds (dry threads) Neus Ten al bo & cores nan Bl pair evenly bringing each blo txgu in even incre ‘while moving about the Bolt paltern. This i particularly true ‘connecting red & hesd bolts PROPER HEAD BOLT TORQUE SEQUENCE QUINCY COMPRESSOR 8 ne 1991CYLINDER & HEAD GROUP 110632 /D) (control versions L, S, LS, & LVI aax0 QUINCY COMPRESSOR ‘0217-108 6 ne 1991ITEM PART NUMBER QTY NUMBER a 1 73e2W-002 oR 2 1 7za2uu-005 2 1 7a05. 3 1 7595-1 4 1 sa27 5 1 Saco 6 1 5857-001 7 2 saze 8 1 SOL 9 1 5058 10 Aes47a-ma5, a1 n0s77F200 on 11 a0377H200 on 211 a08778200 3220. azsias-o8c 33 2FT 110515-078 1G 478: 1s 6 Saas 16 19 d2s47a-NI5 171 90386-Ni4 181 328116-06c 191 Ahos2enoza 20 1 Ag347e-L1L a Btae. 2 1 anos77ez00 Tseza6t, 1 7s020u-002 1 7603 1 5860 CYLINDER & HEAD GROUP 110632 ns L, S, LS, & LVD) DESCRIPTION HEAD ASSEMBLY-STD PRESSURE (SEE PACES 21 £ 23 FOR PARTS BREAKDOWN) HEAD ASSEMBLY-NIGH PRESSURE (SEE PAGES 21 & 25 FOR PARTS BREAKDOW) GASKET-CYLINOER 10 HEAD (CYLINDER-COMPRESSOR GASKET-CYLINDER TO CRANKCASE GASKET-INTERCOOLER 70 HEAD INTERCOOLER (GASKET-COMPANTON FLANGE FLAMGE-DISCHARCE FLANGE -INTAKE SCREN-HEX.7/26-14 UNE X 1.50,GRADE 5 (2 5OFT.-L8S) FILTER-ATR FELTER-ATR,HOODED FELTER/STCENCER-ATR, HOODED LOCKHASHER=1/2 ‘TUBE-COPPER,3/8 0.0. FLATHASHER ‘SCREM-COUNTERBORE;1/2-15 UNC X @.25,GRADE @ (9 6SFT.-LBS.) SCREN-HEX. ,1/2-13 UNC X 1.50,GRADE 5 (head to oyl,13 65FT.-LBS. Coy]. to ctonse. 19 75FT, SCREH-COUNTERBORE»1/2-13 UNC X 2.25,6RADE 8 (9 é5FT. COCKMASHER-378 FLATHASHER-578 ‘SCREK-HEX. ,3/8-16 UNC X .88,GRADE 5 (9 SOFT.-LBS, FETTING-TUBE90 MALE ELGOW 3/8 TUBE X 3/6 NPT MAINTENANCE PARTS ELEMENT-AIR FILTER. REPLACENENT HEAD ASSEMBLY INCLUDES: HEAD ASSEMBLY-STD PRESSURE (SEE PAGES 21 & 25 FOR PARTS BREAKDOWN) GASKET-CYLINDER To HEAD GASKET-INTERCOOLER TO MEAD @ Indioates torque value in Foot pounds (dry threads) Note 1 ‘while moving about the RHO ‘0217-108 ghten all bolts & capscrese in any bolt patern 2 It patern, hie ie particu realy bringing each bolt o torque in even increments ly we of connecting rod & head bols. PROPER HEAD BOLT TORQUE SEQUENCE QUINCY COMPRESSOR 7 “une 1991QUINCY COMPRESSOR kno 1997 HEAD ASSEMBLIES 7382P-002 & 7382P-004 * (control version P) R260. ‘0217-108,HEAD ASSEMBLIES 7382P-002 & 7382P-004 * (controf version P) ITEM PART NUMBER QTY NUMBER DESCRIPTION a 17362 ‘HEAD-COMPRESSOR, STANDARD PRESSURE RATING (PART OF 73827-0021 oR wa 1 7502p HEAD-COPRESSOR, HIGH PRESSURE RATING (PART OF 7302P-004) 2 3 GE7IKIP ——_VALVE_ASSEMBLY-SUCTION. zor BUNPER-VALVE. 221 20n6P SEAT-SUCTION VALVE ws 1 Boe DIsc-VALVE. 