EWE Page of 4 "ZAT2O13700035/ SAW -ANB_A07S TWE ~ International Welding Engmneer ] Matrix 1D 59, Doreis3, PaO ‘Exam Generated by Time aocated to anewer South africa Duration of te exam Chiet Executive ‘minutes ‘each question Engisn (South Africa) oe 30:00 minute me wes ) Before starting the examination please read carefully the below informatio, ) Far this multiple choice writen examination, for any question the correct answer can be: One (t) answer, Two (2) answers, Three (3) answers or Four (4) answers. i) In tems of exam Scoring all questions has the same scoring valve, ) en i fe marked 3 wrong answer(s) ina certain question, che wrong answer wil deduct a correct answerts) on the fine quesboon. ) Wrong answer(s) marked in 2 certain question will not deduct a correct anser{s) in another question. Module 3 - Construction and design “Subject: 2.2 Fundamantals of the strength of materials Question N° 1 MS = Gere aciects adel neti 1 “cava moment . 2: oettectioninpensing —— B= ELE 32 teraing stress Ex 22 Beal laste moment Question 1 2/29 P5568 anat ere te welded jot wth the ighest strength against M and My win the 4 atone onthe drawing? 2. 1 3 a Subject: 3.3 Welded Joint Design Question 3/23 41204" Which are (ie) correct answers in designing of welding structure ? hupr/fexams.ew? be/exams_management/janela/print_exarn_l.aspid_l 2013/04/25EWE Page 2 0f4 © Reduce the welding joint anc also minimize the depos metal 7 apalysingiebevils in tenknesses above 25 mn GE The design soe take into account a possbe to easy welding and easy NOT welding Joint not tobe allocate at stress concentrated part when sossible Question 904/23 21123 the type of joint should de selected primary on the basis of load requirements, Pick out from the it with atstraq we can use in a guideline g “Select the int requiring the ast amount of wal ier metal. {use a single weld wnere possibte to Jorn twee parts. 3) Maximize tre convety a let weld ‘$= On thick plate use single sided welds Subject: 5.4 Basics of weld desion Question no 5/23 25017 Excess haat to welding process ( Filled weld) - Could cause welding deformation of structure 2 Could cause hot racks to 9 weld 45 Nakes state cesistance Satter 4 = Makes fatigue resistance better ‘Question no 6/23 514 - Why sa notch undesirable? 1 "Wey increase shrinkage. 21 Shortens construction technical life during variable loading 32 Causes concentration of stress and deformation which has a negative effect on construction technical ife. 4 Significantly affects 2 constructions plan strngth during static toading Subject: 3.5 Behaviour of welded structures under different types of loading 23 ing markedly increases the intiaton ofa brite fracture (compared with static load): = tn ld steels. 2- In austenitic steals, 5)- In high strength stele 4+ Inmicro alloyed steels with increased yield point. ‘Question ne ‘Question wo 3/23 1265 - Wh ofthe Felowing quantities (dimensions) Is applicable to the stress intensity lactor (K) of a crack? Leen 2 No dimension (dimensionless) 3 = Nine (> Nema Question w7 9/23 Sre06 at tare) reasonable references) inservice me for strength of materials in creep calculations Doyen ae fonths Y 100.000 hous ~ — Deets py uus 200.000 hours Dove} Subject: 3.6 Design of welded structures with predominantly static loading Question W0 10/23, 26047 - A simply supported bend-looded I-beam above the supports is reinforced by ribs, The ribs are required 1 because ofa force at te support 2 toprevent jateral buckling of the beam 5 to reauce torsion stresses 4 to reduce bending stresses Question we 11/23 26049 ~ & bending element's made of a welded I-beam. which stesses will occur in a filet weld between 2 flange and ot waidig ed Design Htbe Peye aug 3 shear stress Wor wetes s STAE0CS of guint 2 shear stress v Subject: 3.7 Behaviour of welded structures under dynamic loading Question we 12/23 540 - With respect to joint design and fabsication pick out from tne following recommendations given to improve fatigue properties: 1 = Design for jeint-configurations with low SCF hutpi//exams.ewS.be/exams_management/janela/print_exam|_1.asp?id_lingua=35 2013/08/25EWE Page 3 of 4 uD = oneness ba a et ot wagon ice a ll Fe eet cys meee presen a (act ese. 228 Seer esse? back, iting t,t rentore th structure @ (1D * PAE Question no 13/23 [eS8t°" he weed joint aistrony means that tha: x“? 