Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
HYDRAULIC
EXCAVATOR
PC300 -8
PC300LC -8
PC350 -8
PC350LC -8
SERIAL NUMBERS
PC300PC300LCPC350PC350LC-
60001
60001
60001
60001
and up
SEN01985-07
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
Index
Composition of shop manual .......................................................................................................................... 2
Table of contents ............................................................................................................................................. 4
PC300, 350-8
SEN01985-07
The contents of this shop manual are shown together with Form No. in a list.
Note 1: Always keep the latest version of this manual in accordance with this list and utilize accordingly.
The marks shown to the right of Form No. denote the following:
Q: New issue (to be filed additionally) q: Revision (to be replaced for each Form No.)
Note 2: This shop manual can be supplied for each Form No.
Note 3: To file this shop manual in the special binder for management, handle it as follows:
Place a divider on the top of each section in the file after matching the Tub No. with No. indicated
next to each Section Name shown in the table below:
File overview and other materials in sections in the order shown below and utilize them accordingly.
Section Title
Form Number
SEN01983-07
SEN01984-07
SEN01985-07 q
SEN01986-02
01 Specification
Specification and technical data
SEN01987-01
SEN01988-01
SEN01989-03
SEN01990-00
SEN01991-00
SEN01992-00
SEN01993-00
SEN01994-00
SEN01995-00
SEN01996-01
SEN01997-00
SEN01998-02 q
SEN01999-02
SEN02624-02
SEN02000-03
SEN02625-03
SEN02626-02
SEN02663-02
40 Troubleshooting
Failure code table and fuse locations
General Information on troubleshooting
Troubleshooting by failure code (Display of code), Part 1
Troubleshooting by failure code (Display of code), Part 2
Troubleshooting by failure code (Display of code), Part 3
Troubleshooting of electrical system (E-mode)
Troubleshooting of hydraulic and mechanical system (H-mode)
SEN02001-04
SEN02627-03 q
SEN02628-03
SEN02629-02
SEN02630-03 q
SEN02631-02
SEN02632-02
SEN02633-02
PC300, 350-8
SEN01985-07
SEN02634-02
SEN02002-03
SEN02635-02
SEN02636-01
SEN02637-01
SEN02638-02
SEN02639-02 q
SEN02640-00
SEN02641-01
SEN02642-01
SEN02003-02
SEN02004-00
SEN02005-02
PC300, 350-8
SEN01985-07
Table of contents
PC300, 350-8
SEN01985-07
PC300, 350-8
SEN01985-07
18
19
20
25
25
26
28
29
30
31
32
33
34
35
39
40
43
48
52
53
54
56
56
59
61
PC300, 350-8
SEN01985-07
SEN01985-07
PC300, 350-8
SEN01985-07
SEN01985-07
19
20
21
22
23
10
PC300, 350-8
SEN01985-07
Electrical system
SEN02642-01
Removal and installation of air conditioner unit assembly ..........................................................
2
Removal and installation of KOMTRAX communication modem assembly ................................
5
Removal and installation of monitor assembly ............................................................................
6
Removal and installation of pump controller assembly ...............................................................
8
Removal and installation of engine controller ............................................................................. 10
90 Diagrams and drawings
Hydraulic diagrams and drawings
SEN02004-00
Hydraulic circuit diagram.............................................................................................................
3
Electrical diagrams and drawings
SEN02005-02
Electrical circuit diagram .............................................................................................................
3
Connector list and sterogram ...................................................................................................... 13
PC300, 350-8
11
SEN01985-07
2009 KOMATSU
All Rights Reserved
Printed in Japan 12-09 (01)
12
SEN01986-02
HYDRAULIC EXCAVATOR
1SHO P M ANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN01986-02
Safety notice
(Rev. 2008/08)
1
General precautions
k Mistakes in operation are extremely
dangerous. Read the Operation and
Maintenance Manual carefully before
operating the machine. In addition,
read this manual and understand its
contents before starting the work.
1) Before carrying out any greasing or
repairs, read all the safety labels stuck to
the machine. For the locations of the
safety labels and detailed explanation of
precautions, see the Operation and Maintenance Manual.
2) Decide a place in the repair workshop to
keep tools and removed parts. Always
keep the tools and parts in their correct
places. Always keep the work area clean
and make sure that there is no dirt, water,
or oil on the floor. Smoke only in the areas
provided for smoking. Never smoke while
working.
3) When carrying out any operation, always
wear safety shoes and helmet. Do not
wear loose work clothes, or clothes with
buttons missing.
q
Always wear safety glasses when hitting parts with a hammer.
q
Always wear safety glasses when
grinding parts with a grinder, etc.
4) When carrying out any operation with 2 or
more workers, always agree on the operating procedure before starting. Always
inform your fellow workers before starting
any step of the operation. Before starting
work, hang UNDER REPAIR warning
signs in the operator's compartment.
5) Only qualified workers must carry out work
and operation which require license or
qualification.
6) Keep all tools in good condition, learn the
correct way to use them, and use the
proper ones of them. Before starting work,
thoroughly check the tools, machine, forklift, service car, etc.
7)
8)
9)
Safety points
1 Good arrangement
2 Correct work clothes
3 Following work standard
4 Making and checking signs
5 Prohibition of operation and handling by
unlicensed workers
6 Safety check before starting work
7 Wearing protective goggles
(for cleaning or grinding work)
8 Wearing shielding goggles and protectors
(for welding work)
9 Good physical condition and preparation
10 Precautions against work which you are
not used to or you are used to too much
PC300, 350-8
2.
3.
SEN01986-02
6)
11)
PC300, 350-8
7)
8)
9)
10)
12)
13)
14)
15)
16)
SEN01986-02
4.
8)
PC300, 350-8
SEN01986-02
13) If the hoist stops because of a power failure, turn the power switch OFF. When
turning on a switch which was turned OFF
by the electric shock prevention earth
leakage breaker, check that the devices
related to that switch are not in operation
state.
14) If you find an obstacle around the hoist,
stop the operation.
15) After finishing the work, stop the hoist at
the specified position and raise the hook
to at least 2 m above the floor. Do not
leave the sling installed to the hook.
5.
6.
PC300, 350-8
7.
Wire ropes
(Standard Z twist ropes without galvanizing)
(JIS G3525, No. 6, Type 6X37-A)
Nominal
Allowable load
diameter of rope
mm
kN
ton
10
8.8
0.9
12
12.7
1.3
14
17.3
1.7
16
22.6
2.3
18
28.6
2.9
20
35.3
3.6
25
55.3
5.6
30
79.6
8.1
40
141.6
14.4
50
221.6
22.6
60
318.3
32.4
SEN01986-02
8.
Precautions for disconnecting and connecting hoses and tubes in air conditioner
circuit
1) Disconnection
k For the environment, the air conditioner of this machine uses the
refrigerant (air conditioner gas:
R134a) which has fewer factors of
the depletion of the ozone layer.
However, it does not mean that you
may discharge the refrigerant into
the atmosphere as it is. Be sure to
recover the refrigerant when disconnecting the refrigerant gas circuit and then reuse it.
a Ask professional traders for collecting
and filling operation of refrigerant
(R134a).
a Never release the refrigerant (R134a)
to the atmosphere.
k If the refrigerant gas gets in your
eyes or contacts your skin, you
may lose your sight and your skin
may be frozen. Accordingly, put
on safety glasses, safety gloves
and safety clothes when recovering or adding the refrigerant.
Refrigerant gas must be recovered
and added by a qualified person.
2)
Connection
1] When installing the air conditioner circuit hoses and tubes, take care that
dirt, dust, water, etc. will not enter
them.
2] When connecting the air conditioner
hoses and tubes, check that O-rings
(1) are fitted to their joints.
3] Check that each O-ring is not damaged or deteriorated.
4] When connecting the refrigerant piping, apply compressor oil for refrigerant (R134a) ( DENSO: N D-OIL8,
VA L E O T H E R M A L S Y ST E M S :
ZXL100PG (equivalent to PAG46))
to its O-rings.
PC300, 350-8
1.
SEN01986-02
Some attachments and optional parts in this shop manual may not be delivered to certain areas. If one
of them is required, consult KOMATSU distributors.
Materials and specifications are subject to change without notice.
Shop manuals are divided into the Chassis volume and Engine volume. For the engine unit, see the
engine volume of the engine model mounted on the machine.
2.
PC300, 350-8
SEN01986-02
3.
4.
Filing method
File by the brochures in the correct order of the form number printed in the shop manual composition
table.
q
Revisions
Revised brochures are shown in the shop manual composition table.
Symbols
Important safety and quality portions are marked with the following symbols so that the shop manual will
be used practically.
Symbol
Item
Safety
Caution
Special technical precautions or other precautions for preserving standards are necessary when performing work.
Weight
Tightening
torque
Coat
Oil, coolant
Drain
Remarks
5.
Units
In this shop manual, the units are indicated with International System of units (SI). For reference, conventionally used Gravitational System of units is indicated in parentheses { }.
PC300, 350-8
SEN01986-02
The maintenance standard chapter explains the criteria for replacing or reusing products and parts in the
machine maintenance work. The following terms are used to explain the criteria.
1.
Tolerance
0.022
0.126
Example:
Standard size
60
PC300, 350-8
Tolerance
Shaft
Hole
0.030
+0.046
0.076
+0
SEN01986-02
2.
3.
Standard interference
q
When the diameter of a hole of a part
shown in the given standard size and tolerance table is smaller than that of the
mating shaft, the difference between those
diameters is called the interference.
q
The range (A B) from the difference (A)
between the minimum size of the shaft
and the maximum size of the hole to the
difference (B) between the maximum size
of the shaft and the minimum size of the
hole is the standard interference.
q
After repairing or replacing some parts,
measure the size of their hole and shaft
and check that the interference is in the
standard range.
4.
10
5.
Clearance limit
q
Parts can be used until the clearance
between them is increased to a certain
limit. The limit at which those parts cannot
be used is called the clearance limit.
q
If the clearance between the parts
exceeds the clearance limit, they must be
replaced or repaired.
6.
Interference limit
q
The allowable maximum interference
between the hole of a part and the shaft of
another part to be assembled is called the
interference limit.
q
The interference limit shows the repair
limit of the part of smaller tolerance.
q
If the interference between the parts
exceeds the interference limit, they must
be replaced or repaired.
PC300, 350-8
SEN01986-02
To maintain the performance of the machine over a long period, and to prevent failures or other troubles
before they occur, correct operation, maintenance and inspection, troubleshooting, and repairs must
be carried out. This section deals particularly with correct repair procedures for mechatronics and is aimed at
improving the quality of repairs. For this purpose, it gives sections on Handling electric equipment and
Handling hydraulic equipment (particularly gear oil and hydraulic oil).
PC300, 350-8
11
SEN01986-02
12
3)
Disconnections in wiring
If the wiring is held and the connectors are
pulled apart, or components are lifted with
a crane with the wiring still connected, or a
heavy object hits the wiring, the crimping
of the connector may separate, or the soldering may be damaged, or the wiring
may be broken.
4)
5)
PC300, 350-8
3.
SEN01986-02
3]
PC300, 350-8
13
SEN01986-02
2)
14
Connecting connectors
1] Check the connector visually.
Check that there is no oil, dirt, or
water stuck to the connector pins
(mating portion).
Check that there is no deformation,
defective contact, corrosion, or damage to the connector pins.
Check that there is no damage or
breakage to the outside of the connector.
a If there is any oil, water, or dirt
stuck to the connector, wipe it off
with a dry cloth. If any water has
got inside the connector, warm
the inside of the wiring with a
dryer, but be careful not to make
it too hot as this will cause short
circuits.
a If there is any damage or breakage, replace the connector.
2] Fix the connector securely.
Align the position of the connector
correctly, and then insert it securely.
For connectors with the lock stopper,
push in the connector until the stopper clicks into position.
3] Correct any protrusion of the boot and
any misalignment of the wiring harness.
For connectors fitted with boots, correct any protrusion of the boot. In
addition, if the wiring harness is misaligned, or the clamp is out of position, adjust it to its correct position.
a If the connector cannot be corrected easily, remove the clamp
and adjust the position.
q
If the connector clamp has been
removed, be sure to return it to
its original position. Check also
that there are no loose clamps.
PC300, 350-8
3)
PC300, 350-8
SEN01986-02
Disconnection
Connection (Example of
incomplete setting of (a))
15
SEN01986-02
4)
16
PC300, 350-8
4.
Handling controller
1) The controller contains a microcomputer
and electronic control circuits. These control all of the electronic circuits on the
machine, so be extremely careful when
handling the controller.
2) Do not place objects on top of the controller.
3) Cover the control connectors with tape or
a vinyl bag. Never touch the connector
contacts with your hand.
4) During rainy weather, do not leave the
controller in a place where it is exposed to
rain.
5) Do not place the controller on oil, water, or
soil, or in any hot place, even for a short
time. (Place it on a suitable dry stand).
6) Precautions when carrying out arc welding
W hen carrying out arc welding on the
body, disconnect all wiring harness connectors connected to the controller. Fit an
arc welding ground close to the welding
point.
5.
PC300, 350-8
SEN01986-02
17
SEN01986-02
1.
2.
3.
Sealing openings
After any piping or equipment is removed, the
openings should be sealed with caps, tapes, or
vinyl bags to prevent any dirt or dust from
entering. If the opening is left open or is
blocked with a rag, there is danger of dirt
entering or of the surrounding area being
made dirty by leaking oil so never do this. Do
not simply drain oil out onto the ground, but
collect it and ask the customer to dispose of it,
or take it back with you for disposal.
4.
18
PC300, 350-8
5.
6.
Flushing operations
After disassembling and assembling the equipment, or changing the oil, use flushing oil to
remove the contaminants, sludge, and old oil
from the hydraulic circuit. Normally, flushing is
carried out twice: primary flushing is carried
out with flushing oil, and secondary flushing is
carried out with the specified hydraulic oil.
7.
Cleaning operations
After repairing the hydraulic equipment (pump,
control valve, etc.) or when running the
machine, carry out oil cleaning to remove the
sludge or contaminants in the hydraulic oil circuit. The oil cleaning equipment is used to
remove the ultra fine (about 3 m) particles that
the filter built in the hydraulic equipment cannot remove, so it is an extremely effective
device.
PC300, 350-8
SEN01986-02
19
SEN01986-02
1.
2.
20
PC300, 350-8
3.
SEN01986-02
114 engine
3)
107 engine
2)
PC300, 350-8
21
SEN01986-02
4)
4.
2)
Example)
Injection pressure control valve of fuel
supply pump: PCV (SUMITOMO-2)
Example)
Speed sensor of fuel supply pump:
G (SUMITOMO-3)
a Pull the connector straight up.
22
PC300, 350-8
SEN01986-02
The information about the wires unique to each machine model is described in Troubleshooting section,
Relational information of troubleshooting.
In the electric circuit diagram, the material, thickness, and color of each electric wire are indicated by symbols. The electric wire code is helpful in understanding the electric circuit diagram.
Example: AEX
0.85
L - - - Indicates blue, heat-resistant, low-voltage wire for automobile, having nominal No. of 0.85
Indicates color of wire by color code.
Color codes are shown in Table 3.
Indicates size of wire by nominal No.
Size (Nominal No.) is shown in Table 2.
Indicates type of wire by symbol.
Type, symbol, and material of wire are shown in Table 1.
(Since AV and AVS are classified by size (nominal No.), they are not indicated.)
1.
(Table 1)
Type
Symbol
Low-voltage
wire for
AV
automobile
Thin-cover
low-voltage
AVS
wire for
automobile
Heat-resistant low-voltAEX
age wire for
automobile
PC300, 350-8
Material
Conductor
Insulator
Conductor
Insulator
Conductor
Insulator
Using
temperature
range (C)
Example of use
General wiring
(Nominal No. 5 and above)
30 to +60
General wiring
(Nominal No. 3 and below)
General wiring in extremely
50 to +110 cold district, wiring at high-temperature place
23
SEN01986-02
2.
Dimensions
(Table 2)
Nominal No.
0.5f
(0.5)
0.75f
(0.85)
1.25f
(1.25)
2f
2
3f
3
5
Number of
strands/Diam- 20/0.18 7/0.32 30/0.18 11/0.32 50/0.18 16/0.32 37/0.26 26/0.32 58/0.26 41/0.32 65/0.32
eter of strand
Conductor
Sectional
0.51
0.56
0.76
0.88
1.27
1.29
1.96
2.09
3.08
3.30
5.23
area (mm2)
d (approx.)
1.0
1.2
1.5
1.9
1.9
2.3
2.4
3.0
AVS
Standard
2.0
2.2
2.5
2.9
2.9
3.5
3.6
CovAV
Standard
4.6
er D
AEX
Standard
2.0
2.2
2.7
3.0
3.1
3.8
4.6
Nominal No.
Number of
strands/Diameter of strand
Conductor
Sectional
area (mm2)
d (approx.)
AVS
Standard
CovAV
Standard
er D
AEX
Standard
15
20
30
40
50
60
85
100
50/0.45
84/0.45
41/0.80
70/0.80
85/0.80
7.95
13.36
20.61
35.19
42.73
54.29
63.84
84.96
109.1
3.7
5.5
5.3
4.8
7.0
7.0
6.0
8.2
8.2
8.0
10.8
10.8
8.6
11.4
11.4
9.8
13.0
13.0
10.4
13.6
13.6
12.0
16.0
16.0
13.6
17.6
17.6
24
PC300, 350-8
3.
SEN01986-02
(Table 3)
Color Code
B
Br
BrB
BrR
BrW
BrY
Ch
Dg
G
GB
GL
Gr
GR
GW
GY
L
LB
Lg
LgB
LgR
Color of wire
Color Code
LgW
LgY
LR
LW
LY
O
P
R
RB
RG
RL
RW
RY
Sb
Y
YB
YG
YL
YR
YW
Black
Brown
Brown & Black
Brown & Red
Brown & White
Brown & Yellow
Charcoal
Dark green
Green
Green & Black
Green & Blue
Gray
Green & Red
Green & White
Green & Yellow
Blue
Blue & Black
Light green
Light green & Black
Light green & Red
Color of wire
Light green & White
Light green & Yellow
Blue & Red
Blue & White
Blue & Yellow
Orange
Pink
Red
Red & Black
Red & Green
Red & Blue
Red & White
Red & Yellow
Sky Blue
Yellow
Yellow & Black
Yellow &Green
Yellow & Blue
Yellow & Red
Yellow & White
Remarks: In a color code consisting of 2 colors, the first color is the color of the background and
the second color is the color of the marking.
Example: GW means that the background is Green and marking is White.
4.
(Table 4)
Type of wire
Charge
Ground
Start
Light
Instrument
Signal
Type of
circuit
Others
PC300, 350-8
AVS or AV
R
B
R
RW
Y
G
L
Br
Lg
O
Gr
P
Sb
Dg
Ch
AEX
WG
R
B
R
D
Y
G
L
RB
YR
GW
LW
BrW
LgR
RY
YB
GR
LR
BrR
LgY
RG
YG
GY
LY
BrY
LgB
RL
YL
GB
LB
BrB
LgW
YW
GL
Gr
Br
25
SEN01986-02
[When carrying out removal or installation (disassembly or assembly) of units, be sure to follow the general
precautions given below when carrying out the operation.]
1.
q
q
q
q
q
q
q
q
q
q
26
07376-70210
07376-70315
07376-70422
07376-70522
07376-70628
07376-71034
07376-71234
02789-20210
02789-20315
02789-20422
02789-20522
02789-20628
07221-21034
07221-21234
3)
Split flange
07379-00400
07379-00500
07378-10400
07378-10500
07371-30400
07371-30500
If the part is not under hydraulic pressure, the following corks can be used.
Nominal
number
Part Number
06
08
10
12
14
16
18
20
22
24
27
07049-00608
07049-00811
07049-01012
07049-01215
07049-01418
07049-01620
07049-01822
07049-02025
07049-02228
07049-02430
07049-02734
Dimensions
D
d
L
6
5
8
8
6.5
11
10
8.5
12
12
10
15
14
11.5
18
16
13.5
20
18
15
22
20
17
25
22
18.5
28
24
20
30
27
22.5
34
PC300, 350-8
2.
q
q
q
q
q
q
q
q
q
q
q
q
q
a
3.
SEN01986-02
PC300, 350-8
27
SEN01986-02
4)
5)
28
PC300, 350-8
SEN01986-02
Before carrying out the following work, loosen the oil filler cap of the hydraulic tank gradually to
release the residual pressure from the hydraulic tank.
Even if the residual pressure is released from the hydraulic tank, some hydraulic oil flows out
when the hose is disconnected. Accordingly, prepare an oil receiving container.
Type 1
1.
Disconnection
1) Hold adapter (1) and push hose joint (2)
into mating adapter (3). (Fig. 1)
a The adapter can be pushed in about
3.5 mm.
a Do not hold rubber cap portion (4).
2) After hose joint (2) is pushed into adapter
(3), press rubber cap portion (4) against
adapter (3) until it clicks. (Fig. 2)
3) Hold hose adapter (1) or hose (5) and pull
it out. (Fig. 3)
a Since some hydraulic oil flows out,
prepare an oil receiving container.
2.
Connection
1) Hold hose adapter (1) or hose (5) and
insert it in mating adapter (3), aligning
them with each other. (Fig. 4)
a Do not hold rubber cap portion (4).
2) After inserting the hose in the mating
adapter perfectly, pull it back to check its
connecting condition. (Fig. 5)
a When the hose is pulled back, the
rubber cap portion moves toward the
hose about 3.5 mm. This does not
indicate abnormality, however.
PC300, 350-8
29
SEN01986-02
Type 2
1.
Disconnection
1) Hold the tightening portion and push body
(7) straight until sliding prevention ring (6)
contacts contact surface (a) of the hexagonal portion at the male end. (Fig. 6)
2) While holding the condition of Step 1), turn
lever (8) to the right (clockwise). (Fig. 7)
3) While holding the condition of Steps 1)
and 2), pull out whole body (7) to disconnect it. (Fig. 8)
2.
Connection
q
Hold the tightening portion and push body
(7) straight until sliding prevention ring (6)
contacts contact surface (a) of the hexagonal portion at the male end. (Fig. 9)
30
PC300, 350-8
SEN01986-02
Type 3
1.
Disconnection
1) Hold the tightening portion and push body
(9) straight until sliding prevention ring (8)
contacts contact surface (b) of the hexagonal portion at the male end. (Fig. 10)
2) While holding the condition of Step 1),
push cover (10) straight until it contacts
contact surface (b) of the hexagonal portion at the male end. (Fig. 11)
3) While holding the condition of Steps 1)
and 2), pull out whole body (9) to disconnect it. (Fig. 12)
2.
Connection
q
Hold the tightening portion and push body
(9) straight until the sliding prevention ring
contacts contact surface (b) of the hexagonal portion at the male end. (Fig. 13)
PC300, 350-8
31
SEN01986-02
Tightening torque
Nm
11.8 14.7
27 34
59 74
98 123
157 196
245 309
343 427
490 608
662 829
824 1,030
1,180 1,470
1,520 1,910
1,960 2,450
2,450 3,040
2,890 3,630
kgm
1.2 1.5
2.8 3.5
6.0 7.5
10.0 12.5
16 20
25 31.5
35 43.5
50 62
67.5 84.5
84 105
120 150
155 195
200 250
250 310
295 370
Tightening torque
Nm
5.9 9.8
13.7 23.5
34.3 46.1
74.5 90.2
kgm
0.6 1.0
1.4 2.4
3.5 4.7
7.6 9.2
a Fig. B
Remarks: The widths across flats against the thread diameters of flanged bolts (marks with "*") in Fig. A are
the ones indicated in the table for bolts shown in Fig. B.
(Values of tightening torques shown in the table for Fig. A are applied.)
32
PC300, 350-8
2.
3.
Tightening torque
Nm
59 74
98 123
235 285
kgm
6.0 7.5
10.0 12.5
23.5 29.5
Nominal No.
02
03,04
05,06
10,12
14
4.
SEN01986-02
Thread diameter
mm
8
10
12
14
16
18
20
24
30
33
36
42
52
PC300, 350-8
36
33
SEN01986-02
5.
Table of tightening torques for hoses (taper seal type and face seal type)
a Unless there are special instructions, tighten the hoses (taper seal type and face seal type) to the
torque below.
a Apply the following torque when the threads are coated (wet) with engine oil.
Tightening torque Nm {kgm}
Nominal
No. of
hose
Width
across
flats
02
19
03
04
05
06
(10)
(12)
(14)
6.
22
24
27
32
36
41
46
55
Range
34 54 { 3.5 5.5}
34 63 { 3.5 6.5}
54 93 { 5.5 9.5}
59 98 { 6.0 10.0}
84 132 { 8.5 13.5}
128 186 {13.0 19.0}
177 245 {18.0 25.0}
177 245 {18.0 25.0}
197 294 {20.0 30.0}
246 343 {25.0 35.0}
Target
44 { 4.5}
74 { 7.5}
78 { 8.0}
103 {10.5}
157 {16.0}
216 {22.0}
216 {22.0}
245 {25.0}
294 {30.0}
Taper seal
Thread size
(mm)
14
18
22
24
30
33
36
42
Face seal
Nominal No.
Thread
Number of
diameter (mm)
threads, type of
(Reference)
thread
9/16-18UN
14.3
11/16-16UN
17.5
13/16-16UN
20.6
1-14UNS
25.4
1-3/16-12UN
30.2
Outer
diameter
of pipe
(mm)
Width
across
flats
(mm)
8
10
12
15 (16)
22 (20)
19
22
24 (27)
30 (32)
36
Target
14 16 {1.4 1.6}
24 27 {2.4 2.7}
43 47 {4.4 4.8}
60 68 {6.1 6.8}
90 95 {9.2 9.7}
15 {1.5}
25.5 {2.6}
45 {4.6}
64 {6.5}
92.5 {9.4}
Face seal
Nominal No.
Thread diameter
Number of threads,
(mm)
type of thread
(Reference)
9/16-18UN
14.3
11/16-16UN
17.5
13/16-16UN
20.6
1-14UN
25.4
1-3/16-12UN
30.2
Reference: The face seal joints of the dimensions in ( ) are also used, depending on the specification.
7.
Table of tightening torques for 102, 107 and 114 engine series (Bolts and nuts)
a Unless there are special instructions, tighten the metric bolts and nuts of the 102, 107 and 114
engine series to the torque below.
Tightening torque
Bolts and nuts
Thread size
mm
6
8
10
12
14
34
Nm
10 2
24 4
43 6
77 12
kgm
1.02 0.20
2.45 0.41
4.38 0.61
7.85 1.22
PC300, 350-8
8.
Table of tightening torques for 102, 107 and 114 engine series (Eye joints)
a Unless there are special instructions, tighten the metric eye joints of the 102, 107 and 114 engine
series to the torque below.
Thread size
mm
6
8
10
12
14
9.
SEN01986-02
Tightening torque
Nm
82
10 2
12 2
24 4
36 5
kgm
0.81 0.20
1.02 0.20
1.22 0.20
2.45 0.41
3.67 0.51
Table of tightening torques for 102, 107 and 114 engine series (Taper screws)
a Unless there are special instructions, tighten the taper screws (unit: inch) of the 102, 107 and 114
engine series to the torque below.
Material
Thread size (inch)
1/16
1/8
1/4
3/8
1/2
3/4
PC300, 350-8
Tightening torque
In cast iron or steel
In aluminum
Nm
kgm
Nm
kgm
15 2
1.53 0.20
51
0.51 0.10
20 2
2.04 0.20
15 2
1.53 0.20
25 3
2.55 0.31
20 2
2.04 0.20
35 4
3.57 0.41
25 3
2.55 0.31
55 6
5.61 0.61
35 4
3.57 0.41
75 8
7.65 0.82
45 5
4.59 0.51
35
SEN01986-02
Conversion table
2.
Millimeters to inches
(A)
36
(B)
0
10
20
30
40
0
0
0.394
0.787
1.181
1.575
1
0.039
0.433
0.827
1.220
1.614
2
0.079
0.472
0.866
1.260
1.654
3
0.118
0.512
0.906
1.299
1.693
4
0.157
0.551
0.945
1.339
1.732
50
60
70
80
90
1.969
2.362
2.756
3.150
3.543
2.008
2.402
2.795
3.189
3.583
2.047
2.441
2.835
3.228
3.622
2.087
2.480
2.874
3.268
3.661
2.126
2.520
2.913
3.307
3.701
5
0.197
0.591
0.984
1.378
1.772
(C)
2.165
2.559
2.953
3.346
3.740
6
0.236
0.630
1.024
1.417
1.811
7
0.276
0.669
1.063
1.457
1.850
2.205
2.598
2.992
3.386
3.780
2.244
2.638
3.032
3.425
3.819
1 mm = 0.03937 in
8
9
0.315 0.354
0.709 0.748
1.102 1.142
1.496 1.536
1.890 1.929
2.283
2.677
3.071
3.465
3.858
2.323
2.717
3.110
3.504
3.898
PC300, 350-8
SEN01986-02
Millimeters to inches
0
10
20
30
40
0
0
0.394
0.787
1.181
1.575
1
0.039
0.433
0.827
1.220
1.614
2
0.079
0.472
0.866
1.260
1.654
3
0.118
0.512
0.906
1.299
1.693
4
0.157
0.551
0.945
1.339
1.732
5
0.197
0.591
0.984
1.378
1.772
6
0.236
0.630
1.024
1.417
1.811
1 mm = 0.03937 in
7
8
9
0.276 0.315 0.354
0.669 0.709 0.748
1.063 1.102 1.142
1.457 1.496 1.536
1.850 1.890 1.929
50
60
70
80
90
1.969
2.362
2.756
3.150
3.543
2.008
2.402
2.795
3.189
3.583
2.047
2.441
2.835
3.228
3.622
2.087
2.480
2.874
3.268
3.661
2.126
2.520
2.913
3.307
3.701
2.165
2.559
2.953
3.346
3.740
2.205
2.598
2.992
3.386
3.780
2.244
2.638
3.032
3.425
3.819
1 kg = 2.2046 lb
6
7
8
9
13.23 15.43 17.64 19.84
35.27 37.48 39.68 41.89
57.32 59.53 61.73 63.93
79.37 81.57 83.78 85.98
101.41 103.62 105.82 108.03
2.283
2.677
3.071
3.465
3.858
2.323
2.717
3.110
3.504
3.898
Kilogram to pound
0
10
20
30
40
0
0
22.05
44.09
66.14
88.18
1
2.20
24.25
46.30
68.34
90.39
2
4.41
26.46
48.50
70.55
92.59
3
6.61
28.66
50.71
72.75
94.80
4
8.82
30.86
51.91
74.96
97.00
5
11.02
33.07
55.12
77.16
99.21
50
60
70
80
90
110.23
132.28
154.32
176.37
198.42
112.44
134.48
156.53
178.57
200.62
114.64
136.69
158.73
180.78
202.83
116.85
138.89
160.94
182.98
205.03
119.05
141.10
163.14
185.19
207.24
121.25
143.30
165.35
187.39
209.44
123.46
145.51
167.55
189.60
211.64
125.66
147.71
169.76
191.80
213.85
127.87
149.91
171.96
194.01
216.05
130.07
152.12
174.17
196.21
218.26
0
10
20
30
40
0
1
2
0
0.264 0.528
2.642 2.906 3.170
5.283 5.548 5.812
7.925 8.189 8.454
10.567 10.831 11.095
3
0.793
3.434
6.076
8.718
11.359
4
1.057
3.698
6.340
8.982
11.624
1 l = 0.2642 U.S.Gal
5
6
7
8
9
1.321 1.585 1.849
2.113
2.378
3.963 4.227 4.491 4.755 5.019
6.604 6.869 7.133 7.397 7.661
9.246 9.510 9.774 10.039 10.303
11.888 12.152 12.416 12.680 12.944
50
60
70
80
90
13.209
15.850
18.492
21.134
23.775
14.001
16.643
19.285
21.926
24.568
14.265
16.907
19.549
22.190
24.832
14.529
17.171
19.813
22.455
25.096
PC300, 350-8
13.473
16.115
18.756
21.398
24.040
13.737
16.379
19.020
21.662
24.304
14.795
17.435
20.077
22.719
25.361
15.058
17.700
20.341
22.983
25.625
15.322
17.964
20.605
23.247
25.889
15.586
18.228
20.870
23.511
26.153
37
SEN01986-02
0
10
20
30
40
0
0
2.200
4.399
6.599
8.799
1
0.220
2.420
4.619
6.819
9.019
2
0.440
2.640
4.839
7.039
9.239
3
0.660
2.860
5.059
7.259
9.459
4
0.880
3.080
5.279
7.479
9.679
5
1.100
3.300
5.499
7.699
9.899
50
60
70
80
90
10.998
13.198
15.398
17.598
19.797
11.281
13.418
15.618
17.818
20.017
11.438
13.638
15.838
18.037
20.237
11.658
13.858
16.058
18.257
20.457
11.878
14.078
16.278
18.477
20.677
12.098
14.298
16.498
18.697
20.897
1 l = 0.21997 U.K.Gal
6
7
8
9
1.320 1.540 1.760 1.980
3.520 3.740 3.950 4.179
5.719 5.939 6.159 6.379
7.919 8.139 8.359 8.579
10.119 10.339 10.559 10.778
12.318
14.518
16.718
18.917
21.117
12.528
14.738
16.938
19.137
21.337
12.758
14.958
17.158
19.357
21.557
12.978
15.178
17.378
19.577
21.777
kgm to ft.lb
0
10
20
30
40
0
0
72.3
144.7
217.0
289.3
1
7.2
79.6
151.9
224.2
296.6
2
14.5
86.8
159.1
231.5
303.8
3
21.7
94.0
166.4
238.7
311.0
4
28.9
101.3
173.6
245.9
318.3
5
36.2
108.5
180.8
253.2
325.5
6
43.4
115.7
188.1
260.4
332.7
50
60
70
80
90
361.7
434.0
506.3
578.6
651.0
368.9
441.2
513.5
585.9
658.2
376.1
448.5
520.8
593.1
665.4
383.4
455.7
528.0
600.3
672.7
390.6
462.9
535.2
607.6
679.9
397.8
470.2
542.5
614.8
687.1
405.1
477.4
549.7
622.0
694.4
412.3
484.6
556.9
629.3
701.6
419.5
491.8
564.2
636.5
708.8
426.8
499.1
571.4
643.7
716.1
100
110
120
130
140
723.3 730.5 737.8 745.0 752.2 759.5 766.7 773.9 781.2 788.4
795.6 802.9 810.1 817.3 824.6 831.8 839.0 846.3 853.5 860.7
868.0 875.2 882.4 889.7 896.9 904.1
911.4
918.6 925.8 933.1
940.3 947.5 954.8 962.0 969.2 976.5 983.7 990.9 998.2 1005.4
1012.6 1019.9 1027.1 1034.3 1041.5 1048.8 1056.0 1063.2 1070.5 1077.7
150
160
170
180
190
1084.9
1157.3
1129.6
1301.9
1374.3
38
1092.2
1164.5
1236.8
1309.2
1381.5
1099.4
1171.7
1244.1
1316.4
1388.7
1106.6
1179.0
1251.3
1323.6
1396.0
1113.9
1186.2
1258.5
1330.9
1403.2
1121.1
1193.4
1265.8
1338.1
1410.4
1128.3
1200.7
1273.0
1345.3
1417.7
1135.6
1207.9
1280.1
1352.6
1424.9
1142.8
1215.1
1287.5
1359.8
1432.1
1150.0
1222.4
1294.7
1367.0
1439.4
PC300, 350-8
SEN01986-02
kg/cm2 to lb/in2
0
10
20
30
40
0
0
142.2
284.5
426.7
568.9
1
14.2
156.5
298.7
440.9
583.2
2
28.4
170.7
312.9
455.1
597.4
3
42.7
184.9
327.1
469.4
611.6
4
56.9
199.1
341.4
483.6
625.8
5
71.1
213.4
355.6
497.8
640.1
6
85.3
227.6
369.8
512.0
654.3
50
60
70
80
90
711.2
853.4
995.6
1,138
1,280
725.4
867.6
1,010
1,152
1,294
739.6
881.8
1,024
1,166
1,309
753.8
896.1
1,038
1,181
1,323
768.1
910.3
1,053
1,195
1,337
782.3
924.5
1,067
1,209
1,351
796.5
938.7
1,081
1,223
1,365
810.7
953.0
1,095
1,237
1,380
825.0
967.2
1,109
1,252
1,394
839.2
981.4
1,124
1,266
1,408
100
110
120
130
140
1,422
1,565
1,707
1,849
1,991
1,437
1,579
1,721
1,863
2,005
1,451
1,593
1,735
1,877
2,020
1,465
1,607
1,749
1,892
2,034
1,479
1,621
1,764
1,906
2,048
1,493
1,636
1,778
1,920
2,062
1,508
1,650
1,792
1,934
2,077
1,522
1,664
1,806
1,949
2,091
1,536
1,678
1,821
1,963
2,105
1,550
1,693
1,835
1,977
2,119
150
160
170
180
190
2,134
2,276
2,418
2,560
2,702
2,148
2,290
2,432
2,574
2,717
2,162
2,304
2,446
2,589
2,731
2,176
2,318
2,460
2,603
2,745
2,190
2,333
2,475
2,617
2,759
2,205
2,347
2,489
2,631
2,773
2,219
2,361
2,503
2,646
2,788
2,233
2,375
2,518
2,660
2,802
2,247
2,389
2,532
2,674
2,816
2,262
2,404
2,546
2,688
2,830
200
210
220
230
240
2,845
2,987
3,129
3,271
3,414
2,859
3,001
3,143
3,286
3,428
2,873
3,015
3,158
3,300
3,442
2,887
3,030
3,172
3,314
3,456
2,901
3,044
3,186
3,328
3,470
2,916
3,058
3,200
3,343
3,485
2,930
3,072
3,214
3,357
3,499
2,944
3,086
3,229
3,371
3,513
2,958
3,101
3,243
3,385
3,527
2,973
3,115
3,257
3,399
3,542
PC300, 350-8
39
SEN01986-02
Temperature
Fahrenheit-Centigrade conversion: A simple way to convert a Fahrenheit temperature reading into a Centigrade temperature reading or vice versa is to enter the accompanying table in the center (boldface column)
of figures. These figures refer to the temperature in either Fahrenheit or Centigrade degrees.
When convert from Fahrenheit to Centigrade degrees, consider the center column to be a table of Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.
When convert from Centigrade to Fahrenheit degrees, consider the center column to be a table of Centigrade values, and read the corresponding Fahrenheit temperature on the right.
1C = 33.8F
F
40.4
37.2
34.4
31.7
28.9
40
35
30
25
20
40.0
31.0
22.0
13.0
4.0
11.7
11.1
10.6
10.0
9.4
11
12
13
14
15
51.8
53.6
55.4
57.2
59.0
7.8
8.3
8.9
9.4
10.0
46
47
48
49
50
114.8
116.6
118.4
120.2
122.0
27.2
27.8
28.3
28.9
29.4
81
82
83
84
85
177.8
179.6
181.4
183.2
185.0
28.3
27.8
27.2
26.7
26.1
19
18
17
16
15
2.2
0.4
1.4
3.2
5.0
8.9
8.3
7.8
7.2
6.7
16
17
18
19
20
60.8
62.6
64.4
66.2
68.0
10.6
11.1
11.7
12.2
12.8
51
52
53
54
55
123.8
125.6
127.4
129.2
131.0
30.0
30.6
31.1
31.7
32.2
86
87
88
89
90
186.8
188.6
190.4
192.2
194.0
25.6
25.0
24.4
23.9
23.3
14
13
12
11
10
6.8
8.6
10.4
12.2
14.0
6.1
5.6
5.0
4.4
3.9
21
22
23
24
25
69.8
71.6
73.4
75.2
77.0
13.3
13.9
14.4
15.0
15.6
56
57
58
59
60
132.8
134.6
136.4
138.2
140.0
32.8
33.3
33.9
34.4
35.0
91
92
93
94
95
195.8
197.6
199.4
201.2
203.0
22.8
22.2
21.7
21.1
20.6
9
8
7
6
5
15.8
17.6
19.4
21.2
23.0
3.3
2.8
2.2
1.7
1.1
26
27
28
29
30
78.8
80.6
82.4
84.2
86.0
16.1
16.7
17.2
17.8
18.3
61
62
63
64
65
141.8
143.6
145.4
147.2
149.0
35.6
36.1
36.7
37.2
37.8
96
97
98
99
100
204.8
206.6
208.4
210.2
212.0
20.0
19.4
18.9
18.3
17.8
4
3
2
1
0
24.8
26.6
28.4
30.2
32.0
0.6
0
0.6
1.1
1.7
31
32
33
34
35
87.8
89.6
91.4
93.2
95.0
18.9
19.4
20.0
20.6
21.1
66
67
68
69
70
150.8
152.6
154.4
156.2
158.0
40.6
43.3
46.1
48.9
51.7
105
110
115
120
125
221.0
230.0
239.0
248.0
257.0
17.2
16.7
16.1
15.6
15.0
1
2
3
4
5
33.8
35.6
37.4
39.2
41.0
2.2
2.8
3.3
3.9
4.4
36
37
38
39
40
96.8
98.6
100.4
102.2
104.0
21.7
22.2
22.8
23.3
23.9
71
72
73
74
75
159.8
161.6
163.4
165.2
167.0
54.4
57.2
60.0
62.7
65.6
130
135
140
145
150
266.0
275.0
284.0
293.0
302.0
14.4
13.9
13.3
12.8
12.2
6
7
8
9
10
42.8
44.6
46.4
48.2
50.0
5.0
5.6
6.1
6.7
7.2
41
42
43
44
45
105.8
107.6
109.4
111.2
113.0
24.4
25.0
25.6
26.1
26.7
76
77
78
79
80
168.8
170.6
172.4
174.2
176.0
68.3
71.1
73.9
76.7
79.4
155
160
165
170
175
311.0
320.0
329.0
338.0
347.0
40
PC300, 350-8
PC300, 350-8
SEN01986-02
41
SEN01986-02
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
42
SEN01988-01
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
01 Specification
PC300, 350-8
SEN01988-01
01 Specification
Item
Unit
PC300-8
PC300LC-8
PC350-8
PC350LC-8
A Overall length
mm
11,140
11,140
11,140
11,140
B Overall height
mm
3,250
3,250
3,250
3,250
C Overall width
mm
3,190
3,190
3,190
3,190
D Shoe width
mm
600
600
600
600
E Cab height
mm
3,110
3,110
3,110
3,110
mm
3,450
3,450
3,450
3,450
mm
4,625
4,955
4,625
4,955
Length of track on
H
ground
mm
3,700
4,030
3,700
4,030
mm
498
498
498
498
PC300, 350-8
01 Specification
SEN01988-01
1
1
Working ranges
Item
Unit
PC300-8
PC300LC-8
PC350-8
PC350LC-8
mm
11,100
11,100
11,100
11,100
mm
7,380
7,380
7,380
7,380
mm
10,100
10,100
10,100
10,100
mm
6,400
6,400
6,400
6,400
Max. dumping
height
mm
7,050
7,050
7,050
7,050
mm
2,640
2,640
2,640
2,640
mm
10,920
10,920
10,920
10,920
Max. reach at
ground level
PC300, 350-8
SEN01988-01
01 Specification
Specifications
PC300-8, PC300LC-8
Machine model
PC300-8
Serial number
Bucket capacity
Dimensions
1.4
1.4
kg
31,100
31,600
mm
7,380
7,380
mm
6,400
6,400
mm
11,100
11,100
mm
10,920
10,920
mm
10,100
10,100
mm
7,050
7,050
kN {kg}
211.8 {21,600}
(226.5 {23,100})
211.8 {21,600}
(226.5 {23,100})
Swing speed
rpm
9.5
9.5
deg.
21
21
Travel speed
km/h
Gradeability
deg.
35
35
kPa{kg/cm }
62.9 {0.64}
59.0 {0.60}
Overall length
mm
11,140
11,140
Overall width
mm
3,190
3,190
mm
3,190
3,190
mm
3,250
3,250
mm
3,110
3,110
mm
1,185
1,185
mm
498
498
mm
3,450
3,450
mm
4,310
4,310
mm
8,520
8,520
mm
3,700
4,030
Track gauge
mm
2,590
2,590
Cab height
mm
3,110
3,110
mm
600
600
Ground pressure
60001 and up
3
Performance
Operating weight
PC300LC-8
PC300, 350-8
01 Specification
SEN01988-01
Machine model
PC300-8
Serial number
60001 and up
Model
SAA6D114E
Type
mm
6-114x135
l {cc}
8.27 {8,270}
Flywheel horsepower
kW/rpm
{HP/rpm}
183.9/1,980 {250/1,980}
Max. torque
Nm/rpm
{kgm/rpm}
1,108/1,450 {113/1,450}
rpm
2,050
rpm
1,000
g/kWh
{g/HPh}
205 {151}
Performance
Piston displacement
Engine
PC300LC-8
24 V, 7.5 kW
Alternator
Undercarriage
Battery
24 V, 60 A
12 V, 126 Ah x 2
Radiator type
Carrier roller
Track roller
7 on one side
8 on one side
Track shoe
Assembly-type triple
grosser
45 on one side
Assembly-type triple
grosser
48 on one side
PC300, 350-8
SEN01988-01
01 Specification
Machine model
PC300-8
Hydraulic system
Serial number
60001 and up
PC300LC-8
267.5 x 2
MPa
{kg/cm2}
37.8 {380}
Operating method
Hydraulic
Travel motor
Swing motor
Type
Boom (*1)
Bucket
Double acting
piston
Double acting
piston
Double acting
piston
mm
140
160
140
mm
100
110
100
Stroke
mm
1,480
1,825
1,285
mm
3,525
4,255
3,155
mm
2,045
2,430
1,870
Hydraulic tank
Hydraulic oil filter
Hydraulic oil cooler
PC300, 350-8
01 Specification
SEN01988-01
PC350-8, PC350LC-8
Machine model
PC350-8
Serial number
Bucket capacity
1.4
1.4
kg
32,600
33,660
mm
7,380
7,380
mm
6,400
6,400
mm
11,100
11,100
mm
10,920
10,920
mm
10,100
10,100
mm
7,050
7,050
kN {kg}
212.8 {21,700}
(227.5 {23,200})
212.8 {21,700}
(227.5 {23,200})
Swing speed
rpm
9.5
9.5
deg.
18
18
Travel speed
km/h
Gradeability
deg.
35
35
kPa{kg/cm }
65.9 {0.67}
62.9 {0.64}
Overall length
mm
11,140
11,140
Overall width
mm
3,190
3,190
mm
3,190
3,190
mm
3,250
3,250
mm
3,110
3,110
mm
1,185
1,185
mm
498
498
mm
3,450
3,450
mm
4,310
4,310
mm
8,520
8,520
mm
3,700
4,030
Track gauge
mm
2,590
2,590
Cab height
mm
3,110
3,110
mm
600
600
Ground pressure
Dimensions
60001 and up
3
Performance
Operating weight
PC350LC-8
PC300, 350-8
SEN01988-01
01 Specification
Machine model
PC350-8
Serial number
60001 and up
Model
SAA6D114E
Type
mm
6-114x135
l {cc}
8.27 {8,270}
Flywheel horsepower
kW/rpm
{HP/rpm}
183.9/1,950 {250/1,950}
Max. torque
Nm/rpm
{kgm/rpm}
1,108/1,450 {113/1,450}
rpm
2,050
rpm
1,000
g/kWh
{g/HPh}
205 {151}
Performance
Piston displacement
Engine
PC350LC-8
24 V, 7.5 kW
Alternator
Battery
Undercarriage
Radiator type
Carrier roller
24 V, 60 A
12 V, 126 Ah x 2
Aluminum wave type, 4 rows
Two on one side
Track roller
7 on one side
8 on one side
Track shoe
Assembly-type triple
grosser
45 on one side
Assembly-type triple
grosser
48 on one side
PC300, 350-8
01 Specification
SEN01988-01
Machine model
PC350-8
Hydraulic system
Serial number
60001 and up
PC350LC-8
267.5 x 2
MPa
{kg/cm2}
37.8 {380}
Operating method
Hydraulic
Travel motor
Swing motor
Type
Boom (*1)
Bucket
Double acting
piston
Double acting
piston
Double acting
piston
mm
140
160
140
mm
100
110
110
Stroke
mm
1,480
1,825
1,825
mm
3,525
4,255
3,155
mm
2,045
2,430
1,870
Hydraulic tank
Hydraulic oil filter
Hydraulic oil cooler
PC300, 350-8
SEN01988-01
01 Specification
Weight table
k
This weight table is prepared for your reference when handling or transporting the components.
PC300-8, PC300LC-8
Machine model
Serial number
Engine assembly
q
Engine
q
Damper
q
Hydraulic pump
Radiator and oil cooler assembly
Hydraulic tank and filter assembly (Not including
hydraulic oil)
Fuel tank and filter assembly (Not including fuel)
Revolving frame
Cab
Operator seat
Counterweight
Swing machinery
Control valve
Swing motor
Travel motor
Center swivel joint
Track frame assembly
q
Track frame
q
Swing circle
q
Idler
q
Idler cushion
q
Carrier roller
q
Track roller
q
Final drive (including travel motor)
Track shoe assembly
q
Standard triple shoe (600 mm)
q
Standard triple shoe (700 mm)
q
Wide triple shoe (800 mm)
q
Load liner (Rubber pad type) (600 mm)
Boom assembly
Arm assembly
Bucket assembly
Boom cylinder assembly
Arm cylinder assembly
Bucket cylinder assembly
Link (large) assembly
Link (small) assembly
Boom pin
Arm pin
Bucket pin
Link pin
10
Unit: kg
PC300LC-8
PC300-8
60001 and up
1,148
865
14.3
178
153
1,148
865
14.3
178
153
176
176
238
2,723
570
35
5,480
442
242
88
164 x 2
29.9
7,311
3,879
487
169 x 2
287.5 x 2
28 x 4
52.2 x 14
583 x 2
238
2,723
570
35
5,480
442
242
88
164 x 2
29.9
7,979
4,441
487
169 x 2
287.5 x 2
28 x 4
52.2 x 16
583 x 2
3,470
3,700
4,030
4,300
4,380
4,680
2,290
2,290
1,105
1,105
1,015
1,015
254 x 2
254 x 2
382
382
228
228
316
316
76 + 15 x 2 + 56 + 17 + 42 76 + 15 x 2 + 56 + 17 + 42
13 + 17
13 + 17
30 x 2
30 x 2
27 x 2
27 x 2
PC300, 350-8
01 Specification
SEN01988-01
1
PC350-8, PC350LC-8
Machine model
Serial number
Engine assembly
q
Engine
q
Damper
q
Hydraulic pump
Radiator and oil cooler assembly
Hydraulic tank and filter assembly (Not including
hydraulic oil)
Fuel tank assembly (Not including fuel)
Revolving frame
Cab
Operator seat
Counterweight
Swing machinery
Control valve
Swing motor
Travel motor
Center swivel joint
Track frame assembly
q
Track frame
q
Swing circle
q
Idler
q
Idler cushion
q
Carrier roller
q
Track roller (double frame)
q
Track roller (single frame)
q
Final drive (including travel motor)
Track shoe assembly
q
Standard triple shoe (600 mm)
q
Standard triple shoe (700 mm)
q
Wide triple shoe (800 mm)
q
Load liner (Rubber pad type) (600 mm)
Boom assembly
Arm assembly
Bucket assembly
Boom cylinder assembly
Arm cylinder assembly
Bucket cylinder assembly
Link (large) assembly
Link (small) assembly
Boom pin
Arm pin
Bucket pin
Link pin
PC300, 350-8
Unit: kg
PC350LC-8
PC350-8
60001 and up
1,148
865
14.3
178
153
1,148
865
14.3
178
153
176
176
238
2,828
570
35
6,380
442
242
88
164 x 2
29.9
7,538
4,074
487
169 x 2
287.5 x 2
28 x 4
57.5 x 6
52.2 x 8
583 x 2
238
2,828
570
35
6,380
442
242
88
164 x 2
29.9
8,183
4,602
487
169 x 2
287.5 x 2
28 x 4
57.5 x 8
52.2 x 8
583 x 2
3,670
3,920
4,030
4,300
2,450
2,450
1,211
1,211
1,508
1,508
254 x 2
254 x 2
382
382
228
228
316
316
76 + 15x2 + 56 + 17 + 42 76 + 15x2 + 56 + 17 + 42
13 + 17
13 + 17
30 x 2
30 x 2
27 x 2
27 x 2
11
SEN01988-01
01 Specification
12
For details of the notes (Notes 1, Note 2...) in the table, see Operation and Maintenance Manual.