2% 16900 SPRING-VALVE 25 1 19 smu : 3 6670X1_——_VALVE_ASSEMBLY-DISCHARGE 3A 16670 BUHPER-VALVE a2 1 Bele ‘SEAT-VALVE, 31 20s DISC-VALVE 3% 6909 ‘SPRING-VALVE 31 Bsn STUD-VALVE ASSEMBLY a & 66e8 RETATNER-VALVE 5 2 7398 GASKET-VALVE COVER 6 1 7364 PLATE-COVER 17 6 —124571-RI5 SCREN-HEX, »5/4-16 UNF X 1.50,GRADE 5 (9 6OFT.-LBS.) 8 6 126569-RO2 JAHNUT-574-16 UNF (2 75FT.-LBS. J 8 2 2028. GASKET-VALVE PLATE 10 2 e666. PLATE-COVER al 20 7480 'SCREW-HEX. »7/16-16 UNE X 1.38,GRADE 5 (3 SOFT.-LBS.) 32 1 -2961-100—_VALVE-SAFETY. 6 Romy ‘GASKET-VALVE 14 -1-——7386-001-PLATE-VALVE COVER, SUCTION 151 Bes FETTING-TUBE,90 HALE ELBOH 5/8 TUBE X 174 NET MAINTENANCE PARTS sonx REPLACEMENT VALVE ASSEMBLY-SUCTION INCLUDES: 1 6671X1 VALVE _ASSEREBLY-SUCTTON 1 2024 GASKET-VALVE 670K REPLACEMENT VALVE ASSEMBLY-DTSCHARGE, INCLUDES: 1 6670X1 ‘VALVE _ASSEMBLY-DISCHARGE 1 2024 GASKET-VALVE + 7R2P.002 has a standard maximum pressuce rating of 200 P.S.1.G. 73820-004 has a high pressure rating of $99 PS.L.G. maximum, They consist of Kentical paris with exception tothe compressor hee Tighten & torque vaive cover pile serevs (lem 11) before tighlening valva clamp serewe (item 7) @ Indicates torque value In foo! pounds (dry threads) ‘Note: Tighten all bolts & eapserowe i any bal pattern evenly bringing each balk to torque in even increments ‘hile moving about the Bolt pattern. This i particularly (tte of connecting rod & head bolle. ensso QUINCY COMPRESSOR rr UNEY COMPRESSOR, 0217-108, 0 ne 1991HEAD ASSEMBLIES 7382UU-002 & 7382UU-004 * ) (control versions L, §, LS, & LVD) gn 350 QUINCY COMPRESSOR ‘s2V7-10H 2 “ine 1991HEAD ASSEMBLIES 7382UU-002 & 7382UU-004 * (Control versions L, 8, LS, & LVD) ITEM PART NUMBER QTY NUMBER DESCRIPTION oa 1 7382 WEAD-COMPRESSOR, STANDARD PRESSURE RATING (PART OF 73620-0021 oR “a 1 7302HP HE AD-COMPRESSOR, HIGH PRESSURE RATING {PART OF 73821Ni-006 1 2 3 G671K1 ——_VALVE_ASSEMBLY-SUCTION al 667 BUNPER-VALVE ee Las ‘SEAT-VALVE 2s 1 20386 DISC-VALVE 2% 1 6809 'SPRING-VALVE 25 1 1849 smu 3 3 6a10 ‘SPRING-UNLOADER PIN 4 6 1857 PIN-VALVE 5 2 729 PLATFORM-VALVE ‘6 2 6912-001 PIN-UNLOADER 7 2 6m RETATNER-VALVE 8 4 6668, RETATNER-VALVE 9 2 7396 GRSKET-VALVE COVER 300 1735, PLATE-COVER 1 32 @ —-226B71-RI5 SCREM-HEX. 374-16 UNF X 1.50,GRADE 5 (3 6OFT.-LBS. 1 12 124369-Roz JANNUT-3/4-16 UNF (3 75FT.-LBS.) 2k 1556 (GASKET-VALVE 1 2 008 SCREN-HOLODOMN (3 GOFT.-LBS. ) 1B 2 78BRK PISTON ASSEPBLY-UNLOADER a6 1 anise UNLOADER ASSEMBLY (9 75FT.-LBS. (N.S.S. ORDER 9272X) ark Bae BODY-LNLOADER zee 1 1855, DDTAPHRAGH-UNLOADER 2ar3 11888 PLATE-DIAPHRAGH COVER ee 1 5910 DESC-DrAPHRAGH 2675 6 7499 SCREH-HEX. 2/4-20 UNC X .75,GRADE 5 (3 6FT.-LBS.) !17 20 7400 SCREW-HEX. 47/16-16 UNC X'1.38,GRADE 5 19 SO°T.