MARK

FLANGES
PROJECTIO
QTY NOM. DIASCH./THK.
CLASS TYPE FACING N NOTE-4

GENERAL NOTES

PAD
WxT

SERVICE

200

120

150

SRWN

RTJ

SEE DRG.

BOTTOM PUMP OUT

200

120

150

SRWN

RF

SEE DRG.

INLET (WITH 200 NB DIP PIPE)

100

80

150

SRWN

RF

SEE DRG.

VAPOUR BALANCE

50

150

LWN

RF

SEE DRG.

SPARE WITH BLIND

SV

250

80

150

SRWN

RF

SEE DRG.

SAFETY VALVE (NOTE-23)

LEVEL TRANSMITTER (RADAR TYPE

WITH 200NB STILL WELL)

LEVEL TRANSMITTER (SERVO TYPE

WITH 300NB STILL WELL)

LT1
LT2
LT3

1
1
1

200
150
200

120
80
120

150
150
150

RF

SRWN

RF

SRWN

RF

SRWN

SEE DRG.
SEE DRG.

SEE DRG.

LEVEL TRANSMITTER (RADAR TYPE

WITH 200NB STILL WELL)

M1

800

14THK.

150

SRWN

RF

SEE DRG.

MANHOLE WITH BLIND & DAVIT

M2

800

14THK.

150

SRWN

RF

SEE DRG.

MANHOLE WITH BLIND & DAVIT

PT

80

XXS

150

SRWN

RF

SEE DRG.

PRESSURE TRANSMITTER

TE

80

XXS

150

SRWN

RF

SEE DRG.

MULTIPOINT TEMP. ELEMENT WITH

80NB STILL WELL

PG

50
(HOLD

300

LWN

RF

SEE DRG.

PRESSURE GAUGE

1
2
3
4 (A)
4 (B)

SPECIFICATIONS
DENOTES APPLICABLITY
GENERAL SPEC. FOR PRESSURE VESSELS
SUPP. SPEC FOR PRESSURE VESSELS

NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW.

FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER
LINE TO FLANGE CONTACT FACE.

STD. SPEC. FOR BQCS PLATES

STD. SPEC. FOR STRUCTRAL QUALITY PLATES
SPEC. FOR MOUNDED PRESSURE VESSEL

FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO

FLANGE CONTACT FACE.

Thermally sprayed zinc coating with organic top coat

THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER

CONSTRUCTION.

6
7

FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH.

8
9

Job specification for Shop & Field Painting

6556-0643-SP-02

X VESSEL TOLERANCES

7-12-0001
7-12-0002

SUPPORT FOR HORIZONTAL VESSEL

7-12-0003
7-12-0004
7-12-0005

WOODEN PILLOWS FOR SADDLE SUPPORT

SKIRT BASE DETAILS

ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF

NOZZLE PIPE/SHELL.

SKIRT OPENING DETAILS

ANGLE LEG SUPPORT

OPERATING WEIGHT INCLUDES:

i) ERECTION WEIGHT =685000 Kg

7-12-0006
7-12-0007

PIPE LEG SUPPORT

BRACKET SUPPORT FOR VERTICAL VESSEL

7-12-0008
7-12-0009
7-12-0010
7-12-0011
7-12-0012
7-12-0013

MANHOLE WITH HINGED COVER

ALL NON DESTRUCTIVE EXAMINATION SHALL BE CARRIED OUT AS PER JOB

SPEC.

11

SCHEDULE OR THK. OF NOZZLE IS MENTIONED TO DECIDE THE BORE OF

FLANGE AND NECK

12

DESIGN CALCULATION SHALL BE PERFORMED BY THE FABRICATOR FOR SRN

DOME & SRWN NOZZLES AND SHALL BE SUBMITTED FOR EIL'S REVIEW

13

ALL WELD METAL & HAZ FOR PROCEDURE & PRODUCTION TEST COUPONS
SHALL BE SHALL BE IMPACT TESTED AS PER TABLE A2.15 OF SA-20. IMPACT
STRENGTH SHALL MEET DESIGN CODE REQUIREMENTS.

14

THICKNESS OF BLIND FLANGE SHALL BE CHECKED FOR REINFORCEMENT

REQUIREMENT, ALONG WITH SRWN NOZZLES WELDED TO IT.

15

THE RTJ FLANGE SHALL NOT HAVE HARDNESS GREATER THAT 140BHN.

X MANHOLE WITH DAVIT

X LADDER RUNGS FOR MANHOLE/DEMISTER
RETAINING PLATE
NOZZLE REINFORCEMENT AND PROJECTION

ALLOY LINER DETAILS

EXTERNAL AND INTERNAL PAINTING OF VESSEL SHALL BE CARRIED OUT AS

PER SPECIFICATIONS 6-79-0020 (HOLD) ENCLOSED IN THE TENDER.

18

TWO NO. PSV SHALL BE PROVIDED FOR ALL EXPOSED PORTIONS OF THE
VESSEL INCLUDING PIPING UPTO FIRST ROV.