1 gue link capanas on the weld oeaton (xy coorinates) % ¢ 27 Gate cetormaton of meds Hed under mina stress conden, 3 longruoinl and tansversl dimensions of wes are diferent 27 tnechoncal properties ef welds Gapend onthe drectina.t= Question no 14/23 SET aig ite wt be soniieanty enhanced 1 improving surface mah by greang a7” 37 rounsed concave fiat tos voatng Saft the pone where there i change in ameter 3 Ghangingchace ot materai rom mi stel to hgh sengih sei — 4 fmprovngsurtace conatons by 1 eressing = : Subject: 5.8 Design of dynamically loaded welded structures Question We 15/23, 1396 - Which statement/s on notches is/are correct? 1 "'Dunng the appication of welding fechniquet only nternal notches occu, eg. slag inclusions 2 Resulting from a notch the tensile strength increases while the breaking elongation decreases at the same time st 13 = Notches cause stress concentrations 15 Stress concentrations caused by @ notch do not lead to a reduction ofthe Fatigue strengths, ‘question ne 16/23 23570 ~ Fatigue crack growth especially occurs whe 1~ The loading is predominant staiex 2- Highrstrength steels are applied ¥ 3 the external loading is predominantly compressivex, 44 Imstartestop postion in an area of igh dynamic stresses“ Question ne 17/23 1400 = Which ofthe folowing characteristic values are decisive for the verification of dynamically loaded structures? 1 - Creep strain it in tensile test 2 Number of oad cycles. 3 Double ampituce sa" 2 Maximum stress limit 30 Subject: 3.9 Design of welded prossure equipment Question 8 18/23 31585” “torrnally the thickness "a" ofa filet wold in pressive vessels is (where "ss the shell thekness) 1= "a" 15 always calculated using the follwing equation ~ 2 = 0.5 x5 « 2+ “a ig always calculated using the follwing equation ~ 3 = 0.73 x5& 23 “Fs always calculated using the follwing equation ~ a = 3.0 x's & 4 the filet weld size "2" s determined in accordance with the design code that's used to calculate the” pressure vessel, and itis a function ofthe location ofthe Filet weld, the type of materials, the magnitude of Eresees, and the shell thickness °s™ Question w° 19/23 26243 - What kind of measures the desiggor of pressure vessels shal take, when thay work at external pressure? ‘= To increase the wall thickness 2+ Touse a steel with higher strengtti¥ 5 10 use a steet mith lower strength < 4° To prescribe lower dectinations from vessel eylindriciy. Subject: 3.10 Design of structures of aluminium and its alloys Question W9 20/23, 1420 - What influence does the\Ghot blasting Bf weld beads have on welded aluminium alloy assemblies? 1+ Improve the assemaly'sItetime 2 Shows no infuence oh aluminium allay assembliesy He 4 Shows a negative infiuence on aluminum alloy assembles 3 Improve fatigue strength ‘Question N° 21/23 23573. A problem when welding aluminium alloys in general isthe reduction of strenth and hardness in HAZ. What {ype of alumunium alloys recover the hardness during room temperature ageing of abot 30 days? = Pure aluminivmn. 27 acu” 37 ALG 5 2013/04/25 https/exams.ew!-be/exams_management/janela/print_exam|_l.asp?id_lingué* EWP Page 4 of 4 a Subject: 3.42 Inteaduction to fracture mechanics Question we 22/23 533 Symbol Ac (delta_c) means TU crack resistance at pain stress state” 2 welding Imperfection allowable in welded joint, 3 eres! valve of crack opening in CTOD test 44 fracture toughness at linear-elastic stress aie aiat ¢ http://exams.ewf.befexams_management/janela/print exam! _1.asp2id_lingua=35 2013/04/25ZAjIOTS7O00SB/SAIW-ANE SESE WWE Intemational Welding Enawneer Matrix 10 58 Bart ies, Pato ‘Beam Ganeratad by Time ellcated to answer Chief Executive exch question: ‘SAW 1:20 minutes South afnca English (South Africa) 30:00 minutes |) Before starting the examination please read carefully the below information. fi) For this murtiple choice written examination, for any question the correct answer can be: One (1) enswer, Two (2) lanswers, Three (3) answers or Four (4) answers. fi) in terms of exer scoring all questions hes the same scoring value, |») When # is marked 2 wrong answer(s) In a certain question, the nang ansmer wil deduct a correct answerts) on the same question. [») Wrong answer(s) marked in 2 certain question wil it deduct 8 correct answer(s) in another question. ‘Module 3 - Construction and design ‘Subject: 3.2 Fundamentals of the strength of materials Question We 1/23, 502 Which theores of strength may be apalled when calevating strensth of steel structures theory of maximum normal stressing ( ¢ max) 2. theory of maximum near elongation (e max) 2 theory of maximurn shear (tangential) stressing (t max) 4°) theory of maximurn distortion anergy (HHH) Question W9 2/23, 3525) ae are eee ie wen Maes eg trent wtin the drains? @ A N Seas eee en be 7 Ph Factors that affect brittle (fast) fracture of a structure are Low notch toughness material Low temperature ; High