-LBS.) Wa 1 2961-100 VALVE-SAFETY 19-5 6470KL VALVE ASSEMBLY-DIsCHARGE W911 6670 ‘BUMPER-VALVE i921 Belz ‘SEAT-VALVE 19s 12036 DISC-VALVE 1974 1 6309 SPRING-VALVE vs 1 brs. ‘STUD-VALVE_ASSEFBLY 2° 17304 PLATE-COVER, 2.02 tow GASKET-VALVE PLATE 2k (8686 PLATE-COVER 2 1 8808 PLATE-COVER 2 1 40055 UNLOADER ASSEMBLY (9 75FT.-LBS. 1 (N.S.S.)ORDER 7483K) ert 40s ‘BODY -UNLOADER 24721 1856 ‘DIAPHRAGH-UNLOADER 2are 118188 PLATE-DTAPHRAGH COVER zee 1 oO DISC-DTAPHRAGH 25 67499 ‘SCREN-HEX. »1/4-20 UNC X .75,CRADE 5 (9 6FT.-LBS.) 2 6 (Oey GGASKET-VALVE 26 1—:125935-001 MIPPLE-PIPE 41/4 NPT X CLOSE 2 1 4sre TEE-PIE,1/8 NPT X 1/6 NPT X 1/6 NPT 2 las FETTING-TUBE,90 MALE ELBOH 3/8 TUBE X 1/4 NPT 29-1 120594-005 FITTING-TURE,MALE CONNECTOR 174 TUBE X14 NPT 30 -1«120815-025 TUBE-COPPER,1/4 0.0. BL lesa. FITTING-TUBE,90 HALE ELBOM 1/4 TUBE X 1/8 NPT CONTINUED ON PAGR.2 © T3S2UU-002 has a standard maximum pressure rating of 200P-S1.G. 7382UU.004 has 2 high presture cating of $00 P.8,1.G. maximum. They consist of identical parts with exception to the compressor head, "Tighten & torque valve cover plate seres {tem 17) befate lightening valve clamp serews (tem 1) @ Indicates torque value in Toot pounde (ary thrends] NSS. ~ Not Sold Separate Note: Tighten all bls & eapsciews in any bolt pattern evenly bringing each boll to torque in even inerements while moving about the bol pattern. ‘This is pacticulrly true of connecting rod & head balis. R350 QUINCY COMPRESSOR 0217-104 2 “ne 1991HEAD ASSEMBLIES 7382UU-002 & 7382UU-004 * (control versions L. S, LS, & LD) ons. QUINCY COMPRESSOR ‘So2V7-108 2 une 1991HEAD ASSEMBLIES 7382UU-002 & 7382UU-004 * (Control versions L, $, LS, & LV: ITEM PART NUMBER QTY NUMBER DESCRIPTION MAINTENANCE PARTS oe7ix REPLACEMENT VALVE ASSEMBLY-SUCTION INCLUDES: 16672. ——_VALVE_ ASSEMBLY-SUCTION 202s GASKET-VALVE 56700) ——REPLACEPENT VALVE ASSEMBLY-SUCTION INCLUD 1 sex REPLACEMENT VALVE ASSEMBLY-SUCTION 3 ssa SPRING-UNILOADER PIN 3B 1857 PIN-VALVE. 1 2024 (GASKET-VALVE 6670 REPLACEMENT VALVE ASSEPBLY DISCHARGE INCLUDES: 1 6670K2 VALVE _ASSEMBLY-DISCHARGE 1 2024 (GASKET-VALVE 7405K REPLACERENT UMLOADER ASSEMBLY INCLUDES: 2 12t160——PLUG-PIPE,1/8 NET 2 40055 UNLOADER ASSEMBLY (2 75FT.-LBS.) (N.S.5.sORDER 7405%) 1 1556 ‘GASKET-VALVE 1 732K PISTON ASSEMBLY-UNLOADER 27K REPLACEMENT UMLOADER ASSOBLY INCLUDES: 2 7532K PISTON ASSEMBLY-UMLOADER 1 aBB6 GASKET-VALVE 1 40192 UMLOADER ASSEMBLY (3 75FT.-LBS.) (N.S.S. ORDER 6272%) !