19

AFTER PWHT OF VESSEL/SECTIONS NO WELDING/CUTTING OF TEMPORARY

ATTACHEMNTS S PERMITTED.

20

FIRE PROOFING SHALL BE PROVIDED FOR ALL EXPOSED PORTIONS OF THE

VESSEL INCLUDING PIPING UPTO FIRST ROV.

23

TWO NOS. OF PSV WILL BE PROVIDED ON SAME NOZZLE FOR EACH BULLET.
ONE WILL BE IN LINE AND OTHER SHALL BE SPARE.

24

TOP AND SIDE SOIL COVER TO BE OF NETURAL MATERIAL WHICH IS WELL

COMPACTED TO PREVENT WATER AND SOIL EROSION. THE MOUND SHOULD
HAVE GOOD DRAINAGE TO PREVENT ANY WATER ACCUMULATION ON THE
MOUND. MATERIAL SHOULD BE FREE FROM ABRASIVE MATERIAL OR
PARTICALS WHICH ARE LIKELY TO DAMAGE THE FACILITIES.

25

THERMALLY SPRAYED ZIC COATING WITH ORGANIC TOP COAT TO BE

PROVIDED FOR EXTERNAL SURFACE AS PER SPEC.

26
27

FIRE FIGHTING FACILITIES SHALL BE PROVIDED AS PER CODE/SPEC.

ALL DRAWINGS, DOCUMENTS, DESIGN CALCULATION. STAGE WISE FINAL
INSPECTION AND CERTIFICATION SHALL BE GOT APPROVED BY PESO .

28

FOR STILL WELLS ID OF THE STILL WELL SHALL BE UNIFORM FROM BOTTOM
OF STILL WELL TO NOZZLE FLANGE FACE.

29

DESIGN OF VESSEL IS BASED ON MAX. DIFFERENTIAL SETTLEMENT OF

38 MM BETWEEN END AND MIDDLE OF THE VESSEL FOR UNEVEN
SUPPORT.

7-12-0018
7-12-0019
7-12-0020
7-12-0021

SUPPORT RING AND BOLTING BAR

SUPPORT RING SIZES FOR PACKED TOWERS
PIPE DAVIT

TYPE

LICENSOR'S STANDARD

MAX MOMENT AT BASE (M)

(kgm)

MAX. SHEAR FORCE AT BASE (H) (kg)

SEISMIC
(DB)

XXXX

XXXX

SEISMIC
(MC)

XXXX

XXXX

WIND

XXXX

ENGINEERS INDIA LIMITED

JOB NO:

NEW DELHI

CLIENT :
PLANT :

A535

UNIT NO.

CAPACITY
(M )
PAINTING/CLEANING
INSULATION THICKNESS (mm)
FIRE PROOFING
(SEE NOTE-20)
HYDROSTATIC TEST
(kg/cm2g)
PRESSURE (NEW & COLD)
INSPECTION BY

YES

NO

HORIZONTAL (AT TOP)

8.5
EIL

VERTICAL
CIB

LLOYDS

MATERIAL OF CONSTRUCTION
(AS PER ASME / IS OR EQUIVALENT)

SHELL/BOOT
REINFORCEMENT PAD/INSERT PLATE
HEADS
SHELL FLANGES
NOZZLE FLANGES & SR NOZZLE

SA-516 GR 60
SA-516 GR 60
SA 350 GR LF2 CL 1

NOZZLE NECK EXTENSION

NOZZLE NECK ABOVE 250 NB
PIPE FITTINGS
GASKET EXTERNAL

SA 333 GR.6/ SA 516 GR 60

SA 420 WPL6
REFER NOTE-16

SA 320 GR.L7/SA 194 GR.7

SS 304

SKIRT/ SUPPORT
SKIRT/ SUPPORT BASE
INTERNAL PARTS (WELDED)
INTERNAL PARTS (BOLTED)

7-12-0036
7-12-0037

CLIPS & ATTACHMENTS (EXTERNAL)

WRAPPER PLATE

SA 516 GR 60/SA 333 GR.6 (SEAMLESS)

SA 516 GR 60/SA 333 GR.6 (SEAMLESS)

DEMISTER/GRID
PAD FOR EXTERNAL ATTACHEMENT
MANWAY NECK EXTENSION

SA 516 GR 60/SA 333 GR.6 (SEAMLESS)

SA-516 GR 60

* FOR BURIED CONDITION WITH CATHODIC PROTECTION

** WITH 15% OF VAPOUR SPACE
2

*$ GAS BLAST PR.- 0.23 kg/cm ,

INTERNAL VACUUM - NIL

REFERENCE DRAWINGS
NOZZLE ORIENTATIONS
LADDERS/PLATFORM CLEATS
PIPE SUPPORT CLEATS
TRAY SUPPORT AND BOLTING BARS
DEMISTER DATA SHEET