PC300, 350-8
01 Specification
SEN01988-01
Unit: l
Reservoir
Engine oil pan
Swing machinery case
Final drive case (each)
PC300/300LC-8, PC350/350LC-8
Specified (l)
Refill (l)
40
35
16.5
16.5
Damper case
1.3
1.3
Hydraulic system
365
188
Fuel tank
605
Cooling system
32
PC300, 350-8
13
SEN01988-01
2007 KOMATSU
All Rights Reserved
Printed in Japan 06-07 (01)
14
SEN01990-00
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN01990-00
1. Drive plate
2. Torsion spring
3. Stopper pin
4. Friction plate
5. Damper assembly
6. Muffler
7. Rear engine mount
8. Front engine mount
Outline
A wet type damper assembly is used.
Oil capacity: 1.3 l
PC300, 350-8
SEN01990-00
1. Reservoir tank
2. Radiator
3. Radiator cap
4. Oil cooler
5. Guard
6. Aftercooler
7. Radiator inlet hose
8. Radiator outlet hose
9. Shroud
Specifications
Radiator: Aluminum wave type, 4th row
Oil cooler: CF40-1
PC300, 350-8
SEN01990-00
2007 KOMATSU
All Rights Reserved
Printed in Japan 04-07 (01)
SEN01991-00
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
Power train
Power train...................................................................................................................................................... 2
Swing circle..................................................................................................................................................... 3
Swing machinery............................................................................................................................................. 4
Final drive ....................................................................................................................................................... 6
Sprocket .......................................................................................................................................................... 8
PC300, 350-8
SEN01991-00
Power train
1. Idler
2. Center swivel joint
3. Control valve
4. Final drive
5. Travel motor (HMV160ADT-2)
6. Engine (SAA6D114E)
7. Hydraulic pump (HPV125+125)
8. Travel speed solenoid valve
9. Swing brake solenoid valve
10. Swing machinery
11. Swing motor (HMF230ABE-5)
12. Swing circle
PC300, 350-8
Swing circle
SEN01991-00
Check Item
Axial clearance of bearing (when
mounted on chassis)
PC300, 350-8
Criteria
Remedy
Standard clearance
Clearance limit
0.5 1.6
3.2
Replace
SEN01991-00
Swing machinery
PC300, 350-8
SEN01991-00
Specifications
Reduction ratio: ((19+68)/19) x ((24+68)/24) = 17.553
Unit: mm
No.
Check Item
Criteria
Remedy
Standard clearance
Clearance limit
0.18 0.28
16
0.15 0.51
1.00
17
0.17 0.60
1.10
18
0.40 0.75
1.20
19
0.16 0.55
1.00
20
0.17 0.60
1.10
21
0.07 0.23
22
0 1.21
2.00
23
0.57 1.09
Standard size
Repair limit
24
0
145 -0.100
15
PC300, 350-8
Replace
Reapply hard
chrome plating or
replace
SEN01991-00
Final drive
1. Level plug
2. Drain plug
3. No.1 planetary gear (No. of teeth: 42)
4. No.1 sun gear (No. of teeth: 11)
5. No. 2 sun gear (No. of teeth: 19)
6. No.1 planetary carrier
7. No. 2 planetary carrier
8. Cover
9. Ring gear (No. of teeth: 97)
10. Hub
11. Sprocket
12. Floating seal
13. Travel motor
14. No. 2 planetary gear (No. of teeth: 38)
Specifications
Reduction ratio: ((11+97)/11) x ((19+97)/19) = 58.943
PC300, 350-8
SEN01991-00
Unit: mm
No.
Check Item
Criteria
Remedy
Standard clearance
Clearance limit
0.12 0.44
0.9
16
0.18 0.62
1.2
17
0.06 0.25
18
0.15 0.51
1.00
19
0.19 0.66
1.3
20
0.39 0.80
1.6
21
15
22
PC300, 350-8
Replace
Repair limit: 6
Standard size
Repair limit
87
84
Build-up welding
for rebuilding or
replace
SEN01991-00
Sprocket
Unit: mm
No.
Check Item
Width of tooth
Criteria
Remedy
Standard size
Repair limit
336.5
324.5
20
14
87
84
Build-up welding
for rebuilding or
replace
PC300, 350-8
SEN01991-00
The above drawing is reduced to 62%. Enlarge it to 160% to return it to the full scale and make a copy
on an OHP sheet.
PC300, 350-8
SEN01991-00
2007 KOMATSU
All Rights Reserved
Printed in Japan 04-07 (01)
10
SEN01992-00
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial No.
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN01992-00
1. Idler
2. Track frame
3. Carrier roller
4. Final drive
5. Track roller
6. Track shoe
7. Center guard
8. Front guard
The dimensions and the number of track rollers depend on the model, but the basic structure is not different.
Number of track rollers
Model
PC300, 350-8
PC300LC-8,
PC350LC-8
PC300, 350-8
SEN01992-00
Standard shoe
Models
PC300-8
PC350-8
PC300LC-8
PC350LC-8
600
600
600
600
216
216
216
216
45
45
48
48
Item
Unit: mm
No.
10
Check Item
Criteria
Remedy
Standard size
Tolerance
Rapair limit
Track
frame
123
+2
1
127
Idler support
120
0.5
118
Track
frame
266
+3
1
271
Idler support
261
259
Standard size
11
Recoil spring
Free length x
O.D.
811 x 261
PC300, 350-8
Build-up welding
for rebuilding or
replace
Rapair limit
Installation
length
Installation
load
655
208.7 kN
{21,290 kg}
Free length
Installation
load
167.0 kN
{17,030 kg}
Replace
SEN01992-00
Idler
PC300, 350-8
SEN01992-00
Unit: mm
No.
Check Item
Criteria
Remedy
Standard size
Rapair limit
635
590
578
Difference of tread
22.5
28.5
Thickness of tread
Total width
190
Width of tread
44
Standard
size
80
Standard
size
87.6
PC300, 350-8
50
Tolerance
Shaft
Hole
Standard
clearance
Clearance
limit
0.225
0.325
+0.130
0.024
0.201
0.455
Tolerance
Shaft
Hole
Standard
interference
Interference
limit
+0.087
+0.037
0.027
0.079
0.064
0.166
Standard size
Clearance limit
0.68 1.22
Replace bushing
SEN01992-00
Carrier roller
Unit: mm
No.
Check Item
Criteria
Standard size
Remedy
Rapair limit
179
152
138
Width of tread
50.3
Thickness of tread
32
25
Width of flange
19
Standard
size
54
Standard
size
61
Tolerance
Shaft
Hole
Standard
clearance
Clearance
limit
0.250
0.280
+0.074
+0.040
0.250
0.354
Tolerance
Shaft
Hole
Standard
interference
Interference
limit
+0.117
+0.087
+0.030
+0.040
0.057
0.117
Standard clearance
Clearance limit
0.5 0.7
Replace
PC300, 350-8
Track roller
SEN01992-00
Unit: mm
No.
Check Item
Thickness of tread
Overal width
Width of tread
Width of flange
10
Criteria
Standard size
Rapair limit
216
210
180
168
49
47.7
Single flange
Double flange
Standard
size
Standard
size
72
PC300, 350-8
48
Double flange
65
11
54
250
Single flange
Remedy
Build-up welding
for rebuilding or
replace
27
98
0.44 0.97
Tolerance
Shaft
Hole
Standard
clearance
Clearance
limit
0.250
0.350
+0.186
0.064
0.186
0.536
Tolerance
Shaft
Hole
Standard
interference
Interference
limit
+0.108
+0.008
0.006
0.036
0.014
0.144
Replace bushing
SEN01992-00
Track shoe
No.
Check Item
Link pitch
Link height
Criteria
Standard size
Remedy
Repair limit
216.3
219.3
Standard size
Repair limit
66.9
61.9
10.8
5.8
Standard size
Repair limit
116
107
30.7
21.7
Reverse or
replace
Adjust or replace
Repair or replace
PC300, 350-8
SEN01992-00
Unit: mm
No.
6
7
8
Check Item
Shoe bolt pitch
140.4
Link
12
13
14
15
Protrusion of pin
16
Thickness of spacer
Inside
width
102
Overall
width
47.8
Tread
width
42.6
5.25
242
Press-fitting force
19
(*)
Adjust or replace
148.4
Standard size
Reverse
10.8
5.8
Bushing
Regular
pin
Master
pin
a. Regular link
Shoe bolt
b. Master
link
21
Repair or replace
4.2
17
20
Replace
76.2
11
18
Remedy
178.4
9
10
Criteria
22
23
24
(*)
25
(*)
Tightening torque
(Nm {kgm})
Triple grouser shoe
Tightening torque
(Nm {kgm})
39339
{404}
12010
Standard size
Retighten
Tolerance
Standard interference
Shaft
Hole
66.5
+0.464
+0.424
+0.074
+0.074
0.350 0.464
44.6
+0.235
+0.085
0.188
0.250
0.273 0.485
Standard size
44.6
Standard size
44.6
Standard size
44.3
Tolerance
Shaft
Hole
+0.235
+0.085
+0.915
+0.415
Tolerance
Shaft
Hole
+0.03
+0.03
0.188
0.250
Tolerance
Shaft
Hole
+0.050
0.050
+0.915
+0.415
Standard clearance
0.180 0.830
Adjust or replace
Standard interference
0.188 0.280
Standard clearance
0.365 0.965
PC300, 350-8
SEN01992-00
Unit: mm
No.
Check Item
Criteria
Height
(*)
Repair limit
36
24
30
18
11
32
Length of base
(*)
29
26
(*)
24
Build-up welding
for rebuilding or
replace
24
(*)
Length at tip
22
18
(*)
16
18
7
8
Standard size
Thickness
Remedy
(*)
Thickness
(*)
22
Standard size
Repair limit
47
35
41
29
10
PC300, 350-8
PC300, 350-8
SEN01992-00
11
SEN01992-00
2007 KOMATSU
All Rights Reserved
Printed in Japan 04-07 (01)
12
SEN01993-00
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN01993-00
1. Bucket cylinder
2. Arm cylinder
3. Boom cylinder
4. Swing motor
5. Control valve
6. Oil cooler
7. Hydraulic filter
8. Hydraulic pump
9. L.H. travel motor
10. Hydraulic tank
11. Multi-pattern selector valve
12. L.H. PPC valve
13. Work equipment lock lever (electric type)
14. Center swivel joint
15. R.H. PPC valve
16. Travel PPC valve
17. Attachment circuit selector valve
18. Hydraulic drift prevention valve
19. Accumulator
20. Solenoid valve assembly
20A. PPC lock solenoid
20B. Travel junction solenoid
20C. Pump merge-divider solenoid
20D. Travel speed solenoid
20E. Swing brake solenoid
20F. Machine push-up solenoid
20G. 2-stage relief solenoid
PC300, 350-8
PC300, 350-8
SEN01993-00
SEN01993-00
Specifications
Tank capacity: 275 l
Amount of oil inside tank: 188 l
Safety valve
Relief cracking pressure:
16.7 6.9 kPa {0.17 0.07 kg/cm2}
Suction cracking pressure:
0 0.49 kPa {0 0.005 kg/cm2}
Bypass valve set pressure:
150 30 kPa {1.5 0.3 kg/cm2}
PC300, 350-8
PC300, 350-8
SEN01993-00
SEN01993-00
Hydraulic pump
Type: HPV125+125
PC300, 350-8
SEN01993-00
Outline
q
This pump consists of 2 variable capacity
swash plate piston pumps, PC valve, LS valve,
EPC valve and variable volume valve.
BMP: Breather fitting port
IM: PC mode selector current
ISIG: LS set pressure selector current
OCP: Oil level detection port
PAF: Front pump delivery port
PAR: Rear pump delivery port
PBF: Front pump pressure input port
PBR: Rear pump pressure input port
PD1F: Case drain port
PD1R: Air breeder
PD2F: Drain plug
PD2R: Drain plug
PENF: Front control pressure detection port
PENR: Rear control pressure detection port
PEPC: EPC basic pressure port
PEPB: EPC basic pressure detection port
PFC: Front pump delivery pressure detection port
PLSC: LS set selector pressure detection port
PLSF: Front load pressure input port
PLSFC: Front load pressure detection port
PLSR: Rear load pressure input port
PLSRC: Rear load pressure detection port
PM: PC mode selector pressure detection port
PRC: Rear pump delivery pressure detection port
PS: Pump suction port
1. Front pump
2. Rear pump
3. LS valve
4. PC valve
5. LS-EPC valve
6. PC-EPC valve
7. Variable volume valve
PC300, 350-8
SEN01993-00
1. Front shaft
2. Cradle
3. Front case
4. Rocker cam
5. Shoe
6. Piston
7. Cylinder block
8. Valve plate
9. End cap
10. Rear shaft
11. Rear case
12. Servo piston
13. PC valve
PC300, 350-8
SEN01993-00
Function
q
The pump converts the engine rotation transmitted to the shaft to oil pressure and delivers
pressurized oil corresponding to the load.
q
It is possible to change the discharge amount
by changing the swash plate angle.
Structure
Cylinder block (7) is supported to shaft (1) by
spline (14).
q
Shaft (1) is supported by front and rear bearings (15).
q
Tip of piston (6) is shaped as a concave ball
and shoe (5) is caulked to it to form one unit.
q
Piston (6) and shoe (5) constitute the spherical
bearing.
q
Rocker cam (4) has flat surface (A), and shoe
(5) is always pressed against this surface while
sliding in a circular movement.
q
Rocker cam (4) conducts high pressure oil to
cylinder surface (B) with cradle (2), which is
secured to the case, and forms a static pressure bearing when it slides.
q
PC300, 350-8
q
q
q
SEN01993-00
Operation of pump
q
Cylinder block (7) rotates together with shaft
(1), and shoe (5) slides on flat surface (A).
q
When this happens, rocker cam (4) moves
along cylindrical surface (B), so angle (a)
between center line (X) of rocker cam (4) and
the ax ial di rec tio n of cy li nder b loc k (7)
changes.
q
(a) is named the swash plate angle.
q
q
10
PC300, 350-8
SEN01993-00
PC300, 350-8
11
SEN01993-00
1. LS valve
1. Sleeve
2. Piston
3. Spool
4. Spring
5. Seat
6. Sleeve
7. Plug
8. Locknut
Function
q
The LS (load sensing) valve detects the load
and controls the discharge amount.
q
This valve controls main pump delivery (Q)
according to differential pressure (EPLS)[= PP
LS], called the LS differential pressure (the
difference between main pump pressure PP
and control valve outlet port pressure PLS).
q
Main pump pressure (PP), pressure (PLS)
(called the LS pressure) coming from the control valve output, and pressure (PSIG) (called
the LS selector pressure) from the proportional
solenoid valve enter this valve.
q
The relationship between the LS differential
pressure between the main pump pressure
(PP) and LS pressure (PLS) (EPLS) [= (PP)
(PLS)] and the pump delivery (Q) changes as
shown in the diagram according to LS selector
current (ISIG) of the LS-EPC valve.
q
If (ISIG) changes from 0 to 1A, setting force
the spring changes, too. As the result, the
specified median of the pump delivery volume
switching point changes as shown in the diagram. As for the front pump side, it will change
in the range of 0.98 to 2.45 MPa {in the range
of 10 to 25 kg/cm2] and as for the rear pump
side, it will change in the range of 1.08 to 2.55
MPa {in the range of 11 to 26 kg/cm2}.
Front pump
12
Rear pump
PC300, 350-8
SEN01993-00
Operation
q
q
PC300, 350-8
q
q
q
q
13
SEN01993-00
14
PC300, 350-8
SEN01993-00
PC300, 350-8
15
SEN01993-00
16
PC300, 350-8
SEN01993-00
2. PC valve
Function
q
When the pump discharge pressure (PP1)
(self-pressure) and (PP2) (other pump pressure) are high, the PC valve controls the pump
so that the volume of oil beyond the discharge
pressure-based specific flowrate may not be
conducted however you may increase the control valve stroke. Namely it is intended at controlling the horse power for the pumps so that it
may not exceed the engine hose power.
q
If the pump discharge pressure increases due
to increased load during operation, this valve
decreases the pump delivery.
q
And if the pump delivery pressure goes low, it
increases the pump delivery.
q
In this case, relation between the mean discharge pressure of the front and rear pumps
[(PP1) + (PP2)]/2 and the pump delivery (Q)
will becomes as shown in the diagram if the
relation is represented as the parameter the
current value (X) to be given to PC-EPC valve
solenoid.
q
The controller continues counting the actual
engine speed.
q
If the engine speed is slowed down due to
increased load, the controller reduces the
pump delivery to recover the speed.
PC300, 350-8
1. Plug
2. Servo piston assembly
3. Pin
4. Spool
5. Retainer
6. Seat
7. Cover
8. Wiring
17
SEN01993-00
Operation
18
PC300, 350-8
PC300, 350-8
SEN01993-00
19
SEN01993-00
Action of spring
q
Load of springs (4) and (6) on the PC valve is
determined by the swash plate position.
q
As servo piston (9) moves to right, spring (6) is
retracted.
q
If the servo piston moves further, it will be contacted again seat (5) and spring (6) will be
fixed.
q
After that, spring (4) alone will operate.
q
The spring load is changed by servo piston (9)
as it extends or compresses springs (4) and
(6).
q
If the command current (X) to PC-EPC valve
solenoid (1) changes, so does the force pushing piston (2).
q
Spring load of springs (4) and (6) is also
affected by the command current (X) to PCEPC valve solenoid.
q
Port (C) of the PC valve is connected to port
(E) of the LS valve.
q
Self pressure (PP1) enters port (B) and the
small diameter end of servo piston (9), and
other pump pressure (PP2) enters port (A).
20
q
q
PC300, 350-8
SEN01993-00
PC300, 350-8
21
SEN01993-00
(2) When load on actuator is large and pump discharge pressure is high
Outline
q
When the load is large and pump discharge
pressures (PP1) and (PP2) are high, the force
pushing spool (3) to the right becomes larger
and spool (3) will be moved to the position
shown in above figure.
q
Part of the pressure to be conducted from port
(C) to LS valve flows from port (B) to port (C)
and (D) via LS valve. At the end this flow, level
of this pressure becomes approximately half of
the main pump pressure (PP2).
22
Operation
q
When port (E) and port (G) of the LS valve are
connected, this pressure from port (J) enters
the large diameter end of servo piston (9),
stopping servo piston (9).
q
If main pump pressure (PP2) increases further
and spool (3) moves further to the right, main
pump pressure (PP1) flows to port (C) and acts
to make the pump delivery the minimum.
q
When servo piston (9) moves to the right,
springs (4) and (6) are compressed and push
back spool (3).
q
When spool (3) moves to the left, the opening
of port (C) and port (D) becomes larger.
q
As a result, the pressure on port (C) (= J) is
decreased and the rightward move servo piston (9) is stopped.
q
The position in which servo piston (9) stops at
this time is further to the right than the position
when pump pressures (PP1) and (PP2) are
low.
PC300, 350-8
SEN01993-00
PC300, 350-8
23
SEN01993-00
2) As the emergency pump drive switch is turned on due to failure on the pump controller
(1) When the main pump is under light load
q
q
24
PC300, 350-8
SEN01993-00
q
q
PC300, 350-8
25
SEN01993-00
3. LS(PC)-EPC Valve
C: To LS(PC) valve
P: From self pressure reducing valve
T: To tank
1. Connector
2. Coil
3. Body
4. Spring
5. Spool
6. Rod
7. Plunger
26
PC300, 350-8
Function
q
The EPC valve consists of the proportional
solenoid portion and the hydraulic valve portion.
q
When it receives signal current (i) from the
controller, it generates the EPC output pressure in proportion to the size of the signal, and
outputs it to the LS (PC) valve.
SEN01993-00
Operation
1)
q
q
q
PC300, 350-8
27
SEN01993-00
2)
q
q
q
q
q
q
28
3)
q
q
q
q
PC300, 350-8
SEN01993-00
C1: To PC valve
P1: From self pressure reducing valve
T1: To tank
1. Plug
2. Block
3. Piston
4. Spring
Function
q
The variable volume valve stabilizes the EPC
valve's output pressure.
Operation
q
Output pressure from EPC valve is conducted
to port (C) and as the result propulsion force of
piston (3) is increased by the load of spring (4).
q
Piston (3) is pushed to the left, and volume of
port (C) is increased.
q
The propulsion force of piston (3) becomes
smaller than the load of spring (4).
q
Piston (3) is pushed toward right, and volume
of port (C) is decreased.
PC300, 350-8
29
SEN01993-00
2007 KOMATSU
All Rights Reserved
Printed in Japan 04-07 (01)
30
SEN01994-00
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN01994-00
Control valve
Outline
q
The control valve consists of a 7-spool valve
(6-spool valve + boom Hi, arm Hi valve) and a
set of service valves. A merge-divider valve, a
back pressure valve, a boom drift prevention
valve are installed to it.
q
Since all the valves are assembled together
with connecting bolts and their passes are connected to each other inside the assembly, the
assembly is compact and easy to maintain.
A1: To bucket cylinder bottom
A2: To L.H. travel motor
A3: To boom cylinder bottom
A4: To swing motor
A5: To R.H. travel motor
A6: To arm cylinder head
A-1: To boom cylinder bottom
A-2: To Attachment 1
A-3: To Attachment 2
B1: To bucket cylinder head
B2: To L.H. travel motor
B3: To boom cylinder head
B4: To swing motor
B5: To R.H. travel motor
B6: To arm cylinder bottom
B-1: To arm cylinder bottom
B-2: To Attachment 1
B-3: To Attachment 2
BP1: Boom raising PPC output pressure
BP5: From 2-stage safety valve solenoid valve
BP6: From attachment select solenoid valve
P1: From bucket PPC and EPC valves
P2: From bucket PPC and EPC valves
P3: From L.H. Travel PPC valve
P4: From L.H. Travel PPC valve
P5: From boom PPC and EPC valves
P6: From boom PPC and EPC valves
P7: From swing PPC and EPC valves
P8: From swing PPC and EPC valves
P9: From R.H. Travel PPC valve
P10: From R.H. Travel PPC valve
P11: From arm PPC and EPC valves
P12: From arm PPC and EPC valves
P-3: From Service 1 and PPC valves
P-4: From Service 1 and PPC valves
P-5: From Service 2 and PPC valves
P-6: From Service 2 and PPC valves
PC300, 350-8
SEN01994-00
General view
PC300, 350-8
SEN01994-00
Sectional view
(1/5)
PC300, 350-8
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
SEN01994-00
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
31
Repair limit
Free length x
Outside diameter
Installed
length
Installed
load
Free length
Installed
load
54.2 x 34.8
51.2
417 N
{42.5 kg}
333 N
{34.0 kg}
315 N
{32.1 kg}
32
54.5 x 34.8
51.2
393 N
{40.1 kg}
33
54.6 x 34.8
51.2
421 N
{42.9 kg}
336 N
{34.3 kg}
34
54.9 x 24.2
52.0
251 N
{25.6 kg}
201 N
{20.5 kg}
PC300, 350-8
If damaged or
deformed, replace
spring.
SEN01994-00
(2/5)
PC300, 350-8
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
SEN01994-00
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
24
25
PC300, 350-8
Free length x
Outside diameter
Repair limit
Installed
length
Installed
load
46.8 x 7.5
11.5 x 4.6
Free length
Installed
load
40.6
5.5 N
{0.56 kg}
4.4 N
{0.45 kg}
8.5
1.5 N
{0.15 kg}
1.2 N
{0.12 kg}
If damaged or
deformed, replace
spring.
SEN01994-00
(3/5)
PC300, 350-8
1.
2.
3.
4.
SEN01994-00
Unload valve
Safety valve (Boom raise)
Main relief valve
Lift check valve
Arm valve
5. LS shuttle valve
6. Pressure compensation valve (IN)
7. Spool
8. Safety-suction valve (IN)
9. Regeneration circuit check valve
10. Safety-suction valve (OUT)
11. Pressure compensation valve (OUT)
R.H. travel valve
12. LS shuttle valve
13. Pressure compensation valve (Forward)
14. Spool
15. Suction valve (Forward)
16. Suction valve (Reverse)
17. Pressure compensation valve (Reverse)
Swing valve
18. LS select valve
19. Pressure compensation valve (R.H.)
20. Spool
21. Pressure compensation valve (L.H.)
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
22
23
PC300, 350-8
Free length x
Outside diameter
Repair limit
Installed
length
Installed
load
50.0 x 14.4
31.5 x 10.3
Free length
Installed
load
42.0
19.6 N
{2.0 kg}
15.7 N
{1.6 kg}
19.5
5.9 N
{0.6 kg}
4.71 N
{0.48 kg}
If damaged or
deformed, replace
spring.
SEN01994-00
(4/5)
10
PC300, 350-8
1.
2.
3.
4.
5.
6.
SEN01994-00
Return spring
Merge-divide valve (for LS)
Valve (Sequence valve)
Spring (Sequence valve)
Merge-divide valve (Main)
Return spring
Boom valve
7. Drift prevention valve
8. LS shuttle valve
9. Pressure compensation valve (Lower)
10. Spool
11. 2-stage safety-suction valve (Lower)
12. Regeneration circuit check valve
13. Suction valve (Raise)
14. Pressure compensation valve (Raise)
L.H. travel valve
15. Merge-divider valve (travel junction valve)
16. Return spring
17. LS shuttle valve
18. Pressure compensation valve (Forward)
19. Spool
20. Suction valve (Forward)
21. Suction valve (Reverse)
22. Pressure compensation valve (Reverse)
Bucket valve
23. LS shuttle valve
24. Pressure compensation valve (Curl)
25. Spool
26. Safety-suction valve (Curl)
27. Safety-suction valve (Dump)
28. Pressure compensation valve (Dump)
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
29
Repair limit
Free length x
Outside diameter
Installed
length
Installed
load
Free length
Installed
load
46.6 x 21.8
33.0
157 N
{16.0 kg}
126 N
{12.8 kg}
30
70.9 x 18.0
56.0
250 N
{25.5 kg}
200 N
{20.4 kg}
31
64.5 x 32.3
63.0
178 N
{18.1 kg}
142 N
{14.5 kg}
32
33.0 x 12.0
26.0
35.3 N
{3.6 kg}
28.2 N
{2.88 kg}
33
16.4 x 8.9
11.5
13.7 N
{1.4 kg}
11.0 N
{1.12 kg}
34
31.5 x 10.3
19.5
5.9 N
{0.6 kg}
4.71 N
{0.48 kg}
35
30.7 x 20.5
23.0
50.0 N
{5.1 kg}
40.0 N
{4.08 kg}
PC300, 350-8
If damaged or
deformed, replace
spring.
11
SEN01994-00
(5/5)
12
PC300, 350-8
SEN01994-00
Service valve 1
8. LS shuttle valve
9. Pressure compensation valve
10. Spool
11. 2-stage safety-suction valve
12. Safety-suction valve
Service valve 2
13. LS shuttle valve
14. Pressure compensation valve
15. Spool
16. Safety-suction valve
17. Unload valve
18. Main relief valve
19. LS bypass plug
PC300, 350-8
13
SEN01994-00
CLSS
Outline of CLSS
Features
CLSS stands for Closed center Load Sensing System, which has the following characteristics:
q
q
q
14
Configuration
q
CLSS is configured with variable capacity piston pumps, control valves, and respective
actuators.
q
The hydraulic pump is configured with pump
body, PC valve and LS valve.
PC300, 350-8
SEN01994-00
Basic principle
1.
q
PC300, 350-8
15
SEN01994-00
2.
16
PC300, 350-8
3.
System diagram
PC300, 350-8
SEN01994-00
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Front pump
Rear pump
Main relief valve
Unload valve
Merge-divider valve
Control valve
Actuator
Pump circuit
LS circuit
Tank circuit
Valve
Spring
LS bypass valve
LS valve
PC valve
17
SEN01994-00
18
PC300, 350-8
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
Arm valve
R.H. travel valve
Swing valve
Boom valve
L.H. travel valve
Bucket valve
Boom Hi valve
Arm Hi valve
Service valve 1
Service valve 2
Arm spool
R.H. travel spool
Swing spool
Boom spool
L.H. travel spool
Bucket spool
Boom Hi spool
Arm Hi spool
Service spool 1
Service spool 2
Pressure compensation valve
Variable pressure compensation valve
Suction valve
Check valve (for boom regeneration circuit)
Check valve (for arm regeneration circuit)
LS shuttle valve
LS select valve
Merge-divider valve
Arm quick return valve
Self pressure reducing valve
Travel junction valve
Back pressure valve
Boom drift prevention valve
Boom Hi check valve
Main relief valve (bucket side)
Set pressure:
36.1 0.25 MPa {367.5 2.5 kg/cm2}
(112 l/min)
SEN01994-00
PC300, 350-8
19
SEN01994-00
Unload valve
1.
1.
2.
3.
LS circuit
Valve
Pump circuit
Function
q
Drains an oil discharge for the portion of the
minimum pump swash plate angle while all
control valves are in the holding.
q
The pump pressure will correspond to a set
load of spring (5) inside the valve (this pressure will be P1).
q
Since LS pressure is drained from the LS
bypass valve, LS pressure C tank pressure C 0
MPa{0 kg/cm2}.
20
4.
5.
Tank circuit
Spring
Operation
q
Pressure of pump circuit (3) is received by the
end of valve (2).
q
Since the control valve is in neutral position,
pressure of LS circuit (1) is 0 MPa{0 kg/cm2}.
q
Pressurized oil of pump circuit (3) stops at
valve (2), and the pressure rises as no relief is
available.
q
When this pressure becomes larger than the
force of spring (5), valve (2) moves to the left.
q
Ports (b) and (c) are interconnected and the
pump pressure flows to tank circuit (4).
q
The pressurized oil of LS circuit (1) passes
from orifice (a) via port (c) and is drained to the
tank circuit (4).
q
When actuated, LS pressure C tank pressure.
q
Since the pump discharge pressure - LS circuit
pressure during unloading is larger than the
pump LS control pressure, the signal is output
to minimize the pump swash plate angle.
PC300, 350-8
SEN01994-00
2.
q
During operation (a work within a scope of discharge by a minimum swash plate angle), the
discharge pressure for the portion of minimum
pump swash plate angle is set to LS pressure
+ P1 pressure.
LS control differential pressure (EPLS) of discharge for the portion of minimum swash plate
angle will be equal to P1 pressure.
q
q
q
q
q
PC300, 350-8
21
SEN01994-00
Introduction of LS pressure
1.
2.
3.
4.
5.
6.
7.
Hydraulic pump
Main spool
Pressure compensation valve
Valve
Check valve
LS circuit
LS shuttle valve
Function
q
Introduces the upstream pressure (downstream pressure of the spool meter-in) of pressure compensation valve (3) and leads to LS
shuttle valve (7) as the LS pressure.
q
Connected to actuator port (B) via valve (4),
and makes LS pressure C actuator load pressure.
q
Inlet pore (a) inside main spool (2) has a small
diameter concurrently serving as a throttle.
Operation
When main spool (2) is operated, the pump
pressure enters port (c) via inlet pore (a) and is
led to the LS circuit.
q
When the pump pressures rises to reach the
load pressure of port (B), check valve (5)
opens.
q
22
PC300, 350-8
SEN01994-00
LS bypass plug
1.
2.
3.
4.
5.
6.
Hydraulic pump
Main spool
Pressure compensation valve
LS shuttle valve
LS bypass plug
LS circuit
Function
q
Releases the residual pressure in LS pressure
circuit (6) from orifices (a) and (b).
q
Slows down the rising rate of LS pressure to
prevent a sudden change of hydraulic pressure.
q
Bypass flow from LS bypass plug (5) causes a
pressure loss to be generated due to the circuit
resistance between throttle (c) of main spool
(2) and LS shuttle valve (4).
q
Effective LS differential pressure drops to
improve a dynamic stability of the actuator.
PC300, 350-8
23
SEN01994-00
(If the load pressure is higher than other work equipment during a combined operation)
1.
2.
3.
Hydraulic pump
Valve
Shuttle valve
Function
q
Pressure compensation valve works as the
load check valve.
q
If the pump pressure (LS pressure) is lower
than the load at port (c), shuttle valve (3) in
pressure compensation valve piston (4) interconnects spring chamber (E) and port (C).
q
The force of spring (5) operates piston (4) and
valve (2) to the closing direction.
4.
5.
6.
Piston
Spring
LS shuttle valve
24
PC300, 350-8
2.
SEN01994-00
When compensated
(If the load pressure is lower than other work equipment during a combined operation)
Function
q
The pressure compensation valve closes
under LS pressure of port (D), and the spool
meter-in downstream pressure of port (B)
becomes equivalent to the maximum pressure
of other work equipment.
q
Since the spool meter-in upstream pressure of
port (A) is the pump pressure, the spool meterin differential pressure [upstream pressure port
(A) pressure] - downstream pressure [port (B)
pressure] becomes equivalent to all the spools
in operation.
q
Pump flow is divided according to the ratio of
the meter-in opening area.
Operation
q
Spring chamber (E) is interconnected to port
(D).
q
Piston (4) and valve (2) operate in the closing
direction (to the right) under the LS circuit pressure from other work equipment of port (F).
q
Valve upstream pressure (= spool meter-in
downstream pressure) of port (B) is controlled
with LS pressure.
PC300, 350-8
25
SEN01994-00
3.
Function
q
The state of division changes according to the
area ratio of pressure compensation portion
(A1) and (A2). Area ratio = (A2)/(A1)
q
If area ratio = 1 : the spool meter-in downstream pressure will be equal to the maximum
load pressure, and the pressure will be divided
according to the opening area ratio.
q
If area ratio = 1 or over : the spool meter-in
downstream pressure will be greater than the
maximum load pressure, and the pressure will
be divided smaller than the opening area ratio.
q
If area ratio = 1 or under : the spool meter-in
downstream pressure will be smaller than the
maximum load pressure, and the pressure will
be divided greater than the opening area ratio.
26
PC300, 350-8
SEN01994-00
If holding pressure at port (A) is larger than LS pressure in the springing chamber (B)
1.
2.
3.
Hydraulic pump
Valve
Pressure compensation valve inner shuttle
valve
Piston
4.
Function
q
Shuttle valve (3) is pushed to the right by port
(A) pressure and cuts off interconnection
between ports (A) and (C).
q
Holding pressure at port (A) is led to the spring
chamber (B) to push piston (4) to the left so
that piston (4) and valve (2) will not be separated.
PC300, 350-8
27
SEN01994-00
2.
Outline
q
Since no holding pressure is generated at port
(A) of the travel circuit, a pressure compensation valve without shuttle valve (3) is adopted.
28
PC300, 350-8
SEN01994-00
If the cylinder head pressure is lower than the bottom pressure (free fall, etc.)
1.
2.
3.
4.
5.
6.
7.
Hydraulic pump
Boom spool
Pressure compensation valve
Safety-suction valve
Suction valve
Check valve
LS shuttle valve
Function
q
Provides the regeneration circuit from the cylinder bottom to the cylinder head when the
boom is lowered and increases flow to the cylinder bottom.
PC300, 350-8
Operation
q
If the cylinder head pressure is lower than the
bottom pressure, pressurized oil (A) from the
cylinder bottom flows to drain circuit (B) from
the notch of boom spool (2).
q
On the other hand, remaining oil flows to
regeneration circuit (C), opens check valve (6)
and flows to the cylinder head via circuit (D).
q
Flow from regeneration circuit (C) and pump
(1) merges in circuit (E).
29
SEN01994-00
2.
If the cylinder head pressure is higher than the bottom pressure (digging work, etc.)
Function
q
Check valve (6) provided to regeneration circuit (C) closes to shut off the flow from the cylinder bottom to the head.
30
PC300, 350-8
SEN01994-00
1.
2.
3.
4.
5.
6.
7.
Hydraulic pump
Arm spool
Pressure compensation valve
Safety-suction valve
Suction valve
Check valve
LS shuttle valve
Function
q
During arm digging, regeneration circuit provided from the cylinder head to the bottom
increases the cylinder speed as the cylinder
flow involves the pump delivery plus regenerated flow.
PC300, 350-8
Operation
q
If the cylinder head pressure is lower than the
bottom pressure, pressurized oil (A) from the
cylinder bottom flows to drain circuit (B) from
the notch of arm spool (2).
q
On the other hand, remaining oil flows to
regeneration circuit (C), opens check valve (6)
and flows to the cylinder head via circuit (D).
q
Flow from regeneration circuit (C) and pump
(1) merges in circuit (E).
31
SEN01994-00
2.
Function
q
Check valve (6) provided to regeneration circuit (C) closes to shut off the flow from the cylinder bottom to the head.
32
PC300, 350-8
Merge-divider valve
SEN01994-00
1.
When flows from the pumps merge [if pilot pressure (PS) is OFF]
1.
2.
3.
4.
Main spool
Spring
LS spool
Spring
Function
q
Merges pressurized oil (P1) and (P2) discharged from the two pumps or divides (to
respective control valve group).
q
Merges and divides LS circuit pressure.
PC300, 350-8
5.
6.
7.
8.
Operation
q
Since pilot pressure (PS) is OFF, output pressure from PPC valve is 0 kg/cm2.
q
Main spool (1) is pressed to the right by spring
(2) and ports (E) and (F) are interconnected.
q
Merges pressurized oil (P1) and (P2) discharged from the two pumps at ports (E) and
(F) and sends to necessary control valve.
q
Since pilot pressure (PS) is OFF for LS spool
(3), it is pressed to the right by spring (4), and
ports (A) - (D) and ports (B) - (C) are interconnected.
q
Forwards LS pressure led from respective control valve spools to LS circuits (5), (6), (7) and
(8) to all the pressure compensation valves.
33
SEN01994-00
2.
When flows from the pumps are divided [if pilot pressure (PS) is ON]
Operation
q
Pilot pressure (PS) turns ON, and output pressure from the PPC valve shifts main spool (1)
to the left, and ports (E) and (F) are divided.
q
Pressurized oil discharged from the two pumps
are sent to respective control valves.
P1 pressure: To bucket, L.H. travel, and boom
P2 pressure: To swing, R.H. travel, and arm
q
34
LS spool (3) too shifts to the left under the output pressure from the PPC valve, interconnects ports (A) and (C) and divides other ports.
Forwards LS pressure led from each control
valve spool to LS circuits (5), (6), (7) and (8) to
respective control valves.
PC300, 350-8
SEN01994-00
LS select valve
Function
q
Prevents high LS pressure from the swinging
from entering the LS circuit of work valves
while the swinging and work equipment are in
combined operation.
q
Prevents high pressure generated during
swing drive and improves operability of work
equipment.
Operation
1. If pilot pressure (BP) is OFF
q
Since pilot pressure (BP) is OFF, piston (3) is
pressed to the left by spring (2).
q
When swing-operated, swing LS pressure (P1)
enters port (A) after passing swing spool (5).
q
Valve (1) is pressed to the left and ports (A)
and (B) are interconnected.
q
Swing LS pressure (P1) flows to LS shuttle
valve (8).
2.
q
q
q
q
The illustration shows the state of simultaneous operation of swinging and R.H. travel.
[(BP) pressure ON]
1.
2.
3.
4.
5.
6.
7.
8.
9.
Valve
Spring
Piston
Piston
Swing spool
L.H. travel spool
Arm spool
LS shuttle valve
LS circuit
PC300, 350-8
35
SEN01994-00
36
PC300, 350-8
2.
a
SEN01994-00
3.
q
q
q
q
q
q
PC300, 350-8
q
q
37
SEN01994-00
4.
q
q
q
38
PC300, 350-8
SEN01994-00
Function
q
This valve connects the L.H. and R.H. travel
circuits via travel junction valve so that the
hydraulic oil will be supplied evenly to both
travel motors to improve machine's straight
travel performance.
q
When the machine is steered, outside pilot
pressure (PST) closes the travel junction valve
to improve steering performance.
PC300, 350-8
Operation
q
Pilot pressure from the travel junction solenoid
valve contracts spring (1), and travel junction
spool (2) moves to the left to the stroke end.
q
Junction circuit between port (PTL) (L.H. travel
circuit) and port (PTR) (R.H. travel circuit) is
closed.
39
SEN01994-00
2.
Operation
q
If pilot pressure (PST) from the solenoid valve
is 0, travel junction spool (2) is pressed by the
force of spring (1) against the right side and
the pass between ports (PTL) and (PTR) is
open.
40
PC300, 350-8
SEN01994-00
Function
q
Regulates flow to each cylinder by controlling
the stroke of each spool of the boom, arm, and
bucket using the pilot pressure of travel PPC
valve while climbing a steep grade, raising the
boom, digging with arm, dumping, bucket-digging or operating dump.
q
When controlling the stroke of the boom, arm
and/or bucket, pilot pressure of travel PPC
valve passes through the circuit inside the control valves to actuate the system.
PC300, 350-8
Operation
q
The oil in stroke regulation signal chamber (a)
is drained through orifices (5) and (6) of pistons (3) and (4) in the travel spring case and
the travel PPC valve.
q
When operated for boom raising (or arm digging, dumping, bucket digging, dumping),
spool (1) moves to the left until it makes contact with the end face of spring casing (2) (st0).
41
SEN01994-00
2.
When traveling
Operation
q
If the right travel lever is set in the reverse (or
forward) direction, pilot pressure from the PPC
valve presses spool (7) to the left (or right).
q
Spool (7) pushes piston (3) to close orifice (5)
and shut off stroke regulation signal chamber
(a) and the drain circuit of the travel PPC
valve.
q
At this time, the right travel reverse (or forward)
lever is set, PPC pressure is applied through
orifice (6) of piston (4) to the left end of piston
(8) to push piston (8) to the right.
q
When operated for boom raising (or arm IN,
OUT, bucket CURL, DUMP), spool (1) moves
to the left.
42
PC300, 350-8
SEN01994-00
Function
q
This valve prevents the oil in the boom cylinder
bottom from leaking through spool (1) and the
boom from lowering under its weight while the
boom lever is not operated.
Operation
q
When the boom is raised, pressurized oil from
the control valve works on the ring-shaped
area (S)[= (d1) area (d2) area] caused by
the difference between outside diameter (d1)
of poppet (5) and seat diameter (d2) to move it
to the left.
q
Contracts spring (4) and poppet (5) moves to
the left.
q
As a result, pressurized oil from the control
valve passes through the opening of poppet
(5) and flows to the bottom end of the boom
cylinder.
PC300, 350-8
43
SEN01994-00
2.
Operation
q
Moves the lever to neutral with the boom
raised.
q
Pressurized oil flown inside poppet (5) from
orifice (a) of poppet (5) is closed by pilot piston
(2).
q
Pressurized oil from the control valve and the
holding pressure of the boom cylinder bottom
are shut off.
q
The holding pressure of boom cylinder bottom
works on the ring-shaped area (S) caused by
the difference between outside diameter (d1)
of poppet (5) and seat diameter (d2) to move it
to the right.
q
The sum of this force and the force of spring
(4) closes poppet (5).
q
Pressurized oil from the control valve and the
holding pressure of the boom cylinder bottom
are shut off.
44
PC300, 350-8
3.
SEN01994-00
Operation
q
When the boom is lowered, pilot pressure from
the PPC valve presses pilot spool (2).
q
Pressurized oil in chamber (b) inside the poppet is drained via orifice (c).
q
Pressurized oil of the boom bottom flows to orifice (a) o chamber (b) o orifice (c) o drain (T),
and the pressurized oil in chamber (b) lowers.
q
As the pressure of chamber (b) lowers under
the pressure of port (B), poppet (5) opens.
q
Pressurized oil from port (B) is led to port (A)
and then flows to the control valve.
PC300, 350-8
45
SEN01994-00
Function
q
This valve prevents the oil in the arm head
from leaking through spool (1) and the boom
from lowering under its weight while the arm
lever is not operated.
Operation
q
When the arm OUT is operated, pressurized
oil from the control valve works on the ringshaped area (S)[= (d1) area (d2) area]
caused by the difference between the outside
diameter (d1) of poppet (5) and the seat diameter (d2) to move it to the left.
q
Contracts spring (4) and poppet (5) moves to
the left.
q
As a result, pressurized oil from the control
valve passes through the opening of poppet
(5) and flows to the arm cylinder head.
46
PC300, 350-8
2.
SEN01994-00
Operation
q
Moves the lever to neutral with the arm
dumped.
q
Pressurized oil flown inside poppet (5) from
orifice (a) of poppet (5) is closed by pilot piston
(2).
q
Pressurized oil from the control valve and the
holding pressure of the arm cylinder head are
shut off.
q
The holding pressure of arm cylinder head
works on ring-shaped area (S) caused by the
difference between outside diameter (d1) of
poppet (5) and seat diameter (d2) to move it to
the right.
q
The sum of this force and the force of spring
(4) closes poppet (5).
q
Pressurized oil from the control valve and the
holding pressure of the arm cylinder head are
shut off.
PC300, 350-8
47
SEN01994-00
3.
When arm IN
Operation
q
When the arm IN is operated, pilot spool (2) is
pushed under the pilot pressure from the PPC
valve.
q
Pressurized oil in chamber (b) inside the poppet is drained via orifice (c).
q
Pressurized oil of the arm head flows to orifice
(a) o chamber (b) o orifice (c) o drain (T), and
the pressurized oil in chamber (b) lowers.
q
As the pressure of chamber (b) lowers under
the pressure of port (B), poppet (5) opens.
q
Pressurized oil from port (B) is led to port (A)
and then flows to the control valve.
48
PC300, 350-8
4.
PC300, 350-8
SEN01994-00
49
SEN01994-00
Function
q
When arm OUT, large volume of oil returns
from the cylinder bottom.
q
Reduces this pressure loss.
Operation
q
When the arm OUT is operated, pilot spool (1)
is pushed under the pilot pressure from the
PPC valve.
q
Pressurized oil in chamber (b) inside the valve
is drained via orifice (c).
q
Pressurized oil of the arm bottom side flows to
orifice (a) o chamber (b) o orifice (c) o drain
(T), and the pressure in chamber (b) lowers.
q
If the pressure of chamber (b) drops lower than
that of port (A), pressure receiving force of the
pressure receiving portion [d2 area (S2) (seat
d i am e te r a r ea ) ] o n th e s i d e o f po r t ( A )
50
q
q
q
PC300, 350-8
2.
SEN01994-00
Operation
q
Returning the lever to neutral reduces the pilot
pressure from the PPC valve to 0 kg/cm2.
q
The pressurized oil that has flowed and been
drained through orifice (a) in valve (2) is closed
by pilot piston (1).
q
The holding pressure on the arm bottom side
works on the difference between areas (S2)
and (S1) of valve (2) to the right.
q
Valve (2) is closed by the total of this force and
the force of spring (3), so ports (A) and (B) are
shut off.
PC300, 350-8
51
SEN01994-00
2.
Operation
1. While engine is stopped
q
Pressurized oil is not fed to the self pressure
reducing valve from the pump, and valve (1) is
pressed to the right by the force of spring (2).
q
Drain circuit (a) of the control valve is connected with port (T) through orifice (b) of valve
(1).
PA =
52
PC300, 350-8
SEN01994-00
1.
2.
Spring
Poppet
Function
q
Set pressure of the relief valve is in two stages.
q
When power is needed, pilot pressure (P) is
turned ON and the set pressure becomes
higher.
Operation
The set pressure of relief valve is determined
by spring (1) installed load. (1st stage)
q
Respective setting is not required for both the
1st and 2nd stages. Setting the 1st stage completes the setting of the 2nd stage.
q
1.
2.
PC300, 350-8
53
SEN01994-00
1.
2.
3.
4.
Spring
Piston
Spring
Holder
Function
q
Enables to provide the safety valve set pressure in two stages, and make the low-pressure
setting smaller.
q
Enables to relieve a load without lever operation if high load is applied to the cylinder.
q
Improves work efficiency and reduces machine
body vibration.
Operation
q
The safety set pressure is determined by
spring (1) installed load.
1.
q
q
q
54
PC300, 350-8
2.
q
q
q
q
q
SEN01994-00
PC300, 350-8
55
SEN01994-00
A.
B.
C.
1.
2.
3.
4.
5.
6.
7.
8.
Valve
Spring
Sleeve
Poppet
Spring
Screw
Locknut
Cap
56
Function
q
Regulates flow distribution to the service valve
when the service valve (attachment) and the
work equipment valve (boom raising, etc.) are
operated together. (Equivalent surface area
ratio variable)
q
Pressurized oil from the service valve spool is
applied to the left side of valve (1) and is led to
chamber (g) via orifice (a).
q
LS pressure is led to chamber (e) via orifice
(d).
q
Pressurized oil of cylinder port is led to chamber (h) via passage (c) and orifice (f).
q
The force of spring (2) acts on valve (1), and
the force of spring (5) acts on poppet (4).
q
The force of spring (5) can be adjusted with
screw (6).
PC300, 350-8
Operation when jointly operated with a highload work equipment (such as the boom raising)
q
Both of the pump discharge pressure (P) and
LS pressures are determined by other equipment's pressure, while cylinder port pressure
causes the attachment to operate.
q
If the difference between the pump discharge
pressure (P) and cylinder pressure is smaller
than the force of spring (5), the balance of
forces applying to valve (1) may be expressed
with the following equation:
P x A1 = P x A2 + LS(A2 1) + F
A1:
A2:
F:
P:
Area of D1
Area of D2
Force of spring
Pump discharge oil pressure
PC300, 350-8
SEN01994-00
q
q
q
57
SEN01994-00
ACC:
ATT:
P1:
T:
TS:
V:
To accumulator
To attachment
From attachment selector solenoid valve
To hydraulic oil tank
To hydraulic oil tank
To control valve
1.
2.
Spool
Spring
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
58
Repair limit
Free length x
Outside diameter
Installed
length
Installed
load
Free length
Installed
load
132 x 29
114.5
834 N
{85.0 kg}
667 N
{68.0 kg}
If damaged or
deformed, replace
spring.
PC300, 350-8
SEN01994-00
Function
q
When a breaker is installed, the return oil from
the breaker does not pass through the main
valve, but returns directly to the hydraulic tank.
q
When other attachments (crusher, etc.) are
installed, the attachment and the main valve
are interconnected.
Operation
1. When attachment other than breaker is
installed
q
Spool (1) is pressed to the left by the force of
spring (2).
q
Ports (ATT) and (V) are interconnected and
ports (ATT) and (T) are shut off. Attachment is
thus interconnected to the control valve.
2.
q
q
q
PC300, 350-8
59
SEN01994-00
60
PC300, 350-8
CY:
PCY:
PI:
T:
V:
1.
2.
3.
4.
5.
6.
SEN01994-00
Pilot spool
Spring (1st stage spool)
Spring (2nd stage spool)
Safety valve
Check valve
Spring
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
Repair limit
Free length x
Outside diameter
Installed
length
Installed
load
Free length
Installed
load
20.8 x 12.2
13.5
12.7 N
{1.3 kg}
10.2 N
{1.04 kg}
47.1 N
{4.8 kg}
41.1 x 9.6
35.0
58.8 N
{6.0 kg}
41.9 x 25.8
41.0
78.5 N
{8.0 kg}
62.8 N
{6.4 kg}
10
44.6 x 25.6
41.0
181 N
{18.5 kg}
145 N
{14.8 kg}
PC300, 350-8
If damaged or
deformed, replace
spring.
61
SEN01994-00
Function
q
Prevents the pressurized oil from reversing
from the work equipment cylinder and the latter
from a sudden drop if the piping bur sts
between the control valve and the work equipment cylinder.