-Tighten de torque valve caver plate screws (ier 17) before tightening valve clamp serews (tem 41) {@ Jocieates torque value in foot pounds [dry tarends) NSS. Not Said Separate Note: Tighten all bolted: eapecrows in any bolt patiern evenly bringing exch bolt te tetque in even increments ‘while moving about the bolt pattern, This is particularly true of connecting tod & hend bole, eno Quincy COMPRESSOR rN COMPRESSOR “June 1991 O27 104CONTROL GROUP 110860 (control version L) Ro QUINCY COMPRESSOR ‘S02V7-108 2 “une 1997CONTROL GROUP 110860 ITEM PART NUMBER QTY NUMBER DESCRIPTION (control version L) 2 2 z 3 5 arr 4 2 1 a 2 s Sarr 4 1 Gr 0217-104, (for standard pressure rated compressors) 110827-001 HYDRAULIC UNLOADER ASSEMBLY 1692 FITTING-TUBE,90 HALE ELBOH 1/9 TUBE x 1/8 NPT 110515-025 | TUBE-COPPER,1/% 0.0. 1665 FITTING-TEE}1/4 TUBE X 1/4 TUBE X 1/8 NPT (for high pressure rated compressors) 110827-002 HYDRAULIC UNLOADER ASSEMBLY lesz FITTING-TUBE»90 MALE ELBON 1/4 TUBE x 1/0 NPT 120518-025 TUBE-COPPER, 174 0.9. 1665 FITTING-TEE,1/6 TUBE X 1/4 TUBE X 1/8 NPT QUINCY COMPRESSOR x70 1991CONTROL GROUP 110857 (control version $) QUINCY COMPRESSOR che 1991 BRO ‘0217-104CONTROL GROUP 110857 (control version $) ITEM PART NUMBER QTY NUMBER (for standard pressure rated compressors) 310844 PILOT VALVE ASSEMBLY Woes2-140 PILOT VALVE 2616 FATTING-STRAIGHT 5/8 TURE X 1/4 NPT 17 ‘STUD-HOUNTING 160067-JO5 SCREW-SET,1/4-28 UNF X .30,0RADE 5 a9 PLUG-PIPE,174 NPT 110515-025 TURE-COPPER;1/4 0,0. 1665, FITTING-TEE,1/4 TUBE X 17 TURE X 1/8 NPT seaz FXTTING-TUBE 90 HALE ELBOH 17% TUDE X 1/8 NPT 2708 FITTING-TUBE,90 HALE ELBOW 1/4 TUBE X 174 WPT (for high pressure rated compressors) 1 1 1i086¢-001 “PLOT VALVE ASSEMBLY “1/1 1 110832-399 PILOT VALVE we 1 266 FITTING-STRAIGHT,3/8 TUDE X 174 NET 31 sar ‘STUD-MOUNTING 174 1 160047-J05 SCREW-SET, 174-26 UNF X .38,GRADE 5 ws 1 any. PLUG-PIPE,1/4. NPT 2 GFT 110535-025 TUBE-COPPER,I/6 0.0. 5 1 1665: FETTING-TEE,1/4 TOBE X 174 TURE x 178 NP 4 1 1692. FETTING-TUBE,90 HALE FLOM 1/6 TURE x 178 NPT 5 1 2708 FETTING-TUBE,90 HALE ELBOW 1/6 TUBE X 1/6 HPT Sce pages 32 & 99 for optional plot vrlver that must be used wilh respective pressure ranges. QUINCY COMPRESSOR “xne 1997CONTROL GROUP 110858 (contral version LS) QUINCY COMPRESSOR “ae 1991CONTROL GROUP 110858 (control version Ls) eM PART. BE NUMBER (for standard pressure rated compressors) 11 anonee” Sitter valve asset 1 1t622-260. PrLar VALVE 12 1 40827-001 voRauLte UNLOADER ASSEHBLY ws 67 SSTUD-HOUNTING Ie 1 160047-JOS. SCREN-SET 174-28 UNF X .38,6RADE 5 vs 1 73e TEE-PIPE,1/4 NOT X 1/4 NOT'X1/4 NPT BRASS We 2 hone FITTING-TUBE 90° HALE ELBOM 1/4 TUNE 1/8 NOT 7 AFT 110828-025 TUBE-COPPER,I 74. O.D- ve "1 lens FITTING-STRAIGHT 174 TUDE X 1/0 NPT 1 aaa FETTING-TUBE,90 FALE ELBOW 174° TUBE X 3/4 NPT yo 1 dae FITTING-STRAIONT,3/8 TUBE 176 NPT ZaFr T1081s-00% TugE-coppeRciza 6. 