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Wheels:Manufacturing & Mounting
A positive engagement is required to effectively transmit torque from a shaft to
a wheel
A hexagon hole can be broached into pulleys or wheels and square orhexagon shaft
s can be
threaded!
Press-fits, keys, or pins also transfer torque, and E-clips are a great way to r
etain thrust washers
In production, a three lobe polygon is the best interface (see DIN standards)
A wheel-on-shaft subassembly should overhang the gearbox as little as possible!
If the overhung shaft has a lot of compliance, an outrigger bearing canbe added wi
thout over
constraining the shaft, if it confinesthe shaft to its nominal central position
Beware of system deformations and the factthat they can take up all the clearanc
e in a

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