Operation
1. When the work equipment lever is in neutral
When the piping is free of burst
q
Check valve (5) is closed under the holding
pressure of the cylinder led from port (CY) to
chamber (b).
q
Pilot pressure led to port (PI) from the PPC
valve when in neutral is 0 MPa {0 kg/cm2}.
q
Spool (1) is pressed to the left by the force of
springs (2) and (3)
q
Chambers (a) and (b) are shut off.
q
No pressurized oil flows between the control
valve and the work equipment cylinder.
q
Accordingly, the work equipment is held in
position.
q
If the work equipment cylinder has abnormally
high pressure, safety valve (4) is actuated by
the holding pressure of the work equipment
cylinder.
q
Chambers (b) of L.H. and R.H. hydraulic drift
prevention valve for the boom are interconnected by port (PCY).
q
Chambers (b) will have the same pressure if
the L.H. and R.H. hydraulic drift prevention
valves have a difference in leakage.
62
PC300, 350-8
2.
SEN01994-00
When pressurized oil flows from the main valve to the cylinder
PC300, 350-8
63
SEN01994-00
3.
When returning pressurized oil to the main valve from the work equipment cylinder
64
PC300, 350-8
PC300, 350-8
SEN01994-00
65
SEN01994-00
2007 KOMATSU
All Rights Reserved
Printed in Japan 04-07 (01)
66
SEN01995-00
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN01995-00
Valve control
PC300, 350-8
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
PC300, 350-8
SEN01995-00
Lever positions
A. Hold
B. Boom (RAISE)
C. Boom (LOWER)
D. Bucket (DUMP)
E. Bucket (CURL)
F. Hold
G. Arm (IN)
H. Arm (OUT)
J. Swing (RIGHT)
K. Swing (LEFT)
L. Neutral
M. Travel (REVERSE)
N. Travel (FORWARD)
SEN01995-00
PPC valve
P:
P1:
P2:
P3:
P4:
T:
PC300, 350-8
1.
2.
3.
4.
5.
6.
Spool
Metering spring
Centering spring
Piston
Disc
Nut (for lever connection)
SEN01995-00
7.
8.
9.
10.
11.
Joint
Plate
Retainer
Body
Filter
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
12
Centering spring
(for ports P3 and P4)
Repair limit
Free length x
Outside diameter
Installed
length
Installed
load
Free length
Installed
load
42.5 x 15.5
34.0
17.7 N
{1.80 kg}
13.7 N
{1.40 kg}
13
Centering spring
(for ports P1 and P2)
44.5 x 15.5
34.0
29.4 N
{3.0 kg}
23.5 N
{2.40 kg}
14
Metering spring
26.5 x 8.15
24.9
16.7 N
{1.70 kg}
13.7 N
{1.40 kg}
PC300, 350-8
If damaged or
deformed, replace
spring.
SEN01995-00
Operation
1. When in neutral
q
Ports (A) and (B) of the control valve and ports
(P1) and (P2) of the PPC valve are connected
to drain chamber (D) via fine control hole (f) in
spool (1).
q
q
q
2.
q
PC300, 350-8
3.
q
PC300, 350-8
SEN01995-00
4.
q
q
At full stroke
Disc (5) pushes down piston (4), and retainer
(9) pushes down spool (1).
Fine control hole (f) is shut off from drain
chamber (D), and is interconnected to pump
pressure chamber (PP).
Therefore, the pilot pressure oil from the self
pressure reducing valve passes through fine
control hole (f) and flows to chamber (A) from
port (P1) to push the control valve spool.
The oil returning from chamber (B) passes
from port (P2) through fine control hole (f') and
flows to drain chamber (D).
SEN01995-00
P:
P1:
P2:
P3:
P4:
P5:
P6:
T:
PC300, 350-8
PC300, 350-8
SEN01995-00
SEN01995-00
10
PC300, 350-8
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
SEN01995-00
Plate
Body
Piston
Collar
Centering spring
Metering spring
Valve
Dumper
Steering signal spool
Steering signal spool spring
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
11
Centering spring
Repair limit
Free length x
Outside diameter
Installed
length
Installed
load
Free length
Installed
load
47.6 x 15.5
32.5
108 N
{11.0 kg}
86.3 N
{8.8 kg}
12
Metering spring
26.5 x 8.15
24.9
16.7 N
{1.7 kg}
13.7 N
{1.4 kg}
13
12.8 x 7.3
8.5
8.8 N
{0.9 kg}
7.1 N
{0.72 kg}
PC300, 350-8
If damaged or
deformed, replace
spring.
11
SEN01995-00
1.
Operation
1) When in neutral
q
Ports (A) and (B) of the control valve and ports
(P1) and (P2) of the PPC valve are connected
to drain chamber (D) via fine control hole (f) in
spool (1).
q
q
q
2)
q
12
PC300, 350-8
3)
q
SEN01995-00
4)
q
q
At full stroke
Lever (5) pushes down piston (4), and retainer
(9) pushes down spool (1).
Fine control hole (f) is shut off from drain
chamber (D), and is interconnected to pump
pressure chamber (PP).
PC300, 350-8
13
SEN01995-00
Operation
1) When in neutral
14
PC300, 350-8
2)
PC300, 350-8
SEN01995-00
15
SEN01995-00
3)
The Illustration shows the circuit for left forward (slow) and right forward (fast) operation.
If the operation quantities of both levers are different from each other as in the steering operation (if the difference of the pilot pressure
between both sides is higher than a certain
level), the pilot pressure is output as the steering signal.
The pressure in left spring chamber (k) of
steering signal spool (j) is (P2).
The pressure in right spring chamber (l) is
(P4).
When the pressure state reaches [(P4 - P2) x
(Spool section) > Spring set load], the spool is
switched to the direction of the arrow.
q
q
q
16
PC300, 350-8
4)
When counter-rotated
The illustration shows the circuit for travelling left reverse and right forward.
PC300, 350-8
SEN01995-00
17
SEN01995-00
18
For the details of operation, see the paragraph of Work equipment swing PPC valve.
PC300, 350-8
P:
P1:
P2:
T:
1.
2.
3.
4.
5.
6.
7.
8.
Spool
Piston
Lever
Plate
Retainer
Block
Body
EPC valve
SEN01995-00
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
10
Centering spring
Metering spring
PC300, 350-8
Free length x
Outside diameter
Repair limit
Installation
length
Installation
load
33.9 x 15.3
22.7 x 8.10
Free length
Installation
load
28.4
125 N
{12.7 kg}
100 N
{10.2 kg}
22.0
16.7 N
{1.70 kg}
13.3 N
{1.36 kg}
If damaged or
deformed, replace
spring.
19
SEN01995-00
1. EPC valve
C:
P:
T:
To control valve
From self pressure reducing valve
To hydraulic tank
1.
2.
Body
Plug
3.
4.
5.
6.
7.
Spool
Push pin
Coil
Plunger
Connector
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
20
Return spring
Repair limit
Free length
Installation
length
Installation
load
Free length
Installation
load
9.0
8.4
3.1 N
{0.32 kg}
If damaged or
deformed, replace
EPC valve assembly.
PC300, 350-8
Function
q
The EPC valve consists of the proportional
solenoid portion and the hydraulic valve portion.
q
When it receives signal current (i) from the
pump controller, it generates the EPC output
pressure in proportion to the size of the signal,
and outputs it to the control valve.
SEN01995-00
Operation
q
q
q
PC300, 350-8
21
SEN01995-00
q
q
22
q
q
PC300, 350-8
PC300, 350-8
SEN01995-00
23
SEN01995-00
24
For the details of operation, see the paragraph of Work equipment swing PPC valve.
PC300, 350-8
P:
P1:
P2:
T:
1.
2.
3.
4.
5.
6.
7.
8.
Spool
Piston
Lever
Plate
Retainer
Block
Body
EPC valve
SEN01995-00
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
10
Centering spring
Metering spring
PC300, 350-8
Free length x
Outside diameter
Repair limit
Installation
length
Installation
load
33.9 x 15.3
22.7 x 8.10
Free length
Installation
load
28.4
125 N
{12.7 kg}
100 N
{10.2 kg}
22.0
16.7 N
{1.70 kg}
13.3 N
{1.36 kg}
If damaged or
deformed, replace
spring.
25
SEN01995-00
Solenoid valve
PPC lock, travel junction, merge-divider, travel speed, swing brake, machine push-up and 2-stage
relief solenoid valves
1.
2.
3.
4.
5.
6.
7.
26
T:
A1:
A2:
A3:
A4:
A5:
A6:
To tank
To PPC valve
To main valve (Travel junction valve)
To main valve (Merge-divider valve)
To both travel motors
To swing motor
To main valve (2-stage safety valve at boom
cylinder head)
A8: To main valve (2-stage relief valve)
P1: From main pump
ACC: To accumulator
PC300, 350-8
1.
2.
3.
Connector
Moving core
Coil
Operation
When solenoid is deenergized
q
Since the signal current does not flow from the
controller, solenoid (3) is deenergized. For this
reason, spool (4) is pushed to the left by spring
(6). By this operation, the pass from port (P) to
port (A) is closed and the pressurized oil from
the main pump does not flow into the actuator.
At this time, the oil from the actuator is drained
through ports (A) and (T) into the tank.
PC300, 350-8
SEN01995-00
4.
5.
6.
Spool
Block
Spring
27
SEN01995-00
PPC accumulator
1
1.
2.
3.
4.
5.
6.
Gas plug
Shell
Poppet
Holder
Bladder
Oil port
Specifications
Gas capacity: 300 cc (for PPC)
28
PC300, 350-8
SEN01995-00
For breaker
1.
2.
3.
4.
5.
Drain plug
Filter
Case
Head cover
Relief valve
PC300, 350-8
Specifications
Rated pressure: 6.9 MPa {70 kg/cm2}
Flow: 200 l/min
Relief valve cracking pressure:
0.34 0.05 MPa {3.5 0.5 kg/cm2}
Filter mesh size: 6 m
Filtering area: 4,570 cm2
29
SEN01995-00
1.
2.
3.
4.
5.
Cover
Body
Slipper seal
O-ring
Shaft
A1:
A2:
B1:
B2:
C1:
C2:
D1:
D2:
E:
T1:
T2:
No.
30
Check item
Clearance between rotor and
shaft
Criteria
Remedy
Standard size
Standard clearance
Clearance limit
80
Replace
PC300, 350-8
Travel motor
SEN01995-00
Type: HMV160ADT-2
PC300, 350-8
Specifications
Type
:HMV160ADT-2
Theoretical displacement
(Min.)
:103.5 cm3/rev
(Max.)
:160.8 cm3/rev
Rated pressure
: 37.3 MPa {380 kg/cm2}
Rated speed
(Capacity min.)
:2,638 rpm
(Capacity max.)
:1,590 rpm
Brake release pressure
:1.18 MPa {12 kg/cm2}
Travel speed selector pressure
(differential pressure) :0.78 MPa {8 kg/cm2}
31
SEN01995-00
32
PC300, 350-8
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
SEN01995-00
Output shaft
Motor case
Rocker cam
Piston
Cylinder block
Valve plate
End cover
Slow return valve
Brake spring
Brake piston
Plate
Disc
Regulator piston
Check valve
Counterbalance valve
Safety valve
Ball
Regulator valve
Spring
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
20
Repair limit
Free length x
Outside diameter
Installation
length
Installed
load
Free length
Installed
load
58.43 x 30.0
42.0
427 N
{43.5 kg}
341 N
{34.8 kg}
0.98 N
{0.10 kg}
21
33.0 x 13.8
23.0
1.27 N
{0.13 kg}
22
Regulator piston
spring
61.1 x 23.2
43.9
221 N
{22.5 kg}
177 N
{18.0 kg}
23
Regulator valve
spring
29.6 x 9.0
26.0
98.1 N
{10.0 kg}
78.5 N
{8.0 kg}
PC300, 350-8
If damaged or
deformed, replace
spring.
33
SEN01995-00
Operation of motor
1) At slow speed (motor swash plate angle at maximum)
q
q
34
PC300, 350-8
2)
q
q
q
q
PC300, 350-8
SEN01995-00
35
SEN01995-00
36
PC300, 350-8
2)
As the travel lever is placed in neutral, counterbalance valve spool (17) returns to the neutral
position and closing the parking brake circuit.
The pressurized oil in chamber (a) of brake
piston (10) passes through orifice (f) of brake
piston (10) and is drained to the motor case.
Brake piston (10) is pushed to the right by
spring (9).
Plate (11) and disc (12) are pushed together,
and the brake is applied.
As brake piston (10) returns, flow of pressurized oil is reduced with slow return valve (8).
The time delay will be set to activate the brake
only after the machine has stopped.
q
q
q
q
PC300, 350-8
SEN01995-00
37
SEN01995-00
Brake valve
q
The brake valve consists of check valves (14),
counterbalance valve (15) and safety valve
(16).
q
Functions and operations of respective components shall conform to the following.
1.
Function
When traveling downhill, the machine travel
speed tends to get faster than the motor
(engine) speed because of the downward force
generated from its own weight.
q
If the machine travels with the engine at low
speed, the motor may rotate without load,
causing the machine to run away, resulting in a
very dangerous situation.
q
These valves are used to prevent above by
controlling the machine to travel according to
the engine speed (pump delivery).
q
38
PC300, 350-8
PC300, 350-8
SEN01995-00
39
SEN01995-00
2.
Safety valve
(bidirectional 2-stage set safety valve)
Function
q
As long as the machine travel is stopped (or it
is travelling downhill), the counterbalance
valve closes the inlet and outlet circuits of the
motor.
q
Since the motor is rotated by inertial force,
pressure in the motor outlet port side is abnormally increased, potentially resulting in damages on the motor and piping.
q
The safety valve releases this abnormal pressure to the inlet port side of the motor in order
to prevent damages to the equipment.
Bidirectional action
1) When pressure in chamber (MB) has
become high (when rotating clockwise)
q
As long as the machine travel is stopped (or it
is travelling downhill), the check valve of counterbalance valve closes chamber (MB) of the
outlet port circuit.
q
The motor tries to continue rotation resorting to
inertial force, thus pressure on the outlet port
(MB) is increased.
40
PC300, 350-8
2)
SEN01995-00
PC300, 350-8
41
SEN01995-00
2)
q
q
q
42
PC300, 350-8
SEN01995-00
Swing motor
Type: KMF230ABE-5
PC300, 350-8
Specifications
Type
Theoretical displacement
Safety valve set pressure
Rated engine speed
Brake release pressure
: KMF230ABE-5
: 229.4 cm3/rev
: 27.9 MPa {285 kg/cm2}
: 1,130 rpm
: 1.9 MPa {19 kg/cm2}
43
SEN01995-00
44
PC300, 350-8
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
SEN01995-00
Brake spring
Drive shaft
Spacer
Case
Disc
Plate
Brake piston
Housing
Piston
Cylinder block
Valve plate
Center shaft
Center spring
Check valve
Check valve spring
Shuttle valve
Shuttle valve spring
Unit: mm
No.
Check item
Criteria
Remedy
Standard size
18
19
PC300, 350-8
Free length x
Outside diameter
Repair limit
Installed
length
Installed
load
66.5 x 25.6
24.5 x 11.6
Free length
Installed
load
45.0
6.96 N
{0.71 kg}
5.59 N
{0.57 kg}
14.5
7.45 N
{0.76 kg}
5.98 N
{0.61 kg}
If damaged or
deformed, replace
spring.
45
SEN01995-00
46
2.
Operation
q
As the swing brake solenoid valve is energized, the valve is switched.
q
The pressurized oil from the self pressure
reducing valve is conducted brake chamber (a)
via port (B).
q
After entering chamber (a), the pressurized oil
compresses brake spring (1) and pushes
brake piston (7) up.
q
Disc (5) is separated from plate (6), releasing
the brake.
PC300, 350-8
SEN01995-00
2.
q
Outline
q
The relief valve portion consists of check
valves (2) and (3), shuttle valves (4) and (5),
and relief valve (1).
Function
q
When the machine is in the swing holding
mode, control valve (6) closes the motor outlet
circuit, but the motor rotation is continued by
inertial force.
q
The motor output, therefore, is abnormally
increased, resulting in damaging the motor.
q
In order to prevent the motor damages, the
relief valve relieves the abnormally high pressure to port (S) from the motor outlet side
(high-pressure side) of the motor.
Operation
1. When starting swing
q
When the swing control lever is operated to the
right- swing, the pressurized oil from the pump
is supplied to port (MA) via control valve (6).
q
The pressure on port (MA) rises, the starting
torque is generated in the motor, and the motor
starts to rotate.
q
The pressurized oil from the outlet port of the
motor passes from port (MB) through the control valve (6) and returns to the tank.
PC300, 350-8
q
q
q
q
q
47
SEN01995-00
48
SEN01995-00
Valve body
Spool (MA side)
Spring (MA side)
Plug (MA side)
Spool (MB side)
Spring (MB side)
Plug (MB side)
PC300, 350-8
49
SEN01995-00
Function
q
This valve reduces the swing back generation
in the swing body by the inertia of the swing
body, the backlash and rigidity of the machinery system, and the compression of the
hydraulic oil when the swing is stopped.
q
The valve contributes in preventing collapsing
of load when the swing is stopped and also
contributes in reducing cycle time (enhances
the positioning performance, enabling you to
proceed to the next work quicker than ever).
2.
q
q
q
q
q
Operation
1. When port (MB) brake pressure is generated
q
Pressure (MB) is conducted to chamber (d) via
notch (g).
q
The pressure compresses spring (6) by use of
the difference in areas of circles (D1 > D2) of
spool (5) and moves spool (5) to the left side.
q
Port (MB)o chamber (e) will be interconnected.
q
Since pressure (MA) is lower than the set pressure of spring (3), spool (2) does not move and
the pressurized oil is kept in. Thus the braking
force is ensured.
50
PC300, 350-8
PC300, 350-8
SEN01995-00
51
SEN01995-00
Hydraulic cylinder
Boom cylinder
Arm cylinder
52
PC300, 350-8
SEN01995-00
Bucket cylinder
Unit: mm
No.
Check item
Criteria
Cylinder
Clearance between
piston rod and bushing
Clearance between
piston rod support
shaft and bushing
Clearance between
cylinder bottom support
shaft and bushing
PC300, 350-8
Standard
size
Tolerance
Remedy
Shaft
Hole
Standard
clearance
Clearance
limit
+0.035
+0.005
0.041
0.125
0.412
Boom
100
-0.036
-0.090
Arm
110
-0.036
-0.090
+0.261
+0.047
0.083
0.351
0.412
Bucket
100
-0.030
-0.076
+0.257
+0.047
0.083
0.347
0.447
Boom
100
-0.030
-0.060
+0.190
+0.070
0.100
0.250
Arm
100
-0.030
-0.076
+0.190
+0.070
0.105
0.251
Bucket
90
-0.030
-0.076
+0.190
+0.070
0.100
0.246
Boom
90
-0.030
-0.060
+0.190
+0.070
0.075
0.225
Arm
100
-0.030
-0.076
+0.190
+0.070
0.105
0.251
Bucket
90
-0.030
-0.060
+0.190
+0.070
0.100
0.230
Replace bushing
Replace pin or
bushing
53
SEN01995-00
2007 KOMATSU
All Rights Reserved
Printed in Japan 04-07 (01)
54
SEN01996-01
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
Work equipment
Work equipment............................................................................................................................................. 2
Dimensions of components............................................................................................................................ 4
PC300, 350-8
SEN01996-01
Work equipment
PC300, 350-8
SEN01996-01
Unit: mm
No.
Check item
Clearance between pin connecting
PC300, 350-8
Criteria
Standard
size
Tolerance
Remedy
Shaft
Hole
Standard
clearance
Clearance
limit
110
0.036
0.090
+0.157
+0.079
0.115
0.247
1.0
110
0.036
0.090
+0.179
+0.081
0.117
0.269
1.0
90
0.036
0.090
+0.165
+0.072
0.108
0.255
1.0
90
0.036
0.090
+0.145
+0.083
0.119
0.235
1.0
90
0.036
0.090
+0.165
+0.072
0.108
0.255
1.0
90
0.036
0.090
+0.163
+0.069
0.105
0.253
1.0
Replace
0.5 1.0
Adjust shims
2.0
SEN01996-01
Dimensions of components
1.
Dimension of arm
PC300, 350-8
SEN01996-01
Unit: mm
PC300-8
No.
Measuring position
1
2
PC350-8
Tolerance
Standard
size
Shaft
Hole
100
0.036
0.071
+0.1
0
Tolerance
Standard
size
Shaft
Hole
100
0.036
0.071
+0.1
0
119.3
+1.5
0
119.3
+1.5
0
116
1.2
116
1.2
Boom side
320
+0.5
0
320
+0.5
0
Arm side
316
0.3
0.8
316
0.3
0.8
Arm side
3
0.036
0.090
+0.1
+0.1
+0.1
+0.1
110
470.6
470.6
236.5
0.5
236.5
0.5
1022.4
1022.4
3178
3178
2975.6
2975.6
10
472.5
472.5
1.0
11
731.0
0.2
731.0
0.2
12
728.0
0.5
728.0
0.5
13
513.6
513.6
14
1670
15
90
16
345.0
17
90
18
19
PC300, 350-8
0.036
0.090
1670
+0.2
0
0.5
0.036
0.090
110
0.036
0.090
90
0.036
0.090
345.0
+0.054
+0.054
90
+0.2
0
0.5
0.036
0.090
+0.054
+0.054
Arm itself
330
0
0.5
330
0
0.5
345
345
Min.
1870
1870
Max.
3155
3155
SEN01996-01
2.
Dimension of bucket
PC300, 350-8
SEN01996-01
Unit: mm
PC300-8
PC350-8
No.
Measuring position
Standard
size
Tolerance
Standard
size
Tolerance
1
2
3
4
5
6
7
512.2
0.5
512.2
0.5
37.9
0.5
37.9
0.5
9419'
9414'
513.6
513.6
1658
1666
193
208
50
42
90
+0.2
+0.0
90
+0.2
+0.0
120
+0.054
+0.054
120
+0.054
+0.054
10
125
+0.1
+0.1
125
+0.1
+0.1
11
346
+1
0
346
+1
0
12
13
68
68
138
138
525.5
+0.5
0.25
525.5
+0.5
0.25
14
15
16
17
18
19
20
21
22
26
26
165
165
150
150
200
200
145.8
137.9
138.2
140.4
R115
R115
R100
R100
23
382
+2
0
382
+2
0
24
25
60
60
56
56
PC300, 350-8
SEN01996-01
2007 KOMATSU
All Rights Reserved
Printed in Japan 06-07 (01)
SEN01997-00
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN01997-00
A: Fresh air
B: Recirculated air
C: Hot/cool air
PC300, 350-8
PC300, 350-8
SEN01997-00
SEN01997-00
2007 KOMATSU
All Rights Reserved
Printed in Japan 04-07 (01)
SEN01998-02
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
Electrical system
Engine control ................................................................................................................................................ 2
Electronic control system ..............................................................................................................................11
Monitor system ............................................................................................................................................. 36
Sensor .......................................................................................................................................................... 63
KOMTRAX system ....................................................................................................................................... 66
PC300, 350-8
SEN01998-02
Engine control
1.
2.
3.
4.
5.
6.
7.
Battery relay
Battery
Starting switch
Fuel control dial
Starting motor
Engine throttle controller
Pump controller
Outline
q
The engine can be started and stopped with
only starting switch (3).
PC300, 350-8
SEN01998-02
Operation of system
Starting engine
q
When the starting switch is turned to the
START position, the starting signal flows to the
starting motor. Then, the starting motor turns to
start the engine.
Stopping engine
q
When detecting that the starting switch is set to
the STOP position, the engine controller cuts
the fuel injection to stop the engine.
PC300, 350-8
SEN01998-02
Component
Fuel control dial
1.
2.
3.
Knob
Dial
Spring
4.
5.
6.
Ball
Potentiometer
Connector
Function
q
A potentiometer is installed under the knob. As
the knob is turned, the potentiometer shaft is
turned.
q
As the potentiometer shaft is turned, the resistance of the variable resistor in potentiometer
(5) changes and a throttle signal is sent to the
engine controller.
q
The hatched area in the graph shown at right is
the abnormality detection area.
PC300, 350-8
SEN01998-02
Engine controller
CN-CE01
Input/
output
1
Electric power supply for fuel feed pump
D
2
Electric power supply for IMA
D
3
Atmosphere sensor
B
4
NC(*)
5
NC(*)
6
CAN()
E
7
NC(*)
8
CAN(+)
E
9
NC(*)
10
NC(*)
Pin No.
PC300, 350-8
Signal name
CN-CE01
Input/
output
11
Fuel feed pump return
C
12
NC(*)
13
NC(*)
B
14
WATER-IN-FUEL sensor
B
15
Coolant temperature sensor
B
16
5V electric power supply for sensor
A
17
Oil pressure switch
B
18
NC(*)
19
NC(*)
20
NC(*)
21
NC(*)
22
NC(*)
D
23
Boost temperature sensor
B
24
NC(*)
25
Common rail pressure sensor
B
26
Buckup sensor
B
27
NE sensor (+)
B
*: Never connect to NC or malfunctions or failures will
occur.
Pin No.
Signal name
SEN01998-02
CN-CE01
CN-CE02
Input/
Pin No.
Signal name
output
28
NC(*)
29
NC(*)
30
NC(*)
31
NC(*)
D
32
NC(*)
C
33
GND
A
34
NC(*)
35
NC(*)
A
36
NC(*)
37
NC(*)
A
38
NC(*)
C
39
Key switch (ACC)
40
Electrical intake air heater relay drive
41
NC(*)
42
Electrical intake air heater relay return
C
43
NC(*)
44
Boost pressure sensor
B
45
Injector #1 (+)
D
46
Injector #5 (+)
D
47
Sensor GND
C
48
Ne sensor ()
C
49
NC(*)
50
NC(*)
51
Injector #2 ()
C
52
Injector #3 ()
C
53
Injector #1 ()
C
54
Injector #2 (+)
D
55
Injector #3 (+)
D
56
Injector #4 (+)
D
57
Injector #6 (+)
D
58
Injector #4 ()
C
59
Injector #6 ()
C
60
Injector #5 ()
C
*: Never connect to NC or malfunctions or failures will
occur.
Input/
output
13
NC(*)
B
14
NC(*)
B
15
NC(*)
B
16
NC(*)
B
17
NC(*)
B
18
NC(*)
B
19
NC(*)
B
20
NC(*)
E
21
NC(*)
A
22
Fuel control dial (+5V)
A
23
Fuel control dial ()
C
24
NC(*)
B
25
NC(*)
B
26
NC(*)
B
27
NC(*)
B
28
NC(*)
B
29
NC(*)
C
30
NC(*)
B
31
NC(*)
B
32
NC(*)
C
33
GND
C
34
NC(*)
C
35
NC(*)
B
36
NC(*)
B
37
NC(*)
C
38
NC(*)
D
39
Key switch (ACC)
A
40
Electrical intake air heater relay drive
D
41
NC(*)
D
42
Electrical intake air heater relay return
C
43
NC(*)
D
44
NC(*)
D
45
NC(*)
46
CAN(+)
E
47
CAN()
E
48
NC(*)
D
49
PWM OUTPUT
D
50
NC(*)
D
*: Never connect to NC or malfunctions or failures will
occur.
CN-CE02
Input/
output
1
NC(*)
B
2
NC(*)
B
3
NC(*)
B
4
NC(*)
B
5
NC(*)
B
6
NC(*)
B
7
NC(*)
B
8
NC(*)
B
9
Fuel control dial (+)
B
10
NC(*)
B
11
NC(*)
B
12
NC(*)
B
*: Never connect to NC or malfunctions or failures will
occur.
Pin No.
Signal name
Pin No.
Signal name
CN-CE03
Pin No.
1
2
Signal name
Input/
output
C
C
GND
NC(*)
Electric power supply (+24V con3
A
stantly)
4
NC(*)
A
*: Never connect to NC or malfunctions or failures will
occur.
PC300, 350-8
SEN01998-02
1.
2.
3.
Connector
Sensor
O-ring
1.
2.
3.
Connector
Sensor
O-ring
PC300, 350-8
SEN01998-02
Rotation sensor
1.
2.
3.
Connector
Sensor
O-ring
1.
2.
3.
Connector
Sensor
O-ring
PC300, 350-8
SEN01998-02
1.
2.
3.
4.
Connector
Tube
Sensor
O-ring
1.
2.
3.
4.
Connector
Bracket
Float
Switch
PC300, 350-8
SEN01998-02
10
PC300, 350-8
SEN01998-02
Control function
1
Engine and pump composite control function
2
Pump and valve control function
3
Power maximizing function
Machine push-up function
4
Auto-deceleration function
5
Auto-warm-up and overheat prevention function
Electronic control system
6
Swing control function
7
Travel control function
8
Attachment flow control and circuit selector function
(if equipped)
Self-diagnosis function
a
PC300, 350-8
11
SEN01998-02
12
PC300, 350-8
PC300, 350-8
SEN01998-02
13
SEN01998-02
1.
14
PC300, 350-8
Function
q
This function allows the operator to select
proper engine torque and pump absorption
torque according to the type of work. Four
modes are provided: P, E, B and L. Using the
work mode switch on the monitor panel, the
operator is required to select one of them.
q
The pump controller detects the speed of the
engine governor set with the fuel control dial
and the actual engine speed (N) and controls
them so that the pump will absorb all the
torque at each output point of the engine,
according to the pump absorption torque set in
each mode.
PC300, 350-8
SEN01998-02
1)
Mode
Matching point
If the pump load increases and the pressure rises, engine speed (N) lowers. At
this time, the controller lowers the pump
discharge so that the engine speed will be
near the maximum output point.
If the pressure lowers, the controller
increases pump discharge (Q) so that the
engine speed will be near the maximum
output point.
By repeating these operations, the controller constantly uses the engine near the
maximum output point.
15
SEN01998-02
B and L modes
Mode
Partial output point
Mode
B
L
q
16
B mode
82%
L mode
61%
Matching point
147.1 kW/1,800 rpm
{197 HP/1,800 rpm}
110.3 kW/1,550 rpm
{148 HP/1,550 rpm}
PC300, 350-8
2)
PC300, 350-8
SEN01998-02
3)
q
17
SEN01998-02
2.
Function
q
The machine is matched to various types of
work properly with the 2-stage relief function to
increase the digging force, etc.
18
PC300, 350-8
1)
LS control function
Depending on the operation condition of
the actuator, this function changes the
pressure output from the LS-EPC valve to
LS valve to change the change point (LS
set differential pressure (DLS)) of the
pump discharge in the LS valve.
q
By this operation, the start-up time of the
pump discharge is optimized and the composite operation and fine control performance is improved.
q
2)
SEN01998-02
3)
Relief pressure
34.8 MPa
{355 kg/cm2}
O
37.2 MPa
{380 kg/cm2}
Cut-off function
This function increases PC-EPC current
(J) to reduce the flow rate in the relief
state, improving fuel consumption.
PC300, 350-8
19
SEN01998-02
3.
Function
q
The power maximizing function allows the
operator to increase power for a certain time
by operating the left knob switch.
q
The machine push-up function allows the operator to increase the boom pushing force by
operating the machine push-up switch.
20
PC300, 350-8
1)
Function
Engine and pump
control
Setting
Matching at rated output
point
34.8 MPa
{355 kg/cm2}
O
37.2 MPa
{380 kg/cm2}
Cancel
SEN01998-02
2)
OFF
ON
PC300, 350-8
21
SEN01998-02
4.
Auto-deceleration function
Function
q
The auto-deceleration function automatically
reduces the engine speed to its medium speed
range when the all control levers are set in
NEUTRAL while waiting for a dump truck or
work to reduce the fuel consumption and
noise.
q
If any lever is operated, the engine speed
instantly returns to the speed set with the fuel
control dial.
Operation
When control levers are set in neutral
q
If all the control levers are kept to NEUTRAL
for 4 sec. during operation at a engine speed
above a decelerator operation level (approximately 1,300 rpm), this function lowers the
engine speed to the deceleration operation
level (approximately 1,300 rpm) and keeps it
until you operate any lever.
When any control lever is operated
q
If you operate any control lever while the
engine speed is kept at the deceleration operation level, the engine speed instantly rises to
the level set with the fuel control dial.
22
PC300, 350-8
5.
SEN01998-02
Function
q
The engine automatic warm-up function
increases the engine speed to warm up the
engine if coolant temperature is too low after
the engine starts.
q
The overheat prevention function reduces the
pump load when coolant or hydraulic oil temperature is too high during operation to protect
the engine from overheating.
PC300, 350-8
23
SEN01998-02
1)
Auto-warm-up function
After the engine is started, if the engine coolant temperature is low, the engine speed is raised automatically to warm up the engine.
Operated
Engine speed: Max. 1,200 rpm
Auto
Manual
2)
Reset
Engine speed: Any level
Operating condition
Hydraulic oil temperature: Above 95C
Operation/Remedy
Operating condition
Hydraulic oil or coolant temperature:
Above 100C
24
Resetting condition
Hydraulic oil or coolant temperature: Below 100C
Under above condition, controller
is set to condition before operation of function. (Automatic reset)
Resetting condition
Hydraulic oil or coolant temperature: Below 102C
Under above condition, controller
is set to condition before operation of function. (Automatic reset)
Resetting condition
Hydraulic oil or coolant temperature: Below 105C
Fuel control dial: Return to low idle
position once.
Under above condition, controller
is set to condition before operation of function. (Manual reset)
Operation/Remedy
Operating condition
Operation/Remedy
Operating condition
Hydraulic oil or coolant temperature:
Above 102C
Resetting condition
PC300, 350-8
6.
SEN01998-02
Function
The swing lock and swing holding brake function
are provided as a swing control function.
PC300, 350-8
25
SEN01998-02
1)
Lock
switch
Lock
lamp
Function
OFF
OFF
Swing
holding
brake
ON
ON
Swing
lock
2)
Operation
If swing lever is set in
neutral, swing brake
operates in about 7 sec.
If swing lever is operated, brake is released
and machine can swing
freely.
Swing lock operates and
machine is locked from
swinging.
Even if swing lever is
operated, swing lock is
not reset and machine
does not swing.
Swing
holding
brake
release
switch
Swing lock
switch
Swing
brake
26
ON
(when controller has
trouble)
ON
OFF
OFF
(when controller is normaly)
ON
OFF
Swing
holding
brake is
turned on.
PC300, 350-8
7.
SEN01998-02
Function
q
The machine is provided with a function that
ensures travel performance best fit to the type
of work and jobsite by controlling pumps during
travel or allowing operator to change travel
speed automatically or manually.
PC300, 350-8
27
SEN01998-02
1)
2)
28
82
100
Max.
Max.
Min.
3.2
4.5
5.5
2]
3]
PC300, 350-8
8.
SEN01998-02
Function
q
This function is available only with the attachment specification.
q
The function acts as follows according to the
flow command and working mode from the
monitor.
1) It throttles the attachment PPC pressure
and controls the flow when the pedal is
depressed fully.
2) In B mode and the other modes, it
switches to attachment single acting (B) or
double acting (other modes).
PC300, 350-8
29
SEN01998-02
9.
1)
1.
2.
3.
Plug
Switch
Connector
Specifications
Type of contacts: Normally open contacts
Operating (ON) pressure:
0.5 0.1 MPa {5.0 1.0 kg/cm2}
Resetting (OFF) pressure:
0.3 0.05 MPa {3.0 0.5 kg/cm2}
Function
q
The junction block has 6 PPC oil pressure
switches.
q
This sensor detects the operating condition of
each actuator by the PPC pressure and transmit it to the pump controller.
30
PC300, 350-8
2)
1.
2.
Sensor
Connector
Function
q
The pump pressure sensor is installed to the
input circuit of the control valve.
q
It converts the pump discharge pressure into a
voltage and transmits it to the pump controller.
SEN01998-02
Operation
The oil pressure is applied to the diaphragm of
the oil pressure sensor from the pressure
intake part, the diaphragm is deformed.
q
The deformation in the diaphragm causes the
resistance of the gauge to change. This
causes a change in the output voltage, which
is transmitted to the amplifier (voltage amplifier).
q
PC300, 350-8
31
SEN01998-02
3)
1.
2.
Sensor
Connector
Operation
q
The relationship between the pressure applied
to sensors (P) and output voltage (E) is shown
in the figure below.
32
PC300, 350-8
4)
SEN01998-02
Pump controller
PC300, 350-8
33
SEN01998-02
CN-C01
CN-C01
Pin No.
Signal name
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
PWR_IN_BATT
GND_PWR
Washer motor
PWR_IN_BATT
GND_PWR
NC(*)
NC(*)
NC(*)
PWR_OUT_5V_0
NC(*)
NC(*)
NC(*)
NC(*)
Boom lower switch
Arm dump switch
Swing pressure switch
Arm curl pilot sensor
GND_SIG_A
Swing lock switch
NC(*)
Machin select 2
NC(*)
NC(*)
PWR_CTR_KEY
NC(*)
NC(*)
NC(*)
NC(*)
Hydraulicoil temperature
NC(*)
NC(*)
NC(*)
NC(*)
Bucket dump pressure switch
NC(*)
Travel steering switch
GND_SIG_D
Swing prolix switch
Machin select 5
Machin select 1
Knob switch
NC(*)
PWR_CTR_KEY
GND_SIG_P
45
COMM_CAN_H_0
46
47
48
49
50
51
GND_SIG_A
GND_SIG_A
NC(*)
F pump pressure sensor
NC(*)
NC(*)
34
Input/
output
Input
Input
output
Input
Input
output
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input/
output
Input
Input
Input/
output
52
Service switch
Input
53
Boom raise pressure switch
Input
54
NC(*)
55
Travel switch
Input
56
Wiper limit switch
Input
57
Window limit switch
Input
58
Machin select 4
Input
59
NC(*)
60
Start switch
Input
61
NC(*)
62
NC(*)
Input
63
NC(*)
Input/
64
COMM_CAN_L_0
output
65
GND_SIG_A
66
NC(*)
67
NC(*)
68
R pump pressure sensor
Input
69
NC(*)
70
NC(*)
71
NC(*)
Input
72
NC(*)
73
Bucket curl pilot sensor
Input
74
Overload pressure sensor
75
Wiper limit switch (P)
Input
76
NC(*)
77
Machin select 3
Input
78
Overload caution enable switch
79
Start switch (ACC)
Input
80
NC(*)
81
GND_SIG_D
Signal name
PC300, 350-8
SEN01998-02
CN-C02
Input/
output
82
NC(*)
83
NC(*)
84
NC(*)
85
NC(*)
86
Att circuit change solenoid
output
87
Travel speed solenoid
output
88
NC(*)
output
89
NC(*)
90
NC(*)
91
NC(*)
92
NC(*)
93
NC(*)
94
NC(*)
95
NC(*)
output
96
PCQEPC (F)
output
97
Att flux limit EPC
output
98
NC(*)
99
NC(*)
100 NC(*)
103 NC(*)
104 NC(*)
105 NC(*)
106 NC(*)
107 NC(*)
Pin No.
PC300, 350-8
Signal name
35
SEN01998-02
Monitor system
36
PC300, 350-8
Machine monitor
SEN01998-02
Outline
q
The machine monitor has the functions to display various items and the functions to select
modes and electric parts.
q
The machine monitor has a CPU (Central Processing Unit) in it to process, display, and output the information.
q
The monitor display employs an LCD (Liquid
Crystal Display). The switches are flat sheet
switches.
PC300, 350-8
37
SEN01998-02
CN-CM03
Pin No.
CN-CM01
Pin No.
1
2
3
4
Signal name
Battery power (+24V constantly)
Battery power (+24V constantly)
Battery power GND
Battery power GND
Input/
output
Input
Input
Input/
5
Wake-up
Output
6
Relay output
Output
7
8
NC(*)
9
Fuel level
Input
10
NC(*)
11
Charge amount
Input
12
Chassis analog signal GND
13
Light switch
Input
14
Key switch (ACC)
Input
15
Key switch (C)
Input
16
Preheating
Input
17
NC(*)
18
NC(*)
Input/
output
1
NC(*)
2
Engine oil level sensor
Input
3
Coolant level sensor
Input
4
Air cleaner clogging sensor
Input
5
Swing lock
Input
6
NC(*)
7
NC(*)
8
CAN terminating resistance
Input/
9
CAN_H
Output
Input/
10
CAN_L
Output
Input/
11
NC(*)
Output
Input/
12
NC(*)
Output
*: Never connect to NC or malfunctions or failures
will occur.
38
5
6
7
8
9
10
11
12
13
14
CN-CM02
Pin No.
Signal name
15
16
17
18
Input/
output
Signal name
RS232C CD for communication terminal
RS232C RXD for communication terminal
RS232C SG for communication terminal
Signal GND for communication
terminal control
Communication terminal selection signal
RS232C RTS for communication terminal
RS232C TXD for communication terminal
RS232C DTR for communication terminal
RS232C DSR for communication terminal
RS232C CTS for communication terminal
RS232C RI for communication
terminal
Power GND for communication
terminal
Input CH1 for communication
terminal status
Output for communication terminal power control
Output CH1 for communication
terminal control
Output CH2 for communication
terminal control
Input CH2 for communication
terminal status
Electric power supply for communication terminal
Input
Input
Input
Output
Output
Output
Input
Input
Input
Input
Output
Output
Output
Input
Output
CN-CM04
Input/
output
1
NC(*)
2
NC(*)
3
NC(*)
4
NC(*)
5
NC(*)
6
NC(*)
7
NC(*)
8
NC(*)
9
NC(*)
10
NC(*)
11
NC(*)
12
NC(*)
Signal name
PC300, 350-8
SEN01998-02
CN-CM05
Pin No.
Signal name
Input/
output
Input
Input
Input
PC300, 350-8
Output
39
SEN01998-02
40
PC300, 350-8
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
SEN01998-02
PC300, 350-8
41
SEN01998-02
Display item
Swing lock
Display method
Swing lock switch
Display of symbol
OFF
OFF
OFF
ON
OFF
ON
OFF
ON
Flashes
ON
ON
Flashes
Automatic preheating
Preheating
Manual preheating
Power Max.
Display of symbol
0 30 sec
30 40 sec
After 40 sec
ON
Flashes
OFF
Display of symbol
While pressed
While released
Engine coolant
temperature
Hydraulic oil
temperature
Fuel level
42
PC300, 350-8
SEN01998-02
The gauge pointer disappears when information on coolant temperature or hydraulic oil temperature cannot
be obtained due to disconnection of CAN.
Gauge
PC300, 350-8
Range
Temperature or volume
Indicator
Buzzer sound
A1
105
Red
A2
102
Red
A3
100
Off
A4
80
Off
A5
60
Off
A6
30
White
B1
105
Red
B2
102
Red
B3
100
Off
B4
85
Off
B5
40
Off
B6
20
White
C1
417
Off
C2
347.5
Off
C3
277.5
Off
C4
199
Off
C5
100
Off
C6
62
Red
43
SEN01998-02
Checks before starting (all symbols light up), when maintenance interval is exceeded.
If the checks before starting or maintenance interval is exceeded items light up, the display of the hydraulic
oil temperature gauge and the hydraulic oil temperature monitor disappear and the following symbols are
displayed.
Display item
While engine is
stopped
While engine is
running
Battery charge
Lights up when
abnormal.
Lights up when
abnormal.
Lights up when
abnormal.
Water separator
Lights up when
abnormal.
Lights up when
abnormal.
Symbol
Maintenance
Color of symbol
No display
44
PC300, 350-8
Display
category
Symbol
Display item
KOMTRAX
message
Display range
Display method
Green:
There is unread message.
Blue:
There is unreturned message.
Air conditioner/
Heater
Wiper
SEN01998-02
ON
INT
OFF
OFF
ON
Monitor
Working mode
Travel speed
Auto-deceleration
ECO
indicator
ECO indicator
Service
meter
Service meter
indicator
Clock
PC300, 350-8
Clock
P, E, L, B, ATT
Lo
Mi
ON
Hi
OFF
Green:
Work load is light medium.
Orange:
Work load is heavy.
12-hour display
24-hour display
45
SEN01998-02
Switches
1.
2.
3.
4.
5.
6.
7.
8.
9.
46
Auto-deceleration switch
The auto-deceleration switch toggles the autodeceleration function on and off. When the working
mode is switched, it is automatically set to ON.
When it is set to ON, the auto-deceleration monitor
appears.
a The auto-deceleration function does not work
in L mode.
Guidance icon and function switch
The function switches differ depending on the
screen display. Each guidance icon shows the function of the switch below it.
Switches with no guidance icon are disabled.
The functions shown by the guidance icons are as
shown in the table below.
PC300, 350-8
Symbol
Switch
Item
Function
F6
Enter
F5
Return
F3
F4
F5
F6
F3
Select item
Selects item on left side (Selects right end item after left
end item).
F4
Select item
Selects item on right side (Selects left end item after right
end item).
F3
Select item
F4
Select item
F1
Select item
F2
Select item
F1
F2
F3
F4
F2
F1
Start
F1
Stop
F1/F2
Clear
Set
Executes setting.
F1
PC300, 350-8
SEN01998-02
47
SEN01998-02
About B mode
q
When you try specifying B mode as a working
mode, the buzzer sounds for safety's sake and
the following confirmation message appears.
Setting
Crawler symbol + Lo
Crawler symbol + Mi
Medium speed
Crawler symbol + Hi
High speed
Display
Setting
None
OFF
Wiper symbol +
INT
INT
Intermittent actuation
Wiper symbol +
ON
ON
Continuous actuation
F5 : Starts up in E mode.
F6 : Starts up in B mode.
48
PC300, 350-8
9a : Specifies airflow
9b : Specifies temperature
9c : AUTO
9d : A/C
9e : Switches among air blowing modes
9f : Switches between inside air and outside air
9g : OFF
9a to 9c : Enables entered information simultaneously with switching to the air conditioner control screen below.
9d to 9f : Switches to the air conditioner control
screen below. Another pressing switches
among modes.
9g : Turns OFF the air conditioner function without
switching to the air conditioner screen.
SEN01998-02
F1 :
F2 :
F3 :
F4 :
If you do no operation at least 5 sec. with the air
conditioner control screen displayed, the window
returns to the normal window.
a When communication with the air conditioner
is disconnected, or spurting-out damper,
A/M damper, or refrigerant has a problem,
the following screen appears.
PC300, 350-8
49
SEN01998-02
q
q
50
PC300, 350-8
SEN01998-02
PC300, 350-8
51
SEN01998-02
Maintenance function
q
No.
52
01 Engine oil
02 Engine oil filter
03 Fuel main filter
41 Fuel prefilter
04 Hydraulic filter
05 Hydraulic tank breather
06 Corrosion resistor
07 Damper case oil
08 Final case oil
09 Machinery case oil
10 Hydraulic oil
*: If equipped (To be determined)
q
Replacement interval
(Hours)
500
500
1000
500
1000
500
1000(*)
1000
2000
1000
5000
Condition
Remaining time for mainteNone
nance for all items is more
than 30 hours.
There is one or more items
Notice display (black symwith less than 30-hour
bol displayed on yellow
remaining time for maintebackground)
nance.
There is one or more items
Warning display (white
with less than 0-hour
symbol displayed on red
remaining time for maintebackground)
nance.
PC300, 350-8
You can lock the maintenance time by a password to prevent it from carelessly being reset.
PC300, 350-8
SEN01998-02
53
SEN01998-02
User mode
q
q
F3 :
F4 :
F5 :
F6 :
Breaker/attachment setting
q
54
PC300, 350-8
1.
PC300, 350-8
SEN01998-02
15
273
14
250
13
240
12
230
11
220
10
210
200
190
180
170
160
150
140
130
120
Remarks
Default
55
SEN01998-02
1.
2.
56
Flow level
Flow (l/min)
Remarks
Default
530
430
370
300
230
165
100
30
PC300, 350-8
SEN01998-02
Message display
q
q
q
q
q
Screen adjustment
q
q
Press F6 to enter user mode and select Message display and you can view (open) the
messages.
q
q
PC300, 350-8
57
SEN01998-02
For a camera-equipped machine, the brightness, contrast, and illuminance of the camera
screen are also adjustable.
For a camera-equipped machine, selecting
Sc reen adjus tment fro m the us er menu
switches to the screen for selecting a screen
you want to adjust.
Clock adjustment
q
1)
F3 : Selects (highlights) an item one down.
F4 : Selects (highlights) an item one up.
F5 : Cancels changes you made before confirming
them with F6 to return to the menu screen.
F6 : Moves to the setup items of the selected (highlighted) item.
q
q
Time setting
Set the clock time. If the time setting item
is not highlighted, press F6 to highlight it.
The time display part is highlighted.
F3 : Advances the clock one hour.
F4 : Sets the clock back one hour.
F5 : Cancels changes you made before
confirming them with F6 to return to
the user menu.
F6 : Confirms the changes and moves to
minute setting.
58
PC300, 350-8
3)
Summer time
Selecting ON for this sets the time forward
one hour. Setting OFF returns to the ordinary time.
F3 : Moves to the item one right.
F4 : Moves to the item one left.
F5 : Cancels changes you made before
confirming them with F6 to return to
the user menu screen.
F6 : Confirms the changes and moves to
the time setting.
a
SEN01998-02
q
q
Language setting
q
F3 :
F4 :
F5 :
F6 :
F3 :
F4 :
F5 :
F6 :
PC300, 350-8
59
SEN01998-02
This function displays guidance to control unnecessary fuel consumption. It is displayed only when all
the following conditions are met.
q
Energy saving guidance display of the service
menu is specified to ON.
q
No operation is made at least 5 min. and the
engine is running at idle.
q
No error or caution (excluding low hydraulic oil
temperature) is occurring.
60
PC300, 350-8
PC300, 350-8
SEN01998-02
61
SEN01998-02
q
q
62
PC300, 350-8
Sensor
q
q
SEN01998-02
Type of
sensor
When
normal
When
abnormal
Contact
ON
(Closed)
OFF
(Open)
Hydraulic oil
temperature
Resistance
Coolant temperature
Resistance
Fuel level
Resistance
Contact
OFF
(Closed)
ON
(Open)
1.
2.
3.
4.
Connector
Bracket
Float
Switch
PC300, 350-8
63
SEN01998-02
1.
2.
3.
Thermistor
Body
Tube
1.
2.
64
Float
Connector
4.
5.
6.
Tube
Wire
Connector
3.
4.
Cover
Variable resistor
PC300, 350-8
PC300, 350-8
SEN01998-02
65
SEN01998-02
KOMTRAX system
66
PC300, 350-8
SEN01998-02
KOMTRAX terminal
Model: TH300
q
The KOMTRAX system uses satellite communication technology.
1.
2.
3.
Input/output
Input
Output
Outline
q
This terminal sends various machine information based on the network signals and input
signals obtained through the machine monitor,
as well as GPS position data, via wireless
communication. This terminal can send information via communication antenna.
q
Conditions of this terminal can be checked with
the "KOMTRAX Settings" in the service mode
of the machine monitor.
q
This terminal cannot be used in the countries
or territories where it is not authorized by the
law.
a
Input/output
Output
Output
Input
Input
Output
PC300, 350-8
67
SEN01998-02
2009 KOMATSU
All Rights Reserved
Printed in Japan 12-09 (01)
68
SEN02624-02
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02624-02
Category
Item
Engine speed
Engine
Applicable model
PC300, 300LC-8
PC350, 350LC-8
Engine
SAA6D114E-3
Unit
Standard value
for new machine
Judgement
criteria
High idle
rpm
2,050 50
2,050 50
Low idle
rpm
1,000 25
1,000 25
Rated speed
rpm
1,950
1,950
kPa
{mmHg}
147 187
{1,100 1,400}
135 175
{1,010 1,310}
120
{900}
100
{750}
Max. 25
Max. 35
At high idle
Max. 1.0
Max. 2.0
Intake valve
mm
0.305
0.152 0.559
Exhaust valve
mm
0.559
0.381 0.813
MPa
{kg/cm2}
kPa
{mmH2O}
Min. 2.6
{Min. 26.5}
2.1
{21.4}
Max. 1.57
{Max. 160}
2.25
{260}
High idle
kPa
{kg/cm2}
0.34 0.59
{3.5 6.0}
0.21
{2.1}
Low idle
kPa
{kg/cm2}
Min. 0.15
{Min. 1.5}
0.08
{0.8}
80 110
120
mm
Auto-tensioner
Auto-tensioner
mm
69
69
Measurement condition
Coolant temperature:
operating range
Intake pressure
(boost pressure)
Coolant temperature:
operating range
Arm IN relief + Power
Max.