5 OT lee FITTING-TEE,1/0 TUBE X 1/4 TREX 1/8 HT a 1 kee FETTING-TUBE,90 MALE ELBOW L74 TURE ¥¢ 178 NPT 5 1 2708 FYTTING-TUBE,90 MALE ELBOM 174 TUBE 174 NPT (for high pressure rated compressors) 11 10865-001 prLor Vatve ASSEMBLY “. 1 Litwea-v90 PILOT VALVE 2/21 120827-002 HYDRAULIC UNLOADER ASSEHBLY wot air STUD-HOUNTING 1e —1—160047-J05 SCREM-SETs 170-28 UNF X .38,GRADE 5 vs 1 Ter TEE-PIPE,1/6 NPT X 1/4 NOT K 174 NPTSBRASS Ve 2 ean FLTTING-TUBE 90 HALE’ ELBOH 1/4 TUBE 1/8 NPT V7 FT 110515-005 Tupe-coPPeRsiz4 O-D- We 1 eas FITTING-STRATOHT 74 TURE X 1/8 HPT v9 1278 FLTTING-TWBE 90 MALE ELSON 1/4 TUBE % 1/4 NPT ro 1 fate FITTING-STRATGHT,5/6 TURE X 1/4 NPT 2 Gr 110515-085 TuRE-copPERsi/4 0.0. 5 OT ees. FITTING-TeEs1/9 TOBE X 1/4 TUBE % 1/8 NPT 4 1 lee FITTING-TUBE,90 MALE ELBOH 174 TUBE % 178 NBT 5 1 tne FITTING-TUBE,90 HALE ELBOH 174 TURE X 174 NOT * See pages 42 33 For optional pilot valves that must be used with respective pressure ranges. wo Quincy COMPRESSOR NG COMPRESSOR, 2 kina 1991 ‘5027-108CONTROL GROUP 110859 (control version LVD) QUINCY COMPRESSOR “ine 199)CONTROL GROUP 110859 (control version LVD) ITEM PART NUMBER QTY NUMBER DESCRIPTION (for standard pressure rated compressors} 1 1 110866 PILOT VALVE ASSEHBLY HAL 1 311625-160 PILOT VALVE 172 110827-001 HYDRAULIC UNLOADER ASSEFBLY vs 1 iT ‘STUD-HOUNTING 17% -1_—'160047-JO5.SCREM-SET)1/4-20 UNF X .38,6RADE 5 ws 17561 TEE-PIPE,1/4 NPT X 1/4 WOT X 174 NPT,BRASS Ve 2 ese FITTENG-TUBE.90 MALE ELBON 1/6 TUBE X 1/8 NPT 177 AFT 110818-025 TUOE-COPPER,1/4 0.0 ve 116s FITTING-STRATGHTsi/4 TUBE X 2/8 NPT we 2708 FITTING-TUBE »90 HALE ELBOH 1/% TUDE X 1/9 NPT vio 1 e616 FITTING-STRATGHT,3/8 TUBE X 17% NPT 2 GFT 110515-025 THRE-COPPER, 1/4 0.0. 3 1 1665 FITTING-TEE,1/4 TURE X 1/5 TUBE X 1/8 NPT 4 1 1682 FITTING-TUBE,90 MALE ELBOH 1/4 TURE X 1/8 NPT 5 1 2708 FATTENG-TUBE »90 HALE ELBOW 174 TUBE X 1/4 NPT (for high pressure rated compressors) 1 1 110866-001 PILOT VALVE ASSERBLY mist 11114252999 PrtoT VALVE 172-1 120827-002 HYDRAULIC UNLOADER ASSEFBLY vs 1 6si7 STUD-HOUNTING 174 260067-J0S SCREN-SET)1/4-28 UNF X .38,GRADE 5 ws 7361 TEE-PIPE,1/% NPT X 1/4 NPT’ 1/4 NPTSBRASS We 2 wie FITTING-TUBE,90 MALE ELBOM 1/4 TUBE X 1/8 NPT 1/7 -AFT120515-025 THBE-COPPER) 1/4 0.0. e683 FITTING-STRATONT,1/4 TURE X 1/8 NPT v9 2708 FATTING-TUBE,90 MALE ELBOM 17% TUBE X 1/4 NPT Ao 126s FITTING-STRATGHT,3/8 TUBE X 1/4 NPT 2 GFT 110515-025 TUOE-COPPER,1/4 0.0. 5 1 1665, FITTING-TEE, 1/4 TUBE X 1/6 TUBE X 1/8 NPT ‘ 1 1662 FITTING-TUBE.90 HALE ELBOM 174 TUBE X 1/8 NPT 5 1 2708 FETTING-TUBE,90 HALE ELBOH 174 TUBE X 1/4 NET *» See pages 32 & 23 for optional pilot valves that must be used with respective pressure ranges. R350 QUINCY CompREssoR ‘0217-104 or “ne 1991PILOT VALVES Sse 110832.