STATUTORY REGULATIONS

NOZZLE ELEVATIONS
SUPPORT HEIGHT
DETAILS OF INTERNALS ##

INDIAN BOILER REGULATIONS (IBR)

SIZE OF NOZZLES
PIPE SUPPORT CLEATS
LADDER/PLATFORM CLEATS
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT

## TO BE DECIDED BY
CONTRACTOR

XXXX

IS 1893 /SITE SPECTRA

2860 NOMINAL
2431** STORED
AS PER PAINTING JOB SPEC.
NIL
COLD
HOT

SEISMIC

7-12-0031
7-12-0032
7-12-0033
7-12-0034

X NOZZLE ORIENTATIONS

FOUNDATION LOADING DATA (OPERATING CONDITION)

WIND SPECIFICATION

YES (COMPLETE VESSEL)

NAME PLATE FOR SMALL EQUIPMENT

HOLD UPS
LICENSOR'S SPECIFICATION

INT. 1.5
EXT. NIL *
HEMISPHERICAL, DOME:TORISPHERICAL
SHELL 1
HEAD 1
SHELL FULL
HEAD FULL

C4 RAFFINATE/C4H
0.57-0.6 (MAX.)

GASKET INTERNAL
EXTERNAL STUDS/BOLTS/NUTS
INTERNAL STUDS/BOLTS/NUTS

HOT INSULATION SUPPORT FOR HORIZONTAL VESSE

PIPE DAVIT SUPPORT FOR COLD INS. VESSELS
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS
S.R NOZZLE NECK

EXT. *$

HEAD AS PER SPEC.

7-12-0026
7-12-0027
7-12-0028
7-12-0029
7-12-0030

X DETAILS OF FORGED NOZZLES

X SUPPORTS FOR INTERNAL FEED PIPE

5.9 (AT TOP)

15-43
55 / (-)7
(-)7

OPERATING MEDIUM
SP. GRAVITY

FIRE PROOFING AND INSULATION SUPPORTS

X EARTHING LUG
X NAME PLATE
X MANUFACTURER NAME PLATE
X BRACKET FOR NAME PLATE

ASME SEC VIII DIV.2 & OISD STD-150 (LATEST)

1.2-4.0

JOINT EFFICIENCY
RADIOGRAPHY
POST WELD HEAT TREATMENT
HEAT TREATMENT

7-12-0022
7-12-0023
7-12-0024
7-12-0025

LIFTING LUG TOP HEAD TYPE

EACH MANHOLE SHALL HAVE A PERMANENT LADDER UPTO THE BOTTOM OF

THE VESSEL.
ALL REQUIREMENTS OF NON DESTRUCTIVE TESTINGS OF CHAPTER 5 AND
APPENDIX-G OF EEMUA PUBLICATION NO.-190 SHALL BE MET FOR THE
VESSEL.

SIGHT GLASSES FOR PRESSURE VESSELS

INTERNAL FLANGES
VORTEX BREAKERS
INLET DEFLECTOR BAFFLE

OCTAGONAL RING TYPE GASKETS (AS PER ASME B16.20) FOR RTJ FLANGE
MATERIAL=SOFT IRON (HARDNESS 90 BHN MAX.). FOR RF FLANGE, SS316
SPIRAL WOUND WITH CAF FILLER & CS CENTRE RING, DIMENSION TO ASME
B16.20

17

7-12-0014
7-12-0015
7-12-0016
7-12-0017

PAD NOZZLES FOR VESSELS

X STANDARD BOLT HOLE ORIENTATION

(kg/cm2g)
(kg/cm2g)
(0C)
0
( C)

WORKING PRESSURE
DESIGN PRESSURE
WORKING TEMPERATURE

DESIGN TEMPERATURE
A535-068-16-46-SP-0001 MDMT
(0C)
6556-33-0642-PT-H06
CORROSION ALLLOWANCE (mm)
A535-000-06-42-SP-14-01 TYPE OF HEAD

STANDARDS

DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER ANSI

B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.5 UNLESS
SPECIFIED OTHERWISE.

10

22

6-12-0001
6-12-0002
6-12-0011
6-12-0014

JOB SPEC. FOR FIRE PROOFING COATING

ii) OPERATING LIQUID WEIGHT= 1457000 Kg

iii) PLATFORM/WALKWAY WT.=3000 Kg

21

DESIGN DATA
CODE

UNLESS STATED OTHER WISE

ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.
Deleted

16

FILE NAME : ASME SEC VIII DIV 2 SA 516 Gr.60 (7.0 M DIA X 70 M LONG) SHT. 1 OF 3

Page 3414 of 3574

The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent given
by the lender to the borrower for the intended use.

NOZZLES AND CONNECTIONS

PETROLEUM AND EXPLOSIVE SAFETY ORGANISATION (PESO)

APPROXIMATE WEIGHT (kgs)

ERECTION

685000

HYDROTEST
(SHOP)

XXXX

OPERATING

(PER ITEM)

(NOTE-

9)

HYDROTEST ( FIELD )

2142000
3545000

NUMBER OF ITEMS :

EXCLUDESMOUNDOVERTHEVESSEL
DESIGN DATA

68

C4 REFFINATE /C4H MOUNDED

BULLET

IOCL
C4 MIX/C4 REFFINATE/C4H STORAGE

A
REV

27.05.14
DATE

ISSUED FOR BIDS

REVISION

JSN
BY

RG
CHECKED

NK
APPROVED

ITEM NO.