notch toughness materiel Large stress concentrations Question N® 8/23, 1558 - Except the material toughness anc the rate of loading, the initiation ofa brite fracture is effected by’ A. The sominal yield point value of the weld/parent ret ns ‘The size and onentation of defects, esecaliy the pinar ones. (Wy Service temgerature and thickness of the component = Weldjoarent metal density Question n 3/23 21404 - When Selecting the steel arade for low temperature service for @ 100 rnm thk component what ef the Following Supplementary test couté be requested for base material? Charpy V test CCTOD Test/KIC test/tnintegrl test ‘F~ Charpy U test “> Step cooling test Subject: 3.6 Design of welded structures with predominantly static loading (Question NO 10/23 £7249 - To what purpose do transverse reinfo 1.- to increase bending moment of inertia ®. to stablize the shape of the cross section 3 & provide cuppert to longltueinal celnforcements @- *0 increase the torsional moment of Inert Question 0.13/23 26050 -I-beam is welded to a column with a filet weld 1+ Ifa <2, the weld need not be checkes. 2. Ita y/o, the weld need rot be cracked. © wit uke ste, welding cn be peformee ato in the are of the lenge andthe web connection + For the snear check only vertical welds ara taken into secount, “ements in welded box section beams serve? Subject: 3.7 Behaviour of welded structures under dynamic loading Question ne 12/23 15722 - The aim of peering to improve fatigue strength of welded joints is to A> increase the strength of wele metal 2- increase the ductility of weld metal.» Gees te compressive sess * clean the surface Question we 13723 16296 ~ What tybe of cyclic loading results in the highest ftigue strength '}> Constant amplitude sinusoiea leeding @: flows spectrum resulting in mainly Noh sess cycles 3° Alood spectrum witha geussan requeney disvibution 44° Febgue strength s independent of toed spectrum Question N° 14/23 20949." In the vertical axis of a fatigue dlagrem smax, is measured, inthe Nerzontal axis sin. Which is this diagram, , Haigh’s diagram ‘Goodman's diagram Smith's diagram 4 diagrom of Jasper, Kommers and MooreQuestion No 15/23, 577 = Which oF the following statements is correct for a dynamically loaded stee structure Tite Wels crack are acmissioie 2 no resigua stresses are acmited, stress relieving is obligatory 3x let walds with concaves beads are always acceptable @ a limites namber of gas pores ere admissibie Question ne 16/23 436877 - Which of the following desians is acceptable/correct for the welding of an end-cap to the cylinder of an hydraulic cylinder? a b 1= Figure a 2 Figure 3s Figure ¢ Figure d Question we 17/23 41398 - The stress ratio of @ dynamical loaced component is R = +0,33 and the minimum st \ihich stetament/s is/are correct? (Q- The stress ratio determines an alternating toed ‘A The stress ratio determines a static load @) The companent shows @ compressive pulsating ood 4° The companent shows @ tensile pulsating load limit is su So mPa. Subject: 3.9 Design of welded pressure equipment Question Wo 16/23 1416 - Which measures are suitabie to increase the elastisty of a pipe submited to thermal chacs in service? 1 - Installation of U-bends or extension compensating members 2+ Arrangement of additional Fixed points > Instellation of spring hangers or constant hangers in place of inflexible hangers “4 Inereage of the wall thiceness Question wo 19/23 21386 ~ What is the required thickness of a shall with a design pressur plate, 1220 mm inside radius, 0.85% fer 0.7 MPa, 120 MPa allowable sti ficiency with &cacrosion allowance of 3.2 mm? for the t+ 89mm i 2 10.2 mm 31 Lemmy 4: 27 mm Subject: 3.10 Design of structures of aluminium and its alloys question Wo 20/23 ‘hich are the advantages of aluminium compared to structursl stee! as material for building constructions? [op5b LE4 High uiumate elongation Q- Low specie gravity J High modulus of elasticity 4 High resistance to elevated temperatures Question no 21/23, 119636 - Compsred to steel structure, which of the following isthe adventage of aluminum alloy structure? 11 Higher load capacity > Less weight 3 Easier to be processed (GS No Inctination of iow temperature brite fracture ‘Subject: 3.12 Introduction to fracture mechanics Question No 22/23 1535 - The CTOD tests have proved useful 1 only wher the material behaves perfectly elastically Coniy when the stee! is stronger than SOON/mm2 wher there is 2 significant crack tip yielding before fracture as.en alternative to the Charpy test Question n° 23/23 530 - Tick the symbol used in linear-lestic fracture mechanics 1 Delta Ke 2- crop 3 ne > Kae