*** (version S) oto wera R350 111422-*** (version L) QO preccan Ufo / Gry LZ. Lwyo sxcron weve dene assum 111423-*** (version LVD) QUINCY COMPRESSOR ‘5027-108 “ue 1991Tee ‘Pressure Setting (dash no.) (P.8.L) Notes 149 factory preset to load at 130 P.S.I. / unload at 140 P.S.1, 997 30-70 adjustable unload pressure / customer to set, see chart below 998 71-150 adjustable unload pressure / customer to set, see chart below 999 151-350 adjustable unload pressure / customer to set, see chart below Note: Item 4 is not part of the pilot valve repair kit. Customer is to specify which spring when ordering pilot valve repair kit. PILOT VALVE REPAIR KIT 110832-051 ‘tem Part No. Qty. No. Description 1 2 screen 2 1 filter 3 1 “tring 4 1 110832-052 replacement spring, 30-70 P.S.I. (red) 1 110832053 replacement spring, 71-100 P.S.I. (yellow) 1 110832-054 replacement spring, 151-350 P.S.L. (green) Note: Customer is to specify which spring when ordering pilot valve repair kit DIFFERENTIAL SETTING CHART ‘Spring Part No. Unload ‘Min. Differential ‘Max. Differential (item 4) PS. PSI, PSI. 110882-052 Ey 2 4 « 40 5 8 “ Py 5 8 “ @ 5 8 . 0 5 10 110832.053 2 5 10 * 90, 5 2 * 100 5 13 * 110 5 15 “ 120 5 16 “ 130 5 8 “ 140 5 18 “ 150 5 2 110832-054 160 5 15 “ 170 5 20 “ 175 5 B “ 200 5 Po “ 250 10 30 “ 300 10 40 « 350 20 0 0. QUINCY COMPRESSOR NY COMPRESSOR ‘S0217-108 “kane 1991SUCTION VALVE UNLOADER ASSEMBLIES Description ‘The Quiney suction valve unloader assembly consists of unloading arrangements on the suction valves, having a plunger to contact the suetion valve disc and an unloader pilot valve ( part no.s 110832. wre, 111422."**, and 111423-***) to automatically regulate the pass- ing of receiver pressure to the unloading arrangement. Application Suction valve unloader assemblies are recommended for use on Quincy compressors where the compressor is to run continuously and a constant pressure is to be maintained. The purpose is to auto- matically unseat the suction valve of the compressor when the air supply is greater than the demand. Operation Unloading occurs when receiver pressure is sufficient to over- come pilot valve spring pressure. The check ball is then unseated, allowing receiver pressure to pass to the unloading arrangements, ‘The compressor will ran unloaded until the receiver pressure drops to a predetermined level. At this time, the action of the ball is re- versed, shutting off receiver pressure to the unloader arrangement and venting the unloader to atmosphere, This allows the compressor to load. The drive, either electric motor or combustion engine, runs continuously and must be started and stopped manually. Installation ‘The unloader pilot valve is to be connected