68-TB-010

fMtkbu MkVk

lh4jSfQusV@lh4,p
ekmUmsm cqysV

68&Vhch&010

DRAWING NUMBER

REV

A535-000-16-46-DS-3001

SHEET 1 OF 3
FORMATNO.316460209REV.0(12.12.2011)A3420X297

Page 3415 of 3574

Lkh jSfQusV@ Lkh

ekmWfMM cqysV

7000 I.D.

Page 3416 of 3574

70000 T.L. TO T.L.

lh4 jSfQusV@lh4,p
ekmWfMM cqysV

MARK

QTY

DokfUV
ekdZ
Vh

NOM. DIA SCH./THK.

ukfeuy
Mka;k

FLANGES
CLASS

kMwy o
fFkduSl

Dykl

TYPE

VkbZi

FACING

Qsflx

uksty o duSD'ku
PROJECTION
NOTE-4

izksts'ku

PAD
WxT

iSaM

GENERAL NOTES (tujy

SERVICE

lfoZl

200

80

150

SRWN

RF

SEE DRG

FEED INLET (NOTE-20)

100

160

150

SRWN

RF

SEE DRG

VAPOUR BALANCE

50.8 I.D

160

150

SRWN

RF

SEE DRG

SPARE WITH BLIND FLG.

SV

250

80

150

SRWN

RF

SEE DRG

SAFETY VALVE (NOTE-22)

200

80

150

SRWN

RTJ

SEE DRG

OUTLET(PUMP SUCTION)(NOTE-18)

600

20THK

150

SRWN

RF

SEE DRG

MANHOLE+BLIND FL.G.+HINGE

LT

200
(HOLD)

80

150

SRWN

RF

SEE DRG

150
(HOLD)

80/14TH

200
(HOLD)

80

80

160

LT1
LT2
TE

1
1
1

PT

80

@@

@@

160
@@

150
150
150
150
150

SRWN

RF

SEE DRG

LEVEL TRANSMITTER(RADAR TYPE

WITH 200 NB STILL WELL)
-

LEVEL TRANSMITTER(SERVO TYPE

WITH 300 NB STILL WELL)

SRWN

RF

SEE DRG

LEVEL TRANSMITTER(RADAR TYPE

WITH 200 NB STILL WELL)

SRWN

RF

SEE DRG

MULTI POINT TEMP.ELEMENT WITH

STILL 80 NB WELL

SRWN
SRWN

RF
RF

SEE DRG
SEE DRG

PRESSURE TRANSMITTER
CAUSTIC CONNECTION (NOTE-24)

uksV~l

SPECIFICATIONS

UNLESS STATED OTHER WISE

ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED.

ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRELINE.

NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN

VIEW.

FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL

4 (A)
CENTER LINE TO FLANGE CONTACT FACE.

LICENSOR'S STANDARD

TYPE
SEISMIC
(DB)

C4MIX/C4RAFFINATE/C4H

DIMENSIONS OF FLANGES SHALL BE AS PER ANSI B16.5 UNLESS

OTHERWISE STATED.

WOODEN PILLOWS FOR SADDLE SUPPORT

7-12-0003

SP. GRAVITY (Kg/m3)

0.57-0.60

SKIRT BASE DETAILS

7-12-0004

WIND SPECIFICATION

IS 875(47m/SEC)

ALL SR NOZZLES SHALL BE SET-IN TYPE.

SKIRT OPENING DETAILS

7-12-0005

SEISMIC

IS 1893/SITE SPECTRA

ANGLE LEG SUPPORT

7-12-0006

CAPACITY

PIPE LEG SUPPORT

7-12-0007

PAINTING/CLEANING

BRACKET SUPPORT FOR VERTICAL VESSEL

7-12-0008

INSULATION THICKNESS (mm)

7-12-0009

FIRE PROOFING

7-12-0010

HYDROSTATIC TEST

7-12-0011

PRESSURE (NEW & COLD)

8.437 AT TOP

7-12-0012

INSPECTION BY

EIL

ALL WELD METAL & HAZ FOR PROCEDURE & PRODUCTION TEST COUPONS
SHALL BE SHALL BE IMPACT TESTED AS PER TABLE A2.15 OF SA-20. IMPACT
STRENGTH SHALL MEET DESIGN CODE REQUIREMENTS.

ALL EQUATORIAL PETALS WELDED WITH STUB SHALL BE MOCK

ASSEMBLED AT SHOP AND ALL PETALS SHALL BE MATCH MARKED
BEFORE DESPATCH.