Coolant temperature:
operating range
Valve clearance
Inlet of
aftercooler
Outlet of
aftercooler
At sudden
acceleration
Normal temperature
Compression pressure
Blow-by pressure
Oil pressure
SAE0W30E0S,
SAE5W40E0S,
SAE10W30DH,
SAE15W40DH,
SAE30DH engine oil
Coolant temperature:
operating range
Oil temperature
PC300, 350-8
SEN02624-02
Applicable model
Category
Item
Engine speed
2 pumps at relief
Measurement condition
Engine coolant temperature: Within
operating range
Hydraulic oil temperature: Within
operating range
Engine at high idle
Arm IN relief condition
Engine coolant temperature: Within
operating range
Hydraulic oil temperature: Within
operating range
Engine at high idle
Arm IN relief + Power max. switch ON
Unit
PC300, 300LC-8
PC350, 350LC-8
Standard value
Judgement
for new machine
criteria
rpm
2,030 100
2,030 100
rpm
1,930 100
1,930 100
rpm
1,400 100
1,400 100
mm
9.5 0.5
9.5 0.5
85 10
85 10
85 10
85 10
85 10
85 10
85 10
85 10
115 12
115 12
Max. 10
Max. 15
N
{kg}
N
{kg}
15.7 3.9
{1.6 0.4}
15.7 3.9
{1.6 0.4}
Max. 24.5
{Max. 2.5}
Max. 24.5
{Max. 2.5}
N
{kg}
12.7 2.9
{1.3 0.3}
Max. 21.6
{Max. 2.2}
N
{kg}
12.7 2.9
{1.3 0.3}
Max. 21.6
{Max. 2.2}
N
{kg}
N
{kg}
24.5 5.9
{2.5 0.6}
74.5 18.6
{7.6 1.9}
Max. 39.2
{Max. 4.0}
Max. 107.6
{Max. 11}
At 2-pump relief +
power max.
Spool stroke
PC300, 350-8
mm
SEN02624-02
Applicable model
Category
Item
Unload pressure
Measurement condition
Hydraulic oil temperature: Within
operating range
Engine at high idle
Working mode: P mode
Hydraulic pump output pressure with all
control levers in NEUTRAL position
Unit
MPa
{kg/cm2}
3.9 1.0
{40 10}
3.9 1.0
{40 10}
34.81(+1.47/0.98)
{355(+15/10)}
*37.26(+1.47/0.98)
{380(+15/10)}
18.13 0.98
{185 10}
33.34 37.23
{340 375}
*35.80 39.23
{365 400}
16.66 19.6
{170 200}
31.36 1.47
{320 15}
29.4 33.32
{300 340}
Raise
Boom relief
Hydraulic pressure
Arm relief
Bucket relief
Swing relief
Travel relief
MPa
{kg/cm2} 34.81(+1.47/0.98)
{355(+15/10)}
*37.26(+1.47/0.98)
{380(+15/10)}
30.87(+1.47/2.45)
{315(+15/25)}
33.34 37.23
{340 375}
*35.80 39.23
{365 400}
28.42 32.85
{285 335}
37.27(+2.94/0.98)
{380(+30/10)}
35.80 40.70
{365 415}
MPa
{kg/cm2}
3.23 0.2
{33 2}
2.84 3.43
{29 35}
3.9 1.0
{40 10}
3.9 1.0
{40 10}
MPa
{kg/cm2}
2.45 0.1
{25 1}
2.45 0.1
{25 1}
MPa
{kg/cm2}
2.9(+0.6/0.2)
{30(+5.5/1.5)}
2.9(+0.6/0.2)
{30(+5.5/1.5)}
Control circuit
source pressure
LS differential
pressure
Hydraulic oil
temperature: Within
operating range
Engine at high idle
Working mode: P mode
Traveling speed: Hi
Hydraulic oil pump
pressure LS pressure
PC300, 300LC-8
PC350, 350LC-8
Standard value for
Judgement
new machine
criteria
When traveling
at half stroke
PC300, 350-8
SEN02624-02
Applicable model
Item
Measurement condition
Unit
Swing brake
angle
deg.
(mm)
90
sec.
3.3 0.4
Max. 4.2
Time taken to
start swing
180
sec.
4.7 0.5
Max. 5.7
sec.
31.6 2.9
Max. 38
mm
l/min
Max. 5.5
Max. 11
Swing
Category
PC300, 300LC-8
PC350, 350LC-8
Standard value for
Judgement
new machine
criteria
Time taken to
swing
Hydraulic drift
of swing
Leakage from
swing motor
PC300, 350-8
SEN02624-02
PC300, 300LC-8
PC350, 350LC-8
Applicable model
Category
Item
Travel speed
(without load)
Travel
Travel speed
(actual run)
Travel deviation
Hydraulic drift
of travel
Leakage of
travel motor
Judgement
criteria
Hi
Lo
23.3 4.4
18.9 31.0
16.7 2.2
14.4 21.0
13.1 0.7
12.1 15.1
mm
Max. 200
Max. 300
mm
l/min
Max. 15
Max. 30
Measurement condition
Hydraulic oil temperature:
Within operating range
Engine at high idle
Working mode: P mode
Time required for track shoes
to make 5 turns after making
one initial idle turn
For measuring posture, see
Travel 1
Hydraulic oil temperature:
Within operating range
Engine at high idle
Working mode: P mode
Flat ground
Time required for traveling 20
m after 10 m trial run
For measuring posture, see
Travel 2
Unit
Lo
Mi
Mi
sec.
sec.
Hi
PC300, 350-8
SEN02624-02
Applicable model
Category
Item
Whole work
equipment
(Lowering distance of tooth
tip)
Boom cylinder
(Retraction distance of cylinder)
Arm cylinder
(Extraction distance of cylinder)
Work equipment
Bucket cylinder
(Retraction distance of cylinder)
Boom
Arm
Bucket
PC300, 350-8
Measurement condition
Unit
PC300, 300LC-8
PC350, 350LC-8
Standard value for
Judgement
new machine
criteria
PC300: Max. 450
PC350: Max. 550
PC300: Max. 25
PC350: Max. 30
PC300: Max. 38
PC350: Max. 45
PC300: Max. 20
PC350: Max. 25
PC300: Max. 30
PC350: Max. 38
PC300: Max.4.5
PC350: Max.4.6
mm
sec.
IN
PC300:
2.9(+0.4/0.1)
PC350:
2.8(+0.4/0.1)
Max. 3.0
3.8 0.4
Max. 4.5
OUT
CURL
3.2 0.3
Max. 3.8
2.3 0.3
Max. 2.9
sec.
sec.
DUMP
SEN02624-02
Applicable model
Category
Item
Time lag
Work equipment
Boom
Arm
Cylinders
Center swivel
joint
Performance in
compound operation
Internal leakage
Bucket
Swerving amount in
simultaneous operation of work equipment and travel
Discharge amount of
hydraulic pump
Measurement condition
Hydraulic oil temperature: Within
operating range
Engine at low idle
Working mode: P mode
Time required from raise stroke end
till bucket touches ground and
pushes up machine front
For measuring posture, see Work
equipment 5
Hydraulic oil temperature: Within
operating range
Engine at low idle
Working mode: P mode
Time required from dumping stroke
end till bucket stops momentarily
after control lever is tilted to digging
and starts to move again
For measuring posture, see Work
equipment 6
Hydraulic oil temperature: Within
operating range
Engine at low idle
Working mode: P mode
Time required from dumping stroke
end till bucket stops momentarily
after control lever is tilted to digging
and starts to move again
For measuring posture, see Work
equipment 7
Hydraulic oil temperature: Within
operating range
Engine at high idle
Working mode: P mode
Leakage amount for one minute
with cylinder or travel to be
measured in relief condition
Hydraulic oil temperature: Within
operating range
Engine at high idle
Working mode: P mode
Traveling speed: Lo
On hard and flat ground, make
approach run of 10 m and then
measure deviation (X) in the travel
of 20 m
For measuring posture, see Travel
2 and 3
See performance of hydraulic pump
(next page)
Unit
PC300, 300LC-8
PC350, 350LC-8
Standard value for
Judgement
new machine
criteria
sec.
Max. 3.0
Max. 3.6
sec.
sec.
Max. 3.0
Max. 5.0
4.5
20
10
50
Max. 400
Max. 440
cc/min
mm
l/min
PC300, 350-8
SEN02624-02
Check point
As desired
a
a
Test pump
discharge
pressure
(MPa {kg/cm2})
Discharge
pressure of
other pump
(MPa {kg/cm2})
P1
P2
Average
pressure
(MPa {kg/cm2})
P1+P2
2
Standard value
for discharge
amount Q
(l/min)
Judgement
standard lower
limit Q
(l/min)
See graph
See graph
As far as possible, bring pump discharge pressure P1 and P2 as close as possible to the average pressure when measuring.
The error is large near the point where the graph curves, so avoid measuring at this point.
When measuring with the pump mounted on the machine, if it is impossible to set the engine speed to
the specified speed with the fuel control dial, take the pump discharge amount and the engine speed at
the point of measurement, and use them as a base for calculating the pump discharge amount at the
specified speed.
PC300, 350-8
SEN02624-02
For all models (Posture of machine for measuring performance and measurement procedure)
Control valve: Spool stroke
10
PC300, 350-8
SEN02624-02
PC300, 350-8
11
SEN02624-02
12
PC300, 350-8
PC300, 350-8
SEN02624-02
13
SEN02624-02
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
14
SEN02625-03
PC300, 350-8
SEN02625-03
HYDRAULIC EXCAVATOR
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Shop Manual
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02625-03
Testing and adjusting oil pressure in work equipment, swing and travel circuit.......................................... 35
Testing and adjusting control circuit oil pressure ........................................................................................ 39
Testing and adjusting pump PC control circuit oil pressure ........................................................................ 40
Testing and adjusting pump LS control circuit oil pressure......................................................................... 43
Testing solenoid valve output pressure....................................................................................................... 48
Testing PPC valve output pressure............................................................................................................. 52
Adjusting play of work equipment and swing PPC valves........................................................................... 53
Inspecting locations of hydraulic drift of work equipment............................................................................ 54
Releasing remaining pressure in hydraulic circuit....................................................................................... 56
Testing oil leakage amount ......................................................................................................................... 56
Bleeding air from various parts ................................................................................................................... 59
Diode inspection procedures....................................................................................................................... 61
PC300, 350-8
SEN02625-03
Symbol
1
A
2
1
2
1
Testing compression
pressure
Part No.
Part name
1
2
3
4
795-799-1131
Commercially
available
795-799-6700
795-502-1590
795-790-6110
6754-11-3130
Gear
Clearance gauge
Puller
Compression gauge
Adapter
Gasket
Hose kit
Adapter
1
1 07.0 MPa {070 kg/cm2}
1
1
05.0 kPa
1
{0500 mmH2O}
1
Pressure gauge:
1 2.5, 6, 40, 60 MPa
{25, 60, 400, 600 kg/cm2}
Pressure gauge:
1
60 MPa {600 kg/cm2}
Pressure gauge:
1
1 MPa {10 kg/cm2}
1 Size: 10 x 1.0 mm
1
Pressure gauge:
1 2.5, 6, 40, 60 MPa
{25, 60, 400, 600 kg/cm2}
Pressure gauge:
1
60 MPa {600 kg/cm2}
1 Size: 10 x 1.0 mm
1
Pressure gauge:
1
1 MPa {10 kg/cm2}
Male: 7/8-14UNF
1
Female: 7/8-14UNF
Male: 3/4-16UNF
1
Female: 3/4-16UNF
1
1
Measuring cylinder
Dial gauge
F
2
799-401-2320 Gauge
6732-81-3170 Adapter
6215-81-9710 O-ring
799-101-5002 Hydraulic tester
1
790-261-1204 Digital hydraulic tester
Testing fuel pressure
6732-81-3170 Adapter
6215-81-9710 O-ring
799-401-2320 Gauge
795-790-1500
PC300, 350-8
1
2
795-790-4800
795-790-6700
Commercially
available
Commercially
available
Q't
Remarks
y
1 -101200 kPa
1 {-7601,500 mmHg}
1 Degree of contamination 0 to 70%
(with the standard color)
1 (Degree of contamination x 1/10 C
Bosch index)
1
799-101-5220 Nipple
07002-11023 O-ring
Pressure gauge:
1 2.5, 6, 40, 60 MPa
{25, 60, 400, 600 kg/cm2}
Pressure gauge:
1
60 MPa {600 kg/cm2}
1 Size: 10 x 1.0 mm
1
SEN02625-03
Symbol
Part No.
Part name
Q't
y
Remarks
Pressure gauge:
1 2.5, 6, 40, 60 MPa
{25, 60, 400, 600 kg/cm2}
Pressure gauge:
Digital hydraulic tester
1
60 MPa {600 kg/cm2}
Nipple
1 Size: 10 x 1.25 mm
O-ring
1
Differential pressure gauge 1
Pressure gauge:
Hydraulic tester
1 2.5, 6, 40, 60 MPa
{25, 60, 400, 600 kg/cm2}
Pressure gauge:
Digital hydraulic tester
1
60 MPa {600 kg/cm2}
Adapter
1 Size: 02
O-ring
1
Adapter
1 Size: 03
O-ring
1
Pressure gauge:
Hydraulic tester
1 2.5, 6, 40, 60 MPa
{25, 60, 400, 600 kg/cm2}
Pressure gauge:
Digital hydraulic tester
1
60 MPa {600 kg/cm2}
790-261-1204
2
3
799-101-5220
07002-11023
799-401-1340
799-101-5002
1
Testing solenoid valve
output pressure
790-261-1204
N
2
3
799-401-3100
02896-11008
799-401-3200
02896-11009
799-101-5002
P
790-261-1204
Troubleshooting for
engine controller/sensors/actuators
Troubleshooting for
chassis sensors/wiring
harnesses
Commercially
Measuring cylinder
available
799-601-4101
or
T-adapter assembly
799-601-4201
799-601-4130 q T-adapter
799-601-4150 q T-adapter
799-601-4211 q T-adapter
799-601-4220 q T-adapter
799-601-4240 q Socket
799-601-4250 q Socket
799-601-4260 q T-adapter
799-601-9040 q T-adapter
799-601-9430 q Socket
799-601-2500
or
799-601-2700
or
799-601-2800
or
799-601-2900 T-adapter assembly
or
799-601-7100
or
799-601-7400
or
799-601-8000
799-601-2600 q T-adapter box
799-601-2740 q MIC adapter
1
1
1
1
1
1
1
1
1
1
1
Ne sensor
For oil pressure sensor
Engine controller
Engine controller
For ambient pressure sensor
For boost pressure sensor
Engine controller
For injector
For supply pump PCV
1 For Econo
1 For MIC-5P
PC300, 350-8
Symbol
SEN02625-03
Part No.
Part name
799-601-4101
or
799-601-4201
T-adapter assembly
or
799-601-9000
or
799-601-9200
799-601-9020 q Adapter for DT
799-601-9030 q Adapter for DT
799-601-9420
799-601-7000
or
799-601-7100
or
T-adapter assembly
799-601-7400
or
799-601-8000
799-601-7010 q Adapter for X
799-601-7020 q Adapter for X
799-601-7040 q Adapter for X
Troubleshooting for
chassis sensors/wiring
harnesses
799-601-7050
799-601-7060
799-601-7070
799-601-7080
Adapter for M
PC300, 350-8
Q't
y
Remarks
1 For DT2P
1 For DT3P
For A3P (Does not include
1
799-601-9000 and 799-601-9200)
1
1 For X2P
1 For X4P
For SW6P (Does not include
1
799-601-8000)
For SW6P (Does not include
1
799-601-8000)
For SW14P (Does not include
1
799-601-8000)
For M1P (Does not include
1
799-601-7000 and 799-601-7100)
1 For M2P
1 For M3P
1 For M4P
1 For M6P
1 For S8P
1 For S12P
1 For S16P
1 For A16P
1 For A20P
1 For SW16P
1 For M8P
1 For REL-5P
1 For REL-6P
1
1 For 070-12P
1
1
1 For DT12PGR
1 For DRC-40
1 For DRC-24
1 -99.9 1,299C
79A-264-0021
79A-264-0091
Commercially
available
Commercially
available
Commercially
available
Push-pull scale
Push-pull scale
1 0 294 N {0 30 kg}
1 0 490 N {0 50 kg}
Ruler
Stopwatch
Circuit tester
SEN02625-03
Symbol
Part No.
Commercially
Socket
available
795T-981-1010 Socket
Part name
Q't
y
Remarks
21 mm deep socket
(MITOLOY 4ML-21 or equivalent)
1
Applicable engine serial No.:
2685000126857026
19 mm deep socket
(MITOLOY 4ML-19 or equivalent)
1
Applicable engine serial No.:
26857027 and up
PC300, 350-8
SEN02625-03
PC300, 350-8
SEN02625-03
PC300, 350-8
Part No.
Part name
799-201-2202 Boost gauge kit
SEN02625-03
4. Start the engine and keep it running until temperature of the engine coolant and hydraulic oil rise
to the operating range.
PC300, 350-8
SEN02625-03
Part No.
Part name
799-201-9001 Handy smoke checker
Commercially
Smoke meter
available
Be careful not to touch any hot part when removing or installing the measuring instruments.
a If an air source and an electric power source are
not available in the field, use handy smoke
checker B1. When recording official data, use
smoke meter B2.
10
PC300, 350-8
SEN02625-03
PC300, 350-8
11
SEN02625-03
Part No.
Part name
795-799-1131 Gear
Commercially
Clearance gauge
available
12
PC300, 350-8
PC300, 350-8
SEN02625-03
13
SEN02625-03
Part number
795-799-6700
795-502-1590
795-790-6110
6754-11-3130
Part name
Puller
Compression gauge
Adapter
Gasket
14
PC300, 350-8
SEN02625-03
PC300, 350-8
15
SEN02625-03
16
PC300, 350-8
SEN02625-03
Retainer:
40.2 3.9 Nm {4.1 0.4 kgm}
Apply the caulking compound (e)
(hatched section) to retaining nut (19)
and the cylinder head.
Caulking compound:
GE TOSHIBA SILICON TOSSEAL
381
PC300, 350-8
17
SEN02625-03
Part No.
Part name
799-201-1504 Blow-by checker
795-790-3300 Tool (Nozzle)
3. Start the engine and keep it running until temperature of the engine coolant and hydraulic oil rise
to the operating range.
4. Measure the blow-by pressure at high idle and
under the following conditions.
q Working mode: P-mode
q Swing lock switch: ON (high pressure relief)
q Work equipment: Arm IN relief position
a Read off the blow-by pressure value, when
the needle of the gauge steadies itself.
18
PC300, 350-8
SEN02625-03
2
3
Part number
799-101-5002
790-261-1204
799-401-2320
6732-81-3170
6215-81-9710
Part name
Hydraulic tester
Digital hydraulic tester
Gauge
Adapter
O-ring
PC300, 350-8
19
SEN02625-03
3
4
Part number
Part name
799-101-5002 Hydraulic tester
790-261-1204 Digital hydraulic tester
Adapter
6732-81-3170
(10 1.0 mm o R1/8)
6215-81-9710 O-ring
799-401-2320 Gauge: 1.0 MPa {10 kg/cm2}
795-790-1500
Fuel vacuum gauge
799-201-1201
a Fuel pressure shall be checked only in the following 2 circuits. Negative pressure circuit between the fuel supply connector and feed pump
inlet and the low pressure circuit from the feed
pump through the fuel main filter and up to the
supply pump.
k Measurement in the high-pressure circuit is
not available because of very high pressure
generated in this circuit covering the supply
pump through the common rail to the fuel injector.
1. Measuring pressure in the fuel negative pressure circuit (fuel supply connector)
1) Remove fuel pressure pickup plug (1) of the
fuel supply connector.
20
PC300, 350-8
SEN02625-03
PC300, 350-8
21
SEN02625-03
22
PC300, 350-8
SEN02625-03
PC300, 350-8
a The fuel lift pump operates for 30 seconds after the starting switch is turned ON
and then stops. Measure the pressure
while the pump is operating.
a If the fuel lift pump outlet pressure is in the
following standard range, it is normal.
q Standard fuel lift pump outlet pressure
(supply pump section):
Min. 34 kPa {0.35 kg/cm2}
a If the fuel lift pump outlet pressure is not
in the standard range, perform the following checks.
q Check that fuel is in the fuel lift pump.
q If fuel is not in the fuel lift pump just after the fuel filter is replaced or a fuel
system part is removed and returned,
operate the fuel lift pump 3 4 times
with the starting switch to bleed air
from the fuel circuit and fill the pump
with fuel and then measure the outlet
pressure again.
23
SEN02625-03
24
PC300, 350-8
SEN02625-03
PC300, 350-8
25
SEN02625-03
Part No.
Part name
795-790-4800 Hose KIT
795-790-6700 Adapter
Commercially
Measuring cylinder
available
26
PC300, 350-8
SEN02625-03
Below 30 droppings/min.
At low idle
At cranking
k
PC300, 350-8
27
SEN02625-03
28
PC300, 350-8
Very high pressure is generated in the highpressure circuit of the fuel system. If fuel
leaks while the engine is running, it is dangerous since it can catch fire.
After testing the fuel system or removing its
parts, test it for fuel leakage according to the
following procedure.
a Clean and degrease the engine and the parts
around it in advance so that you can test it easily
for fuel leakage.
1. Spray color checker (developer) over the fuel
supply pump, common rail, fuel injector, and
joints of the high-pressure piping.
SEN02625-03
PC300, 350-8
29
SEN02625-03
Adjustment
a If the belt deflection amount is not proper, adjust
it in the following manner.
1. Loosen mounting bolt (2) and fixing bolt (3) of
compressor bracket (1).
2. Slide compressor bracket (1) using the bar,
adjust the belt tension and then tighten fixing bolt
(3).
3. Tighten mounting bolt (2) of compressor bracket
(1).
a Check the belt tension again after the adjustment.
30
PC300, 350-8
SEN02625-03
Stop the machine on a level ground and lower the work equipment to the ground.
PC300, 350-8
31
SEN02625-03
Stop the machine on a level ground and lower the work equipment to the ground.
32
PC300, 350-8
SEN02625-03
Part No.
Commercially
available
Part Name
Dial gauge
a Follow the steps explained below when measuring clearance in the swing circle bearing on the
actual machine.
k Be careful not to put a hand or foot under the
undercarriage, while taking measurement.
1. Fasten dial gauge J to swing circle outer race (1)
or inner race (2), and contact the probe against
the end surface of inner race (2) or outer race (1)
on the opposite side.
a Set dial gauge J at the machine front or rear
side.
PC300, 350-8
33
SEN02625-03
Adjustment
a If the track shoe tension is not proper, adjust it in
the following manner.
Inspection
1. Travel the machine forward by the length of track
on ground with the engine at low idle and then
stop the machine slowly.
34
PC300, 350-8
SEN02625-03
a Testing and adjusting tools for hydraulic oil pressure in hydraulic circuit for work equipment,
swing and travel
Symbol
1
L
2
Part number
799-101-5002
790-261-1204
799-101-5220
07002-11023
Part name
Hydraulic tester
Digital hydraulic tester
Nipple (10 1.25 mm)
O-ring
a Checkup of the oil pressure in the work equipment, swing, and travel circuits (pump discharge
pressure) is also available from the monitoring
function of the machine monitor (Special functions of machine monitor).
Measurement
1. Preparation work
k Lower the work equipment to the ground
and, after stopping the engine, release residual pressure in the piping by operating
the control lever several times. Then loosen the oil filler cap gradually to release
pressure inside the tank.
1) Remove hydraulic oil pressure measuring
plugs (1) and (2).
q Plug (1): For the front pump circuit (situated in the rear side of the machine)
q Plug (2): For the rear pump circuit (situated in the front side of the machine)
PC300, 350-8
35
SEN02625-03
Pump
Front
pump
Actuator
(Unload)
Service
Boom Hi Arm Hi
Bucket
L.H travel
Boom Lo
Rear
pump
Swing
R.H travel
Arm Lo
(Unload)
Valve to be relieved
F unload valve
Safety valve
F main relief valve
F main relief valve
F main relief valve
RAISE: R main relief
valve
LOWER: Safety valve
Swing motor safety valve
36
PC300, 350-8
Adjustment
a Adjustment of the unload valve is not available.
1. Adjustment of main relief pressure
a When the relief pressure of the work equipment circuit or travel circuit is abnormal, adjust main relief valves (3) and (4) according to
the following procedure.
q (3): For the front pump circuit
q (4): For the rear pump circuit
a As for the main relief valve, be sure to adjust
its low-pressure relief pressure alone (adjusting the low-pressure relief pressure automatically sets the high-pressure relief pressure,
too.).
a When the low-pressure relief pressure is
turned on, the 2-stage relief valve is OFF and
thus the pilot pressure is not applicable to the
switching port.
PC300, 350-8
SEN02625-03
3) Check the pressure again after the adjustment, following the aforementioned steps for
measurement.
a Connect the pilot hose when measuring
the oil pressure.
2. Adjustment of boom LOWER relief pressure
(on the side where high pressure is set)
a When the high-pressure relief pressure for
the boom LOWER is not normal, adjust the
high pressure side of the safety and suction
valve (7) for the boom LOWER in the following procedure.
a The high-pressure relief pressure mode denotes the state in which the machine push-up
switch is turned on, disabling to apply the pilot pressure to the switching port.
37
SEN02625-03
3) Check the pressure again after the adjustment, following the aforementioned steps for
measurement.
a Connect the pilot hose when measuring
the oil pressure.
3. Adjustment of boom LOWER relief pressure
(on the side where low pressure is set)
a When low-pressure relief pressure of the
boom LOWER is not normal or when adjustment is made of the high pressure setting
side, adjust the low pressure side of the safety and suction valve for the boom LOWER in
the following procedure.
a The low-pressure relief pressure mode denotes the state in which the machine push-up
switch is turned off, disabling to apply the pilot pressure to the switching port.
1) Disconnect the pilot hose.
2) Loosen locknut (10) and turn holder (11) to
adjust the relief pressure.
a Turning the holder clockwise increases
the pressure. Turning it counterclockwise
decreases the pressure.
a Pressure adjustable from a single turn of
the holder:
Approx. 21.8 MPa{Approx. 222 kg/cm2}
3 Locknut:
78 93 Nm {8.0 9.5 kgm}
3) Check the pressure again after the adjustment, following the aforementioned steps for
measurement.
a Connect the pilot hose when measuring
the oil pressure.
38
2) Check the pressure again after the adjustment, following the aforementioned steps for
measurement.
PC300, 350-8
Part number
799-101-5002
790-261-1204
799-101-5220
07002-11023
Part name
Hydraulic tester
Digital hydraulic tester
Nipple (10 1.25 mm)
O-ring
SEN02625-03
Measurement
k Lower the work equipment to the ground
and, after stopping the engine, release residual pressure in the piping by operating the
control lever several times. Then loosen the
oil filler cap gradually to release pressure inside the tank.
1. Remove oil pressure measurement plug (1).
PC300, 350-8
39
SEN02625-03
Part No.
799-101-5002
790-261-1204
799-101-5220
07002-11023
Part name
Hydraulic tester
Digital hydraulic tester
Nipple (10 1.25 mm)
O-ring
Measurement
a Measurement of the oil pressure in the pump PC
control circuit shall be conducted after making
sure that oil pressure of the work equipment,
swing, and travel circuits as well as basic pressure of the control circuit is normal.
k Lower the work equipment to the ground
and, after stopping the engine, release residual pressure in the piping by operating the
control lever several times. Then loosen the
oil filler cap gradually to release pressure inside the tank.
40
PC300, 350-8
SEN02625-03
PC300, 350-8
41
SEN02625-03
Control lever
Low idle
Neutral
High idle
Hydraulic oil
pressure
2.9 MPa
{30 kg/cm2}
0 MPa {0
kg/cm2}
Adjustment
a When a trouble on the PC valve is suspected because of the following phenomena, adjust PC
valves (6) and (7) in the following manner.
q As workload increases, the engine rpm
sharply drops.
q The engine rpm is normal but the work equipment speed is low.
42
PC300, 350-8
SEN02625-03
2
3
Part No.
799-101-5002
790-261-1204
799-101-5220
07002-11023
799-401-1340
Part name
Hydraulic tester
Digital hydraulic tester
Nipple (10 1.25 mm)
O-ring
Differential pressure gauge
Measurement
a Measurement of the oil pressure in the pump LS
control circuit shall be conducted after making
sure that oil pressure of the work equipment,
swing, and travel circuits as well as basic pressure of the control circuit is normal.
k Lower the work equipment to the ground
and, after stopping the engine, release residual pressure in the piping by operating the
control lever several times. Then loosen the
oil filler cap gradually to release pressure inside the tank.
1. Measurement of LS valve output pressure
(servo piston inlet pressure)
a Measure the LS valve output pressure (servo
piston inlet pressure) and pump discharge
pressure simultaneously tocompare them.
1) Remove oil pressure measurement plugs (1),
(2), (3) and (4).
q (1): For the front pump discharge pressure (situated in the rear side of the machine)
q (2): For the rear pump discharge pressure
(situated in the front side of the machine)
q (3): For the front pump LS valve output
pressure
q (4): For the rear pump LS valve output
pressure
PC300, 350-8
43
SEN02625-03
Set measured
valve as 1
Almost the same
pressure
Approx. 3/5 of
above pressure
q
q
44
PC300, 350-8
SEN02625-03
PC300, 350-8
45
SEN02625-03
Lever operation
46
PC300, 350-8
SEN02625-03
Oil pressure
Lo
Neutral
Hi
Adjustment
a When the LS differential pressure is not normal,
adjust LS valves (8) and (9) in the following procedure.
Fine opera2
tion (Note) 0 MPa {0 kg/cm }
PC300, 350-8
47
SEN02625-03
2
3
Part No.
799-101-5002
790-261-1204
799-401-3100
02896-11008
799-401-3200
02896-11009
Part name
Hydraulic tester
Digital hydraulic tester
Nipple (02 size)
O-ring
Nipple (03 size)
O-ring
a Measure the solenoid valve output pressure after confirming that the control circuit source pressure is normal.
k Lower the work equipment to the ground
and, after stopping the engine, release residual pressure in the piping by operating the
control lever several times. Then loosen the
oil filler cap gradually to release pressure inside the tank.
a Hose (1) is installed in the back side of operator's cab, and hoses (2) through (7) are installed at the center of revolving frame.
48
PC300, 350-8
SEN02625-03
a When each output pressure shows the fol5. Run the engine at full throttle, then turn each
lowing values, it is judged normal.
solenoid valve ON or OFF by operating the
control levers and switches, and measure the
Solenoid valve
Output pressure
pressure.
OFF (De-energized)
a For conditions for turning each solenoid
0 MPa {0 kg/cm2}
valve ON or OFF, refer to the ensuing Table
ON (Energized)
3 MPa {30 kg/cm2}
for functioning conditions for each solenoid
valve.
6. Remove the measurement tools after the
a You can check operation of the solenoid
measurement, and make sure that the machine
valves from the monitoring function of the
is back to normal condition.
monitor panel (Special Function of Machine
Monitor).
Table for functioning conditions PPC lock solenoid valve
Lock
Released
Function
OFF
ON
ON
OFF
Operation
ON
OFF
Functioning conditions
Lock lever
Functioning conditions
Signal of work equipment, swing and travel
PC300, 350-8
OFF
ON
49
SEN02625-03
Functioning conditions
When the travel steering signal is ON
When travel steering
When F or R pump pressure is 34.3 MPa {350
When the travel steering signal is independently operkg/cm2}
OFF
ated
Any other condition than above
ON
OFF
Functioning conditions
When the overheat 2nd setting is ON
When the fuel dial is at 1,200 rpm or lower
When the travel speed switch is at Lo
When signal of the travel is OFF
When F or R pump pressure is 32.3 MPa {330
When the travel speed switch is
When signal of the
kg/cm2}
at Mi or Hi
When F or R pump pressure is 18.6 MPa {190
travel is ON
kg/cm2}
Any other condition than above
OFF
ON
Operating condition
Overheat 1st setting is ON
All of work equipment, swing, and travel signals are OFF
Swing lock switch is ON
Travel signal is ON
L mode is selected
Boom LOWER signal is ON
P or E mode is selected
Other than above conditions
50
OFF
ON
Signals other than swing independent signal are
ON
Swing independent signal is ON
OFF
PC300, 350-8
SEN02625-03
Function
ON
OFF
ON
OFF
PC300, 350-8
51
SEN02625-03
Part No.
Part name
799-101-5002 Hydraulic tester
790-261-1204 Digital hydraulic tester
a Measure PPC valve output pressure after confirming that control circuit original pressure is
normal.
1. Remove PPC hydraulic switches (1) to (10) of
the target circuit of measurement.
No
1
2
3
4
5
Circuit to be measured
Boom RAISE
Boom LOWER
Arm IN
Arm OUT
Bucket CURL
No
6
7
8
9
10
Circuit to be measured
Bucket DUMP
Swing left
Swing right
Travel (black)
Steering (red)
52
PC300, 350-8
SEN02625-03
PC300, 350-8
53
SEN02625-03
54
PC300, 350-8
SEN02625-03
PC300, 350-8
55
SEN02625-03
56
PC300, 350-8
SEN02625-03
PC300, 350-8
57
SEN02625-03
58
PC300, 350-8
SEN02625-03
1
Bleeding air
from hydraulic pump
q
2
Starting
engine
q
6
Operation
q
Note: Bleed air from the swing motor and travel motor only when oil in the casing is drained.
1. Bleeding air from hydraulic pump
1) Loosen air bleeder (1) and check that oil
oozes out through the air bleeder.
2) If the oil seepage is confirmed, tighten air
bleeder (1).
3 Air bleeder:
7.8 9.8 Nm {0.8 1.0 kgm}
a Precautions on starting engine:
When starting the engine after above
operations, be sure to run the engine at
low idle for 10 minutes. If the engine
coolant temperature is low and an automatic engine warming-up function is
relied on, use the fuel dial, when it
becomes necessary to cancel it.
PC300, 350-8
59
SEN02625-03
60
PC300, 350-8
SEN02625-03
PC300, 350-8
61
SEN02625-03
2009 KOMATSU
All Rights Reserved
Printed in Japan 08-09
62
SEN02626-02
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02626-02
PC300, 350-8
Heater specification
SEN02626-02
Heaterless specification
PC300, 350-8
SEN02626-02
Page
Service mode
6p
20p
6p
Monitoring
7p
7p
7p
Mechanical Systems
26p
Abnormality
Electrical Systems
27p
Record
Air-conditioning System/Heater System 33p
8p
Maintenance Record
34p
8p
35p
8p
37p
8p
Key-on Mode
38p
9p
Unit
39p
B Selection of auto-deceleration
9p
9p
10p
10p
11p
11p
11p
12p
12p
13p
13p
14p
14p
15p
15p
O (Special operation)
Page
Default
21p
With/Without Attachment
40p
Attachment/Maintenance Password
41p
Camera
42p
ECO Display
43p
Breaker Detect
44p
45p
46p
47p
Cylinder Cut-Out
48p
No Injection
49p
Fuel Consumption
51p
Terminal Status
52p
53p
54p
55p
56p
O (Special operation)
Function of checking display of LCD
D
(Liquid Crystal Display)
17p
17p
18p
PC300, 350-8
SEN02626-02
PC300, 350-8
SEN02626-02
t
a
Display pattern
A B C D E
Display of KOMATSU logo
1 1 1 1 1
3 2 3 2 2
4 3 4 4 4
5 4 5 5 5
PC300, 350-8
SEN02626-02
PC300, 350-8
SEN02626-02
PC300, 350-8
Selection of auto-deceleration
While the ordinary screen is displayed, if the autodeceleration switch is pressed, large auto-deceleration monitor (a) is displayed for 2 seconds and the
setting of the auto-deceleration is changed.
a Each time the auto-deceleration switch is
pressed, the auto-deceleration is turned ON
and OFF alternately.
a If the auto-deceleration is turned ON, large
monitor (a) and auto-deceleration monitor (b)
are displayed simultaneously.
a If the auto-deceleration is turned OFF, autodeceleration monitor (b) goes off.
PC300, 350-8
SEN02626-02
2.
SEN02626-02
3.
10
PC300, 350-8
SEN02626-02
Heater specification
PC300, 350-8
11
SEN02626-02
Up to 3 cameras can be connected. If the camera mode is selected, however, only the image
of camera 1 is always displayed.
12
PC300, 350-8
SEN02626-02
To reset the time left after finishing maintenance, more operations are necessary.
Breaker/Attachment Settings
User Message
Screen Adjustment
Clock Adjustment
Language
Economy Mode Adjustment
PC300, 350-8
The breaker/attachment setting menu is displayed only when "With attachment" is set in
the service mode.
13
SEN02626-02
[KOMTRAX message]
q
There are 2 types of KOMTRAX message; 1 is
for the user and the other is for the service.
q
For user:
A message transmitted from the KOMTRAX
base station for the user. If it is received, the
message monitor is displayed on the ordinary
screen. To see the contents of the message,
operate "User Message" in the above user
menu.
q
For service:
A message transmitted from the KOMTRAX
base station for the service. Even if it is
received, nothing is displayed on the ordinary
screen. To see the contents of the message,
operate "Service message" display in the service menu.
14
PC300, 350-8
SEN02626-02
PC300, 350-8
15
SEN02626-02
a
Remedies given by displayed user codes to operator to take (The following table is an excerpt from the
Operation and Maintenance Manual)
User code
16
Failure mode
Action
E02
E03
E10
E11
E14
E15
E0E
Network error
PC300, 350-8
PC300, 350-8
SEN02626-02
17
SEN02626-02
2.
18
3.
After the New password input screen is displayed, input a new password with the numeral
input switches and confirm it with the function
switch.
a Set a new password of 4 6 digits (If it
has only 3 or less digits or has 7 or more
digits, it is not accepted).
q
[F5]: Reset input numeral/Return to ordinary screen
q
[F6]: Confirm input numeral
4.
After the New password input screen is displayed again, input a new password again with
the numeral input switches and confirm it with
the function switch.
q
[F5]: Reset input numeral/Return to ordinary screen
q
[F6]: Confirm input numeral
a If a password different from the password
input before is input, the message to input
again is displayed.
PC300, 350-8
5.
SEN02626-02
PC300, 350-8
19
SEN02626-02
t Service mode
To change the operator mode to the service mode,
perform the following operation.
This operation is always required when you use the
service mode.
1.
01 Monitoring
Mechanical Systems
02 Abnormality Electrical Systems
Record
Air-conditioning System/Heater
System
03 Maintenance Record
04 Maintenance Mode Change
05 Phone Number Entry
Key-on Mode
Unit
With/Without Attachment
06 Default
Attachment/Maintenance
Password
Camera
ECO Display
Breaker Detect
Pump Absorption Torque
2.
20
10 Fuel Consumption
Terminal Status
11 KOMTRAX GPS & Communication Status
Settings
MODEM S/N (TH300)
MODEM IP Address (TH200)
12 Display of service message
PC300, 350-8
SEN02626-02
Monitoring
The machine monitor can monitor the condition of
the machine in real time by receiving signals from
various switches, sensors, and actuators installed
to many parts of the machine and the information
from the controllers which are controlling switches,
etc.
1.
Selecting menu
Select Monitoring on the service menu
screen.
3.
2.
PC300, 350-8
21
SEN02626-02
4.
Executing monitoring
After the Executing monitoring screen is displayed, perform the necessary operation of the
machine and check the monitoring information.
a Monitoring information is indicated by
value, ON/OFF, or special display.
a The unit of display can be set to SI unit,
metric unit, or inch unit with the Initialization function in the service mode.
5.
22
6.
PC300, 350-8
SEN02626-02
ISO
meter
inch
rpm
rpm
psi
psi
psi
psi
psi
psi
psi
psi
F
F
mA
mA
mA
mA
mA
mA
V
V
V
psi
psi
F
Component
in
charge
PUMP
ENG
ENG
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
ENG
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
ENG
MON
ENG
ENG
ENG
00200
00201
01002
01601
01100
01101
07400
07200
07300
07301
09001
09002
04107
04401
01300
01302
01500
08000
08001
01700
03200
03203
04300
36400
37400
18500
r/min
r/min
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
C
C
mA
mA
mA
mA
mA
mA
V
V
V
MPa
kPa
C
rpm
rpm
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
C
C
mA
mA
mA
mA
mA
mA
V
V
V
kg/cm2
kg/cm2
C
36500
Boost Pressure
kPa
kg/cm2
psi
ENG
36700
18700
03000
04200
04105
04402
37401
18501
36501
36401
17500
31701
31706
18600
36200
36300
37300
01602
13113
15900
%
Nm
V
V
V
V
V
V
V
V
%
kgm
V
V
V
V
V
V
V
V
%
%
mg/st
kg/cm2
CA
l/h
%
kgm
kg/cm2
%
lbft
V
V
V
V
V
V
V
V
ENG
ENG
ENG
MON
ENG
PUMP
ENG
ENG
ENG
ENG
ENG
ENG
ENG
ENG
ENG
ENG
ENG
PUMP
PUMP
PUMP
PC300, 350-8
%
%
mg/st
MPa
CA
l/h
%
Nm
MPa
%
%
mg/st
psi
CA
gal/h
%
lbft
psi
Remarks
23
SEN02626-02
01900
01901
02300
02301
02200
02201
02202
02204
04500
04501
04502
04503
04504
24
ISO
meter
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
inch
Component
in
charge
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
MON
MON
MON
MON
MON
MON
MON
MON
MON
MON
MON
MON
MON
MON
MON
MON
MON
MON
MON
MON
MON
Remarks
PC300, 350-8
SEN02626-02
04505
04506
18800
20216
20217
18900
20400
20227
20402
20228
20229
20403
20230
Water In Fuel
ECM Build Version
ECM CAL Data Ver
ECM Internal Temp
ECM Serial No
Monitor Ass'y P/N
Monitor Serial No
Monitor Prog. P/N
Pump Con. Ass'y P/N
Pump Con. Serial No
Pump Con. Prog. P/N
a
a
ISO
meter
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
inch
Component
in
charge
MON
MON
MON
MON
MON
MON
MON
MON
MON
ENG
ENG
ENG
ENG
ENG
MON
MON
MON
PUMP
PUMP
PUMP
Remarks
PC300, 350-8
25
SEN02626-02
Selecting menu
Select Abnormality Record on the Service
Menu screen.
2.
26
3.
PC300, 350-8
4.
SEN02626-02
Selecting menu
Select Abnormality Record on the Service
Menu Screen.
2.
PC300, 350-8
3.
27
SEN02626-02
4.
2)
28
3)
4)
PC300, 350-8
SEN02626-02
Failure code
989L00
Device in
charge
Category
of record
MON
Mechanical
system
989M00
MON
Mechanical
system
989N00
MON
Mechanical
system
AA10NX
MON
Mechanical
system
AB00KE
MON
Mechanical
system
B@BAZG
ENG
Mechanical
system
B@BAZK
MON
Mechanical
system
B@BCNS
Eng. Overheat
ENG
Mechanical
system
B@BCZK
MON
Mechanical
system
B@HANS
PUMP
Mechanical
system
E10
CA111
ENG
Electrical
system
E10
CA115
ENG
Electrical
system
E11
CA122
ENG
Electrical
system
E11
CA123
ENG
Electrical
system
E14
CA131
ENG
Electrical
system
E14
CA132
ENG
Electrical
system
E15
CA144
ENG
Electrical
system
E15
CA145
ENG
Electrical
system
E15
CA153
ENG
Electrical
system
E15
CA154
ENG
Electrical
system
E11
CA155
ENG
Electrical
system
E15
CA187
ENG
Electrical
system
E11
CA221
ENG
Electrical
system
E11
CA222
ENG
Electrical
system
E15
CA227
ENG
Electrical
system
PC300, 350-8
29
SEN02626-02
Device in
charge
Category
of record
Eng Overspeed
ENG
Mechanical
system
CA238
ENG
Electrical
system
E10
CA271
ENG
Electrical
system
E10
CA272
ENG
Electrical
system
E11
CA322
ENG
Electrical
system
E11
CA323
ENG
Electrical
system
E11
CA324
ENG
Electrical
system
E11
CA325
ENG
Electrical
system
E11
CA331
ENG
Electrical
system
E11
CA332
ENG
Electrical
system
E10
CA342
ENG
Electrical
system
E10
CA351
ENG
Electrical
system
E15
CA352
ENG
Electrical
system
E15
CA386
ENG
Electrical
system
E15
CA428
ENG
Electrical
system
E15
CA429
ENG
Electrical
system
E15
CA435
ENG
Electrical
system
E10
CA441
ENG
Electrical
system
E10
CA442
ENG
Electrical
system
E11
CA449
ENG
Electrical
system
E11
CA451
ENG
Electrical
system
E11
CA452
ENG
Electrical
system
E11
CA488
ENG
Electrical
system
E15
CA553
ENG
Electrical
system
E15
CA559
ENG
Electrical
system
Action
code
Failure code
CA234
E15
30
PC300, 350-8
SEN02626-02
Device in
charge
Category
of record
ENG
Electrical
system
CA731
ENG
Electrical
system
E10
CA757
ENG
Electrical
system
E15
CA778
ENG
Electrical
system
E0E
CA1633
ENG
Electrical
system
E14
CA2185
ENG
Electrical
system
E14
CA2186
ENG
Electrical
system
E11
CA2249
ENG
Electrical
system
E15
CA2265
ENG
Electrical
system
E15
CA2266
ENG
Electrical
system
E11
CA2311
ENG
Electrical
system
E15
CA2555
ENG
Electrical
system
E15
CA2556
ENG
Electrical
system
D110KB
PUMP
Electrical
system
E01
D19JKZ
MON2
Electrical
system
D862KA
MON2
Electrical
system
E0E
DA22KK
PUMP
Electrical
system
E02
DA25KP
PUMP
Electrical
system
DA26KP
PUMP
Electrical
system
DA29KQ
PUMP
Electrical
system
E0E
DA2RMC
PUMP
Electrical
system
DAF8KB
PUMP
Electrical
system
DAFGMC
PUMP
Electrical
system
E0E
DAFRMC
PUMP
Electrical
system
DGH2KB
PUMP
Electrical
system
Action
code
Failure code
E15
CA689
E15
PC300, 350-8
31
SEN02626-02
Device in
charge
Category
of record
PUMP
Electrical
system
DHPBMA
PUMP
Electrical
system
DHS3MA
PUMP
Electrical
system
DHS4MA
PUMP
Electrical
system
DHX1MA
PUMP
Electrical
system
DW43KA
PUMP
Electrical
system
DW43KB
PUMP
Electrical
system
E03
DW45KA
PUMP
Electrical
system
E03
DW45KB
PUMP
Electrical
system
DW91KA
PUMP
Electrical
system
DW91KB
PUMP
Electrical
system
DWA2KA
PUMP
Electrical
system
DWA2KB
PUMP
Electrical
system
DWJ0KA
PUMP
Electrical
system
DWJ0KB
PUMP
Electrical
system
DWK0KA
PUMP
Electrical
system
DWK0KB
PUMP
Electrical
system
E02
DXA0KA
PUMP
Electrical
system
E02
DXA0KB
PUMP
Electrical
system
DXE0KA
PUMP
Electrical
system
DXE0KB
PUMP
Electrical
system
DXE4KA
PUMP
Electrical
system
DXE4KB
PUMP
Electrical
system
DY20KA
PUMP
Electrical
system
DY20MA
PUMP
Electrical
system
Action
code
Failure code
DHPAMA
32
PC300, 350-8
a
a
a
a
Action
code
Failure code
DY2CKA
SEN02626-02
Device in
charge
Category
of record
PUMP
Electrical
system
DY2CKB
PUMP
Electrical
system
DY2DKB
PUMP
Electrical
system
DY2EKB
PUMP
Electrical
system
This table lists the failed sections in the order of the failure code.
Those failure codes to which the corresponding number is not indicated in the action code space are not
displayed on the ordinary screen if a failure is found. They are just recorded in the abnormality record
(electrical system and mechanical system) of the service menu.
The category of record is used for indicating to which of the electrical and mechanical system of the service menu's abnormality record a given failure is classified.
E of at beginning the action code indicates the following state.
q
With E: The failure still remains without being resolved.
q
Without E: The failure is already resolved.
PC300, 350-8
33
SEN02626-02
Selecting menu
Select Abnormality Record on the Service
Menu screen.
2.
3.
4.
Heater specification
In the heater specification, the display of Airconditioning is replaced with Heater and the
items which are not related to the heater are
not displayed.
Heaterless specification
In the heaterless specification, the abnormality
record menu and screen are not displayed.
34
PC300, 350-8
SEN02626-02
a
Maintenance Record
The machine monitor records the maintenance
information of the filters, oils, etc., which the operator can display and check by the following operations. When maintenance is carried out, if the data
are reset in the operator mode, the number of the
times of maintenance is recorded in this section.
1.
Selecting menu
Select Maintenance Record on the Service
Menu screen.
3.
2.
PC300, 350-8
35
SEN02626-02
Selecting menu
Select of Maintenance Mode Change on the
Service Menu screen.
3.
2.
36
PC300, 350-8
4.
SEN02626-02
5.
q
q
q
q
q
PC300, 350-8
q
q
If this operation is executed, the set values of all the maintenance items are initialized.
[F5]: Return to Maintenance mode change
screen
[F6]: Execute initialization
A while after [F6] is pressed, the initialization completion screen is displayed. Then,
if the Maintenance Mode Change screen
is displayed, initialization is completed.
37
SEN02626-02
Selecting menu
Select Phone Number Entry on the Service
Menu screen.
2.
a
a
38
PC300, 350-8
SEN02626-02
1.
Selecting menu
Select Default on the Service Menu screen.
q
q
q
a
a
a
2.
3.
Selecting mode
After the Key-on Mode screen is displayed,
select the mode to be set with the function
switches.
q
Power Mode: [P] is displayed when key is
ON
q
Economy Mode: [E] is displayed when key
is ON
q
Lifting Mode: [L] is displayed when key is
ON
q
Breaker Mode: [B] is displayed when key
is ON
q
Attachment Mode: [ATT] is displayed
when key is ON
PC300, 350-8
39
SEN02626-02
Default (Unit)
Check or change various settings related to the
machine monitor and machine by "Default".
The unit selecting function is used to select the unit
of the data displayed for monitoring, etc.
1.
Selecting menu
Select Default on the Service Menu screen.
2.
3.
Selecting unit
After the Unit screen is displayed, select the
unit to be set with the function switches.
q
[F3]: Move to lower unit
q
[F4]: Move to upper unit
q
[F5]: Cancel selection and return to
Default screen
q
[F6]: Confirm selection and return to
Default screen
40
PC300, 350-8
Selecting menu
Select "Default" on the Service Menu screen.
2.
3.
Selecting With/Without
After the With/Without Attachment screen is
displayed, select the setting with the function
switches.
q
Without Attachment:
When attachment is not installed
q
With Attachment:
When attachment is installed
q
[F3]
: Move to lower item
q
[F4]
: Move to upper item
q
[F5]
: Cancel selection and return to
Default screen
q
[F6]
: Confirm selection and return to
Default screen
PC300, 350-8
SEN02626-02
a
41
SEN02626-02
Selecting menu
Select Default on the Service Menu screen.
2.
42
3.
Selecting Disable/Enable
After the Attachment/Maintenance Password
screen is displayed, select the setting with the
function switches.
q
Disable : Password screen is not displayed
q
Enable : Password screen is displayed
q
[F3]
: Move to lower item
q
[F4]
: Move to upper item
q
[F5]
: Cancel selection and return to
"Default" screen
q
[F6]
: Confirm selection and return to
"Default" screen
4.
5.
PC300, 350-8
Default (Camera)
Check or change various settings related to the
machine monitor and machine by "Default".
The camera setting function is used to set installation and removal of a camera.
1.
Selecting menu
Select Default on the Service Menu screen.
2.
PC300, 350-8
SEN02626-02
3.