to the air receiver using a minimum of 3/8" 0.D. copper tube. Compressors in the field, not equipped with a suction valve unloader assembly, can be converted to constant speed by installing suction valve unloaders and an un- loader pilot valve, Service ‘The unloader ball is the only moving part in the Quincy ball type unloader pilot valve and should ran for a long period without servic ing, provided the inlet filter is kept clean inside. ‘The unloading pressure is adjustable and is regulated by the screw (see cross sectional illustrations of pilot valves) marked “anload adj.” (turn clockwise to inerease and counterclockwise to decrease). GRO Quincy COWPRESSOR rr UNE COMPRESSOR, ‘0217-104 Ey une 1997WARNING ! ITEM (part of 111422-*** & 111423. Not all pilots are for use with all compressor systems. Make sure that the pilot you order is set within the safe operating Hmits of your compressor. Failure to heed this warning could result in an explosion. The differential (difference between unloading and loading Pressure) is set by turning an adjusting screw marked “differential adj." (see cross sectional illustration of pilot valves), Increase by turning clockwise, decrease by turning counterclockwise. Tighten locknuts after adjustment. CHECK VALVE ASSEMBLIES pilot valve assemblies: see page 32) to motion valve P. ART NUMBER QTY NUMBER DESCRIPTION MAINTENANCE PARTS for 6194X CHECK VALVE ASSEMBLY x 2 1 1 6198 6195, 123157-012 6196 BODY-CHECK VALVE (NOT AVATLABLE ORDER 6296) SEAT-CHECK VALVE “O"RING-1/16 WIDE X .50 0.0. DISC-CHECK VALVE MAINTENANCE PARTS for _6194X1 CHECK VALVE ASSEMBLY (For Use with diester or BROSpNAtS SEter syntheese tebrdcants) a a BODY-CHECK VALVE (NOT AVATLABLE ORDER 61963) 2 x SEAT-CHECK VALVE 3 1 “O"RING-1/16 WIDE X .50 0.0. a 1 DISC-CHECK VALVE eno QUINCY COMPRESSOR ——<—<$___— ‘S0Ri7-108 “Ane 1991GASKET SET ITEM PART NUMBER QTY NUMBER 7503 GASKET SET-COMPLETE OVERHAEA, 2 185 GASKET-INSPECTION PLATE x ies SHIM-BEARTNG ADJUSTMENT ,.005 /STEEL 5 13034 SHIN-BEARING ADNISTHENT, .007 STEEL 3 13633 SHIH-BEARING ADJUSTHENT, .020,STEEL 2 13830 SMIH-BEARING ADJUSTMENT, .002 STEEL 2 1556 (GASKET-VALVE & 2026 GASKET-VALVE 2 2025 GASKET-VALVE PLATE 1 550g GASKET-BEARING CARRIER 15827 GASKET-CYLINDER TO. CRANKCASE 2 5828 ‘CASKET-COMPANTON FLANGE 1 5860 ‘GASKET-INTERCOOLER TO HEAD 1 6679 GASKET-OTL_ INLET BRACKET 2 7598 GASKET-VALVE COVER 17403 GASKET-CYLINOER TO HEAD “O”RING KITS PETROLEUM BASE LUBRICANT 110776 “ORIN KIT-CONPLETE COMPRESSOR OVERHAUL 2 125257-011 “O"RING-1/16 HIDE X .44 0.D. (OTL PRESSURE ADJUSTMENT SCREH) A 12357-112 “OMRING-3/32 HIDE X .69 0.D. 1 123357-152 “OMRING-3/32 MIOE X 3.44 0.0, (OLL PUMP COVER PLATE? 