SUITABLE ARRANGEMENT SHALL BE DESIGNED BY VENDOR SO AS TO

PROVIDE UNDER EACH COLUMN SUPPORT FOR TAKING CARE OF
EXPANSION DURING PWHT.
SPHERE SHALL THK.INDICATED IS MINIMUM ACCEPTABLE AFTER
FORMED AND PWHT.VENDOR TO INDICATE NOMINAL THK.SELECTED
TO ACHIEVE MIN.THK.AS SHOWN ON THE DRG.
SPHERE SHALL BE PROVIDED WITH INTERNAL LADDER HAVING
APPROACH FROM MANHOLE.

LVS.MlZ

X SPHERE TOLERANCES

X MANHOLE WITH HINGED COVER

MANHOLE WITH DAVIT

X LADDER RUNGS FOR

MANHOLE/DEMISTER

RETAINING PLATE

X NOZZLE REINFORCEMENT AND PROJECTION

WIND

ENGINEERS INDIA LIMITED

(A Govt. OF India Undertaking)

bathfu;lZ bafM;k fyfeVsM

Hkkjr ljdkj dk midze

SPHERE TO HAVE AUTO OPERATED SPRAY SYSTEM WITH WATER

APPLICATION RATE OF 10.2 LPm/m2 AS PER-TAC/OISD STANDARD.
TO ACCOMODATE THE BURNER FOR PWHT,SUITABLE SRWN NOZZLE
AND REDUCER AT THE BOTTOM OF THE SPHERE TO BE DESIGNED BY
VENDOR, CONNECTING THE OUTLET PIPE. THE DESIGN CALCULATIONS
TO BE SUBMITTED FOR EIL'S REVIEW.

THE STILLWELL FOR NOZZLES LT1, LT2 AND TE SHALL HAVE

VERTICALITY TO 5MM.

(kg/cm2g)

CLIENT :

IOCL

PLANT :

NO

HORIZONTAL

EIL

7-12-0016

SHELL

SA 516 Gr.60

7-12-0017

REINFORCEMENT PAD

INTERNAL FLANGES

7-12-0018

HEADS

7-12-0019

SHELL FLANGES

INLET DEFLECTOR BAFFLE

7-12-0020

NOZZLE FLANGES

SA 350 LF 2 /SA 350 LF 3

SUPPORT RING AND BOLTING BAR

7-12-0021

SUPPORT RING SIZES FOR PACKED TOWERS

7-12-0022

NOZZLE NECK UPTO 250 NB

SA 350 LF 3/SA 350 LF 2 /SA 333

GR.6(SEAMLESS)/SA 333 GR.3(SEAMLESS)

PIPE DAVIT

7-12-0023

NOZZLE NECK ABOVE 250 NB

SA 350 LF 2 /SA 350 LF 3

LIFTING LUG TOP HEAD TYPE

7-12-0024

PIPE FITTINGS

SA 420 WPL6 (SEAMLESS)/SA 420 WPL3(SEAMLESS)

7-12-0025

GASKET EXTERNAL

SPIRAL WOUND GASKET WITH SS316 WINDINGS

X VORTEX BREAKERS

X FIRE PROOFING AND INSULATION SUPPORTS

X EARTHING LUG
X NAME PLATE
X MANUFACTURER NAME PLATE
X BRACKET FOR NAME PLATE

7-12-0026

AND GRAFOIL FILLER MATERIAL WITH SS316 INNER

7-12-0027

AND CS CENTRING RING AS PER ASME B16.20.

7-12-0028

GASKET INTERNAL

7-12-0029

EXTERNAL STUDS/BOLTS/NUTS

SA 193 GR.B7/SA 194 GR.4

7-12-0030

INTERNAL STUDS/BOLTS/NUTS

SS 304

7-12-0031

SUPPORT

SA 516 Gr.60/IS 2062 GR.B

SUPPORTS FOR INTERNAL FEED PIPE

7-12-0032

SUPPORT BASE

IS:2062 GR.B

HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL

7-12-0033

INTERNAL PARTS (WELDED) /BOLTED

SA 240
516 Gr.304/SS
Gr.60/SA 333
304GR.6/SA 333 GR.3

PIPE DAVIT SUPPORT FOR COLD INS. VESSELS

7-12-0034

INTERNAL PARTS (BOLTED)

SA
- 240 Gr.304/SS 304

TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS

7-12-0036

CLIPS & ATTACHMENTS (EXTERNAL)

SA 516 Gr.60

7-12-0037

WRAPPER PLATE

A535-000-16-46-ST001.

DEMISTER/GRID

X DETAILS OF FORGED NOZZLES

REFERENCE DRAWINGS

jsQjUl MkVk

PAD FOR EXTERNAL ATTACHMENT

SA 516 Gr.60

TRAY SUPPORT RING

SA 105/IS2062 GR.B

TURN BUCKLE

21

FLANGE OF OUTLET NOZZLE SHOULD BE MIN.3000mm AWAY FROM

THE SHADOW OF SPHERE.