43
SEN02626-02
2.
3.
44
If ECO display is turned ON, ECO is displayed when the screen changes to the
ordinary screen. Even if the energy saving
guidance is turned ON, however, it is not
displayed if the condition for display is not
satisfied on the ordinary screen.
Selecting menu
Select Default on the Service Menu screen.
PC300, 350-8
Selecting menu
Select Default on the Service Menu screen.
2.
PC300, 350-8
SEN02626-02
3.
45
SEN02626-02
Selecting menu
Select Adjustment on the Service Menu screen.
2.
3.
022
46
Set
value
000
001
002
003
004
005
006
007
008
PC300, 350-8
Selecting menu
Select Adjustment on the Service Menu screen.
2.
SEN02626-02
3.
020
PC300, 350-8
Set
value
000
001
002
003
47
SEN02626-02
2.
3.
044
48
Set
value
000
001
002
003
Distribution of flow to
attachment
50 %
70 %
100 %
40 %
PC300, 350-8
SEN02626-02
Cylinder Cut-Out
The operator can perform "Cylinder Cut-Out" operation with the machine monitor.
"Cylinder Cut-Out" operation means to run the
engine with 1 or more fuel injectors disabled electrically to reduce the number of effective cylinders.
This operation is used to find out a cylinder which
does not output power normally (combustion in it is
abnormal).
1.
2.
Selecting menu
Select Cylinder Cut-Out on the Service
Menu screen.
PC300, 350-8
3.
4.
49
SEN02626-02
[Reference]
q
If a normally operating cylinder is Cut-Out,
the following phenomena occur.
1) Lowering of engine speed
2) Increase of final injection rate command (quantity)
q
If the engine is running near the high idle,
however, the engine speed may not lower
for the reason of engine control.
q
In this case, lower the engine speed with
the fuel control dial and judge by increase
of the injection rate command.
50
No Injection
If the engine is operated after long storage of the
machine, it may be worn or damaged because of
insufficient lubrication with oil. To prevent this, the
function to lubricate the engine before starting it by
cranking it without injecting fuel is installed.
Set the no-injection cranking while the engine is
stopped.
1.
Selecting menu
Select No Injection on the Service Menu
screen.
2.
PC300, 350-8
3.
4.
PC300, 350-8
SEN02626-02
5.
51
SEN02626-02
Fuel Consumption
This function calculates the hourly fuel consumption from the actual fuel consumption in a measuring period and indicates it.
1. Selecting menu
Select Fuel Consumption on the Service
Menu screen.
2.
Starting measurement
After the screen of Fuel Consumption is displayed, start measurement with the function
switches.
q
[F1]: Start
q
[F2]: Clear
q
[F5]: Return to Service menu screen
a When the screen of Fuel consumption is
displayed, if a data is indicated, it is the
data of the previous measurement. This
data is not an obstacle to new measurement and can be reset by pressing [F2].
a If [F1] is pressed, the data is displayed on
the starting date and time side and measurement starts.
52
3.
4.
Finishing measurement
Press [F1], and measurement is finished and
the data are displayed on the finishing date
and time side.
5.
PC300, 350-8
Selecting menu
Select KOMTRAX Settings on the Service
Menu screen.
2.
PC300, 350-8
SEN02626-02
3.
53
SEN02626-02
Selecting menu
Select KOMTRAX Settings on the Service
Menu screen.
2.
54
3.
PC300, 350-8
Selecting menu
Select KOMTRAX Settings on the Service
Menu screen.
2.
PC300, 350-8
SEN02626-02
3.
55
SEN02626-02
2.
56
3.
PC300, 350-8
PC300, 350-8
SEN02626-02
57
SEN02626-02
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
58
SEN02663-02
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02663-02
Before disconnecting or connecting a connector between the engine controller and engine,
be sure to turn the starting switch OFF.
2.
PC300, 350-8
1.
SEN02663-02
4)
When carrying out troubleshooting of an electric circuit related to the machine monitor,
e n g i n e c o n t r o l l e r, p u m p c o n t r o l l e r, o r
KOMTRAX communication MODEM, expose
the related connectors according to the following procedure.
Disconnect and connect the connectors having
special locking mechanisms according to the
procedure shown below.
Machine monitor
1) Remove 2 mounting bolts and cover (1).
a One of the mounting bolts is installed
in the cover on the right of the daylight sensor.
a While removing the mounting bolts,
disconnect connector P31 of the daylight sensor.
2) Remove cover (2).
a The cover is fixed with clips. Remove
it by pull it up.
a While removing the cover, disconnect connector M04 of the cigarette
lighter.
3)
2.
Engine controller
a The engine controller is installed in the left
side of the engine.
1) Open the engine hood.
2) Insert or connect troubleshooting Tadapter in or to connectors ENGINE,
CE02 and CE03 of engine controller (3).
a Connectors are fixed with screw.
Loosen the screws before disconnecting them.
a When returning the connectors back
to their position, tighten them to the
specified torque.
3 Screw: 2.82 Nm {0.288 kgm}
PC300, 350-8
SEN02663-02
3.
Pump controller
1) Slide the operator's seat and seat stand to
the forward end.
2) Remove the 5 mounting bolts and cool &
hot box (6).
a While removing the cool & hot box,
disconnect the drain hose.
3) Remove the 2 mounting bolts, 1 fastener,
and magazine box (7).
4) Remove the 3 mounting bolts and cover
(8).
5) Remove fuse box cover (9) and cover
(10).
a Since the underside of cover (10) is
clamped, pull it up.
6) Remove the 7 mounting bolts and cover
(11).
4.
7)
The connectors of the pump controller have a special locking mechanism. Disconnect them according to
steps (a) (c) and connect them
according to steps (d) (f) as shown
below.
Disconnection: (a) Unlock (b)
Slide lever (c) Disconnect connector.
Connection: (d) Position connector
(e) Slide lever (f) Lock.
PC300, 350-8
7)
SEN02663-02
a
5.
PC300, 350-8
SEN02663-02
7.
8.
9.
PC300, 350-8
SEN02663-02
2.
1.
PC300, 350-8
SEN02663-02
Pm clinic service
Machine model
T PC300-8
T PC350-8
Model number
Service meter
h
T LC
User name
Date of execution
/
Inspector
Specifications
Main components
Boom T
T
Arm
Bucket T
Standard T (
Standard T (
Standard T (
Attachments
)
)
)
Shoe width
T Breaker
T(
T(
)
)
T 600 mm
T 700 mm
T(
T Radiator coolant
T Engine oil
T Hydraulic oil
When necessary
T Damper case oil
T Final drive case oil
Ambient temperature
Altitude
C
m
Operator's opinion
A000N1
Times/1st time
h/Latest
Times/1st time
h/Latest
AA10NX
Times/1st time
h/Latest
Times/1st time
h/Latest
AB00KE
Times/1st time
h/Latest
Times/1st time
h/Latest
B@BAZG
Times/1st time
h/Latest
Times/1st time
h/Latest
B@BAZK
Times/1st time
h/Latest
Times/1st time
h/Latest
B@BCNS
Times/1st time
h/Latest
Times/1st time
h/Latest
B@BCZK
Times/1st time
h/Latest
Times/1st time
h/Latest
B@HANS
Times/1st time
h/Latest
Times/1st time
h/Latest
PC300, 350-8
SEN02663-02
PC300, 350-8
SEN02663-02
10
PC300, 350-8
SEN02663-02
Serial No.
Service meter
User's name
Date of execution
/
Operation of
work
equipment
Engine oil
pressure
Engine speed
Engine oil
pressure
Engine speed
Blow-by
pressure
Engine oil
pressure
All levers in
neutral
MAX
OFF
MIN
All levers in
neutral
OFF
P
Unit
Standard
value for new
machine
rpm
MPa
{kg/cm2}
0.34 0.59
{3.5 6.0}
0.21
{2.1}
rpm
975 1,025
975 1,025
MPa
{kg/cm2}
Min. 0.15
{Min. 1.5}
0.08
{0.8}
rpm
ON
Arm IN relief
OFF
All levers in
neutral
MAX
ON
Max. 1.57
{Max. 160}
Max. 2.55
{Max. 260}
rpm
1,300 1,500
Check item
Boom RAISE
Arm IN
MAX
Bucket CURL
Swing (5 turns)
Travel (5 turns)
3.4 4.2
Max. 4.6
PC300-8
2.6 3.2
Max. 3.5
PC350-8
2.9 3.5
Max. 3.7
PC300-8
3.4 4.2
Max. 4.5
PC350-8
3.4 4.2
Max. 4.5
PC300-8
3.6 4.6
Max. 4.9
PC350-8
3.5 4.5
Max. 4.8
PC300-8
4.4 5.4
Max. 5.7
4.4 5.4
Max. 5.7
2.9 3.5
Max. 3.8
2.9 3.5
Max. 3.8
28.7 34.5
Max. 38
MI
HI
PC300, 350-8
sec
Measured
value
Max. 4.5
PC350-8
Standard
Service limit
value for
value
new machine
3.3 4.1
PC300-8
PC350-8
P
8
Unit
Measured
value
kPa
{mmH2O}
Checking condition
No.
Service limit
value
Bad
Engine speed
2.
Fuel
control
dial
Bad
Check item
Good
Engine
Checking condition
No.
Good
1.
Inspector
STD
44.0 66.0
42.0 70.0
LC
46.5 69.5
45.0 74.5
STD
33.5 44.5
31.5 48.5
LC
35.5 47.5
34.0 51.5
STD
30.0 34.0
28.0 39.0
LC
32.0 36.0
32.0 41.5
11
SEN02663-02
4.
Check item
Working
mode
Self pressure
reducing valve
Unload valve
WorkLeft knob
ing
switch
mode
Max. 825
[4]
[5]
60 MPa
{600 kg/
cm2}
60 MPa
{600 kg/
cm2}
60 MPa
{600 kg/
cm2}
60 MPa
{600 kg/
cm2}
6 MPa
{60 kg/
cm2}
Operation of work
equipment
F pump
main
R pump
main
F pump
LS
R pump
LS
Control
ON
All levers in neutral
LS valve
Swing motor
safety valve
OFF
Standard value
Max. 550
[3]
Unit
MPa
{kg/cm2}
Swing lock
Right swing relief
Swing lock
Left swing relief
G
G
12
Max. 675
mm
[2]
OFF
MAX
6
Max. 450
Measured
value
[1]
Checked part
Fuel
control
dial
Service limit
value
Hydraulic circuit
Checking condition
No.
Unit
Standard
value for
new
machine
Bad
No.
Fuel
control
dial
Bad
Checking condition
Good
Good
3.
PC300, 350-8
SEN02663-02
Fuel
control
dial
Standard value
Servo piston
WorkLeft knob
ing
switch
mode
MAX
OFF
Unit
Operation of work
equipment
Arm out relief
[4a]
[5]
60 MPa
{600 kg/
cm2}
60 MPa
{600 kg/
cm2}
60 MPa
{600 kg/
cm2}
60 MPa
{600 kg/
cm2}
6 MPa
{60 kg/
cm2}
F pump
main
R pump
main
F pump
servo
R pump
servo
Control
H1
H1
H2
H2
Bad
Check item
[3a]
Good
No.
[2]
Bad
Checking condition
[1]
Good
H1 : H2 = 1 : 0.6
(Oil pressure ratio)
* Gauge changing work: Change [3] and [4] to 60K and change hoses of [3], [4], and [5].
[1]
[2]
[3b]
[4b]
[5a]
60 MPa
{600 kg/
cm2}
60 MPa
{600 kg/
cm2}
6 MPa
{60 kg/
cm2}
6 MPa
{60 kg/
cm2}
6 MPa
{60 kg/
cm2}
F pump
main
R pump
main
F pump
(F)
R pump
(R)
LS-EPC
J1
J1
J2
J2
J3
J3
J4
J4
J5
J5
Travel speed: Lo
travel lever in neutral
Travel speed: Mi
Travel lever operated
Travel speed: Hi
Travel lever operated
Checking condition
No.
Check item
Fuel
control
dial
WorkLeft knob
ing
switch
mode
Operation of work
equipment
MIN
P
PC-EPC (F)
valve
PC-EPC (R)
valve
L
B
OFF
MAX
10
LS-EPC valve
Standard value
Unit
K2
K3
0 {0}
PC300, 350-8
K1
13
SEN02663-02
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
14
SEN02627-03
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
40 Troubleshooting
PC300, 350-8
SEN02627-03
40 Troubleshooting
Failure code
989L00
1
Device in
charge
Category of record
MON
Mechanical system
989M00
MON
Mechanical system
989N00
MON
Mechanical system
AA10NX
MON
Mechanical system
AB00KE
MON
Mechanical system
ENG
Mechanical system
MON
Mechanical system
ENG
Mechanical system
MON
Mechanical system
PUMP
Mechanical system
E10
CA111
ENG
Electrical system
E10
CA115
ENG
Electrical system
E11
CA122
ENG
Electrical system
E11
CA123
ENG
Electrical system
E14
CA131
ENG
Electrical system
E14
CA132
ENG
Electrical system
E15
CA144
ENG
Electrical system
E15
CA145
ENG
Electrical system
E15
CA153
ENG
Electrical system
E15
CA154
ENG
Electrical system
E11
CA155
ENG
Electrical system
E15
CA187
ENG
Electrical system
E11
CA221
ENG
Electrical system
E11
CA222
ENG
Electrical system
E15
CA227
ENG
Electrical system
CA234
Eng Overspeed
ENG
Mechanical system
E15
CA238
ENG
Electrical system
E10
CA271
ENG
Electrical system
E10
CA272
ENG
Electrical system
E11
CA322
ENG
Electrical system
E11
CA323
ENG
Electrical system
E11
CA324
ENG
Electrical system
E11
CA325
ENG
Electrical system
E11
CA331
ENG
Electrical system
E11
CA332
ENG
Electrical system
E10
CA342
ENG
Electrical system
E10
CA351
ENG
Electrical system
E15
CA352
ENG
Electrical system
E15
CA386
ENG
Electrical system
E15
CA428
ENG
Electrical system
E15
CA429
ENG
Electrical system
Reference
document No.
Troubleshooting
of failure code,
Part 1
SEN02629-02
PC300, 350-8
40 Troubleshooting
Action
code
Failure code
E15
CA435
E10
SEN02627-03
Device in
charge
Category of record
ENG
Electrical system
CA441
ENG
Electrical system
E10
CA442
ENG
Electrical system
E11
CA449
ENG
Electrical system
E11
CA451
ENG
Electrical system
E11
CA452
ENG
Electrical system
E11
CA488
ENG
Electrical system
E15
CA553
ENG
Electrical system
E15
CA559
ENG
Electrical system
E15
CA689
ENG
Electrical system
E15
CA731
ENG
Electrical system
E10
CA757
ENG
Electrical system
E15
CA778
ENG
Electrical system
E0E
CA1633
ENG
Electrical system
E14
CA2185
ENG
Electrical system
E14
CA2186
ENG
Electrical system
E11
CA2249
ENG
Electrical system
E15
CA2265
ENG
Electrical system
E15
CA2266
ENG
Electrical system
E11
CA2311
ENG
Electrical system
E15
CA2555
ENG
Electrical system
E15
CA2556
ENG
Electrical system
D110KB
PUMP
Electrical system
E01
D19JKZ
MON2
Electrical system
D862KA
MON2
Electrical system
E0E
DA22KK
PUMP
Electrical system
E02
DA25KP
PUMP
Electrical system
DA26KP
PUMP
Electrical system
DA29KQ
PUMP
Electrical system
E0E
DA2RMC
PUMP
Electrical system
DAF8KB
PUMP
Electrical system
DAFGMC
PUMP
Electrical system
E0E
DAFRMC
PUMP
Electrical system
DGH2KB
PUMP
Electrical system
DHPAMA
PUMP
Electrical system
DHPBMA
PUMP
Electrical system
DHS3MA
PUMP
Electrical system
DHS4MA
PUMP
Electrical system
DHX1MA
PUMP
Electrical system
DW43KA
PUMP
Electrical system
DW43KB
PUMP
Electrical system
E03
DW45KA
PUMP
Electrical system
E03
DW45KB
PUMP
Electrical system
DW91KA
PUMP
Electrical system
PC300, 350-8
Reference
document No.
Troubleshooting
of failure code,
Part 2
SEN02630-03
Troubleshooting
of failure code,
Part 3
SEN02631-02
SEN02627-03
Action
code
Failure code
DW91KB
40 Troubleshooting
Device in
charge
Category of record
PUMP
Electrical system
DWA2KA
PUMP
Electrical system
DWA2KB
PUMP
Electrical system
DWJ0KA
PUMP
Electrical system
DWJ0KB
PUMP
Electrical system
DWK0KA
PUMP
Electrical system
DWK0KB
PUMP
Electrical system
E02
DXA0KA
PUMP
Electrical system
E02
DXA0KB
PUMP
Electrical system
DXE0KA
PUMP
Electrical system
DXE0KB
PUMP
Electrical system
DXE4KA
PUMP
Electrical system
DXE4KB
PUMP
Electrical system
DY20KA
MON
Electrical system
DY20MA
MON
Electrical system
DY2CKA
MON
Electrical system
DY2CKB
MON
Electrical system
DY2DKB
MON
Electrical system
DY2EKB
MON
Electrical system
Reference
document No.
Troubleshooting
of failure code,
Part 3
SEN02631-02
This failure codes table is the same as that in Testing and adjusting, Special functions of machine monitor.
PC300, 350-8
40 Troubleshooting
SEN02627-03
Fuse locations
Fusible link
F04
(65A)
Fuse No.
Fuse
capacity
10A
30A
10A
Destination of power
Emergency switch, pump resistor, lamp switch, swing
holding release switch
Pump controller (Solenoid power supply)
Machine push-up switch
PPC oil pressure lock solenoid valve
Starting motor cut-off relay
Cigarette lighter
F04
(65A)
F04
(65A)
10A
10A
10A
Auto preheater
10A
20A
10A
10
20A
(Spare)
11
20A
12
10A
(Spare)
13
10A
Headlamp
14
10A
15
20A
Radio, speaker
Left knob switch (pump controller input)
PC300, 350-8
F05
(30A)
Starting switch
ACC
16
10A
17
20A
18
10A
(Spare)
19
30A
Engine controller
20
5A
Room lamp
Pump controller, starting switch
Machine monitor
SEN02627-03
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
SEN02627-03
Troubles that occur when controller power supply of pump controller is defective
a The controller power supply (F01-17) of the pump controller drives the controller system. Accordingly, if
it is turned off, the controller cannot control the system and the troubles shown below occur simultaneously (The following is an example of the troubles).
q
The working mode cannot be changed.
q
The auto-decelerator does not work or is not reset.
q
The travel speed does not change.
q
The power maximizing function does not work.
q
The swing holding brake cannot be reset automatically.
q
The machine deviates during travel.
Troubles that occur when solenoid power supply of pump controller is defective
a The solenoid power supply (F01-2) of the pump controller is used by the controller to drive the solenoids
and relays. Accordingly, if the solenoid power supply is turned off, when the controller outputs the power
to the solenoids or relays, the power is not supplied to any of the solenoids and relays and all or some of
the following failure codes are displayed simultaneously.
q
[DW43KA], [DW43KB]: Travel speed solenoid system
q
[DW45KA], [DW45KB]: Swing holding brake solenoid system
q
[DW91KA], [DW91KB]: Travel junction solenoid system
q
[DWA2KA], [DWA2KB]: Service solenoid system
q
[DWK0KA], [DWK0KB]: 2-stage relief solenoid system
q
[DXA0KA], [DXA0KB]: PC-EPC (F) solenoid system
q
[DXE0KA], [DXE0KB]: LS-EPC solenoid system
q
[DXE4KA], [DXE4KB]: Service current EPC system (if attachment is installed)
q
[DWJ0KA], [DWJ0KB]: Merge-divider main solenoid system
a If the above problems occur, check the related fuse (F01-2) and inlet voltage of the pump controller.
1) Disconnect connectors CP01 and CP02 of the controller and connect a T-adapter to the wiring harness side.
2) Turn the starting switch ON.
3) Measure the voltage between each of pins CP02 (116), (118), (121) and each of pins CP01 (2), (5).
* Pins CP02 (116), (118), (121) are the power supply and pins CP01 (2), (5) are the chassis ground.
* If the voltage is 20 30 V, it is normal.
PC300, 350-8
SEN02627-03
a
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02627-03
SEN02627-03
2009 KOMATSU
All Rights Reserved
Printed in Japan 12-09 (01)
10
SEN02628-03
PC300, 350-8
SEN02628-03
HYDRAULIC EXCAVATOR
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Shop Manual
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
40 Troubleshooting
General Information on troubleshooting
Points to remember when troubleshooting .................................................................................................
PC300, 350-8
SEN02628-03
40 Troubleshooting
Stop the machine in a level place, and check that the safety pin, blocks, and parking brake are securely fitted.
When carrying out the operation with 2 or more workers, keep strictly to the agreed signals, and
do not allow any unauthorized person to come near.
If the radiator cap is removed when the engine is hot, hot water may spurt out and cause burns, so
wait for the engine to cool down before starting troubleshooting.
Be extremely careful not to touch any hot parts or to get caught in any rotating parts.
When disconnecting wiring, always disconnect the negative () terminal of the battery first.
When removing the plug or cap from a location which is under pressure from oil, water, or air, always release the internal pressure first. When installing measuring equipment, be sure to connect
it properly.
The aim of troubleshooting is to pinpoint the basic cause of the failure, to carry out repairs swiftly, and to prevent reoccurrence of the failure. When carrying out troubleshooting, an important point is of course to understand the structure and function. However, a short cut to effective troubleshooting is to ask the operator
various questions to form some idea of possible causes of the failure that would produce the reported symptoms.
1. When carrying out troubleshooting, do not hurry
to disassemble the components.
If components are disassembled immediately
after any failure occurs:
q Parts that have no connection with the failure
or other unnecessary parts will be disassembled.
q It will become impossible to find the cause of
the failure.
It will also cause a waste of manhours, parts, or
oil or grease, and at the same time, will also lose
the confidence of the user or operator.
For this reason, when carrying out troubleshooting, it is necessary to carry out thorough
prior investigation and to carry out troubleshooting in accordance with the fixed procedure.
2. Points to ask user or operator
1) Have any other problems occurred apart
from the problem that has been reported?
2) Was there anything strange about the
machine before the failure occurred?
3) Did the failure occur suddenly, or were there
problems with the machine condition before
this?
4) Under what conditions did the failure occur?
5) Had any repairs been carried out before the
failure? When were these repairs carried
out?
6) Has the same kind of failure occurred
before?
PC300, 350-8
40 Troubleshooting
SEN02628-03
PC300, 350-8
SEN02628-03
40 Troubleshooting
Criterion
Remedy
Addoil
Add oil
Add oil
Add oil
Add coolant
Clean or
replace
Replace
Lubricating
5. Check of swing machinery oil level
oil/Coolant
Electrical 2. Check of alternator terminals and wiring for looseness and corroequipment sion
3. Check of starting motor terminals and wiring for looseness and
corrosion
1. Check for abnormal noise and smell
Hydraulic/Mechani2. Check for oil leakage
cal
equipment
3. Bleeding air
Repair
Repair
Bleed air
20 30 V
Replace
Add or replace
Replace
Repair
Disconnect the
connectors and
dry
Replace
Replace
Replace
Retighten or
replace
Retighten or
replace
Retighten or
replace
PC300, 350-8
40 Troubleshooting
SEN02628-03
Contents
Troubleshooting by failure code
Troubleshooting of electrical system
Troubleshooting of hydraulic and mechanical system
Troubleshooting of engine
Troubleshooting steps
If a problem that appears to be a failure occurs on the machine, identify the relevant troubleshooting No. by
performing the following steps and proceed to the main body of troubleshooting.
1. Procedure for troubleshooting to be taken when action code is displayed on machine monitor:
When action code is displayed on machine monitor, press [ ] switch at panel switch section to display
failure code.
Carry out the troubleshooting for the corresponding [Display of code] according to the displayed failure
code.
2. Procedure for troubleshooting to be taken when failure code is recorded in abnormality record:
If an action code is not displayed on the machine monitor, check a failure code with the abnormality record
function of the machine monitor.
If a code is recorded, carry out troubleshooting for the corresponding [Display of code] according to the
recorded code.
a If an electrical system failure code is recorded, delete all the codes and reproduce them, and then see
if the trouble is still detected.
a An error code of the mechanical system cannot be deleted.
3. Procedure for troubleshooting to be taken when action code is not displayed and no failure code
is recorded in abnormality record:
If an action code is not displayed on the machine monitor and no failure code is recorded in the abnormality
record, a trouble that the machine cannot find out by itself may have occurred in the electrical system or
hydraulic and mechanical system.
In this case, check the phenomenon looking like a trouble again and select the same phenomenon from
the table of Phenomena looking like troubles and troubleshooting Nos., and then carry out troubleshooting corresponding to that phenomenon in the "E-mode", "H-mode", or "S-mode".
PC300, 350-8
SEN02628-03
40 Troubleshooting
Failure code
Display on machine
monitor
Action taken by machine monitor or controller to protect system or devices when engine controller detects trouble
Problem that appears on machine as result of action taken by machine monitor or controller
(shown above)
Information related to detected trouble or troubleshooting
Causes
Possible causes
and standard
value in normal
state
Trouble
PC300, 350-8
40 Troubleshooting
SEN02628-03
PC300, 350-8
SEN02628-03
40 Troubleshooting
Display of
E-mode
code
Phenomena related to action code/failure code
H-mode
S-mode
S-1
E-1
S-2 a)
S-2 b)
S-2 c)
S-3
H-2
S-4
S-5
H-1
S-6
S-7
S-8
S-9
S-10
S-11
S-13
S-14
S-15
S-12
21 Vibration is excessive
S-16
E-2
E-3
E-4
E-5
H-5
H-1
S-6
H-2
S-4
H-3
H-4
H-6
E-18, 19
H-7
E-20, 21
H-8
E-22, 23
H-9
H-10
H-11
H-12
H-13
PC300, 350-8
40 Troubleshooting
SEN02628-03
Troubleshooting
No.
Display of
code
E-mode
E-6, 1823
H-mode
S-mode
H-14
H-15
H-16
H-17
H-18
E-25
H-19
E-25, 26
H-20
E-25
H-21
H-22
E-24
H-23
H-24
H-27
H-28
H-25
H-26
E-7
E-8
E-9
B@BCZK
B@BAZK
See the Operation and Maintenance Manual.
AB00KE
E-10
AA10NX
B@BCNS
B@HANS
E-11
E-12
E-13
E-14
E-15
E-17
E-16
PC300, 350-8
SEN02628-03
40 Troubleshooting
Troubleshooting
No.
Display of
code
E-mode
H-mode
S-mode
E-18
E-19
E-20
E-21
E-22
E-23
E-24
E-25
E-26
E-27
E-28
Other phenomena
81 Air conditioner does not operate
E-29
E-30
E-31
10
PC300, 350-8
40 Troubleshooting
SEN02628-03
PC300, 350-8
11
SEN02628-03
12
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
13
SEN02628-03
14
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
15
SEN02628-03
16
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
17
SEN02628-03
18
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
19
SEN02628-03
20
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
21
SEN02628-03
22
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
23
SEN02628-03
24
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
25
SEN02628-03
26
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
27
SEN02628-03
28
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
29
SEN02628-03
30
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
31
SEN02628-03
32
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
33
SEN02628-03
34
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
35
SEN02628-03
36
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
37
SEN02628-03
38
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
39
SEN02628-03
40
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
41
SEN02628-03
42
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
43
SEN02628-03
44
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02628-03
45
SEN02628-03
46
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
SEN02628-03
799-601-2600
799-601-3100
799-601-3200
799-601-3380
799-601-3410
799-601-3420
799-601-3430
799-601-3440
799-601-3450
799-601-3460
799-601-3510
799-601-3520
799-601-3530
799-601-2910
799-601-3470
799-601-2710
799-601-2720
799-601-2730
799-601-2740
799-601-2950
799-601-2750
799-601-2760
799-601-2770
799-601-2780
799-601-2790
799-601-2810
799-601-2820
799-601-2830
799-601-2840
799-601-2850
799-601-4350
799-601-4360
799-601-7010
799-601-7020
799-601-7030
799-601-7040
799-601-7050
799-601-7060
799-601-7310
799-601-7070
799-601-7320
799-601-7080
799-601-7090
799-601-7110
799-601-7120
799-601-7130
799-601-7340
799-601-7140
799-601-7150
PC300, 350-8
T-box(for ECONO)
T-box(for MS)
T-box(for MS)
Plate for MS (14-pin)
Adapter for BENDIX (MS)
Adapter for BENDIX (MS)
Adapter for BENDIX (MS)
Adapter for BENDIX (MS)
Adapter for BENDIX (MS)
Adapter for BENDIX (MS)
Adapter for BENDIX (MS)
Adapter for BENDIX (MS)
Adapter for BENDIX (MS)
Adapter for BENDIX (MS)
Case
Adapter for MIC
Adapter for MIC
Adapter for MIC
Adapter for MIC
Adapter for MIC
Adapter for ECONO
Adapter for ECONO
Adapter for ECONO
Adapter for ECONO
Adapter for ECONO
Adapter for DLI
Adapter for DLI
Adapter for DLI
Extensioncable (ECONO type)
Case
T-box(for DRC 60, ECONO)
Case
Adapter for X (T-adapter)
Adapter for X
Adapter for X
Adapter for X
Adapter for SWP
Adapter for SWP
Adapter for SWP
Adapter for SWP
Adapter for SWP
Adapter for M (T-adapter)
Adapter for M
Adapter for M
Adapter for M
Adapter for M
Adapter for M
Adapter for M
Adapter for S (White)
24
24
17
17
5
10
5
17
19
14
q
q
q
q
q
q
q q
q q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q q
q q
q q q
Out of kit
q
q
q
60
X2P
X3P
X4P
SW6P
SW8P
SW12P
SW14P
SW16P
M2P
M3P
M4P
M6P
M8P
S8P
S10P
799-601-4201
799-601-9300
799-601-9200
799-601-4101
q
q
q
q
q
q
q
q
q
q
q
q
q
q
MS-24P
MS-24P
MS-17P
MS-17P
MS-5P
MS-10P
MS-5S
MS-17P
MS-19P
MS-14P
5
MIC-5P
13
MIC-13P
17
MIC-17P
21
MIC-21P
9
MIC-9P
2 ECONO2P
3 ECONO3P
4 ECONO4P
8 ECONO8P
12 ECONO12P
8
DLI-8P
12
DLI-12P
16
DLI-16P
12 ECONO12P
1
2
3
4
6
8
12
14
16
1
2
3
4
6
8
8
10
799-601-9100
799-601-9000
799-601-8000
q q
799-601-7500
799-601-7400
799-601-7100
799-601-7000
21
37
37
799-601-2800
Identification
symbol
799-601-2700
Part name
T-adapter kit
799-601-2500
Part number
Number of pins
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q q q
q q q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
47
SEN02628-03
799-601-7160
799-601-7170
799-601-7330
799-601-7350
799-601-7180
799-601-7190
799-601-7210
799-601-7220
799-601-7230
799-601-7240
799-601-7270
799-601-7510
799-601-7520
799-601-7530
799-601-7540
799-601-7550
799-601-7360
799-601-7370
799-601-7380
799-601-9010
799-601-9020
799-601-9030
799-601-9040
799-601-9050
799-601-9060
799-601-9070
799-601-9080
799-601-9090
799-601-9110
799-601-9120
799-601-9130
799-601-9140
799-601-9210
799-601-9220
799-601-9230
799-601-9240
799-601-9250
799-601-9260
799-601-9270
799-601-9280
799-601-9290
799-601-9310
799-601-9320
799-601-9330
799-601-9340
799-601-9350
799-601-9360
799-601-9410*
799-601-9420
799-601-9430*
799-601-9440*
795-799-5520*
48
24
q
q
q q q
q q q
q q q
q q
q
q
q
Out of kit
799-601-4201
799-601-4101
799-601-9300
799-601-9200
799-601-9100
799-601-9000
799-601-8000
q q q
q q q
799-601-7500
799-601-7400
07-10
07-12
07-14
07-18
07-20
REL-5P
REL-6P
DTM2
DT2
DT3
DT4
DT6
DT8GR
DT8B
DT8G
DT8BR
DT12GR
DT12B
DT12G
DT12BR
D18-8
D18-14
D18-20
D18-21
D24-9
D24-16
D24-21
D24-23
D24-31
799-601-7100
10
12
14
18
20
5
6
2
2
2
3
4
6
8
8
8
8
12
12
12
12
8
14
20
21
9
16
21
23
31
799-601-7000
S12P
S16P
S16PW
S12PW
A8P
A12P
A16P
A20P
-
799-601-2800
12
16
16
12
8
12
16
20
2
799-601-2700
Identification
symbol
799-601-2500
Part name
T-adapter kit
Number of pins
Part number
40 Troubleshooting
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q q
q q
q
q
q
q
40
24
2
DRC-40
DRC-24
G
A3
q q
q q
3
2
1,2,3
S
q
q
PC300, 350-8
40 Troubleshooting
FCIG
q q
FCIB
q q
4160
q q
4180
q q
1,2,3L
q q
1,2,3,4C
q q
3
3
3
1,2,3A
1,2,3B
1,2,3,G
q q
q q
q q
2,PA
q q
1,2,3,4T
4
50
60
60
121
16
16
26
2,
3,
4
DTP4
DRC50
DRC60
HST16A
HST16B
HST26A
-
Out of kit
799-601-4201
799-601-4101
799-601-9300
799-601-9200
q q
q q
799-601-9100
ITT3N
FCIN
799-601-9000
3
3
3
4
3
799-601-8000
q q
799-601-7500
799-601-7400
799-601-7100
q q
799-601-7000
799-601-2800
799-601-2700
Identification
symbol
799-601-2500
Part name
T-adapter kit
Number of pins
Part number
SEN02628-03
q
q
q
q
q q
q
q
q
q
q
q
q
q
PC300, 350-8
49
SEN02628-03
40 Troubleshooting
2009 KOMATSU
All Rights Reserved
Printed in Japan 08-09
50
SEN02629-02
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
40 Troubleshooting
PC300, 350-8
SEN02629-02
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
SEN02629-02
Failure code
989L00
Contents of
trouble
Trouble
Action of
None in particular.
machine monitor If cause of failure disappears, system resets itself.
Problem that
appears on
machine
Related information
If this failure code is displayed after machine monitor is replaced, user password must be changed to
one before replacement.
Method of reproducing failure code: Turn starting switch ON.
Possible causes
and standard
value in normal
state
Cause
1
Replacement of machine
monitor
Failure code
989M00
Contents of
trouble
Trouble
Action of
None in particular.
machine monitor If cause of failure disappears, system resets itself.
Problem that
appears on
machine
Related information
If this failure code is displayed after machine monitor is replaced, user password must be changed to
one before replacement.
Method of reproducing failure code: Turn starting switch ON.
Cause
Possible causes
and standard
value in normal
state
PC300, 350-8
Replacement of machine
monitor
SEN02629-02
40 Troubleshooting
Failure code
989N00
Contents of
trouble
Trouble
Action of
Tries automatic resetting.
machine monitor If cause of failure disappears, system resets itself.
Problem that
appears on
machine
Related information
Possible causes
and standard
value in normal
state
Method of reproducing failure code: Failure code is not reproduced since system is reset automatically.
Cause
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02629-02
SEN02629-02
40 Troubleshooting
Contents of
trouble
Failure code
AA10NX
Trouble
While engine was running, signal circuit of air cleaner clogging switch detected clogging of air
cleaner (sensor contact opened).
Action of
Displays air cleaner clogging monitor on machine monitor.
machine monitor If cause of failure disappears, system resets itself.
Problem that
appears on
machine
Related information
Condition of air cleaner clogging switch signal can be checked with monitoring function.
(Code: 04501 Monitor input 2)
Method of reproducing failure code: Start engine.
Cause
Clogging of air cleaner
1
(when system is normal)
Check the air cleaner for clogging and then clean or replace it if
clogged.
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
P23 (male)
Between (1) (2)
Possible causes
and standard
value in normal
state
Resistance
Max. 1 z
Min. 1Mz
a Prepare with starting switch OFF, then start engine and carry
Disconnection in wiring harout troubleshooting.
ness
Wiring harness between CM02 (female) (4)
Resis3 (Disconnection in wiring or
Max. 1 z
P23 (female) (1)
tance
defective contact in connecWiring harness between P23 (female) (2)
Resistor)
Max. 1 z
chassis ground
tance
a
4 Defective machine monitor
Air cleaner
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
CM02
Air cleaner
Voltage
Max. 1 V
20 30 V
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
SEN02629-02
40 Troubleshooting
Failure code
AB00KE
Contents of
trouble
Trouble
While engine is running, signal circuit of alternator detected low charge voltage (below 7.8 V).
Action of
Displays charge level monitor on machine monitor.
machine monitor Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
appears on
machine
Related information
Signal voltage of alternator can be checked with monitoring function. (Code: 04300 Charge voltage)
Method of reproducing failure code: Start engine.
Cause
Possible causes
and standard
value in normal
state
Defective alternator
(Low power generation)
Alternator
Engine speed
Voltage
R terminal chassis
ground
27.5 29.5 V
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshootness
ing without turning starting switch ON.
2 (Disconnection in wiring or
Resisdefective contact in connec- Wiring harness between CM01 (female) (11)
Max. 1 z
J02
Alternator
R
terminal
tance
tor)
a
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Resistance
Min. 1Mz
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
CM01
Engine speed
Voltage
27.5 29.5 V
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
SEN02629-02
40 Troubleshooting
Contents of
trouble
Failure code
B@BAZG
Trouble
While engine was running, signal circuit of engine oil pressure switch detected low engine oil pressure (sensor contact opened).
Action of controller
Problem that
appears on
machine
Related information
Engine oil pressure switch signal is input to engine controller and then transmitted to machine monitor.
Method of reproducing failure code: Start engine
Cause
Lowering of engine oil pres1 sure
(when system is normal)
Possible causes
and standard
value in normal
state
Determine the cause and check the damage to the engine and
then modify it.
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
C2 (male)
Engine
Resistance
When started
Min. 1Mz
When stopped
Max. 1 z
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshootness
ing without turning starting switch ON.
3 (Disconnection in wiring or
Resisdefective contact in connec- Wiring harness between CE01 (female) (17)
Max. 1 z
C2
(female)
(1)
tance
tor)
Ground fault in wiring harness
4
(Short circuit with GND circuit)
10
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1Mz
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
CE01
Engine
Resistance
When started
Min. 1Mz
When stopped
Max. 1 z
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
11
SEN02629-02
40 Troubleshooting
Failure code
Contents of
trouble
B@BAZK
Trouble
When starting switch is turned ON (but engine is not started), signal circuit of engine oil level switch
detected low engine oil level (sensor contact opened).
Action of
Displays engine oil level monitor on machine monitor.
machine moni Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
tor
Problem that
appears on
machine
Related information
Engine oil level switch signal can be checked with monitoring function.
(Code 04501: Monitor Input 2)
Method of reproducing failure code: Turn starting switch ON.
Cause
1
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
P44 (male)
Resistance
Max. 1 z
Min. 1Mz
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshootness
ing without turning starting switch ON.
3 (Disconnection in wiring or
Resisdefective contact in connec- Wiring harness between CM02 (female) (2)
Max. 1 z
P44
(female)
(1)
tance
tor)
a
Voltage
Max. 1 V
20 30 V
12
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02629-02
13
SEN02629-02
40 Troubleshooting
Failure code
B@BCNS
Contents of
trouble
Action of
controller
Trouble
While engine was running, signal circuit of engine coolant temperature sensor detected overheating
of engine coolant (above about 102C).
Displays engine coolant temperature monitor with red on machine monitor.
If cause of failure disappears, system resets itself.
Problem that
appears on
machine
Related information
Engine coolant temperature sensor signal is input to engine controller and then transmitted to
machine monitor.
Engine coolant temperature can be checked with monitoring function
(Code: 04107 Engine coolant temperature)
Method of reproducing failure code: Start engine.
Cause
Possible
causes and
standard
value in normal state
14
Overheating of engine
coolant (when system is
normal)
If cause 1 is not detected, engine coolant temperature gauge system may be defective. Carry out troubleshooting for "[CA144]
[CA145]" in troubleshooting.
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
15
SEN02629-02
40 Troubleshooting
Contents of
trouble
Failure code
B@BCZK
Trouble
When starting switch is turned ON, signal circuit of radiator coolant level sensor detected low radiator
coolant level (sensor contact opened).
Action of
Displays radiator coolant level monitor on machine monitor.
machine monitor Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
appears on
machine
Related information
Condition of radiator coolant level switch can be checked with monitoring function
(Code: 04500 Monitor input 1)
Method of reproducing failure code: Turn starting switch ON.
Cause
Lowering of radiator coolant
1 level
(when system is normal)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
P24 (male)
Between (1) (2)
Possible causes
and standard
value in normal
state
Resistance
Max. 1 z
Min. 1Mz
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CM02 (female) (3)
Resis3 (Disconnection in wiring or
Max. 1 z
P24 (female) (1)
tance
defective contact in connecWiring harness between P24 (female) (2)
Resistor)
Max. 1 z
chassis ground
tance
a
16
Voltage
Max. 1 V
20 30 V
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
17
SEN02629-02
40 Troubleshooting
Failure code
Contents of
trouble
Action of
controller
B@HANS
Trouble
While engine was running, signal circuit of hydraulic oil temperature sensor detected overheating of
hydraulic oil (above about 102C).
Displays hydraulic oil temperature monitor with red on machine monitor.
If cause of failure disappears, system resets itself.
Problem that
appears on
machine
Related information
Hydraulic oil temperature sensor signal is input to engine controller and then transmitted to machine
monitor.
Hydraulic oil temperature can be checked with monitoring function
(Code: 04401 Hydraulic oil temperature)
Method of reproducing failure code: Start engine.
Cause
Possible causes
and standard
value in normal
state
18
PC300, 350-8
40 Troubleshooting
SEN02629-02
Failure code
E10
CA111
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Related information
Possible causes
and standard
value in normal
state
Cause
Engine controller may be defective. (Since trouble is in system, troubleshooting cannot be carried out.)
Failure code
E10
CA115
Contents of
trouble
Trouble
Both signals of engine Ne speed sensor and engine Bkup speed sensor are abnormal.
Action of controller
Problem that
appears on
machine
Engine stops.
Engine does not start.
Related information
Possible causes
and standard
value in normal
state
PC300, 350-8
Cause
1
19
SEN02629-02
40 Troubleshooting
Failure code
E11
CA122
Contents of
trouble
Trouble
Pressure signal circuit of boost pressure, temperature sensor detected high voltage.
Action of controller
Problem that
appears on
machine
Related information
Cause
1
Defective sensor power sup- If failure code [CA227] is also indicated, carry out troubleshooting
ply 2 system
for it first.
a
Possible causes
and standard
value in normal
state
Voltage
Power supply
4.75 5.25 V
20
Voltage
Power supply
4.75 5.25 V
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
21
SEN02629-02
40 Troubleshooting
Failure code
E11
CA123
Contents of
trouble
Trouble
Pressure signal circuit of boost pressure, temperature sensor detected low voltage.
Action of controller
Problem that
appears on
machine
Related information
Cause
1
Defective sensor power sup- If failure code [CA187] is also indicated, carry out troubleshooting
ply 2 system
for it first.
a
Possible causes
and standard
value in normal
state
Voltage
Power supply
4.75 5.25 V
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min.
100 kz
a Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Short circuit in wiring har4 ness
Wiring harness between CE01 (female) (44)
ResisMin.
(with another wiring harness) C4 (female) (1) and between CE01
tance
100 kz
(female) (47) C4 (female) (2)
22
Voltage
Power supply
4.75 5.25 V
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
23
SEN02629-02
40 Troubleshooting
Failure code
E14
CA131
Contents of
trouble
Action of
controller
Trouble
Problem that
appears on
machine
Related information
Signal voltage of fuel control dial can be checked with monitoring function. (Code: 03000 Fuel control dial voltage)
Method of reproducing failure code: Turn starting switch ON.
Cause
Voltage
Power supply
4.75 5.25 V
Possible causes
and standard
value in normal
state
Resistance
Min. 100
kz
Connecting parts between fuel control dial machine wiring harness engine controller may be defective. Check them directly.
Looseness of connector, breakage of lock, or breakage of seal
Corrosion, bend, breakage, push-in, or expansion of pin
Moisture or dirt in connector or defective insulation
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
CE02
Between (22) (23)
24
Voltage
Power supply
4.75 5.25 V
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
25
SEN02629-02
40 Troubleshooting
Failure code
E14
CA132
Contents of
trouble
Action of
controller
Trouble
Problem that
appears on
machine
Related information
Signal voltage of fuel control dial can be checked with monitoring function. (Code: 03000 Fuel control dial voltage)
Method of reproducing failure code: Turn starting switch ON.
Cause
Voltage
Power supply
4.75 5.25 V
Possible causes
and standard
value in normal
state
Resistance
Min. 100
kz
Connecting parts between fuel control dial machine wiring harness engine controller may be defective. Check them directly.
Looseness of connector, breakage of lock, or breakage of seal
Corrosion, bend, breakage, push-in, or expansion of pin
Moisture or dirt in connector or defective insulation
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
CE02
Between (22) (23)
26
Voltage
Power supply
4.75 5.25 V
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
27
SEN02629-02
40 Troubleshooting
Failure code
E15
CA144
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Causes
Possible causes
and standard
value in normal
state
Coolant temperature
Resistance
0C
30 37 kz
25C
9.3 10.7 kz
50C
3.2 3.8 kz
80C
1.0 1.3 kz
95C
700 800 z
Resistance
Min.
100 kz
28
Coolant temperature
Resistance
0C
30 37 kz
25C
9.3 10.7 kz
50C
3.2 3.8 kz
80C
1.0 1.3 kz
95C
700 800 z
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
29
SEN02629-02
40 Troubleshooting
Failure code
E15
CA145
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Causes
Between (B)
chassis ground
Coolant temperature
Resistance
0C
30 37 kz
25C
9.3 10.7 kz
50C
3.2 3.8 kz
80C
1.0 1.3 kz
95C
700 800 z
All range
Min. 100 kz
Resistance
Min.
100 kz
Between (15)
chassis ground
30
Coolant temperature
Resistance
0C
30 37 kz
25C
9.3 10.7 kz
50C
3.2 3.8 kz
80C
1.0 1.3 kz
95C
700 800 z
All range
Min. 100 kz
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
31
SEN02629-02
40 Troubleshooting
Failure code
E15
CA153
Contents of
trouble
Trouble
High voltage is detected in temperature signal circuit of boost pressure sensor and temperature sensor.
Action of controller
Problem that
appears on
machine
Related information
Causes
C4 (male)
Charge temperature
Resistance
0C
5.5 6.1 kz
25C
1.9 2.1 kz
40C
1.1 1.2 kz
100C
180 185 z
Disconnection in wiring harness (Disconnection in wiring Wiring harness between CE01 (female) (23)
2
or defective contact in con- C4 (female) (3)
nector)
Wiring harness between CE01 (female) (47)
C4 (female) (4)
Possible causes
and standard
value in normal
state
Resistance
Max. 10 z
Resistance
Max. 10 z
Resistance
Min.
100 kz
Connecting parts among boost pressure sensor, temperature sensor, engine wiring harness, and engine controller are suspected.
Inspect them directly.
Loose connector, broken lock, broken seal
Corrosive, bent, broken, forced-in, or extended pin
Humidity in connector, entry of dirt or dust, poor insulation
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
CE01 (female)
32
Charge temperature
Resistance
0C
5.5 6.1 kz
25C
1.9 2.1 kz
40C
1.1 1.2 kz
100C
180 185 z
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
33
SEN02629-02
40 Troubleshooting
Failure code
E15
CA154
Contents of
trouble
Trouble
Low voltage is detected in temperature signal circuit of boost pressure sensor and temperature sensor.
Action of controller
Problem that
appears on
machine
Related information
Causes
Between (3)
chassis ground
Charge temperature
Resistance
0C
5.5 6.1 kz
25C
1.9 2.1 kz
40C
1.1 1.2 kz
100C
180 185 z
All range
Min. 100 kz
Resistance
Min.
100 kz
Connecting parts among boost pressure sensor, temperature sensor, engine wiring harness, and engine controller are suspected.
Inspect them directly.
Loose connector, broken lock, broken seal
Corrosive, bent, broken, forced-in, or extended pin
Humidity in connector, entry of dirt or dust, poor insulation
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
CE01 (female)
Between (23)
chassis ground
34
Charge temperature
Resistance
0C
5.5 6.1 kz
25C
1.9 2.1 kz
40C
1.1 1.2 kz
100C
180 185 z
All range
Min. 100 kz
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
35
SEN02629-02
40 Troubleshooting
Failure code
E11
CA155
Contents of
trouble
Action of
controller
Trouble
Temperature signal of boost pressure/temperature sensor exceeded control upper temperature limit.
Limits output and continues operation.
Problem that
appears on
machine
Related information
Boost temperature can be checked with monitoring function. (Code: 18500 Boost temperature)
Method of reproducing failure code: Start engine
Cause
Possible causes
and standard
value in normal
state
36
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02629-02
37
SEN02629-02
40 Troubleshooting
Failure code
E15
CA187
Contents of
trouble
Trouble
Action of controller
Fixes charge pressure and charge temperature values and continues operation.
Limits output and continues operation.
Problem that
appears on
machine
Related information
Cause
Possible causes
and standard
value in normal
state
38
Disconnect connector with starting switch OFF, then turn starting switch ON and carry out troubleshooting.
Disconnect sensor
Boost pressure, temand wiring harness at
perature sensor
right in order and
carry out operation to Common rail presreproduce trouble. If
sure sensor
E of failure code
goes off when sensor
Bkup sensor
or wiring harness is
disconnected, that
Engine wiring harsensor or wiring harness
ness is defective.
C4
C8
C13
CE01
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
39
SEN02629-02
40 Troubleshooting
Failure code
E11
CA221
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
1
Defective sensor power sup- If failure code [CA386] is also indicated, carry out troubleshooting
ply 1 system
for it first.
a
Voltage
Power supply
4.75 5.25 V
Possible causes
and standard
value in normal
state
40
Voltage
Power supply
4.75 5.25 V
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
41
SEN02629-02
40 Troubleshooting
Failure code
E11
CA222
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
1
Defective sensor power sup- If failure code [CA352] is also indicated, carry out troubleshooting
ply 1 system
for it first.
a
Voltage
Power supply
4.75 5.25 V
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Min.
100 kz
a Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Short circuit in wiring har4 ness
Wiring harness between CE01 (female) (3)
ResisMin.
(with another wiring harness) C29 (female) (3) and between CE01
tance
100 kz
(female) (38) JC03 C29 (female) (2)
42
Resistance
Voltage
Power supply
4.75 5.25 V
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
43
SEN02629-02
40 Troubleshooting
Failure code
E15
CA227
Contents of
trouble
Trouble
Action of controller
Fixes charge pressure and charge temperature values and continues operation.
Limits output and continues operation.
Problem that
appears on
machine
Related information
Cause
Possible causes
and standard
value in normal
state
44
PC300, 350-8
40 Troubleshooting
SEN02629-02
Failure code
CA234
Contents of
trouble
Trouble
Engine overspeed
(Engine controller system)
Action of controller
Problem that
appears on
machine
Related information
Cause
Possible causes
and standard
value in normal
state
PC300, 350-8
2 Improper use
45
SEN02629-02
40 Troubleshooting
Failure code
E15
CA238
Contents of
trouble
Trouble
Low voltage was detected in power supply circuit of engine Ne speed sensor.
Action of controller
Controls the engine with signal from engine Bkup speed sensor.
Problem that
appears on
machine
Related information
Cause
Possible causes
and standard
value in normal
state
Disconnect connector with starting switch OFF, then turn starting switch ON and carry out troubleshooting.
Disconnect sensor
and wiring harness at
right in order and
carry out operation to
reproduce trouble. If
E of failure code
goes off when sensor
or wiring harness is
disconnected, that
sensor or wiring harness is defective.