2 123157-210 “ORING-178 MIDE X 1.00 0.0. 2 less DOTAPHRAGH-UNLOADER 1 6196 DISC-CHECK VALVE 2 6206 “QUAD"RING-1/8 HIDE X 1.50 0.0. 1 7958 "WORTNG-HYORAULIC UMLOADER DIESTER BASE SYNTHETIC LUBRICANT 218291 “O"RING KIT-COMPLETE COMPRESSOR OVERHULR, 2 1055 DIAPHRAGH-UNLOADER 1 22749-0121 IING-1/16 WIDE X .44 0.D. (OL PRESSURE ADAISTHENT SCREHD 1 -B2749-212 "OMRING-3/52 HIDE X 169 0.0. (BAYONET OTL GAUGE) 1 22749-3152 “OMRING-3/32 HIDE X 3.44 0.0. (OIL PUMP COVER PLATE) 2 22749-710 “O"RING-1/8 NIDE X 1.00 0.0. 1 6196-001 DISC-CHECK VALVE 2 6286-001 “QUADRING-1/8 HIDE X 1.50 0.0. 1 7958-001 "V"RING-HYDRAULIC UNLOADER. PHOSPHATE ESTER BASE SYNTHETIC LUBRICANT 320296 “OTRING KIT-CORPLETE COPPRESSOR OVERIALA, 2 18555 DIAPHRAGH-UMLOADER 2 -22749-011“O"RING-1/16 WIDE X .04 0.0. (OTL PRESSURE ADJUSTMENT SCREW? 3X -28749-12 “O"RING-3/32 RIDE X .69 0.0. (BAYONET OTL GAUGE? 1 22749-152 vOVRING-3/32 HIDE X 3.49 0.0. (OIL PUMP COVER PLATED 2 “O"RING-1/8 MIDE X 1.00 0.0. 2 OISC-CHECK VALVE 2 "QUAD"RING-1/8 HIDE X 1.50 0.0. 1 "V"RING-HYDRAULIC UNLOADER QUINCY COMPRESSOR “ne 1991ITN PART NUMBER QTY NUMBER 210516-350 inasz2 1855 1857 2036 6283 6309 6910 7505 V.1.P. KIT DESCRIPTION V.1.P. (VALUE INVESTHENT PROTECTION? KIT (GAUGE “PRESSURE DTAPHRAGH-UNLOADER PIN-VALVE DISC-VALVE FELTER-HYORAULIC UNLOADER ‘SPRING-VALVE 'SPRING-UNLOADER PIN. GASKET SET-COMPLETE OVERHAUL VAUD. kit may he substituted jn iow of some recommended spate part, 1055, 155s se71x 670% (66560R wiosz2 360079 wunge 1160079-002 3110832-051 7503 220377200 RECOMMENDED SPARE PARTS DIAPHRAGH-UNLOADER REPLACEMENT VALVE ASSEMBLY-SUCTION REPLACEMENT VALVE ASSEMBLY -DISCHARGE LINSERTS(PAIR COM ROD BEARTNG, (STANDARD 1 ‘AUGE-PRESSURE REPATR KIT-OFL PUMP REPAIR RIT-OTL_ PUMP PILOT VALVE REPAIR KIT OASKET SET-COMPLETE OVERHAUL ELEMENT-ATR FILTER £ For phoephato ecter synthetic lubricated models. ** Por synthetic lubricated models, BASIC COMPRESSOR REPAIR KIT 110823-350 110190-004, 110377200 110774 110799-010 1osis B55 2086 2720 2788 3720, 4075 ‘0035R 652 6656PR 6509 7503 PIN-Prston ELEMENT-AIR FILTER XING KIT-COMPLETE COMPRESSOR OVERHAUL BEARING (NEEDLE )-COMNECTING ROD OrL-FILTER DIAPHRAGH-UNLOADER DIsc-VALVE (CUP-BEARING CCONE-BEARING ‘CUP-BEARING CONE -BEARING PATR)-CON ROD BEARING,( STANDARD ) ‘SPRING-VALVE ‘GASKET SET-COMPLETE OVERHAUL RING SET-PISTON,L.P. (STANDARD) NO COLOR CODE RING SET-PISTON,HP_(STAMDARD) NO COLOR CODE PIN-PIston QUINCY COMPRESSOR ee NEY COMPRESSOR, skne 1991DESCRIPTION DANGER/ATR FROM THES. COMPRESSOR. ‘CAUTION/MAMUAL/FAILURE. TO FOLLOW, MODEL /SERIAL MUMBER 2 SIZE PLATE PART aa0az 1e7e89-a 127689-8 2 a a ITEM NUMBER QTY NUMBER DECALS “kane 1991, Quincy Compressor 27-108