PIPE SUPPORT CLEATS

STAIR/PLATFORM

IS 2062 GR.B

SWAY ROD

IS 2062 GR.B

22

TWO NOS PSV SHALL BE PROVIDED ON THE SAME NOZZLE FOR EACH
SPHERE.ONE WILL BE ON LINE & OTHER WILL BE SPARE.

23

FIRE FIGHTING FACILITIES SHALL BE CONSIDERED AS PER EIL

STANDARD. FIRE FROOFING TO PROVIDE RELIABLE PROTECTION
AGAINST FIRE FOR MINIMUM TWO HOURS FOR SHELL AND ITS
SUPPORTS INCLUDING PIPING UPTO FIRST ROV.
THE SPHERE SHALL BE SUBJECTED TO HOT (110Deg.C) CAUSTIC
WASH. A CAUSTIC CONNECTION SHALL BE PROVIDED FOR THE
PURPOSE. THE NOZZLE SHALL HAVE SPRAY RING WITH SPRAY
NOZZLES ARRANGED SUCH THAT THE ENTIRE SPHERE IS WETTED BY
THE CIRCULATION CAUSTIC TO REMOVE BUTADIEINE POLYMER
DEPOSITS FROM THE SURFACE OF SPHERE.CONCENTRATION OF
CAUSTIC WILL BE 10-15%.

LLOYDS

eSfVfj;y vkQ dUlVD'ku)

INTERNAL LADDER

24

VERTICAL

SIGHT GLASSES FOR PRESSURE VESSELS

SA 516 Gr.60

STATUTORY REGULATIONS

HOLD UPS

X NOZZLE ORIENTATIONS
X NOZZLE ELEVATIONS
X SUPPORT HEIGHT
X DETAILS OF INTERNALS

gksYM vIl

X SIZE OF NOZZLE : LT1, LT2, LSHH, TE & PT

X PIPE SUPPORT CLEATS
X LADDER/PLATFORM CLEATS
TRAY SUPPORT/BOLTING BARS
PIPE DAVIT

PESO

APPROXIMATE WEIGHT (kgs)

480,000

ERECTION
HYDROTEST ( SHOP )

VESSEL DESIGN DATA

C4 MIX/C4H RAFFINATE/C4H
STORAGE SPHERE
A

09.07.2014

ISSUED FOR BIDS

JSN

RG

REV

DATE

REVISION

BY

CHECKED

NK
APPROVED APPROVED

ITEM NO.:

68-TS-008C

LVSpqvjh jsxqys'kUl

INDIAN BOILER REGULATIONS (IBR)

NUMBER OF ITEMS :

UNIT 68

C4MIX/C4RAFFINATE/C4H STORAGE

NO

YES

ALLOY LINER DETAILS

A535

(AS PER ASME / IS OR EQUIVALENT)

JOB NO:

HOT

(REF.NOTE-15 )

7-12-0015

X S.R NOZZLE NECK

X ALLOWABLE NOZZLE LOADS

MATCHING FLANGE FOR SHUTDOWN ROV SHALL BE OF RTJ

TYPE.HARDNESS OF GROOVE SHALL BE 140 BHN.

STORED : 2380

AS PER JOB SPEC.

7-12-0014

PAD NOZZLES FOR VESSELS

X STANDARD BOLT HOLE ORIENTATION

FLASH POINT < 230C

NOM : 2800

(M3)

MATERIAL OF CONSTRUCTION

7-12-0013

NIL

(INTERNAL)1.5

AS PER CODE/ SPEC.

STANDARDS

6-79-09

(-)7

LADDER/PLATFORM CLEATS

SEISMIC
(MC)

(-)7.0/(+)110

( 0C)

NOZZLE ORIENTATIONS

FOUNDATION LOADING DATA (OPERATING CONDITION)

MAX. SHEAR FORCE AT BASE (H)
(kg)

(0C)

MDMT

FEED NOZZLE SHALL BE SLOTTED PIPE FOR VAPOUR-LIQUID

DISENGAGEMENT.

20

MAX MOMENT AT BASE (M)

(kgm)

DESIGN TEMPERATURE

6556-0643-SP-02 CORROSION ALLLOWANCE (MM)

NAME PLATE FOR SMALL EQUIPMENT

* REFER SHT.4 OF 4

6-12-0014
6556-33-0642-PT-H06

OPERATING MEDIUM

THICKNESS & IT'S DENSITY.FIRE PROOFING SHALL BE CONSIDERED

AS PER PER EIL JOB. SPECIFICATION 6556-06-43-SP-02.

LICENSOR'S SPECIFICATION

15-43

7-12-0002

15(B) VENDOR TO INDICATE THE SELECTED FIRE PROOFING MATERIAL,

19

(0C)

SUPPORT FOR HORIZONTAL VESSEL

FIREPROOFED. FIREPROOFING PROVIDED SHOULD WITHSTAND THE

IMPACT OF WATER SPRAY.THE FIREPROOFING SHOULD BE ABLE TO
GIVE RELIABLE PROTECTION AGAINST FIRE FOR SPHERE AND ITS
SUPPORTS FOR ATLEAST TWO HOURS.