Ne speed sensor
C15
CE01
46
PC300, 350-8
40 Troubleshooting
SEN02629-02
Failure code
E10
CA271
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Related information
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C17 (male)
Resistance
Min. 100 kz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Min.
100 kz
Resistance
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
Resistance
Min. 100 kz
PC300, 350-8
47
SEN02629-02
40 Troubleshooting
Failure code
E10
CA272
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Related information
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C17 (male)
Resistance
Max. 5 z
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CE01 (female) (2)
Resis2 (Disconnection in wiring or
Max. 10 z
C17 (female) (1)
tance
defective contact in connecWiring harness between CE01 (female) (32)
Resistor)
Max. 10 z
C17 (female) (2)
tance
Possible causes
and standard
value in normal
state
Resistance
Min.
100 kz
a Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Short circuit in wiring har4 ness
Between CE01 (female) (2) each of CE01
ResisMin.
(with another wiring harness) (female) pins (With all wiring harness contance
100 kz
nectors disconnected)
48
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
Resistance
Max. 5 z
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
49
SEN02629-02
40 Troubleshooting
Failure code
E11
CA322
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
If following failure codes are also displayed, trouble is in engine controller: [CA322], [CA324], [CA331]
a
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C9 (male)
Resistance
Max. 2 z
Min. 100 kz
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CE01 (female) (45)
Resis3 (Disconnection in wiring or
Max. 2 z
C9 (female) (3)
tance
defective contact in connecWiring harness between CE01 (female) (53)
Resistor)
Max. 2 z
C9 (female) (4)
tance
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
50
Resistance
Min.
100 kz
Resistance
Min.
100 kz
Max. 2 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
Resistance
Max. 2 z
Min. 100 kz
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
51
SEN02629-02
40 Troubleshooting
Failure code
E11
CA323
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
If following failure codes are also displayed, trouble is in engine controller: [CA323], [CA325], [CA332]
a
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C11 (male)
Resistance
Max. 2 z
Min. 100 kz
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CE01 (female) (46)
Resis3 (Disconnection in wiring or
Max. 2 z
C11 (female) (3)
tance
defective contact in connecWiring harness between CE01 (female) (60)
Resistor)
Max. 2 z
C11 (female) (4)
tance
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
52
Resistance
Min.
100 kz
Resistance
Min.
100 kz
Max. 2 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
Resistance
Max. 2 z
Min. 100 kz
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
53
SEN02629-02
40 Troubleshooting
Failure code
E11
CA324
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
If following failure codes are also displayed, trouble is in engine controller: [CA322], [CA324], [CA331]
a
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C10 (male)
Resistance
Max. 2 z
Min. 100 kz
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CE01 (female) (55)
Resis3 (Disconnection in wiring or
Max. 2 z
C10 (female) (3)
tance
defective contact in connecWiring harness between CE01 (female) (52)
Resistor)
Max. 2 z
C10 (female) (4)
tance
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
54
Resistance
Min.
100 kz
Resistance
Min.
100 kz
Max. 2 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
Resistance
Max. 2 z
Min. 100 kz
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
55
SEN02629-02
40 Troubleshooting
Failure code
E11
CA325
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
If following failure codes are also displayed, trouble is in engine controller: [CA323], [CA325], [CA332]
a
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C11 (male)
Resistance
Max. 2 z
Min. 100 kz
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CE01 (female) (57)
Resis3 (Disconnection in wiring or
Max. 2 z
C11 (female) (2)
tance
defective contact in connecWiring harness between CE01 (female) (59)
Resistor)
Max. 2 z
C11 (female) (1)
tance
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
56
Resistance
Min.
100 kz
Resistance
Min.
100 kz
Max. 2 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
Resistance
Max. 2 z
Min. 100 kz
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
57
SEN02629-02
40 Troubleshooting
Failure code
E11
CA331
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
1 Defective engine controller
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C9 (male)
Resistance
Max. 2 z
Min. 100 kz
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CE01 (female) (54)
Resis3 (Disconnection in wiring or
Max. 2 z
C9 (female) (2)
tance
defective contact in connecWiring harness between CE01 (female) (51)
Resistor)
Max. 2 z
C9 (female) (1)
tance
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
58
Resistance
Min.
100 kz
Resistance
Min.
100 kz
Max. 2 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
Resistance
Max. 2 z
Min. 100 kz
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
59
SEN02629-02
40 Troubleshooting
Failure code
E11
CA332
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
If following failure codes are also displayed, trouble is in engine controller: [CA323], [CA325], [CA332]
a
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C10 (male)
Resistance
Max. 2 z
Min. 100 kz
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CE01 (female) (56)
Resis3 (Disconnection in wiring or
Max. 2 z
C10 (female) (2)
tance
defective contact in connecWiring harness between CE01 (female) (58)
Resistor)
Max. 2 z
C10 (female) (1)
tance
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
60
Resistance
Min.
100 kz
Resistance
Min.
100 kz
Max. 2 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
Resistance
Max. 2 z
Min. 100 kz
PC300, 350-8
40 Troubleshooting
SEN02629-02
PC300, 350-8
61
SEN02629-02
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
62
SEN02630-03
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
40 Troubleshooting
PC300, 350-8
SEN02630-03
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
SEN02630-03
Failure code
E10
CA342
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Related information
Possible causes
and standard
value in normal
state
PC300, 350-8
Cause
SEN02630-03
40 Troubleshooting
Failure code
E10
CA351
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
Possible causes
and standard
value in normal
state
Replace relay (R23, R24) for engine controller with another relay
and perform reproducing operation. If E of failure code goes off at
this time, replaced relay is defective.
a
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max.
0.5 z
Resistance
Max.
0.5 z
Resistance
Max.
10 z
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
SEN02630-03
40 Troubleshooting
Failure code
E15
CA352
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
Possible causes
and standard
value in normal
state
Disconnect connector with starting switch OFF, then turn starting switch ON and carry out troubleshooting.
Disconnect sensor
and wiring harness at
right in order and
carry out operation to
reproduce trouble. If
E of failure code
goes off when sensor
or wiring harness is
disconnected, that
sensor or wiring harness is defective.
Ambient pressure
sensor
C29
CE01
If causes 1 and 2 are not detected, engine controller may be defective. (Since trouble is in system, troubleshooting cannot be carried
out.)
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
SEN02630-03
40 Troubleshooting
Failure code
E15
CA386
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Possible causes
and standard
value in normal
state
Cause
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02630-03
SEN02630-03
40 Troubleshooting
Failure code
E15
CA428
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Related information
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C28 (male)
Resistance
10 100 kz
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CE01 (female) (14)
Resis2 (Disconnection in wiring or
Max. 10 z
C28 (female) (1)
tance
defective contact in connecWiring harness between CE01 (female) (47)
Resistor)
Max. 10 z
C28 (female) (2)
tance
a Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Short circuit in wiring har3 ness
Between CE01 (female) (14) each of CE01
ResisMin.
(with another wiring harness) (female) pins (With all wiring harness contance
100 kz
nectors disconnected)
Connecting parts between water-in-fuel sensor engine wiring harness engine controller may be defective. Check them directly.
Looseness of connector, breakage of lock, or breakage of seal
Corrosion, bend, breakage, push-in, or expansion of pin
Moisture or dirt in connector or defective insulation
a
10
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
Resistance
10 100 kz
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
11
SEN02630-03
40 Troubleshooting
Failure code
E15
CA429
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Related information
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C28 (male)
Resistance
10 100 kz
Min. 100 kz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min.
100 kz
a Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Short circuit in wiring har3 ness
Between CE01 (female) (14) each of CE01
ResisMin.
(with another wiring harness) (female) pins (With all wiring harness contance
100 kz
nectors disconnected)
Connecting parts between water-in-fuel sensor engine wiring harness engine controller may be defective. Check them directly.
Looseness of connector, breakage of lock, or breakage of seal
Corrosion, bend, breakage, push-in, or expansion of pin
Moisture or dirt in connector or defective insulation
a
12
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
Resistance
10 100 kz
Min. 100 kz
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
13
SEN02630-03
40 Troubleshooting
Failure code
E15
CA435
Contents of
trouble
Action of
controller
Trouble
Problem that
appears on
machine
Engine protection function based on engine oil pressure does not work.
Engine oil pressure monitor does not display normally
Related information
Cause
Defective engine oil pressure
1
switch
Resistance
Max. 10 z
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
ness (Disconnection in wiring
2
or defective contact in con- Wiring harness between CE01 (female) (17)
ResisMax. 10 z
nector)
C2 (male) (1)
tance
Possible causes
and standard
value in normal
state
Resistance
Min. 100
kz
Connecting parts between engine oil pressure switch engine wiring harness engine controller may be defective. Check them
directly.
Looseness of connector, breakage of lock, or breakage of seal
Corrosion, bend, breakage, push-in, or expansion of pin
Moisture or dirt in connector or defective insulation
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
CE01 (female)
Resistance
Max. 10 z
14
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02630-03
15
SEN02630-03
40 Troubleshooting
Failure code
E10
CA441
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Engine stops.
Engine does not start easily.
Related information
Cause
Looseness or corrosion of
1
battery terminal
Battery (1 piece)
Starting switch
Voltage
OFF
Min. 12 V
START
Min. 6.2 V
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 10 z
Resistance
Max. 10 z
Resistance
Max. 10 z
Replace relay (R23, R24) for engine controller with another relay
and perform reproducing operation. If E of failure code goes off at
this time, replaced relay is defective.
a
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Ground fault in wiring harness Wiring harness between F01-19 R23, R24
(Short circuit with GND circuit) (female) (3) and chassis ground
Resistance
Min.
100 kz
Resistance
Max.
10 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
16
Resistance
Min.
100 kz
Short circuit in wiring harness Between CE03 (female) (3) each of CE02
(with another wiring harness) (female) pins (With battery terminal disconnected)
Resistance
Min.
100 kz
Resistance
Min.
100 kz
PC300, 350-8
40 Troubleshooting
8
Possible causes
and standard
value in normal
state
SEN02630-03
Cause
Starting switch
Voltage
ON
Min. 24 V
START
Min. 12 V
PC300, 350-8
17
SEN02630-03
40 Troubleshooting
Failure code
E10
CA442
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Related information
Cause
Possible causes
and standard
value in normal
state
a
2 Defective alternator
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Battery
Voltage
Max. 32 V
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Alternator
Engine speed
Voltage
R terminal chassis
ground
Medium or higher
27.5 29.5 V
18
Voltage
Max. 32 V
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
19
SEN02630-03
40 Troubleshooting
Failure code
E11
CA449
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
20
Directly check for fuel leakage from fuel tube of fuel cooler, Oring, seal washer damage, and check valve clogging or damage.
PC300, 350-8
40 Troubleshooting
SEN02630-03
Cause
Possible causes
and standard
value in normal
state
PC300, 350-8
1.96 MPa
{20 kg/cm2}
The common rail fuel pressure sensor connector and supply pump
actuator may be defective. Check them directly.
Looseness of connector, breakage of lock, or breakage of seal
Corrosion, bend, breakage, push-in, or expansion of pin
Moisture or dirt in connector or defective insulation
a
0 0.39 MPa
{0 4 kg/cm2}
0 0.39 MPa
{0 4 kg/cm2}
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE03 (female)
Resistance
Max. 10 z
21
SEN02630-03
40 Troubleshooting
Circuit diagram related to common rail pressure sensor and engine controller ground line
22
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02630-03
23
SEN02630-03
40 Troubleshooting
Failure code
E11
CA451
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
1
Defective sensor power sup- If failure code [CA227] is also indicated, carry out troubleshooting
ply 2 system
for it first.
a
Power supply
Voltage
4.75 5.25 V
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
24
Voltage
Power supply
4.75 5.25 V
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
25
SEN02630-03
40 Troubleshooting
Failure code
E11
CA452
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
1
Defective sensor power sup- If failure code [CA187] is also indicated, carry out troubleshooting
ply 2 system
for it first.
a
Power supply
Voltage
4.75 5.25 V
Possible causes
and standard
value in normal
state
Min.
100 kz
a Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Short circuit in wiring har4 ness
Wiring harness between CE01 (female) (25)
ResisMin.
(with another wiring harness) C8 (female) (2) and between CE01
tance
100 kz
(female) (47) C8 (female) (1)
26
Resistance
Voltage
Power supply
4.75 5.25 V
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
27
SEN02630-03
40 Troubleshooting
Failure code
E11
CA488
Contents of
trouble
Action of
controller
Trouble
Temperature signal of boost pressure/temperature sensor exceeded control upper temperature limit.
Limits output and continues operation.
Problem that
appears on
machine
Related information
Boost temperature can be checked with monitoring function. (Code: 18500 Boost temperature)
Method of reproducing failure code: Start engine.
Cause
Possible causes
and standard
value in normal
state
Failure code
E15
CA553
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Related information
Cause
1 Defect in related system
Possible causes
and standard
value in normal
state
28
Defective connection of
ground terminal
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02630-03
29
SEN02630-03
40 Troubleshooting
Failure code
E15
CA559
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Related information
Cause
1 Fuel leakage to outside
During cranking
30
PC300, 350-8
40 Troubleshooting
SEN02630-03
Cause
Defective injector
3 (including high pressure piping in head)
During cranking
(if engine cannot be
started)
For check of return rate from supply pump, see Testing and
adjusting, Checking fuel return rate and leakage.
During cranking
(if engine cannot be
started)
Return rate from supply pump
During low idle
(if engine can be
started)
a
For check of return rate from injector, see Testing and adjusting, Checking fuel return rate and leakage.
At low idle
Below 30 drops/
60 sec.
Remove the supply pump head, and directly check that the
plunger is not damaged.
PC300, 350-8
31
SEN02630-03
40 Troubleshooting
Failure code
E15
CA689
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Engine hunts.
Engine does not start easily.
Engine output lowers.
Related information
Cause
1
Voltage
Power supply
4.75 5.25 V
Possible causes
and standard
value in normal
state
Breakage or improper clearEngine Ne speed sensor may be broken or may have improper
3 ance of engine Ne speed
clearance. Check it directly.
sensor
4
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshootness
ing without turning starting switch ON.
5 (Disconnection in wiring or
Resisdefective contact in connec- Wiring harness between CE01 (female) (27)
Max. 10 z
C15 (female) (3)
tance
tor)
Ground fault in wiring harness
6
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min.
100 kz
32
PC300, 350-8
40 Troubleshooting
SEN02630-03
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min.
100 kz
Resistance
Min.
100 kz
CE01
Between (16) (48)
Voltage
Power supply
4.75 5.25 V
PC300, 350-8
33
SEN02630-03
40 Troubleshooting
Failure code
E15
CA731
Contents of
trouble
Trouble
Phase error was detected in signals from engine Ne speed sensor and engine Bkup speed sensor
Action of controller
Problem that
appears on
machine
Related information
Cause
Possible causes
and standard
value in normal
state
Breakage of engine Ne
speed sensor
Defective installation or
3 breakage of rotation sensor
wheel on crankshaft side
Rotation sensor wheel on crankshaft side may be installed defectively or broken. Check it according to the following procedure.
1) Set No. 1 cylinder at compression top dead center
(Match stamped mark).
2) If center of oblong hole of rotation sensor wheel is at tip of Ne
speed sensor, rotation sensor wheel is installed normally.
Defective installation or
4 breakage of rotation sensor
ring on camshaft side
34
Defective connection of
ground terminal
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02630-03
35
SEN02630-03
40 Troubleshooting
Failure code
E10
CA757
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Related information
Cause
1 Defect in related system
2
Looseness or corrosion of
battery terminal
Battery (1 piece)
Starting switch
Voltage
OFF
Min. 12 V
START
Min. 6.2 V
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 10 z
Resistance
Max. 10 z
Resistance
Max. 10 z
Replace relay (R23, R24) for engine controller with another relay
and perform reproducing operation. If E of failure code goes off at
this time, replaced relay is defective.
a
36
Starting switch
Voltage
ON
Min. 24 V
START
Min. 12 V
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
37
SEN02630-03
40 Troubleshooting
Failure code
E15
CA778
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Cause
1
Defective sensor power sup- If failure code [CA187] is also indicated, carry out troubleshooting
ply 2 system
for it first.
a
Power supply
Voltage
4.75 5.25 V
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshootness
ing without turning starting switch ON.
5 (Disconnection in wiring or
Resisdefective contact in connec- Wiring harness between CE01 (female) (26)
Max. 10 z
C13 (female) (3)
tance
tor)
Ground fault in wiring harness
6
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min.
100 kz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
38
Resistance
Min.
100 kz
Resistance
Min.
100 kz
PC300, 350-8
40 Troubleshooting
Possible causes
and standard
value in normal
state
SEN02630-03
Cause
Connecting parts between engine Bkup speed sensor engine wiring harness engine controller may be defective. Check them
directly.
Looseness of connector, breakage of lock, or breakage of seal
Corrosion, bend, breakage, push-in, or expansion of pin
Moisture or dirt in connector or defective insulation
a
CE01
Between (37) (47)
Voltage
Power supply
4.75 5.25 V
PC300, 350-8
39
SEN02630-03
40 Troubleshooting
Failure code
CA1633
Trouble
Engine controller detected communication error in KOMNET communication circuit between pump
controller and machine monitor.
Continues operation in default mode.
If cause of failure disappears, system resets itself.
Problem that
appears on
machine
Information may not transmitted normally by KOMNET communication and machine may not operate
normally. (Trouble phenomenon depends on failed section.)
Related information
Cause
Resistance
Max. 1 z
Resistance
Max. 1 z
Possible causes
and standard
value in normal
state
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Voltage
Max.
5.5 V
Voltage
Max.
5.5 V
Resistance
120 12 z
40
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
41
SEN02630-03
40 Troubleshooting
Failure code
E14
CA2185
Contents of
trouble
Trouble
High voltage (5.25 V or higher) was detected in throttle sensor power supply circuit.
Action of controller
If trouble occurs while starting switch is in ON position, controller fixes voltage value to level just
before detection of trouble and continues operation.
If starting switch is turned ON while voltage is abnormally high, controller continues operation with
voltage at 100% value.
Problem that
appears on
machine
Related information
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min.
100 kz
Resistance
Min.
100 kz
Connecting parts between fuel control dial machine wiring harness engine controller may be defective. Check them directly.
Looseness of connector, breakage of lock, or breakage of seal
Corrosion, bend, breakage, push-in, or expansion of pin
Moisture or dirt in connector or defective insulation
If causes 1 and 2 are not detected, engine controller may be defective. (Since trouble is in system, troubleshooting cannot be carried
out.)
42
PC300, 350-8
40 Troubleshooting
SEN02630-03
Failure code
E14
CA2186
Contents of
trouble
Trouble
Action of controller
If trouble occurs while starting switch is in ON position, controller fixes voltage value to level just
before detection of trouble and continues operation.
If starting switch is turned ON while voltage is abnormally high, controller continues operation with
voltage at 100% value.
Problem that
appears on
machine
Related information
Cause
Ground fault in wiring harness
1
(Short circuit with GND circuit)
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min.
100 kz
a Prepare with starting switch OFF, then carry out troubleshootShort circuit in wiring haring without turning starting switch ON.
2 ness
ResisMin.
(with another wiring harness) Between CE02 (female) (9) each of CE02
(female) pins (With P20 disconnected)
tance
100 kz
Connecting parts between fuel control dial machine wiring harness engine controller may be defective. Check them directly.
Looseness of connector, breakage of lock, or breakage of seal
Corrosion, bend, breakage, push-in, or expansion of pin
Moisture or dirt in connector or defective insulation
If causes 1 and 3 are not detected, engine controller may be defective. (Since trouble is in system, troubleshooting cannot be carried
out.)
PC300, 350-8
43
SEN02630-03
40 Troubleshooting
Failure code
E11
CA2249
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Possible causes
and standard
value in normal
state
44
Cause
1
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02630-03
45
SEN02630-03
40 Troubleshooting
Failure code
E15
CA2265
Contents of
trouble
Trouble
Opening was detected in drive circuit of electric fuel feed pump actuator.
Action of controller
None in particular.
Problem that
appears on
machine
Related information
Cause
Defective electric fuel feed
pump
1
(Internal disconnection or
short circuit)
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C18 (male)
Resistance
Max. 20 z
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CE01 (female) (1)
Resis2 (Disconnection in wiring or
Max. 10 z
C18 (female) (1)
tance
defective contact in connecWiring harness between CE01 (female) (11)
Resistor)
Max. 10 z
C18 (female) (2)
tance
a Prepare with starting switch OFF, then carry out troubleshootShort circuit in wiring haring without turning starting switch ON.
3 ness
Between
CE01 (female) (1) C18 (female)
Resis(with another wiring harness)
Min. 1 Mz
(1) harness and chassis ground
tance
46
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
Resistance
Max. 20 z
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
47
SEN02630-03
40 Troubleshooting
Failure code
E15
CA2266
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Related information
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C18 (male)
Resistance
Max. 20 z
Min. 100 kz
a Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Short circuit in wiring har3 ness
Between CE01 (female) (1) each of CE01
ResisMin.
(with another wiring harness) (female) pins (With all wiring harness contance
100 kz
nectors disconnected)
48
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
Resistance
Max. 20 z
Min. 100 kz
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
49
SEN02630-03
40 Troubleshooting
Failure code
E11
CA2311
Contents of
trouble
Action of
controller
Trouble
Problem that
appears on
machine
Related information
Cause
1 Defect in related system
Resistance
Max. 5 z
Min. 100 kz
Possible causes
and standard
value in normal
state
Disconnection in wiring harness (Disconnection in wiring Wiring harness between CE01 (female) (2)
3
or defective contact in con- CP3 PUMP REGULATOR (female) (1)
nector)
Wiring harness between CE01 (female) (32)
CP3 PUMP REGULATOR (female) (2)
Resistance
Max. 5 z
Resistance
Max. 5 z
50
CE01 (female)
Resistance
Max. 5 z
Min. 100 kz
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
51
SEN02630-03
40 Troubleshooting
Failure code
E15
CA2555
Contents of
trouble
Trouble
Action of controller
None in particular.
Problem that
appears on
machine
Intake air heater does not work (Engine does not start easily and exhaust gas becomes white at low
temperature).
Related information
Method of reproducing failure code: Turn starting switch ON when engine coolant temperature is
below 4C.
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON. (Troubleshooting for
relay unit)
R18 (male)
Resistance
300 600 z
Possible causes
and standard
value in normal
state
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CE02 (female) (40)
Resis2 (Disconnection in wiring or
Max. 10 z
R18 (female) (1)
tance
defective contact in connecWiring harness between CE02 (female) (42)
Resistor)
Max. 10 z
R18 (female) (2)
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
52
Resistance
Min.
100 kz
Connecting parts between automatic preheater relay machine wiring harness engine controller may be defective. Check them
directly.
Looseness of connector, breakage of lock, or breakage of seal
Corrosion, bend, breakage, push-in, or expansion of pin
Moisture or dirt in connector or defective insulation
a
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE02 (female)
Resistance
300 600 z
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
53
SEN02630-03
40 Troubleshooting
Failure code
E15
CA2556
Contents of
trouble
Trouble
Short circuit was detected in drive circuit of intake air heater relay.
Action of controller
None in particular.
Problem that
appears on
machine
Intake air heater does not work (Engine does not start easily and exhaust gas becomes white at low
temperature).
Related information
Method of reproducing failure code: Turn starting switch ON when engine coolant temperature is
below 4C.
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON. (Troubleshooting for
relay unit)
R18 (male)
Resistance
300 600 z
a Prepare with starting switch OFF, then carry out troubleshootShort circuit in wiring haring without turning starting switch ON.
2 ness
ResisMin.
(with another wiring harness) Between CE02 (female) (40) each of CE02
(female) pins (With R18 disconnected)
tance
100 kz
a Prepare with starting switch OFF, then carry out troubleshootShort circuit in wiring haring without turning starting switch ON.
3 ness
ResisMin.
(with another wiring harness) Between CE02 (female) (40) each of CE02
(female) pins (With R18 disconnected)
tance
100 kz
Connecting parts between automatic preheater relay machine wiring harness engine controller may be defective. Check them
directly.
Looseness of connector, breakage of lock, or breakage of seal
Corrosion, bend, breakage, push-in, or expansion of pin
Moisture or dirt in connector or defective insulation
a
54
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE02 (female)
Resistance
300 600 z
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
55
SEN02630-03
40 Troubleshooting
Failure code
D110KB
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Operating condition of battery relay (ON/OFF) can be checked with monitoring function.
Code 03700: Controller Output)
Cause
Possible causes
and standard
value in normal
state
Battery relay
Resistance
There is continuity
Min. 1 Mz
56
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Voltage
Between (108)
chassis ground
ON o OFF
20 30 V
(4 7 sec.)
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
57
SEN02630-03
40 Troubleshooting
Failure code
E01
D19JKZ
Contents of
trouble
Action of
controller
Trouble
Problem that
appears on
machine
Related information
This failure code is displayed only when engine lock function is effective.
Method of reproducing failure code: Turn starting switch ON (Disconnection). Trouble cannot be
reproduced on machine (Short circuit).
Cause
1 Defective F01 fuse No. 3
R07 (male)
Resistance
Defective personal code
Between (1) (2)
(300 600 z)
2 relay (Internal disconnection
a Prepare with starting switch OFF, then turn starting switch ON
or short circuit)
and carry out troubleshooting. (Troubleshooting by replacement)
Possible causes
and standard
value in normal
state
Replace personal code relay (R07)) with another relay and perform
reproducing operation. If "E" of failure code goes off at this time,
replaced relay is defective.
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Disconnection in wiring harness (Disconnection in wiring Wiring harness between F01 (3) R07
3
or defective contact in con- (female) (1)
nector)
Wiring harness between R07 (female) (2)
CM01 (female) (6)
Resistance
Max. 1 z
Resistance
Max. 1 z
58
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
59
SEN02630-03
40 Troubleshooting
Failure code
D862KA
Contents of
trouble
Action of
controller
Trouble
Problem that
appears on
machine
Related information
Possible causes
and standard
value in normal
state
Cause
1
Configuration drawing
60
PC300, 350-8
40 Troubleshooting
SEN02630-03
Failure code
E0E
DA22KK
Contents of
trouble
Action of
controller
Trouble
Problem that
appears on
machine
Since no solenoid valve is driven normally, machine does not operate normally.
Related information
Cause
Defective fusible link F04 or
1
fuse No. 2
Possible causes
and standard
value in normal
state
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
PC300, 350-8
Voltage
20 30 V
61
SEN02630-03
40 Troubleshooting
62
PC300, 350-8
40 Troubleshooting
SEN02630-03
Failure code
E02
DA25KP
Contents of
trouble
Trouble
Voltage of 5V sensor power supply output 1 circuit is below 2.5 V or above 6.0 V.
Action of
controller
Problem that
appears on
machine
Automatic gear shifting function does not work (pump pressure sensor system).
Auto-decelerator keeps working and is not reset or fine control performance of work equipment is
lowered (PPC pressure sensor system).
Related
information
Cause
Possible causes
and standard
value in normal
state
PC300, 350-8
Disconnect connector with starting switch OFF, then turn starting switch ON and carry out troubleshooting.
P01
P03
P04
Arm IN PPC
pressure switch
P05
P07
P08
P25
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Ground fault in wiring har2 ness (Short circuit with GND Wiring harness between CP01 (female) (73)
P04 (female) (2), P04 (female) (1) J03
circuit)
ground (T08)
[Bucket CURL PPC pressure switch system]
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
63
SEN02630-03
40 Troubleshooting
Cause
Possible causes
and standard
value in normal
state
Hot short (Short circuit with
3 24 V circuit) in wiring harness
64
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Voltage
Max. 1 V
Voltage
Max. 1 V
Voltage
Max. 1 V
Voltage
Max. 1 V
Voltage
Max. 1 V
Voltage
Max. 1 V
Voltage
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
65
SEN02630-03
40 Troubleshooting
Failure code
DA29KQ
Contents of
trouble
Action of
controller
Trouble
Model code signal for model which is not registered in controller is input.
Changes input model code to code of default model (PC300) and continues control.
Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
appears on
machine
Since control is carried out on assumption that model is PC300, no particular problem occur.
Related information
Resistance
Min. 1 Mz
Max. 1 z
Possible causes
and standard
value in normal
state
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
66
CP01 (female)
Resistance
Min. 1 Mz
Max. 1 z
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
67
SEN02630-03
40 Troubleshooting
Failure code
E0E
Contents of
trouble
DA2RMC
Trouble
Pump controller detected communication error in CAN communication circuit between machine monitor and engine controller.
Action of controller
Fix engine output to E-mode, and limit pump absorption torque to about 80%.
If cause of failure disappears, system resets itself.
Problem that
appears on
machine
Related information
Cause
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CM02 (female) (10)
Resis1 (Disconnection in wiring or
Max. 1 z
CE02 (female) (47), CP01 (female) (64)
tance
defective contact in connecWiring harness between CM02 (female) (9)
Resistor)
Max. 1 z
CE02 (female) (46), CP01 (female) (45)
tance
a
Ground fault in wiring harness
2
(Short circuit with GND circuit)
Possible causes
and standard
value in normal
state
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Voltage
Max. 1 V
Voltage
Max. 1 V
a
4
68
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
K02 (male)
Resistance
120 12 z
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
69
SEN02630-03
40 Troubleshooting
Failure code
DAF8KB
Contents of
trouble
Trouble
Output power supply voltage (Rating: 8 V) from machine monitor to camera is below 6.0 V or above
10 V.
Action of
Turns output power supply voltage (Rating: 8 V) to camera OFF.
machine monitor Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
appears on
machine
Related information
Cause
Defective camera (Internal
1
short circuit)
Possible causes
and standard
value in normal
state
70
Voltage
Max. 10 V
PC300, 350-8
40 Troubleshooting
SEN02630-03
PC300, 350-8
71
SEN02630-03
40 Troubleshooting
Contents of
trouble
Failure code
DAFGMC
Trouble
Position data is not sent from GPS module (in machine monitor) to KOMTRAX communication
MODEM in 50 seconds after KOMTRAX is started.
Action of
None in particular.
machine monitor If cause of failure disappears, system resets itself.
Problem that
appears on
machine
Related information
Possible causes
and standard
value in normal
state
72
Method of reproducing failure code: Turn starting switch ON (At least 50 seconds after starting switch
is turned ON).
Cause
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02630-03
73
SEN02630-03
2009 KOMATSU
All Rights Reserved
Printed in Japan 12-09 (01)
74
SEN02631-02
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
40 Troubleshooting
PC300, 350-8
SEN02631-02
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02631-02
SEN02631-02
40 Troubleshooting
Failure code
DAFRMC
Trouble
Machine monitor detected communication error in CAN communication circuit between pump controller and engine controller.
Action of
machine moni- If cause of failure disappears, system resets itself.
tor
Problem that
appears on
machine
Related
information
Information may not transmitted normally by CAN communication and machine may not operate normally. (Trouble phenomenon depends on failed section.)
Method of reproducing failure code: Turn starting switch ON.
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Possible causes
and standard
value in normal
state
Resistance
Max. 1 z
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Voltage
Max.
5.5 V
Voltage
Max.
5.5 V
a
Defective CAN terminal
4 resistance (Internal short circuit or disconnection)
5 Defective machine monitor
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
K02 (male)
Resistance
120 12 z
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
SEN02631-02
40 Troubleshooting
Failure code
DGH2KB
Contents of
trouble
Action of
controller
Trouble
Problem that
appears on
machine
While hydraulic oil temperature rises normally, hydraulic oil temperature gauge does not move from
top of white range (bottom of green range).
Related information
Signal voltage of hydraulic oil temperature sensor can be checked with monitoring function.
(Code: 04402 Hydraulic oil temperature sensor voltage)
Method of reproducing failure code: Start engine.
Cause
Defective hydraulic oil tem1 perature sensor (Internal disconnection or short circuit)
Possible causes
and standard
value in normal
state
Resistance
3.5 90 kz
Min. 1 Mz
CP01 (female)
Resistance
3.5 90 kz
Min. 1 Mz
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02631-02
SEN02631-02
40 Troubleshooting
Failure code
DHPAMA
Contents of
trouble
Trouble
Signal voltage from F pump pressure sensor is below 0.3 V or above 4.42 V.
Action of controller
Problem that
appears on
machine
Related information
If 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure sensor
will be broken. Accordingly, take extreme care when checking.
Input from F pump pressure sensor (pressure) can be checked with monitoring function.
(Code 01112: F pump pressure
Cause
1
Defective sensor power sup- If failure code [DA25KP] is also displayed, carry out troubleshooting
ply system
for it first.
a
Possible causes
and standard
value in normal
state
a
a
Disconnection in wiring harness
3 (Disconnection in wiring or
defective contact in connector)
P25
Voltage
4.5 5.5 V
0.5 4.5 V
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Resistance
Min. 1 Mz
Hot short (Short circuit with Wiring harness between CP01 (female) (9)
24V circuit) in wiring harness P25 (female) (3) and chassis ground
Voltage
Max. 1 V
Voltage
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02631-02
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
CP01
Voltage
4.5 5.5 V
0.5 4.5 V
PC300, 350-8
SEN02631-02
40 Troubleshooting
Failure code
DHPBMA
Contents of
trouble
Trouble
Signal voltage from R pump pressure sensor is below 0.3 V or above 4.42 V.
Action of controller
Problem that
appears on
machine
Related information
If 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure sensor
will be broken. Accordingly, take extreme care when checking.
Input from R pump pressure sensor (pressure) can be checked with monitoring function.
(Code 01113: R pump pressure
Cause
1
Defective sensor power sup- If failure code [DA25KP] is also displayed, carry out troubleshooting
ply system
for it first.
a
Possible causes
and standard
value in normal
state
a
a
Disconnection in wiring harness
3 (Disconnection in wiring or
defective contact in connector)
10
P26
Voltage
4.5 5.5 V
0.5 4.5 V
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Resistance
Min. 1 Mz
Hot short (Short circuit with Wiring harness between CP01 (female) (9)
24V circuit) in wiring harness P26 (female) (3) and chassis ground
Voltage
Max. 1 V
Voltage
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02631-02
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
CP01
Voltage
4.5 5.5 V
0.5 4.5 V
PC300, 350-8
11
SEN02631-02
40 Troubleshooting
Failure code
DHS3MA
Contents of
trouble
Trouble
Signal voltage from arm IN PPC pressure sensor is below 0.3 V or above 4.72 V.
Action of controller
Problem that
appears on
machine
Related information
If 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure sensor
will be broken. Accordingly, take extreme care when checking.
Input from arm IN PPC pressure sensor (pressure) can be checked with monitoring function.
(Code 07200: Arm IN PPC pressure
Cause
1
Defective sensor power sup- If failure code [DA25KP] is also displayed, carry out troubleshooting
ply system
for it first.
a
Possible causes
and standard
value in normal
state
Voltage
4.5 5.5 V
0.5 4.5 V
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Hot short (Short circuit with Wiring harness between CP01 (female) (9)
24V circuit) in wiring harness P04 (female) (3) and chassis ground
Voltage
Max. 1 V
Voltage
Max. 1 V
a
6 Defective pump controller
12
P04
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
CP01
Voltage
4.5 5.5 V
0.5 4.5 V
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
13
SEN02631-02
40 Troubleshooting
Failure code
DHS4MA
Contents of
trouble
Trouble
Signal voltage from bucket curl PPC pressure sensor is below 0.3 V or above 4.42 V.
Action of controller
Fixes bucket curl PPC pressure at 0 MPa {0 kg/cm2} and continues control.
If cause of failure disappears, system resets itself.
Problem that
appears on
machine
Related information
If 5V circuit (3) and ground circuit (1) of pressure sensor are connected inversely, pressure sensor
will be broken. Accordingly, take extreme care when checking.
Input from bucket curl PPC pressure sensor (pressure) can be checked with monitoring function.
(Code 07300: Bucket Curl PPC pressure)
Cause
1
Defective sensor power sup- If failure code [DA25KP] is also displayed, carry out troubleshooting
ply system
for it first.
a
Possible causes
and standard
value in normal
state
Voltage
4.5 5.5 V
0.5 4.5 V
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Hot short (Short circuit with Wiring harness between CP01 (female) (9)
24V circuit) in wiring harness P01 (female) (3) and chassis ground
Voltage
Max. 1 V
Voltage
Max. 1 V
a
6 Defective pump controller
14
P01
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
CP01
Voltage
4.5 5.5 V
0.5 4.5 V
PC300, 350-8
40 Troubleshooting
SEN02631-02
Circuit diagram related to bucket curl PPC pressure sensor of pump controller
PC300, 350-8
15
SEN02631-02
40 Troubleshooting
Failure code
DHX1MA
Contents of
trouble
Action of
controller
Trouble
Problem that
appears on
machine
Related information
Possible causes
and standard
value in normal
state
16
Cause
1 Defective pump controller
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02631-02
17
SEN02631-02
40 Troubleshooting
Failure code
DW43KA
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Travel speed does not change to Hi. (Machine monitor changes to the normal state.)
Related information
Operating condition of travel speed solenoid (ON/OFF) can be checked with monitoring function.
(Code 02300: Solenoid 1)
Solenoid detects disconnection when output is turned on. To confirm the reproduction after repair, be
sure to turn output on. (For more information on how to turn output on/off, see troubleshooting for
failure code [DW43KB].)
Cause
Possible causes
and standard
value in normal
state
V04 (male)
Resistance
20 60 z
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CP02 (female) (87)
Resis2 (Disconnection in wiring or
Max. 1 z
V04 (female) (2)
tance
defective contact in connecWiring harness between V04 (female) (1)
Resistor)
Max. 1 z
chassis ground
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
18
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP02 (female)
Resistance
20 60 z
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
19
SEN02631-02
40 Troubleshooting
Failure code
DW43KB
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Travel speed does not change to Hi. (Machine monitor changes to the normal state.)
Related information
Operating condition of travel speed solenoid (ON/OFF) can be checked with monitoring function.
(Code 02300: Solenoid 1)
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
V04 (male)
Resistance
20 60 z
Min. 1 Mz
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
CP02
Travel speed
Voltage
Lo
Max. 1 V
20
20 30 V
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
21
SEN02631-02
40 Troubleshooting
Failure code
E03
DW45KA
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Operating condition of swing holding brake solenoid (ON/OFF) can be checked with monitoring function. (Code 02300: Solenoid 1)
If solenoid and wiring harness are normal, operator can swing machine by setting emergency swing
brake release switch in release position (Swing holding brake does not work, however, when
machine stops).
Turn both of swing lock and emergency swing release switches OFF during troubleshooting.
Solenoid detects disconnection when output is turned on. To confirm the reproduction after repair, be
sure to turn output on. (For more information on how to turn output on/off, see troubleshooting for
failure code [DW45KB].)
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
V05 (male)
Resistance
20 60 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
S04 (female)
Between (3) (4)
Possible causes
and standard
value in normal
state
a
Defective assembled-type
3 diode D01
(Internal disconnection)
a
22
Switch
Resistance
OFF
Max. 1 z
LOCK
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
D01 (male)
Continuity
Diode mode
There is continuity
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
PC300, 350-8
40 Troubleshooting
SEN02631-02
Cause
Possible causes
and standard
value in normal
state
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
a
6 Defective pump controller
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP02 (female)
Between (101)
chassis ground
PC300, 350-8
Resistance
20 60 z
23
SEN02631-02
40 Troubleshooting
24
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02631-02
25
SEN02631-02
40 Troubleshooting
Failure code
E03
DW45KB
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Operating condition of swing holding brake solenoid (ON/OFF) can be checked with monitoring function. (Code 02300: Solenoid 1)
If solenoid and wiring harness are normal, operator can swing machine by setting emergency swing
brake release switch in release position (Swing holding brake does not work, however, when
machine stops).
Cause
V05 (male)
Resistance
20 60 z
Min. 1 Mz
a
Defective assembled-type
2 diode D01
(Internal short circuit)
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
D01 (male)
Resistance
Min. 1 Mz
26
Voltage
Max. 1 V
Voltage
Max. 1 V
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
CP02
Swing lever
Voltage
Between (101)
chassis ground
At neutral
Max. 1 V
At swing
20 30 V
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
27
SEN02631-02
40 Troubleshooting
Failure code
DW91KA
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Operating condition of travel junction solenoid (ON/OFF) can be checked with monitoring function.
(Code 02300: Solenoid 1)
Solenoid detects disconnection when output is turned on. To confirm the reproduction after repair, be
sure to turn output on. (For more information on how to turn output on/off, see troubleshooting for
failure code [DW91KB].)
Cause
Possible causes
and standard
value in normal
state
V02 (male)
Resistance
20 60 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
28
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP02 (female)
Resistance
Between (110)
(115), (117), (120)
20 60 z
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
29
SEN02631-02
40 Troubleshooting
Failure code
DW91KB
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Operating condition of travel junction solenoid (ON/OFF) can be checked with monitoring function.
Code 02300: Solenoid 1)
Cause
V02 (male)
Resistance
20 60 z
Min. 1 Mz
30
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
CP02
Travel lever
Voltage
Between (110)
(115), (117), (120)
At straight-travel
Max. 1 V
At steering
20 30 V
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
31
SEN02631-02
40 Troubleshooting
Failure code
DWA2KA
Contents of
trouble
Action of
controller
Trouble
When output to service solenoid is turned OFF, disconnection was detected in circuit.
None in particular. (Since no current flows, solenoid does not operate.)
If cause of failure disappears, system resets itself.
Problem that
appears on
machine
Hydraulic circuit for attachment does not change to single operation circuit.
Related information
Possible causes
and standard
value in normal
state
Resistance
20 60 z
Disconnection in wiring harness (Disconnection in wiring Wiring harness between CP02 (female) (86)
2
or defective contact in con- V07 (female) (1)
nector)
Wiring harness between V07 (female) (2)
chassis ground (T09)
Resistance
Max. 1 z
Resistance
Max. 1 z
CP02 (female)
Resistance
20 60 z
32
PC300, 350-8
40 Troubleshooting
SEN02631-02
Failure code
DWA2KB
Contents of
trouble
Action of
controller
Trouble
When output to service solenoid is turned ON, short circuit was detected in circuit.
Turns output to service solenoid OFF
Even if cause of failure disappears, system does not reset itself until starting switch is turned OFF.
Problem that
appears on
machine
Hydraulic circuit for attachment is not does not change to single operation circuit.
Related information
Resistance
20 60 z
Min. 1 Mz
CP02 (female)
Resistance
20 60 z
PC300, 350-8
33
SEN02631-02
40 Troubleshooting
Failure code
DWJ0KA
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Single operation speed of work equipment and swing is high in lifting mode (L).
Related information
Operating condition of merge-divider solenoid (ON/OFF) can be checked with monitoring function.
(Code 02300: Solenoid 1)
Solenoid detects disconnection when output is turned on. To confirm the reproduction after repair, be
sure to turn output on. (For more information on how to turn output on/off, see troubleshooting for
failure code [DWJ0KB].)
Cause
Defective merge-divider
1 solenoid
(Internal disconnection)
a
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
V03 (male)
Resistance
20 60 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
34
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP02 (female)
Resistance
Between (112)
(115), (117), (120)
20 60 z
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
35
SEN02631-02
40 Troubleshooting
Failure code
DWJ0KB
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Single operation speed of work equipment and swing is high in lifting mode (L).
Related information
Operating condition of merge-divider solenoid (ON/OFF) can be checked with monitoring function.
(Code 02300: Solenoid 1)
Cause
Defective merge-divider
solenoid
1
(Internal short circuit or
ground fault)
Possible causes
and standard
value in normal
state
V03 (male)
Resistance
20 60 z
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Min. 1 Mz
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
CP02
Between (112)
(115), (117), (120)
36
Resistance
Travel lever
Voltage
At neutral
Max. 1 V
20 30 V
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
37
SEN02631-02
40 Troubleshooting
Failure code
DWK0KA
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Operating condition of 2-stage relief solenoid (ON/OFF) can be checked with monitoring function.
(Code 02300: Solenoid 1)
Solenoid detects disconnection when output is turned on. To confirm the reproduction after repair, be
sure to turn output on. (For more information on how to turn output on/off, see troubleshooting for
failure code [DWK0KB].)
Cause
Possible causes
and standard
value in normal
state
V08 (male)
Resistance
20 60 z
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CP02 (female)
Resis2 (Disconnection in wiring or
Max. 1 z
(109) V08 (female) (2)
tance
defective contact in connecWiring harness between V08 (female) (1)
Resistor)
Max. 1 z
CP02 (female) (115), (117), (120)
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
38
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP02 (female)
Resistance
20 60 z
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
39
SEN02631-02
40 Troubleshooting
Failure code
DWK0KB
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Operating condition of 2-stage relief solenoid (ON/OFF) can be checked with monitoring function.
(Code 02300: Solenoid 1)
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
V08 (male)
Resistance
20 60 z
Min. 1 Mz
40
Working mode
Voltage
Max. 1 V
When L-mode is
selected
20 30 V
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
41
SEN02631-02
40 Troubleshooting
Failure code
E02
DXA0KA
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
If pump load increases, engine speed lowers largely and engine may stall.
Related information
Output to PC-EPC solenoid (current value) can be checked with monitoring function.
(Code 01300: PC-EPC solenoid current)
If solenoid and wiring harness are not defective, turn emergency drive switch on; the operator can
operate the machine with output equivalent to E-mode. (Failure code [DXA0KA] is then displayed,
but it is not defective.)
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
V11 (male)
Resistance
7 14 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
S21
Possible causes
and standard
value in normal
state
OFF
Max. 1 z
ON
Min. 1 Mz
OFF
Max. 1 z
ON
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Hot short (Short circuit with Wiring harness between CP02 (female) (96)
24V circuit) in wiring harness S21 (3) and chassis ground
Wiring harness between S21 (2) V11
(female) (1) and chassis ground
a
42
Resistance
Switch
Voltage
Max. 1 V
Voltage
Max. 1 V
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP02 (female)
Resistance
Between (96)
(115), (117), (120)
7 14 z
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
43
SEN02631-02
40 Troubleshooting
Failure code
E02
DXA0KB
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
If pump load increases, engine speed lowers largely and engine may stall.
Related information
Output to PC-EPC solenoid (current value) can be checked with monitoring function.
(Code 01300: PC-EPC solenoid current)
If solenoid and wiring harness are not defective, turn emergency drive switch on; the operator can
operate the machine with output equivalent to E-mode. (Failure code [DXA0KA] is then displayed,
but it is not defective.)
a Turn emergency pump drive switch OFF during troubleshooting.
Cause
Possible causes
and standard
value in normal
state
V11 (male)
Resistance
7 14 z
Min. 1 Mz
44
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP02 (female)
Resistance
Between (96)
(115), (117), (120)
7 14 z
Min. 1 Mz
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
45
SEN02631-02
40 Troubleshooting
Failure code
DXE0KA
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Output to LS-EPC solenoid (current value) can be checked with monitoring function.
(Code 01500: LS-EPC solenoid current)
Cause
Possible causes
and standard
value in normal
state
46
V19 (male)
Resistance
7 14 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP02 (female)
Resistance
Between (88)
(115), (117), (120)
7 14 z
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
47
SEN02631-02
40 Troubleshooting
Failure code
DXE0KB
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Output to LS-EPC solenoid (current value) can be checked with monitoring function.
(Code 01500: LS-EPC solenoid current)
Cause
Possible causes
and standard
value in normal
state
V19 (male)
Resistance
7 14 z
Min. 1 Mz
48
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP02 (female)
Resistance
Between (88)
(115), (117), (120)
7 14 z
Min. 1 Mz
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
49
SEN02631-02
40 Troubleshooting
Failure code
DXE4KA
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Carry out troubleshooting only for setting with ATT. (Confirm settings on the monitor panel.)
Output to service current EPC solenoid (current value) can be checked with monitoring function.
(Code 01700: Service solenoid current)
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
V30 (male)
Resistance
7 14 z
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CP02 (female) (97)
Resis2 (Disconnection in wiring or
Max. 1 z
V30 (female) (1)
tance
defective contact in connecWiring harness between CP02 (female)
Resistor)
Max. 1 z
(115), (117), (120) V30 (female) (2)
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP02 (female)
Resistance
Between (97)
(115), (117), (120)
7 14 z
50
PC300, 350-8
40 Troubleshooting
SEN02631-02
Failure code
DXE4KB
Contents of
trouble
Trouble
Action of controller
Problem that
appears on
machine
Related information
Carry out troubleshooting only for setting with ATT. (Confirm settings on the monitor panel.)
Output to service current EPC solenoid (current value) can be checked with monitoring function.
(Code 01700: Service solenoid current)
Cause
Possible causes
and standard
value in normal
state
V30 (male)
Resistance
7 14 z
Min. 1 Mz
a
2
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Voltage
Max. 1 V
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP02 (female)
Resistance
Between (97)
(115), (117), (120)
7 14 z
Min. 1 Mz
PC300, 350-8
51
SEN02631-02
40 Troubleshooting
Failure code
DY20KA
Contents of
trouble
Action of
controller
Trouble
Problem that
appears on
machine
Related information
Condition of W contact signal of wiper working area can be checked with monitoring function.
(Code: 02204 switch 5)
Method of reproducing failure code: Turn starting switch ON + Set wiper switch to INT or ON.
Cause
Wiper position
Resistance
Max. 1 z
Min. 1 Mz
All range
Max. 20 z
Disconnection in wiring harness (Disconnection in wiring Wiring harness between M05 (female) (5)
2
or defective contact in con- J04 chassis ground (T05, T06)
nector)
Wiring harness between CP02 (female) (114)
M05 (male) (1)
Wiring harness between CP02 (female) (119)
M05 (male) (3)
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Between (56)
chassis ground
Between (114) (119)
52
Wiper position
Resistance
Max. 1 z
Min. 1 Mz
All range
Max. 20 z
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
53
SEN02631-02
40 Troubleshooting
Failure code
DY20MA
Contents of
trouble
Action of
controller
Trouble
Problem that
appears on
machine
Related information
Condition of P contact signal of wiper rest area can be checked with monitoring function.
(Code: 02204 switch 5)
Method of reproducing failure code: Turn starting switch ON + Set wiper switch to INT/ON to OFF.
Cause
M05 (female)
Between (4) (5)
Between (1) (3)
Wiper position
Resistance
Storage area
Max. 1 z
Working area
Min. 1 Mz
All range
Max. 20 z
Resistance
Max. 1 z
Disconnection in wiring harness (Disconnection in wiring Wiring harness between M05 (female) (5)
2
or defective contact in con- J04 chassis ground (T05, T06)
nector)
Wiring harness between CP02 (female) (114)
M05 (male) (1)
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
54
CP01 (female)
Wiper position
Resistance
Between (75)
chassis ground
Storage area
Max. 1 z
Working area
Min. 1 Mz
All range
Max. 20 z
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
55
SEN02631-02
40 Troubleshooting
Contents of
trouble
Action of
controller
Failure code
DY2CKA
Trouble
When output to window washer drive system was turned ON (when ground circuit was connected),
disconnection was detected in circuit.
None in particular (Since no current flows, washer motor does not operate).
If cause of failure disappears, system resets itself.
Problem that
appears on
machine
Related information
Cause
1 Defective fuse No. 4
Defective assembled-type
3 diode D02 (Internal short circuit)
Possible causes
and standard
value in normal
state
M06 (male)
Resistance
5 20 z
Min. 1 Mz
Continuity (Resistance)
Disconnection in wiring harness (Disconnection in wiring Wiring harness between F01 (4) J03 M06
4
or defective contact in con- (female) (1)
nector)
Wiring harness between CP01 (female) (3)
J04 M06 (female) (2)
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
56
CP01 (female)
Voltage
20 30 V
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
57
SEN02631-02
40 Troubleshooting
Failure code
DY2CKB
Trouble
Contents of
trouble
When output to window washer drive system was turned OFF (ground circuit was disconnected),
short circuit was detected in circuit.
Action of
controller
Problem that
appears on
machine
Related information
Method of reproducing failure code: Turn starting switch ON + Turn washer switch ON.
Cause
Defective washer motor
1
(Internal short circuit)
Possible causes
and standard
value in normal
state
Resistance
5 20 z
58
If causes 1 and 2 are not detected, pump controller may be defective. (Since trouble is in system, troubleshooting cannot be carried
out.)
