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THEME: REDUCE HAZARDOUS WASTE GENERATION IN MAINTENANCE ACTIVITIES

DAILY 9,13%
NO OF ACTIVITY CAUSE SPILLAGE , 70, 7%

NO OF ACTIVITY CAUSE SPILLAGE


7%

(1) AVERAGE
HAZARDOUS OIL
GENERATED
DAILY 250 ML

N=1020
1

NO OF PM ACTIVITY IN FILLIG EQUIPM ENT


93%

NO OF PM ACTIVITY IN FILLIG EQUIPMENT, 950, 93%

MONTHLY 40,57%

HALF
YEARLY
21,40%

(1) DAILY
HAZARDOUS
WASTE
GENERATED
1KG.

DIRECT SIGNIFICANT EQUIPMENT(CONTRIBUTES


HAZARDOUS WASTE):
(1) PRETRIM DOOR SEALER LH&RH.
(2) CR LABEL PRINTER.
(3) WINDOW SEALER APPLICATION.
(4) AC GAS EQUIPMENT.
(5) BRAKE OIL FILLING.
(6) COOLANT & WASHER SOLVENT FILLING.
(7) AUTO TRANSMISSION FILLING.
(8) TM OIL FILLING.
(9) PETROL,DIESEL FILLING.
(10)DIESEL SEDIMENTARY EQUIPMENT.
(11)REPAIR BRAKE OIL FILLING.
(12) REPAIR COOLANT,WASHER SOLVENT FILLING.
(13) TRIM INSPECTION EXHAUST DUCT.
(14) FUNCTION LINE EXHAUST DUCT LINE1&2.

DATA GRASPING:
HAZARDOUS WASTE GENERATION DURING PM ACTIVITY:
FREQUENCY

HAZARDOUS
WASTE
GENERATION

(1) LLC FILLING FILTER REPLACEMENT

6 MONTH

1550 ML

(2) BRAKE OIL FILTER REPLACEMENT.

6 MONTH

1550 ML

(3) WINDOW WASHER FILTER


REPLACEMENT.

6 MONTH

1550 ML

(4) CVT OIL& TM OIL FILTER REPLACEMENT.

6 MONTH

1550 ML

(5) DIESEL & PETROL FILLING FILTER


REPLACEMENT.

6 MONTH

1100 ML

FREQUENCY

HAZARDOUS
WASTE
GENERATION

(1) LLC SPILLAGE DURING SALVAGING

DAILY

40 ML

(2) LLC SPILLAGE FROM GUN SIDE DURING


FILLING PROCESS

DAILY

30 ML

(3) BRAKE OIL SPILLAGE FROM GUN SIDE


DURING FILLING PROCESS.

DAILY

30 ML

(4) FUEL SEDIMENTARY GUN LEAKAGE


WHILE GUN UNCLAMP.

DAILY

40 ML

PM ACTIVITY DESCRIPTION

SPILLAGE DURING EQUIPMENT AUTO


PROCESS:

LEGENDS:
HAZARDOUS WASTE GENERATION

SIGNIFICANT EQUIPMENT MAPPING.

FOCUSED THEME: Energy conservation during Non production Hours - Maintenance Activities
DATA GRASPING:
18% OF PNEUMATIC ENERGY CONSUMED
DURING HOLIDAY TIME.

NO OF ACTIVITY CAUSE SPILLAGE


7%

NO OF PM ACTIVITY IN FILLIG EQUIPM ENT


93%

82% OF PNEUMATIC ENERGY CONSUMED DURING


WORKING HOUR.

HAZARDOUS WASTE GENERATION DURING PM ACTIVITY:


PM ACTIVITY DESCRIPTION

FREQUENCY

(1) LLC FILLING FILTER REPLACEMENT

6 MONTH

(2) BRAKE OIL FILTER REPLACEMENT.

6 MONTH

(3) WINDOW WASHER FILTER


REPLACEMENT.

6 MONTH

(4) CVT OIL& TM OIL FILTER REPLACEMENT.

6 MONTH

(5) DIESEL & PETROL FILLING FILTER


REPLACEMENT.

6 MONTH

SPILLAGE DURING EQUIPMENT AUTO


PROCESS:

FREQUENCY

(1) LLC SPILLAGE DURING SALVAGING

DAILY

(2) LLC SPILLAGE FROM GUN SIDE DURING


FILLING PROCESS

DAILY

(3) BRAKE OIL SPILLAGE FROM GUN SIDE


DURING FILLING PROCESS.

DAILY

(4) FUEL SEDIMENTARY GUN LEAKAGE


WHILE GUN UNCLAMP.

DAILY

NG PM ACTIVITY:
HAZARDOUS
WASTE
GENERATION
1550 ML

1550 ML

1550 ML

1550 ML

1100 ML

HAZARDOUS
WASTE
GENERATION
40 ML

30 ML

30 ML

40 ML

NON PROD HOURS


MONTH

WEEK

W1

W2
MAY MONTH 2014 ENERGY CONSUMPTION
ON WEEKEND
W3

W4

W1

W2
JUNE MONTH 2014 ENERGY CONSUMPTION
ON WEEKEND
W3

W4

W1

W2
JULY MONTH 2014 ENERGY CONSUMPTION
ON WEEKEND
W3

W4

W1

W2
OTHER DATA
W3

W4

NM3

ENERGY

PM
B/D
CALIBRAT
OVERHAU
OTHERS

156
24
6
48
12

26
4
1
8
2

HALF YEARLY HAZARDOUS WASTE COLLECTION (MARAUG 1

OTHERS; 12; 5%
OVERHAULING; 48; 20%
CALIBRATION; 6; 2%
B/D; 24; 10%

PM; 156; 63%

COLLECTION (MARAUG 14)

S; 12; 5%

PM; 156; 63%

THEME: REDUCE HAZARDOUS WASTE GENERATION IN MAINTENANCE ACTIVITIES


(1) BACK GROUND
SOURCES

ENVIRONMENT EFFECTS

ENERGY
GENERATION

HEALTH EFFECTS

WASTE MANAGEMENT HIERACHY

HAZARDOUS WASTE EFFECTS


>ACUTE POISONING.
>CHRONIC HEALTH DISEASE.
>ENVIRONMENTAL DEGRADATION.

INDUSTRIES

ACID RAIN
AIR
POLLUTION

LOGISTICS

SOLID
WASTE
WATER POLLUTION
DISPOSAL
GROUND WATER
POLLUTION

(2) PRESENT CONDITION


HALF YEARLY HAZARDOUS WASTE COLLECTION (MARAUG 14)

HAZARDOUS WASTE CATEGORIES

OIL SOAKED COTTON WASTE

OTHERS; 12; 5%
OVERHAULING; 48; 20%
CALIBRATION; 6; 2%
B/D; 24; 10%

LUBE OIL/TM OIL/WASHER/COOLANT

PM; 156; 63%

POLYURETHANE SEALER
FILTERS CONTAINING
(FUME/OIL/PLASTICS)

(3) APPROACH
PHASE - 3

STANDARDISE THE CHECK POINTS(PM/DAILY)

PHASE - 2
REDUCE / RECYCLE / REPAIR / REUSE WASTE
PHASE - 1

PREVENTION /MINIMIZE HAZARDOUS WASTE CONSUMPTION

TRAINING SPILL HANDLING/ OCP

PHASE - 1 ACTIVITY SCHEDULE