18

WORKING TEMPERATURE

YES (COMPLETE VESSEL)

15(A) SPHERE, SUPPORTS, TIE RODS, BASE PLATES ETC.SHALL BE

17

6-12-0011

EXT

HEAT TREATMENT

11(B) M.P/D.P TEST SHOULD BE CONDUCTED AS PER ASME SEC VIII DIV.2.

16

INT 5.9 AT SPHERE TOP EXT

INT

7-13-0014

OF ALL WELDS BEFORE STRESS RELIEVING. AFTER HYDROTEST, D.P./M.P.

TEST SHALL BE CARRIED OUT FROM OUTSIDE ON ALL WELDS.

14

INT

(kg/cm2g)

SHELL
FULL

11(A) D.P./M.P. TEST SHALL BE CARRIED OUT BOTH FROM OUTSIDE AND INSIDE

13

(kg/cm2g)

DESIGN PRESSURE

POST WELD HEAT TREATMENT

SRWN NOZZLES TO BE DESIGNED BY VENDOR.DESIGN CALCULATIONS

8(B) (OPERATING & HYDROTESTING CASE) TO BE SUBMITTED FOR EIL'S
REVIEW.DESIGN OF COMPONENTS (NOZZLES,FLANGES,BOLTINGS
ETC.) SHALL BE SUCH AS NOT TO LIMIT THE MAXIMUM ALLOWABLE
WORKING PRESSURE (NAWP) AT DESIGN CONDITIONS OR THE
NEW,COLD UNCORRODED CONDITIONS OF SPHERE SHELL.

12

WORKING PRESSURE

6-13-0004

SHELL
1.0

FLANGE GASKET SHALL HAVE 125 AARH FINISH FOR RAISED FACE AND
63 AARH FOR RTJ.

10

INT 1.2-4.0

6-12-0001

RADIOGRAPHY

fMtkbu MkVk
ASME SEC. VIII DIV.2 & OISD-144 (LATEST)

8(A)

X DENOTES APPLICABLITY
X GENERAL SPEC. FOR PRESSURE VESSELS
X SUPP. SPEC. FOR SPHERICAL VESSELS
X SUPP. SPEC. FOR BQCS PLATE
X STD. SPEC. FOR STRUCTRAL QUALITY PLATES
X JOB SPEC. FOR SHOP & FIELD PAINTING
X JOB SPEC.FOR FIREPROOFING
X STD. SPEC.FOR FIREPROOFING OF HYDROCARBON STORAGE VESSELS

DESIGN DATA
CODE

JOINT EFFICIENCY

THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER

CONSTRUCTION.

LisflfQds'lUl

TYPE OF HEAD

FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L

4(B)
TO FLANGE CONTACT FACE.

@@ BY VENDOR

FILE NAME : X

The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way
permitted by written consent given by the lender to the borrower for the intended use.

NOZZLES AND CONNECTIONS

uEcj vkQ vkbZVe

oSly fMtkbu MkVk

lh4feDl@lh4,pjSfQusV@
lh4LVksjt&AfLi;j

68&Vh,l&008lh

(PER ITEM)

OPERATING

19,15,000

HYDROTEST ( FIELD )

32,90,000
ONE

DRAWING NUMBER

Mkbax uEcj REV

A535-000-16-46-DS-3002
SHEET 1 OF 4
FORMAT NO.3-1646-0113 REV.0 A3-420 X 297

Page 3417 of 3574

TABLE-1 :

TABLE-4 :

LOADS ON ANY PEDESTAL FOR OPERATING CONDITION.

LOAD CASE : SEISMIC PARALLEL TO ONE DIAGONAL
SYSTEM SHEAR (MT) : 367.97
SYSTEM MOMENT (MTM) : 5335.58

SL.
No.

Fa (MT)

Fr (MT)

Ft (MT)

LOADS ON ANY PEDESTAL FOR TEST CONDITION.

LOAD CASE : WIND PARALLEL TO ONE DIAGONAL
SYSTEM SHEAR (MT) : 6.96
SYSTEM MOMENT (MTM) : 100.87

Mr (MTM)

Mt (MTM)

SL.
No.

Fa (MT)

Fr (MT)

Ft (MT)

Mr (MTM)

Mt (MTM)

1.

206.907

13.863

0.00

.000

106.648

1.

204.865

1.698

.000

.000

14.324

2.

69.906

16.258

29.721

43.866

87.377

2.

203.410

1.698

.000

.000

14.324

3.

94.710

16.179

.000

.000

107.333

3.

204.865

1.698

.000

.000

14.324

4.

90.772

10.095

34.981

59.263

36.570

4.

204.137

1.263

0.435

3.158

11.166

5.

72.793

13.973

35.140

55.743

64.312

5.

204.865

1.698

.000

.000

14.324

TABLE-2 :

LOADS ON ANY PEDESTAL FOR OPERATING CONDITION.