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
59
SEN02631-02
40 Troubleshooting
Failure code
DY2DKB
Trouble
Contents of
trouble
When output to wiper motor drive forward side was turned ON, short circuit was detected in circuit.
Action of
controller
Problem that
appears on
machine
Related information
Method of reproducing failure code: Turn starting switch ON + Set wiper switch to INT or ON.
Cause
Resistance
There is continuity
Min. 1 Mz
60
Resistance
Min. 1 Mz
If causes 1 and 2 are not detected, pump controller may be defective. (Since trouble is in system, troubleshooting cannot be carried
out.)
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
61
SEN02631-02
40 Troubleshooting
Failure code
DY2EKB
Trouble
Contents of
trouble
When output to wiper motor drive reverse side was turned ON, short circuit was detected in circuit.
Action of
controller
Problem that
appears on
machine
Related information
Method of reproducing failure code: Turn starting switch ON + Set wiper switch to INT or ON.
Cause
Continuity/Resistance
There is continuity
Min. 1 Mz
62
Resistance
Min. 1 Mz
If causes 1 and 2 are not detected, pump controller may be defective. (Since trouble is in system, troubleshooting cannot be carried
out.)
PC300, 350-8
40 Troubleshooting
SEN02631-02
PC300, 350-8
63
SEN02631-02
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
64
SEN02632-02
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
40 Troubleshooting
PC300, 350-8
SEN02632-02
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02632-02
SEN02632-02
40 Troubleshooting
Fusible link
F04
(65A)
Fuse No.
Fuse
capacity
10A
30A
10A
Destination of power
Emergency switch, pump resistor, lamp switch, swing
holding release switch
Pump controller (Solenoid power supply)
Machine push-up switch
PPC oil pressure lock solenoid valve
Starting motor cut-off relay
Cigarette lighter
F04
(65A)
F04
(65A)
F05
(30A)
Starting switch
ACC
10A
10A
10A
Auto preheater
10A
20A
10A
10
20A
(Spare)
11
20A
Radio, speaker
Left knob switch (pump controller input)
12
10A
(Spare)
13
10A
Headlamp
14
10A
15
20A
16
10A
17
20A
18
10A
(Spare)
19
30A
Engine controller
20
5A
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
SEN02632-02
40 Troubleshooting
Troubleshooting Table and Related Circuit Diagram collectively carry the following information. Carry out
troubleshooting work after fully grasping their contents.
Failure phenomenon
2
Possible causes
and standard
value in normal
state
PC300, 350-8
40 Troubleshooting
SEN02632-02
Battery voltage
Min. 24 V
Min. 1.26
If fuse or fusible link is burnt out, the circuit probably has ground
Defective fuse No. 3, No. 17 fault.
2
or fusible link F04 and F05
In the case the machine monitor does not light up, check the power
circuit between the battery and the fuse.
a
3
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
H15 (male)
Between (1) (4)
a
4
Position
Resistance
OFF
Min. 1 Mz
START
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
S14 (female)
Lock lever
Resistance
Free
Min. 1 Mz
Lock
Max. 1 z
a
Defective starting motor cutout relay R06 or R07 (Inter5
nal short circuit or ground
fault)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
R06 (male), R07 (male)
Resistance
100 500 z
Min. 1 Mz
Max. 1 z
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
(If power supply and starting input and output are normal but
starting motor does not turn, starting motor is defective.)
Starting motor
PC300, 350-8
Starting
switch
When
started
Voltage
20 30 V
20 30 V
Voltage
Max. 1 V
SEN02632-02
40 Troubleshooting
Cause
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Wiring harness between battery relay terminal B (R04) F05 F01-16D and chassis
ground
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
a
10
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Voltage
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
SEN02632-02
40 Troubleshooting
Monitoring code
Item
Normal display
01900
Boom RAISE
Operation of lever:
ON
Lever in neutral: OFF
In the case monitoring is not normally indicated, proceed to troubleshooting No. E-22.
2
Monitoring code
Item
Normal display
01900
Boom LOWER
Operation of lever:
ON
Lever in neutral: OFF
In the case monitoring is not normally indicated, proceed to troubleshooting No. E-23.
3 Defective arm IN signal
Possible causes
and standard
value in normal
state
Monitoring code
Item
Normal display
01900
Arm IN
Operation of lever:
ON
Lever in neutral: OFF
In the case monitoring is not normally indicated, proceed to troubleshooting No. E-24.
4 Defective arm OUT signal
Monitoring code
Item
Normal display
01900
Arm OUT
Operation of lever:
ON
Lever in neutral: OFF
In the case monitoring is not normally indicated, proceed to troubleshooting No. E-26.
5
Monitoring code
Item
Normal display
01901
Bucket CURL
Operation of lever:
ON
Lever in neutral: OFF
In the case monitoring is not normally indicated, proceed to troubleshooting No. E-27.
6
Monitoring code
Item
Normal display
01901
Bucket DUMP
Operation of lever:
ON
Lever in neutral: OFF
In the case monitoring is not normally indicated, proceed to troubleshooting No. E-28.
7 Defective swing signal
10
Monitoring code
Item
Normal display
01900
Swing
Operation of lever:
ON
Lever in neutral: OFF
PC300, 350-8
40 Troubleshooting
SEN02632-02
Cause
Possible causes
and standard
value in normal
state
Monitoring code
Item
Normal display
01900
Travel
Operation of lever:
ON
Lever in neutral: OFF
In the case monitoring is not normally indicated, proceed to troubleshooting No. E-30.
9 Defective attachment signal
Monitoring code
01901
Item
Normal display
Service
Operation of lever:
ON
Lever in neutral: OFF
PC300, 350-8
11
SEN02632-02
40 Troubleshooting
Possible causes
and standard
value in normal
state
Monitoring code
04102
Item
Normal display
12
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02632-02
13
SEN02632-02
40 Troubleshooting
Related information
When starting switch is turned to HEAT position, preheating monitor does not light up.
Preheater monitor lights up when starting switch is turned to HEAT and starts flashing about 30 seconds after to notify completion of preheating (It stops flashing about 10 seconds after).
If engine coolant temperature is below 30C, automatic warm-up system operates and preheating
monitor lights up for up to 30 seconds.
Condition of starting switch (preheating) signal can be checked with the monitoring function.
(Code: 04500 Monitor input 1)
Cause
1
Possible causes
and standard
value in normal
state
Defective starting switch sys- If preheating fails to operate (the heater does not warm up), refer to
tem
Trouble (2)
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshootness
ing without turning starting switch ON.
2 (Disconnection in wiring or
Resisdefective contact in connec- Wiring harness between P02 (female) (18)
Max. 1 z
J02 (male) (7)
tance
tor)
a
3 Defective machine monitor
Trouble (2)
Related information
Starting switch
Voltage
Between (16)
chassis ground
OFF
Max. 1 V
HEAT
20 30 V
When starting switch is turned to HEAT position, preheater does not warm up.
During low temperature (coolant temperature below 30C), pump controller drives the heater relay
for 100 sec. after engine start to automatically preheat.
Cause
Starting switch
Resistance
OFF
Min. 1 Mz
HEAT
Max. 1 z
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Heater relay
Resistance
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Between heater terminals
Normal if conductive
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between H15 (female) (3)
Resis4 (Disconnection in wiring or
Max. 1 z
J02 Heater relay terminal R17
tance
defective contact in connecResisWiring harness between battery relay termitor)
Max. 1 z
nal M (R03) Heater relay terminal R15
tance
14
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
15
SEN02632-02
40 Troubleshooting
E-5 All work equipment, swing, and travel mechanism do not move
Trouble
Related information
Cause
1 Defective fuse No. 3
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
S14 (female)
Between (1) (2)
a
Defective PPC lock solenoid
3 (Internal disconnection or
short circuit)
Min. 1 Mz
Free
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
20 60 z
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
D01 (male)
Resistance
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
16
Lock
Resistance
Resistance
Defective assembled-type
4 diode D01
(Internal short circuit)
Lock lever
V01 (male)
a
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
17
SEN02632-02
40 Troubleshooting
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
S11(male)
Between (1) (2)
Possible causes
and standard
value in normal
state
Switch
Resistance
Released
Min. 1 Mz
Pressed
Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between F01-9 outlet S11
Resis3 (Disconnection in wiring or
Max. 1 z
(female) (1)
tance
defective contact in connecWiring harness between S11 (female) (2)
Resistor)
Max. 1 z
CP01 (female) (41)
tance
a
Ground fault in wiring harness
4
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
a
5 Defective pump controller
Switch
Voltage
Between (41)
chassis ground
Released
Max. 1 V
Pressed
20 30 V
18
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02632-02
19
SEN02632-02
40 Troubleshooting
Machine monitor does not display at all when starting switch is turned ON.
Cause
1 Defective fuse No. 3
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CM01(female) (1)
Resis2 (Disconnection in wiring or
Max. 1 z
(2) J06
tance
defective contact in connecResisWiring harness between CM01 (female) (3),
tor)
Max. 1 z
(4) chassis ground
tance
Possible causes
and standard
value in normal
state
20
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Voltage/Resistance
Voltage: 20 30 V
Resistance: Max. 1 z
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
21
SEN02632-02
40 Troubleshooting
Machine monitor does not display some items when starting switch is turned ON.
Cause
Possible causes
and standard
value in normal
state
Cause
Possible causes
and standard
value in normal
state
00200
00201
22
Monitoring code
Item
Controller model
code
Select model
Normal display
300
PC300, 350-8
40 Troubleshooting
SEN02632-02
E-10 Fuel level monitor was lighted in red while engine running
Trouble
Related information
Fuel level monitor was lighted in red while the engine running.
If fuel level gauge on the machine monitor indicates red range, fuel level monitor turns red.
Input signal (voltage) from the fuel level sensor can be checked with monitoring function.
(Code 04200: Fuel level sensor voltage)
Cause
Low fuel level
1
(When system is normal)
2
Possible causes
and standard
value in normal
state
Add fuel
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
P21 (male)
Fuel level
Resistance
Approx. 12 z
85 110 z
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshootness
ing without turning starting switch ON.
3 (Disconnection in wiring or
Resisdefective contact in connec- Wiring harness between CM01 (female) (9)
Max. 1 z
P21
(female)
(1)
tance
tor)
a
4 Defective machine monitor
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CM01 (female)
Fuel level
Resistance
Approx. 12 z
85 110 z
PC300, 350-8
23
SEN02632-02
40 Troubleshooting
Related information
While engine coolant temperature is rising normally, temperature gauge does not rise from white
range (C).
While engine coolant temperature is stabilized normally, temperature gauge rises to red range (H).
Input from the engine coolant temperature sensor (temperature) can be checked with monitoring
function. (Code: 04105: Engine coolant temperature)
Check if failure code for abnormal communication (machine monitor) system [DAFRMC] is indicated
(if yes, diagnose that failure first.)
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
C5 (male)
Possible causes
and standard
value in normal
state
Resistance
0C
30 37 kz
25C
9.3 10.7 kz
50C
3.2 3.8 kz
80C
1.0 1.3 kz
95C
700 800 z
All range
Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CE01 (female) (15)
Resis2 (Disconnection in wiring or
Max. 1 z
C5 (female) (B)
tance
defective contact in connecWiring harness between C5 (female) (A)
Resistor)
Max. 1 z
chassis ground
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CE01 (female)
24
Resistance
0C
30 37 kz
25C
9.3 10.7 kz
50C
3.2 3.8 kz
80C
1.0 1.3 kz
95C
700 800 z
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
25
SEN02632-02
40 Troubleshooting
Trouble
While hydraulic oil temperature is rising normally, temperature gauge does not rise from white range
(C).
While hydraulic oil temperature is stabilized normally, temperature gauge rises to red range (H).
Related information
Input from the hydraulic oil temperature sensor (temperature) can be checked with monitoring function. (Code 04402: Hydraulic oil temperature)
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
P22 (male)
Between (1) (2)
Possible causes
and standard
value in normal
state
Resistance
90 3.5 kz
10 100C
Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CP01 (female) (29)
Resis2 (Disconnection in wiring or
Max. 1 z
P22 (female) (2)
tance
defective contact in connecWiring harness between CP01 (female) (46)
Resistor)
Max. 1 z
P22 (female) (1)
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP01
Resistance
90 3.5 kz
10 100C
Min. 1 Mz
26
PC300, 350-8
40 Troubleshooting
SEN02632-02
While fuel is added, fuel level gauge does not rise from red range (E).
While fuel level is low, fuel level gauge does not lower from green range (F).
Input signal (voltage) from the fuel level sensor can be checked with monitoring function. (Code
04200: Fuel level sensor voltage)
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
P21 (male)
Fuel level
Resistance
Approx. 12 z
85 110 z
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshootness
ing without turning starting switch ON.
2 (Disconnection in wiring or
Resisdefective contact in connec- Wiring harness between CM01 (female) (9)
Max. 1 z
P21 (female) (1)
tance
tor)
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Min. 1 Mz
Resistance
Voltage
Max. 1 V
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CM01
Fuel level
Resistance
Between (9)
chassis ground
Approx. 12 z
85 110 z
PC300, 350-8
27
SEN02632-02
40 Troubleshooting
When swing lock switch is turned ON, swing lock monitor does not light up.
When swing lock switch is turned OFF, swing lock monitor lights up.
Input from swing lock switch (ON/OFF) can be checked with monitoring function.
(Code 04502: Monitor Input 3)
Cause
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
S04 (female)
Between (1) (2)
Possible causes
and standard
value in normal
state
Resistance
OFF
Min. 1 Mz
ON
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Max. 1 z
Resistance
Max. 1 z
Resistance
Min. 1 Mz
Resistance
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
28
Voltage
Max. 1 V
Voltage
Between (5)
chassis ground
OFF
20 30 V
ON
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
29
SEN02632-02
40 Troubleshooting
Trouble (2)
Related information
Possible causes
and standard
value in normal
state
Trouble (3)
Related information
Possible causes
and standard
value in normal
state
Trouble (4)
Related information
Possible causes
and standard
value in normal
state
Trouble (5)
Related information
Possible causes
and standard
value in normal
state
30
Operating the working mode select switch fails to display working mode monitor.
Cause
1 Defective machine monitor
Cause
1 Defective machine monitor
Operating the travel speed select switch fails to display travel speed monitor.
a
Cause
1 Defective machine monitor
Cause
1 Defective machine monitor
Cause
1 Defective machine monitor
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02632-02
31
SEN02632-02
40 Troubleshooting
(1) When wiper switch is operated, wiper monitor does not light up or go off.
Related
information
Possible causes
and standard
value in normal
state
Trouble
Related
information
Cause
Machine monitor may be defective. (Since trouble is in system, troubleshooting cannot be carried out.)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
W03 (male)
a
2
Possible causes
and standard
value in normal
state
Front window
Resistance
When installed to
front
Min. 1 Mz
When retracted to
rear
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
M05 (female)
Continuity
There is continuity
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Disconnection in wiring harness (Disconnection in wiring Wiring harness between CP02 (female)
3
or defective contact in con- (119) M05 (male) (3)
nector)
Wiring harness between CP02 (female)
(114) M05 (male) (1)
Resistance
Max. 1 z
Resistance
Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshootGround fault in wiring haring without turning starting switch ON.
4 ness (Short circuit with GND
Resiscircuit)
CP01 (female) (57) W03 (male) (1)
Min. 1 Mz
tance
a
CP01 (female)
Between (57)
chassis ground
5
a
Defective pump controller
(Wiper motor system)
32
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Front window
Resistance
When installed to
front
Min. 1 Mz
When retracted to
rear
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
CP02 (female)
Continuity
There is continuity
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
33
SEN02632-02
Trouble
Related
information
Possible causes
and standard
value in normal
state
40 Troubleshooting
(3) When window washer switch is operated, window washer does not operate.
Condition of window washer switch signal can be checked with monitoring function.
(Code: 04504 Monitor 1st, 2nd line switches)
Cause
Machine monitor may be defective. (Since trouble is in system, troubleshooting cannot be carried out.)
34
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02632-02
35
SEN02632-02
40 Troubleshooting
Cause
1 Defective fuse No.2
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
S05 (female)
Between (5) (6)
a
Defective machine push-up
solenoid
3
(Internal disconnection or
short circuit or ground fault)
Max. 1 z
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
20 60 z
Min. 1 Mz
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
D02 (male)
Resistance (Continuity)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
36
Resistance
Resistance
V06 (male)
Defective assembled-type
4 diode D02
(Internal short circuit)
Machine push-up
switch
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
PC300, 350-8
40 Troubleshooting
Trouble
Related information
SEN02632-02
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
S05 (female)
Between (5) (6)
a
2
Machine push-up
switch
Resistance
Max. 1 z
Min. 1 Mz
Voltage
Max. 1 V
PC300, 350-8
37
SEN02632-02
40 Troubleshooting
Boom RAISE operation is not displayed normally by machine monitoring function (Special functions).
Monitoring code: 01900 (Pressure Switch 1)
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
P06 (male)
Between (1) (2)
Boom lever
Resistance
Neutral
Min. 1 Mz
Boom RAISE
Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CP01 (female) (53)
Resis2 (Disconnection in wiring or
Max. 1 z
P06 (female) (2)
tance
defective contact in connecWiring harness between P06 (female) (1)
Resistor)
Max. 1 z
chassis ground
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
38
Boom lever
Voltage
Between (53)
chassis ground
Neutral
20 30 V
Boom RAISE
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
39
SEN02632-02
40 Troubleshooting
Boom LOWER operation is not displayed normally by machine monitoring function (Special functions).
Monitoring code: 01900 (Output Switch 1)
Cause
Boom lever
Resistance
Neutral
Min. 1 Mz
Boom LOWER
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Max. 1 z
Resistance
Max. 1 z
Resistance
Min. 1 Mz
Resistance
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
40
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
P02 (male)
Possible causes
and standard
value in normal
state
Voltage
Max. 1 V
Boom lever
Voltage
Between (14)
chassis ground
Neutral
20 30 V
Boom LOWER
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
41
SEN02632-02
40 Troubleshooting
Arm IN operation is not displayed normally by machine monitoring function (Special functions).
Monitoring code: 01900 (Output Switch 1)
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
P04
Voltage
4.5 5.5 V
0.5 4.5 V
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CP01 (female) (17)
Resis2 (Disconnection in wiring or
Max. 1 z
P04 (female) (2)
tance
defective contact in connecWiring harness between P04 (female) (1)
Resistor)
Max. 1 z
chassis ground
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Voltage
4.5 5.5 V
0.5 4.5 V
42
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02632-02
43
SEN02632-02
40 Troubleshooting
Arm OUT operation is not displayed normally by machine monitoring function (Special functions).
Monitoring code: 01900 (Output Switch 1)
Cause
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
P08 (male)
Between (1) (2)
Possible causes
and standard
value in normal
state
Arm lever
Resistance
Neutral
Min. 1 Mz
Arm OUT
Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CP01 (female) (15)
Resis2 (Disconnection in wiring or
Max. 1 z
P08 (female) (2)
tance
defective contact in connecWiring harness between P08 (female) (1)
Resistor)
Max. 1 z
chassis ground
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
44
Arm lever
Voltage
Between (15)
chassis ground
Neutral
20 30 V
Arm OUT
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
45
SEN02632-02
40 Troubleshooting
Bucket CURL is not displayed normally by machine monitoring function (Special functions).
Monitoring code:01901 (Output Switch 2)
Cause
Defective bucket CURL pres1 sure sensor (internal disconnection or short circuit)
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
P01
Bucket lever
Voltage
Neutral
4.5 5.5 V
CURL
0.5 4.5V
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CP01 (female) (73)
Resis2 (Disconnection in wiring or
Max. 1 z
P01 (female) (2)
tance
defective contact in connecWiring harness between P01 (female) (1)
Resistor)
Max. 1 z
chassis ground
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Voltage
4.5 5.5V
0.5 4.5V
46
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02632-02
47
SEN02632-02
40 Troubleshooting
Bucket DUMP operation is not displayed normally by machine monitoring function (Special functions).
Monitoring code: 01900 (Output Switch 2)
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
P05 (male)
Between (1) (2)
Bucket lever
Resistance
Neutral
Min. 1 Mz
Bucket DUMP
Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CP01 (female) (34)
Resis2 (Disconnection in wiring or
Max. 1 z
P05 (female) (2)
tance
defective contact in connecWiring harness between P05 (female) (1)
Resistor)
Max. 1 z
chassis ground
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
48
Bucket lever
Voltage
Neutral
20 30 V
Bucket DUMP
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
49
SEN02632-02
40 Troubleshooting
Cause
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
P07 (male)
Between (1) (2)
a
Defective swing right PPC oil
2 pressure switch (Internal disconnection or short circuit)
P03 (male)
a
Disconnection in wiring harness
3 (Disconnection in wiring or
defective contact in connector)
Neutral
Min. 1 Mz
Left
Max. 1 z
Swing lever
Resistance
Neutral
Min. 1 Mz
Right
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
50
Resistance
a
5
Swing lever
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
Possible causes
and standard
value in normal
state
Voltage
Max. 1 V
Bucket lever
Voltage
Between (16)
chassis ground
Neutral
20 30 V
Left or Right
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02632-02
Circuit diagram related to right and left swing PPC oil pressure switches
PC300, 350-8
51
SEN02632-02
40 Troubleshooting
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
P09 (male)
Between (1) (2)
Travel lever
Resistance
Neutral
Min. 1 Mz
Forward or reverse
Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CP01 (female) (55)
Resis2 (Disconnection in wiring or
Max. 1 z
J01 P09 (female) (2)
tance
defective contact in connecWiring harness between P09 (female) (1)
Resistor)
Max. 1 z
J05 chassis ground
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
52
Voltage
Max. 1 V
Travel lever
Voltage
Between (55)
chassis ground
Neutral
20 30 V
Forward or reverse
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02632-02
Circuit diagram related to travel PPC oil pressure switch and travel alarm
PC300, 350-8
53
SEN02632-02
40 Troubleshooting
Travel differential pressure is not displayed normally by machine monitoring function (Special functions).
Related information
Travel differential pressure is turned on as a pressure difference occurred between the right and left
travel PPC circuits (during steering).
Monitoring code: 01901 (Output Switch 2)
Cause
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
P10 (male)
Between (1) (2)
Travel lever
Resistance
Neutral
Min. 1 Mz
Max. 1 z
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between CP01 (female) (36)
Resis2 (Disconnection in wiring or
Max. 1 z
P10 (female) (2)
tance
defective contact in connecWiring harness between P10 (female) (1)
Resistor)
Max. 1 z
J05 chassis ground
tance
Ground fault in wiring harness
3
(Short circuit with GND circuit)
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
54
Travel lever
Voltage
Between (36)
chassis ground
Neutral
20 30 V
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
55
SEN02632-02
40 Troubleshooting
Cause
Neutral
Min. 1 Mz
Front
Max. 1 z
Service pedal
Resistance
Neutral
Min. 1 Mz
Rear
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
56
Resistance
a
5
Service pedal
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
P15 (male)
a
Disconnection in wiring harness
3 (Disconnection in wiring or
defective contact in connector)
Prepare with starting switch OFF, then start engine and carry
out troubleshooting.
P14 (male)
Possible causes
and standard
value in normal
state
Voltage
Max. 1 V
Service pedal
Voltage
Between (52)
chassis ground
Neutral
20 30 V
Front or rear
Max. 1 V
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
57
SEN02632-02
40 Troubleshooting
1 Defective communication 1
Check item
Normal display
Completion
Normal display
N ###,##,## (Latitude)
Positioning
E ###,##,## (Longitude)
In positioning
Defective communication
environment
Check item
Normal display
Communication
58
Check item
Normal display
0 9 (Normally 0)
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02632-02
59
SEN02632-02
40 Troubleshooting
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
a
5 Defective air conditioner unit
P17 (male)
60
Voltage
20 30 V
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
61
SEN02632-02
40 Troubleshooting
E-30 Travel alarm does not sound or does not stop sounding
Trouble
Related information
Cause
1 Defective fuse No. 15
019
Item
Normal display
Travel
Operation of lever:
ON
Lever in neutral: OFF
Possible causes
and standard
value in normal
state
Prepare with starting switch OFF, then start engine and carry
out troubleshooting (insert T-adapter).
M14
Travel lever
Voltage
Neutral
Max. 1 V
Operated
20 30 V
If above voltage is normal and travel alarm does not sound, travel
alarm is defective.
a Prepare with starting switch OFF, then carry out troubleshootDisconnection in wiring haring without turning starting switch ON.
ness
Wiring harness between F01-15 outlet J03
Resis4 (Disconnection in wiring or
Max. 1 z
M14 (female) (1)
tance
defective contact in connecWiring harness between M14 (female) (2)
Resistor)
Max. 1 z
J01 (19)
tance
Ground fault in wiring harness
5
(Short circuit with GND circuit)
6 Defective pump controller
62
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
PC300, 350-8
40 Troubleshooting
SEN02632-02
Circuit diagram related to travel PPC oil pressure switch and travel alarm
PC300, 350-8
63
SEN02632-02
40 Troubleshooting
Related information
Cause
If the horn sounds after replacing the relay, the relay was defective
a
Voltage
20 30 V
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
20 30 V
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Max. 1 z
Resistance
Max. 1 z
Resistance
Max. 1 z
64
Voltage
Prepare with starting switch OFF, then carry out troubleshooting without turning starting switch ON.
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
Resistance
Min. 1 Mz
PC300, 350-8
40 Troubleshooting
SEN02632-02
PC300, 350-8
65
SEN02632-02
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
66
SEN02633-02
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
40 Troubleshooting
PC300, 350-8
SEN02633-02
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02633-02
SEN02633-02
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
a
SEN02633-02
This is a system chart that has been drawn up by simplifying the whole hydraulic circuit chart. Use it as
a reference material when troubleshooting the hydraulic and mechanical system.
PC300, 350-8
SEN02633-02
40 Troubleshooting
Troubleshooting table and related circuit diagram collectively carry the following information. Carry out
troubleshooting work after fully grasping their contents.
2
Presumed
cause and standard value in
normalcy
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02633-02
SEN02633-02
40 Troubleshooting
H-1 All work equipment lack power, or travel and swing speeds are
slow
Trouble
Related information
Cause
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Control lever
Unload pressure
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Control lever
Arm IN
If oil pressure does not become normal after adjustment, main relief
valve may have malfunction or internal defect. Check main relief
valve directly.
a
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Control lever
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Measurement condition
Swing lock: ON
PC valve output pres- Arm IN relief
sure
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel speed
Travel lever
LS-EPC output
pressure
Lo
Neutral
Hi
Lifting operation
0 MPa {0 kg/cm2}
PC300, 350-8
40 Troubleshooting
SEN02633-02
Cause
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Oil pressure ratio
PC300, 350-8
If any cause above is detected, cause may be lowering of performance, malfunction, or internal defect of piston pump.
SEN02633-02
40 Troubleshooting
Cause
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Control lever
Arm IN
If oil pressure does not become normal after adjustment, main relief
valve may have malfunction or internal defect. Check main relief
valve directly.
a
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Measurement condition
Swing lock: ON
PC valve output pres- Arm IN relief
sure
Possible causes
and standard
value in normal
state
1
Approx. 3/5
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Oil pressure ratio
Clogging of orifice or filter in Orifices or filters in pump servo devices may be clogged. Check
servo devices
them directly.
10
PC300, 350-8
40 Troubleshooting
SEN02633-02
Cause
Possible causes
and standard
value in normal
state
a
2
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Lock lever
Lock
0 MPa {0 kg/cm2}
Released
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Control lever
4 Defective damper
Relative information
Cause
Presumed
cause and standard value in
normalcy
Air may have get mixed with the oil. Make a visual check.
PC300, 350-8
11
SEN02633-02
40 Troubleshooting
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel lever
Neutral
0 MPa {0 kg/cm2}
Operated
Related information
Cause
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel speed
Travel lever
LS-EPC output
pressure
Lo
Neutral
Hi
Lifting operation
0 MPa {0 kg/cm2}
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Oil pressure ratio
12
PC300, 350-8
40 Troubleshooting
SEN02633-02
Cause
Possible causes
and standard
value in normal
state
Malfunction of merge-divider
solenoid valve
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Boom lever
Neutral
0 MPa {0 kg/cm2}
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel lever
Neutral
0 MPa {0 kg/cm2}
Regeneration valve of boom control valve (Lo) may have malfunction or defective seal. Check it directly.
Lock valve of boom control valve (Lo) may have malfunction. Check
it directly.
Malfunction or defective seal Safety valve for lock valve may have malfunction or defective seal.
of safety valve for lock valve Check it directly.
PC300, 350-8
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Boom lever
Raise relief
20 cc/min
13
SEN02633-02
40 Troubleshooting
Cause
Possible causes
and standard
value in normal
state
Malfunction of merge-divider
solenoid valve
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Arm lever
Neutral
0 MPa {0 kg/cm2}
IN or OUT
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel lever
Neutral
0 MPa {0 kg/cm2}
Malfunction of pump merge- Pump merge-divider valve (main/LS) may have malfunction. Check
divider valve (main/LS)
it directly.
Lock valve of arm control valve (Lo) may have malfunction. Check it
directly.
Check valve of arm control valve (Hi) may have malfunction. Check
it directly.
Quick return valve of arm control valve (Hi) may have malfunction.
Check it directly.
Malfunction of LS shuttle
LS shuttle valve of right travel control valve, boom control valve, left
12 valve (right travel, boom, left travel control valve, bucket control valve, or service control valve
travel, bucket, or service)
may have malfunction. Check it directly.
a
13 Defective arm cylinder
14
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Arm lever
IN relief
20 cc/min
PC300, 350-8
40 Troubleshooting
SEN02633-02
Cause
2
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Bucket lever
Neutral
0 MPa {0 kg/cm2}
CURL or DUMP
Malfunction of bucket control Spool of bucket control valve may have malfunction. Check it
valve (spool)
directly.
Malfunction of LS shuttle
valve (service)
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Bucket lever
CURL relief
20 cc/min
Cause
Possible causes
and standard
value in normal
state
PC300, 350-8
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Work equipment lever
Neutral
0 MPa {0 kg/cm2}
Operated
15
SEN02633-02
40 Troubleshooting
Cause
Possible causes
and standard
value in normal
state
Trouble (2)
Related information
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Boom lever
RAISE relief
20 cc/min
Defective seal of boom con- Seal of lock valve of boom control valve (Lo) may be defective.
trol valve (lock valve)
Check it directly.
Defective seal of safety valve Seal of safety valve for lock valve may be defective. Check it
for lock valve
directly.
Cause
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Arm lever
IN relief
20 cc/min
Defective seal of arm control Seal of spool of arm control valve (Lo/Hi) may be defective. Check it
valve (spool)
directly.
16
PC300, 350-8
40 Troubleshooting
Trouble (3)
Related information
SEN02633-02
Cause
a
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Bucket lever
CURL relief
20 cc/min
Seal of safety-suction valve of bucket control valve may defective. Check it directly.
This safety-suction valve may be checked by replacing it with
another one and seeing change of condition. (However, do not
use a safety-suction valve for lowering the boom or lock valve
for this purpose because its set pressure is different.)
Defective seal of bucket con- Seal of bucket control valve spool may be defective. Check it
trol valve (spool)
directly.
Defective seal of valve conSeal of pressure compensation valve of bucket control valve may be
4 trol valve (pressure compendefective. Check it directly.
sation valve)
PC300, 350-8
17
SEN02633-02
40 Troubleshooting
Cause
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel speed
Travel lever
LS-EPC output
pressure
Lo
Neutral
Hi
Lifting operation
0 MPa {0 kg/cm2}
Pressure compensation valve of control valve may have malfunction. Check it directly.
Possible causes
and standard
value in normal
state
18
When part of work equipment is relieved singly, other parts of work equipment move.
Set the working mode in P-mode before start.
Cause
Seal of pressure compensation valve of control valve may be defective. Check it directly.
PC300, 350-8
40 Troubleshooting
SEN02633-02
Related information
Cause
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Swing lock switch
OFF
0 MPa {0 kg/cm2}
ON
In a compound operation, work equipment with larger load tends to move slowly.
Relative infor
mation
Cause
Presumed
cause and standard value in
normalcy
PC300, 350-8
Malfunctioning of pressure
1 compensation valve for work
equipment with smaller load
Combination of compound
operation
Boom RAISE
Arm OUT
Boom RAISE
Arm OUT
Arm OUT
19
SEN02633-02
40 Troubleshooting
When machine swings and raises boom simultaneously, boom rising speed is low.
If speed of single boom raise operation is also low, carry out troubleshooting H-7 first.
Cause
1
Malfunction or defective seal LS selector valve may have malfunction or defective seal. Check it
of LS selector valve
directly.
Relative infor If the travel speed is slow in the single operation of travel, carry out the H-19 check first.
mation
Presumed
cause and standard value in
normalcy
20
Cause
1
Malfunctioning of LS shuttle
valve (left travel and swing)
PC300, 350-8
40 Troubleshooting
SEN02633-02
Cause
Travel lever
a
2
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Control lever
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Oil pressure ratio
Possible causes
and standard
value in normal
state
Measured oil
pressure
Pump discharge
pressure
LS valve output
pressure
a
Almost same
pressure
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel lever
0 MPa {0 kg/cm2}
PC300, 350-8
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel lever
Travel relief
Max. 30 l/min
21
SEN02633-02
40 Troubleshooting
Cause
Travel lever
a
2
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Control lever
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel speed
Travel lever
Lo
Neutral
Hi
Lifting operation
0 MPa {0 kg/cm2}
Pressure compensation valve of travel control valve may have malfunction. Check it directly.
Malfunction of LS shuttle
valve (bucket)
a
8 Defective travel motor
22
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel lever
Travel relief
Max. 30 l/min
PC300, 350-8
40 Troubleshooting
SEN02633-02
Cause
Travel lever
0 MPa {0 kg/cm2}
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel lever
0 MPa {0 kg/cm2}
Malfunction of merge-divider
solenoid valve
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel lever
0 MPa {0 kg/cm2}
Malfunction of merge-divider
Merge-divider valve may have malfunction. Check it directly.
valve
Pressure compensation valve of travel control valve may have malfunction. Check it directly.
Malfunction of LS shuttle
valve (bucket)
10
Defective seal of check valve Seal of check valve of LS pressure sensing part may be defective.
of LS pressure sensing part Check it directly.
11
12
PC300, 350-8
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Possible causes
and standard
value in normal
state
23
SEN02633-02
40 Troubleshooting
Cause
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel
speed
Lo
Mi
1 Malfunction of LS-EPC valve
Possible causes
and standard
value in normal
state
Hi
a
Travel lever
Monitoring [15]
Fine control
(such as releasing
decelerator)
690 mA
740 mA
0 mA
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel
speed
Travel lever
Lo
Neutral
Hi
Lifting operation
0 MPa {0 kg/cm2}
24
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel
speed
Travel lever
Lo
Neutral
0 MPa {0 kg/cm2}
Hi
Operated
PC300, 350-8
40 Troubleshooting
SEN02633-02
H-22 Track shoe does not turn (on one side only)
Trouble
Related information
Cause
Possible causes
and standard
value in normal
state
Defective seal of travel motor Safety valve of travel motor may have defective seal. Check it
(safety valve)
directly.
Defective seal of travel motor Check valve of travel motor may have defective seal. Check it
(check valve)
directly.
Suction valve of travel control valve may have defective seal. Check
it directly.
a
4
PC300, 350-8
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Travel lever
Travel relief
Max. 30 l/min
25
SEN02633-02
40 Troubleshooting
Cause
Swing
Solenoid valve
Neutral
0 MPa {0 kg/cm2}
Operated
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Swing lever
ON
Swing relief
26
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Swing lever
Swing relief
Max. 11 l/min
PC300, 350-8
40 Troubleshooting
SEN02633-02
Trouble (2)
Related information
Cause
Possible causes
and standard
value in normal
state
PC300, 350-8
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Left lever
Neutral
0 MPa {0 kg/cm2}
Swing
27
SEN02633-02
40 Troubleshooting
Cause
Malfunction of LS shuttle
valve (all control valves)
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Swing lever
ON
Swing relief
28
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Swing lever
Swing relief
Max. 11 l/min
PC300, 350-8
40 Troubleshooting
Trouble (2)
Related information
SEN02633-02
Cause
Neutral
0 MPa {0 kg/cm2}
Left or Right
Pressure compensation valve of swing control valve may have malfunction. Check it directly.
PC300, 350-8
Swing lever
2
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
29
SEN02633-02
40 Troubleshooting
Cause
Possible causes
and standard
value in normal
state
Swing lever
ON
Swing relief
Related information
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Swing lever
Swing relief
Max. 11 l/min
Upper structure overruns remarkably when it stops swinging in only one direction.
Set the working mode in P-mode before start.
Cause
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Trouble (2)
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Swing lever
Neutral
0 MPa {0 kg/cm2}
Left or Right
30
PC300, 350-8
40 Troubleshooting
SEN02633-02
Cause
Possible causes
and standard
value in normal
state
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Swing lever
Neutral
0 MPa {0 kg/cm2}
Left or Right
Cause
Malfunction of back pres1
sure valve
PC300, 350-8
2
Possible causes
and standard
value in normal
state
31
SEN02633-02
40 Troubleshooting
Possible causes
and standard
value in normal
state
Trouble (2)
Related information
Swing lever
Neutral
0 MPa {0 kg/cm2}
Left or Right
Holding brake section of swing motor may have malfunction or internal defect. Check it directly.
When swing emergency reset switch is turned ON (in an emergency), swing holding brake is
released and upper structure is secured by only hydraulic pressure.
32
Prepare with engine stopped, then run engine at high idle and
carry out troubleshooting.
Cause
Possible causes
and standard
value in normal
state
PC300, 350-8
40 Troubleshooting
PC300, 350-8
SEN02633-02
33
SEN02633-02
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
34
SEN02634-02
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
40 Troubleshooting
PC300, 350-8
SEN02634-02
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
SEN02634-02
The troubleshooting chart consists of the questions, check items, causes, and troubleshooting blocks.
The questions and check items are used to pinpoint
high probability causes by simple inspection or
from phenomena without using troubleshooting
tools.
Next, troubleshooting tools or direct inspection are
applied to check the narrowed causes in order from
the most probable one to make final confirmation
according to the troubleshooting procedure.
[Questions]:
Items to be drawn from the user or operator.
They correspond to A and B in the chart on the
right.
The items in A are basic ones.
The items in B can be drawn from the user or
operator, depending on their level.
[Check items]:
Items to be simply checked by the serviceman
to narrow down causes.
They corresponds to C in the chart on the right.
[Causes]:
Items to be narrowed from the questions and
check items.
The serviceman narrows down the probable
causes from A, B, and C.
[Troubleshooting]:
Items to finally verify whether the narrowed
down causes are undoubtedly the real causes
using the troubleshooting tools and direct
inspections.
Items listed in the [Questions] and [Check items] and related to the [Causes] are marked with E, Q, or w.
E: Causes to be referred to for questions and check items
Q: Causes related to questions and check items
w: Causes highly probable among ones marked with Q
a When narrowing the causes, apply the items marked with w before those marked with Q.
When narrowing the causes, do not apply the items marked with E. (If no items have other marks and
the causes cannot be narrowed, however, you may apply them.)
PC300, 350-8
SEN02634-02
40 Troubleshooting
PC300, 350-8
40 Troubleshooting
SEN02634-02
If we look from these 3 symptoms to find the causes, we find that there is a relationship with 5 causes. Let us
explain here the method of using this causal relationship to pinpoint the most probable cause.
PC300, 350-8
SEN02634-02
40 Troubleshooting
Q w w
Defective injector
E
w
Q Q
w Q
w
w
w w
w
w
w
Q
w
w
Q
w
w
Q Q
w
Q w Q
q
q
q
q
q
q
q
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Correct
q
Clean
Replace
Clean
Replace
Troubleshooting
Check items
Questions
Clean
Cause
PC300, 350-8
40 Troubleshooting
SEN02634-02
Cause
w
w
When starting switch is turned to START, starting pinion does not move out
w
w
Q Q
When specific gravity of electrolyte and voltage of battery are measured, they are low
There is not voltage (20 30 V) between battery relay terminal B and
terminal E
q
q
When safety switch terminal and terminal B of starting motor are connected, engine starts
PC300, 350-8
Replace
Replace
Replace
Correct
Replace
Replace
Remedy
Check items
Troubleshooting
E E
Degree of use of
machine
Replace
Questions
Cause
General causes why engine turns but no exhaust smoke comes out
40 Troubleshooting
SEN02634-02
w Q w w
Q w
Check items
Q E
E E
While engine is
If air bleeding plug of fuel filter is removed, fuel does not flow out
cranked with startIf spill hose from injector is disconnected, little fuel spills
ing motor
w Q
w w w
q q
Carry out troubleshooting for Rail Press (Very) Low Error. See *1 for failure code.
Carry out troubleshooting for IMV/PCV1 Short (Open) Error. See *2 for failure
code.
q
q
Carry out troubleshooting for Power Lift Pump Error. See *3 for failure code.
Replace
Replace
Replace
Replace
Replace
Replace
Correct
Clean
Add
Replace
Remedy
Replace
Replace
Questions
Degree of use of
machine
PC300, 350-8
40 Troubleshooting
SEN02634-02
Remedy
Clean
q
q
q
q
q
q
q
q
q
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Correct
Clean
Replace
q
Replace
Troubleshooting
Check items
Questions
Replace
General causes why exhaust smoke comes out but engine does not
start
Cause
PC300, 350-8
SEN02634-02
40 Troubleshooting
Cause
Degree of use of
machine
E E
E
w
E
Q Q
w w w
Replacement of filters has not been carried out according to Operation and Maintenance Manw
ual
w
w
Check items
When exhaust manifold is touched immediately after starting engine, temperature of some cylinders is low
Color of exhaust
gas
Q w
w
Black
w
w
q
q
Carry out troubleshooting for Rail Press (Very) Low Error. See *1 for failure code.
q
Replace
Replace
Correct
Clean
Replace
Replace
Adjust
Replace
Remedy
Clean
When a cylinder is cut out for reduced cylinder mode operation, engine speed does not change
Replace
Questions
10
PC300, 350-8
40 Troubleshooting
SEN02634-02
w
w Q
Q
Q Q
Q Q
w
w
w
w
w
w
Q
q
q
Replace
Replace
Correct
Clean
Add
Replace
Replace
Replace
Replace
Remedy
Replace
q q
Carry out troubleshooting for Rail Press (Very) Low Error. See *1 for failure code.
Q w Q
Replace
Check items
Troubleshooting
Questions
Cause
PC300, 350-8
11
SEN02634-02
40 Troubleshooting
Cause
Q Q
Q Q
Occurs on slopes
Replacement of filters has not been carried out according to Operation and Maintenance Manual
w
Check items
Troubleshooting
w
Q
q
q
When a cylinder is cut out for reduced cylinder mode operation, engine speed does not change
Carry out troubleshooting for Eng Ne Speed Sensor Error. See *1 for failure code.
q
Replace
Replace
Replace
Clean
Remedy
Add
Carry out troubleshooting for Eng Bkup Speed Sensor Error. See *2 for failure code.
Replace
Condition of hunting
Q Q Q Q Q
Replace
Questions
Degree of use of
machine
12
PC300, 350-8
40 Troubleshooting
SEN02634-02
Cause
Suddenly
Power was lost
Gradually
w
Q
w
w
w
Black
Color of exhaust gas
w
w
High idle speed under no load is normal, but speed suddenly drops when load is applied
w
Q
w
q
q
q
q
Carry out troubleshooting for Rail Press (Very) Low Error. See *1 for failure code.
When a cylinder is cut out for reduced cylinder mode operation, engine speed does not
change
q
q
Correct
Replace
Replace
Replace
Replace
Correct
Clean
Replace
Adjust
Replace
Replace
Correct
Clean
Remedy
q
Replace
Check items
Troubleshooting
Replace
Questions
Degree of use of
machine
PC300, 350-8
13
SEN02634-02
40 Troubleshooting
Cause
E
w
E
Q Q
Q Q
w
Q Q
Suddenly
Power was lost
Gradually
Q
Q
Q Q
Q
Muffler is crushed
w
Q Q Q
Check items
When exhaust manifold is touched immediately after starting engine, temperature of some cylinders is low
Q w
w
Torque converter stall occurred or pump relief speed is high (Fuel is injected excessively)
Exhaust noise is abnormal
Q Q Q
Q w
w
Troubleshooting
q
q
Carry out troubleshooting for Rail Press (Very) Low Error. See *1 for failure code.
q
q
When a cylinder is cut out for reduced cylinder mode operation, engine speed does not change
Carry out troubleshooting for Coolant Temp Sens High (Low) Error. See *2 for failure code.
Replace
Replace
Replace
Replace
Replace
Replace
Correct
Adjust
Replace
Replace
Clean
Remedy
Replace
q q
Replace
Degree of use of
machine
14
PC300, 350-8
40 Troubleshooting
SEN02634-02
1
Oil leakage from oil pan, cylinder head, etc.
Turbocharger
Worn seal at blower end
Cause
E
w
Q Q w
Q
w w w w w
Excessive
w w
w
q q
q q
q q
q q q q
PC300, 350-8
Replace
Replace
Correct
Replace
Replace
Clean
Replace
Replace
Correct
Remedy
Correct
Correct
Troubleshooting
None
Correct
Correct
Check items
Correct
Questions
Degree of use of
machine
15
SEN02634-02
40 Troubleshooting
Q Q
w
w
Black
Q Q w
Excessive
Q
w
None
q
q q
See S-7
q
Replace
Replace
Clean
Clean
Replace
Replace
Remedy
Replace
16
E E E
Clean
Check items
Troubleshooting
Questions
Cause
PC300, 350-8
40 Troubleshooting
SEN02634-02
Leakage of fuel
Defective condition of fuel injection (fuel pressure, injection timing)
Excessive injection of fuel
Cause
E E
Gradually increased
Q Q
Suddenly increased
Combustion is irregular
w
When exhaust manifold is touched immediately after starting engine, temperature of some cylinders is low
Color of exhaust
gas
Q Q
Black
Q Q
White
Carry out troubleshooting for Rail Press (Very) Low Error. See *1 for failure code.
When a cylinder is cut out for reduced cylinder mode operation, engine speed does not change
Carry out troubleshooting for Coolant Temp Sens High (Low) Error. See *2 for failure code.
Replace
Replace
Replace
Correct
Correct
Remedy
q
Replace
Correct
Check items
Troubleshooting
Q Q Q
Replace
Degree of use of
machine
Replace
Questions
PC300, 350-8
17
40 Troubleshooting
Cause
SEN02634-02
E E
Suddenly occurred
Q
Q Q
Gradually occurred
Q Q
Q Q w
Check items
Troubleshooting
w
q
q q
18
Replace
Replace
Replace
Remedy
Replace
q q
Questions
PC300, 350-8
40 Troubleshooting
SEN02634-02
Cause
Degree of use of
machine
E
Q w
Oil pressure monitor indicates low oil pressure (if monitor is installed)
Q
Replacement of filters has not been carried out according to Operation and Maintenance Manual
w
w
w w w Q
w
w
w
Q
w
w
Troubleshooting
Check items
q q
q
q
q
PC300, 350-8
Correct
Replace
Adjust
Replace
Clean
Clean
Add
Remedy
Replace
Replace
Questions
19
SEN02634-02
40 Troubleshooting
Cause
Degree of use of
machine
Check items
Q Q Q Q
Q
w
When radiator cap is removed and engine is run at low idle, an abnormal number of bubbles appear, or
coolant spurts back
w
Q
Q
Q
E E
q q
20
Replace
Correct
Replace
Replace
Correct
Remedy
Replace
Replace
Questions
PC300, 350-8
40 Troubleshooting
SEN02634-02
1
Rise of oil temperature in hydraulic pump system
q
q
q
q
q
q
q
Replace
Correct
Replace
Correct
Correct
Replace
Replace
Add
Replace
Lack of coolant
PC300, 350-8
Replace
Remedy
Replace
Questions
Check items
Troubleshooting
Cause
21
SEN02634-02
40 Troubleshooting
Cause
Degree of use of
machine
Condition of abnormal noise
Gradually occurred
Q Q
Suddenly occurred
Q
Q
w
w
When exhaust manifold is touched immediately after starting engine, temperature of some cylinders is low
Color of exhaust
gas
w Q
w
Black
Q
w
Q Q
Q
w
q q
q q
When a cylinder is cut out for reduced cylinder mode operation, engine speed does not change
22
Replace
Replace
Correct
Replace
Replace
Replace
Adjust
Replace
Correct
Replace
Remedy
Replace
Replace
Questions
PC300, 350-8
40 Troubleshooting
SEN02634-02
If abnormal noise is made and vibration is excessive, carry out troubleshooting for S-15 Abnormal noise is made, too.
Cause
Suddenly increased
Gradually increased
Q
Q
Q
Q
q
Adjust
Replace
Replace
Replace
Replace
Replace
Remedy
Replace
PC300, 350-8
Replace
Check items
Questions
23
SEN02634-02
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
24
SEN02635-02
PC300, 350-8
SEN02635-02
HYDRAULIC EXCAVATOR
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Shop Manual
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02635-02
Removal
q The [Removal] section contains procedures and
precautions for implementing the work, know
how and the amount of oil or coolant to be
drained.
q The common tools necessary for the removal
work are indicated [1], [2] and their part Nos.,
part names, and quantity are not described.
q Various symbols used in the Removal Section
are explained and listed below.
k :This mark indicates safety-related precautions that must be followed when implementing the work.
a : Know-how or precautions for work
[*1]:This mark shows that there are instructions or
precautions for installing parts.
6 : This mark shows the amount of oil or coolant to be drained.
4 : Weight of part or component
Installation
Except where otherwise instructed, installation
of parts is done in the reverse order of removal.
q Instructions and precautions for installing parts
are shown with [*1] mark in the Installation Section, identifying which step the instructions are
intended for.
q The common tools necessary for the installation
work are indicated [1],[2] and their part Nos.,
part names, and quantity are not described.
q Marks shown in the Installation Section stand for
the following.
k :Precautions related to safety in execution of
work.
a :This mark gives guidance or precautions when
doing the procedure.
2 :Type of coating material
3 :Tightening torque
5 :Quantity of oil or coolant to be added
q
Various special tools are illustrated for the convenience of local manufacture.
PC300, 350-8
SEN02635-02
Disassembly
q In Disassembly section, the work procedures,
precautions and know-how for carrying out those
procedures, and quantity of the oil and coolant
drained are described.
q The common tools necessary for the disassembly work are indicated [1],[2] and their part
Nos., part names, and quantity are not described.
q The meanings of the symbols used in Disassembly section are as follows.
k : This mark indicates safety-related precautions that must be followed when implementing the work.
a : Know-how or precautions for work
6 : Quantity of oil or coolant drained
Assembly
In Assembly section, the work procedures, precautions and know-how for carrying out those
procedures, and quantity of the oil and coolant
added are described.
q The common tools necessary for the assembly
work are indicated [1],[2] and their part Nos.,
part names, and quantity are not described.
q The meanings of the symbols used in Assembly
section are as follows.
k :Precautions related to safety in execution of
work
a : This mark gives guidance or precautions when
doing the procedure.
2 : Type of coating material
3 : Tightening torque
5 : Quantity of oil or coolant to be added
q
PC300, 350-8
SEN02635-02
Komatsu code
Part number
Q'ty
Container
LT-1A
790-129-9030
150 g
Tube
Adhesive
LT-1B
790-129-9050
20 g
(2pcs.)
Polyethylene container
LT-2
09940-00030
50 g
Polyethylene container
LT-3
790-129-9060
(Set of adhesive
and hardener)
Adhesive:1
kg
Hardener:
500 g
Can
LT-4
790-129-9040
250 g
Holtz
MH 705
790-129-9120
ThreeBond 1735
790-129-9140
q
q
Loctite 648-50
LG-5
790-129-9130
79A-129-9110
790-129-9080
Polyethylene container
75 g
Tube
50 g
Polyethylene container
2g
Polyethylene container
Polyethylene container
50 cc
1 kg
Polyethylene container
Quick-setting adhesive.
Setting time: Within 5 sec. to 3 min.
