INJECTION PUMP SPECIFICATION

FULL LOAD RPM: 1500

GOV. REGULATION: 3-5 %
ENGINE: 3.152.4
APPLICATION: GENERATOR

MODEL NO.: DB2333-4764

SUPERSEDES:
EDITION NO.: 19
DATED: 07-31-03

CUSTOMER PART #: 2643T051 EW

CUSTOMER'S NAME:
PERKINS ENGINES LIMITED

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.

ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS
TEST STAND:
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093:
.063" (1.6 mm) I.D. X 25" (635 mm) LONG.
2. CALIBRATING INJECTORS... S.A.E. J968/ISO 7440:
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 bar) LONG.
3. CALIBRATING FLUID...SAE J967/ISO 4113 (REF. S.B. 201):
a. TEMPERATURE AT INLET: 100-108F (38-42C)
b. SUPPLY PRESSURE (S.B. 334): 5.0 0.5 PSI
(34 3 kPa) AT PUMP INLET.
PUMP INSTALLATION: IT-004
ROTATION-C-*
NAME PLATE-L-SIDE**
#1 CYL.-11-O'CLOCK**
THROTTLE-L-SIDE**
E.S.O. (12V E.T.R.)
* VIEWED FROM DRIVE END

** VIEWED FROM TRANSFER PUMP END

PUMP OPERATING SPEED...HALF...ENGINE SPEED

AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES)
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP)
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MIN. TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. TURN SPEED DROOP ADJUSTING CAP TO FULL
COUNTERCLOCKWISE POSITION.
3. 1625 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN
4 MAX. mm/STROKE.
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED)

a.
b.
c.
d.
e.

RPM
1625
1500
1500
400
200

THROTTLE
POSITION
WOT
WOT*
WOT
WOT*
WOT

* E.S.O. DE-ENERGIZED

mm/STROKE
4 MAX.
4 MAX.
65.0-69.5
4 MAX.
27 MIN.

PUMP SETTINGS: FOLLOWING PUMP SERVICE

1.
ROLLER-TO-ROLLER DIMENSION: 1.965" .001"
(49.91 .025 mm)
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm)
(USE KIT #23093 S.B. 95)
3. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER S.B. 97R.
ENSURE CONTROL SPRING IS INSTALLED WITH 3.5 TURNS ON
CONTROL ROD SPRING GUIDE.
4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
5. 400 RPM (WOT):
a. CHECK SHUT-OFF: 4 mm/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
(60 kPa).
6. 1500 RPM (WOT):
a. SET TRANSFER PUMP PRESSURE FOR 65-70 PSI,
(448-483 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-10.5 PSI,(28-72 kPa).
7. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY FOR
67.5-68.5 mm/STROKE.
8. 1625 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
4 MAX. mm/STROKE.
9. TURN L.I. SCREW IN UNTIL THE SCREW JUST CONTACTS THE
THROTTLE BOSS WITH THE THROTTLE IN THE WOT POSITION.
LOCK L.I. SCREW NUT.
10. CHECK POINTS:

a.
b.
c.
d.
e.

RPM
1625
1500
1500
400
200

THROTTLE
POSITION
WOT
WOT*
WOT
WOT*
WOT

mm/STROKE
4 MAX.
4 MAX.
67.5-68.5
4 MAX.
29 MIN.

* E.S.O. DE-ENERGIZED ** (69 kPa)

11.

T.P.
PRESSURE
----65-70***
--10 MIN.**

*** (448-483 kPa)

SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. TURN SPEED DROOP ADJUSTING CAP 2 1/4 TURNS FROM
FULL COUNTER CLOCKWISE POSITION AFTER TEST.
c.
SEAL FASTENERS PER S.B. 134R & 365R
d. CHECK PUMP FOR MODIFICATION NAME PLATES PER S.B. 490.
e. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 7244-28 AND PILOT RING 7244-26D
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO 37.5 AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE
AND HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.

DB2333-4764
DESCRIPTION

EDITION 19
QTY

P/N

DATED 07/31/2003

HOUSING & DRIVE GROUP

PAGE 2 OF 4

P/N

QTY

DESCRIPTION

21660

11331

SCREW ASSY, VENT

OR 21661-21665
SCREW, HEX HEAD

22601
27606

1
1

SCREW, BUTTON HD CAP

WASHER, SEALING

12259
10464

1
1

SCREW, PAN HEAD

WASHER, SEALING

26180
21521

1
1

BEARING, THRUST
WASHER, THRUST

10443
21522
11354

1
2
1

RING, RETAINING
WASHER, DRSFT SPRING
WASHER, PLAIN

(61388)

SEAL, DRIVESHAFT

10453

DRIVESHAFT
REF. S.B. 378

21519

SEAL, O-RING

16371

HOUSING ASSY, PUMP

SLEEVE, THROTTLE STOP

1
1

32427
24364

SCREW, RIVET

24419

NAMEPLATE

28771

GASKET, TIMING WINDOW CVR

27603

SCREW, HEX HEAD

21194

27602
11363

1
1

SEAL, O-RING
SCREW, SCKT HEAD CAP

COVER, TIMING WINDOW

23107

10393

SCREW, SOCKET HD CAP

QTY

P/N

HEAD & ROTOR GROUP

P/N

QTY

(62746)