LOAD CASE : SEISMIC PARALLEL TO ONE SIDE

TABLE-5 :

LOADS FOR DEIGN OF SUPPORT-PIPE FOUNDATION

WITHOUT WIND / SEISMIC LOAD

SYSTEM SHEAR (MT) : 360.90

SYSTEM MOMENT (MTM) : 5233.06
SL.
No.

Fa (MT)

Fr (MT)

Ft (MT)

ERECTION
Mr (MTM)

Mt (MTM)

COMP.FORCE-KG.

1.

205.203

13.671

.000

.000

105.247

HORIZONTAL.FORCE-KG.

2.

70.835

16.021

29.150

43.022

86.348

MOMENT-KG.MM

3.

95.162

15.943

.000

.000

105.919

4.

91.300

9.975

34.309

58.125

36.516

5.

73.666

13.780

34.465

54.672

63.726

TABLE-3 :

TEST

OPERATION

LOADS ON ANY PEDESTAL FOR ERECTION CONDITION

LOAD CASE : WIND PARALLEL TO ONE DIAGONAL
SYSTEM SHEAR (MT) : 27.83
SYSTEM MOMENT (MTM) : 403.47

Fa (MT)

Fr (MT)

Ft (MT)

Mr (MTM)

Mt (MTM)

1.

34.197

0.690

0.559

4.526

5.107

2.

23.715

1.031

2.276

5.253

5.253

3.

33.987

1.022

.000

.000

7.428

4.

25.827

0.431

2.741

6.432

0.198

5.

24.289

0.820

2.749

6.082

2.997

LEGENDS :Fa=AXIAL FORCE

Ft TANGENTIAL SHEAR
Fr=RADIAL SHEAR;
Mt=TANGENTIAL MOMENT
Mr= RADIAL MOMENT

VESSEL DESIGN DATA

C4H STORAGE SPHERE
ITEM NO.68-TS-008C

Page 3418 of 3574

SL.
No.

SUITABLE SRWN NOZZLE

AND REDUCER BY VENDOR
LT1

8" N.B L.R

90 ELBOW
SCH 80

80 NB 150# WN RF
1/2"BSP THREADED
HOLE

FLG.WITH BLIND FLG.

2 NOS.100mm x 25 WIDE
SLOT DIAMETRICALLY OPPOSITE
DEG.

12" N.B. 14THK

16" N.B. SCH.40

PIPE

8" N.B. SCH. 80

PIPE

3" NB SCH 160

UNPERFORATED PIPE

3NOS. M-16 BOLTS X

120LG.WITH 2NUTS
EQUISPACED(SS 304)

3NOS. 50 WIDEX12THK.
3NOS. M-16 BOLTS X
120LG.WITH 2NUTS

APART

6" N.B. SCH. 40

PIPE

EQUISPACED(SS 304)

3NOS. M-16 BOLTS X

120LG.WITH 2NUTS
EQUISPACED(SS 304)

3NOS. 50 WIDEX12THK.
3NOS. 50 WIDEX12THK.
STIFFENERS @ 120

EQUISPACED FOR
M-10 X120LG.
(HOLD)

(HOLD)

Page 3419 of 3574

APART

APART

12 THK END PLT

STUDS WITH TWO NUTS

(HOLD)
VESSEL DESIGN DATA

C4H STORAGE SPHERE

ITEM NO.68-TS-008C

45 TOP & BOTTOM CROWN

(PLATE WIDTH SUITABLE FOR
ACCOMODATE ALL NOZZLE)*

SPHERE TO FLG. FACE

9500 FROM C OF

ELEV . 23500
(HOLD)

REFER NOTE-26
INTERNAL LADDER

12 NOS. 4000x1700
50 THK PAD
(SA 516 Gr. 60 )

4000

3200

OF SPHERE

4 NOS. SLOTS FOR M-52

ANCHOR BOLTS / COLUMN.
(SEE SLOT DETAIL)

520

110

12500 (HOLD)

16-N0S. 750 O.D. x 24 THK.

COLUMN SUPPORT

100 DIA. TIE ROD AT ROOT

1350

TURN BUCKLE TO SUIT

520
12500
(HOLD)

FLANGE FACE SHALL

BE VERTICAL

REF. DETAIL-X

L.R. ELBOW

BREAKER
(TYPE-2A)
EIL STD.
7-12-0019

(F.G.L. 40500)

17300 P. C. D.

200

VORTEX

400 HIGH X 14 THK.

GUSSETS, EQUISPACED
AND SUITABLY ORIENTED

ROLLER WILL BE INSERTED

IN BETWEEN THESE TWO PLATES
DURING S.R & LEFT IN POSITION
ALTERNATIVELY MOLYCOAT CAN BE
USED.

VESSEL DESIGN DATA

C4H STORAGE SPHERE
ITEM NO.68-TS-008C

520

520

Page 3420 of 3574

MATL. IS-2062 GR.B

SQUARE BASE PLATE

1350 SQx72mm