Used mainly to stick metals, rubbers, plastics, and woods.
Quick-setting adhesive.
Quick-setting type. (max. strength is obtained after 30 minutes)
Used mainly to stick rubbers, plastics, and
metals.
Features: Resistance to heat and chemicals.
Used for fitted portions used at high temperatures.
Use to seal various threaded portions, pipejoints, and flanges.
Used to seal tapered plugs, elbows, and nipples of hydraulic piping.
Features: Silicon-based heat and cold-resistant sealant.
Used to seal flange surfaces and threaded
portions.
Use to seal oil pan, final drive case, etc.
Features: Silicon-based quick-setting sealant.
Used to seal flywheel housing, intake manifold, oil pan, thermostat housing, etc.
q
q
q
q
q
q
Gasket sealant
LG-6
790-129-9160
200 g
Tube
q
q
q
LG-7
LG-8
ThreeBond
1207B
790-129-9170
1 kg
Tube
419-15-18131
100 g
Tube
q
q
LG-9
ThreeBond
1206D
790-129-9310
200 g
Tube
q
Aron-alpha 201
Used to prevent rubber gaskets, rubber cushions,and cork plugs from coming out.
Used for plastic (except polyethylene,polypropylene, tetrafluoroethylene and vinyl chloride), rubber, metal, and non-metal parts
which require immediate and strong adhesion.
PC300, 350-8
Gasket sealant
Catego
ry
SEN02635-02
Komatsu code
Part number
Q'ty
Container
LG-10
ThreeBond
1206E
790-129-9320
200 g
Tube
LG-11
ThreeBond 1121
790-129-9330
200 g
Tube
ThreeBond 1211
790-129-9090
100 g
Tube
q
q
q
Seizure
revention
compound
Molybdenum disulfide
lubricant
LM-P
09940-00040
200 g
Tube
q
q
q
09995-00250
190 g
Can
q
q
LC-G
NEVER-SEEZ
SYG2-400LI
SYG2-350LI
SYG2-400LI-A
G2-LI
SYG2-160LI
G0-LI
SYGA-160CNLI
*: For cold district SYG0-400LI-A
(*)
SYG0-160CNLI
(*)
Molybdenum dis- SYG2-400M
ulfide grease
SYG2-400M-A
LM-G (G2-M)
SYGA-16CNM
Can
Various
Various
q
q
400 g 10
400 g 20
16 kg
Grease
SYG2-400T-A
SYG2-16CNT
SYG0-400T-A
(*)
SYG0-16CNT
(*)
Biogrease
SYG2-400B
G2-B
SYGA-16CNB
G2-BT (*)
SYG2-400BT
*: For use at high (*)
temperature and SYGA-16CNBT
under high load (*)
G2-S
ThreeBond 1855
400 g
16 kg
Bellows-type
container
Can
400 g
16 kg
Bellows-type
container
Can
200 g
Seizure resistance, heat resistance and water resistance higher than molybdenum disulfide grease.
Not conspicuous on machine since color is
white.
Tube
q
PC300, 350-8
Bellows-type
container
Can
Hyper White
Grease
G2-T,
G0-T (*)
*: For cold district
SEN02635-02
Catego
ry
Komatsu code
Part number
Q'ty
Container
Caulking material
Adhesive
Primer
SUNSTAR PAINT
PRIMER580
SUPER
SUNSTAR
GLASS PRIMER
580 SUPER
427-12-11871
2 kg
Can
q
20 ml
Glass container
20 ml
Glass container
20 ml
Glass container
SUNSTAR PAINT
22M-54-27230
PRIMER435-95
SUNSTAR
GLASS PRIMER
435-41
22M-54-27240
150 ml
Can
SUNSTAR SASH
PRIMERGP-402
22M-54-27250
20 ml
Glass container
417-926-3910
320 ml
Polyethylene container
310 ml
GE TOSHIBA
SILICONES
TOSSEAL381
417-926-3910
Adhesive for cab glass
G2-U-S
ENS grease
20Y-54-55130
320 ml
320 ml
333 ml
Polyethylene container
Ecocart
(Special
container)
Polyethylene container
Polyethylene container
Grease
22M-54-27220
333 ml
Cartridge
PC300, 350-8
SEN02635-02
Part number
96-460-1210
796-770-1320
796-627-1610
796-627-1620
1
796-427-1140
01314-20612
796T-627-1630
790-101-2510
791-830-1320
01580-11613
D
2
790-101-2570
01643-31645
790-105-2100
790-101-1102
3 791-580-1510
C
4 790-331-1110
PC300, 350-8
Part name
Necessity
Q'ty
New/remodel
Sketch
Component
Symbol
a Tools marked Q in the Sketch column are tools introduced in the sketches of the special tools (See Sketches of special tools).
Remover
q 1
Installer
q 1
Remover
q 1
Puller
t 1
Wrench
q 1
Oil stopper
Adapter
Wrench assembly
q Wrench
q Pin
q Screw
Push tool
Block
Rod
Nut
Washer
Washer
Jack assembly
Pump
Installer
q 1
q 1
t 1
1
3
3
t 1
t 1
t 2
t 2
t 2
t 2
t 1
t 1
t 1
Wrench
q 1
q 1
t 1
q 1
1
1
1
t 1
t 1
t 1
t 1
t 1
t 1
t 1
Installation of bearing
Oil refilling
1
Recoil spring assembly
J
2
4
5
6
Part number
Part name
791-685-8006 Compressor
791-635-3160 Extension
790-101-1600 Cylinder (686 kN {70 t})
790-101-1102 Pump
790-201-1500 Plate tool kit
790-201-1620 q Plate
790-101-5021 q Grip
01010-50816 q Bolt
791-630-3000 Remover & installer
790-101-1300 Cylinder (980 kN {100 t})
790-101-1102 Pump
790-101-5201 Push puller
790-101-2510 q Block
790-101-2520 q Screw
791-112-1180 q Nut
790-101-2540 q Washer
790-101-2630 q Leg
790-101-2570 q Plate
790-101-2560 q Nut
790-101-2650 q Adapter
796-946-1310 Guide
(For 723-46-40100,723-46-40601)
796-946-1810 Guide
(For 723-46-43100,723-46-43400)
796-946-2110 Guide
(For 723-46-44100)
796-946-2210 Guide
(For 723-46-45100)
796-946-1320 Guide
(For 723-46-40100,723-46-40601)
796-946-1820 Guide
(For 723-46-43100,723-46-43400)
796-946-2120 Guide
(For 723-46-44100)
796-946-2220 Guide
(For 723-46-45100)
796-946-1420 Guide
(For 723-46-42800)
796-946-1330 Sleeve
(For 723-46-40100, 723-46-40601)
796-946-1830 Sleeve
(For 723-46-43100, 723-46-43400)
796-946-2130 Sleeve
(For 723-46-44100)
796-946-2230 Sleeve
(For 723-46-45100)
796-946-1430 Sleeve
(For 723-46-42800)
796T-416-1010 Push tool
796T-416-1030 Push tool
796T-416-1020 Push tool
Necessity
Q'ty
New/remodel
Sketch
Component
Symbol
SEN02635-02
t
t
t
t
t
t
t
t
t
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
2
2
t 1
t 1
t 1
t 1
t 1
t 1
t 1
t 1
Replacement of pressure
compensation valve seal
t 1
t
t
t
t
t
t 1 N Q Press fitting of bushing
t 1 N Q Press fitting of bushing
t 1 N Q Press fitting of pin
PC300, 350-8
Part number
Part name
1 790-502-1003
t 1
790-102-4300
790-102-4310
3 790-720-1000
796-720-1680
4
07281-01589
790-201-1702
Wrench assembly
Pin
Expander
Ring
Clamp
Push tool kit
q Push tool
(for bucket and boom)
q Push tool (for arm)
q Grip
q Bolt
Push tool kit
q Grip
q Bolt
q Plate
(for boom and bucket)
q Plate (for arm)
Remover
q Sleeve
q Plate
q Screw
q Adapter
q Washer
q Nut
Puller (490 kN {50 t} long)
Pump (294 kN {30 t})
Lifter (Suction cup)
Stopper rubber
t
t
q
q
q
t
Hydraulic cylinder
assembly
790-201-1851
5
790-201-1861
790-101-5021
01010-50816
790-201-1500
790-101-5021
01010-50816
790-201-1660
Work equipment
assembly
PC300, 350-8
SEN02635-02
Necessity
Q'ty
New/remodel
Sketch
Component
Symbol
790-201-1670
796-670-1100
796-670-1110
796-670-1120
796-670-1130
P 791-775-1150
01643-33080
01803-13034
790-101-4000
790-101-1102
2 793-498-1210
X
3 20Y-54-13180
1
2
1
1
1
1
1
1
1
1
t 1
1
1
1
1
t 1
1
1
1
1
1
1
t 1
t 1
t 2
t 2
SEN02635-02
E1 push tool
10
PC300, 350-8
SEN02635-02
Note: Komatsu cannot accept any responsibility for special tools manufactured according to these sketches.
E5push tool
PC300, 350-8
11
SEN02635-02
Note: Komatsu cannot accept any responsibility for special tools manufactured according to these sketches.
M5. Push tool
12
PC300, 350-8
PC300, 350-8
SEN02635-02
13
SEN02635-02
2009 KOMATSU
All Rights Reserved
Printed in Japan 08-09
14
SEN02636-01
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02636-01
7.
A 1 795-799-1390
Remover
N/R
Sketch
Part name
Qty
Part number
Necessity
Symbol
Special tools
q 1
Removal
k
1.
8.
2.
9.
3.
4.
[*4]
5.
6.
PC300, 350-8
SEN02636-01
Installation
Carry out installation in the reverse order to
removal.
[*1]
a Tighten the hose clamps before and after the
air intake tube to the following torque.
3 Hose clamp: 9.8 0.5 Nm {1 0.05 kgm}
[*2]
a Adjust the belt tension. For details, see Testing and adjusting, "Testing and adjusting air
conditioner compressor belt".
[*3]
PC300, 350-8
SEN02636-01
2)
3)
Tighten the No. 1 injector and outlet high-pressure pipe to the following torque.
3 Sleeve nut: 37.3 4 Nm {3.8 0.4 kgm}
When installing the No. 1 injector high-pressure pipe and supply pump outlet high-pressure pipe, set the slits of the bellows at both
ends of them in the following directions.
q
No. 1 injector high-pressure pipe
(injector side): Down
(Common rail side): Out
q
Supply pump outlet high-pressure pipe
(supply pump side
and common rail side): Out
[*4]
a Clean the inside of the hose connector and
insert the connector securely.
[*5]
a Install the fuel supply pump assembly according to the following procedure.
1) Push in supply pump drive shaft (26),
matching its pin to key way (n) of supply
pump drive gear (21), and tighten nut (22)
and washer (23) temporarily.
PC300, 350-8
SEN02636-01
4.
5.
6.
A 2 795-799-8120
Installer
Sketch
N/R
Part name
Qty
Part number
Necessity
Symbol
Special tools
q 1
Removal
1.
2.
3.
PC300, 350-8
[*3]
SEN02636-01
7.
Installation
a
8.
1.
2.
3.
4.
PC300, 350-8
5.
SEN02636-01
2.
[*3]
a Tighten the vibration damper to the following
torque.
3 Mounting bolt:
200 10 Nm {20 1.0 kgm}
6.
[*1] [*2]
Install alternator belt (5) and fan belt (3) as follows.
1. Loosen tensioner assembly (4) and install
alternator belt (5).
a Insert a wrench to the portion (B) (width
across flats T 12.7 mm) of the tensioner
assembly (4), and rotate it to the windingup direction (a).
k Make sure that the wrench is secured
at the portion (A) before rotating it.
(The spring of the tensioner assembly
(4) is strong. If the wrench is loosely
inserted, the wrench may accidentally
come off while being rotated and it is
extremely dangerous.)
k After installing the fan belt (5), return
the tensioner assembly (4) slowly with
care.
k Be careful not to get your fingers
caught between the pulley and fan belt
(5) during work.
PC300, 350-8
SEN02636-01
1.
Remove the hydraulic pump assembly referring to the section "Removal and installation of
hydraulic pump assembly".
2.
6.
Remove 12 mounting bolts (4) and lift off flywheel housing (5).
[*3]
7.
8.
[*1]
Install the sling to flywheel (2) and lift off the flywheel.
4
4.
Removal
3.
5.
Flywheel: 40 kg
PC300, 350-8
Installation
1.
PC300, 350-8
SEN02636-01
2.
3.
4.
5.
6.
SEN02636-01
7.
8.
10
2)
3)
After installing the flywheel housing, measure the radial runout and facial runout
with tool [4].
a Radial runout: Max. 0.20 mm
a Facial runout: Max. 0.20 mm
PC300, 350-8
9.
PC300, 350-8
SEN02636-01
3)
4)
5)
11
SEN02636-01
[*1]
2
2
12
PC300, 350-8
SEN02636-01
8.
9.
1
B 2
3
795-799-8150 Remover
q 1
795-799-6700 Puller
t 1
760-331-1110 Wrench
q 1
Sketch
N/R
Part name
Qty
Part number
Necessity
Symbol
Special tools
Removal
k
1.
Coolant: 36 l
2.
3.
4.
5.
[*4]
7.
PC300, 350-8
13
SEN02636-01
[*6]
14
PC300, 350-8
SEN02636-01
[*7]
33. Remove 12 mounting bolts (60) and turbocharger and exhaust manifold assembly (61).
[*13]
4 Turbocharger and exhaust manifold
assembly: 35 kg
[*9]
[*10]
[*11]
PC300, 350-8
15
SEN02636-01
16
[*14]
4)
PC300, 350-8
SEN02636-01
5)
6)
PC300, 350-8
[*17]
17
SEN02636-01
Installation
Carry out installation in the reverse order to
removal.
[*1]
a Tighten the hose clamps before and after the
air intake tube to the following torque.
3 Hose clamp:
9.8 0.5 Nm {1 0.05 kgm}
[*2]
a Adjust the belt tension. For details, see Testing and adjusting, "Testing and adjusting air
conditioner compressor belt."
5)
[*3]
a Clean the inside of the hose connector and
insert the connector securely.
[*4]
a Tighten bracket (16) to the following torque.
3 Mounting bolt:
43 6 Nm {4.4 0.6 kgm}
[*5]
a Do not remove fuel pressure sensor (36a) from
common rail (36) for a purpose other than
replacement.
a Once the fuel pressure sensor is removed from
the common rail, be sure to replace it.
a Replace fuel pressure sensor (36a), if necessary, according to the following procedure.
1) Before removing the fuel pressure sensor,
remove mud etc. from around it thoroughly
and clean it.
2) Remove the fuel pressure sensor.
3) Check the fuel pressure sensor connector
for crack, breakage, damage of the seal,
foreign matter on the pin and corrosion,
bend and breakage of the pin.
4) Install a new fuel pressure sensor.
2 Threaded part of fuel pressure
sensor: Gear oil (#90)
3 Fuel pressure sensor:
70 5 Nm {7.1 0.5 kgm}
18
PC300, 350-8
SEN02636-01
5)
6)
7)
k
k
8)
[*6]
a When installing the No. 1 No. 6 injector highpressure pipes and supply pump outlet highpressure pipe, set the slits of the bellows at
both ends of them in the following directions.
q
No. 1 No. 6 injector high-pressure pipes
(injector side): Down
(Common rail side): Out
q
Supply pump outlet high-pressure pipe
(supply pump side and
common rail side): Out
[*7]
a Tighten the clamp to the following torque.
3
PC300, 350-8
19
SEN02636-01
[*9]
a Tighten the clamp of the turbocharger connecting part of the joint to the following torque.
3 Clamp: 6.9 8.8 Nm {0.7 0.9 kgm}
[*13]
a Tighten the exhaust manifold mounting bolts
according to the following procedure.
3
[*10]
a Tighten the clamp to the following torque.
3 Clamp: 7 1.1 Nm {0.7 0.1 kgm}
[*11]
a Tighten the clamp according to the following
procedure.
1) Set punch mark (a) as shown in the figure
and set bridge (83) under band (84).
2) Tighten the bolt so that dimension (b) will
be 8 10 mm.
3) Tighten the bolt to 16 17 Nm {1.6 1.7
kgm}.
[*12]
a Tighten the lubrication hose and lubrication
tube to the following torque.
3 Lubrication hose flare nut:
19.6 28.4 Nm {2.0 2.9 kgm}
Lubrication tube mounting bolt:
7 1.1 Nm {0.7 0.1 kgm}
[*14]
a When installing the crosshead and rocker arm
assembly, observe the following precautions.
a Install the crosshead so that parts (a) and (b)
on its back side will be at the positions
checked when removed.
When installing a new crosshead, you do not
need to take care of the positions of parts (a)
and (b).
20
PC300, 350-8
SEN02636-01
[*15]
a Install the fuel injector assembly according to
the following procedure.
a Check that the injector sleeve is free from flaw
and dirt.
1) Fit the gasket and O-ring to the injector.
2) Apply engine oil (EO15W-40) to the O-ring
of the injector and cylinder head side.
3) While matching projection (a) of injector
(76) to notch (b) of the holder, insert injector (76) in the cylinder head.
a Direct fuel inlet hole (c) of the injector
toward the air intake manifold.
4)
5)
a
a
PC300, 350-8
21
SEN02636-01
8)
22
6)
7)
PC300, 350-8
SEN02636-01
[*16]
a Install the injector wiring harness terminal (5) in
a direction where it will not interfere with the
rocker arm (6) which moves up and down.
[*17]
a Check that the push rod end is in the tappet.
2 Push rod: Engine oil (EO15W-40)
[*18]
a Tighten the rocker housing mounting bolts in
the order of the numbers shown in the figure.
3 Mounting bolt:
24 4 Nm {2.4 0.4 kgm}
Cylinder No.
a
b
Yellow
Orange
1, 3, 5
Right side
Left side
c
d
Red
Brown
2, 4, 6
Right side
Left side
[*19]
a Install the cylinder head assembly according to
the following procedure.
1) Measure stem length (a) of each cylinder
head mounting bolt and check that it is
shorter than the using limit.
q
Using limit length of bolt: 162.6 mm
a If a bolt is longer than the using
limit, do not reuse it but replace
it.
Mounting nut:
1.25 0.25 Nm {0.10 0.03 kgm}
PC300, 350-8
23
SEN02636-01
2)
3)
4)
5)
24
Coolant: 36 l
PC300, 350-8
SEN02636-01
Removal
k
k
8.
9.
1.
2.
3.
4.
6.
7.
Radiator assembly: 30 kg
Coolant: 36 l
PC300, 350-8
25
SEN02636-01
Installation
q
[*1]
a Apply ThreeBond 4324 or equivalent to the
adapters of hoses (4), (7), (8), and (9).
q
26
Coolant: 36 l
PC300, 350-8
SEN02636-01
1.
9.
Removal
k
8.
2.
3.
4.
5.
6.
7.
11. Disconnect tube (8) from the top of the hydraulic oil cooler.
12. Remove 2 mounting bolts (9).
PC300, 350-8
27
SEN02636-01
Installation
28
PC300, 350-8
SEN02636-01
4.
5.
Removal
k
[*1]
1.
2.
Installation
q
3.
PC300, 350-8
[*1]
a Apply ThreeBond 2720F or equivalent to the
adapters of hoses (4) and (5).
29
SEN02636-01
5.
6.
7.
8.
9.
q 1
796-770-1320 Adapter
q 1
N/R
Sketch
Part name
Qty
Part number
Necessity
Symbol
Special tools
Removal
k
k
1.
2.
Coolant: 36 l
3.
4.
30
PC300, 350-8
SEN02636-01
[*4]
PC300, 350-8
31
SEN02636-01
32
PC300, 350-8
SEN02636-01
Installation
Carry out installation in the reverse order to
removal.
[*1]
a Tighten the hose clamps before and after the
air intake tube to the following torque.
3 Hose clamp:
9.8 0.5 Nm {1 0.05 kgm}
[*2] [*6]
a Apply ThreeBond 4324 or equivalent to the
adapter of the hose.
[*3]
a Adjust the belt tension. For details, see Testing and adjusting, Testing and adjusting air
conditioner compressor belt.
[*4]
a Tighten the clamp to the following torque.
3 Clamp: 7 1.1 Nm {0.7 0.1 kgm}
[*5]
a Tighten the clamp according to the following
procedure.
1) Set bridge (83) under band (84).
2) Tighten the bolt so that dimension (a) will
be 8 10 mm.
3) Tighten the bolt to 16 17 Nm {1.6 1.7
kgm}.
PC300, 350-8
33
SEN02636-01
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
34
SEN02637-01
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02637-01
2.
Installation
q
[*1]
3.
4.
Air bleeding
Refer to the "Bleeding air from various parts"
section in the Testing and adjusting chapter of
this manual.
PC300, 350-8
SEN02637-01
2)
D
2
Part number
Part name
Necessity
Qty
N/R
Sketch
Symbol
Special tools
t 1
796-627-1610
Wrench assembly
796-627-1620
Wrench
796-427-1140
Pin
01314-20612
Screw
796T-627-1630
Push tool
t 1
790-101-2510
Block
t 1
791-830-1320
Rod
t 2
01580-11613
Nut
t 2
790-101-2570
Washer
t 2
01643-31645
Washer
t 2
790-101-2570
Jack assembly
t 1
Pump
t 1
3 791-508-1510
Installer
t 1
4 790-331-1110
Wrench
q 1
790-101-1102
3.
Spacer
Remove spacer (2).
4.
Disassembly
1.
2.
Oil draining
Remove drain plug and drain oil from final
drive case.
6 Final drive case: Approx. 9 l
Cover
1) Remove the mounting bolts.
Then, using forcing screws [1], separate
cover (1) from the case.
PC300, 350-8
SEN02637-01
2)
5.
6.
8.
Ring gear
Remove ring gear (14) using eyebolt [3].
9.
2)
7.
Thrust washer
Remove thrust washer (13).
PC300, 350-8
10. Nut
1) Remove lockplate (23).
2)
SEN02637-01
2)
PC300, 350-8
2]
3)
SEN02637-01
Assembly
a
1.
Hub assembly
1) Using the push tool, press-fit bearings (27)
and (28) to hub (29).
2)
4)
3)
Nut
1) Install nut as follows.
1] Use tool D2 to press the inner race of
bearing (27).
a Pressing force
12.7 16.7 kN {1.3 1.7 ton}
a Rotate the hub 2 3 turns before
pressing the bearing inner race.
PC300, 350-8
2]
3]
SEN02637-01
7]
4]
5]
6]
PC300, 350-8
3.
SEN02637-01
2]
3]
2)
4.
a
a
Ring gear
Fit the O-ring to the hub. Using eyebolts [3],
sling ring gear (14) and install it to the hub,
matching their bolt holes to each other.
a Remove all grease and oil from the mating
surface of the ring gear and hub.
a Do not put any gasket sealant on the mating surface of the ring gear and hub under
any circumstances.
PC300, 350-8
5.
Thrust washer
Install thrust washer (13).
6.
7.
SEN02637-01
3]
a
a
2)
2]
PC300, 350-8
SEN02637-01
8.
9.
Spacer
Install spacer (2).
a After installing spacer (2), measure distance (i) from the top of planetary gear (8)
to the top of ring gear (14) and check the
assembly condition.
a If dimension (i) is less than 1.3 mm or the
top of planetary gear (8) is projected from
the top of ring gear (14), they are not
assembled correctly. In this case, check
again.
10. Cover
1) Using eyebolts [2], install cover (1).
2 Cover mounting surface:
Gasket sealant (LG-6)
2)
10
PC300, 350-8
SEN02637-01
k
k
1.
2.
5.
Installation
q
3.
4.
PC300, 350-8
[*1]
Mounting bolt:
824 1,030 Nm {84 105 kgm}
Air bleeding
Bleed the air from the circuit between the valve
and the hydraulic cylinder. For details, see
Testing and adjusting, "Bleeding air from various parts".
11
SEN02637-01
3.
4.
Part number
Part name
Necessity
Qty
N/R
Sketch
Symbol
Special tools
1 796T-626-1110
Push tool
q 1
3 790-201-2480
Push tool
t 1
790-101-5401
q 1
790-101-5521
Plate
790-101-5421
Grip
01010-51240
Bolt
5 793T-815-1110
Push tool
1
t
Disassembly
1.
Oil drain
Loosen the drain plug and drain oil from the
swing machinery case.
6 Swing machinery: 13.4 l
2.
12
PC300, 350-8
5.
Ring gear
Remove the mounting bolts to remove ring
gear (10).
6.
SEN02637-01
2)
8.
7.
Shaft assembly
1) Remove 12 mounting bolts (23).
2) Set the shaft and case assembly on the
press and then, using push tool [2],
remove shaft assembly (24) from case
assembly (25).
PC300, 350-8
13
SEN02637-01
3)
9.
14
Assembly
a
1.
Bearing
Using push tool E3 [4], press fit bearing (27) to
case (32).
a Use a new bearing.
a Press fitting force (Reference value):
0 26.4 kN {0 2,690 kg}
2.
Cover assembly
1) Using push tool E4, press fit oil seal (29)
to cover (30).
a Use a new oil seal.
a When not using push tool E4, use
another push tool to push the frame
around the oil seal evenly.
a Take care that oil seal (29) will not
slant.
2 Periphery of oil seal:
Gasket sealant (LG-6)
a Take care that the gasket sealant
(LG-6) will not stick to the oil seal lip
and shaft.
Bearing
Using push tool, take bearing (31) out of case (32).
PC300, 350-8
2)
3.
SEN02637-01
Case assembly
1) Reverse case assembly (25) and set it to
shaft (28).
a Take care extremely not to damage
the oil seal.
2) Using push tool E5 [5] and guide [7], press
fit the bearing inner race.
a First, using push tool E5 [5], hit the
bearing inner race with a hammer so
that the shaft will not fall, and then set
it to the press to press fit.
a Press fitting force (Reference value):
39 110 kN {3,980 11,260 kg}
a Use guide [7] to prevent case assembly (25) from slanting.
a Hit the flange of case assembly (25)
frequently and lightly to correct the
lean of case assembly (25). In particular, adjust the flange so that oil seal
mating face (B) of the shaft will be at
the center oil seal (29).
PC300, 350-8
3)
4.
15
SEN02637-01
3]
4]
5]
6]
5.
6.
16
PC300, 350-8
7.
Ring gear
Install the O-ring to ring gear (10) using eyebolt
attached to case (29).
a Degrease the mating faces of ring gear
(10) and case (29).
SEN02637-01
8.
3]
4]
2)
PC300, 350-8
17
SEN02637-01
9.
3)
2
3
18
PC300, 350-8
SEN02637-01
1.
Disassemble the revolving frame assembly referring to the "Removal and installation of revolving
frame assembly" section in this manual.
2.
Installation
q
[*1]
PC300, 350-8
19
SEN02637-01
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
20
SEN02638-02
PC300, 350-8
SEN02638-02
HYDRAULIC EXCAVATOR
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Shop Manual
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02638-02
Part number
Part name
1 791-430-3230 Installer
2 791-601-1000 Oil pump assembly
Necessity
Q'ty
N/R
Sketch
Symbol
Special tools
t 1
t 1
Disassembly
a Disassemble according to the following figure.
Assembly
a Assemble according to the following figure.
a Only the precautions for assembly are described
below.
Carrier roller
a Check the amount of air leakage from the seal
with tool F2 by applying the standard pressure to
the oil filler port.
a Check that the gauge needle does not go down,
when the following standard pressure is applied
for 10 seconds.
Standard pressure: 0.1 MPa {1 kg/cm2}
Floating seal
a Before installing floating seals (7) and (8), completely degrease both contact surfaces of the
O-ring and the floating seal (hatched area in the
illustration). Furthermore, take care so that no
dust will stick to the contact surface of the floating seal.
PC300, 350-8
SEN02638-02
Part number
Part name
1 796-670-1010 Installer
2 791-601-1000 Oil pump assembly
Necessity
Q'ty
N/R
Sketch
Symbol
Special tools
t 1
t 1
Disassembly
a Disassemble according to the following figure.
Assembly
a Assemble according to the following figure.
a Only the precautions for assembly are described
below.
Track roller
a Check the amount of air leakage from the seal
with tool G2 by applying the standard pressure to
the oil filler port.
a Check that the gauge needle does not go down,
when the following standard pressure is applied
for 10 seconds.
Standard pressure: 0.1 MPa {1 kg/cm2}
Floating seal
a Before installing floating seals (5) and (6), completely degrease both contact surfaces of the
O-ring and the floating seal (hatched area in the
illustration). Furthermore, take care so that no
dust will stick to the contact surface of the floating seal.
a After inserting the floating seal with tool G1,
check that its slant is less than 1 mm and its projection (a) is 5 7 mm.
PC300, 350-8
SEN02638-02
Part number
Part name
1 796-570-1020 Installer
2 791-601-1000 Oil pump assembly
Necessity
Q'ty
N/R
Sketch
Symbol
Special tools
t 1
t 1
Disassembly
PC300, 350-8
Assembly
1. Press fit bushings (9) and (10) to idler (4).
2. Fit O-ring and install support (7) to shaft (5) using
dowel pin (8).
SEN02638-02
a After inserting the floating seal, check that inclination of the seal is less than 1 mm and
that protrusion (a) of the seal remains within
the range of 5 7 mm.
PC300, 350-8
SEN02638-02
7. Using tool H2, fill the idler assembly with oil and
tighten the plug.
5 Idler: Approximately 230 10 cc (EO30)
3 Plug: 130180 Nm {1318 kgm}
PC300, 350-8
SEN02638-02
Part number
Part name
791-685-8006 Compressor
791-635-3160 Extension
Cylinder
1
790-101-1600
(686 kN {70 t})
J
790-101-1102 Pump
790-201-1500 Push tool kit
790-201-1620 q Plate
2
790-101-5021 q Grip
01010-50816 q Bolt
Necessity
Q'ty
N/R
Sketch
Symbol
Special tools
t 1
t 1
t 1
t 1
t 1
1
1
1
Disassembly
PC300, 350-8
SEN02638-02
Assembly
PC300, 350-8
SEN02638-02
Installation
q Installation is done in the reverse order of removal.
[*1]
2
3
PC300, 350-8
SEN02638-02
[*2]
[*3]
N/R
Sketch
Part name
Q'ty
Part number
Necessity
Symbol
Special tools
10
PC300, 350-8
SEN02638-02
2
3
[*3]
a Press-fit the master pin, using tool K in such that
the master pin protrusion becomes (a).
Master pin protrusion amount (a): 4.2 2 mm
PC300, 350-8
11
SEN02638-02
5. Remove plate (3) and pin (4), and then lift boom
cylinder assembly (2) to remove.
a Remove the boom cylinder assembly on the
opposite side in the same manner.
4 Boom cylinder assembly: 260 kg
12
PC300, 350-8
SEN02638-02
Installation
q Installation is done in the reverse order of removal.
[*1]
2
2
3
Air bleeding
PC300, 350-8
13
SEN02638-02
Commercially
Impact wrench
available
Socket wrench
Commercially
(Width across flats :
available
46 mm)
N/R
Sketch
Part name
Q'ty
Part number
Necessity
Symbol
Special tools
q 1
q 1
a Use the impact wrench and socket wrench corresponding to the specified torque for mounting
bolts.
Removal
k Disconnect the negative () terminal from
battery.
1. Remove the accessories on the counterweight
according to the following procedure.
(Mirror specification)
14
PC300, 350-8
Installation
q Install in reverse order of removal.
[*1]
3
3
SEN02638-02
[*2]
a Installing and adjusting counterweight
1) Adjust the level difference from the exterior
part (vertical clearance) with the shim
between the counterweight and revolving
frame.
q Set shim thickness: 1.0 mm, 2.0 mm
2) Install counterweight in such a way that
clearance between the door and counterweight as well as clearance between the
revolving frame and counterweight become
10 5 mm.
3) The difference in level in left to right direction
between the exterior of door (D) and counterweight (C)
(a): 10 4 mm
The difference in level in left to right direction
between revolving frame(R) and counterweight (C)
(b): 5 mm or less
The difference in level in up and down direction between exterior upper cover (UC) and
counterweight (C)
(c): 0 5 mm
are the respective limits for the mounting
adjustment.
a Rear view (Enlarged view for right hand
side of the machine)
PC300, 350-8
15
SEN02638-02
2009 KOMATSU
All Rights Reserved
Printed in Japan 08-09
16
SEN02639-02
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02639-02
2.
Removal
k
1.
3.
4.
PC300, 350-8
5.
SEN02639-02
Installation
q
PC300, 350-8
Air bleeding
Bleed the air from the circuit between the valve
and the hydraulic cylinder. For details, see
Testing and adjusting, Bleeding air from various parts.
SEN02639-02
Part number
Part name
Necessity
Qty
N/R
Sketch
Symbol
Special tools
t 1
790-101-2501
Push puller
790-101-2510
Block
790-101-2520
Screw
791-112-1180
Nut
790-101-2540
Washer
790-101-2630
Leg
790-101-2570
Plate
790-101-2560
Nut
790-101-2650
Adapter
1.
2.
3.
4.
5.
Disassembly
Assembly
1.
2.
3.
4.
5.
6.
PC300, 350-8
SEN02639-02
6.
7.
8.
Removal
k
1.
2.
3.
4.
5.
PC300, 350-8
SEN02639-02
9.
Installation
q
Air bleeding
Bleed the air from the circuit between the valve
and the hydraulic cylinder. For details, see
Testing and adjusting, Bleeding air from various parts.
PC300, 350-8
SEN02639-02
3.
4.
5.
Removal
k
1.
2.
PC300, 350-8
SEN02639-02
6.
7.
8.
9.
PC300, 350-8
(35): A52
SEN02639-02
Installation
q
Air bleeding
Bleed the air from the circuit between the valve
and the hydraulic cylinder. For details, see
Testing and adjusting, Bleeding air from various parts.
PC300, 350-8
SEN02639-02
10
PC300, 350-8
SEN02639-02
3.
4.
5.
Part number
Part name
Necessity
Qty
N/R
Sketch
Symbol
Special tools
796-460-1210
Oil stopper
q 1
796-770-1320
Adapter
q 1
Removal
k
k
1.
2.
PC300, 350-8
11
SEN02639-02
6.
9.
7.
8.
12
PC300, 350-8
Installation
Installation is done in the reverse order of
removal.
SEN02639-02
[*1]
2
2
1.
2.
3.
Air bleeding
Bleed the air from the circuit between the valve
and the hydraulic cylinder. For details, see
Testing and adjusting, Bleeding air from various parts.
Installation
q
[*1]
a
a
PC300, 350-8
13
SEN02639-02
Disassembly
a
Assembly
a
a
14
PC300, 350-8
PC300, 350-8
SEN02639-02
15
SEN02639-02
5.
6.
7.
8.
Sketch
New/Remodel
Part name
Q'ty
Part No.
Necessity
Symbol
Special tool
t 1 N Q
t 1 N Q
t 1 N Q
Disassembly
1.
2.
3.
4.
16
PC300, 350-8
Assembly
SEN02639-02
2)
3)
4)
5)
When installing piston (7), apply grease (G2LI) to its outside and the inside of the body
hole.
PC300, 350-8
17
SEN02639-02
Install washer (18) 1.6 mm thick first. If the difference between both sides at the stroke end
of the lever exceeds 0.7, change the washer
thickness to reduce the difference to below
0.7. (If the washer thickness is reduced by
0.3 mm, the stroke end angle is increased by
0.39.)
q
Thickness of washer (t):
1.0, 1.3, 1.6, 1.9, 2.2 mm
18
PC300, 350-8
SEN02639-02
4)
Part number
1 790-502-1003
790-102-4300
2
790-102-4310
3 790-720-1000
796-720-1680
4
07281-01589
790-201-1702
790-201-1851
N 5
790-201-1861
790-101-5021
01010-50816
790-201-1500
790-101-5021
01010-50816
790-201-1660
790-201-1670
Part name
Cylinder repair stand
Wrench assembly
Pin
Expander
Ring
Clamp
Push tool kit
Push tool
(for bucket and boom)
Push tool
(for arm)
Grip
Bolt
Push tool kit
Grip
Bolt
Plate
(for boom and bucket)
Plate (for arm)
Necessity
Qty
N/R
Sketch
Symbol
Special tools
t
t
t
q
q
q
t
1
1
2
1
1
1
1
1
2]
1
1
t 1
1
1
1
1
Disassembly
1.
PC300, 350-8
19
SEN02639-02
3]
2.
4]
Remove plunger.
Boom and arm cylinder only
Remove collar (6).
q
Boom and arm cylinder only
Remove head assembly (7).
3.
5]
6]
7]
20
PC300, 350-8
SEN02639-02
Assembly
a
a
a
3)
4)
5)
1.
3.
2.
2)
3)
4)
PC300, 350-8
21
SEN02639-02
2]
3]
5)
Set plunger (10) on the piston rod, assemble 12 balls (9) to it and secure with cap (8).
a Check that there is a small amount of
play at the tip of the plunger.
q
Arm cylinder only
q
1]
6)
22
a
q
PC300, 350-8
2]
a
a
SEN02639-02
7)
8)
Prepared Depth of
Tapping
hole drilling prepared Tap used
depth
diameter
hole
10.3
27
12 x 1.75
20
3]
Cylinder
name
Bucket
4]
5]
Arm
Boom
9)
PC300, 350-8
Tightening torque
373 54 Nm
{38.0 5.5 kgm}
490 49 Nm {50.0 5.0 kg}
373 54 Nm {38.0 5.5 kgm}
Install piping.
23
SEN02639-02
2009 KOMATSU
All Rights Reserved
Printed in Japan 12-09 (01)
24
SEN02640-00
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02640-00
4.
5.
6.
Part number
Part name
Necessity
Qty
N/R
Sketch
Symbol
Special tools
t 1
796-670-1100
Remover
796-670-1110
Sleeve
796-670-1120
Plate
796-670-1130
Screw
791-775-1150
Adapter
01643-33080
Washer
01803-13034
Nut
790-101-4000
Puller
(490 kN {50 t} long)
t 1
790-101-1102
Pump
(294 kN {30 t})
t 1
Removal
k
1.
2.
7.
3.
8.
PC300, 350-8
SEN02640-00
Installation
q
[*1]
a When tightening the locknut, make sure that
0.5 1.5 mm clearance (a) is maintained
between the plate and nut after the tightening.
9.
[*2]
PC300, 350-8
SEN02640-00
[*3]
Air bleeding
Bleed the air from the circuit between the valve
and the hydraulic cylinder. For details, see Testing and adjusting, Bleeding air from various
parts.
PC300, 350-8
PC300, 350-8
SEN02640-00
SEN02640-00
2007 KOMATSU
All Rights Reserved
Printed in Japan 08-07 (01)
SEN02641-01
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02641-01
9.
Removal
k
1.
2.
3.
4.
5.
6.
7.
8.
Insert key (8), turn it right, and open the outside-air filter cover.
Remove outside-air filter (9).
13. Remove plate (17).
14. Remove lock pin (18) and remove duct (19).
PC300, 350-8
SEN02641-01
PC300, 350-8
SEN02641-01
Installation
q
[*1]
[*2]
Bolt (44):
245 309 Nm {25 31.5 kgm}
PC300, 350-8
SEN02641-01
PC300, 350-8
(1)
(2)
(3)
(4)
(5)
SEN02641-01
Part number
Installation
Part name
Necessity
Qty
N/R
Sketch
Symbol
Special tools
2 793-498-1210
t 2
3 20Y-54-13180
Stopper rubber
t 2
1.
2.
Remove oil, dust, and dirt, etc. form the sticking surfaces of cab (8) and window glass (9)
with white gasoline.
a If the sticking surfaces are not cleaned
well, the glass may not be stuck perfectly.
a Clean the all black part on the back side of
the window glass.
a After cleaning the sticking surfaces, leave
them for at lease 5 minutes to dry.
3.
Removal
a Remove the window glass to be replaced
according to the following procedure.
1. Using seal cutter [1], cut the adhesive between
broken window glass (7) and operator's cab
(metal sheet)(8).
2.
PC300, 350-8
SEN02641-01
q
q
3)
a
q
Parts to be coated with primer; Apply the primer all over dimension (a).
Dimension to apply primer (a): 25 mm
PC300, 350-8
SEN02641-01
a Never apply the wrong primer.
If the glass primer, etc. is applied by mistake,
wipe it off with white gasoline.
4)
Apply the glass primer to the sticking surfaces of window glass (9).
2 Glass primer:
Sunstar primer for glass 580
super or equivalent
a Do not apply the primer more than 2
times.
(If it is applied more than 2 times, its
performance will be lowered.)
4.
a
a
a
a
1)
PC300, 350-8
SEN02641-01
3)
Stick dam rubber (6) for door lower window glass (3) to the position as shown in
the figure.
2)
4)
PC300, 350-8
SEN02641-01
a
5.
10
6.
Apply adhesive.
a Use either of two types of adhesives
according to the season.
2 Adhesive (Apr. to Oct.):
Sunstar penguine seal 580 super S
or equivalent
2 Adhesive (Oct. to Apr.):
Sunstar penguine seal 580 super W
or equivalent
a The using limit of the adhesive is 4 months
after the date of manufacture. Do not use
the adhesive after this limit.
a Keep the adhesive in a dark place where
the temperature is below 25C.
a Never heat the adhesive higher than
30C.
a When reusing the adhesive, remove the
all hardened part form the nozzle tip.
1) Break aluminum seal (13) of the outlet of
adhesive cartridge (12) and install the
nozzle.
PC300, 350-8
SEN02641-01
4)
5)
2)
a
a
3)
PC300, 350-8
11
SEN02641-01
7.
12
PC300, 350-8
SEN02641-01
8.
2)
PC300, 350-8
By using styrene foam blocks [9] and rubber bands [10], fix the window glass and
the dam rubber to fit them completely.
13
SEN02641-01
9.
14
PC300, 350-8
SEN02641-01
Removal
1.
2.
6.
3.
4.
5.
PC300, 350-8
15
SEN02641-01
9.
7.
8.
16
PC300, 350-8
SEN02641-01
a
Installation
q
[*1]
q
1.
2.
5.
3.
4.
PC300, 350-8
Install the right corner block so that clearance (a) between the rail and right corner
block (2) becomes 0 2.0 mm.
Install the right corner block so that there
is no level difference at the rolling surface
(R) of the roller.
17
SEN02641-01
6.
7.
2)
18
PC300, 350-8
8.
SEN02641-01
4)
5)
1]
2]
3)
PC300, 350-8
19
SEN02641-01
6)
4]
9.
2]
3]
20
PC300, 350-8
SEN02641-01
[*2]
3
2
PC300, 350-8
21
SEN02641-01
5.
6.
7.
Removal
k
k
a
a
k
1.
2.
3.
Remove the operator's cab assembly by referring to Removal and installation of operator's
cab assembly.
4.
22
PC300, 350-8
SEN02641-01
8.
23
SEN02641-01
24
PC300, 350-8
SEN02641-01
Installation
q
[*1]
a When installing the air conditioner circuit hoses,
take care so that dirt, water, may not enter.
a Make sure before the installation that there is
O-ring at the piping connector of the air conditioner hose.
a Check that there is no defect or deterioration on
the O-ring.
a When connecting the refrigerant piping, coat
the O-ring with compressor oil for new refrigerant (R134a) (Denso: ND-OIL8, Zexel:
ZXL100PG (PAG 46 or equivalent)).
3 Mounting bolt: 8 12 Nm {0.8 1.2 kgm}
[*2]
a Make sure that the hoses do not lap over.
q
PC300, 350-8
25
SEN02641-01
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
26
SEN02642-01
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02642-01
7.
8.
9.
Removal
k
a
a
k
1.
2.
3.
4.
5.
6.
PC300, 350-8
SEN02642-01
PC300, 350-8
SEN02642-01
Installation
q
[*1]
a When installing the air conditioner circuit hoses,
take care so that dirt, water, may not enter.
a Make sure before the installation that there is
O-ring at the piping connector of the air conditioner hose.
a Check that there is no defect or deterioration on
the O-ring.
a When connecting the refrigerant piping, coat
the O-ring with compressor oil for new refrigerant (R134a) (Denso: ND-OIL8, Zexel:
ZXL100PG (PAG 46 or equivalent)).
3 Mounting bolt: 8 12 Nm {0.8 1.2 kgm}
q
26. Remove the 7 mounting bolts and air conditioner unit assembly (36).
PC300, 350-8
SEN02642-01
1.
2.
3.
4.
Installation
q
PC300, 350-8
SEN02642-01
1.
2.
3.
4.
5.
6.
7.
8.
PC300, 350-8
SEN02642-01
Installation
[*1], [*2]
1) Temporarily install monitor assembly (6) with 4
mounting bolts, and then install cover (5).
2) With cover (5) installed, tighten the mounting
bolts of monitor assembly.
q
PC300, 350-8
SEN02642-01
1.
Installation
q
2.
3.
4.
5.
a Reference
1. Procedure for removing connector cover (1)
1) Cut and remove cable tie (2).
2) Move lever (3) up.
3)
4)
PC300, 350-8
2.
SEN02642-01
3)
4)
5)
Bind connector cover (1) and wiring harness with a new cable tie. (See 1. 1).)
2)
PC300, 350-8
SEN02642-01
1.
2.
3.
Installation
q
10
PC300, 350-8
PC300, 350-8
SEN02642-01
11
SEN02642-01
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
12
SEN02004-00
HYDRAULIC EXCAVATOR
1SHOP MANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02004-00
PC300, 350-8
SEN02004-00
PC300, 350-8
PC300, 350-8
SEN02004-00
SEN02004-00
2007 KOMATSU
All Rights Reserved
Printed in Japan 04-07 (01)
SEN02005-02
HYDRAULIC EXCAVATOR
1SHO P M ANUAL
PC300-8
PC300LC-8
PC350-8
PC350LC-8
Machine model
Serial number
PC300-8
PC300LC-8
PC350-8
PC350LC-8
60001 and up
60001 and up
60001 and up
60001 and up
PC300, 350-8
SEN02005-02
PC300, 350-8
SEN02005-02
PC300, 350-8
SEN02005-02
PC300, 350-8
SEN02005-02
PC300, 350-8
SEN02005-02
PC300, 350-8
SEN02005-02
PC300, 350-8
11
Type
Number
of pins
A13
DT
A22
DT
A40
Arrangement
drawing
Connector
No.
Intermediate connector
F-1
N10
Intermediate connector
H-9
P01
DT
Back camera 1
J-9
A41
DT
Camera 2
H-9
A42
DT
Camera 3
A43
Monitor cable
AC01
A/C unit
C2
C4
Component name
Type
Number
of pins
Component name
Arrangement
drawing
A/C unit
T-8
AMP
L-2
P02
L-2
P03
L-2
P04
AMP
L-2
V-1
P05
L-1
Y-3
P06
L-1
AK-6
P07
L-1
AL-9
P08
L-1
C5
AK-1
P09
T-1
C8
AJ-7
P10
T-1
C9
DT
Intermediate connector
AK-9
P13
Intermediate connector
R-1
C10
DT
Intermediate connector
AL-9
P14
R-2
C11
DT
Intermediate connector
AM-9
P15
R-1
C12
CAN
AJ-6
P17
S090
U-1
C13
G sensor
AI-7
P20
Fuel dial
R-7
C15
NE sensor
AL-5
P21
D-9
C17
AI-7
P22
DT
K-3
C18
Lift pump
AM-9
P23
DT
G-9
C28
DT
Intermediate connector
AK-6
P24
H-9
AL-9
P25
AMP
L-4
AMP
K-3
Sunshine sensor
P-5
C29
CE01
DRC
60
Engine controller
AJ-6
P26
CE02
DRC26-50S40
50
Engine controller
AK-5
P31
CE03
DTP
Engine controller
AJ-6
P44
DT
CK01
070
14
Z-7
P47
DT
WATER-IN-FUEL sensor
F-9
CK02
070
10
Z-7
R01
Terminal
B-6
CM01
070
18
Monitor
P-5
R02
Terminal
B-7
CM02
070
12
Monitor
P-4
R03A
Terminal
D-6
CM03
070
18
Monitor
P-3
R03B
Terminal
D-6
CM04
070
12
Monitor (disconnection)
P-4
R04
Terminal
D-7
CM05
070
Q-6
R05
Relay
Lamp relay
U-9
CP01
AMP
81
Controller
U-8
R06
Relay
P-9
CP02
AMP
40
Controller
U-8
R07
Relay
P-9
D01
SWP
Set of diode
O-8
R08
Relay
W-9
D02
SWP
Set of diode
O-8
R10
Relay
U-9
D03
SWP
Set of diode
P-9
R12
Relay
W-9
D10
Diode
X-8
R15
Terminal
C-5
D11
Diode
Y-8
R16
Terminal
D-5
E06
DT
AK-6
R17
Terminal
B-6
F01
Fuse box
V-9
R18
Relay
X-9
F04
Fusible link
B-6
R20
Relay
Blower relay
T-8
F05
Fusible link
E-2
R21
Relay
Compressor relay
T-8
H08
Intermediate connector
Z-3
R23
Relay
W-9
H09
Intermediate connector
AA-4
R24
Relay
X-9
H14
Intermediate connector
V-1
S02
SWP
Lamp switch
S-7
H15
S090
22
Intermediate connector
V-1
S04
SWP
S-7
H16
12
Intermediate connector
Z-3
S05
SWP
S-7
J01
20
AA-7
S07
SWP
Beacon switch
S-7
J02
20
Y-3
S10
S090
R-6
J03
20
Y-2
S11
Y090
W-1
J04
20
Z-7
S14
W-1
J05
20
Y-8
S15
SWP
Heated seat
T-7
J06
20
Y-8
S21
12
P-9
K01
Pump resistor
P-6
S22
P-9
K02
DT
AJ-6
S25
S090
16
Intermediate connector
Q-8
L01
DT
E-9
S30
U-8
L02
DT
C-2
S41
Switch box
G-9
L03
Room lamp
AE-8
SSW
Starter switch
R-6
L05
SWP
Beacon
AF-9
T01
Terminal
Floor frame
Y-3
L09
DT
J-9
T02
Terminal
Cab GND
L15
DT
Beacon
AG-9
T03
Intermediate connector
X-2
M01
DA
Radio
X-1
T03A
Terminal
Radio GND
X-2
M02
Speaker (left)
AH-8
T04
Terminal
Revolving frame
J-2
M03
Speaker (right)
AG-9
T05
Terminal
Revolving frame
I-2
Cigar lighter
R-6
T06
Terminal
Revolving frame
I-2
P-3, AC-5
T07
Terminal
Revolving frame
I-2
M04
AK-6
AH-3
M05
Wiper motor
M06
KES
Washer motor
L-4
T08
Terminal
Revolving frame
D-2
M07
F-1
T09
Terminal
Revolving frame
H-1
M08
E-1
T10
Terminal
Revolving frame
H-1
M09
Z-3
T11
Terminal
AK-5
M10
AB-4
T12
Terminal
Alternator GND
AJ-1
M11
DC/DC converter
AB-5
V01
DT
M-5
M12
AA-4
V02
DT
M-5
M13
12V socket
AB-5
V03
DT
M-5
M14
DT
Travel alarm
J-2
V04
DT
M-4
M17
DT
AJ-2
V05
DT
M-4
M18
Terminal
Alternator (Terminal R)
AK-1
V06
DT
M-4
M20
Terminal
AJ-3
V07
DT
M-3
M21
Terminal
Alternator (Terminal B)
AK-1
V08
DT
M-4
M22
Terminal
Alternator (Terminal E)
AJ-1
V11
DT
PC-EPC valve
L-6
M23
Terminal
Ribbon heater
AL-9
V19
DT
LS-EPC valve
L-7
M24
Intermediate connector
G-9
V30
DT
S-1
M25
F-9
W03
M34
M35
DT
Heated seat
W-2
M36
DT
Air suspension
W-1
M40
AD-8
M41
AC-7
N08
DT
12
Service connector
PC300,350-8
AG-9
I-9, AJ-9
V-9
SEN02005-02
13
PC300, 350-8
SEN02005-02
15
SEN02005-02
2008 KOMATSU
All Rights Reserved
Printed in Japan 12-08 (01)
16