28747
11076

1
2

11438
12216

1
1

H&R ASSY, HYD 3 CYL

PLUNGER, ROTOR
USE 11077-11080 (STD)
OR 11082-11085 (O/S)
AS IND. ON ROTOR S.B.60R
SCREW, SET
SCREW, HEAD PLUG

27601

SEAL, O-RING

29710
29384

1
1

SCREW, SKT HEAD CAP

PLATE, SINTERED LOCK

20727

CONNECTOR, FUEL LINE

20177

CONN, FUEL LINE SOLID

13823

13837

VALVE, DELIVERY
OR 13824 O.S. AS REQ'D
REF. S.B. 143B
SCREW, DLVY VALVE RET

P/N

QTY

20530

RETAINER, ROTOR

21232

LINER, TRANSFER PUMP

20511

BLADE, TRANSFER PUMP

OR 20512 REF. S.B. 304

20528

RING, ROTOR RETAINER

28987

REGULATOR ASSY, TP

19855

SPRING, REGULATING

33128

CAP, TP END

NOTES:

DESCRIPTION

ROLLER, CAM

11141

SHOE, CAM ROLLER

20116

RING, CAM

21686

SEAL, O-RING

27245

SPRING, LEAF

11196

SCREW, LEAF SPR ADJ

11175

SPRING, DLVY VALVE

16441

STOP, DELIVERY VALVE

16440

QTY

P/N

DESCRIPTION

NOTES:

DESCRIPTION

TRANSFER PUMP GROUP

DESCRIPTION

(60023)

SEAL, TRANSFER PUMP

27608

SPRING, TP BLADE

15699

ROLL PIN

19837

SEAL, TP RGLTR SLEEVE

19844

PISTON, REGULATING

19895

PLUG ASSY, END PL ADJ

15228

FILTER, INLET

28986

NOTES:

INDENTED ITEMS INCLUDED

DB2333-4764
DESCRIPTION

EDITION 19
QTY

P/N

SPRING, SPEED DROOP

RED STRIPE

13558

ARM, GOVERNOR

15421

SHAFT, GOVERNOR ARM

12214

DATED 07/31/2003

GOVERNOR GROUP
(63249)

PAGE 3 OF 4

P/N

QTY

DESCRIPTION

20240

ROD ASSY-CONTROL

13554

PIN, CONTROL SPRING

27606

WASHER, SEALING

12966

SEAL, O-RING

36556

CAP, ADJUSTING

SEAL, O-RING

31332

20355

CAP, DROOP CTRL LOCK

NUT, PIVOT SFT RTNR

12288

27599
22134
11563

1
1
1

SLEEVE, GOV THRUST

14483

26427
20359

1
1

GUIDE, CONTROL ROD

ARM ASSY, MTR VALVE
VALVE, METERING
* SEE NOTE
SHIM, MTR VALVE SPRG
SPRING, MTR VALVE

WEIGHT, GOVERNOR

11658

WASHER, THRUST

20222

29111

RETAINER ASSY, GOV WT

RING, RETAINING

12285

P/N

QTY

16279

SHAFT, SHUTOFF

NOTES:

* O.S. METERING VALVE AND ARM ASSEMBLY 22248, REFERENCE S.B. 336

DESCRIPTION

QTY

P/N

LINKAGE GROUP

DESCRIPTION

(60025)

SEAL, O-RING

17438

WASHER, SPACER

14408
12253

CLIP, SHAFT RETAINER

SHAFT ASSY, THROTTLE

29366

12221

LEVER, THROTTLE FORK

NUT, HEX

12174

12169

SCREW, HEX HEAD

SCREW, HEX HEAD

12972

12174

NUT, HEX

17605
12360
12362
17604

1
1
1
1

HOOK ASSY, GOV LKGE

SCREW, HEX HEAD
LOCK WASHER, SHPRF
HOOK, GOV LINKAGE

12358

LINK ASSY, ADJUSTING

11919

SPRING, GOVERNOR LINK

P/N

QTY

26564

RGLTR ASSY, HSG PRESS

27607

SEAL, O-RING

14760

NUT, HEX LOCK

28388

TERMINAL, ESO

NOTES:

DESCRIPTION

QTY

P/N

COVER GROUP

DESCRIPTION

(60026)

SCREW, BUTTON HD CAP

22351

12049
12500

2
2

WASHER, INTL TOOTH

WASHER, FIBER

NUT, HEX

12519

30789

CAP, COVER SCREW

WASHER, PLAIN

18501
30788

CUP, COVER SCREW

21898

COVER, GOV CONTROL

26214

SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

SEAL, RECT SECTION

NOTES:

27244

E.S.O. TERMINAL ORIENTATION TO BE IN LINE WITH SIDES OF COVER

INDENTED ITEMS INCLUDED

DB2333-4764

EDITION 19

DATED 07/31/2003

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES
THROTTLE SHAFT BUSHING REPLACEMENT
OVERHAUL GASKET KIT
ESO MOUNTING AND GROUNDING KIT
PILOT TUBE REPLACEMENT (REF SB 171C)

PAGE 4 OF 4

FOR ENGINEERING USE ONLY

DATE
CHANGE NO.
EDITION
17776
33814
26431
32980

05/12/1989
06/05/1989
06/05/1989
06/09/1989
08/23/1989
02/26/1991
06/07/1991
06/07/1991
04/22/1992
11/11/1992
02/09/1993
03/01/1994
06/14/1994
06/14/1994
10/07/1994
07/07/1998
01/05/1999
02/07/2000
06/20/2000
06/26/2000
06/12/2001
07/31/2003

19544
19320
19613
19629
19673
20323
20666
20805
21559
21485
22247
23090
22964
23090
23463
25738
25738
26664
26921M
26921M
27389
27563

1
2
2
3
4
5
6
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19

INDENTED ITEMS INCLUDED